Siemens Xelibri X1 Service Manual

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XELIBRI X1
LEVEL 2.5
REPAIR DOCUMENTATION
V 1.0
V1.0 Page 1 of 23 ICM MP CCQ GRM Xelibri 1 Company Confidential 03/2003
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TABLE OF CONTENTS:
INTRODUCTION..........................................................................................................................................3
1
2 BATTERY CONNECTOR............................................................................................................................4
3 SIM CARD READER....................................................................................................................................7
4 SYSTEM CONNECTOR ............................................................................................................................10
5 RTC BATTERY ...........................................................................................................................................15
6 KEYMAT CONNECTOR...........................................................................................................................18
7 DISPLAY LEDS...........................................................................................................................................21
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1 Introduction
The Xelibri X1 is a dual band (EGSM900/GSM1800) handportable phone with a Li-Ion battery. There are three different colours and six different variants. The colours are White, Smoke and Champaign with either Latin key pat or Chinese Stroke key pat.
Partnumber on IMEI label:
Xelibri X1: S30880-S9230-Axxx,
where xxx may be any number from 100, 101, 102...
This manual is intended to help you carry out repairs on level 2.5, meaning limited component repairs. Failure highlights are documented and should be repaired in the local workshops.
It must be noted that all repairs have to be carried out in an environment set up according to the ESD (Electrostatic Discharge Sensitive Devices) regulations defined in international standards.
If you have any questions regarding the repair procedures or technical questions about the spare parts do not hesitate to contact our technical support team in Kamp-Lintfort, Germany:
Tel.: +49 2842 95 4666 Fax: +49 2842 95 4302 E-mail: ST-Support@klf.siemens.de
V1.0 Page 3 of 23 ICM MP CCQ GRM Xelibri 1 Company Confidential 03/2003
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2 Battery Connector
2.1 Affected Units
2.1.1 Type: Xelibri X1
2.1.2 Affected IMEIs / Date Codes: All / All
2.1.3 Affected SW-Versions: All
2.2 Fault Description
2.2.1 Fault Symptoms for customers:
Mobile does not switch on. No charging
2.2.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-Tester.
2.3 Priority:
p ........ Mandatory
x ........ Repair
p ........ Optional
p ........ Not Yet Defined
2.4 Repair Documentation
2.4.1 Description of procedure:
2.4.1.1 Diagnosis
Check the battery connector visually. Watch for oxidation and dry joints!
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2.4.1.2 Repair by component change
# Figure Instruction Note 1
Figure 2-1
Use a hot air blower to remove the defective battery connector. Avoid excessive heat! Watch surrounding components!!
2
Figure 2-2
2.4.1.3 Repair by SW-Booting
Not possible!
2.4.1.4 Test
Retest the handset after the repair.
Re-solder the new battery connector by using a hot air blower. Check that the connector is straight and exactly in right place.
2.4.2 List of needed material
2.4.2.1 Components
Battery connector pogo 3.3mm/5.2mm SMD Part Number: Siemens code: xxx
2.4.2.2 Jigs and Tools
Hot air blower Tweezers Inspection lamp
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2.4.2.3 Special Tools
None
2.4.2.4 Working materials
Flux Solder
2.4.3 Drawings
Figure 1: Xelibri X1 board, battery connector side
Figure 2: Xelibri X1 battery connector pin description
Figure 3: Xelibri X1 battery connector placement (top view)
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3 SIM card reader
3.1 Affected Units
3.1.1 Type: Xelibri X1
3.1.2 Affected IMEIs / Date Codes: All / All
3.1.3 Affected SW-Versions: All
3.2 Fault Description
3.2.1 Fault Symptoms for customers:
Handset does not accept the SIM card.
3.2.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-Tester.
3.3 Priority:
p ........ Mandatory
x p
........ Repair
........ Optional
p ........ Not Yet Defined
3.4 Repair Documentation
3.4.1 Description of procedure:
3.4.1.1 Diagnosis
Check the status of the SIM card reader visually. Watch for oxidation and dry solder joints.
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3.4.1.2 Repair by component change
# Figure Instruction Note 1
Figure 3-1
Use a hot air blower to remove the defective SIM card reader. Avoid excessive heat! Watch surrounding components!!
2
Figure 3-2
3.4.1.3 Repair by SW-Booting
Not possible!
3.4.1.4 Test
The functionality of the SIM card reader can be tested with the following signals:
· Measure VSIM (2.75 V - 3.3 V) from capacitor R186. Voltage
· SIMCLK on V181 pin 1. This signal will only appear if a SIM
· SIMDATA on V181 pin 2. This signal will only appear if a SIM
Re-solder the new SIM card reader by using a hot air blower. Check that the SIM card reader is straight and exactly in right place.
appears only for a short time if a SIM card is not inserted when the phone is switched on, and when a SIM card is inserted, present voltage should stay constantly approx. 2.9 V when the power is on.
card is inserted and working. The Clock signal is not present always, but will come in intervals.
card is inserted and working and when SIMCLK is present.
