Siemens 6EP4134-3AB00-0AY0, 6EP4134-3AB00-2AY0, 6EP4134-3AB00-1AY0, 6EP4136-3AB00-0AY0, 6EP4136-3AB00-1AY0 User guide
...
SITOP UPS1600 / UPS1100
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SITOP power supply
SITOP UPS1600 / UPS1100
Operating Instructions
SITOP UPS1600 10 A
6EP4134
6EP4134
6EP4134
SITOP UPS1600 20 A
6EP4136
6EP4136
6EP4136
SITOP UPS1100
battery module 1.2 Ah
6EP4131
battery module 3.2 Ah
6EP4133
battery module 7 Ah
6EP4134
05.2014
C98130
Overview
Safety information
1
Description, device design,
dimension drawing
2
Engineering
3
Mounting/removal
4
Mounting position, mounting
clearances
5
Installation
6
Technical data
7
Safety, approvals, EMC
8
Ambient conditions
9
Environment
10
Service & Support
11
-3AB00-0AY0
-3AB00-1AY0
-3AB00-2AY0
-3AB00-0AY0
-3AB00-1AY0
-3AB00-2AY0
-0GB00-0AY0
-0GB00-0AY0
-0GB00-0AY0
-A7628-A1-4-7629
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
C98130-A7628-A1-4-7629
Ⓟ
Copyright © Siemens AG 2014.
All rights reserved
Legal information
Warning notice system
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
The product/system described in this documentation may be operated only by
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
for the specific
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
07/2014 Subject to change
Overview
Description
The DC-UPS modules augment the SITOP 24 V power supply units for uninterruptible rated
currents up to 20 A from the UPS1100 battery modules based on maintenance-free lead-gel
accumulators. UPS1600 with its integrated electronics detects automatically the battery type
that it charges with the optimum temperature-controlled loading characteristic curve. The
intelligent battery management monitors all relevant data, also for parallel-connected battery
modules. The Ethernet/PROFINET interface is used to output the battery status and various
current values, such as voltage, current or residual capacity. Thanks to the integrated Web
server, remote diagnosis is also possible.
The slim-line UPS1600 DC-UPS module provides a dynamic overload behavior, for example,
to switch on industrial PCs. The high charging current quickly restores the buffer readiness
after a supply system failure. And for the deployment in stand-alone operation, the UPS can
be activated from the battery for missing supply system voltage, e.g. to start the generators.
The key benefits of the product include:
● Compact SITOP UPS1600 24 V / 10 A and 20 A DC-UPS modules with digital
inputs/outputs, optional with USB or two Ethernet/PROFINET interfaces
● SITOP UPS1100 24 V / 1.2 Ah, 3.2 Ah and 7 Ah battery modules with maintenance-free
lead-gel accumulators and integrated electronics; intelligent battery management with
automatic detection of the battery modules and selection of the optimum, temperaturecontrolled charging characteristic curve; monitoring of the operating readiness,
accumulator supply cable, aging and charging state
● All diagnostic data and alarm messages are available via USB and Ethernet/PROFINET
● High dynamic overload capability: 3-fold rated current for 30 ms and 1.5-fold rated current
for 5 seconds per minute
● High charging currents
● Start from battery modules for missing supply system voltage
● Remote monitoring with integrated Web server
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
3
Overview
Ordering data
SITOP UPS1600 uninterruptible power supply
Type
Order number
Output 24 VDC / 10 A
With USB interface
With PROFINET (PN) interface
Output 24 VDC / 20 A
With USB interface
With PROFINET (PN) interface
SITOP UPS1100 battery module
Item
Order number
Battery module 3.2 Ah
6EP4133-0GB00-0AY0
Battery module 7 Ah
6EP4134-0GB00-0AY0
Accessories
Type
Order number
● SITOP UPS Manager (free software download) supports the configuration and monitoring
for PC-based systems
● Complete integration in TIA: User-friendly engineering in the TIA Portal, S7 function
blocks for integration in user programs and WinCC faceplates
The following device options are available:
Input 24 VDC
Input 24 VDC
Output 24 VDC / 10 A
Input 24 VDC
Output 24 VDC / 10 A
Input 24 VDC
Input 24 VDC
Output 24 VDC / 20 A
Input 24 VDC
Output 24 VDC / 20 A
6EP4134-3AB00-0AY0
6EP4134-3AB00-1AY0
6EP4134-3AB00-2AY0
6EP4136-3AB00-0AY0
6EP4136-3AB00-1AY0
6EP4136-3AB00-2AY0
Battery module 1.2 Ah 6EP4131-0GB00-0AY0
Device identification labels 20 mm × 7 mm, pastel turquoise 3RT1900-1SB20
SITOP UPS1600 / UPS1100
4 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Table of contents
Overview................................................................................................................................................. 3
1 Safety information ................................................................................................................................... 9
2 Description, device design, dimension drawing...................................................................................... 11
3 Engineering .......................................................................................................................................... 37
2.1 Device description ........................................................................................................................ 11
2.1.1 UPS1600 ...................................................................................................................................... 11
2.1.2 UPS1100 ...................................................................................................................................... 14
2.2 Connections and terminal designation ......................................................................................... 15
2.2.1 UPS1600 ...................................................................................................................................... 15
2.2.1.1 Power terminals ........................................................................................................................... 15
2.2.1.2 Signal terminal ............................................................................................................................. 16
2.2.1.3 USB port ....................................................................................................................................... 17
2.2.1.4 PROFINET/Ethernet connection .................................................................................................. 18
2.2.2 UPS1100 ...................................................................................................................................... 19
2.2.2.1 Power terminals ........................................................................................................................... 19
2.3 Switches and buttons ................................................................................................................... 20
2.3.1 UPS1600 ...................................................................................................................................... 20
2.3.1.1 Rotary coding switch, switch-in threshold .................................................................................... 20
2.3.1.2 Rotary coding switch, backup time .............................................................................................. 21
2.3.1.3 Jumper variants............................................................................................................................ 22
2.3.2 UPS1100 ...................................................................................................................................... 25
2.3.2.1 Buttons for battery replacement ................................................................................................... 25
2.4 Operating displays and signaling ................................................................................................. 26
2.4.1 UPS1600 ...................................................................................................................................... 26
