Siemens Xelibri X8 Service Manual

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LEVEL 2.5
REPAIR DOCUMENTATION
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TABLE OF CONTENTS:
INTRODUCTION..........................................................................................................................................3
1
2 BATTERY CONNECTOR ...........................................................................................................................4
3 SIM CARD READER....................................................................................................................................8
4 SYSTEM CONNECTOR ............................................................................................................................12
5 RTC BATTERY...........................................................................................................................................17
6 LCD CONNECTOR ....................................................................................................................................22
7 ROCKER KEY LEDS .................................................................................................................................26
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1 Introduction
The Xelibri X8 is a dual band (EGSM900/GSM1800) pendant phone with a Li-Ion battery. There are three different colour variants: Silver Glam, Diamond Pink and Citrine.
Partnumber on IMEI label:
Xelibri X8: S30880-S9230-Axxx,
where xxx may be any number from 100, 101, 102...
This manual is intended to help you carry out repairs on level 2.5, meaning limited component repairs. Failure highlights are documented and should be repaired in the local workshops.
It must be noted that all repairs have to be carried out in an environment set up according to the ESD (Electrostatic Discharge Sensitive Devices) regulations defined in international standards.
If you have any questions regarding the repair procedures or technical questions about the spare parts do not hesitate to contact our technical support team in Kamp-Lintfort, Germany:
Tel.: +49 2842 95 4666 Fax: +49 2842 95 4302 E-mail: st-support@siemens.com
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2 BATTERY CONNECTOR
2.1.1
2.2 Fault Description
2.2.1 Fault Symptoms for customers:
Mobile does not switch on.
2.2.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-Tester.
2.3 Repair Documentation
2.3.1 Description of procedure:
2.3.1.1 Diagnosis
Check the battery connector visually. Watch for oxidation and dry joints!
2.3.1.2 Repair by component change
# Figure Instruction Note
1
Use a hot air blower to remove the defective battery connector. Avoid excessive heat! Watch surrounding components!!
Figure 2-1
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2
Figure 2-2
Add solder on the pads.
3
Figure 2-3
4
Figure 2-4
Add flux on the pads.
Re-solder the new battery connector by using a hot air blower. Check that the connector is straight and exactly in right place.
2.3.1.3 Test
Retest the handset after the repair.
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2.3.2 List of needed material
2.3.2.1 Components
Battery connector Part Number: L36197-F5059-F181
2.3.2.2 Jigs and Tools
Hot air blower Tweezers Inspection lamp
2.3.2.3 Special Tools
None
2.3.2.4 Working materials
Flux Solder
2.3.3 Drawings
Figure 1: Xelibri X8 board, battery connector side
Figure 2: Xelibri X8 battery connector pin description
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Figure 3: Xelibri X8 battery connector placement (top view)
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3 SIM CARD READER
3.1 Fault Description
3.1.1 Fault Symptoms for customers:
Text “Insert SIM Card” is on the display even if a functional SIM card is assembled. Phone is giving “Card error” message even if a functional SIM card is assembled. SIM is not operating.
3.1.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-Tester.
3.2 Repair Documentation
3.2.1 Description of procedure:
3.2.1.1 Diagnosis
Check the status of the SIM card reader visually. Watch for oxidation and dry solder joints.
3.2.1.2 Repair by component change
# Figure Instruction Note
1
Use a hot air blower to remove the defective SIM card reader. Avoid excessive heat! Watch surrounding components!!
Figure 3-1
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2
Figure 3-2
Add solder on the pads.
3
4
Figure 3-3
Figure 3-4
Add flux on the pads.
Re-solder the new SIM card reader by using a hot air blower. Check that the SIM card reader is straight and exactly in right place.
3.2.1.3 Test
Retest the handset after the repair.
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3.2.2 List of needed material
3.2.2.1 Components
SIM reader 6 PINS Part Number: : L36197-F5116-F753
3.2.2.2 Jigs and Tools
Hot air blower Tweezers
3.2.2.3 Special Tools
None
3.2.2.4 Working materials
Flux Solder
3.2.3 Drawings
Figure 1: Xelibri X8 board, SIM card reader side
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Figure 2: Pin order, top view (SIM connector)
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4 SYSTEM CONNECTOR
4.1 Fault Description
4.1.1 Fault Symptoms for customers:
Charging problems. Problems with external loudspeaker or microphone when using a car kit. Problems with accessories connected at the system connector. Problems with SW booting. Problems with headset. Problems with FM Radio.
