Siemens ProLINE-RoadRunner User Manual

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English

CONTENTS

Overview

Installation

Job Setup

ProLINE-RoadRunner

™

Operation

Operator’s Guide

for Siemens

PN 096-0226-002

Maintenance

Troubleshooting

No rotate

Data I/O has made a conscientious effort to ensure that the information in this document is accurate and complete. Data I/O assumes no liability for errors, or for any incidental, consequential, indirect, or special damages, including, without limitation, loss of use, loss or alteration of data, delays, or lost profits or savings, arising from the use of this document or the product which it accompanies.

No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without written permission from Data I/O.

Data I/O is a registered trademark of Data I/O Corporation. TaskLink is a trademark of Data I/O Corporation. ProLINE-RoadRunner is a trademark of Data I/O Corporation.

Data I/O Corporation acknowledges the trademarks of other organizations for their respective products or services mentioned in this document.

ProLINE-RoadRunner

for Siemens........... 2

Jobs and Statistics.. ... ...... 3

Chapter 1

Internal Components........... 5

Control Panel Lights........... 6

Control Panel Buttons........... 7

Overview

Warnings and Cautions......... 12

ProLINE-RoadRunner Operator’s Guide A

External View........... 4

Operator Menus........... 8

Supervisor Menus........... 9

Technical Support......... 55

The ProLINE-RoadRunner for Siemens

Data I/O is proud to introduce a revolutionary new inline solution for high-volume programming of electronic products.

The ProLINE-RoadRunner:

1. Takes programmable devices from a reel...

ProLINE-RoadRunner Operator’s Guide A

2. Places them in sockets and programs them with your data...

3. Places them on a conveyor belt...

4. Delivers them to the pick point of your assembly machine. 

Programming Jobs

Jobs and Statistics

TaskLink™ for Windows® is required to process devices on the ProLINE-RoadRunner.

TaskLink allows you to create and manage a job database and it analyzes job statistics.

PCMCIA cards are used to transfer jobs and statistics between TaskLink and RoadRunner.

Statistics

ProLINE-RoadRunner Operator’s Guide A

For more information on TaskLink, see the TaskLink Help Menu. 

Front

External View

(hidden)

Back

1. Power and Air Connections

2. Power Switch

3. Handhold for lifting

4. PCMCIA Card Slot and Eject button

5. Control Panel

ProLINE-RoadRunner Operator’s Guide A

6. Conveyor Belt with Dust Cover

7. Mechanical Interface to Assembly Machine

8. Robotics Cover

9. Communications Cable

10. Electronics Enclosure 

(optional)

Internal Components

ProLINE-RoadRunner Operator’s Guide A

1. Cover Tape Take-Up Reel

2. Tape-In Module

3. PNP Probes, Precisor, and Cover

4. Reject Bin

5. Socket Adapter, Actuator Plate, and Programmer 

Control Panel Lights

1. Blue - Stop Indicator. User intervention is required, or the unit is paused. (Do not remove PCMCIA card

2 3

unless blue lamp is lit.)

2. Yellow Correct a problem or the machine will stop.

3. Green

Lit: A job is running. Blinking: Programmed devices

are not yet at the SMT pick point.

- Caution Indicator.

- Run Indicator.

4. Emergency Stop the robot motors in an emergency. To resume motion, twist the button and press

ProLINE-RoadRunner Operator’s Guide A

Start. 

- Press to stop

Control Panel Buttons

1. Start - start or resume the chosen job.

2. Menu - exit to the previous menu, —or show the next message (deleting the current one), —or deselect an item.

ProLINE-RoadRunner Operator’s Guide A

3. Up and Down Arrows - move through menu items.

4. Select - select menu items.

5. Pause - interrupt the job without cancelling it. 

Main Menu

Job Advance Pocket Align Pocket Purge Socket

• Light gray shaded fields cannot be changed.

• For Advance

Pocket, Align Pocket, and Purge, see

Chapter 3 in the Owner’s Manual.