2.4.1.1 LEDs ............................................................................................................................................ 26
2.4.1.2 Relay outputs ............................................................................................................................... 29
2.4.2 UPS1100 ...................................................................................................................................... 30
2.4.2.1 LEDs ............................................................................................................................................ 30
2.5 Block diagram .............................................................................................................................. 31
2.5.1 UPS1600 ...................................................................................................................................... 31
2.5.2 UPS1100 ...................................................................................................................................... 32
2.6 Dimensions and weight ................................................................................................................ 33
2.6.1 UPS1600 ...................................................................................................................................... 33
2.6.2 UPS1100 ...................................................................................................................................... 35
3.1 General information ..................................................................................................................... 37
3.2 Alarm list ...................................................................................................................................... 38
3.3 STEP 7 in the TIA-Portal .............................................................................................................. 41
3.3.1 Installing the Hardware Support Package ................................................................................... 41
3.3.2 Integrating UPS1600 into a project .............................................................................................. 42
3.3.3 Assigning the UPS1600 battery modules .................................................................................... 44
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
5
Table of contents
4 Mounting/removal ................................................................................................................................. 97
5 Mounting position, mounting clearances ............................................................................................... 103
3.3.4 UPS1600 and UPS1100 parameters in Step 7 in the TIA Portal ................................................ 46
3.3.5 Parameterizing the UPS in STEP 7 in the TIA Portal ................................................................. 46
3.3.6 Configuring the UPS1600 in the system ..................................................................................... 49
3.3.7 Diagnostics .................................................................................................................................. 53
3.3.8 Firmware update ......................................................................................................................... 54
3.3.9 Restore factory settings .............................................................................................................. 55
3.4 STEP 7 V5................................................................................................................................... 57
3.4.1 Installing the generic station description file (GSD) .................................................................... 57
3.4.2 Using UPS1600 in a project ........................................................................................................ 58
3.4.3 UPS parameters in STEP 7 V5 ................................................................................................... 61
3.4.4 Parameterizing the UPS in STEP 7 V5 ....................................................................................... 61
3.4.5 Loading the configuration into the controller (commissioning).................................................... 65
3.4.6 Diagnostics .................................................................................................................................. 67
3.4.7 Firmware update ......................................................................................................................... 67
3.4.8 Restore factory settings .............................................................................................................. 69
3.5 SITOP UPS Manager .................................................................................................................. 70
3.5.1 Functions of the SITOP UPS Manager ....................................................................................... 70
3.5.2 The user interface of the SITOP UPS Manager.......................................................................... 71
3.5.3 Installation/uninstallation ............................................................................................................. 72
3.5.4 Connection possibilities to the UPS1600 .................................................................................... 73
3.5.5 Establishing a connection via Ethernet ....................................................................................... 73
3.5.6 Establishing a connection via USB ............................................................................................. 79
3.5.7 Configuration in the SITOP UPS Manager ................................................................................. 79
3.5.8 General settings .......................................................................................................................... 80
3.5.9 Configuring the UPS1600 ........................................................................................................... 80
3.5.10 Behavior of the SITOP UPS Manager ........................................................................................ 82
3.5.11 Display and visualization ............................................................................................................. 85
3.5.12 Firmware update ......................................................................................................................... 88
3.6 Web server .................................................................................................................................. 90
3.6.1 Accessing the Web server .......................................................................................................... 90
3.6.2 The user interface of the Web server .......................................................................................... 91
3.6.3 Functions of the Web server ....................................................................................................... 92
3.6.4 Viewing the UPS1600 (base device) data .................................................................................. 93
3.6.5 Viewing the energy storage data ................................................................................................ 93
3.6.6 Alarm monitoring ......................................................................................................................... 94
Configuring the communications interface .................................................................................. 95
3.6.7
4.1 UPS1600 ..................................................................................................................................... 97
