Siemens ProLINE-RoadRunner User Manual

English

CONTENTS

Overview

Installation

Job Setup

ProLINE-RoadRunner

™

Operation

Operator’s Guide

for Siemens

PN 096-0226-002

Maintenance

Troubleshooting

No rotate

Data I/O has made a conscientious effort to ensure that the information in this document is
accurate and complete. Data I/O assumes no liability for errors, or for any incidental,
consequential, indirect, or special damages, including, without limitation, loss of use, loss or
alteration of data, delays, or lost profits or savings, arising from the use of this document or the
product which it accompanies.

No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, for any purpose, without written permission from Data I/O.

Data I/O is a registered trademark of Data I/O Corporation. TaskLink is a trademark of
Data I/O Corporation. ProLINE-RoadRunner is a trademark of Data I/O Corporation.

Data I/O Corporation acknowledges the trademarks of other organizations for their respective
products or services mentioned in this document.

SIPLACE is a registered trademark of the Siemens Corporation.
© 2005 Data I/O Corporation

All rights reserved

ProLINE-RoadRunner

for Siemens........... 2

Jobs and Statistics.. ... ...... 3

Chapter 1

Internal Components........... 5

Control Panel Lights........... 6

Control Panel Buttons........... 7

Overview

Warnings and Cautions......... 12

1

ProLINE-RoadRunner Operator’s Guide A

External View........... 4

Operator Menus........... 8

Supervisor Menus........... 9

Technical Support......... 55

The ProLINE-RoadRunner for Siemens

3

2

4

Data I/O is proud to introduce a
revolutionary new inline solution for
high-volume programming of
electronic products.

The ProLINE-RoadRunner:

1. Takes programmable devices
from a reel...

1

2

ProLINE-RoadRunner Operator’s Guide A

2. Places them in sockets and
programs them with your data...

3. Places them on a conveyor
belt...

4. Delivers them to the pick point
of your assembly machine. 

Programming Jobs

Jobs and Statistics

TaskLink™ for Windows® is
required to process devices on the
ProLINE-RoadRunner.

TaskLink allows you to create and
manage a job database and it
analyzes job statistics.

PCMCIA cards are used to transfer
jobs and statistics between
TaskLink and RoadRunner.

Statistics

3

ProLINE-RoadRunner Operator’s Guide A

For more information on TaskLink,
see the TaskLink Help Menu. 

Front

4

3

External View

5

6

7

(hidden)

Back

8

1. Power and Air Connections

2. Power Switch

3. Handhold for lifting

4. PCMCIA Card Slot and Eject
button

5. Control Panel

2

9

1

10

4

ProLINE-RoadRunner Operator’s Guide A

6. Conveyor Belt with Dust Cover

7. Mechanical Interface to
Assembly Machine

8. Robotics Cover

9. Communications Cable

10. Electronics Enclosure 

(optional)

Internal Components

3

4

1

5

2

ProLINE-RoadRunner Operator’s Guide A

5

1. Cover Tape Take-Up Reel

2. Tape-In Module

3. PNP Probes, Precisor, and
Cover

4. Reject Bin

5. Socket Adapter, Actuator Plate,
and Programmer 

Control Panel Lights

1. Blue - Stop Indicator.
User intervention is required, or
the unit is paused.
(Do not remove PCMCIA card

4

1

2
3

unless blue lamp is lit.)

2. Yellow
Correct a problem or the
machine will stop.

3. Green

Lit: A job is running.
Blinking: Programmed devices

are not yet at the SMT pick
point.

- Caution Indicator.

- Run Indicator.

4. Emergency Stop
the robot motors in an
emergency. To resume motion,
twist the button and press

6

ProLINE-RoadRunner Operator’s Guide A

Start. 

- Press to stop

Control Panel Buttons

2

1

1. Start - start or resume the
chosen job.

2. Menu - exit to the previous
menu, —or show the next
message (deleting the current
one), —or deselect an item.

3

4

7

ProLINE-RoadRunner Operator’s Guide A

5

3. Up and Down Arrows - move
through menu items.

4. Select - select menu items.

5. Pause - interrupt the job
without cancelling it. 

Main Menu

Job
Advance Pocket
Align Pocket
Purge
Socket

• Light gray
shaded fields
cannot be
changed.

• For Advance

Pocket, Align
Pocket, and
Purge, see

Chapter 3 in
the Owner’s
Manual.