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3.4.2 List of needed material
3.4.2.1 Components
Generic SIM contact module SMD Part Number: Siemens code: xxx
3.4.2.2 Jigs and Tools
Hot air blower Tweezers
3.4.2.3 Special Tools
None
3.4.2.4 Working materials
Flux Solder
3.4.3 Drawings
Figure 1: Xelibri X1 board, SIM card reader side
Figure 2: Pin order, top view (SIM connector)
CLK
RST
Vcc
6
3
2
5
1
4
DATA
Vpp (NC)
GND
V1.0 Page 9 of 23 ICM MP CCQ GRM Xelibri 1 Company Confidential 03/2003
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4 SYSTEM CONNECTOR
4.1 Affected Units
4.1.1 Type: Xelibri X1
4.1.2 Affected IMEIs / Date Codes: All / All
4.1.3 Affected SW-Versions: All
4.2 Fault Description
4.2.1 Fault Symptoms for customers:
Charging problems. Problems with external loudspeaker or microphone when using a car kit. Problems with accessories connected at the system connector. Problems with SW booting.
4.2.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-Tester.
4.3 Priority:
p ........ Mandatory
x p
........ Repair
........ Optional
p ........ Not Yet Defined
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4.4 Repair Documentation
4.4.1 Description of procedure:
4.4.1.1 Diagnosis
Check the system connector visually. Watch for dry joints!
4.4.1.2 Repair by component change
# Figure Instruction Note 1
Use a hot air blower to remove the defective system connector. Avoid excessive heat! Watch surrounding components!
Figure 4-1
2
Figure 4-2
4.4.1.3 Repair by SW-Booting
Not possible!
4.4.1.4 Test
Charging problems can be discovered by measuring the voltage between pins 1 (Power) and 2 (GND). Voltage should be between 5V and 9,5V if system connector is working.
Re-solder the new system connector by using a hot air blower, and a soldering iron if necessary. Check that the system connector is straight and exactly in right place.
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In order to detect an accessory when plugged into the system connector, the following pins on the connector are used in the detection scenario: POWER, TX/D+, RX/D-, DATA/CTS, CLK/DCD and RTS. Table 1 shows the pins and their possible use in a detection scenario.
Table 1: Accessory coding options
Pin No. Signal name Default level Default
direction
1 POWER L(Z) Off Open or charge source (Set by
2 GND GND - 3 TX/D+ H(Z) Out High/Low (Set by Phone) 4 RX/D- L(Z) In Open, Tx or high (Set by accessory) 5 DATA/CTS H(Z) In Open, Tx or low (Set by accessory) 6 RTS H(Z) In Open, Tx or low (Set by accessory) 7 CLK/DCD H(Z) In Open, Tx or low (Set by accessory)
Possible coding options
accessory)
The different coding options for the supported accessories can be seen in Table 2.
Table 2: Accessory coding table
RX/D- DATA/CTS CLK/DCD RTS Description
OPEN OPEN OPEN OPEN Default: No accessory connected TX/D+ GND OPEN TX/D+ Headset TX/D+ GND GND TX/D+ Headset with PTT pressed HIGH OPEN GND OPEN Car Kit portable
4.4.2 List of needed material
4.4.2.1 Components
System connector Female 12PIN SMD Part Number: Siemens code: xxx
4.4.2.2 Jigs and Tools
Hot air blower Soldering iron Tweezers
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4.4.2.3 Special Tools
None
4.4.2.4 Working materials
Flux Solder
4.4.3 Drawings
Figure 1: Xelibri X1 board, system connector side
V1.0 Page 13 of 23 ICM MP CCQ GRM Xelibri 1 Company Confidential 03/2003
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Table 3: Xelibri X1 system connector pin description
Pin Name IN/OUT Notes 1 POWER I Charging Current
2 GND Common GND 3 TX O Serial interface, used for Flash
programming and ITP commands
4 RX I Serial interface, used for Flash
programming and ITP commands
5 DATA/CTS I/O Serial interface, used for AT-
commands. Data line for accessory bus. Use as CTS in data operation.
Used for accessory detection 6 RTS I Used for accessory detection 7 CLK/DCD I/O Serial interface, used for AT-
commands.
Used for accessory detection 8 Audio L O Dual -ended (other end is Audio R)
output for external receiver (mono) 9 Audio_Ref/V
PP
I Used for 12V flash programming
voltage 10 Audio R O Dual -ended (other end is Audio L)
output for external receiver (mono) 11 Gnd_Micro GND external microphone 12 Micro I Input for external microphone
Table 4: Lumberg signal levels
Pin no. Signal name Level Min [V] Max [V]
3 TX/D+ VOH VOL 2.17 0 3.00 0.20 4 RX/D- VIH VIL 2.10 0 3.60 0.48 5 DATA/CTS VIH VIL
V
OH VOL
2.10 0 2.17 0 3.30 0.46 3.00 0.42
6 RTS VIH VIL 2.10 0 3.30 0.46 7 CLK/DCD VIH VIL 2.10 0 3.30 0.46
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5 RTC BATTERY
5.1 Affected Units
5.1.1 Type: Xelibri X1
5.1.2 Affected IMEIs / Date Codes: All / All
5.1.3 Affected SW-Versions: All
5.2 Fault Description
5.2.1 Fault Symptoms for customers:
The clock is reset when power is switched off.
