Siemens OP25, OP35, OP45 User Manual

COROS

Operator Panel

OP25, OP35, OP45

Equipment Manual

6AV3991±1AD02±0AB0

Preface, Table of Contents

Introduction

Functions od the Operator Panel

Commissioning and Operation

Device Description,

Installation and Maintenance

Appendices

Glossary, Index

Release 04/96

Safety Guidelines

!

!

Qualified Personnel

This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger:

Danger

indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.

Caution

indicates that minor personal injury or property damage can result if proper precautions are not taken.

Note

draws your attention to particularly important information on the product, handling the product, or to a particular part of the documentation.

Equipment may be commissioned and operated only by qualified personnel. Qualified personnel within the meaning of the safety notices in this manual are persons who are authorized to commission, ground and identify equipment, systems and circuits in accordance with safety engineering standards.

Correct Usage

!

Trademarks

Impressum

Note the following:

Warning

The equipment may be used only for the applications stipulated in the catalog and in the technical description and only in conjunction with other equipment and components recommended or approved by Siemens.

Faultless and safe operation of the product presupposes proper transportation, proper storage, erection and installation as well as careful operation and maintenance.

Startup must not take place until it is established that the machine, which is to accommodate this component, is in conformity with the guideline 89/392/EEC.

SIMATIC and SINEC are registered trademarks of SIEMENS AG. Some of the other designations used in these documents are also registered trademarks; the owner's rights may be violated if they are used be third parties for their own purposes.

Published by AUT 91

Copyright Siemens AG 1996 All rights reserved

The reproduction, transmission or use of this document or its contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Siemens AG

Automation Group

Industrial Automation Systems

P.O. Box 4848, D-90327 Nürnberg

i l i r i ili

We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.

Technical data subject to change.Siemens AG 1995, 1996

Siemens Aktiengesellschaft

Order No. 6AV3991±1AD02±0AB0

Preface

Purpose	This equipment manual contains precise information about the functionality
	and technical design of operator panels OP25, OP35, and OP45.
Audience	The present equipment manual is written for operators, fitters, configurers, and
	system support engineers.
	The operator of an operator panel will find all the information he requires for
	handling the device in Part II.
	For the fitter, Part IV contains all the information he requires to install and
	commission the operator panel.
Applicability	The different versions of the equipment manual refer to the following OP firm-
	ware and ProTool versions:
	Release	Remarks	OP Firmware	ProTool
				Version
	04/95	Initial release of Equipment	OP25: from V. 1.31	Up to V. 1.31
		Manual	OP35: from V. 1.31	Up to V. 1.31
		Summary of OP25, OP35 Equip-	OP45: from V. 1.31	Up to V. 1.31
		ment Manual, and OP45 added
	10/95	Extensions for Release 2	OP25: from V. 1.31	Up to V 2.0
			OP35: from V. 1.31	Up to V 2.0
			OP45: from V. 1.31	Up to V. 2.0
	04/96	SINEC L2-DP for OP45 and MPI	OP25: from V. 2.0	Up to V 2.0
		for SIMATIC S7 added	OP35: from V. 2.0	Up to V 2.0
			OP45: from V. 1.40	V. 2.01
	1) As well as an upgrade floppy disk
Further support	Should you have any queries regarding technical matters, please get into touch
	with your point of contact at the Siemens agency or branch responsible. You
	will find the addresses in Appendix F of this manual, in catalogs, and in Com-
	puserve (go autforum) ..., for instance. In addition, you can call our hotline by
	dialing [phone] (fax 7001).
Conventions	The following conventions are used in this manual:
	Trans Mode Text on the display of the OP appears in the manual in
		Courier
	Login:	Field name on screens
	( section 7.2) Cross-reference, reference to additional information
Equipment Manuel OP25, OP35, OP45				i
Release 04/96

Preface

How the manual is The OP25/35/45 Equipment Manual is organized as follows:

organized

Chapters 1 to 2 provide an overview of the operator panels and their functions in tabular form.