Job

View

Results

End

Job Name
Device: E28F320
Checksum: 3FC00000
Mfg: INTEL
Adapter: PA-G021
Prec: 621-0086-005
Act: 644-0016-001
Passed: 992
Failed: 4
System Yld: 98.7
Prgrmr Yld: 99.6
Handler Yld: 99.5
Parts/Hour: 255
MCBI: 201
Skt 1 Yld: 99.9
Skt 2 Yld: 100
Skt 3 Yld: 100
Skt 4 Yld: 100
Skt Cycles: 249

Operator Menus

Socket

Socket 1: Enabled
Socket 2: Enabled
Socket 3: Enabled
Socket 4: Enabled
Adapter Statistics

Reset Clean
Clean Count
Clean Alert: 3500
No: 22113204
Mfg: 09/23/02
Actuations:1055
Adptr. Life: 10000
Insertions: 4220
Pass: 4202
Fail: 16
Yld: 99.5
Socket 1
Insertions: 1055
Pass: 1053
Fail: 2
Yield: 99.8
Socket 2 [same as 1]
Socket 3 [same as 1]
Socket 4 [same as 1]

Operator Menus are visible on the
RoadRunner control panel, and can
be navigated by using the Up
Arrow and Down Arrow buttons.

Pressing the Menu button displays
the menu that is one level up. If you
are at the main menu, pressing
menu will have no effect. Job is
the first item in the main menu.

NOTE: To change languages
press Menu while pressing the
Select button. Arrow Down to
the desired language and press
Menu twice.

Version 5.11.00 menus shown. 

8

ProLINE-RoadRunner Operator’s Guide A

Supervisor Menus

Main Menu

Job
Advance Pocket
Align Pocket
Purge
Socket
Home
Operation
System
Robot Diagnostics
Programmer Diags
Event Log

• HOME sends the
PNP Head to the
Home position.

• Light gray shaded
fields cannot be
changed.

9

Job

View

Results

End
Select

Socket

Job Name
Device: E28F320
Checksum: 3FC00000
Mfg: INTEL
Adapter: PA-G021
Prec: 621-0086-005
Act: 644-0016-001
Passed: 992
Failed: 4
System Yld: 98.7
Prgrmr Yld: 99.6
Handler Yld: 99.5
Parts/Hour: 255
MCBI: 201
Skt 1 Yld: 99.9
Skt 2 Yld: 100
Skt 3 Yld: 100
Skt 4 Yld: 100
Skt Cycles: 249

X Job 1

Socket 1: Enabled
Socket 2: Enabled
Socket 3: Enabled
Socket 4: Enabled
Adapter Statistics

y Job 2

End of List

ProLINE-RoadRunner Operator’s Guide A

Reset Clean Count
Clean Count
Clean Alert: 3500
No: 22113204
Mfg: 09/23/02
Actuations:1055
Adptr. Life: 10000
Insertions: 4220
Pass: 4202
Fail: 16
Yld: 99.5
Socket 1
Insertions: 1055
Pass: 1053
Fail: 2
Yield: 99.8
Socket 2 [Same as 1]
Socket 3 [Same as 1]
Socket 4 [Same as 1]

View the Supervisor Menus by
inserting a PCMCIA card with
supervisor authority.
(The menus on this page and the
next two pages are in addition to the
Operator Menus.)

Supervisor (Administrator)
authorization is set in TaskLink. For
more information, refer to the
TaskLink Help Menu.

Version 5.11.00 menus shown.
A (

•) indicates the currently

selected item.
A (

X) indicates the current cursor

position.

Supervisor Menus, continued

10

Robot Diags

Robot:
Run Mode:
Belt

Sensors

Socket

Probe 1– 4

Head Position

Enabled
Job/Dry Run
Move:Fwd/Bkw
Pick Sensor: 0
Speed: 400 ± 10
Measure Device
Adjust Device
Tape Sprocket: 0
Tape Broken: 0
Reject Full: 0
Reject Bin: 1
Air: 1
Interlock: 0
E-Stop: 0
+Overtravel: 0
Home: 1
State: Up
Actuate: 0

Act.Duration:150

Position: Up
Vacuum: Enabled
Puff: Enabled
Vac Sense: 1
Speed: 135 ± 5
Head: 0

Programmer Diags

Programr: Enabled
Exercise Display
Test Cycles: 3
Test All: PASS
Bus Test: PASS
Adtr ID Test: PASS
LED Dvr Test: PASS
G Node Test: PASS
Vcc OC Test: PASS
Vpp OC Test: PASS
I2C Bus Test: PASS

Programmer
Diagnostic
tests require a
Diagnostic
Adapter
Board for all
items below
this line.

