Siemens Xelibri X7 Service Manual

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Local Service Organization Service Manual
XELIBRI X7
SIEMENS COMMUNICATIONS UNLIMITED
Somebody is waiting for you to call!
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Table of Contents
1 CELLULAR COMMUNICATION.............................................................................................................2
2 KEY FEATURES .......................................................................................................................................6
3
ACCESSORIES..........................................................................................................................................8
4 PHONE DEFINITION – X7...……………………………………………………………………………9
5 EXPLODED VIEW OF X7 .....................................................................................................................10
6 DISASSEMBLY OF X7.......................................................................................................................... 12
7 ASSEMBLY OF X7.................................................................................................................. 16
8 MOBILE SOFTWARE PROGRAMMING…………………………………………………………….20
9 SIEMENS SERVICE EQUIPMENT USER MANUAL……………………………………………….29
10 INTERNATIONAL MOBILE EQUIPMENT IDENTITY, IMEI...........................................................30
11 GENERAL TESTING INFORMATION...............................................................................................31
ANNEX 1 .................................................................................................................................................... 36
ANNEX 2 .....................................................................................................................................................37
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
1 Cellular Communication
The cellular systems are made up of numerous transmitting and receiving sites, whose individual coverage areas partially overlap. The concept of frequency re-use, same frequency is used by several sites, allows a high traffic density in a wide area. Due to the limited transmission range of the terminals, cellular systems are based on a large number of base stations on the infrastructure side, scattered over the area to cover, with each covering a fairly small geographical zone called cell. Cells are often represented by hexagons (see figure 1.1.).
FIGURE 1.1 CELLULAR COVERAGE REPRESENTATION.
GSM Network Architecture.
GSM network can be broadly divided into three broad parts, namely:
1. Mobile Station(MS) carried by the subscriber,
2. Base Station Sub-system (BSS) which controls the radio link with the mobile station.
3. Mobile Switching Centre (MSC) which performs the switching of calls between the mobile users, and between mobile and fixed network users.
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
GSM ARCHITECTURE
Each mobile station is given a unique identity. As soon as the mobile phone is turned on, it registers with the network and is authenticated; as such the network could always find the mobile phone. Larger amount of data is being exchanged to and from the following functional blocks in the MSC:
Visitor Location Register, VLR
Stores information about mobile subscribers that enter it coverage area, which is associated with the geographical area where the mobile is currently roaming. When there is an incoming call for the mobile, the HLR is interrogated about the present address of the VLR.
Home Location Register, HLR
A database that contains all data concerning the subscription of the mobile subscriber, i.e. their access capabilities, subscribed services, and supplementary services. It also contains information about the VLR that is handling the mobile station currently. When the mobile changes location, the HLR is updated accordingly. It also provides the MSC with information about the MSC area where the mobile is actually located to allow incoming calls to be routed immediately to the called party.
Authentication Center, AUC
Stored information that is necessary to protect communication through the air interface against any intrusions. The legitimacy of the subscriber is established through authentication and ciphering, which protects the user information against unwanted disclosure.
Equipment Identity Register, EIR
An option the network operator can use to enforce security. With this feature the network can identify defective or stolen mobile that may not be used in the network.
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XELIBRI X7 LEVEL 2 SERVICE MANUAL
Subscriber Identity Module (SIM)
SIM is a smart card, which has a computer, and memory chip that is permanently installed in the mobile equipment. It comes in either the size of a credit card or smaller version known as the plug-in SIM.
The subscriber information, which includes a unique number called the International Mobile Subscriber Identity (IMSI), is stored in the SIM card. SIM card identifies the subscriber to the network.
To protect the SIM card from improper use, a security feature, a four digits personal identification number (PIN), is built in. The PIN is stored in the SIM card and can be changed by the subscriber. PIN2 is required for additional functions available with a special SIM card (Consult the operator for more information about the PIN 2).
A code (PUK) is provided for unlocking the SIM card if the SIM card is blocked.