Chapters 3 to 9 describe in step-by-step instructions how to operate operator panels ± for example, how to

±create new screens (in addition to the standard screens)

±output messages or alarms

±enter recipe data records

±print messages or screens.

Chapters 10 to 13 contain information on

±how you commission operator panels

±which system settings you can perform, and

±how you can back up and restore data.

	Chapters 14 to 18 contain detailed information about the different devices,
		as well as their mechanical and electrical installation and
		maintenance.
	In the appendices you will such items as technical data, interface assign-
		ments, test functions, and system messages.
Related	The illustration shown below provides an overview of how the complete range
documents	of documents covering manuals and online help is organized. The present
	manual is shaded.
	PC
	Configuration		L !
		"	"
	OP
	Installation
	Operation	E " !	E " !	E " !
		"	"	"
	PLC
	Connection	C " #
		!
		"
			! LC

ii	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Table of Contents

Part I: Introduction

1	Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		1-1
	1.1	The Operator Panel at a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-3
	1.2	Process Visualization and Manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-5
2	Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		2-1

Part II: Functions of the Operator Panel

3	Using the OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		3-1
	3.1	Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
	3.2	Input/Output Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-5
	3.2.1	Numeric Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-6
	3.2.2	String Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-7
	3.2.3	Symbolic Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-9
	3.3	Using the Windows of OP25/OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-10
4	Screens	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-1
	4.1	The Operator Panel in Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-2
	4.2	Screen Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
	4.3	Selecting a Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
	4.4	Standard Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-6
5	Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		5-1
	5.1	Event and Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-2
	5.1.1	General Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-3
	5.1.2	Current Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-5
	5.1.3	Stored Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-8
	5.1.4	Standard Screen: Message Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-10
	5.2	System Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-11
6	Recipes .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-1
	6.1	Processing and Transferring the Data Records . . . . . . . . . . . . . . . . . . . . . . .	6-4

6.1.1Standard Screens: Data Record Processing and

	Data Record Transferring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-5
6.1.2	Setting Up and Editing Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-8
Equipment Manuel OP25, OP35, OP45		iii
Release 04/96

Table of Contents

	6.2	Parameter Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-11
7	Print Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		7-1
	7.1	Hardcopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-2
	7.2	Message Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-2
	7.3	Forced Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-2
	7.4	Printing Screen List (OP25, OP35 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-3
8	Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		8-1
	8.1	Logging In on the OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-2
	8.2	Logging Out on the OP (Logout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-3
	8.3	Password Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-4
9	Status/Force Variable with the OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		9-1
	9.1	Status Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9-2
	9.2	Force Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9-5

Part III: Commissioning and Operation

10 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1

10.1 Initial Commissioning of the OP25/OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 10.2 Initial Commissioning of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 10.3 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 10.4 MPI Transfer (OP25/35 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 10.5 Startup Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 10.6 Error Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7 10.7 Notes on Data Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

11 System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.1 Standard Screen: System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 11.2 Standard Screen: Printer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3 11.3 Blanking Circuit (OP25/35 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5 11.4 Contrast and Brightness Adjustment on the OP25/35 . . . . . . . . . . . . . . . . . 11-6 11.5 System-Related Key Assignments (OP45 Only) . . . . . . . . . . . . . . . . . . . . . . 11-7 11.6 User-Specific Key Assignment (OP45 Only) . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

12 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-1

12.1 Normal Operation, Loop-Through Operation and Transfer Mode . . . . . . . 12-2 12.2 Setting/Changing the Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 12.3 DOS Operation with the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

iv	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Table of Contents

13 Storing and Loading Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-1

13.1 Storage Principle and Storage Media (Data Media) . . . . . . . . . . . . . . . . . . . 13-2 13.2 Backup and Restore with the OP25/35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4