4.1.1 Signal connector ......................................................................................................................... 98
4.1.2 USB connector ............................................................................................................................ 98
4.1.3 PROFINET/Ethernet connector .................................................................................................. 99
4.2 UPS1100 ................................................................................................................................... 100
5.1 UPS1600 ................................................................................................................................... 103
5.1.1 Standard mounting position ...................................................................................................... 103
5.1.2 Other mounting positions .......................................................................................................... 104
5.2 UPS1100 ................................................................................................................................... 105
5.2.1 Standard mounting position ...................................................................................................... 105
SITOP UPS1600 / UPS1100
6 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Table of contents
6 Installation .......................................................................................................................................... 107
7 Technical data .................................................................................................................................... 113
8 Safety, approvals, EMC....................................................................................................................... 119
9 Ambient conditions .............................................................................................................................. 123
10 Environment........................................................................................................................................ 125
11 Service & Support ............................................................................................................................... 127
5.2.2 Other mounting positions ........................................................................................................... 105
5.3 Altitude derating ......................................................................................................................... 106
6.1 UPS1600 input side connection ................................................................................................. 108
6.2 UPS1600 output side connection............................................................................................... 108
6.3 Connecting the BAT UPS1600 .................................................................................................. 109
6.4 USB interface ............................................................................................................................. 109
6.5 PROFINET/Ethernet connection ................................................................................................ 109
6.6 UPS1100 connections ............................................................................................................... 110
6.7 Maintenance ............................................................................................................................... 111
6.7.1 Battery ........................................................................................................................................ 111
6.7.2 Battery replacement ................................................................................................................... 112
7.1 Input ........................................................................................................................................... 113
7.1.1 UPS1600 .................................................................................................................................... 113
7.1.2 UPS1100 .................................................................................................................................... 113
7.2 Output ........................................................................................................................................ 114
7.2.1 UPS1600 .................................................................................................................................... 114
7.2.2 UPS1100 .................................................................................................................................... 114
7.3 Backup times .............................................................................................................................. 115
7.4 Efficiency .................................................................................................................................... 115
7.5 Protection and monitoring .......................................................................................................... 116
7.6 MTBF ......................................................................................................................................... 116
7.7 Mechanical system .................................................................................................................... 117
7.8 Dimension drawing .................................................................................................................... 118
8.1 Safety ......................................................................................................................................... 119
8.2 Test voltage ................................................................................................................................ 120
8.3 Approvals ................................................................................................................................... 121
8.4 EMC ........................................................................................................................................... 121
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
7
Table of contents
SITOP UPS1600 / UPS1100
8 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
1
WARNING
Correct handling of the devices
When operating electrical devices, it is inevitable that certain components will carry
dangerous voltages.
Therefore, failure to handle the units properly can result in death or serious physical injury
as well as extensive property damage.
Only appropriately qualified personnel may work on or in the vicinity of this equipment.
Perfect, safe, and reliable operation of this equipment is dependent on proper
transportation, storage, installation and mounting.
Before installation or maintenance work can begin, the system's main switch must be
switched off and measures taken to prevent it being switched on again.
If this instruction is not observed, touching live parts can result in death or serious injury.
The relevant DIN/VDE regulations or country-specific specifications (e.g. VDE 0510 Part 2 /
EN50272-2) must be observed for the storage, assembly and operation of the lead
accumulators. It must be ensured that the battery location is suitably ventilated. Potential
ignition sources must be separated by at least 50 cm.
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
9
Safety information
SITOP UPS1600 / UPS1100
10 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
2
2.1
Device description
2.1.1
UPS1600
The UPS1600 10 A and 20 A are built-in devices of the SITOP series for installation on DIN
EN 50022-35x15/7.5 standard mounting rails. The relevant DIN/VDE regulations or countryspecific specifications (e.g. VDE 0510 Part 2 / EN 50272-2) must be observed for the
installation of the UPS1600 devices and the UPS1100 battery modules.