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
SIM Application Toolkit
This is a new GSM feature that has been integrated into the GSM standards in Release 96, with further enhancements added as part of the Release 97 feature set. This feature came about because of a desire by Network Operators to offer differentiated services, without the need for the Mobile Manufacturers having to build different variant for different customers. The unique service offered by the Operator is placed as an application on the SIM and that could work on any mobile that supports the Toolkit feature.
There is a distinct set of commands between the mobile and the SIM specifically for the Toolkit that allows the SIM application and the mobile to communicate independently of the GSM communication between the SIM and the mobile. Henceforth, the SIM Application Toolkit and GSM functionality on the SIM are separated logically. The Toolkit can interact directly with the mobile itself and adding itself to the mobile menu.
“Proactive SIM” is a mechanism whereby the SIM can initiate actions to be taken by the mobile.
These actions include:
Send short message
Set up a voice call to a number held by the SIM
Send a Supplementary Service (SS) control or Unstructured Supplementary Services
Data (USSD) string
Play a tone in the mobile’s ear piece or ringer
Initiate a dialogue with the user
Provide local information from the mobile to the SIM
Data download to the SIM from network
SIM Applications Toolkit (SAT) allows the flexibility to update the SIM, to change the services and download new services over the air. In the SAT specification, the short message service is a key mechanism for personalizing the SIM in each user’s GSM phone. It is designed as a client-server application. The X8 supports the SAT specification.
Extended GSM 900, E-GSM
This is a new standard that allows Network Operators to increase their capacity through an extended frequency. The frequency range of E-GSM is as follows:
Mobile Transmit: 880,2 - 914,8 MHz
Mobile Receive: 925,2 - 959,8 MHz
Xelibri X7 is a GSM Phase 2 / Phase 2+ Dualband E-GSM 900 / GSM 1800 mobile phone.
The following is the link to the support information regarding the mobile phone.
http://www.xelibri.com
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
2 Key Features
System GSM Phase 2+, Dual Band
EGSM 900, Class 4 (2 Watt) GSM 1800, Class 1 (1 Watt)
Size (LxWxH) 104.5 x 45.7 x 25.6 mm (L x W x H)
Volume 83.5 cm
Weight 83 g
Battery 510mAh Li-Ion Battery
Standby time
Talk time
1
up to 290 hours (standard battery)
1
up to 240 minutes (standard battery)
SIM support Plug in card 1.8 V or 3V
Antenna Integrated
Speech codec Triple rate voice coder Enhance Full Rate/Full Rate/Half Rate
Display 101 x 80 pixels; Colour 4k C-FSTN LCD
Supplementary Services (Network Dependent):
CF (Call Forwarding) CH (Call Hold) CLIP (Calling Line Identification Presentation) CLIR (Calling Line Identification Restriction) CPHS 4.2 (Common PCN Handset Specification) CW (Call Waiting) CT (Call Transfer) FDN (Fixed Dialing Numbers) – SIM related feature LDN (Last Dialled Numbers) SMS MO (Mobile Originated) SMS MT (Mobile Terminated) USSD (Unstructured Supplementary Service Data)
PIN control PIN 1
Other Features
Silent Alert
3
Text modules (SMS)
Intelligent Typing (T9) + Libraries
Alarm / Date / Time
1
Actual time dependent on the network.
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
Concatenated SMS
Conference Call & SMS to group
Polyphonic ringer melodies
Voice dialling
Screensaver
Games
SIM exchange on the fly
Chinese menu and input (APAC variant only)
5 way navikey
Call lists
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3 Accessories
Basics:
Li-Ion Battery (510mAh)
Standard Charger EU, UK, China
Travel Charger EU, UK
Headset PTT (mono)
Stereo Headset (mono mode only)
Car Solutions:
Car Charger
Car Kit Portable
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4 Phone Definition - X7
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5 Exploded View of X7
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Note:
FPC is a very important part; it connects the LCD & Keyboard to the Main board.