Job

View

Results

End

Job Name Device: E28F320 Checksum: 3FC00000 Mfg: INTEL Adapter: PA-G021 Prec: 621-0086-005 Act: 644-0016-001 Passed: 992 Failed: 4 System Yld: 98.7 Prgrmr Yld: 99.6 Handler Yld: 99.5 Parts/Hour: 255 MCBI: 201 Skt 1 Yld: 99.9 Skt 2 Yld: 100 Skt 3 Yld: 100 Skt 4 Yld: 100 Skt Cycles: 249

Operator Menus

Socket

Socket 1: Enabled Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled Adapter Statistics

Reset Clean Clean Count Clean Alert: 3500 No: 22113204 Mfg: 09/23/02 Actuations:1055 Adptr. Life: 10000 Insertions: 4220 Pass: 4202 Fail: 16 Yld: 99.5 Socket 1 Insertions: 1055 Pass: 1053 Fail: 2 Yield: 99.8 Socket 2 [same as 1] Socket 3 [same as 1] Socket 4 [same as 1]

Operator Menus are visible on the RoadRunner control panel, and can be navigated by using the Up Arrow and Down Arrow buttons.

Pressing the Menu button displays the menu that is one level up. If you are at the main menu, pressing menu will have no effect. Job is the first item in the main menu.

NOTE: To change languages press Menu while pressing the Select button. Arrow Down to the desired language and press Menu twice.

Version 5.11.00 menus shown. 

ProLINE-RoadRunner Operator’s Guide A

Supervisor Menus

Main Menu

Job Advance Pocket Align Pocket Purge Socket Home Operation System Robot Diagnostics Programmer Diags Event Log

• HOME sends the PNP Head to the Home position.

• Light gray shaded fields cannot be changed.

Job

View

Results

End Select

Socket

X Job 1

Socket 1: Enabled Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled Adapter Statistics

y Job 2

End of List

ProLINE-RoadRunner Operator’s Guide A

Reset Clean Count Clean Count Clean Alert: 3500 No: 22113204 Mfg: 09/23/02 Actuations:1055 Adptr. Life: 10000 Insertions: 4220 Pass: 4202 Fail: 16 Yld: 99.5 Socket 1 Insertions: 1055 Pass: 1053 Fail: 2 Yield: 99.8 Socket 2 [Same as 1] Socket 3 [Same as 1] Socket 4 [Same as 1]

View the Supervisor Menus by inserting a PCMCIA card with supervisor authority. (The menus on this page and the next two pages are in addition to the Operator Menus.)

Supervisor (Administrator) authorization is set in TaskLink. For more information, refer to the TaskLink Help Menu.

Version 5.11.00 menus shown. A (

•) indicates the currently

selected item. A (

X) indicates the current cursor

position.

Supervisor Menus, continued

Robot Diags

Robot: Run Mode: Belt

Sensors

Socket

Probe 1– 4

Head Position

Enabled Job/Dry Run Move:Fwd/Bkw Pick Sensor: 0 Speed: 400 ± 10 Measure Device Adjust Device Tape Sprocket: 0 Tape Broken: 0 Reject Full: 0 Reject Bin: 1 Air: 1 Interlock: 0 E-Stop: 0 +Overtravel: 0 Home: 1 State: Up Actuate: 0

Act.Duration:150

Position: Up Vacuum: Enabled Puff: Enabled Vac Sense: 1 Speed: 135 ± 5 Head: 0

Programmer Diags

Programr: Enabled Exercise Display Test Cycles: 3 Test All: PASS Bus Test: PASS Adtr ID Test: PASS LED Dvr Test: PASS G Node Test: PASS Vcc OC Test: PASS Vpp OC Test: PASS I2C Bus Test: PASS

Programmer Diagnostic tests require a Diagnostic Adapter Board for all items below this line.

DAC Ref Test: PASS GSlew Test: PASS High RAM Test: Continuity Loop: 3

Event Log

View Clear

• Light gray shaded fields cannot be changed.

ProLINE-RoadRunner Operator’s Guide A

Refer to the previous page for the main menu.