Part IV: Device Description, Installation, and Maintenance

14	Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		14-1
	14.1	Device Description: OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-2
	14.1.1	Operating and Indicating Elements of the OP25 . . . . . . . . . . . . . . . . . . . . . .	14-2
	14.1.2	Connections of the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-3
	14.1.3	Dimensions of the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-4
	14.2	Device Description: OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-5
	14.2.1	Operating and Indicating Elements of the OP35 . . . . . . . . . . . . . . . . . . . . . .	14-5
	14.2.2	Connections/Interfaces of the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-6
	14.2.3	Dimensions of the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-7
	14.3	Device Description: OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-8
	14.3.1	Operating and Indicating Elements of the OP45 . . . . . . . . . . . . . . . . . . . . . .	14-8
	14.3.2	Connections of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-10
	14.3.3	Dimensions of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-12
	14.4	Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-13
	14.4.1	Direct Key Module for the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-14
	14.4.2	Direct Key Module for the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14-16
15	Labelling the Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		15-1
	15.1	Labelling the Keys for OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15-2
	15.2	Labelling the Keys for OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15-3
	15.3	Labelling the Keys for OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15-6
16	Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		16-1
	16.1	Installing the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16-2
	16.2	Installing the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16-5
	16.2.1	Installation in 19º Cabinets/Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16-5
	16.2.2	Installation in Switching Cabinets/Consoles . . . . . . . . . . . . . . . . . . . . . . . . . .	16-6
	16.3	Installing the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16-8
	16.3.1	Installation in 19º Cabinets/Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16-9
	16.3.2	Installation in Switching Cabinets/Consoles . . . . . . . . . . . . . . . . . . . . . . . . . .	16-11
17	Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		17-1
	17.1	Electrical Installation of the OP25/OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-2
	17.1.1	Connecting the Voltage Supply and Relay Contacts . . . . . . . . . . . . . . . . . .	17-3
	17.1.2	Connecting the Configuration Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-4
	17.1.3	Link to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-5
	17.1.4	Connecting the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-6
	17.1.5	Loop-Through Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-7
	17.2	Electrical Installation of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-8
	17.2.1	Connection to the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-9
Equipment Manuel OP25, OP35, OP45			v
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Table of Contents

	17.2.2	Connecting the Configuration Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-10
	17.2.3	Link to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-10
	17.2.4	Connecting the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-11
	17.2.5	Connecting an MF2 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17-12
18	Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		18-1
	18.1	Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18-2
	18.2	Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18-5
	18.2.1	Replacing the Display for the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18-6
	18.2.2	Replacing the Display for the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18-10
	18.2.3	Replacing the Display for the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18-13

Part V: Appendices

A	Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		A-1
B	Interface Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		B-1
	B.1	Interface Assignment for OP25 and OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . .	B-1
	B.2	Interface Assignment for OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	B-3
C	Test Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		C-1
	C.1	Hardware Test for OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	C-2
	C.1.1	General Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	C-3
	C.1.2	Individual Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	C-4
	C.1.3	Test Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	C-7
D	System Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		D-1
E	ESD Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		E-1
F	Siemens Worldwide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		F-1

vi	Equipment Manuel OP25, OP35, OP45
	Release 04/96

INTRODUCTION

1Product Description

2Functionality

Part I

Equipment Manuel OP25, OP35, OP45	i-i
Release 04/96

Equipment Manuel OP25, OP35, OP45

Release 04/96

Product Description

1

Overview	Electronically controlled machines are usually supervised and controlled ºon
	the spotº. Depending on the size and complexity of the machine or system,
	the requirements for operator interface systems differ greatly.
Application of	Operator panels OP25/35/45 allow a realistic graphical display of the ma-
operating panels	chine or system under supervision and are designed for easy machine control.
	With operator panels OP25/35/45 you can
	Control and supervise the process by means of menus ± for example, you
	can control setpoints or signal control elements by means of inputs, soft
	keys, and function and system keys.
	Visualize processes, machines and systems as pixel or character graphics
	images.
	Display event and alarm messages as well as process variables as an out-
	put field, a bar graph, trends or a status display, for instance.
	Intervene in the process flow using the integrated keyboard.

Equipment Manuel OP25, OP35, OP45	1-1
Release 04/96

Product Description

Installation	Operator panels OP25, OP35 and OP45 are panel mounting devices for use
options	locally on the machine.
	Due to the high degree of protection (IP65 at the front panel), the OP is also
	suitable for hostile industrial environments.
	Possible installation locations for the OPs are:
	Cabinets or panels
	19º cabinets or racks (OP35 and OP45 only)
System	The OP's integrated interfaces permit it to be connected directly to control-
configuration	lers.
	A printer can also be added for hardcopies and listings.