See Section Installation (Page 107)
In combination with the SITOP UPS1100 battery modules, it is used to buffer the load
current from the 24 V load power supplies of the SITOP series.
With their high dynamic overload capability up to the 3-fold rated current over 30 ms or up to
the 1.5-fold rated current over 5 seconds per minute, they are suitable for applications with
programmable logic controllers (PLCs) and industrial PCs, because they permit high switchon currents even in buffer operation.
The input of the UPS1600 DC-UPS module must be connected with the output of the
supplying 24 VDC power unit. The UPS1100 battery module is connected to the Bat
terminals. The loads to be buffered are supplied via the output of the UPS1600 DC-UPS
module with the voltage connected at the input.
The so-called Energy Storage Link, an additional two-wire connection between the SITOP
UPS1600 base device and the coded SITOP UPS1100 battery modules, is new.
Furthermore, the base device detects and manages as many as six battery modules and
selects the optimum, temperature-controlled charging characteristic curve. The latter
provides the basis for a long service life of the battery modules. Energy Storage Link also
monitors the operational readiness as well as the supply cables (wire breakage), aging
(service life) and the charging state (voltage, current, residual capacity) of the accumulators.
The connection to the UPS1100 battery modules is checked every 20 seconds (for voltage
and incorrect polarity protection). A test with a defined loading of the lead accumulators is
also performed automatically every four hours.
Battery modules of other type series and manufacturers can also be deployed, although with
limited diagnostic functions, such as the display of the charging current or the end-of-charge
voltage and without the possibility of temperature-controlled charging.
In the event of failure of the 24 VDC supply voltage or voltage dip below the set switch-in
threshold, the loads are supplied from the battery module that is kept full charged in parallel,
ready for operation. The buffering is performed in accordance with the backup time set using
the rotary coding switch or until the maximum backup time (shutdown after reaching the
exhaustive discharge threshold).
There are two possibilities:
a.) Power restoration only after expiration of the backup time: On absence of the input
voltage at the DC-UPS module, the battery immediately assumes the supply so that the Ua
output voltage remains absolutely interruption-free until the end of the backup time.
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
11
Description, device design, dimension drawing
2.1 Device description
b.) Power restoration before expiration of the backup time: On absence of the input voltage
at the DC-UPS module, the battery immediately assumes the supply so that the Ua output
voltage remains absolutely interruption-free. If the "Interruption of the output voltage" setting
is selected (see Chapter Jumper variants (Page 22)), the Ua output voltage is interrupted
automatically for the parameterized time (default value 5 seconds) on supply system
restoration during the parameterized backup time. The accumulator is already disconnected
because the input voltage has already returned. If "Ua output interruption" is set, no
interruption occurs because the input voltage has returned before expiration of the set
backup time.
Rotary switches can be used to set the battery module switch-in threshold and the backup
time. The charging current for the battery modules is set automatically and can be changed
using the interface (only for types -1AY0 and -2AY0).
Eight LEDs, two potential-free changeover contacts and one NO contact indicate the
UPS1600 status.
The USB interface (only -1AY0) or PROFINET/Ethernet interface (only -2AY0) handles the
communication to the PC/controllers.
For details, see Sections Connections and terminal designation (Page 15) and Switches and
buttons (Page 20).
Operating data and diagnostic data can be transferred using two integrated Industrial
Ethernet/PROFINET ports and visualized or further processed externally as an alternative to
the proven USB connection. An integrated Web server allows authorized users to export
relevant data remotely via a Web browser without requiring any additional software to be
installed on the remote system. The Web server is activated in the delivered state.
The free SITOP UPS Manager software tool available for Windows XP and Windows 7
systems (32- and 64-bit) provides full access. This allows the overall DC-UPS installation to
be configured and monitored easily using a PC. The software tool provides many
possibilities for the visualization of operating and diagnostic information, such as in the form
of alarm lists or easily understandable trend diagrams that, for example, provide a view of
the chronological change of the charging voltage or load current of the DC-UPS.
The UPS Manager also detects when older SITOP DC-UPS modules (6EP1931-2xxxx) are
deployed and displays them correctly.
The SITOP UPS1600 is fully integrated in Totally Integrated Automation (TIA), the Siemens
open system architecture for integrated automation solutions. The engineering is performed
in the TIA Portal and reduces to just a few clicks for the user. The UPS modules can be
selected directly in the hardware catalog and in the graphical network representation
accepted.
For applications without network connection, the SITOP UPS1600 is available in the variants
with USB interface or digital inputs/outputs.
