Conforms to relevant legislation and safety standards
Environmental Protection
Air tools should not be disposed of with household waste. They
contain traces of oil and other lubricants. Please recycle where
facilities exist. Check with your local authority or retailer for recycling
advice.
Net weight: ...........................................1.45kg
As part of our ongoing product development, specifications of
Silverline products may alter without notice.
General Safety
• For multiple hazards, read and understand the safety instructions before
installing, operating, repairing, maintaining, changing accessories on, or working
near this tool. Failure to do so can result in serious bodily injury
• Only qualified and trained operators should install, adjust, or use this tool
• Do not modify this tool. Modifications can reduce the effectiveness of safety
measures and increase the risks to the operator
• Do not discard the safety instructions; give them to the operator
• Do not use this tool if it has been damaged
• Tools shall be inspected periodically to verify that the ratings and markings
required by this part of ISO 11148 are legibly marked on the tool. The employer/
user should contact the manufacturer to obtain replacement marking labels
when necessary
WARNING: This appliance is not intended for use by persons (including children)
with reduced, physical or mental capabilities or lack of experience or knowledge
unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety. Children must be supervised to
ensure that they do not play with the appliance.
Projectile hazards
• Be aware that failure of the workpiece or accessories, or even of the inserted
tool itself, can generate high-velocity projectiles
• Always wear impact-resistant eye protection during operation of this tool. The
grade of protection required should be assessed for each use
• For overhead work, wear a safety helmet
• The risks to others should also be assessed at this time
• Ensure that the workpiece is securely fixed
Operating hazards
• Use of the tool can expose the operator’s hands to hazards, including cuts,
abrasions and heat
• Wear suitable gloves to protect hands
• Operators and maintenance personnel should be physically able to handle the
bulk, weight and power of the tool
• Hold the tool correctly; be ready to counteract normal or sudden movements
and have both hands available
• Maintain a balanced body position and secure footing
• Release the start-and-stop device in the case of an interruption of the energy
supply
• Use only lubricants recommended by the manufacturer
• Personal protective safety glasses should be used; suitable gloves and
protective clothing are recommended
• Inspect the spouts before each use. Do not use if cracked or broken or if it has
been dropped
• There is a risk of electrostatic discharge if used on plastic and other nonconductive materials
Repetitive motions hazards
• When using this tool to perform work-related activities, the operator can
experience discomfort in the hands, arms, shoulders, neck or other parts of
the body
• While using this tool, the operator should adopt a comfortable posture whilst
maintaining secure footing and avoiding awkward or off-balance postures. The
operator should change posture during extended tasks; this can help avoid
discomfort and fatigue
• If the operator experiences symptoms such as persistent or recurring
discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or
stiffness, these warning signs should not be ignored. The operator should inform
the employer and consult a qualified health professional
Accessory hazards
• Disconnect the tool from the energy supply before fitting or changing the
inserted tool or accessory
• Use only sizes and types of accessories and consumables that are
recommended by the manufacturer of this tool; do not use other types or sizes
of accessories or consumables
4
Air Grease Gun 400cc427558
Workplace hazards
• Slips, trips and falls are major causes of workplace injury. Be aware of slippery
surfaces caused by use of the tool and also of trip hazards caused by the air
line or hydraulic hose
• This tool is not intended for use in potentially explosive atmospheres and is not
insulated against contact with electric power
Dust and fume hazards
• Dust and fumes generated when using this tool can cause ill health (for
example cancer, birth defects, asthma and/or dermatitis); risk assessment and
implementation of appropriate controls for these hazards are essential
• Risk assessment should include dust created by the use of the tool and the
potential for disturbing existing dust
• Operate and maintain this tool as recommended in these instructions, to
minimise dust or fume emissions
• Direct the exhaust so as to minimise disturbance of dust in a dust-filled
environment
• Where dust or fumes are created, the priority should be to control them at the
point of emission
• Use respiratory protection in accordance with employer's instructions and as
required by occupational health and safety regulations
Additional Safety Instructions for
Pneumatic Power Tools
Air under pressure can cause severe injury:
• Always shut off air supply, drain hose of air pressure and disconnect tool from
air supply when not in use, before changing accessories or when making
repairs
• Never direct air at yourself or anyone else
• Whipping hoses can cause severe injury. Always check for damaged or loose
hoses and fittings
• Whenever universal twist couplings (claw couplings) are used, lock pins should
be installed and whipcheck safety cables should be used to safeguard against
possible hose-to-tool or hose-to-hose connection failure
• Grease dispensing gun, powered by compressed air from a compressor,
suitable for bulk and cartridge grease, ideal for lubricating vehicles, agricultural
machines and industrial equipment.