OP25, OP35, OP45

Controller

Printer

Planning	A PC or programmer is used to configure the OP with ProTool (a configuring
	program which runs under Windows).

1-2	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Product Description

1.1The Operator Panel at a Glance

OP45

OP35

OP25

Basic Models		OP25		OP35	OP45
Models	Black and white display	Yes		Yes	±
	Color display	±		Yes	Yes
Display	Type	STN-LCD		STN-LCD	TFT-LCD
	Resolution (in pixels)	320 x 240		640 x 480	640 x 480
	Background illumination	Yes		Yes	Yes
Sealed keyboard	System keys with fixed	24		32	32
	functions	(4 with LED)		(4 with LED)	(4 with LED)
	Function keys with confi-	24		36	36
	gurable functions	(18 with LED)		(28 with LED)	(28 with LED)
	Softkeys thereof	14		20	20
	Function key labels	Customized labelling with label strips
Interfaces	Serial interfaces for con-	2 x V.24/TTY			1 x V.24/TTY
	nection of controller,	1 x RS 422/RS 485			1 x V.24
	PC/PG, printer	1 x TTY/RS 422/RS 485			1 x RS 485

Equipment Manuel OP25, OP35, OP45	1-3
Release 04/96

Product Description

	Basic Model		OP25	OP35	OP45
Memory		Flash EPROM for firm-	1 Mbyte	2 Mbytes	±
		ware and user data
		Working storage (DRAM)	2 Mbytes	4 Mbytes	8 Mbytes
		Memory for configuration	1 Mbyte	3 Mbytes	5.5 Mbytes
Floppy disk drive			±	Optional	Yes
Hard disk			±	±	425 Mbytes
Special features		Hardware clock (buffered)	Yes	Yes	Yes
		Relay output	Yes	Yes	±
		Operation of an external	±	±	Yes
		MF2 keyboard
		DOS operation	±	±	Yes
		Operation of an external	±	±	Yes
		monitor
		Module slot for PCMCIA/	Yes	Yes	±
		JEIDA cards

Options		OP25	OP35	OP45
Direct key module	Digital outputs, address-	8	16	16
	able via either keys or con-
	figurable ports
Floppy disk drive		±	3 º drive	(Included in stan-
				dard model)

Installation Possible in	OP25	OP35	OP45
Switching cabinets/consoles	Yes	Yes	Yes
19º cabinets/racks	±	Yes	Yes
Controllers That Can Be Used	OP25	OP35	OP45
SIMATIC S5 programmable controllers	Yes	Yes	Yes
			(AS 511 only)
SIMATIC S7 automation system	Yes	Yes	±
SIMATIC 500/505	Yes	Yes	±
PC/AT-compatible computers	Yes	Yes	±
Controllers of other manufacturers	Yes	Yes	±

1-4	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Product Description

1.2Process Visualization and Manipulation

	ªOne picture is worth a thousand wordsº goes the familiar saying.
	This is particularly true of machine and system monitoring where it is impor-
	tant to provide the operator with clear and easy-to-understand information
	about the state of the process.
Screens	Process values and process sequences are shown by screens which can con-
	tain graphics, texts and values. Process values in a system are often related
	in some way. Screens show this relationship and thus represent an image of
	the process.
Full graphic plant	The OP permits you to represent machines and plants as full graphic
screens	screens. This improves operator orientation.
Bars, curves	You can show current process values (e.g., filling level and speed) as numeric
	values, or symbolically as text or bars.
	Curves are a particularly good way to show changeable process values (e.g.,
	changes in temperature) over a period of time.
Symbolic graphics	Symbolic graphics are another way to indicate process values. Symbolic
	graphics are graphic elements (i.e., bit maps) which are indicated alternately
	to show different process states (e.g., valve open or closed).
Process manipula-	The operator can use the OP's integrated keyboard to intervene in the process
tion	sequence.
	For example, you can control actuators (e.g., valves) by specifying process
	values (i.e., setpoints).
	Features important to operator control include ease of handling, short training
	periods, and a high degree of reliability.
	You can configure the structure of the OP operating environment as desired
	(i.e., you can tailor operator control to your particular application).
	A few features:
	Free configurable function keys
	Softkeys
	Pop-up windows for symbolic entries

