Siemens S6 GSM PCN Service Manual

Page 1
Private Communication Systems
Mobile Phones
S6 GSM/PCN
Level 2.5
Repair Documentation
V1.4
V1.4 Page 1 of 17 PN MP ST
D. Schnoor
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Private Communication Systems
Mobile Phones
Table of Contents:
1 RF CONNECTOR
...................................................................................................................................................................................3
2 EXCHANGE OF EXTERNAL CONNECTOR
...................................................................................................................................................................................6
3 1A FUSE
.................................................................................................................................................................................10
4 RINGER
.................................................................................................................................................................................13
5 ANNEX................................................................................................................................................................16
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Private Communication Systems
Mobile Phones

1RF Connector

1.1Affected Units

1.1.1Type: S6 GSM / PCN

1.1.2Affected IMEIs / Date Codes: All / All

1.1.3Affected SW-Versions: All

1.1.4Fault Code for LSO reporting: 3RFC

1.2Fault Description

1.2.1Fault Symptoms for customers:

Customers experience a low Rx sensitivity of the hand­set, having problems registering to the network and making calls.

1.2.2Fault Symptom on GSM-Tester:

The GSM-Tester will show a low Tx-Power only on the internal antenna (aerial coupler measurement!).

1.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
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Private Communication Systems
Mobile Phones

1.4Repair Documentation

1.4.1Description of procedure:

1.4.1.1Diagnosis
Visually check the status of the antenna connector. Look for a bent contact or dry soldering joint.
1.4.1.2Repair by component change
Use hot air blower to remove defective connector.
Resolder new connector afterwards. Pin 1 is the RF pin, pins 2 and 3 are ground.
1.4.1.3Repair by SW-Booting
Not possible!
1.4.1.4Test
Retest handset after repair.

1.4.2List of needed material

1.4.2.1Components
Connector X751 Part-Number: L24859-Z1359-A24
1.4.2.2 Jigs and Tools
Soldering Iron Hot Air Blower
1.4.2.3Special Tools
None
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Private Communication Systems
Mobile Phones
1.4.2.4Working materials
Desolder Wick / Braid Solder Flux

1.4.3Drawings

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Figure 1: S6 Board RF Connector Side
Figure 2: S6 RF Connector (X751) Placement (Top View)
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Private Communication Systems
Mobile Phones

2Exchange of External Connector

2.1Affected Units

2.1.1Type: S6 GSM / PCN

2.1.2Affected IMEIs / Date Codes: All / All

2.1.3Affected SW-Versions: All

2.1.4Fault Code for LSO reporting 3MOC

2.2Fault Description

2.2.1Fault Symptoms for customers:

Customers are unable to charge the battery, since the charging pin is broken/missing
Network search
Connector is physically damaged

2.2.2Fault Symptom on GSM-Tester:

Power problems on the external and internal antenna
Location update problems on external and internal antenna

2.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
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Private Communication Systems
Mobile Phones

2.4Repair Documentation

2.4.1Description of procedure:

2.4.1.1Diagnosis
There is a mechanical switch in the bottom connector which switches between the external and internal antenna of the handset. The switch is located behind pins 23, 24, 25 and 26, while 23 and 26 are ground connections and 24 and 25 are RF connections. Dry joints at these pins will interrupt the RF connection both to the internal and external antenna of the handset, resulting in „network search“ problems.
See figure 2 for the location of the pins!
Furthermore if the connector is physically damaged (missing charging pin), it will have to be replaced.
2.4.1.2Repair by component change
Use hot air blower to remove defective connector.
Attention: Make sure that the neighbouring components are not
exposed to heat!
Clean solder pads with desoldering wick afterwards. Fix new connector and solder ground connections first (Pins 18, 20, 21, 22, 23 and 26 in figure 2). Then the other connections are soldered, using only very little flux. It is highly recommended to use a microscope during the work! If too much flux is used, the connector will not work anymore!
2.4.1.3Repair by SW-Booting
Not possible!
2.4.1.4Test
After the connector change check solder joints with a microscope. Check charging functionality by connecting a travel charger to charging plug. If the connection is right, the charging symbol must appear on the handset display (make sure that a battery is inserted!).
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Private Communication Systems
Mobile Phones

2.4.2List of needed material

2.4.2.1Components
External Connector Part-Number: L36851-Z1351-A70
2.4.2.2 Jigs and Tools
Soldering Iron Hot Air Blower
2.4.2.3Special Tools
None
2.4.2.4Working materials
Desolder Wick / Braid Solder Flux

2.4.3Drawings

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Figure 1: S6 Board External Connector Side
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Private Communication Systems
Mobile Phones
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Figure 2: S6 External Connector (X203) Placement (Top View)
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Private Communication Systems
Mobile Phones

31A Fuse

3.1Affected Units

3.1.1Type: S6 GSM / PCN

3.1.2Affected IMEIs / Date Codes: All / All

3.1.3Affected SW-Versions: All

3.1.4Fault Code for LSO reporting 3FU1

3.2Fault Description

3.2.1Fault Symptoms for customers:

Customers are unable to charge the battery.