For stand-alone deployment, the DC-UPS can be activated without input voltage from the
battery, for example, to start a generator via a directly supplied controller. (see Section
Jumper variants (Page 22))
SITOP UPS1600 / UPS1100
12 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
①
DC input
②
DC output
③
Bat
④
Signal connector
⑤
PROFINET (Ethernet) interface (only for ... - 2AY0)
⑥
USB interface (only for ... - 1AY0)
⑦
Rotary coding switch, switch-in threshold
⑧
Rotary coding switch, backup time
⑨
Signaling (LEDs)
⑩
DIN rail slider
⑪
Convection
⑫
Clearance above/below
2.1 Device description
Figure 2-1 UPS1600 design (example 6EP4136-3AB00-2AY0)
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
13
Description, device design, dimension drawing
2.1.2
UPS1100
①
DC input X1
②
Signal terminal X2
③
Fuses F1/F2 (F2 only for 7 Ah)
④
Signaling (LED)
⑤
Top-hat mounting rail holder (not for the 7 Ah variant)
⑥
Natural convection
2.2 Connections and terminal designation
The UPS1100 battery modules consist of a battery holder with two maintenance-free, closed
lead-gel accumulators with terminals for the connection cables to the SITOP UPS1600
uninterruptible power supply. The UPS1100 contains a printed-circuit board for monitoring
the battery functions and the communication with the UPS1600. A green LED lights
continually to indicate that there is a communication connection to the UPS1600 or flashes
during the accumulator replacement.
As many as six UPS1100 of the same type can be connected in parallel with a UPS1600.
For an accumulator replacement, see Section Battery replacement (Page 112).
Figure 2-2 UPS1100 design (example 6EP4133-0GB00-0AY0)
SITOP UPS1600 / UPS1100
14 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
2.2
Connections and terminal designation
2.2.1
UPS1600
2.2.1.1
Power terminals
Connections and terminal designations (see Figure 2-1 UPS1600 design (example 6EP4136-3AB002AY0) (Page 13))
②
③
④
⑤
⑥
2.2 Connections and terminal designation
The input terminals ① can be used to establish the connection to the supply voltage. The
output terminals
The deployed cables must be suitable for temperatures of at least 90° C. (only for
applications for UL508)
The UPS1100 battery modules are connected via BAT
(see also Section Installation (Page 107))
① DC input IN+, IN-
DC output OUT+, OUT-
BAT+, BAT-
Signal connector
PROFINET (Ethernet) connection
USB connection
② are used to connect to the supplied loads.
③.
One screw terminal each
One screw terminal each
One screw terminal each
Connector with 14 screw terminals
RJ45 plug contact
USB-B plug contact
Figure 2-3 UPS1600 terminal data
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
15
Description, device design, dimension drawing
2.2.1.2
Signal terminal
Pin
Function
1
24 VDC OK / Ba
Quiescent state: Buffer mode or off
2
4
Ready for buffer operation / alarm
Cycle 0.25 Hz: Defective battery
5 6 7
Accumulator > 85%
Energized state: Buffering of the selected buffer time is possible, or charge state >85%
9
On/Off
10
Weight
11
Accumulator communication
12
Accumulator supply
13
Interrupt (reset after buffer mode)
14
Start from the battery
2.2 Connections and terminal designation
Figure 2-4 Signal connector
Figure 2-5 Signal connector connection schematic
t
REL1 (changeover contact):
Energized state: Normal operation
3
REL2 (changeover contact):
Energized state: Buffer mode is possible
Quiescent state: Not ready for buffering
REL3 (NO contact):
8
Relay contact: Maximum contact loading 30 VDC / 1 A or 125 VAC / 0.5 A
The jumper (4a) (see Figure 2-4 Signal connector (Page 16)) between pin 9 and 10 is
necessary to operate the device in buffer mode.
Delivery state: Jumper between pin 9 and 10
SITOP UPS1600 / UPS1100
16 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
2.2.1.3
USB port
2.2 Connections and terminal designation
Figure 2-6 USB port
The USB interface (type B) ⑥ conforms fully to the USB 2.0 standard (12 MBd). Strain relief
(see Section USB connector (Page 98)) is implemented using a defined cable/connector
(Y-Con USB - Yamaichi company).
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
17
Description, device design, dimension drawing
2.2.1.4
PROFINET/Ethernet connection
2.2 Connections and terminal designation
Figure 2-7 PROFINET/Ethernet connection
Ethernet interface ⑤ corresponds to the standard full duplex with up to 100 Mbit/s electrical
(100BASE-TX) according to IEEE 802.3.
Properties of the Ethernet interface:
● Transmission rate 10/100 Mbit/s
● Two RJ45 sockets, i.e. integrated switch, for RJ45 connector
● Cable type 100Base-TX (CAT5)
● Auto negotiation
● Auto crossover communication via TCP/IP and PROFINET
The strain relief (see Section PROFINET/Ethernet connector (Page 99)) is implemented
using a Siemens IE FastConnect RJ45.