Equipment Manuel OP25, OP35, OP45	1-5
Release 04/96

Product Description

Messages	Process or machine states (e.g., the current operating mode) are displayed by
	the OP as plain-text event messages.
	Alarm messages provide information on critical machine states.
	Current measured values (e.g., temperatures, speeds, etc.) can also be in-
	cluded in the text of event or alarm messages.
	Event and alarm messages are stored with date and time in a message buffer.
	At the same time, all event and alarm occurrences can be printed (if message
	logging is switched on and a printer is connected).
Information texts	Information texts can be configured. You can use them to give the operator
	additional information which will help him/her to correct a malfunction.
Recipes	Complete blocks of machine data can be stored as recipes on the OP.
	The structure of a recipe is specified during the configuring phase. It makes
	no difference whether the recipes are ªreal recipesº or only piece number
	specifications, traversing paths or temperature progressions.
	You can change or redefine recipe data directly on the OP.
Password protec-	The OP offers password protection. Each operator can be assigned a differ-
tion	ent password. A password level can then be used to enable or disable each
	operator's access to special operating functions. This prevents incorrect en-
	tries and improves system security.
Multiple languages	All messages and texts for screens can be stored in the OP in up to three dif-
	ferent languages.
	This permits international use even when operating personnel speak different
	languages.
PG functions	The ªSTATUS/FORCE VARIABLEº PG functions are available for testing
	and trouble-shooting. They can be used on the OP to specify and change
	address areas in the controller. This makes on-site troubleshooting fast even
	without a programmer.

1-6	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Functionality					2
	The functions of the operating panels are listed below. The numerical values
	contained in the tables are the maximum values that can be managed by an
	OP and are limited possibly only by the size of the user memory.
	Functions		OP25	OP35	OP45
Event messages		Number	2000
		Indication	In message line/message window
		View all queued events	On message page
		Length of message text (in char-	2 x 35	70	70
		acters)
		Lines per message	2	1	1
		Process values in message text	8
Alarm messages		Number	2000
		Indication	In message line/message window
		Indication type	1st value/last value (can be selected)
		View all queued alarms	On message page
		Length of message text (in char-	2 x 35	70	70
		acters)
		Lines per message	2	1	1
		Process values in message text	8
		Acknowledge single alarm mes-	Yes
		sages
		Acknowledge several alarm mes-	Yes, 16 acknowledgement groups
		sages simultaneously
Message logging		Logged on a printer	Yes
Message buffer		Capacity	512 message occurrences
		Look at buffered event messages/	On puffer page
		alarm messages
		Delete	Yes
		Buffer overflow warning	Yes
		Forced printout for buffer over-	Yes
		flow

Equipment Manuel OP25, OP35, OP45	2-1
Release 04/96

Functionality

	Functions		OP25		OP35		OP45
Message acquisition		Time of occurrence	Date/time
		Message status	Arriving, departing, acknowledged
Screens		Indicate	Yes
		Print (hardcopy)	Yes
		Static screen elements	Static full graphics
			Fixed text
			Semigraphic characters
		Input/output elements	Input fields
			Output fields
			Combined input/output fields
			Symbolic input
			(pop-up window)
			Symbolic output
			(graphics/text)
			Bars
			Curves
		Operator prompting	Icons for softkey functions
		Fixed window	Yes
Limit value monitoring		For inputs/outputs	Yes
Conversion functions		For inputs/outputs	Linear
			Square
Fonts		Loadable fonts per language	3
		Fonts not dependent on language	1
		(with semigraphic characters)
		Character sizes in pixels	8 x 8 to 64 x 64
Text attributes		Display	Flashing, inverse, underlined
		Printer	Bold, italics, underlined
Information texts		Lines/characters	7/35
		For messages	Yes
		For input fields	Yes
		For screens	Yes
Password protection		Number of passwords	50
		Password levels	9