Unpacking Your Tool
Carefully unpack and inspect your tool. Familiarise yourself with all its features
and functions.
Ensure that all parts of the tool are present and in good condition. If any parts are
missing or damaged, have such parts replaced before attempting to use this tool.
Before Use
Fitting the quick connector
Note: This tool is supplied with two different male airline quick connectors:
EQ-4 – commonly used in Europe
EN-6 – mainly used in the UK
EQ-4
Europe
• Please choose the connector that is compatible with the airline system you are
using, and install as outlined below:
1. Apply some PTFE tape (not included) to the screw threads of the Quick
Connector (4). This will help to maintain an air-tight seal
Note: Apply PTFE tape tightly and in a clockwise direction, so it does not come off
when the thread is screwed into the tool.
2. Remove the protective plug from the air inlet
3. Using a spanner (not included) screw the quick connector into the air inlet
located at the base of the handle
4. Connect to airline, pressurise carefully and carry out a leak check (e.g. by
spraying small amounts of soapy water on to the outside of the connectors)
• Air lines fitted with matching female quick connectors will now be a push fit
to the tool
Air supply connection
QUICK COUPLER
NIPPLE
TO YOUR
AIR TOOL
LEADER HOSE
• This tool should be connected to a clean, dry air supply with inline oiler and
water separator
• Do not allow supply pressure to exceed the maximum stated (see
‘Specifications’)
• Ensure that water is drained from air system daily
• Ensure that all parts of the system (hoses, couplers, etc.) are correctly rated for
the air pressure to be used
Setting tool power
• The speed/pressure with which grease is expelled can be adjusted by reducing/
increasing the air supply pressure within the range specified in ‘Specifications’
RECOIL HOSE
EN-6
UK
WATER SEPARATION
NIPPLE
REGULATOR
OILER
DRAIN DAILY
AIR SUPPLY
Filling with grease
WARNING: Avoid spillages! Clean up spilled grease immediately and DO NOT allow
grease to enter the environment. Spilled grease may cause surfaces to become
slippery, causing a slipping hazard.
Note: Before using this tool, the user should consider the implications of using
grease cartridges. Over time, the use of cartridges will cause the seal of the
plunger mechanism to wear, affecting the gun’s performance so that it will not seal
when being filled with grease directly.
1. Ensure the grease gun is disconnected from the air supply before you begin
2. Unscrew the Chamber (7) from the body of the Grease Gun (2)
Installing a cartridge
1. Pull the Plunger Handle (5) back so that it is fully extended
2. Remove any packaging from the cartridge
3. Insert the cartridge fully into the chamber, as directed on the cartridge
4. Screw the chamber securely back onto the gun
5. Press the Plunger Release (6) to release the plunger mechanism
Filling from a container
1. Pull the Plunger Handle (5) back so that it is fully extended
2. Use a spatula to pack the grease directly into the chamber, taking care not to
accidentally press the Plunger Release (6)
3. Once filled, clean any excess from the edge of the chamber
4. Screw the chamber securely back onto the gun
5. Press the plunger release to release the plunger mechanism
Loading from a filler pump
Note: This is general guidance for a filler pump. Read the instructions provided
with your filler pump in combination with these when filling.