The Speaker is soldered to FPC by two wires.
The Microphone also is soldered to keyboard.
The Vibrator is glued to keyboard; a connecter links two wire of vibrator to keyboard.
Spare Part numbers of X7
Ref-Nr Part Description L-Number Level
11 battery cover red L36197-F5134-F887 0 11 battery cover blue L36197-F5134-F888 0 12 Battery, 530 mAh L36145-K1310-X274 0
Acc. Laynard adapter 1 L36197-F5100-F579 0
1 front outer housing red L36197-F5134-F669 1 1 front outer housing blue L36197-F5134-F684 1 2 keypad red EMEA L36197-F5134-F685 1 2 keypad blue EMEA L36197-F5134-F686 1 2 keypad red CH APAC L36197-F5134-F687 1 2 keypad blue CH APAC L36197-F5134-F688 1 3 Keyboard incl. Micro L36197-F5134-F689 1 4 Vibra L36197-F5134-F691 1 5 Assy FPC incl loudspeaker L36197-F5134-F692 1 6 inner housing incl springs L36197-F5134-F735 1 8 rear outer housing red L36197-F5134-F882 1 8 rear outer housing blue L36197-F5134-F883 1
9 Screw Self Tapping L36197-F5134-F884 1 10 IO cover red L36197-F5134-F885 1 10 IO cover blue L36197-F5134-F886 1 13 Antenna L36197-F5134-F889 1 14 LCD L36197-F5134-F890 1 15 Receiver L36197-F5134-F891 1 16 window red L36197-F5136-F553 1 16 window blue L36197-F5136-F554 1 17 ESD-Film for LCD L36197-F5160-F97 1 6A Spring L36197-F5134-F870 1
Water contact indicator L36197-F5118-F284 1
7 Mainboard L36880-Q9260-A10 2
Battery Connector L36158-A54-C215 2.5 Diode D Voltage Regulator L36197-F5098-F685 2.5 I/O-Connector L36334-Z93-C303 2.5 Sim Connector L36197-F5117-F297 2.5 Antenna ZIF Connector L36197-F5117-F298 2.5
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
6 Disassembly of X7
Note: It is a requirement for the service personnel to observe ESD protection rules while performing servicing the
X7.
Instruction
Keep all contact surfaces and the display clean of skin oil. Use gloves!
Step 1
Step 3
Use Trox 5 screwdriver
First, Open I/O cover
Step 2
Step 4
Open Rear housing use opening tool F30032­P252-A1
Step 5
Pull the tool along the gap upward.
Step 6
Open 4 hooks
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Step 7
Same method to other side
Step 9
Take care when you take off the FPC
Remove the FPC connector
Step 8
Remove the module and antenna from Inner H
Step 10
Use a tool to open a small gap between FH and Inner H: one side then another side.
Step 11
Along the small gap, pull the tool to open the FH (to other side)
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Step 12
Take care the FPC, LCD keyboard connectors
Receiver, it can be taken off. Take care the spring contact.
Be careful when removing the FPC that links to LCD & Keyboard.
Receiver & vibrator can be taken off.
Microphone Solder to keyboard
Vibrator: glued to keyboard Link to keyboard by 2 pin connector, it can be taken off
Step 13
Remove the antenna.
Step 14
Remove the keyboard
Take precaution - the keyboard maybe glued on the keypad.
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Step 15
Fully Disassembled X7
Water indicator
Water-indicator on mainboard
The used water indicator is a small paper label, which changes its surface-color when being contacted with any liquids from white to red. The X7 contains 1 water-indicator, which is placed on the mainboard beside the Slim-Lumberg-Connector. In case that the indicator’ colour is red, the mainboard had been contacted with a liquid. In a further step the mainboard has to be checked for any signs of oxidation. The result shall be used as proof of evidence towards the end-customer. In this case the repair shall not be accepted as in-warranty, but declared as DCC, Damage Caused by Customer.
Change of colour if contact with Water.