DAC Ref Test: PASS
GSlew Test: PASS
High RAM Test:
Continuity Loop: 3

Event Log

1

View
Clear

• Light gray shaded fields cannot be
changed.

ProLINE-RoadRunner Operator’s Guide A

Refer to the previous page for the
main menu.

NOTE: Programmer Diags are only
available with a Diagnostic
Adapter Board.

Supervisor Menus, continued

Opera tion

Job

Head
Probes

Teach

Pick Retries: 2
Error Retries: 3
Pocket Pitch: 4
Pocket Advance: 3
Velocity: 250
Accel: 700
Puff: 50
Pick: 200
Place: 100
Travel: 250
Tape: 40.0
Skt 1: -26.85
Reject: -166
Belt: -180
Restore Defaults

• Light gray shaded fields
cannot be changed.

11

System

Time

Odometer

Update
Software

Network

Hour: 4
Minute: 55
Month: 9
Day: 23
Year: 2002
Hours: 469.92
Devices: 24742
Timekeeping: OFF
Erase: 0.0s
Blankcheck: 0.0s
Program: 0.0s
Verify: 0.0s

Network Parm:NVRAM

Status: Enabled
PGM: Fred’sRR2
IP: 139.138.16.215
Prog Port: 7596
SUB: 255.255.248
GTW: 139.138.16.1
SNS: 0.0.0.0

System

Network
(cont.)

Configu­ration

ProLINE-RoadRunner Operator’s Guide A

SNS Port: 7500
HST: rr215.nt.data-io

DOM: nt.data-io.com
DNS: 139.138.16.105
DTS: 139.138.16.13
E_Addr:

0010EC002211

Clear NetParms
Firmware Version
Ver 05.11.00.C

Installed Boards
Bkpln Brd Id: 2
Cntrl Brd Id: 1
Wvfrm Brd Id: 1
Adptr Brd Id: 3
Hardware Config
HwCfgIds 1, 3, 4
Model: name/name­uC

Refer to the main Supervisor Menu
(2 pages back) for orientation.

1

Actuation duration is set by the Socket

Adapter.

For more information about menu
commands, see Chapter 3 of the
ProLINE-RoadRunner Owner’s
Manual. 

Warnings and Cautions

12

Compressed
Air

Loud
Noise

High
Voltage

Heavy
Object

Moving
Parts

Electrostatic
Discharge

Point air hoses away from body. Always wear approved eye
protection.

Sound pressure levels may exceed 85db. Hearing protection is
recommended for prolonged exposure at this level.

T urn power off before removing electronics cover.

This equipment weighs approximately 15Kg (35 lbs). Do not drop.
Mount only with approved hardware.

Pinch warning. Keep hands away from moving parts.

Electrostatic Discharge (ESD) may cause damage. Discharge static
against a common ground.

ProLINE-RoadRunner Operator’s Guide A

Mounting on the

Assembly Machine...... 12

Connecting Power and Air ...... 16

13

Chapter 2

Connecting the Communications

Cable (optional).......18

Running the Self-Test ...... 20

Installation

ProLINE-RoadRunner Operator’s Guide A

14

Mounting on the Assembly Machine

1

2

ProLINE-RoadRunner Operator’s Guide A

To mount RoadRunner on an
assembly machine:

1. With the feeder table pulled out,
slide the supplied hook around
a pin on the assembly machine
feeder table.

2. Secure the hook to the table by
tightening the thumbscrew.

NOTE: A black hook must be used
on taller RoadRunners; a silver
hook on older models. The label
on the conveyor indicates which
hook to use.

Warning:

Heavy; 16 kg (35 lbs). Do Not Drop.

Mount Only With Approved Hardware.

3. Slide RoadRunner under the

4

hook so that its centering teeth
engage the pin next to the hook.

4. Lower RoadRunner allowing the
feeder table dowels to mate up
with the bushings in the
RoadRunner housing.

5. Verify th at RoadRunner is
secure before moving the feeder
table back into the SMT
machine. 

3

15

ProLINE-RoadRunner Operator’s Guide A

Connecting Power and Air

To connect the power and the air:

16

2

1. Turn the RoadRunner power
switch to the Off (0) position.

2. Grasp the air hose behind the
“quick connect” collar and push

1

it firmly onto the male fitting.
The collar must be allowed to
move back as it goes onto the
fitting.

NOTE: Compressed air must be
clean and dry at approximately

5.25 kgf/cm

2

(75 psi).

Warning:

Point Air Hoses Away From Body.

Wear Approved Eye Protection.

ProLINE-RoadRunner Operator’s Guide A