4.1.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-Tester.
4.2 Repair Documentation
4.2.1 Description of procedure:
4.2.1.1 Diagnosis
Check the system connector visually. Watch for dry joints!
4.2.1.2 Repair by component change
# Figure Instruction Note
1
Use a hot air blower to remove the defective system connector. Avoid excessive heat! Watch surrounding components!
Figure 4-1
2
Add solder on the pads.
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Figure 4-2
3
Figure 4-3
4
Figure 4-4
Add flux on the pads.
Re-solder the new system connector by using a hot air blower, and a soldering iron if necessary. Check that the system connector is straight and exactly in right place.
4.2.1.3 Test
Charging problems can be discovered by measuring the voltage between pins 1 (Power) and 2 (GND). Voltage should be between 5V and 9,5V if system connector is working.
In order to detect an accessory when plugged into the system connector, the following pins on the connector are used in the detection scenario: POWER, TX/D+, RX/D-, DATA/CTS, CLK/DCD and RTS. Table 1 shows the pins and their possible use in a detection scenario.
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Table 1: Accessory coding options
Pin No. Signal name Default level Default
direction
1 POWER L(Z) Off Open or charge source (Set by
2 GND GND - 3 TX/D+ H(Z) Out High/Low (Set by Phone) 4 RX/D- L(Z) In Open, Tx or high (Set by accessory) 5 DATA/CTS H(Z) In Open, Tx or low (Set by accessory) 6 RTS H(Z) In Open, Tx or low (Set by accessory) 7 CLK/DCD H(Z) In Open, Tx or low (Set by accessory)
Possible coding options
accessory)
The different coding options for the supported accessories can be seen in Table 2.
Table 2: Accessory coding table
RX/D- DATA/CTS CLK/DCD RTS Description
OPEN OPEN OPEN OPEN Default: No accessory connected TX/D+ GND OPEN TX/D+ Headset TX/D+ GND GND TX/D+ Headset with PTT pressed HIGH OPEN GND OPEN Car Kit portable
4.2.2 List of needed material
4.2.2.1 Components
System connector Female 12PIN SMD Part Number: : L36197-F5058-F47
4.2.2.2 Jigs and Tools
Hot air blower Soldering iron Tweezers
4.2.2.3 Special Tools
None
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4.2.2.4 Working materials
Flux Solder
4.2.3 Drawings
Figure 1: Xelibri X8 board, system connector side
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Table 3: Xelibri X8 system connector pin description
Pin Name IN/OUT Notes 1 POWER I Charging Current
2 GND Common GND 3 TX O Serial interface, used for Flash
programming and ITP commands
4 RX I Serial interface, used for Flash
programming and ITP commands
5 DATA/CTS I/O Serial interface, used for AT-
commands. Data line for accessory bus. Use as CTS in data operation.
Used for accessory detection 6 RTS I Used for accessory detection 7 CLK/DCD I/O Serial interface, used for AT-
commands.
Used for accessory detection 8 Audio L O Dual -ended (other end is Audio R)
output for external receiver (mono) 9 Audio_Ref/V
PP
10 Audio R O Dual -ended (other end is Audio L)
11 Gnd_Micro GND external microphone 12 Micro I Input for external microphone
I Used for 12V flash programming
voltage
output for external receiver (mono)
Table 4: Lumberg signal levels
Pin no. Signal name Level Min [V] Max [V]
3 TX/D+ VOH VOL 2.17 0 3.00 0.20 4 RX/D- VIH VIL 2.10 0 3.60 0.48 5 DATA/CTS VIH VIL
V
OH VOL
6 RTS VIH VIL 2.10 0 3.30 0.46 7 CLK/DCD VIH VIL 2.10 0 3.30 0.46
2.10 0 2.17 0 3.30 0.46 3.00 0.42
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5 RTC BATTERY
5.1 Fault Description
5.1.1 Fault Symptoms for customers:
The clock is reset when power is switched off.
5.1.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-tester.
5.2 Repair Documentation
5.2.1 Description of procedure:
5.2.1.1 Diagnosis
Check the RTC battery visually. Watch for dry joints!