1. Pull the Plunger Handle (5) back so that it is fully extended
2. Hold the grease gun vertically so the Filler Pump Nozzle (10) is at the top and
the plunger release can’t be accidentally operated
3. Insert the filler plug on the end of the hose from the filler pump into the filler
pump nozzle
4. Operate the filler pump pumping mechanism to load the grease
5. Stop pumping when the required grease is loaded or if there is noticeable
resistance to loading
6. Disconnect the filler plug from the filler pump nozzle and wipe the nozzle
7. Press the Plunger Release (6) to release the plunger mechanism
Note: When only partially loading the chamber, carefully control the spring plunger
mechanism so that when the plunger release is pressed, you continue to hold the
plunger handle in order to control the descent of the plunger mechanism.
Bleeding the grease chamber
• After filling, remove any pockets of air trapped in the chamber:
1. Disconnect from the air supply
2. Check that the plunger is released. If not, depress the ratchet release
3. Unscrew the Chamber (7) from the body of the Grease Gun (2) 1 to 1-1/2
turns
4. Draw back the Plunger Handle (5) fully
5. Push plunger handle all the way in again
6. Retighten the chamber
7. Depress the Bleed Valve (11) several times to let the air escape
Attaching a spout
1. Ensure the Grease Nipple (1) is clean
2. Connect the required spout by screwing the threaded end into the grease
nipple
3. To remove a spout, unscrew it from the grease nipple
6
427558Air Grease Gun 400cc
Operation
WARNING: Ensure you are using the correct grease for the individual application,
i.e. the type of grease recommended by the manufacturer of the device to be
lubricated (vehicle, machine part, etc.).
WARNING: Avoid spillage! Clean up spilled grease immediately and DO NOT allow
grease to enter the environment. Spilled grease may cause surfaces to become
slippery, causing a hazard.
1. Connect to suitable air supply – See ‘Recommended air supply’ (above)
2. Pull the trigger to activate the air tool
3. Grease will be dispensed from the spout
4. When you have finished using the grease gun, disconnect the tool from the
air supply
WARNING: Be aware that air tools may hold residual pressure after use. Always
bleed air pressure from the tool after shutting off air supply.
Maintenance
WARNING: Always disconnect from the air supply and depressurise before
cleaning or carrying out any maintenance.
Cleaning
• Keep your tool clean at all times. Dirt and dust will cause internal parts to wear
quickly, and shorten the machine’s service life. Clean the body of your machine
with a soft brush, or dry cloth
IMPORTANT: There is very little that can go wrong with your air tool and it should
be noted that when an air tool fails to work it is generally because the internal
workings have corroded due to dirty, wet air and failure to follow the instructions
given below.
After every use: Disconnect from the air supply, pour a small amount of oil into
the air intake.
• If the machine is in constant use or used for long periods at a time, a combined
filter/lubricator must be fitted. There must be an air filter fitted at all times
• Use air tool oil. DO NOT UNDER ANY CIRCUMSTANCES USE NORMAL ENGINE OIL
• Failure to comply with the operating and maintenance instructions may
invalidate the guarantee
Storage
• Store this tool carefully in a secure, dry place out of the reach of children
Disposal
• Empty all remaining grease into a sealed container prior to recycling the tool,
and dispose of grease according to laws and regulations
• As with other power tools, air tools should not be disposed of with household
waste
• Air tools may contain traces of tool oil and other lubricants and so must be
recycled accordingly
• Contact your local waste disposal authority for information on the correct way to
dispose of grease and power tools
www.silverlinetools.com
7
GB
Troubleshooting
ProblemPossible CauseSolution
Pressure incorrectSet the correct air pressure according to the specification
Dirt within the mechanismPour oil into air inlet as per maintenance instructions
Tool operating slowly
Tool seized
Tool will not stop after trigger is
fully released
Gun fails to operateAir pocketFollow ‘Bleeding the grease chamber’ instructions above
No grease dispensedPlunger mechanism not releasedPress the Plunger Release (6)
Low amount of grease being
dispensed
Air blockageOperate tool in short bursts to clear blockage
Air leakCheck all fittings and hose for air leaks and correct issue by re-tightening, using
Blockage in gauze mesh filterRemove Quick Connector (4) and clean mesh filter
Dirt or rust in mechanismTry ‘Tool operating slowly’ solutions
Dirt or rust in mechanismTap tool gently with a soft mallet
Dirt or rust in mechanismFree mechanism by rotating drive manually when disconnected from air line
Throttle valve O-ring or valve seat damagedHave the tool repaired at an authorised Silverline service centre
Compressor pressure lowIncrease compressor air pressure within the range specified in ‘Specifications’
Grease level in chamber lowRe-fill chamber
If the above troubleshooting solutions fail, contact your dealer or an authorised Silverline service centre.