NOTE: Programmer Diags are only available with a Diagnostic Adapter Board.

Supervisor Menus, continued

Opera tion

Job

Head Probes

Teach

Pick Retries: 2 Error Retries: 3 Pocket Pitch: 4 Pocket Advance: 3 Velocity: 250 Accel: 700 Puff: 50 Pick: 200 Place: 100 Travel: 250 Tape: 40.0 Skt 1: -26.85 Reject: -166 Belt: -180 Restore Defaults

• Light gray shaded fields cannot be changed.

System

Time

Odometer

Update Software

Network

Hour: 4 Minute: 55 Month: 9 Day: 23 Year: 2002 Hours: 469.92 Devices: 24742 Timekeeping: OFF Erase: 0.0s Blankcheck: 0.0s Program: 0.0s Verify: 0.0s

Network Parm:NVRAM

Status: Enabled PGM: Fred’sRR2 IP: 139.138.16.215 Prog Port: 7596 SUB: 255.255.248 GTW: 139.138.16.1 SNS: 0.0.0.0

System

Network (cont.)

Configuration

ProLINE-RoadRunner Operator’s Guide A

SNS Port: 7500 HST: rr215.nt.data-io

DOM: nt.data-io.com DNS: 139.138.16.105 DTS: 139.138.16.13 E_Addr:

0010EC002211

Clear NetParms Firmware Version Ver 05.11.00.C

Installed Boards Bkpln Brd Id: 2 Cntrl Brd Id: 1 Wvfrm Brd Id: 1 Adptr Brd Id: 3 Hardware Config HwCfgIds 1, 3, 4 Model: name/nameuC

Refer to the main Supervisor Menu (2 pages back) for orientation.

Actuation duration is set by the Socket

Adapter.

For more information about menu commands, see Chapter 3 of the ProLINE-RoadRunner Owner’s Manual. 

Warnings and Cautions

Compressed Air

Loud Noise

High Voltage

Heavy Object

Moving Parts

Electrostatic Discharge

Point air hoses away from body. Always wear approved eye protection.

Sound pressure levels may exceed 85db. Hearing protection is recommended for prolonged exposure at this level.

T urn power off before removing electronics cover.

This equipment weighs approximately 15Kg (35 lbs). Do not drop. Mount only with approved hardware.

Pinch warning. Keep hands away from moving parts.

Electrostatic Discharge (ESD) may cause damage. Discharge static against a common ground.

ProLINE-RoadRunner Operator’s Guide A

Mounting on the

Assembly Machine...... 12

Connecting Power and Air ...... 16

Chapter 2

Connecting the Communications

Cable (optional).......18

Running the Self-Test ...... 20

Installation

ProLINE-RoadRunner Operator’s Guide A

Mounting on the Assembly Machine

ProLINE-RoadRunner Operator’s Guide A

To mount RoadRunner on an assembly machine:

1. With the feeder table pulled out, slide the supplied hook around a pin on the assembly machine feeder table.

2. Secure the hook to the table by tightening the thumbscrew.

NOTE: A black hook must be used on taller RoadRunners; a silver hook on older models. The label on the conveyor indicates which hook to use.

Warning:

Heavy; 16 kg (35 lbs). Do Not Drop.

Mount Only With Approved Hardware.

3. Slide RoadRunner under the

hook so that its centering teeth engage the pin next to the hook.

4. Lower RoadRunner allowing the feeder table dowels to mate up with the bushings in the RoadRunner housing.

5. Verify th at RoadRunner is secure before moving the feeder table back into the SMT machine. 

ProLINE-RoadRunner Operator’s Guide A

Connecting Power and Air

To connect the power and the air:

1. Turn the RoadRunner power switch to the Off (0) position.

2. Grasp the air hose behind the “quick connect” collar and push

it firmly onto the male fitting. The collar must be allowed to move back as it goes onto the fitting.

NOTE: Compressed air must be clean and dry at approximately

5.25 kgf/cm

(75 psi).