5.2.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-tester.
5.3 Priority:
p ........ Mandatory
x p
........ Repair
........ Optional
p ........ Not Yet Defined
5.4 Repair Documentation
5.4.1 Description of procedure:
5.4.1.1 Diagnosis
Check the RTC battery visually. Watch for dry joints!
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5.4.1.2 Repair by component change
# Figure Instruction Note 1
Figure 5-1
Use a hot air blower to remove the defective RTC battery. Avoid excessive heat! Watch surrounding components!
2
Figure 5-2
5.4.1.3 Repair by SW-Booting
5.4.1.4 Test
Not possible!
Retest the handset after the repair.
Resolder the new RTC battery by using a hot air blower and a soldering iron if necessary. Check that the RTC battery is exactly in right place. Watch surrounding components!
5.4.2 List of needed material
5.4.2.1 Components
RTC-BATTERY SMD VA6 Part Number: Siemens code: xxx
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5.4.2.2 Jigs and Tools
Hot air blower Soldering iron Tweezers
5.4.2.3 Special Tools
None
5.4.2.4 Working materials
Flux Solder
5.4.3 Drawings
Figure 1: Xelibri X1 board, RTC battery SMD VA6
Figure 2: Xelibri X1 RTC battery SMD placement (top view)
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6 KEY PAT CONNECTOR
6.1 Affected Units
6.1.1 Type: Xelibri X1
6.1.2 Affected IMEIs / Date Codes: All / All
6.1.3 Affected SW-Versions: All
6.2 Fault Description
6.2.1 Fault Symptoms for customers:
The key pat does not work.
6.2.2 Fault Symptom on GSM-Tester:
This fault cannot be detected with a GSM-tester.
6.3 Priority:
p ........ Mandatory
x p
........ Repair
........ Optional
p ........ Not Yet Defined
6.4 Repair Documentation
6.4.1 Description of procedure:
6.4.1.1 Diagnosis
Check the Connector visually. Watch for dry joints!
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6.4.1.2 Repair by component change
# Figure Instruction Note 1
Figure 6-1
Use a hot air blower to remove the defective keymat connector. Avoid excessive heat! Watch surrounding components!
2
6.4.1.3 Repair by SW-Booting
6.4.1.4 Test
Not possible!
Retest the handset after the repair.
6.4.2 List of needed material
Resolder the new keymat connector by using a hot air blower and a soldering iron if necessary. Check that the keymat connector is straight and exactly in right place. Watch surrounding components!
6.4.2.1 Components
SMD CONNECTOR 20PIN MALE
Part Number: Siemens code: xxx
6.4.2.2 Jigs and Tools
Hot air blower Soldering iron Tweezers
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6.4.2.3 Special Tools
None
6.4.2.4 Working materials
Flux Solder
6.4.3 Drawings
Figure 1: Xelibri X1 board, key pat connector
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7 Display LEDs
7.1 Affected Units
7.1.1 Type: Xelibri X1
7.1.2 Affected IMEIs / Date Codes: All / All
7.1.3 Affected SW-Versions: All
7.2 Fault Description
7.2.1 Fault Symptoms for customers:
7.2.2 Fault Symptom on GSM-Tester:
7.3 Priority:
p ........ Mandatory
x p
........ Repair
........ Optional
p ........ Not Yet Defined
7.4 Repair Documentation
7.4.1 Description of procedure:
Display LEDs are not lit.
This fault cannot be detected with a GSM-tester.
7.4.1.1 Diagnosis
Check the display LEDs visually. Watch for dry joints!
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7.4.1.2 Repair by component change
# Figure Instruction Note 1
Figure 7-1
Use a hot air blower to remove the defective display LED. Avoid excessive heat! Watch surrounding components!
2
Figure 7-2
7.4.1.3 Repair by SW-Booting
7.4.1.4 Test
Re-solder the new display LED by using a hot air blower and a soldering iron if necessary. Watch surrounding components!
Not possible!
Retest the handset after the repair.
7.4.2 List of needed material
7.4.2.1 Components
LED COLOR WHITE SIDEFIRE 10mA 3.4V 3.1x1.2mm SMD Part number: Siemens code: xxx
7.4.2.2 Jigs and Tools
Hot air blower Soldering iron
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Tweezers
7.4.2.3 Special Tools
None
7.4.2.4 Working materials
Flux Solder
7.4.3 Drawings
Figure 1: Xelibri X1 board, display LEDs side
Figure 2: Xelibri X1 display LEDs placement (top view)
V1.0 Page 23 of 23 ICM MP CCQ GRM Xelibri 1 Company Confidential 03/2003
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