PTFE tape or replacing
8
427558Air Grease Gun 400cc
Silverline Tools Guarantee
This Silverline product comes with a 3 year
guarantee
Register this product at www.silverlinetools.com within 30 days of
purchase in order to qualify for the 3 year guarantee. Guarantee period
begins according to the date of purchase on your sales receipt.
Registering your purchase
Registration is made at silverlinetools.com by selecting the Guarantee
Registration button. You will need to enter:-
• Your personal details
• Details of the product and purchase information
Once this information is entered your guarantee certificate will be created
in PDF format for you to print out and keep with your purchase.
Terms & Conditions
Guarantee period becomes effective from the date of retail purchase as
detailed on your sales receipt.
PLEASE KEEP YOUR SALES RECEIPT
If this product develops a fault within 30 days of purchase, return it to the
stockist where it was purchased, with your receipt, stating details of the
fault. You will receive a replacement or refund.
If this product develops a fault after the 30 day period, return it to:
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, UK
The guarantee claim must be submitted during the guarantee period.
You must provide the original sales receipt indicating the purchase date,
your name, address and place of purchase before any work can be
carried out.
You must provide precise details of the fault requiring correction.
Claims made within the guarantee period will be verified by Silverline Tools
to establish if the deficiencies are related to material or manufacturing of
the product.
Carriage will not be refunded. Items for return must be in a suitably clean
and safe state for repair, and should be packaged carefully to prevent
damage or injury during transportation. We may reject unsuitable or
unsafe deliveries.
All work will be carried out by Silverline Tools or its authorized
repair agents.
The repair or replacement of the product will not extend the period
of guarantee
Defects recognised by us as being covered by the guarantee shall be
corrected by means of repair of the tool, free of charge (excluding carriage
charges) or by replacement with a tool in perfect working order.
Retained tools, or parts, for which a replacement has been issued, will
become the property of Silverline Tools.
The repair or replacement of your product under guarantee provides
benefits which are additional to and do not affect your statutory rights as
a consumer.
What is covered:
The repair of the product, if it can be verified to the satisfaction of Silverline
Tools that the deficiencies were due to faulty materials or workmanship
within the guarantee period.
If any part is no longer available or out of manufacture, Silverline Tools will
replace it with a functional replacement part.
Use of this product in the EU.
What is not covered:
Silverline Tools does not guarantee repairs required as a result of:
Normal wear and tear caused by use in accordance with the operating
instructions eg blades, brushes, belts, bulbs, batteries etc.
The replacement of any provided accessories drill bits, blades, sanding
sheets, cutting discs and other related items.
Accidental damage, faults caused by negligent use or care, misuse,
neglect, careless operation or handling of the product.
Use of the product for anything other than normal domestic purposes.
Change or modification of the product in any way.
Use of parts and accessories which are not genuine Silverline Tools
components.
Faulty installation (except installed by Silverline Tools).
Repairs or alterations carried out by parties other than Silverline Tools or its
authorized repair agents.
Claims other than the right to correction of faults on the tool named in
these guarantee conditions are not covered by the guarantee.
CE Declaration of Conformity
The undersigned: Mr Darrell Morris
as authorised by: Silverline Tools
Declares that
Identification code: 427558
Description: Air Grease Gun 400cc
Conforms to the following directives and standards:
• Machinery Directive 2006/42/EC Annex 1
Notified body: Intertek Testing Services, Shanghai, China
The technical documentation is kept by: Silverline Tools
Date: 23/05/13
Signed:
Director
Name and address of the manufacturer:
Powerbox International Ltd, Boundary Way, Lufton Trading Estate, Yeovil,
Somerset, BA22 8HZ United Kingdom
www.silverlinetools.com
9
F
Description des symboles
La plaque signalétique figurant sur votre outil peut présenter des symboles.