Warning:

Point Air Hoses Away From Body.

Wear Approved Eye Protection.

ProLINE-RoadRunner Operator’s Guide A

3. Connect to a grounded power source using a cable with a standard IEC 320 plug.

RoadRunner accepts power between 100 and 240 VAC, 50/60Hz.

NOTE: To disconnect the air hose, grasp the collar on the connector

and pull back. The air line is equipped with a

“quick connect” that will stop airflow when disconnected. 

ProLINE-RoadRunner Operator’s Guide A

Connecting the Communications Cable

Red Dot

To connect the Communications Cable (option):

1. Correctly orient the connector (the red dot will be on top) and plug it into RoadRunner.

The socket is located on the back side—facing the SMT feeder table.

ProLINE-RoadRunner Operator’s Guide A

2. Similarly orient and plug the other end of the cable into the SMT feeder table. Use the socket that corresponds with the track that RoadRunner is mounted on.

To unplug the cable, pull back on the connector collar. 

ProLINE-RoadRunner Operator’s Guide A

Running the Self-Test

To run the Self-Test:

1. Turn the power switch On (I). All the control panel indicator

lights will come on. When the

ProLINE-RoadRunner Data I/O Corporation Version: 02.00.00.B

Self-Test finishes, the blue light will remain on and the version number will display.

If all the indicator lights start blinking, a serious error has occurred. Turn the unit off then on again. If the error continues, have the unit serviced.

2. If no errors display , RoadRunner is operation ready. 

ProLINE-RoadRunner Operator’s Guide A

Chapter 3

Inserting a Job Card ..... 22

Changing the Precisor ..... 24

Changing the

Actuator Plate..... 26

Changing the

Socket Adapter..... 28

Adjusting the Tape-In Module ..... 30

Loading a Reel of Devices ..... 32

Aligning the Tape Pockets ..... 34

Job Setup

ProLINE-RoadRunner Operator’s Guide A

Inserting a Job Card

To run a job, insert a TaskLink job card in the PCMCIA card slot. Use only TYPE I or TYPE II PCMCIA cards.

To insert a job card:

1. If the power switch is on, make

ProLINE-RoadRunner Data I/O Corporation Version 02.00.00.B

sure the blue lamp is lit.

Caution:

Electrostatic Discharge May Cause Damage.

Discharge Static Against Common Gro und

Prior to Inserting Job Card.

ProLINE-RoadRunner Operator’s Guide

2. Slide the job card into the PCMCIA card slot.

NOTE: When fully inserted, the job

card extends slightly from the PCMCIA card slot.

3. The Card Eject button can be

pushed to remove the card. Do not eject the card unless the

blue lamp is lit (or the power is off). 

ProLINE-RoadRunner Operator’s Guide A

Changing the Precisor

PNP Head Cover

To change the precisor:

1. Select Job, then End, wait for the blue lamp to light and turn the power Off (0).

2. Lift off the Robotics Cover.

3. Starting at one end, pull the precisor down off the magnet, and then pull the other end off.

The PNP Head Cover can be removed for easier access.

Warning:

Pinch Warning. Keep Hands

Away From Moving Parts.

ProLINE-RoadRunner Operator’s Guide

4. When inserting the new precisor, make sure that the part number faces up and that the small holes near the precisor edge fit over the dowel pins on the PNP head.

There should be no visible gap between the precisor and the head. 

ProLINE-RoadRunner Operator’s Guide A

Changing the Actuator Plate

PNP Head

To change the Actuator Plate:

1. Select Job, then End, wait for the blue lamp to light and turn the power Off (0).

2. Lift off the Robotics Cover. Once power is off, the PNP Head

can be moved by hand to allow access to the Actuator Plate.

Warning:

Pinch Warning. Keep Hands

Away From Moving Parts.

ProLINE-RoadRunner Operator’s Guide

3. Pull the Actuator Plate to slide it out of the grooved brackets.

NOTE: The Actuator Plate must be out to access or change the Socket Adapter.