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7 Assembly of X7
Step 1
(a) (b & c)
a) Remove the double sticker from the keypad. The put the keypad into the front outer housing and
secure it with the eight location pins.
b) Put the keyboard on to the front outer housing with the assembly fixture and press it gently on to
the five clips.
c) Assemble the MIC, the MIC Hole is located on the front outer housing.
Note: Take precaution when removing the double sticker paper to avoid damage to the sticker.
Step 2
a) Put the Receiver into the Hole located on the front outer housing. The spring must face upwards. Remove the LCD protection film and clean the LCD with ionizes gun. Place the LCD on to the front outer housing with the LCD/FPC assembly fixture.
b) The bulge of the receiver must match with the groove of the receiver holder.
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Step 3
a) Insert the FPC connector into the LCD connector and press gently. The fix the FPC on to
the front outer housing with the location pins.
b) Combine the top side of the inner housing to the assembly front housing, then put the other
sides and press around the phone.
Step 4
(a) (b)
a) Unlock the antenna connector on the PCBA. b) Insert the cable Plug Antenna and lock the connector.
(c)
c) Combine the PCBA with the FPC through the connector.
Note: Pay attention to the antenna direction, DO NOT fix wrongly.
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Step 5
a) Assemble the antenna into the housing and ensure the clips are well fixed. Insert the speaker into the holder; the metal plate must face upwards. Place the PCBA into the housing and ensure the clips are well fixed.
Note: The speaker lines must be kept away from the antenna, otherwise it will interfere the antenna function.
Step 6
a) Place the I/O port cover into the rear outer housing as shown. Combine the Assembly Rear Outer Housing with the Assembly Inner Housing. Start from the top side then followed by the sides.
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Step 7
Place the phone into the screw assembly fixture and tighten the screws into the respective sockets. The screwdriver torque is 1.0+/-0.2 kgfcm. Note: The screw is self-tapping.
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8 Mobile Software Programming
EQUIPMENT
Before the installation of the Download/configuration program check your equipment :
- Standard desktop PC. Pentium III / 128 Mo (with standard serial com)
- Windows NT environment
For the connection between PC and mobile use :
- Serial adapter (BootAdapter 2002 – see photo) L36880-N9241-A200 .
- Connect the BootAdapter to power
- Connect the PC and BootAdapter with standard serial cable
- Use specific cable to connect mobile and BootAdapter F30032-P226-A1
PROGRAM INSTALLATION
To install the soft, execute : setup_dwlpc.exe and follow instructions… To launch the program : C:\Download_Siemens\dwlDev.exe Following window appears :
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PROGRAM USE
a/ In Download type, choose :Software ( it’s the default value )
b/ In Select a Project choose : 5087-5_RAM 16bits (CMS92-S) ( it’s not the default value )
The other choice is 5087_RAM 16bits (S128)
c/ Then click on Select a file :
To update product with a new software you need to know what is exatly its configuration. For example:
- Twiggy with EMEA configuration or
- Emma with APAC configuration etc …
With this information you can select the file.cla you want to download
X6 - Twiggy
- EMEA = Vxxxx_twiggy_emea.cla
- APAC = Vxxxx_twiggy_apac.cla
X7 - Emma
- EMEA = Vxxxx_emma_emea.cla
- APAC = Vxxxx_emma_apac.cla
X5 - Paco
- EMEA = Vxxxx_paco_emea.cla
- APAC = Vxxxx_paco_apac.cla
Select the good file and click on OK (wait few minutes during loading)
d/ Select the Serial Port where your « Bootadapter 2002 » is plugged
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e/ Put a battery in your mobile and plug in mobile with serial connector.
f/ Press Start
Message TURN THE MOBILE ON appears, then press the OnKey of the mobile. Wait the end of the download ( 4 – 10 minutes ) then click OK.
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CONFIGURATION
The program « Service_Tool » allows to do a complete configuration of mobile without Imei modification. This application permits to re-use mobile by deleting previous parameter and writing new parameters in product. This program is simple, operator plugs in product to serial connector, select a part number and launch the personalization.