The physics of the Ethernet interface is implemented so that PROFINET IO is possible in
accordance with the standards IEC 61158 and IEC 61784-2. For PROFINET, conformance
class B must be maintained as a minimum.
The Ethernet/PROFINET interface permits:
● Configuration and monitoring using the SITOP UPS Manager
● Monitoring via the Web server
● Integration and communication of the DC-UPS with other automation components from
Siemens and the open environment, e.g. IPC, PLC, HMI
● Firmware update of the device via UPS Manager or STEP 7
SITOP UPS1600 / UPS1100
18 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
2.2.2
UPS1100
2.2.2.1
Power terminals
Connections and terminal designations (see Figure 2-2 UPS1100 design (example 6EP4133-0GB000AY0) (Page 14))
②
2.2 Connections and terminal designation
The input terminals ① and the signal terminal ② can be used to establish the connection to
the UPS1600 (see also Section Installation (Page 107))
① DC input +, -
Signal terminal 1, 2
One screw terminal each
One screw terminal each
Figure 2-8 Terminal data for 6EP4131-0GB00-0AY0 and 6EP4133-0GB00-0AY0
Figure 2-9 Terminal data for 6EP4134-0GB00-0AY0
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
19
Description, device design, dimension drawing
2.3
Switches and buttons
2.3.1
UPS1600
2.3.1.1
Rotary coding switch, switch-in threshold
Note
It is only permissible to actuate the rotary coding switch using an insulated screwdriver.
2.3 Switches and buttons
The switch-in threshold can be set using the rotary coding switch ⑦ on the device front
between 21.0 V and 25-0 V (21 - 21.5 - 22 - 22.5 - 23 - 24 - 25 volt). The delivery state is
22.5 V
For devices with an interface (…-1AY0, …-2AY0), the coding switch has an additional
position (REN, see the following figure). If this is selected, the software settings (for the
switch-in threshold and the backup time) apply rather than the hardware settings. In the
switch position REN, the connection X2.13 (INTERRUPT - reset after buffer operation) of the
signal terminal (see Section Signal terminal (Page 16)) has no effect.
Figure 2-10 Rotary coding switch, switch-in threshold
For notes on actuating the rotary coding switch (screwdriver, torque), see Figure 2-3
UPS1600 terminal data (Page 15).
SITOP UPS1600 / UPS1100
20 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
2.3.1.2
Rotary coding switch, backup time
Note
It is only permissible to actuate the rotary coding switch using an insulated screwdriver.
2.3 Switches and buttons
The backup time is set using the rotary coding switch ⑧ on the device front between
30 seconds and MAX (32767 seconds) in the steps 0.5 minute (30 seconds), 1 minute,
2 minutes, 5 minutes, 10 minutes, 20 minutes and MAX (32767 seconds). Delivery state is
MAX
The coding switch has an additional setting OFF (see following figure). If this is selected and
the additional threshold rotary coding switch is not set to REN, the buffering is disabled.
If the backup time is also set using the software (only for devices with an interface (…-1AY0,
…-2AY0)) (possible setting range, see Section Parameterizing the UPS in STEP 7 V5
(Page 61)), the rotary coding switch for the switch-in threshold (see Section Rotary coding
switch, switch-in threshold (Page 20)) must be set to REN.
Figure 2-11 Rotary coding switch, backup time
For notes on actuating the rotary coding switch (screwdriver, torque), see Figure 2-3
UPS1600 terminal data (Page 15).
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
21
Description, device design, dimension drawing
2.3.1.3
Jumper variants
On/Off (pin 9)
Note
The external circuit must meet the requirements relating to SELV circuits according to
EN60950
Rotary coding
switch,
buffer time
Rotary coding
switch,
connection
threshold
Wire jumper ON/OFF to ground
Result
OFF
21 - 25
Yes
Buffering not permitted
buffer time)
OFF, 0.5 - MAX
21 - 25
No
Buffering not permitted
apply
2.3 Switches and buttons
The wire jumper on the signal connector ④ between pin 9 and pin 10 (see Figure 2-4 Signal
connector (Page 16)) is used to enable/disable the buffer mode.
Buffer mode is only possible if the wire jumper ON/OFF is closed, or for UPS1600 devices
with interface, also if the rotary coding switch connection threshold is at the "REN" position.
From firmware release V1.20, the wire jumper ON/OFF has priority over the position of the
connection threshold rotary coding switch.