3.2.2Fault Symptom on GSM-Tester:

This fault cannot be detected with a GSM-Tester.

3.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
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Private Communication Systems
Mobile Phones

3.4Repair Documentation

3.4.1Description of procedure:

3.4.1.1Diagnosis
If the customer connects a charger which delivers a current > 1 ampere, the fuse F201 will blow to protect the charging curcuitry. The Siemens chargers have a current limit of 700mA.
The status of F201 can easily be checked with a multimeter. If the resistance is infinit, the fuse is blown.
3.4.1.2Repair by component change
Use soldering iron to remove defective fuse.
Resolder new fuse afterwards.
3.4.1.3Repair by SW-Booting
Not possible!
3.4.1.4Test
Check resistance of fuse (< 1 Ohm) and check charging functionality afterwards by connecting a travel charger to complete phone. If you have a battery inserted, the charging symbol must be visible on the handset display.

3.4.2List of needed material

3.4.2.1Components
Fuse F201 (1A) Part-Number: L36145-A820-Y7
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3.4.2.2 Jigs and Tools
Soldering Iron
3.4.2.3Special Tools
None
3.4.2.4Working materials
Desolder Wick / Braid Solder Flux

3.4.3Drawings

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Figure 1: S6 Board Fuse Side
Figure 2: S6 Fuse (F201) Placement (Top View)
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Private Communication Systems
Mobile Phones

4Ringer

4.1Affected Units

4.1.1Type: S6 GSM / PCN MMI

4.1.2Affected IMEIs / Date Codes: All / All

4.1.3Affected SW-Versions: All

4.1.4Fault Code for LSO reporting 3RIN

4.2Fault Description

4.2.1Fault Symptoms for customers:

Ringer tone is not audible or distorted.

4.2.2Fault Symptom on GSM-Tester:

Ringer test fails.

4.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
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Private Communication Systems
Mobile Phones

4.4Repair Documentation

4.4.1Description of procedure:

4.4.1.1Diagnosis
See symptoms above
4.4.1.2Repair by component change
Use soldering desoldering braid to remove defective ringer.
Resolder new ringer afterwards.
4.4.1.3Repair by SW-Booting
Not possible!
4.4.1.4Test
Retest handset.
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Private Communication Systems
Mobile Phones

4.4.2List of needed material

4.4.2.1Components
Ringer Part-Number: L36178-Z2-C16
4.4.2.2 Jigs and Tools
Soldering Iron Desoldering braid
4.4.2.3Special Tools
None
4.4.2.4Working materials
Desolder Wick / Braid Solder Flux
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Private Communication Systems
Mobile Phones

5ANNEX

5.1Dry joints / soldering problems

The S6 GSM/PCN, S6Classic GSM/PCN and the E10 have a mechanical antenna-switch in the bottom connector (molex connector).
As a consequence of this a lot of RF problems will come up, if the soldering is bad. Due to the difficult production soldering process of the bottom connectors, a relatively high percentage of handsets could be affected by this problem.
RF problems are for example a low or completely missing output power, or a missing RX­sensitivity.
In order to analyze the situation, please use the diagram below.
Note: The S10 / S11 does not have a mechanical switch inside the molex connector, so dry joints will only affect the external handset antenna.
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Private Communication Systems
Mobile Phones
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RF Problems
on internal and
external antenna
RF Problems on the
external antenna
only
RF problems on the
internal antenna
only *
NO NO
Yes
Change X203
Change or resolder
X751
Yes
RF contact on X203
(molex connector)
physically damaged?
Antenna connector
(X751) to MMI Module
damaged or badly
soldered?
Dry solder joints on pins
23, 24, 25, 26 of X203
(molex connector) ?
Resolder pins
Yes
Dry solder joints on pins
1,2 or 3 of duplex filter
(Z752) ?
No
Resolder pins
Yes
Exchange RF-module
No
* Internal antenna problems could also be caused by the display module. Make sure that you test the board with a reference display module.
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