5.2.1.2 Repair by component change
# Figure Instruction Note
1
Figure 5-1
Use a hot air blower to remove the defective RTC battery. Avoid excessive heat! Watch surrounding components!
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2
Figure 5-2
Add solder on the pads.
3
Figure 5-3
4
Figure 5-4
Add flux on the pads.
Re-solder the new RTC battery by using a hot air blower and a soldering iron if necessary. Check that the RTC battery is exactly in right place. Watch surrounding components!
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5.2.1.3 Test
Insert a SIM card and fully charged battery into the phone and start it. Set the correct time. Remove the battery and reinsert it after a minute. If the time is 00:00, measure backup battery voltage. It should be more than 2.5V. If the voltage is less, start the phone and wait 15 minutes for the backup battery to get charged. Repeat the test.
5.2.2 List of needed material
5.2.2.1 Components
Back-up capacitor 0.05F SMD (RTC-battery) Part Number: L36145-K1310-X297
5.2.2.2 Jigs and Tools
Hot air blower Soldering iron Tweezers
5.2.2.3 Special Tools
None
5.2.2.4 Working materials
Flux Solder
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5.2.3 Drawings
Figure 1: Xelibri X8 board, RTC battery side
Figure 2: Xelibri X8 RTC battery placement (top view)
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6 LCD CONNECTOR
6.1 Fault Description
6.1.1 Fault Symptoms for customers:
The keymat does not work.
6.1.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-tester.
6.2 Repair Documentation
6.2.1 Description of procedure:
6.2.1.1 Diagnosis
Check the RTC battery visually. Watch for dry joints!
6.2.1.2 Repair by component change
# Figure Instruction Note
1
Figure 6-1
Use a hot air blower to remove the defective LCD connector. Avoid excessive heat! Watch surrounding components!
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2
Figure 6-2
Add solder on the pads.
3
Figure 6-3
4
Figure 6-4
Add flux on the pads.
Re-solder the new LCD connector by using a hot air blower and a soldering iron if necessary. Check that the LCD connector is straight and exactly in right place. Watch surrounding components!
6.2.1.3 Test
Addition of visually inspection LCD can be tested through service menu. Service menu can be activated by pressing *#06# and then three times “info”. The name of LCD test is “display”.
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6.2.2 List of needed material
6.2.2.1 Components
PWB Connector 20PIN Female SMD Part Number: L36197-F5116-F752
6.2.2.2 Jigs and Tools
Hot air blower Soldering iron Tweezers
6.2.2.3 Special Tools
None
(LCD connector)
6.2.2.4 Working materials
Flux Solder
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6.2.3 Drawings
Figure 1: Xelibri X8 board, LCD connector side
Figure 2: Xelibri X8 LCD connector placement (top view)
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7 ROCKER KEY LEDS
7.1 Fault Description
7.1.1 Fault Symptoms for customers:
7.1.2 Fault Symptom on GSM-Tester:
7.2 Repair Documentation
Display LEDs are not lit.
This fault cannot be detected with a GSM-tester.
7.2.1 Description of procedure:
7.2.1.1 Diagnosis
Check the display LEDs visually. Watch for dry joints!
7.2.1.2 Repair by component change
# Figure Instruction Note
1
Figure 7-1
Use a hot air blower to remove the defective display LED. Avoid excessive heat! Watch surrounding components!
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2
Figure 7-2
Add solder on the pads.
3
Figure 7-3
4
Figure 7-4
Remove extra solder.
Re-solder the new display LED by using a hot air blower and a soldering iron if necessary. Watch surrounding components!
7.2.1.3 Test
Retest the handset after the repair. Leds can be tested through service menu. Service menu can be activated by pressing *#06# and then three times “info”. The name of Led test is “Led/illumination”.
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7.2.2 List of needed material
7.2.2.1 Components
LED color white 0603 flat top Part number: L36197-F5116-F751
7.2.2.2 Jigs and Tools
Hot air blower Soldering iron Tweezers
7.2.2.3 Special Tools
None
7.2.2.4 Working materials
Flux Solder
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7.2.3 Drawings
Figure 1: Xelibri X8 board, display LEDs side
Figure 2: Xelibri X8 display LEDs placement (top view)
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