To change the Socket Adapter, see the procedure on the following page. 

ProLINE-RoadRunner Operator’s Guide A

Changing the Socket Adapter

To change the Socket Adapter (with the Actuator Plate removed):

1. Make sure the power is Off (0).

2. Unscrew the two captive screws and lift the adapter bracket.

Warning:

Pinch Warning. Keep Hands

Away From Moving Parts.

Caution:

Electrostatic Discharge May Cause Damage.

Discharge Static Against Common Ground.

ProLINE-RoadRunner Operator’s Guide

3. Without touching the gold contact surfaces on the bottom of the adapter, lift the adapter free.

4. Insert the correct adapter, making sure that it seats on the dowel pins.

NOTE: Each type of device may have its own Socket Adapter.

5. Tighten the screws and replace the Actuator Plate. 

ProLINE-RoadRunner Operator’s Guide A

Adjusting the Tape-In Module

Non-Adjustable Adjustable

Current Setting

If you have an Adjustable Tape-In Module, you may need to adjust the tape width.

Adjustable Tape-In Module only— If the etched number on the 3-Position Spacer does not match your tape width dimension (mm):

1. With the power off (0), move the PNP Head out of the way.

2. Loosen the Position Locking Screw using a 4 mm Allen wrench.

ProLINE-RoadRunner Operator’s Guide

3. Rotate the 3-Position Spacer

with your finger until you read 16, 24 or 32, corresponding to your tape width.

4. Retighten the Position Locking Screw.

5. Rotate the Peel Bar counterclockwise 180 degrees to the up position.

6. Lift and move the magnetic Front Track to the position that fits yo ur tape width.

7. Rotate the Peel Bar back down. 

ProLINE-RoadRunner Operator’s Guide A

Loading a Reel of Devices

To load a reel of devices:

1. Make sure the reel is correctly installed in the rack of the assembly machine.

NOTE: A reel axle is required.

2. Insert the tape into the Tape-In Module and onto the sprocket.

3. Select Advance Pocket from

the Operator Menu, then press the Up Arrow button.

4. When the tape is advanced past the peel bar, separate the cover tape from the device tape.

ProLINE-RoadRunner Operator’s Guide

5. Thread the cover tape up through the cover tape path and attach it to the Cover Tape

Take-Up Reel. Advance the tape as necessary.

NOTE: A small piece of adhesive tape may be needed to stick the cover tape to the Take-Up Reel.

6. T urn the T ake-Up Reel to take up slack cover tape.

Align the tape pockets as described in the following procedure. 

ProLINE-RoadRunner Operator’s Guide A

Aligning the Tape Pockets

To align the tape pockets:

1. Select Align Pocket from the Operator Menu.

Job Advance Pocket

> Align Pocket

Purge

ProLINE-RoadRunner Operator’s Guide

2. Press the Up Arrow button to advance the tape until the next tape pocket center hole is approximately centered at the pick point alignment mark. Do not advance devices past the pick point. They may fall and jam the tape path. Do not use the Down Arrow to align.

NOTE: This aligning procedure must be performed each time power is applied, such as after releasing the Emergency Stop. 

Running a Job ......... 36

Pausing or Stopping a Job ......... 37

Ending a Job ......... 38

Chapter 4

Emptying the Reject Bin ......... 40

Emptying Cover Tape ......... 41

Shutting Down ......... 42

Restarting a Job ......... 44

Operation

ProLINE-RoadRunner Operator’s Guide A

Running a Job

> Job

Advance Pocket Align Pocket Purge

To run a job:

1. Insert a job card in the PCMCIA card slot.

2. Clear the conveyor belt of any unneeded devices.

3. Press Start. The green lamp will start

blinking.

reach the assembly machine pick point, the belt will pause and the green lamp will stay lit without blinking. 

ProLINE-RoadRunner Operator’s Guide A

When the programmed devices

> Job

Advance Pocket Align Pocket

Pausing or Stopping a Job

> Job

Advance Pocket Align Pocket

To pause at the end of the current operation:

1. Press Pause on the control panel.

To instantly stop in an emergency situation:

2. Press the Emergency Stop button. 

Warning

Electrical shock hazard. The E-Stop does

not stop electricity to RoadRunner.