2-2	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Functionality

	Functions		OP25	OP35	OP45
	Recipes	Number	255
		Data records per recipe	500
		Entries per data record	500
		Save data records (set up)	Controller/OP storage medium
		Load data records	Storage medium OP/controller
		Delete data records	In storage medium
		Change data records (edit)	In storage medium
		Transfer current values	Controller OP
			OP controller
		Transfer data records	Data medium OP
			OP data medium
		Parameter records	Yes
	Print functions	Hardcopy of the contents of the
		display
		Character mode (ASCII)	Yes
		Graphic mode	Yes
		Direct message logging	Yes
		Screen printout in character mode	Yes	Yes	±
		(ASCII)
	Data backup	Backup/restore function for	Yes	Yes	±
		PCMCIA/JEIDA cards
	Online language switchover	Number of languages	3
	PG functions	For SIMATIC S5	Yes	Yes	Yes
	(Status/force variable)
		For SIMATIC S7	Yes	Yes	Yes
	Loop±through operation	For PG or additional TD/OP	Yes	Yes	No
		(only with SIMATIC S5 and
		AS 511 protocol)
	Display	Setting for display brightness/	Yes	Yes	±
		contrast
		Blanking circuit	Yes	Yes	±
	Connection to PLC	SIMATIC S5-AS511	Yes	Yes	Yes
		SIMATIC S5-FAP	Yes	Yes	±
		SIMATIC S5-L2-DP	Yes	Yes	No 2
		SIMATIC S7-MPI	Yes	Yes	±
		SIMATIC S7-PPI	Yes	Yes	±
		SIMATIC 500/505	Yes	Yes	±
		Free Serial	Yes	Yes	±
		Allen Bradley	Yes 3	Yes 3	±
		Mitsubishi	Yes 3	Yes 3	±
		Telemecanique	Yes 3	Yes 3	±

2)The immunity to interference cannot be guaranteed on account of the hardware characteristics of the OP45

3)Driver available as an option

Equipment Manuel OP25, OP35, OP45	2-3
Release 04/96

Functionality

Equipment Manuel OP25, OP35, OP45

Release 04/96

FUNCTIONS OF THE

OPERATOR PANEL

3Using the OP

4Screens

5Messages

6Recipes

7Print Functions

8Password Protection

9Status/Force Variable with the OP

Part II

Equipment Manuel OP25, OP35, OP45	ii-i
Release 04/96

Equipment Manuel OP25, OP35, OP45

Release 04/96

Using the OP

3

Overview

Processes (e.g., a machine tool, mixing station or similar) are displayed on the

OP with screens. The processes can also be manipulated.

Screen section

One screen takes up the entire display. An example of a possible layout is

shown below.

Fixed window

Main screen area

Icons for softkey

functions

Figure 3-1 Screen layout for the OP25

Fixed window

The fixed window provides the operator with a continuous stream of important

process variables regardless of which screen is open at the moment.

Main screen area

The main screen area contains the actual contents of the currently opened

screen.

Additional windows (e.g., message windows, help windows and pop-up win-

dows) are faded in over the main screen area and the fixed window.

Icons

Icons symbolize softkey functions related to specific screens.

Equipment Manuel OP25, OP35, OP45	3-1
Release 04/96

Using the OP

3.1Keyboard

Overview	The keyboard of the OP is equipped with two blocks of keys:
			The function keys/softkeys
			The system keys
Function keys/	A function key always triggers the same action in the OP or controller (i.e.,
softkeys	global significance for the OP) regardless of which screen is currently open.
	A few possible actions are listed below.
			Open a screen
	Indicate the current alarm messages
	Start a hardcopy of a screen
	Indicate the time window
	The term softkey means that function keys can have a meaning related to the
	currently open screen (i.e., local).
	The function of a softkey can vary from screen to screen. When a screen is
	open, a softkey's function is shown by an icon in the margin of the monitor
	screen.
	The following keys can have softkey functionality:
			For OP25:	F1 to F14
			For OP35/OP45: F1 to F20
Repeat function	The repeat function activates when a key is repeatedly pressed.
(for OP45 only)

Note

Do not press several keys on the OP45 at the same time. This can cause incorrect entries.