Ces symboles constituent des informations importantes relatives au produit ou des
instructions concernant son utilisation.
Port de protection auditive
Port de lunettes de sécurité
Port du masque respiratoire
Port du casque
Port de gants
Lire le manuel d’instructions
Ne pas utiliser l’air comprimé des bouteilles à haute pression
Conforme à la règlementation et aux normes européennes de sécurité
pertinentes
Protection de l’environnement
Les produits électriques usagés ne doivent pas être jetés avec les
ordures ménagères. Veuillez les recycler dans les centres prévus à
cet effet. Pour de plus amples informations, veuillez contacter votre
municipalité ou point de vente.
Caractéristiques techniques
Plage de la pression
de fonctionnement : ..............................2,0-6,3 bars
Pression de sortie de la graisse : ..........approx. 60-190 bars
(900-2 700 psi)
Longueur de la chambre : ....................280 mm
Poids net : ............................................1,45 kg
Du fait de l’évolution constante de nos produits, les caractéristiques
des produits Silverline peuvent changer sans notification préalable.
Consignes générales de sécurité
• En ce qui concerne les risques, lire et comprendre les instructions de sécurité
avant d’installer, utiliser, réparer, entretenir, changer d’accessoires, ou travailler
proche de cet outil. Ne pas respecter les consignes peut engendrer de sérieuses
blessures corporelles.
• Seule une personne qualifiée et formée peut assembler, régler et utiliser la
cet outil.
• N’apporter aucune modification sur cet outil. Des modifications peuvent
diminuer l’efficacité des mesures de sécurité et augmenter les risques pour
l’utilisateur.
• Garder toujours les instructions de sécurité, et les donner à l’utilisateur.
• Ne pas utiliser cet outil si elle est endommagée.
• Les outils doivent être inspectés régulièrement pour vérifier la validité des
données de l’appareil en fonction de la norme ISO 11148-8:2011. Ces données
doivent être lisibles sur l’appareil. Il est de la responsabilité de ‘employeur/
utilisateur de contacter le fabricant pour obtenir le remplacement de la plaque
signalétique si nécessaire.
ATTENTION : Cet appareil n’est pas conçu pour être utilisé par des personnes
(enfants compris) ayant des capacités physiques ou mentales réduites, ou n’ayant
pas la connaissance ou l’expérience requise, à moins d’être sous la supervision
d’une personne responsable de leur sécurité ou d’avoir reçu les instructions
nécessaires. Les enfants ne doivent pas s’approcher et jouer avec cet appareil.
Risques de projection
• Il est à savoir qu’un défaut sur la pièce de travail, sur un accessoire ou sur
l’appareil même peut engendrer l’envoi de projectiles avec une vitesse très
importante.
• Toujours porter des protections oculaires résistantes aux impacts pendant toute
la durée d’utilisation de cet outil. Le grade de protection doit être évalué avant
chaque utilisation.
• Pour les travaux à effectuer au-dessus de la tête, porter un casque de sécurité.
• Les risques pour les autres personnes doivent être également évalués.
• Vérifier que la pièce de travail soit convenablement stabilisé pour travailler en
toute sécurité.
Risques liés à l’utilisation
• L’utilisation de l’appareil peut exposer les mains à des risques de coupures,
égratignures ou des inflammations.
• Porter des gants de protection adéquats
• Les utilisateurs et le personnel d’entretien doivent être physiquement capables
de manipuler cet appareil de par son volume, poids et puissance.
• Maintenez l’appareil convenablement de façon à répondre aux mouvements
normaux et d’anticiper les mouvements soudains de l’outil.
• Travailler avec une posture stable.
• Relâcher le dispositif de marche/arrêt en cas de coupure d’alimentation.
• Utiliser les lubrifiants recommandés par le fabricant.