As a consequence, it is possible to enable or disable buffer mode using a floating contact
(e.g. a contact in the plant or system). The contact is switched instead of the ON/OFF wire
jumper. (Note: For reasons relating to noise insensitivity, approximately in the range
5...10 mA, Umax = 15 VDC, SELV: Imax = 10 mA)
-1.
Changes are also effective in the buffer mode.
Table 2- 1 With interface (up to firmware release less than V1.20)
0.5 - MAX 21 - 25 Yes Buffer mode permitted
(buffer time in
accordance with the
settings or infinite
OFF, 0.5 - MAX REN Not relevant The software settings
SITOP UPS1600 / UPS1100
22 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
Rotary coding
switch,
buffer time
Rotary coding
switch,
connection
threshold
Wire jumper ON/OFF to ground
Result
OFF
21 - 25
Yes
Buffering not permitted
buffer time)
OFF, 0.5 - MAX
21 - 25, REN
No
Buffering not permitted
apply
Rotary coding
switch,
buffer time
Rotary coding
switch,
connection
threshold
Wire jumper
ON/OFF to ground
Result
OFF
21 - 25
Not relevant
Buffering not permitted
infinite buffer time)
0.5 - MAX
21 - 25
No
Buffering not permitted
Interruption of the output voltage (pin 13)
Note
This function is possible only in conjunction with the R signal (DC UPS Ma
2.3 Switches and buttons
Table 2- 2 With interface (from firmware release V1.20 and higher)
0.5 - MAX 21 - 25 Yes Buffer mode permitted
(buffer time in
accordance with the
settings or infinite
OFF, 0.5 - MAX REN Yes The software settings
Table 2- 3 Without interface (all firmware releases)
0.5 - MAX 21 - 25 Yes Buffer mode permitted (buffer time
in accordance with the settings or
Delivery state: Wire jumper between pin 9 and 10
A wire jumper on the signal connector ④ between pin 13 and pin 10 is used to
enable/disable the interruption of the output voltage for the parameterized time (default value
5 seconds) for supply system restoration during the buffer time.
To prevent data losses, the PCs must be shut down timely before the buffer time ends. If the
input voltage returns after the shutdown has already started, buffer mode is ended and the
UPS1600 goes into normal operation. The PC will be shut down, however, it is not switched
off. PCs, which do not have an on/off switch, can only be rebooted by switching off the power
and switching on again.
For customers that use their own software, this pulse must be selected at the DC UPS
module.
nager).
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
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Description, device design, dimension drawing
Start from the battery (pin 14)
Charge current setting (pin 10 / 11 / 12)
UPS1600 10 A
UPS1600 20 A
Terminal X2.11
Terminal X2.12
0.3 A
0.8 A
open
open
0.8 A
1.75 A
open
connected with X2.10
Max.
Max.
connected with X2.10
open
2.3 Switches and buttons
The start from the battery is initiated by closing the contact pin 14 to ground (pin 10). This
jumper must not provide a permanent connection, but must be controlled using a button. The
input is designed so that a single lamp with a permissible supply voltage of between 12 and
30 V and 8 to 15 mA can be switched in series to the switching contact. If while pressing the
button, the UPS1600 enters buffer mode, the set buffer time will be started. For example, if
5 minutes is set, the UPS1600 sets itself off after 5 minutes. If the input voltage returns
during the buffer time, the UPS1600 switches to normal operation.
If the input voltage is available, the DC UPS starts in the normal operation.
If the UPS1600 is switched-off remotely via the interface (also possible when input voltage is
available), start from the battery can be used to restart the UPS1600.
For uncoded batteries, the size of the charge current can be changed by placing jumpers
between the terminals X2.10 (ground) and X2.11 or X2.12.
Table 2- 4 Charge current
SITOP UPS1600 / UPS1100
24 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
2.3.2
UPS1100
2.3.2.1
Buttons for battery replacement
2.3 Switches and buttons
For the UPS1100, a button ⑤ for the battery replacement is located under the cover.
Battery replacement, see Section Battery replacement (Page 112)
Figure 2-12 Buttons for battery replacement
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
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Description, device design, dimension drawing
2.4
Operating displays and signaling
2.4.1
UPS1600
2.4.1.1
LEDs
6EP4134-3AB00-...
6EP4136-3AB00-...
LED 7 and 8 are active only for ... -2AY0
Legend:
LED off
LED lights up
0,5/3
LED flashes on in 0.5-second and off in 3-second intervals
2.4 Operating displays and signaling
Status display LED1: DC-UPS operating mode
LED2: Charge state
LED3: Ready for buffering
LED4: Accumulator test
LED5: Specific diagnostic displays for PROFINET
LED6: Specific diagnostic displays for PROFINET
LED7: Ethernet port 1 connection state
LED8: Ethernet port 2 connection state
Figure 2-13 Operating displays
SITOP UPS1600 / UPS1100
26 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
LED 1 (OK/Bat)
Signaling
6EP4134-3AB00-...