PROGRAM INSTALLATION
To install “Service_Tool” program on your PC use the install kit delivery
Install Kit contents : setup.exe / service_.001 / service_.002
Installation: Run the Setup.exe file supply with the install kit. Default installation path is "C:\service_tool_S138_vx\" (“vx” is the release version)
- Unzip and copy Setting Files data on the same directory After installation you should have in the install directory the following things : (see image)
Setting files data delivered with
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Depend of the software version
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PROGRAM USE
Because of software compatibility, a new “service_tool” program version is necessary for each new product software !.
a/ Run the file « Service_Tool.exe », the program displays window on screen. The program updates automatically the part number list you can use for the configuration . In the bottom of the window you can see the program version and product software conpatibility.
Siemens part number delivered with the zip file (SettingFiles)
Project name
Software
b/ Select the serial com number where BootAdapter is connected.
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c/ Select the Siemens part number corresponding to your product configuration. ( Part number value depends of the project)
The program ask you to confirm the selection
After the validation, “Selected Variant” box, displays the part number selected. The program is on the wainting mode (you can plug a product)
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d/ Put a battery in your mobile and plug in mobile with serial connector.
e/ Start the test by pressing the “START TEST” button. A window “Turn the mobile On” appears : The switch on mobile. (With the BootAdapter 2002 the mobile start automaticly).
In case of start problem a new window is displaying.
Press OK, remove the battery and serial connector and do the test again. If you meet the same problem
- check the battery charge
- check the mobile connector
If it is no problem, the Configuration test runs.
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When test is finished, a message is displayed.
f/ Test is OK, remove the battery and unplug the serial connector. After some seconds the program come back to the waiting mode.
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Trouble shooting
During customization you could meet some error
The following error message appears when pack data on the product is not in accordance with parameters specify by the part number selected. Solution download the good file.cla or change the selected variante.
The following error message appears when :
- Software version on product is wrong
- PN compatibility is wrong (PN number is not allowed with this software version)
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9 Siemens Service Equipment User Manual
Introduction
Every LSO repairing Siemens handset must ensure that the quality standards are observed.
Siemens has developed an automatic testing system that will perform all necessary
measurements. This testing system is known as:
Siemens Mobile Service Equipment
Using this system vastly simplifies the repair of the phones and will make sure that:
1. All possible faults are detected
2. Sets, which pass the test, will be good enough to return to customer.
Starting from the P35 Series, Siemens will introduce a simpler and faster testing platform for
testing a repaired Siemens mobile phone. The testing platforms are either base on R&S CMD
53/55 or CTS55 GSM test set or CMD200 with a software called (CTS, CMD, or CMU-GO).
There is also test software available for testing with the Willtec 4201S the 4107 and the 4400
GSM test set called (CATS 4200 or CATS4400).
THE LSO WILL HAVE TO PURCHASE THE SYSTEM, CHOOSING BETWEEN THE COMPLETE PACKAGE OR SUB-SET OF IT.
A FULLY AUTOMATIC TEST PROCEDURE IS ONLY POSSIBLE IF THE COMPLETE SYSTEM IS INSTALLED.
Make sure that your CTS firmware is Version 3.01 or higher. For CMD 55 it must be Version 4.03 and higher. Please check with the Service Info SB_0500 for the CTS/CMD Hardware Options.