3-2	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Using the OP

System keys	The system keys are used to make entries on the OP.
	Figure 3-2 shows the system keyboard for the OP25 and OP35/OP45.

OP25

A	B		C	D		E	F
	7			8			9
G	H		I	J		K	L
	4			5			6
M	N		O	P		Q	R
	1			2			3
S	T		U	V		W	X
	.			0			+/±

Y Z INS

DEL

ESC

A±Z

ACK

A±Z

HELP

ENTER

OP35/OP45

A

B

C

D

E

F

G

H

/

7

8

9

I

J

K

L

M

N

O

P

*

4

5

6

Q

R

S

T

U

V

W

X

±

1

2

3

Y

Z

:

\

=

,

(

)

+

.

0

+/±

TAB

INS

DEL

ESC

ALT

A±Z

A±Z

ACK

CTRL	A±Z
SHIFT
HELP	ENTER

= Input keys for numeric and alphanumeric characters

= Control keys

Figure 3-2 Assignment of the system keys

Note

The TAB, ALT, CTRL and SHIFT keys of the OP35 have no function.

Equipment Manuel OP25, OP35, OP45	3-3
Release 04/96

Using the OP

Key functions	The control keys of the OP have the following functions:
			Key	Description
			Shift key	This key is used to shift the input keys from numeric to
		A±Z
				alphanumeric.
				The key is equipped with two LEDs which indicate the
				current status.
				No LED is on.
				Numeric assignment of the input keys is active.
				Alphanumeric assignment of the input keys becomes
				active when this key is pressed once.
				One of the two LEDs (i.e., left or right) is on.
				Left or right alphanumeric assignment of the input
				keys is active.
				Input key assignment alternates between the left and
				right alphanumeric assignment each time this key is
				pressed.

A±Z		Switches the active window (OP25/OP35 only)
		Switch from alphanumeric assignment of the input
		keys back to numeric assignment

		INS						Activates edit mode (OP25/OP35 only)
	DEL							Deletes/inserts single characters
							Cancel key	This key cancels already started actions. Some examples
	ESC							are listed below.
								Delete an already entered character for a value input
								Delete a queued system message
							Acknow-	This key acknowledges the currently indicated alarm
	ACK						ledgement	message or all messages of an acknowledgement group.
							key	The LED remains on as long as an unacknowledged
								alarm message is queued.
							Info key	This key is used to open a window containing a help text
		HELP						for the selected object (e.g., message, input field).
								The LED goes on when a help text is available for the
								selected object.
								The help window is closed by pressing any key.
							Apply key	Accept and exit an entry
	ENTER
								Open the pop-up window for a symbolic entry
							Cursor keys	Move the cursor to the individual input fields in a
								screen
								Move the cursor within an input field
								Select an entry from the message buffer
								Select a value from the pop-up window

3-4	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Using the OP

3.2Input/Output Fields

Overview	The screens on the OP contain different types of input/output fields.
		Numeric fields (digital or analog)
		String fields
		Symbolic fields
	Values can be entered on the OP in these input fields which are then transferred
	to the controller.
Procedure	The basic procedure for entering values on the OP is described below.
	1.	Using the cursor keys, position the cursor on the desired input field.
	2.	Enter the value. The method of entry varies depending on the type of field.
		See the following subsections for information on handling the individual
		fields.
	3.	Confirm the entry with with ENTER key.
Correcting/cancel-	The following methods of correction are available before the entry is applied.
ing entries		Using the INS/DEL key, insert/delete single characters where the cursor is
		positioned. Then use the ENTER key to confirm the correct value.
		Cancel the entry with the ESC key.
		The original value is then automatically rewritten in the field. Enter the
		correct value, and confirm with the ENTER key.
Edit mode	An edit function is available on the OP25/35. This edit function can be used to
(OP25/35 only)	edit entries which have already been applied.
	1.	Position the cursor on the desired input field.
	2.	Activate edit mode by pressing the INS/DEL key.
		In contrast to input mode, the indicated value is retained.
	3.	Move the cursor to the appropriate position of the input field.
	4.	Using the INS/DEL key, insert/delete characters where the cursor is posi-
		tioned.
	5.	Confirm the entry with the ENTRY key.
		The entry can be canceled with the ESC key. The old value is indicated
		again.