• Des protections oculaires personnelles doivent être portées. Des gants et
vêtements de protection sont également recommandés.
• Vérifiez l’état du bec avant chaque utilisation. Ne l’utilisez pas s’il est fendu,
cassé ou s’il est tombé.
• Des décharges électrostatiques peuvent se produire en cas d’utilisation sur du
plastiques ou d’autres matériaux non conducteurs.
Risques liés aux mouvements répétitifs
• L’utilisation à bon escient de cet outil peut engendrer des sensations de gêne
sur les mains, bras, épaules, cou et autres parties du corps.
• Lors de son utilisation, il est important de garder une posture stable et d’éviter
toute posture pouvant engendrer un déséquilibre. Pour éviter une sensation de
gêne ou de fatigue lors de longues utilisations, changer de posture.
• Si un utilisateur ressent des symptômes de façon récurrente ou persistante,
comme la gêne, élancement, douleur, picotement, engourdissement, sensation
de brûlure, raideur, ces avertissements doivent être pris sérieusement.
L’utilisateur doit avertir son employeur et consulter professionnel de la santé
qualifié.
Risques liés aux accessoires
• Débrancher toujours l’appareil de sa source d’alimentation avant d’insérer ou
de changer d’accessoire.
• Utiliser uniquement les tailles et types d’accessoires recommandés par le
fabricant.
10
427558Pistolet graisseur pneumatique 400 cm³
Risques liés au lieu de travail
• Les causes d’accidents sur le lieu de travail sont souvent dues à des
trébuchements, glissades et chutes. Faites attention sur les surfaces rendues
glissantes par l’utilisation de l’appareil, ainsi que les risques de trébuchements
qui pourraient être occasionnés par le tuyau d’air et tuyau hydraulique.
• Cet outil n’est pas conçu pour être utilisée en milieu à atmosphère
potentiellement explosif, et n’est pas isolante contre le contact avec une source
électrique.
Risques liés à la poussière et aux émanations
• La poussière et les émanations produites lors de l’utilisation de la ponceuse/
polisseuse peuvent provoquer des maladies (comme le cancer, asthme,
dermatite et d'anomalies congénitales).
• L’évaluation des risques doit inclure la poussière produite lors de l’utilisation
de l’outil ainsi que le déplacement de la poussière déjà existant crée par de
l’utilisation de l’outil.
• Faire fonctionner et entretenir cet outil sont recommandés dans ces
instructions pour la poussière et les émanations.
• Dirigé la sortie de la poussière de façon à limiter le déplacement de la poussière
dans un milieu poussiéreux.
• Lorsque de la poussière et des émanations sont créés, la priorité doit être de
les contrôler à la source de l’émission.
• Utiliser les protections respiratoires en accordance avec les instructions de
l’employeur ainsi qu’avec la réglementation en matière de santé et de sécurité.
Consignes supplémentaires
relatives aux outils pneumatiques
L’air comprimé peut engendre des blessures graves :
• Toujours couper l’alimentation en air, purger le tuyau d’air et débrancher
l’appareil de l’alimentation en air lorsqu’il n’est pas utilisé ou lors d’un
changement d’accessoires ou avant toutes réparations.
• Ne jamais diriger l’air vers vous ou d’autres personnes
• Les tuyaux peuvent être une source de dangers en donnant des coups de
fouets. Toujours vérifier le bon état du tuyau et des raccords.
• Pour toute utilisation de coupleurs universels, utiliser des goupilles et vérifier les
tuyaux pour éviter un mauvais raccord entre le tuyau et l’appareil.
• Ne jamais dépasser la pression maximale d’air indiquée sur l’appareil.
• Ne jamais porter l’appareil par le tuyau.
Familiarisation avec le produit
1 Embout de graissage
2 Pistolet de graissage
3 Détente
4 Raccord rapide
5 Poignée du plongeur
6 Gâchette de sécurité du plongeur
7 Chambre
8 Tige flexible
9 Tige rigide
10 Buse de la pompe de remplissage
11 Vanne de purge
www.silverlinetools.com
11
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