ProLINE-RoadRunner Operator’s Guide A

Ending a Job

Whenever you are going to change job cards, you must first end the current job.

To end the current job:

> Job

Advance Pocket Align Pocket

View Results

> End

ProLINE-RoadRunner Operator’s Guide A

1. Press Pause button.

2. Choose End from the Job Menu. Job is in the main menu.

The system will finish processing devices and place the devices on the belt, but no additional devices will get picked from the tape.

3. Clear away excess devices from the conveyor belt.

4. Empty the Reject Bin. (See next

heading.)

5. Empty the Cover Tape Take-Up Reel. (See “Emptying Cover Tape” ahead several pages.) 

ProLINE-RoadRunner Operator’s Guide A

Emptying the Reject Bin

To empty the Reject Bin:

1. Press the Pause button.

2. Pull the Reject Bin out by grabbing the finger tab and then lift up and out.

When reinserting the Reject Bin, be sure the bin is completely lowered so that the tab is positioned out of the path of the probes. 

Warning:

Pinch Warning. Keep Hands

Away From Moving Parts.

ProLINE-RoadRunner Operator’s Guide A

Emptying Cover Tape

To empty the Cover Tape Take-Up Reel:

1. Press Pause.

2. Cut the cover tape, leaving enough slack to reattach.

ProLINE-RoadRunner Operator’s Guide A

3. Pull the Take-Up Reel straight out. (Reels with slots require rotating before pulling off.)

4. Unwind the used cover tape and discard it.

5. Replace the T ake-Up Reel—slide it on and rotate it to line up with the pins, and push (or twist). 

Warning:

Pinch Warning. Keep Hands

Away From Moving Parts.

> Job

Advance Pocket Align Pocket

Shutting Down

To shut down RoadRunner:

1. Press Pause.

2. Select End Job from the Job Menu and wait for all devices to be placed on the belt.

3. Turn the power Off (0).

4. Remove devices from the conveyor belt.

ProLINE-RoadRunner Operator’s Guide A

5. Empty the Reject Bin.

6. Remove and empty the Take-Up Reel. (For more, see the

previous heading.)

7. Remove the air hose or shut off the air flow.

NOTE: When disconnecting the air hose, pull the connector collar back as you pull the connector off. 

ProLINE-RoadRunner Operator’s Guide A

Restarting a Job

> Align Pocket

Job Advance Pocket

Purge

ProLINE-RoadRunner Operator’s Guide A

T o restart RoadRunner af ter a pause or an emergency stop:

1. Turn the Emergency Stop button clockwise to release it, if needed.

2. Press Menu until the main level menu is displayed

3. Select Align Pocket.

4. Press the Up Arrow to advance the device tape until the next

pocket center hole lines up with the alignment mark.

5. Press Start. The job will resume. 

Chapter 5

Cleaning with Air .......... 46

Cleaning with Alcohol.......... 47

Running the Self-Test.......... 48

Maintenance

ProLINE-RoadRunner Operator’s Guide A

Cleaning with Air

To prevent dust accumulation, inject compressed air into the following component areas:

1. Tape-In Module (weekly).

2. Sockets (daily). Sockets should

be opened and closed by hand while air is injected.

ProLINE-RoadRunner Operator’s Guide A

NOTE: Compressed air must be clean and dry. 

Warning:

Point Air Hoses Away From Body.

Wear Approved Eye Protection.

Cleaning with Alcohol

To prevent dust and oil accumulations, clean the following component areas with isopropyl alcohol on a lint-free cloth.

1. Chassis and Covers (every 3 months).

2. Conveyor belt (daily). See "Device Rotation" in the Troubleshooting chapter.

NOTE: Dry the conveyor belt before rotating it.

These intervals are based on running 40,000 devices weekly. 