Equipment Manuel OP25, OP35, OP45	3-5
Release 04/96

Using the OP

3.2.1Numeric Fields

The shape of the cursor changes in input mode. Input starts at the right-hand edge of the input field. Digits are shifted to the left similar to a pocket calculator.

Entry	To make entries in a numeric field, proceed as follows:
		Step					Key				Description
	1	Enter deci-		0			to		9
		mal value
				+/±			,		.
		Enter									The characters A to F must be entered in
				AS B			to		E F
		hexadecimal									alpha mode.
		value		0			to		9
		Enter digital
				S 0			,		1
		value
	2	Apply entry									The entered value becomes valid.
				ENTER
											The entry becomes invalid if the en-
											tered value violates a configured limit
											value or an incorrect entry is made.
											The ªoldº value is retained.
		Or
		Cancel entry									The ªoldº value becomes valid again.
				ESC

Correction	If you have made a mistake and have not yet applied the entry, proceed as fol-
	lows:
	IF ...					THEN ...
					Position the cursor on the digit and over-
	Wrong digit				write.
					(The cursor remains on this position.)
	One digit too				Deletes the digit at the cursor position and
			INS
	many		DEL		consolidates the input from the left.
	1.					Switch to alpha mode.
					A±Z
	One digit too few

2.	INS	Inserts a blank where the cursor is positioned and
	DEL	shifts the entry to the left starting at the cursor
		position.
3.	A±Z	Shift back to numeric assignment of the input keys.

4.Overwrite blank.

3-6	Equipment Manuel OP25, OP35, OP45
	Release 04/96

Using the OP

3.2.2String Fields

Both numeric characters (i.e., digits) and alphanumeric characters (i.e., letters of the alphabet) can be entered in a string field. Strings may also contain blanks.

The cursor changes shape in input mode. The entry starts at the left edge of the input field. The cursor jumps one position to the right each time a character is entered.

Entry	To make entries in a string field, proceed as follows:
		Step						Key			Description
	1	Enter digits		0				to	9		If necessary, switch back from alpha mode.
				+/±				,	.
		Enter letters									Switch to alpha mode.
				A±Z
				AS B				to	Y Z
	2	Apply entry									The entered string becomes valid.
				ENTER
		Or									Switch back from alpha mode4
		Cancel entry									The input cursor is deleted.
					ESC						Switch back from alpha mode1
											The ªoldº string becomes valid again.

Correction	If you have made a mistake and have not yet accepted the entry, proceed as
	follows:
	IF ...						THEN ...
						Position the cursor on the character and
	Wrong character					overwrite.
						(The cursor jumps one position to the right
						after the overwrite.)
	One character too				Deletes the character at the cursor position
			INS
	many		DEL			and consolidates the input from the right.
		1.					Switch to alpha mode.
					A±Z
	One character too
	few	2.					Inserts a blank where the cursor is
					INS
				DEL
							positioned and shifts the entry to the
							right starting at the cursor position.

3.Overwrite blank.

4)Not applicable to OP45

Equipment Manuel OP25, OP35, OP45	3-7
Release 04/96

Using the OP

Example of a	You want to enter ªvalve 05º. Proceed as follows:
string entry
	Key	Display

A±Z

A±Z

A±Z

A±Z

A±Z

	U	V		V
,
	E	F		VA
,
,	M	N		VAL
	S	T		VALV
	I	J		VALVE
,

A±Z	K	L	VALVE
	,

A±Z	,	VALVE

				VALVE	0
0
5				VALVE	05
			Apply entry.
ENTER

3-8	Equipment Manuel OP25, OP35, OP45
	Release 04/96