6EP4136-3AB00-...
Off
DC-UPS off
Red
DC-UPS defect (severe hardware fault)
Flashing red (0.5/0.5)
Firmware update
Flashing red (1/1)
Software corrupted
(0.5/0.5)
Flashing yellow (0.5/3)
Buffer mode, output off
Yellow
Buffer mode
Flashing green (0.5/3)
DC-UPS OK, output off
Green
DC-UPS OK
LED 2 (Bat. > 85%)
Signaling
6EP4134-3AB00-...
6EP4136-3AB00-...
(0.5/0.5)
Off
Battery charge state < 85%
Green
Battery charge state > 85%
LED 3 (alarm)
Signaling
6EP4134-3AB00-...
6EP4136-3AB00-...
possible
Off
Buffer operation possible
2.4 Operating displays and signaling
Flashing yellow
Flashing green
Critical temperature reached, overtemperature or overvoltage at the input
Updating the firmware
Red Output off for 45 seconds because of overcurrent, overtemperature or buffer operation not
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
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Description, device design, dimension drawing
LED 4 (accumulator / bat. fault)
Signaling
6EP4134-3AB00-...
6EP4136-3AB00-...
position MAX
(0.5/0.5)
Red
Battery defective
Yellow
Selected backup time cannot be attained
LED 5 and LED 6 (PROFINET LEDs)
Signaling
6EP4134-3AB00-2AY0
6EP4136-3AB00-2AY0
LED 5 (SF)
LED 6 (RUN)
Off Off
No connection to a PROFINET IO controller
(0.5/0.5)
Off Green
Application started successfully, module OK
Red Green
Application started successfully, module not OK
Flashing red (0,1/0,1)
Green
Application in progress, diagnosis can be called
(0.5/0.5)
LED 7 (Ethernet LED / P2)
Signaling
6EP4134-3AB00-2AY0
6EP4136-3AB00-2AY0
Off
Device not connected with controller
Green
Device connected with controller, no activity
Green/orange alternately
Device connected with controller, send/receive data (RX/TX)
2.4 Operating displays and signaling
Off Battery OK or uncoded battery modules connected or backup time rotary coding switch at
Flashing yellow
Off
Flashing red (0.5/0.5)
Flashing red (0.5/0.5)
Flashing red (0.5/0.5)
Battery outside the permitted temperature range
Flashing green
Flashing green
Off DCP requires device identification (LED flashes for
Flashing green
(0.5/0.5)
Configuration by the PROFINET IO controller
Self-test in progress (flashing alternately every 3 seconds)
3 seconds)
Updating the firmware
LED 5 and 6 are active only for ... -2AY0
LED 7 is active only for ... -2AY0
SITOP UPS1600 / UPS1100
28 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
Description, device design, dimension drawing
LED 8 (Ethernet LED / P1)
Signaling
6EP4134-3AB00-2AY0
6EP4136-3AB00-2AY0
Off
Device not connected with controller
Green
Device connected with controller, no activity
Green/orange alternately
Device connected with controller, send/receive data (RX/TX)
2.4.1.2
Relay outputs
REL1 (changeover contact):
REL2 (changeover contact):
REL3 (NO contact):
2.4 Operating displays and signaling
LED 8 is active only for ... -2AY0
Figure 2-14 Signal connector connection schematic
Energized state: Normal operation
Quiescent state: Buffer mode or off
Energized state: Buffer operation is possible
Quiescent state: Not ready for buffering
Cycle 0.25 Hz: Accumulator defective or set backup time is not attained
Energized state: Buffering of the selected backup time is possible, or charge state >85%
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
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Description, device design, dimension drawing
2.4.2
UPS1100
2.4.2.1
LEDs
6EP4131-0GB00-0AY0 (1.2 Ah)
6EP4133-0GB00-0AY0 (3.2 Ah)
6EP4134-0GB00-0AY0 (7 Ah)
Status display
LED battery
Signaling
6EP4131-0GB00-0AY0 (1.2 Ah)
6EP4133-0GB00-0AY0 (3.2 Ah)
6EP4134-0GB00-0AY0 (7 Ah)
(0.5/0.5)
Off
Battery off, no communication
Green
Battery OK
2.4 Operating displays and signaling
Table 2- 5 LED
Figure 2-15 6EP4131-0GB00-0AY0 example
④ battery
Flashing green
Fault or alarm
SITOP UPS1600 / UPS1100
30 Operating Instructions, 05.2014, C98130-A7628-A1-4-7629
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