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10 International Mobile Equipment Identity, IMEI
IMEI Access: *#06#
XELIBRI X7
Siemens part
CE-Sign
IMEI number
Codification
PN (Production Number) : QD080312
CN (Configuration Number) : QD080312A10201
XELIBRI X7
Model number
CN number
PN number
QD = Transceiver made in Qingdao
08 = Hardware + software index for production
03 = Year of production
12 = Week of production
QD = Configuration made in Qingdao
08 = software + mechanical index for configuration
03 = Year of configuration
12 = Week of configuration
A = Line of configuration
10201 = Serial number
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Codification
PN (Production Number) : QD080312
QD = Transceiver made in Qingdao
08 = Hardware + software index for production
03 = Year of production
12 = Week of production
CN (Configuration Number) : QD080312A10201
QD = Configuration made in Qingdao
08 = software + mechanical index for configuration
03 = Year of configuration
12 = Week of configuration
A = Line of configuration
10201 = Serial number
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11 General Testing Information
General Information
The technical instruction for testing GSM mobile phones is to ensure the best repair quality.
Validity
This procedure is to apply for all from Siemens AG authorized level 2 up to 2.5e workshops.
Procedure
All following checks and measurements have to be carried out in an ESD protected
environment and with ESD protected equipment/tools. For all activities the international ESD
regulations have to be considered.
Get delivery:
Ensure that every required information like fault description, customer data a.s.o. is
available.
Ensure that the packing of the defective items is according to packing requirements.
Ensure that there is a description available, how to unpack the defective items and
what to do with them.
Enter data into your database:
(Depends on your application system)
Ensure that every data, which is required for the IRIS-Reporting is available in your
database.
Ensure that there is a description available for the employees how to enter the data.
Incoming check and check after assembling:
!! Verify the customers fault description!!
After a successful verification pass the defective item to the responsible
troubleshooting group.
If the fault description can not be verified, perform additional tests to save time and to
improve repair quality.
- Switch on the device and enter PIN code if necessary unblock phone.
- Check the function
- Check the display for error in line and row
- Check the ringer/loudspeaker acoustics by individual validation.
- Perform a GSM Test as described on page 24.
Check the storage capability:
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of all keys including side keys.
, and for illumination.
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Check internal resistance and capacity of the battery.
Check battery charging capability of the mobile phone.
Check charging capability of the power supply.
Check current consumption of the mobile phone in different mode.
Visual inspection:
Check the entire board for liquid damages.
Check the entire board for electrical damages.
Check the housing of the mobile phone for damages.
SW update:
Carry out a software update and data reset according to the master tables and
operator/customer requirements.
Repairs:
The disassembling as well as the assembling of a mobile phone has to be carried out by considering the rules mentioned in the dedicated manuals. If special equipment is required the service partner has to use it and to ensure the correct function of the tools. If components and especially soldered components have to be replaced all rules mentioned in dedicated manuals or additional information e.g. service information have to be considered
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GSM Test:
Connect the mobile/board via internal antenna (antenna coupler) and external
antenna (car cradle) to a GSM tester.
Use a Test SIM.
Skip GSM 900/GSM1800 or GSM1900 test cases if not performed by the mobile
phone.
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Final Inspection:
The final inspection contains:
1) A 100% network test (location update, and set up call).
2) A random sample check of:
- data reset (if required)
- optical appearance
- complete function
3) Check if PIN-Code is activated (delete the PIN-Code if necessary).
Basis is the international standard of DIN ISO 2859.
Use Normal Sample Plan Level II and the Quality Border 0,4 for LSO.
Remark: All sample checks must be documented.
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
Annex 1
Test SIM Card
There are 2 different “Test-SIM-Cards” in use
a) Test SIM from the company “ORGA”
Pin 1 No: 0000 PUK 1: 12345678
Pin 2 No: 0000 PUK 2: 23456789
b) Test SIM from the company “T-D1
Pin 1 No: 1234 PUK 1: 76543210
Pin 2 No: 5678 PUK 2: 98765432
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SIEMENS PTE LTD XELIBRI X7 LEVEL 2 SERVICE MANUAL
Annex 2
Battery – Date – Code overview
Varta
Date code example N 9 A VA
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Hitachi / Maxwell
Date code example N 9 A MX
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Sanyo
Date code example N 9 A SY
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
NEC
Date code example N 8 A NT
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Panasonic
Date code example O N A PAN
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Sony
Date code example P N A SO
Year (O:2002, P:2003...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
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