ProLINE-RoadRunner Operator’s Guide A

Running the Self-Test

Run the Self-Test procedure approximately once a week.

To run the Self-Test procedure:

1. Press Pause.

> Job

Advance Pocket Align Pocket

ProLINE-RoadRunner Operator’s Guide A

2. Clear all devices from the sockets and from the conveyor belt.

3. Toggle the power switch off and then back on.

The Self-Test will run, checking the condition of the components.

4. Check the display for system errors. 

Viewing Errors............ 50

Enabling a Socket............ 52

Clearing Jammed Tape............ 53

Chapter 6

Device Rotation............ 54

Technical Support............ 55

Troubleshooting

ProLINE-RoadRunner Operator’s Guide A

Viewing Errors

To view and correct errors:

1. Messages will appear in the keypad display.

2. Check the condition—tape path, Reject Bin, etc.—implied by the message.

Inadequate Air Pressure

> U8 RevA ID27 Devices: 800 Rejected: 0 Parts/Hr: 567

ProLINE-RoadRunner Operator’s Guide A

If you cannot correct the error condition, contact a service technician.

3. Press Menu to remove the message.

If there are other error messages the next one will appear.

Some common error messages are listed below. For more information see “Troubleshooting” in the

ProLINE-RoadRunner Owner’s Manual.

Stop

Caution

Motor Controller not responding

ProLINE-RoadRunner Operator’s Guide A

Lamp Color Error Message

No change in lamps

Yellow Reject Bin needs to be Blue Cover tape broken

Blue Emergency Stop is

Blue Motor controller not

Twist the Emergency Stop button to release

it.



Card not present

emptied

activated responding

Enabling a Socket

If a socket repeatedly becomes disabled, RoadRunner should be serviced.

To re-enable a disabled socket:

1. Choose Socket from the top level menu.

2. Arrow down and select the disabled socket from the Socket menu. (A dot appears.)

• Socket 1: Disabled

Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled

3. Press the Up Arrow button to re-enable the socket.

NOTE: To disable a probe, disable

Advance Pocket Align Pocket Purge

> Socket

the probe’s corresponding socket. 

ProLINE-RoadRunner Operator’s Guide A

2 Cut Cvr

Clearing Jammed Tape

Cut Pckt Tape

ProLINE-RoadRunner Operator’s Guide A

If the tape jams, an error message displays and the blue lamp illuminates.

To clear the tape path:

1. Press the Emergency Stop button (to continue the job later) or select Job, then End, and turn the power off.

2. Unroll one turn of cover tape and cut it near the Take-Up Reel.

3. Pull the tape out backwards until the cover tape end is free.

4. Cut the device t a pe .

5. Pull the tape out where it exits to remove it from the machine.

6. Trim away any flaws before reloading. 

Clean

Device Rotation

If devices rotate excessively on the conveyor belt:

1. Press Pause. Wait for all the devices to get picked from the belt.

2. Press the Emergency Stop.

Dry

Rotate & Repeat

ProLINE-RoadRunner Operator’s Guide A

3. Remove the Dust Cover and clean only the exposed surface of the conveyor belt with isopropyl alcohol on a lint-free cloth, then dry it. Rotate the belt by hand and repeat until clean.

4. To continue, replace the Conveyor Dust Cover, release the Emergency Stop button and press Start. 

Technical Support

Contact your local Data I/O representat ive. To find your local representative, go to

http://www.dataio.com/contact/repsearch.asp

ProLINE-RoadRunner Operator’s Guide A

Worldwide

Data I/O Corporation

Shipping address:

10525 Willows Road N.E. Redmond, WA USA 98052

Mailing address:

P.O. Box 97046 Redmond, WA USA 98073-974 6

T e le pho ne : 425-867-6870 USA Only: 1-800-3 32-82 46 Fax: 425-882-1043 E-mail: support@data-io.com

You can also find answers by visiting our Knowledge Base on our Web site at www.dataio.com, then click Support, then Knowledge Base Search.

www.dataio.com

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Siemens ProLINE-RoadRunner User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual