Siemens SIPART DR24, 6DR2410 User Manual

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Page 1

Manual Edition 12/2006

Controller

SIPART DR24

6DR2410

sipart

Page 2

Page 3

SIPART DR24 6DR2410

Edition 12/2006

Manual

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 4

Block diagram

Manual

AE1

AE2

AE3

AE4

AE5

BE1

BE4

L+

Options

Front module

1/20

1/19

1/22

1/21

1/24

1/23

2/4

2/3

2/2

2/1

3/4

3/3

3/2

3/1

1/15

1/16

1/17

1/18

1/3

1/2

1/1

I,U

I,U,R UNI,

P, T, V

Slot 2

I,U,R UNI,

P, T, V

Slot 3

24 V



6DR2410-4 24 V UC 6DR2410-5 115/230 V AC switchable

32 Basic functions 109 arithmetic blocks

AbS, Add, AMEM, AMPL, And, ASo bSo CoMP, CoUn dEbA, dEF, diF

tA1.1

div

Eor

tA7.F

FiLt b01.F...bh9.F LG, LiMi, LinE with 3 inputs Ln 1 output

AE1A

MAME, MASE MiME, MiSE MULt nAnd, nor

AE2A

or Pot root SUb

AE3A

tFF, tiME

33 complex funct. 33 arithmetic blocks

AFi1. AFi2 Ain1...Ain4 bin1...bin6 c01.F...c33.F CPt1, CPt2 with 4 inputs

AE4A

dti1, dti2 1 output FUL1, FUL2, FUL3 FUP1, FUP2 PUM1 - 4/SPR1 - SPR8

4 complex funct. 4 arithmetic blocks

CLoc d01.F...d04.F MUP1, M UP2 with 12 inputs

AE5A

Cnt1 14 outputs

12 complex funct. 4 arithmetic blocks

Ccn1...Ccn4 h01. F...h04. F CSE1...CSE4 with 18 inputs CSi1...CSi4 4 outputs

bE01

bE02

bE03

bE04

+24V

+5V U

–

REF

User program memory for:

onPA onAdAP line

oFPA CLPA hdEF offFdEF line FCon FPoS APSt CAE4 CAE5

dA1.1...dA2.4

dd1.1...dd3.4

L 1.1...L14.9

AA1.1...AA1.3

AA2.1...AA2.3

AA3.1...AA3.3

bA1.1...bA1.3

bA2.1...bA2.3

bA3.1...bA3.3

bA4.1...bA4.3

bA05

bA06

bA07

bA08

AE6A...AE8A AA4...AA6

bE10...bE14 bA13...bA16

AE9A...AE11A AA7...AA9

bE05...bE09 bA09...bA12

SA1.1...SA16.3 SAA1...SAA16 SbE1...SbE16 SbA1...SbA16

r o n

0000

o d u

l e

24 V I

3AE 1AA y 5BE 4BA24V +2BE 2BA Rel. 3AO/3BE

Slot 6

3AE 1AA y 5BE 4BA 24V +2BE 2BA Rel. 3AO/3BE

Slot 5

RS 232/ RS 485 PROFIBUS

Slot 4

hold

Slot Term i n al

1/12

1/13

1/14

1/10

1/11

4/2 4/7 4/8 4/3

SIPART DR24 6DR2410

C79000-G7476-C153-03

1/4

1/5

1/6

1/7

1/8

1/9

6/6 6/5 6/4 6/3 6/2 6/1

Options

5/6 5/5 5/4 5/3 5/2 5/1

Options

AA1

AA2

AA3

BA1

BA8

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Manual

dA1

tA7

*) or dA2

dd1

dd2

green red yellow gray

L14.0

L14.1

L14.2

L14.3

L14.4*)

L14.5

L14.6

L14.7

L14.8

L14.9

L13

dd3 L12

Measuring point label with cover, changeable

Process operation Parameterization/configuring L1 LED green -tA1 Key green Exit key L2 LED green Exit LED L3 LED yellow -L4 LED red -L5 LED red -tA2/3 Key green Adjustment of the variables shown in

L6 LED red -L7 LED red -L8 LED yellow -tA4 Key yellow Enter key L9 LED yellow Enter LED L10 LED green -tA5 Key gray Shift key; start of configuration L11 LED green -L12 LED yellow -tA6/7 Adjustment of the variables show in the

L13 LED yellow -L14.0 bis L14.9 Striped pattern in configuring

LEDs green (only as an alternative to digital

display dA2) dd1 Digital display green Parameter value/answer dd2 Digital display red Function, parameter name, question dd3 Didital display yellow Parameter name dA1 Analog display red - dA2 Analog display green Striped pattern in configuring

(only as an alternative

to L14)

L1 L2

L3 L4 L5

L6 L7

L10

L11

tA1

tA2

tA3

tA4

tA5

tA6

the digital display dd1

digital displays dd2 and dd3

Figure 3-1 Connectable control and display elements in the process operation mode and fixed

assignment in parameterization/configuring

SIPART DR24 6DR2410 C79000-G7476-C153-03

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Manual

Classification o f safety--related notices

This manual contains notices which you shouldobserve toensure your own personalsafety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger:

DANGER

indicates an immenently hazardous situation which, if not avoided, will result in death or serious inury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTICE

indicates a potential situation which, if not avoided, may result in an undesirable result or state.

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Siemens AG Automation and Drives Postfach 48 48 90437 NÜRNBERG DEUTSCHLAND

NOTE

highlights important information on the product, using the product, or part of the documentation that is of particular importance and that will be of benefit to the user.

Trademarks

Disclaimer of Liability

We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.

e Siemens AG 2006 Technical data subject to change.

SIMATICR,SIPARTR,SIRECR, SITRANSR registered trademarks of Siemens AG.

Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners.

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Manual Contents

Page

1 Technical Description 7........................................................

1.1 Safety Notes and Scope of Delivery 7......................................................

1.2 Range of Application 8...................................................................

1.3 Design (Hardware) Software 8............................................................

1.4 Function Principle 11....................................................................

1.4.1 Standard Controller 11.......................................................................

1.4.2 Description of the Option Module 12...........................................................

1.4.3 Self-diagnostics of the CPU 19................................................................

1.4.4 Data Storage, User Program Memory 20.......................................................

1.5 Functional Description 21................................................................

1.5.1 Basic Structure 21..........................................................................

1.5.2 Input Functions 24..........................................................................

1.5.3 Output Functions 29.........................................................................

1.5.4 Serial Interface (SES) and PROFIBUS DP (Input/Output Functions) 34..............................

1.5.5 Data Sources with Message Function (Digital Outputs #) 36.......................................

1.5.6 Error Messages 38..........................................................................

1.5.7 Basic Functions (Arithmetic blocks b) 42........................................................

1.5.7.1 General 42.............................................................................

1.5.7.2 Mathematical Functions 44...............................................................

1.5.7.3 Logical Functions 46.....................................................................

1.5.7.4 Timing Functions 49.....................................................................

1.5.7.5 Comparison and Switching Functions 50....................................................

1.5.8 Complex Functions (Arithmetic blocks c, d, h) 52.................................................

1.5.8.1 General 52.............................................................................

1.5.8.2 Arithmetic Blocks c01.F to c33.F 53........................................................

1.5.8.3 Arithmetic Blocks d01.F to d04.F 66........................................................

1.5.8.4 Arithmetic Blocks h01.F to h04.F 75........................................................

1.5.9 Restart Conditions 91.......................................................................

1.5.10 Arithmetic 91...............................................................................

1.6 Technical Data 93.......................................................................

1.6.1 General Data 93............................................................................

1.6.2 Standard Controller 95.......................................................................

1.6.3 Technical Data of the Options Modules 99......................................................

2 Installation 107................................................................

2.1 Mechanical Installation 107..............................................................

2.2 Electrical Connection 107...............................................................

2.2.1 Block Diagram 111..........................................................................

2.2.2 Wiring of the standard Controller 112...........................................................

2.2.3 Wiring of the Option Modules 115..............................................................

2.2.4 Alternative Wiring for I- and U Input 123........................................................

2.2.5 Wiring of the Interface 128...................................................................

3 Operation 131.................................................................

3.1 Process Operation Mode 131............................................................

3.2 Selection Mode 131....................................................................

3.3 Configuring Mode (Parameterization and Configuring Mode) 135..............................

3.3.1 Parameterization Mode onPA (Online Parameters) 136...........................................

3.3.2 Parameterization Mode AdAP (Adaptation) 138..................................................

3.3.3 Configuring Mode oFPA (Offline Parameters) 145................................................

3.3.4 Configuring Mode CLPA (Clock Parameters) 148................................................

3.3.5 Configuring Mode hdEF (Define Hardware) 150..................................................

3.3.6 Configuring Mode FdEF (Define Functions) 152..................................................

3.3.7 Configuring Mode FCon (Switch Functions, Connection) 155.......................................

3.3.8 Configuring Mode FPoS (Position Functions) 159................................................

3.3.9 Configuring Mode APSt (All Preset, Factory Setting) 162..........................................

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Contents

3.3.10 Configuring Mode CAE4/CAE5 -- Setting UNI Module(s) 163.......................................

3.3.10.1 Measuring Range for mV (SEnS=Mv.) 164...................................................

3.3.10.2 Measuring Range for U, I (SEnS=Mv.) 164..................................................

3.3.10.3 Measuring Range for Thermocouple with Internal Reference Point (SEnS=tc.in) 165................

3.3.10.4 Measuring Range for Thermocouple with External Reference Point (SEnS=tc.EH) 165..............

3.3.10.5 Measuring Range for PT100--4--wire and PT100--3--wire Connection (SEnS=Pt.3L/PT.4L) 165.......

3.3.10.6 Measuring Range for PT100--2--wire Connection (SEnS=Pt.2L) 166.............................

3.3.10.7 Measuring Range for Resistance Transmitter (SEnS=r._ for R < 600 Ω, SEnS=r. for R< 2.8 kΩ) 166..

Manual

4 Commissioning 167...........................................................

4.1 General Information 167.................................................................

4.2 Test 167..............................................................................

5 Maintenance 169..............................................................

5.1 General Information and Handling 169....................................................

5.2 Spare Parts List 173....................................................................

6 Ordering Data 175.............................................................

7 User Examples 177............................................................

7.1 Maximum Selection (Example 1) 177......................................................

7.2 Mathematical Link (Example 2) 180.......................................................

7.3 Set Value Controller K (Example 3) 184....................................................

7.4 Two-position Controller for Heating and Cooling (Example 4) 188..............................

7.5 Switching Over the Display Levels (Process Operation Mode) (Example 5) 191.................

8 Programming Aids 195........................................................

9 List of Abbreviations 261......................................................

Index 267..........................................................................

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Manual

1 Technical Description

1.1 Safety Notes and Scope of Delivery

1 Technical Description

WARNING

When operating electrical equipment, certain parts of this equipment automatically carry dangerous voltages. Failure to observe these instructions could therefore lead to serious injury or material damage. Only properly trained and qualified personnel are allowed to work on this equipment. This personnel must be fully conservant with all the warnings and commissioning measures as described in this Manual. The perfect and safe operation of this equipment is conditional upon proper transport, proper storage, installation and assembly as well as on careful operation and commissioning.

D Scope of delivery

When the controller is delivered the box also contains: 1 Controller as ordered

1 three--pin plug at 115/230 V AC or special plug at 24 V UC 2 Clamps, pluggable 1 Assembly and installation instructions German/English, order number

C79000-M7474-C38

D Basic equipment

The following variants of the SIPART DR24 are available:

Order number Power supply

6DR2410-4 6DR2410-5

24 V UC 115/230 V AC, switchable

D Option module

Signal converters have separate ordering and delivery items. For handling reasons basic equipment and signal converters which were ordered at the same time may be delivered by separate mail.

D Documentation

This user’s guide is available in the following languages:

English C79000-G7476-C153 German C79000-G7400-C153

SIPART DR24 6DR2410 C79000-G7476-C153-03

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1 T echnical Description

1.2 Range of Application

Manual

D Subject to change

The manual has been compiled with great care. However, it may be necessary within the scope of product care to make changes to the product and its operation without prior notice which are not contained in this manual. We are not liable for any costs ensuing for this reason.

1.2 Range of Application

The SIPART DR24 is a digitally operating device in the top class range. Its program memory contains a large number of prepared function blocks for calculating, controlling, regulating in chemical engineering processes which the user can implement without programming knowledge and additional tools. Mathematical functions, logical functions, comparison and switching functions, timing functions, memory functions, control functions and a program generator are stored.

All function blocks are freely connectable with each other and with different inputs and outputs of the controller by the software. The controller can therefore be used to solve a wide range of different problems. A large number of display elements (digital, analog displays, LEDs) and control elements allow display and control of the processes on the front panel.

This controller contains a rugged adaptation procedure for the stored controller components which noticeably simplifies commissioning of even critical control loops. The controller determines the optimized control parameters independently on request without the user being expected to have any prior knowledge of how the control loop may respond.

The SIPART DR24 can operate with up to 4 independent control loops. Tasks in which it is necessary to use interconnected control equipment (e.g. cascaded control, cascaded ratio controls or override controls) can therefore be performed with one controller .

The extensive hardware equipment of the controller allows its universal application and provides a large number of interfaces to the control loop.

The controller can be connected to master systems through a pluggable serial interface (RS 232/RS 485 or PROFIBUS DP) or operated and monitored centrally by a Personal Computer.

1.3 Design (Hardware) Software

The SIPART DR24 has a modular design and is therefore service friendly and easy to convert and retrofit. Other signal converters can be installed in the generously equipped, fully functional standard controller to expand the range of application. These modules are installed in slots at the back of the closed device (Figure 1--2, page 10).

The standard controller consists of

-- the front module with the control and display elements

-- the main board with CPU and terminal strips

-- the plastic housing with an interface board

-- the power supply unit.

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Manual

1.3 Design (Hardware) Software

1 Technical Description

The electrical connections between the modules are made by an interface board screwed into the housing. The main board is pushed into rear slot 1 and locked. It holds a 10--pin and a 14--pin terminal strip to which all inputs and outputs of the standard controller are connected. Five other slots can be equipped with option modules if the number of terminals to the process available in the standard controller are not sufficient for the planned task.

The basic device always has three permanently installed analog inputs (AE) with electronic potential isolation which can be wired alternatively with standardized voltage signals (0/0.2 to 1 V or 0/2 to 10 V) or current signals (0/4 to 20 mA). There are also four digital inputs (BE, 0/24 V) and eight digital outputs (BA, 0/24 V, 50 mA) which can be used for different functions depending on the configuration.

The SIPART DR24 also has three analog outputs which can all supply a current signal from 0 to 20 mA or 4 to 20 mA and be assigned to different variables. A short--circuit--proof L+--output (DC 24 V , 100 mA) is available for supplying transmitters.

The power supply unit is located in a fully enclosed metal casing and is screwed tightly to the plastic housing of the controller.

Many applications can be implemented with the three permanently available analog inputs of the standard controller alone. Two additional input modules can be inserted in slots 2 and 3 for complex jobs or for the connection of other input signals. These input modules are available in addition to for processing normalized current and voltage signals for the direct connection of resistance thermometers Pt100 and all common thermocouples and resistance sensors or potentiometers. In addition a module with three analog inputs (equipment as in the standard controller) can be inserted in slots 5 and 6. This increases the number of inputs to a total of 11.

Slot 4 serves to accommodate an interface module (SES) with V.28 point-to-point output or SIPART bus interface for serial communication with a master system. A PROFIBUS interface module can be equipped optionally here.

The slots 5 and 6 can accommodate signal converters of different functions and can be equipped optionally with modules for expanding digital inputs or digital outputs.

Following assemblies are possible:

2 relays 4 digital outputs/2 digital inputs 5 digital inputs 3 analog outputs/3 digital inputs 1 analog output with digital fault output (y

function) with remote supply

hold

3 analog inputs

SIPART DR24 6DR2410 C79000-G7476-C153-03

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1 T echnical Description

1.3 Design (Hardware) Software

Manual

Figure 1--1 Front view of the SIPART DR24

Legend:

2. PE conductor contact spring

3. Slot 6

4. Slot 5

5. Slot 1 (main board)

6. Slot 2

7. Slot 3

8. Slot 4 (SES: RS 232/ RS 485, Profibus DP)

9. Grounding screw

10. DIN rail (DIN rail delivered with interface relays)

11. Selection switch Mains voltage

12. Mains plug

13. Power supply unit

7 6 5 4

Figure 1--2 Rear view of the SIPART DR24

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Manual

1 Technical Description

1.4 Function Principle

1.4.1 Standard Controller

1.4 Function Principle

1.4.1 Standard Controller

The standard controller consists of three function blocks:

-- Power supply unit

-- Front module

-- Main board

Power supply unit

Primary clocked power supply unit with high efficiency for AC 115/230 V (switchable) or for UC 24 V. It generates the secondary internal supply voltages +24 V and +5 V from the power supply. The metal body is mounted on PE conductors (protection class I). The power supply and internal supply voltages are isolated from each other by safe separation by a protective shield. The internal supply voltages are functional extra--low voltages due to overvoltage cutoff in the event of an error. Since no further voltages are generated in the controller, these statements apply for all field signal lines (used standards, see chapter 1.6, page 93). A total of 450 mA are available for the outputs L+, AA and BA due to the design for a high power output.

Front module

The front module contains the control and display elements and the appropriate trigger components for the displays.

All display elements are designed in LED technology which provides a longer service life and higher light density as well as a good viewing angle. The control elements are short--stroke switches with a tangible ”pressure” and high return force. They are actuated by flexible actuators through the cover foil which are designed so that the foil is not subjected to any excess stress.

The SIPART DR24 has a great number of functional variants. The configured buttons and display elements are activated depending on the function in the front module.

There is a foil behind the front foil which can be labeled to suit requirements. In this way the display and control elements can be assigned to the functions.

Main board

The main board contains the field signal conditioning of the standard controller, the CPU (Central Processing Unit) and the connections (through the interface board) to the module slots.

The field signals are fed through protective circuits for external static or dynamic overvoltages and then adapted to the signal levels of the CPU by the appropriate circuits. This adaptation is performed for the analog inputs, the analog outputs and the digital outputs by modern thick--film circuits.

The microcontroller used has integrated AD- and DA converters and operates with 32k battery-backed RAM. The user--specific configuration is stored in an exchangeable user program memory with a serial 4k EEPROM. This makes it possible to plug the user program memory in the new controller to be installed when servicing. This then does not need to be re--configured.

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1 T echnical Description

1.4 Function Principle

1.4.2 Description of the Option Module

Manual

The whole CPU is designed in C--MOS technology. The program of the SIPART DR24 operates with a variable cycle time which depends on the scope of the program (see chapter 1.5.1, page 21).

A process image is generated at the start of every routine. The analog and digital inputs and actuation of the front buttons is included and the process variables received from the serial interface are accepted. All calculations are performed with these input signals according to the stored functions. Then the data are output to the display elements, the analog outputs and the digital outputs as well as storage of the calculated variables on standby for the serial interface transmitter. The interface traffic runs in interrupt mode.

A large number of arithmetic and function blocks is stored in the set value memory of the SIPART DR24. The user programs the controller himself by selecting, connecting and timing the desired functions by configuration. The entire function of the controller results from the combination of the individual function blocks (basic functions, complex functions) and the corresponding input and output circuits. Programming knowledge is not necessary for the settings. All settings are made without an additional programming device at the operating panel of the SIPART DR24 or via the serial interface. The job--specific program written in this way is saved in the non--volatile user program memory.

There are 32 basic function blocks b**.F and a total of 59 complex functions c**.F, d0*.F, h0*.F which can be used with varying frequency.

No function is stored when the controllers are delivered (factory setting, all preset) The displays are not connected. (Flashing message APSt MEM appears after switching on.)

1.4.2 Description of the Option Module

The following option modules are described in this chapter

6DR2800--8A 3 AE module 6DR2800-8J I/U module 6DR2800-8R R module 6DR2800-8V UNI module 6DR2805-8A Reference point 6DR2805-8J Measuring range plug 6DR2801-8D Module with 2 BA (relays) 6DR2801-8E Module 2 BE and 4 BA 6DR2801-8C Module with 5 BE 6DR2802-8A Analog output module with y-hold function 6DR2802-8B Module with 3AA and 3BE 6DR2803-8P Serial interface PROFIBUS-DP 6DR2803-8C Serial interface RS 232/RS 485 6DR2804-8A 4 BA relays 6DR2804-8B 2 BA relays

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Manual

1.4.2 Description of the Option Module

1 Technical Description

1.4 Function Principle

6DR2800-8A 3 AE module

D Inputs for current and voltage

To expand the analog inputs.

Description of the module and technical data, see chapter 1.6.2, page 95 (Inputs standard controller).

6DR2800-8J I/U module

D Input variables current 0/4 to 20 mA or voltage 0/0.2 to 1 V or 0/2 to 10 V

The input amplifier of the module is designed as a differentiating amplifier with jumperable gain for 0 to 1 V or 0 to 10 V input signal. For current input signals the 49.9 W 0.1 % impedance is switched on by plug--in bridges on the module. The start value 0 mA and 4 mA or 0 V or 0.2 V (2 V) is defined by configuration in the standard controller. The differentiating amplifier is designed for common mode voltages up to 10 V and has a high common mode suppression. As a result it is possible to connect the current inputs in series as for electrical isolation when they have common ground. At voltage inputs this circuit technique makes it possible to suppress the voltage dips on the ground rail by two--pole wiring on non floating voltage supplies. We refer to an electronic potential isolation.

6DR2800-8R R module

D Input for resistance or current transmitter

Potentiometers with rated values of 80 Ω to 1200 Ω can be connected as resistance transmitters. A constant current of Is = 5 mA is fed to the potentiometer wiper. The wiper resistance is therefore not included in the measurement. Resistances are switched parallel to the potentiometer by a slide switch on the module and a rough range selection made. Range start and end are set with the two adjusting pots on the back of the module.

This fine adjustment can be made via the displays on the front module (with the appropriate configuring). For adjustment with a remote measuring device, the analog output can be assigned to the appropriate input.

The external wiring must be changed for resistance transmitters which cannot withstand the 5 mA wiper current or which have a rated resistance > 1 kΩ. The constant current is then not fed through the wiper but through the whole resistance network of the potentiometer. A voltage divider measurement is now made through the wiper. Coarse adjustment is made by a remote parallel resistor to the resistance transmitter.

This module can also be used as a current input with adjustable range start and end. The load is 49.9 Ω and is referred to ground.

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1 T echnical Description

1.4 Function Principle

1.4.2 Description of the Option Module

Manual

6DR2800-8V UNI module

D Direct connection of thermocouple or Pt100 sensors, resistance or mV transmitters

Measured value sensors such as thermocouples (TC), resistance thermometers Pt100 (RTD), resistance transmitters (R) or voltage transmitters in the mV range can be connected directly. The measuring variable is selected by configuring the controller in the HdeF level (AE4/AE5); the range and the other parameters are set in the CAE4/CAE5 menu. The sensor--specific characteristics (linearization) for thermocouples and Pt100 resistance thermometers are stored in the contoller’s program memory and are automatically taken into account. No settings need to be made on the module itself.

The signal lines are connected via a plug terminal block with screw terminals. When using thermocouples with internal reference point, this terminal block must be replaced by the terminal 6DR2805-8A. With the measuring range plug 6DR2805--8J in place of the terminal block, the range of the direct input (0/20...100 mV) can be extended to 0/2...10 V or 0/4...20 mA.

The UNI module operates with an AD converter with 18 bit resolution. The measuring inputs and ground of the standard controller are electrically isolated with a permissible common mode voltage of 50 V UC.

6DR2805-8A Reference point

D Terminal with internal reference point for thermocouples

This terminal is used in connection with the UNI module for temperature measuring with thermocouples at an internal reference point. It consists of a temperature sensor which is pre--assembled on a terminal block and plated to avoid mechanical damage.

6DR2805-8J Measuring range plug

D Measuringrangeplugforcurrent0/4to20mAorvoltage0/2to10V

The measuring range plug is used in connection with the UNI module to measure current or voltage. The input variable is reduced to 0/20 to 100 mV by a voltage divider or shunt resistors in the measuring range plug.

Loop resistances with 250 Ω or 50 Ω are available optionally at 2 different terminals for 0/4 to 20 mA signals.

The electrical isolation of the UNI module is retained even when the measuring range plug is used.

6DR2801-8D 2 BA relays

D Digital output module with 2 relay contacts

To convert 2 digital outputs to relay contacts up to 35 V UC.

This module is equipped with 2 relays whose switching contacts have potential free outputs. The RC combinations of the spark quenching elements are respectively parallel to the rest and working contacts.

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Manual

1.4.2 Description of the Option Module

1 Technical Description

1.4 Function Principle

In AC consumers with low power the current flowing through the capacitor of the spark quenching element when the contact is open may interfere (e.g. the hold current of some switching elements is not dropped below). In this case the capacitors (1 μF) must be removed and replaced with low capacitance capacitors.

The 68 V suppressor diodes parallel to the capacitors act additionally to reduce the induced voltage.

WARNING

The relays used on the digital output module are designed for a maximum rating up to UC 35 V. The same applies for the air and creep lines on the circuit board. Higher voltages may therefore only be switched through appropriately approved series connected circuit elements under observance of the technical data and the pertinent safety regulations.

6DR2801-8E Module 2 BE and 4 BA

D Digital signal module with 2 digital inputs and 4 digital outputs

The module serves to extend the digital inputs and digital outputs already existing in the standard controller.

The inputs are designed for the 24 V logic and are non--floating. The functions are assigned to the inputs and outputs by configuration of the controller.

The digital outputs are short--circuit--proof and can drive commercially available relays or the interface relays 6DR2804--8A/8B directly.

6DR2801-8C 5 BE

D Digital input module with 5 digital inputs

The module serves to extend the digital inputs already existing in the standard controller.

The inputs are designed for the 24 V logic and are non--floating. The function is assigned to the input by configuration of the controller.

6DR2802-8A Analog output module with y-hold function

For auxiliary control device function when servicing and for extending the analog outputs AA1 to AA3 existing in the standard controller.

Can be used in slot 5/6, oP5/oP6 = 1 AA must be set in the hdEF structure mode Start value of the outputs can be set with AA4/AA7 = 0/4 mA in hdEF

SIPART DR24 6DR2410 C79000-G7476-C153-03

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1 T echnical Description

1.4 Function Principle

1.4.2 Description of the Option Module

Manual

The y

module contains a microprocessor which maintains serial data communication with the

hold

processor on the main board through the Rxd/Txd lines. The processor feeds the U/I converter and the CPU fault message output St

through its analog output. The module can be externally supplied through an auxiliary voltage input which is OR--linked with the controller power supply. The analog output of the module is freely available.

-y

function

hold

If data communication to the y

processor is interrupted, the analog output receives its last

hold

value. When data communication is restored, the slave processor reads the current variable first. The output current is maintained if:

- the self--diagnostics of the CPU (see chapter 1.4.3, page 19) respond.

- the power supply of the SIPART fails and the y

- all modules except the power supply unit are removed (if the y

module is powered externally.

hold

module is not powered

hold

externally).

-they

module is removed (Attention: electrostatically sensitive module! Observe the

hold

safety precautions!), if it is powered externally (error message on the front module oP. *.6 Err/oP.*.5, see chapter 1.4.3, page 19).

This makes it possible to carry out all service work up to changing the controller, e.g. in the case of a controller (arithmetic block h0*.F), and to still maintain the controller manipulated variable. Handling during module replacement, see chapter 5, page 169.

Fault message output

-St

This digital output is always high when there is no error and becomes low in the event of an error. It responds when:

- the self--diagnostics of the CPU (see chapter 1.4.3, page 19) respond.

- the controller power supply fails,

-they

module is removed,

hold

- the main board is removed.

6DR2802-8B Module with 3AA and 3BE

To extend the analog outputs (0/4 to 20 mA) and the digital inputs Can be inserted in slot 5: AA4, AA5, AA6 BE5, BE6, BE7

and in slot 6: AA7, AA8, AA9 BE10, BE11, BE12

6DR2803-8P Interface PROFIBUS-DP

The module 6DR2803-8P is a PROFIBUS--DP interface module with RS 485 driver and electrical isolation to the controller. It operates as an intelligent converter module and adapts the private SIPART- to the open PROFIBUS-DP protocol.

This optional card can be inserted in all SIPART--DR controllers in slot 4. The following settings must be made with the appropriate configurations for the serial interface:

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Manual

1.4.2 Description of the Option Module

1 Technical Description

1.4 Function Principle

-- Interface on

-- Even parity

-- LRC without

-- Baud rate 9600

-- Parameters/process values writable (as desired)

-- Station number according to selection 0 to 125

Make sure that the station number is not assigned double on the bus. The PROFIBUS module serves to connect the SIPART controllers to a master system for operating and monitoring. In addition the parameters and configuring switches of the controller can be read and written. Up to 32 process variables can be selected and read out cyclically by configuration of the PROFIBUS module.

The process data are read out of the controller in a polling procedure with an update time < 300 ms. If the master writes process data to the slave, these become active after a maximum 1 controller cycle.

A technical description including the controller base file (*.GSD) is available for creating a master--slave linking software for interpreting the identifications and useful data from and to the SIPART controller. The discription and the GSD file can be downloaded from the INTERNET.

www.siemens.com/sipartdr

The programs SIPART S5 DP and S7 DP are offered for certain hardware configurations.

Controller base file and type file, general

The controller base file (GSD file) is necessary for connecting the controllers SIPART DR to any remote systems. The type file is required at present when connecting to a CPU of the SIMATIC S5/S7. The DP master connection is parameterized with these files.

6DR2803-8C Serial interface RS 232/RS 485

D Serial interface for RS 232 or RS 485 with electrical isolation

Canbeinsertedinslot4.

For connecting the controller SIPART DR24 to a master system for operating and monitoring. All process variables can be sent, the external setpoint, tracking variable, operating modes, parameters and configurations sent and received.

The interface traffic can take place as follows:

RS 232 SIPART Bus

RS 485

SIPART DR24 6DR2410 C79000-G7476-C153-03

As point-to-point connection The SIPART bus driver is no longer available.

Therefore, please realize multi--couplings via RS 485 or PROFIBUS DP.

As a serial data bus with up to 32 users.

Page 20

1 T echnical Description

1.4 Function Principle

1.4.2 Description of the Option Module

Manual

The interface module 6DR2803--8C offers electrical isolation between Rxd/Txd and the controller. Switching can be performed between RS 232, SIPART bus and RS 485 with a plug--in bridge.

A detailed technical description of the telegram traffic is available for creating an interface software.

RS 485+150R

RS 485

Rxd/ Txd A

Rxd/ Txd B

Txd

24 V

+7.5 V

---7.5 V

+7.5V

---7.5 V

RS 232

SIPART bus

24 V

Txd

Rxd

+7.5 V

Rxd

-1

Figure 1--3 Block diagram of serial interface for

RS 232/SIPART BUS

-7.5 V

Other connections: NC

Rxd

Rxd/ Txd

NC2, 7

Other connections: NC

Figure 1--4 Block diagram of serial interface for

RS 485

6DR2804-8A 4 BA relays 6DR2804-8B 2 BA relays

D Interface relay module with 2 or 4 relays

To convert 2 or 4 digital outputs to relay contacts up to 230 V UC.

The module can be snapped onto a mounting rail on the back of the controller. The mounting rail is delivered with the interface relay module.

One or two relay modules with 2 relays each are installed depending on the version. Every relay has a switching contact with spark quenching in both switching branches. In AC consumers with a very low power, it is possible that the current flowing (e.g. hold current in contactors) through the spark quenching capacitor (33nF) when the contact is open interferes. In this case they should be replaced by capacitors of the same construction type, voltage strength and lower value.

The switching contact is fed to the plug terminals with 3 poles so that rest and working circuits can be switched. The relays can be controlled directly from the controller’s digital outputs by external wiring.

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Manual

1 Technical Description

1.4 Function Principle

1.4.3 Self-diagnostics of the CPU

WARNING

The relays used on the interface relay module are designed for a maximum rating of AC 250 V in overvoltage class III and contamination factor 2 according to DIN EN 61010 Part 1. The same applies for the air and creep lines on the circuit board. Resonance increases up to twice the rated operating voltage may occur when phase shift motors are controlled. These voltages are available at the open relay contact. Therefore such motors may only be controlled under observance of the technical data and the pertinent safety conditions via approved switching elements.

1.4.3 Self-diagnostics of the CPU

The CPU runs safety diagnostics routines which run after only a reset or cyclically. The CPU is familiar with two different types of reset.

- Power on reset

Power on reset always takes place when the 5 V supply drops below 4.45 V, i.e. the power supply is interrupted for longer than specified in the technical data. All parameters and configurations are reloaded from the user program memory into the RAM. At batt = YES (factory setting) the current process variables and status signals are loaded from the battery- -backed RAM. At batt = no the startup conditions are fixed (see chapter 1.5.9, page 91). At dPon = YES in hdEF the digital displays flash as identification after a power--on reset, acknowledgement is given by the shift key (tA5).

Flashing is suppressed with dPon = no.

The fault message source nPon is set to low at power on reset. (See chapter 1.5.5, page 36).

- Watch dog reset

When a watch-dog-reset occurs the parameters and configurations from the user program memory are re-loaded into the RAM. The current process variables and the status signals are read out of the RAM for further processing. There are no flashing signals on the front module.

CPU--tESt appears in the digital displays dd1 and dd2 for a maximum 5 s after every reset. Every error detected by the self--diagnostics leads to a flashing error message on the digital displays dd1 and dd2 with defined states of the analog and digital outputs. The fault message output St

of the y

module becomes low. The reactions listed in the table are only possible of

hold

course (since this is a self- -test) if the errors occur in such a way that the appropriate outputs or the front module can still be controlled properly or the outputs themselves are still functioning.

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 22

1 T echnical Description

1.4 Function Principle

1.4.4 Data Storage, User Program Memory

Manual

There are other error messages for the input range which suggest defective configurations within this area (see chapter 1.5.6, page 38). Error messages are also output in the adaptation (see chapter 3.3.2, page 138). All error messages are shown by flashing digital displays.

1.4.4 Data Storage, User Program Memory

All data are written in the RAM first and then transfered to the user program memory (EEPROM) when returning to the process operation mode (manually or via the SES). When exchanging the main board, the user memory from the old module can be inserted into the new module.

Writing time

The writing time after leaving the parameterization and configuring modes is up to 30 s. Then the data are stored in a non--volatile memory.

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Manual

1 Technical Description

1.5 Functional Description

1.5.1 Basic Structure

1.5 Functional Description

1.5.1 Basic Structure

The SIPART DR24 is a freely programmable regulation, arithmetic and control unit. It consists of the input section, the functional section and the output section. The functional structure is illustrated in figure 1--5, page 22. The table on page 23 gives an overview of the functions which canbeused.

The input section contains the input functions for the 11 analog inputs, the 14 digital inputs, the 7 keys and the input part of the serial interface. (Not all analog and digital inputs can be used at thesametime!)

In configuring mode hdEF the function of the slots 5 and 6 and thus the number of BE, BA, AA and AE functions are defined. The input functions convert the process signals (analog and digital inputs) and the manual inputs (keys) into freely connectable data sources.

The output section contains the output functions for the 9 analog outputs, the 16 digital outputs, the 5 displays, the 13 LEDs and the output part of the serial interface.

The output functions convert the freely connectable data sinks into process signals (analog and digital outputs) and visual outputs (displays, LEDs).

The function section is between the input and output sections. It contains 109 arithmetic blocks, in which 32 basic functions can be freely selected and 59 complex functions which can be used with varying frequency. In addition adjustable parameters and a number of constants and fault messages are available for free connection. The freely connectable parameters can be used for the standard functions which have no parameters of their own whereas the complex functions and some of the input and output functions have private (permanently assigned) parameters.

The basic functions have a standardized input/output format, i.e. they have a maximum 3 data sinks (inputs) and 1 data source (output).

The complex functions and the input and output functions have different input/output formats, i.e. the number of data sinks and sources depends on the function depth. The parameters, constants and fault messages are data sources.

By configuring on the front module, the necessary functions are selected and defined (configuring mode FdEF and hdEF), wired (configuring mode FCon) and timed in the processing (configuring mode FPoS).

Wiring is absolutely free, i.e. any data source can be connected with any data sink. The operating effort is minimized by fading out the data sources and sinks of undefined function blocks and assigning digital data sinks to digital data sources or analog data sinks to analog data sources. In addition the data sinks not absolutely necessary for a function can be defaulted with constants (example: the 3rd input of an adder is defaulted with 0.000).

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 24

1 T echnical Description

1.5 Functional Description

1.5.1 Basic Structure

Manual

The connectable parameters and most private parameters can be set during operation in the parameterization mode (online parameters). The other part of the private parameters is set offline in the configuring mode oFPA and CLP A.

The parameter and configuration data are stored in a non-volatile plug-in user program memory with an EEPROM.

The cycle time in online operation depends on the scope of the user program and is a minimum 60 ms. About 2 ms are necessary on average per basic function, and about 5 ms per complex function. The cycle time in offline operation is 100 ms. Addition of the individual times gives the total cycle time t

which changes in 10 ms steps.

The current cycle time can be displayed during the lamp test (see chapter 5.1, page 169) by additionally pressing tA1. dd3 shows the cycle time in ms. On average you can reckon on 80 to 120 ms cycle time.

User program memory

Analog inputs AE1...11

32 basic functions can be used in 109 arithmetic blocks

Digital inputs bE1...14

b**.F 59 complex functions with

private parameters can be used in blocks

Keys ta1...7

c**.F d0*.F h0*.F with varying frequency

Connectable parameters

Write SES Analog inputs SA(E)1...16

Constants Fault messages

Digital inputs Sb(E)1...16

Operating modes: Process operation

Parameterization (Online) AdAP Adaptation Configuring (Offline)

oFPA Offline parameters CAE4 Parameterize UNI-module for AE4 CAE5 Parameterize UNI-module for AE5 CLPA Clock parameters hdEF Define hardware FdEF Define functions FCon Wire functions FPoS Position functions APSt Load factory setting (all preset)

Analog outputs AA1...9

Digital outputs bA1...16

Displays dA1, dA2, dd1 to dd3

LEDs L01...13

Read SES Analog outputs SAA1...16 Digital outputs Sb(A)1...16

Figure 1--5 Block diagram of the SIPART DR24

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Manual

Functional overview SIPART DR24

1 Technical Description

1.5 Functional Description

1.5.1 Basic Structure

b = Basic function, blocks b d = complex function, blocks d

Mathematical functions Func tion

AbS Add AMPL CPt div FUL FUP LG LinE LN MUlt Pot root SUb

Comparison and switching functions Funct ion

AMPL ASo bSo Cnt CoMP dEbA LiMi MASE MiSE MUP

Absolute value Adder Differential amplifier P/T correction computer Divider Function transmitter (linear) Function transmitter (parabola) Decadic logarithmer Linear equation Natural logarithmer Multiplier Exponential function Rooter Subtractor

Differential amplifier Analog switch over Digital switch over Demultiplexer Comparator with hysteresis Response threshold (dead band) Limiter Maximum selection Minimum selection Measuring point switch over (analog)

c = complex function, blocks c h = complex function, blocks h

Logical functions Fun ction

block

b b b c b c c b b b b b b b

block

b b b d b b b b b d

And CoUn dFF Eor nAnd nor or SPR tFF tiME

Timer functions Func tion

AFi Ain bin diF dti FiLt PUM tiME

AND Counter D--flip--flop EXOR NAND NOR OR Split range T--flip--flop Timer (monoflop)

Adaptive filter Integrator with analog input Integrator with digital input Differentiator Dead time element Filter (low pass) Pulse width modulator Timer (monoflop)

block

b b b b b b b c b b

block

c c c b c b c b

Memory functions Func tion

Ain AMEM bin dFF MAME MiME tFF

Program transmitter Func tion

CLoc Clock d

SIPART DR24 6DR2410 C79000-G7476-C153-03

Integrator with analog input Analog memory Integrator with digital input D--flip--flop Maximum memory (drag pointer) Minimum memory (drag pointer) T--flip--flop

block

c b c b b b b

block

Control functions Function

Ccn CSE

CSi

K controller S controller external feed back S controller internal feedback

block

h h

Page 26

1 T echnical Description

1.5 Functional Description

1.5.2 Input Functions

Manual

1.5.2 Input Functions

The following input functions are dealt with in detail in this chapter:

Analog inputs AE1 to AE11 Digital inputs BE1 to BE14 Data sinks bLS, bLPS, bLb Keys tA1totA7

Analog inputs AE1 to AE11

The analog inputs AE1 to AE3 are located on the basic board and can be jumpered there. Ranges: 1 V, 10 V, 20 mA. (The zero point can be selected via configuring mode hdEF (AE1 to AE11).) The inputs AE4, AE5 are realized with a module card in slots 2 and 3. The inputs AE6 to AE8 are realized with a module in slot 6. The inputs AE9 to AE11 are realized with a module in slot 5. Ranges same as AE1 to AE3.

The A/D converter inputs have a signal range from --5 % to +105 % or as an absolute value

--0.05 bis +1.05. If the evaluation of the inputs is to be changed you can switch the basic function “Multiply” (MULt) for weakening or strengthening the basic function and the basic function “Linear equation” (LinE) to hide a range by configuring (see chapter 1.5.6, page 38).

The analog inputs AE* (*= 1 to 11) have a mains frequency suppression (configuring level hdEF)

AEFr 50or60Hz

and the transmitter monitor AE1

to AE11 as a data source with a threshold at --3 % and 103%. The thresholds have a hysteresis of 1 %. The data source can be switched in FCon. The fault message nAE

is set to low when the values exceed or drop below the limit. This signal

is also freely switchable in FCon.

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Manual

1 Technical Description

1.5 Functional Description

1.5.2 Input Functions

AE1+

AE1--

AE2+

AE2--

AE3+

AE3--

AE4

AE5

AE6+

AE6--

AE7+

AE7--

AE8+

AE8--

1/20 1/19

1/22 1/21

1/24 1/23

2/1 2/2

2/3

2/4

3/1

3/2 3/3

3/4

6/2 6/1

6/4 6/3

6/6 6/5

I,U

Slot 2

I U R P T

Slot 3

I U R P T

Slot 6

I,U

3AE

I,U

6DR2800-8A

I,U

oP6 = 3AE (hdEF)

∩

AE1A ∩

AE2A ∩

AE3A ∩

AE4A ∩

AE5A ∩

AE6A ∩

AE7A ∩

AE8A ∩

Slot 5

AE9+

AE9--

AE10+

AE10- -

AE11+

AE11--

6/2 6/1

6/4 6/3

6/6 6/5

AE1...AE11 = 0 or 4 mA / AE4...AE5 = Uni_. or Uni

I,U

3AE

I,U

6DR2800-8A

I,U

oP5 = 3AE (hdEF)

Figure 1--6 Input function analog inputs

SIPART DR24 6DR2410 C79000-G7476-C153-03

∩

AE9A ∩

AE10A ∩

AE11A ∩

(hdEF)

Page 28

1 T echnical Description

1.5 Functional Description

1.5.2 Input Functions

Manual

Digital inputs BE1 to BE14

The inputs BE1 to BE4 are located on the basic board. BE5 to 9 and 10 to 14 are connected to the module 6DR2801--8C at the slots 5 or 6. The digital output modules 6DR2801--8E also contain another two digital inputs in addition to the outputs so that in this case the two digital inputs BE5/BE6 or BE10/BE11 can be used. The modules are assigned to the slots in the configuring mode hdEF.

24 V

Slot 5 3AA + 3BE 6DR2802--8B

BE5 BE5

5/1

5/2

5/3

6/1

6/2

6/3

24 V

BE6

BE7

oP5 = 3AA (hdEF)

Slot 6 3AA + 3BE 6DR2802--8B

BE10

24 V

BE11

BE12

oP6 = 3AA (hdEF)

5/1

5/6

6/1

6/6

Slot 5 4BA + 2BE 6DR2801-8E

BE6

oP5 = 4BA (hdEF)

Slot 6 4BA + 2BE 6DR2801-8E

BE10

BE11

oP6 = 4bA (hdEF)

24 V

1/15

1/16

1/17

1/18

5/1

5/2

5/3

5/4 5/5

6/1

6/2

6/3

6/4 6/5

BE1

BE2

BE3

BE4

Slot 5 6DR2801--8C 5BE

24 V

BE5

BE6

BE7

BE8 BE9

oP5 = 5BE (hdEF)

Slot 6 6DR2801--8C 5BE

24 V

BE10

BE11

BE12

BE13 BE14

oP6 = 5bE (hdEF)

bE01 # bE02 # bE03 # bE04 #

bE05 # bE06 # bE07 # bE08 # bE09 #

bE10 # bE11 # bE12 # bE13 # bE14 #

Figure 1--7 Input function digital inputs

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Manual

1 Technical Description

1.5 Functional Description

1.5.2 Input Functions

Data sinks bLS, bLPS, bLb

These sinks serve to block operation (bLb), the parameter and configuration adjustment (bLPS) or just the configuration adjustment (bLS). At bLPS = high an error message no(dd1) PS(dd3) is displayed when attempting to enter the parameterization mode.

At bLS = high no error message appears but the StrU level in the parameterization preselection is hidden. The sinks bLS, bLPS and bLB can only be switched by the binary inputs BE1 to BE14 (bE** = source) and the SES sources SbE1 to SbE8. When the CB time monitor responds or at Cbt = oFF, the SES sources connected with bLS, bLPS or bLb are set to low. See also chapter 3.3.7, table 3--8, page 157. The factory setting is low.

Keys tA1 to tA7

The keys (see figure 1--9, page 28) are available as key function tA*.1, tA*.2 or as switching functions tA*.3, tA*.4 or tA*.5, tA*.6 (see figure 1--8, page 28). The keys are provided primarily for incremental adjustment of the complex functions „Integrator with digital input” (bin) or controller inputsΔy. They can be switched by the control inputs tA*U/tA*M for quadruple applications whereby the status of the switched off outputs Q and Q

remains unchanged.

The key tA5 has no key output to other operating levels because of the universal function; i.e. tA5.1 and possibly tA5.2 are not available. The outputs Q and Q

are switched at key 5 with the low edge (release the key). “PS” flashes in dd3 after pressing tA5 continuously for about 5 s. All keys lose their function in the process operating level when the display flashes in dd3.

You can now switch to the other levels (parametering, configuring). See chapter 3.3.1 (page

136), 3.3.2 (page 138) and 3.3, page 135.

When the function tA*.U is assigned „no” in the configuring mode hdEF, the shaded data sources and sinks do not appear in the configuring mode FCon. Since the sink tA*.U is pre--assigned with low, the drawn switch position is active.

Restart conditions

Power on Q

bAtt = no bAtt = YES

last status

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Page 30

1 T echnical Description

1.5 Functional Description

1.5.2 Input Functions

#tA5.M

#tA5.U #tA5.U = no/YES/Four

arehiddeninFCon,if tA*.U = no

arehiddeninFCon,if tA*.U = no/YES

Figure 1--8 Input function keys

Q Q

tA5.3# tA5.5#

tA5.4# tA5.6#

tA5.C# tA5.E#

tA5.d# tA5.F#

(hdEF)

#tA1.M

#tA1.U #tA1.U = no/YES/Four

tA2, 3, 4, 6, 7 functionally identical with tA1

Q Q

Manual

tA1.1# tA1.3# tA1.5# tA1.2# tA1.4# tA1.6#

tA1.A# tA1.C# tA1.E#

tA1.b# tA1.d# tA1.F#

(hdEF)

dA1

tA7

dd1

dd2

dA2/ L14

L13

dd3

L4 L5

L6 L7

L10

L11

L12

tA1

tA2

tA3

tA4

tA5

tA6

Figure 1--9 Description of the displays, keys and LEDs on the front module of the SIPART DR24

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Manual

1.5.3 Output Functions

The following output functions are described in this chapter:

Analog outputs AA1 to AA Digital outputs BA1 to BA16 Digital displays dd1 to dd3 (7-segment displays) Analog displays dA1, dA2 (bar graphs) LEDs L1 to L13, L14

Analog outputs AA1 to AA9

1 Technical Description

1.5 Functional Description

1.5.3 Output Functions

0.000

nAA1.1

nAA1.2

nAA2.1

nAA3.1

nAA3.2

nAA4.1

#AAU

nAA05

nAA06

nAA07

AA1

AA2

AA3

1/12

1/13

1/14

AA1.3 n

AA2.3 n

∩

AA3.3 n

Slot 6

6DR2802-8B (oP6 = 3AA)

AA4.3 n

Slot 5

6DR2802-8B (oP5 = 3AA)

∩

AA4

AA5

AA6

AA7

Slot 6

6DR2802-8A (oP6 = 1AA)

6/4

6/5

6/6

5/4

∩

Slot 5

6DR2802-8A (oP5 = 1AA)

∩

AA4

6/5

AA7

6/5

5/5

0.000

nAA08

nAA09

AAU = YES or no, AA1 to AA9 = 0 or 4 mA

are hidden in FCon, if AAU = no in hdEF

Figure 1--10 Output function analog outputs AA1 to AA9

SIPART DR24 6DR2410 C79000-G7476-C153-03

(hdEF)

AA8

AA9

5/5

5/6

∩

Page 32

1 T echnical Description

1.5 Functional Description

1.5.3 Output Functions

Manual

- The analog outputs AA1 to AA3 are available in the standard controller.

- All data sinks AA** are defaulted with 0.000 so that the analog outputs have the value 0

(0 mA/4 mA) without further wiring.

- The analog outputs AA1 to AA3 can be wired on two channels (AA*.1, AA*.2). The data

source AA*.3 allows the effective output value to be processed.

- The data sinks can be switched commonly for the four D/A converters by the control

signal AAU.

- By connecting the data source AA*.3 with the corresponding data sink AA*.2, the last active

value through AA*.1 can be kept constant after switching over.

- If = no is assigned to the AAU function in the configure mode hdEF , the shaded data

sources and sinks do not appear in the configuring mode FCon. Since AAU is defaulted with high, the drawn switch position is then active.

- The data sinks AA*.1 and with them the analog outputs are held at the last value during con-

figuring. If this is not desired you can switch to the data sinks AA*.2 by wiring AAU with the fault message nStr (no configuring) which can be wired for example with safety values. These values are then retained during the entire configuring process.

Digital outputs BA1 to BA16

The 16 digital outputs are distributed on the basic board and 2 slots to every 4 digital outputs (see figure 1--11, page 31). Either the signal converters for 2 relay outputs (6DR2801-8D) or for 4 voltage outputs 24 V (6DR2801-8E) can be plugged at every slot. For the relay outputs the relay contacts are output with 3 poles (switching function!). The voltage outputs are fed with 24 V by the main board of the SIPART DR24.

The 2 slots can also be equipped with modules of another function, see chapter 1.5.2, page 24. The corresponding digital outputs are then omitted.

All data sinks bA* are defaulted with low so that the digital outputs are low without further switching. The digital outputs BA1 to BA4 can be switched on two channels. The data sources bA1.3 to bA4.3 allow the effective status to be stored. In this way the data sinks for the 4 digital outputs can be switched over commonly with the control signal bAU. The last status can be retained after switching over by connecting the data sources bA1.3 to bA4.3 with the corresponding data sinks bA1.2 to bA4.2.

The shaded data sources and sinks do not appear in the configuring mode FCon if no is assigned to the bAU function in the configuring mode hdEF. Since bAU is defaulted with high, the drawn switch position is active.

The data sinks bA1 to bA16 are held at their last logical level before the switch over edge to the

configuring during configuring. The digital outputs react accordingly

If this is not desired, you can switch for bA*.1 to the data sinks bA*.2 which can be switched with safety levels for example by switching bAU with the fault message nStR (no configuring). These levels are then retained during the entire configuring process.

Note: This safety switching only applies for bA1 to bA4. For bA05 to bA16, it cannot be simu-

lated with the fault message nstr by using digital switches because no more blocks are processed after the switch over edge to the configuring!

If the digital output sources are buttons (tA1.1, tA1.2, tA2.1, tA2.2 etc.), the digital outputs are set to ”low” on leaving the process level because otherwise the buttons would be ”frozen”.

SIPART DR24 6DR2410

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Page 33

h1.2A or low h1.3A or low h2.2A or low h2.3A or low

Manual

Lo Lo Lo Lo Lo Lo Lo Lo

#bA1.1 #bA1.2 #bA2.1 #bA2.2 #bA3.1 #bA3.2 #bA4.1 #bA4.2

#bAU

#bA05 #bA06 #bA07 #bA08

1 Technical Description

1.5 Functional Description

1.5.3 Output Functions

BA1

BA2

BA3

BA4

1/4 +Δy

1/5 -Δy

1/6 +Δy

1/7 -Δy

if CSE* or CSi* is defined in h04.F (see also PUM1 ... 4)

if CSE* or CSi* is defined in h03.F

bA1.3 #

bA2.3 #

bA3.3 #

24 V

bA4.3 #

-1

24 V

BA5 BA6

BA7

BA8

1/8 +Δy 1/9 -Δy

1/10 +Δy

1/11 -Δy

if CSE* or CSi* is defined in h01.F

if CSE* or CSi* is defined in h02.F

Slot 5 4BA + 2BE

#bE05

#bE06

6DR2801-8E

24 V

#bA09

#bA10

#bA11

#bA12

oP5 = 4bA (hdEF)

Slot 6 4BA + 2BE

#bE10

#bE11

6DR2801-8E

24 V

#bA13

#bA14

#bA15

#bA16

oP6 = 4bA (hdEF)

bAU = YES or no (hdEF)

are hidden in FCon, if bAU = no in hdEF

24 V

BE5

BE6

BA9 BA10

BA11

BA12

BE10

BE11

BA13 BA14

BA15

BA16

5/1 5/6

5/2 5/3

5/4

5/5

6/1 6/2

6/2

6/3

6/4

6/5

Slot 5 2BA relays 6DR2801-8D

24 V

oP5 = 2rEL (hdEF)

Slot 6 2BA relays 6DR2801-8D

24 V

oP6 = 2rEL (hdEF)

5/1 BA9

5/2

5/3

5/4

5/5

BA10 5/6

6/1 BA13

6/2

6/3

6/4

6/5

BA14 6/6

Figure 1--11 Output function digital outputs

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 34

1 T echnical Description

1.5 Functional Description

1.5.3 Output Functions

Manual

Digital displays dd1 to dd3 (7-segment displays)

The displays serve to display the analog variables (arrangement of displays see figure 1--15, page 34). The displays can be switched between the data sinks dd*.1 to dd*.4 by the control inputs dd*.U/dd*.M for quadruple applications. If the displays are not wired in the configuring mode FCon, the drawn switch positions become active by defaulting dd*.U/dd*.M with low and the displays go dark by defaulting dd*.1 with ncon.

∩dd1.1

ncon

∩dd1.2

ncon

∩dd1.3

ncon

∩dd1.4

ncon

#dd1.U

#dd1.M

dr (onPA),dA,dE,dP (oFPA)

∩dd3.1

ncon

∩dd3.2

ncon

∩dd3.3

ncon

∩dd3.4

ncon

#dd3.U

#dd3.M

dr (onPA),dA,dE,dP (oFPA)

dd1

dd3

0000

000

∩dd2.1

ncon

∩dd2.2

ncon

∩dd2.3

ncon

∩dd2.4

ncon

#dd2.U

#dd2.M

dr (onPA),dA,dE,dP (oFPA)

dd2

0000

Figure 1--12 Output function digital displays

The displays have the parameters repetition rate dr (onPA), decimal point dP, start of scale dA and full scale dE (oFPA). The display comes to rest with dr for restless process variables. The display is then not activated for every cycle but for every cycle set with dr. The display is activated independently of dr in every cycle when switching between data sinks.

Start of scale dA and full scale dE specify the numeric range of the calculating value 0 to 1 or 0 to 100 % for the variable to be displayed. (Range --1999 to 19999 for dd1 and dd2, --199 to 999 for dd3). If the start of scale dA is set greater than the full scale dE, this gives a falling display with a rising input variable.

Exceeding or dropping below the operating range are displayed with oFL or -oFL (o

FL).

Analog displays dA1, dA2 (bar graphs)

The displays serve to display analog variables. You can switch between the data sinks dA*.1 to dA*.4 with the control inputs dA*.U/dA*.M for quadruple applications.

If the displays dA*.* are not wired in the configuring mode FCon, the drawn switch positions become active by defaulting dA*.U/dA*.M with low and the displays go dark by defaulting da*.1 with ncon.

SIPART DR24 6DR2410

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Manual

1 Technical Description

1.5 Functional Description

1.5.3 Output Functions

dA2

ncon ncon ncon ncon Lo Lo

∩dA1.1 ∩dA1.2 ∩dA1.3 ∩dA1.4

#dA1.U #dA1.M

dA, dE(oFPA)

dA1

∩dA2.1

ncon

∩dA2.2

ncon

∩dA2.3

ncon

∩dA2.4

ncon

#dA2.U

#dA2.M

dA, dE (oFPA) dA-L (hdEF)

Default: dA-L = dA2

Figure 1--13 Output function analog displays

The display dA2 can also be used optionally as a LED array for analog display or status messages of 10 digital signals (L14.0 to L14.9). To do this dA--L is defined with 14 in the configuring mode hdEF . The displays dA1, dA2 have the parameters start of scale dA and full scale dE (oFPA). The start of scale and full scale specify the numeric range of the calculating value 0 to 1 or 0 to 100 % for the displaying variable. (Range --199.9 to 199.9). If the start of scale dA is set greater than the full scale dE, this gives a falling display with a rising input variable. Start of scale 0 means that the 1st lower bar lights, at 100 % the last top bar. The other bars are evenly distributed over 100 %. Exceeding or dropping below the operating range is displayed by flashing 1st or last LED.

LEDs L1 to L13, L14

The LEDs signal digital switching states. LEDs L1 to L13 can be switched to other sources for quadruple applications with the control input L*.U/L*.M.

The drawn switch position becomes active due to defaulting with low; if the LEDs in FCon are not switched, they are dark. The LEDs L14.0 to L14.9 (bargraph bars) can be used as single diodes as an alternative to display dA2. To do this dA--L = 14 must be set in the configuring mode ndEF . The inputs are available for switching to FCon as a result.

Example: L1

L01

#L01.1

#L01.2

#L01.3

#L01.4

#L01.U

#L01.M

Figure 1--14 Output function LEDs

↗↗

#L14.0

#L14.1

#L14.2

#L14.3

#L14.4

#L14.5

#L14.6

#L14.7

#L14.8

#L14.9

dA-L = L14 (hdEF)

L14

↗↗

Color

green

yellow

red

LEDs L1, 2, 10, 11, 14 L3, 8, 9, 12, 13 L4, 5, 6, 7

SIPART DR24 6DR2410 C79000-G7476-C153-03

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1 T echnical Description

1.5 Functional Description

1.5.4 Serial Interface (SES) and PROFIBUS DP

Manual

dA1

tA7

dd1

dd2

L13

dA2/ L14

dd3

L4 L5

L6 L7

L10

L11

L12

tA1

tA2

tA3

tA4

tA5

tA6

Figure 1--15 Designation of the displays, keys and LEDs on the front module of the SIPART DR24

1.5.4 Serial Interface (SES) and PROFIBUS DP

(Input/Output Functions)

The input and output (write and read) of the SES includes freely switchable inputs and outputs (SAE, SbE or SAA, SbA) and permanently assigned read only inputs and outputs (AE, BE or AA, BA) of the SIPART DR24. In addition the parameters and the configuration data can be written and read. For further explanations of the interface traffic (procedure, address ranges, data format), see Instruction Manual C73000-B7476-C135 (edition ≥4) and type GSD file.

The data sinks SA(E)*.1 (tracking variable) and SA(E)*.2 (control signal tracking) serve to track the data source SA*.3 when switching between this data source and another source and the switching in the direction SA(E)*.3 is to be bumpless. No tracking takes place due to the defaulting of SA(E)*.2 with low.

The interface communication can be monitored for cyclic processing. A monitoring time can be defined with the private parameters Cbt; if the time interval between two telegrams is greater than the defined monitoring time, the digital input SbE1 is set to low. As a result switching processes could be triggered.

If SES data sources are connected with the sinks bLS, bLPS or bLb, they are set to low when the monitor responds or at Cbt = oFF (SES--OFPA) (see also chapter 3.3.7, table 3--8, page 157)!

SIPART DR24 6DR2410

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Manual

1 Technical Description

1.5 Functional Description

1.5.4 Serial Interface (SES) and PROFIBUS DP

Data sinks Data sources

SAA serial analog output

SbA serial digital output

*) ncon

0.000

∩SA1.1

#SA1.2

∩S16.1

#S16.2

∩SAA1

∩SA16

#SbA1

#Sb16

Read

AE 1 ∩

AE11 ∩

bE 1 #

bE14 #

Write/read

SES

SA1.3∩

SA(E) serial analog input

S16.3∩

SbE1#

SbF6#

SbE serial digital input

bdr, Lrc, LEt, Prt, Snr, Cbt SES = YES or no

*) Default: 0.000

are hidden in FCon, if SES = no in hdEF

∩AA1.3

∩AA4.3

∩AA5

∩AA9

#bA1.3

#bA4.3

#bA5

#bA16

Parameter structure

(onPA) oFPA CLPA hdEF

FCon FPoS CAE4 CAE5

(oFPA) (hdEF)

Figure 1--16 Input/output function of the serial interface

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1 T echnical Description

1.5 Functional Description

1.5.5 Data Sources with Message Function (Digital Outputs #)

Restart conditions:

Manual

Power on SA1.1...SA16.3 bAtt = no

bAtt = YES

0.000 last value

SbE1...SbF6 Lo

last status

(hdEF)

1.5.5 Data Sources with Message Function (Digital Outputs #)

General messages

tACt#

tAC1#

tAC2#

Clock output This output generates one clock signal in 1:1 rhythm with a period of approx. 1 s. The data source is available for free switching in Fcon.

Clock signal with parameterizable (in controller cycles) period (onPA : tAC1 / PEr) and turn- -on time (onPA : tAC1 / tAS)

Clock signal with parameterizable (in controller cycles) period (onPA : tAC2/ PEr) and turn- -on time (onPA : tAC2/ tAS)

rES1#

rES#

AdAP#

Reset signal serves to reset blocks with memory function; High in the first cycle (after restarting the controller), then Low.

Reset signal serves to reset blocks with memory function; High in the first and second cycle (after restarting the controller), then Low.

This output provides information about the status of the adaptation procedure (see also chapter 3.3.2, page 138).

Low: Before adaptation after aborting adaptation or after exiting

adaptation when mode tA1 is left High/low clock: during adaptation High: end of adaptation before leaving the adaptation mode

SIPART DR24 6DR2410

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Manual

1.5.5 Data Sources with Message Function (Digital Outputs #)

1 Technical Description

1.5 Functional Description

Fault messages

The SIPART DR24 provides a number of fault messages for switching and evaluating:

AE1 to AE11 # nAE #

The analog inputs AE1 to AE11 are monitored for exceeding or dropping below the limits of the range of 3 % and +103 %. For the individual input the AE*

signal is available (high: ex-

ceeding limit) * = 1 to 11.

The negated and or-linked group message is offered with the data source nAE

nAE AE

= = AE1 VAE2 V to V AE11

(High: no exceeding of limit)

nPon#

High: no power on reset Every power on triggers a reset for the CPU and sets nPon to low. An optical signaling by flashing of displays dd1 to dd3 when restarting can be configured with hdEF (dPon = YES). The flashing and nPon can be acknowledged by the key tA5 (first press after power on or manual reset) or by alarm polling with the SES.

nPar#

High: no parameterization The signal is low when the parameterization preselection mode, the onPA mode or the AdAP mode is selected. This can be done manually on the front panel or through the SES. By switching this source with switches, the displays not used in the PAr level can be switched to other variables for example.

nStr#

High: no configuring The signal is low in the parameterization preselection level and the different configuring modes. The configuring modes are reached manually through the front, the SES or error messages (see chapter 1.5.6, page 38). If the output reactions are to be varied in the configuring modes, the nStr signal can trigger the switchings with the appropriate switches (Aso, bSo).

oPEr#

Sum message option card error

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 40

1 T echnical Description

1.5 Functional Description

1.5.6 Error Messages

Manual

1.5.6 Error Messages

The SIPART DR24 runs numerous error search routines automatically and reports the errors on the displays dd1, dd2. This assumes that the function is only disturbed to the extent that the error messages can still be output. If several errors occur simultaneously, the first detected error is displayed according to the processing priority. Every error elimination leads to a new error check with the appropriate reactions so that the next error then runs up. Some errors can be acknowledged or corrected, whereby it is useful to correct the errors. Some of the errors can also be corrected through the SES.

Distinctions are made between the following groups of error messages:

- Error messages when configuring the SIPART DR24, memory error

- Notes on the error messages

- Error messages for the display area of the display

- Error messages of the adaptation

- Error messages of the CPU with respect to important hardware components as well as the data communication with the controller periphery

Every group is divided into several error messages which are combined as follows.

SIPART DR24 6DR2410

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Page 41

Manual

Configuringmodeis

guringmodeappears.Correctio

1 Technical Description

1.5 Functional Description

1.5.6 Error Messages

Error messages when configuring the SIPART DR24, memory error

(see also chapter 3.3.6, page 152 (configuring mode FdEF), 3.3.7, page 155 (configuring mode FCon), 3.3.8, page 159 (configuring mode FPoS))

Some of the errors should be eliminated otherwise the programs cannot run. The other “errors” are acknowledgeable and you can switch to online mode. By acknowledging, the part of the program configured up till now can be stored in the non--volatile EEPROM (user memory).

dd1 dd2

APSt MEM

FdEF Err1

FdEF Err2

hdEF Err

FCon Err

FPoS Err1

FPoS Err2

FPoS Err3

ncon Err

Item Err

nPoS Err

Meaning Version Effect Remedy

User program memory

has the factory setting

Illegal function ID Automatic operation, signaled by

Illegal multiple definition

of a complex function Illegal configuring switch

contents Illegal connection of

source and sink Illegal positioning ad-

dress Illegal multiple positioning

of a function block Illegal positioning of an

undefined function block There are data sinks in

2), 3)

FCon which have not yet been switched

Defined blocks or com-

2), 3)

plex functions are not positioned

Non--positioned number

2), 4)

within a positioning row

If the configuring mode is exited manually or after power on

con

guring modeis left manually or through SES or after power on

If configuring mode is left manually or through SES or after power on

Device without concrete function; nStr = Low

Configuring mode is retained or the configuring mode is switche

nStr = Low

Configuring mode is retained; nStr = Low Exit LED flashes

Go to the parameterization or configuring mode (see chapter 3.3.1, page 136 or 3.3, page 135) and change there

LEDs

Press the Enter key, respective erroneous position in the confi-

by adjustment keys , , then Exit key until process mode; nStr = high

Press the Enter key: first ncon data sink appears or press Exit key; Exit LED off, nStr = high. Error is acknowledged, switching to online operation takes place

Press the Enter key: first nPos number appears, pay attention to correct position! or press Exit key: Exit LED off, nStr = high. Error is acknowledged, switching to online operation takes place

Press the Enter key: first nPos number appears or press Exit key: Exit LED off, nStr = high. Error is acknowledged, switching to online operation takes place

If no control element has been assigned to the front after changing the factory setting, the front remains totally dark in online! Errors can also be eliminated through the serial interface (SES). The correction possibilities through the SES can be found in the SES description C73000-B7400-C135 (Edition ≥4) Programs should be completed (see following instructions). program only runs to positioning gap after acknowledgement.

These errors do not occur in front panel operation. In the case of data specifications through the SES in the configuring range it is very easy to make errors which can be avoided in this way.

Table 1-1 Error messages (in diminishing order of priority)

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Page 42

1 T echnical Description

1.5 Functional Description

1.5.6 Error Messages

Notes on the error messages

-nconErr

It is also permissible to terminate the wiring with data sinks identified by ncon. However, it is advisable to add the missing connections because the desired functions cannot run with undefined inputs.

If the configuring preselection level is exited by the Exit key (tA1), the flashing error message ncon Err appears if data sinks (inputs) are still marked ncon. The configuring preselection level is not exited, the error should be corrected.

Corrections: The error is acknowledged by pressing the Enter key (tA4). It returns to the configuring mode FCon to the first data sink marked ncon, the error can be corrected.

Cancel: If you want to cancel the connection prematurely, press the Exit key (tA1) again after the error message so that the online mode is switched to. The previous switchings are then saved in a non--volatile memory.

Manual

---PoSErr

Ending positioning with non--positioned (but defined) functions is allowed. If the configuring preselection level is to be exited with the Exit key, the flashing error message --Pos Err appears for non--positioned functions. The configuring preselection level is not exited, the error canbecorrected. The error message is acknowledged by pressing the Enter key. It jumps back to the configuring mode FPos to the first positioning number marked by nPos. The error can be corrected or the online mode can be switched to by pressing the Exit key.

-nPoSErr

Ending positioning with a positioning row with nPos gaps is allowed. If the configuring preselection level is to be exited with the Exit key and nPos gaps still exist, the flashing error message nPos Err appears. The configuring preselection level is not exited, the error can be corrected. The error message is acknowledged by pressing the Enter key. It jumps back to the configuring mode FPos to the first positioning number marked by nPos. The error can be corrected or the online mode can be switched to by pressing the Exit key.

Error messages for the display area of the displays dd1, dd2, dd3, dA1, dA2

oFL Exceeding the display range (19999 or 999) of the displays dd1, dd2 or dd3

--oFL, (oFL) Dropping below the display range (--1999 or --199) of the displays dd1, dd2 or dd3

Flashing 1st or last LED of the analog display dA1, dA2: dropping below or exceeding the display range.

SIPART DR24 6DR2410

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Page 43

Manual

causeoferror/

CPU

PRO

Monitoredcomponents

option/

plu

ginoptiono

nicatio

wit

ion/plugi

Error messages of the adaptation

see chapter 3.3.2, Table 3-2, page 143

Error messages of the CPU

Error

Message

dd1 dd2

Err

MEM Err

oP.5.*.

oP.*.6.

Monitor-

ing of ing time

Power on reset

Watch dog reset

EE-

RAM, EPROM

Power on reset

User program memory

Watch dog reset

when storing

Data communication

cyclic 0

μPslot5

Data communication

cyclic 0

μPslot6

hold

AA4 with

ast

value

ast

value

continues operating with current

pulled last value

defective, undefined

module

0mA

last value

0mA

last value

pulled 0mA

AA4

without

data

Reactions

Standard controller

AA1

to 3

BA1

to 8

Options

BA9 to12BA13 to

0mA 0 0 0

continues operating with current data

continlast state or undefined

ues op-

erating

with cur-

rent data

continues operating with current data

operates with cur-

last state

or underent datafined

1 Technical Description

1.5 Functional Description

1.5.6 Error Messages

Primary

cause of error

Remedy

Monitored components of the CPU defective/ change main board

User program memory not plugged or defective/plug or change

Option not plugged, defective or setting in hdEF does not correspond to the plugged option/plug in option or exchange or correct

oP5

Option not plugged, defective or setting in hdEF oP6 does not correspond to the plugged op exchange or correct oP6

nop

on or

) Double error display oP.5.6 also possible, * means digit dark.

At BE5 to 9 and BE10 to 14 the effect of the digital inputs (after inversion) are set to 0 in the event of an error.

IF oP5/oP6 2BA relay is selected, there is no monitoring.

Table 1-2 Error messages of the CPU

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1 T echnical Description

Manual

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

1.5.7.1 General

In the SIPART DR24 a library of basic functions is stored (see figure 1--18, page 42). These basic functions can be assigned in any order to the (initially empty) 109 arithmetic blocks (see configuring mode FdEF, chapter 3.3.6, page 152). Every basic function is marked by a short name which appears in the FdEF cycle on dd1.

Every arithmetic block b**.F (** corresponds to 01- -h9) has up to 3 inputs (data sinks) E1, E2, E3 and one output (data source) A. Depending on the kind of function, the input and output variables are digital (identification #, dotted lines) or analog (identification ∩, continuous lines).

The unassigned inputs (data sinks) of the functions (ncon: not connected) must be linked with data sources in the configuring mode FCon. Some data sinks are defaulted with values or logical signals (Hi, Lo), which correspond to frequent applications. These inputs can be overwritten in the FCon mode or their defaulting retained.

Meter number of the arithmetic block b

b.F

Inputs Data sink

∩ analog variable, # binary variable

Function name

No. in the cycle

---

Outputs Data sources

Figure 1--17 Format of an arithmetic block

b.F

∩ .1

ncon

A=|E1| E2 = Hi (t = 0) ! A=E1(t=0)

b.F

∩ .1

ncon ncon

∩ .2 ∩ .3

1.000

A=(E1-E2) ⋅ E3

b.F

# .1

ncon

# .2

ncon

# .3

AbS

AMPL

bSo

---

∩

---

.A∩

---

.A#

b.F

ncon

∩ .1

ncon

∩ .2 ∩ .3

0.000

A = E1+E2+E3

b.F

# .1

ncon

# .2 # .3

A=E1∧ E2 ∧ E3

b.F

ncon

∩ .1

ncon

∩ .2

0.010

∩ .3

A=HiifE1≥ E2+H/2 E3 Hysteresis

And

Add

CoMP

---

.A∩

---

.A#

---

.A#

b.F

∩ .1

ncon Lo

# .2

E2 = Lo, A = E1

b.F

∩ .1

ncon

∩ .2

ncon

# .3

b.F

# .1

ncon

# .2 # .3

E2: metering pulse (pos. edge)

E3: Reset (pos. edge)

E1 = Hi: block; m = 0001

AMEM

---

.A∩

ASo

---

.A∩

CoUn

---

.A∩

Figure 1--18 Basic functions of the SIPART DR24

SIPART DR24 6DR2410

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Manual

1 Technical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

b.F

∩ .1

ncon

∩ .2

0.010

E2: dead zone  abyE1=0

b.F

1.000 ncon

0.001

ncon

ncon Lo

ncon Hi

1.000

2.718

ncon

ncon Hi Lo

∩ .1

∩ .2

∩ .3

A=E1/E2:alsoA=1/E2 E3: limiting from E2 to 0

b.F

∩ .1

A=lgE1

b.F

∩ .1

A= lnE1

b.F

∩ .1

# .2

A=min.E1(t) E2 = Hi: A = E1

b.F

# .1

# .2 # .3

A=E1∧ E2 ∧ E3,alsoA=E1

b.F

∩ .1

∩ .2 ∩ .3

A=E1⋅ E2

b.F

# .1 # .2

# .3

pos. edge at E1 tilts A E3 = Hi: A = Lo E2 = Lo: E1 disabled

T T

dEbA

div

MIME

min.

nAnd

Pot

E1⋅E2

tFF

1 2

---

E1 E2

.A∩

---

.A∩

---

∩

---

∩

---

.A∩

---

.A#

---

A∩

---

.A#

b.F

# .1

ncon

# .2

# .3

pos. edge at E2: A = E1 E3 = Hi: A = Lo

b.F

ncon

# .1

ncon

# .2

A=(E1∧ E2) ∨ (E1 ∧ E2)

b.F

∩ .1

ncon

∩ .2

--0.050

∩ .3

1.050

E2: Min., E3: Max., E2 < E3 A=E1;E2≤ A ≤ E3

b.F

∩ .1

ncon Lo

# .2

A=max.E1(t) E2 = Hi: A = E1

b.F

∩ .1

ncon

∩ .2

ncon

∩ .3

1.050

b.F

ncon

# .1

# .2 # .3

b.F

∩ .1

ncon

∩ .2

0.000

A = E1; E2 : switching − off

for E1 < E2 : A = 0

b.F

ncon

# .1

# .2

∩ .3

1.000

pos. edge a t E1 : pul se of length t at A E3=t;E2=Hi:A=0 retriggerable

dFF

Eor

LiMi

MAME

max.

R .A∩

MiSE

min.

nor

≥ 1

root



tiME

---

.A#

---

.A#

---

.A∩

---

.A∩

---

.A#

---

A∩

---

.A#

b.F

ncon

∩ .1

1.000

∩ .2 ∩ .3

1.000

A=E1⋅ E2 ⋅ e E2=Vv,E3=τv;E2⋅ E3 = T

b.F

∩ .1

ncon

∩ .2

1.000

∩ .3

A=E1⋅E2⋅(1 -e E2 amplification; E3 time constant

b.F

ncon

∩ .1

ncon

∩ .2 ∩ .3

0000

A=E1⋅E2+E3

b.F

ncon ncon

--0.050

ncon ncon Lo

0.000 ncon

0.000

∩ .1

∩ .2 ∩ .3

A = max (E1, E2, E3)

b.F

ncon

∩ .1

ncon

∩ .2 ∩ .3

1.000

A=E1⋅E2⋅E3A = min (E1, E2, E3)

b.F

# .1

# .2 # .3

A=E1∨ E2 ∨ E3A=E1∨ E2 ∨ E3,alsoA=E1

b.F

∩ .1

∩ .2 ∩ .3

A = E1 - E2 - E3, also A = -E2

diF

-t/E

FiLt

-/E

LinE

MASE

max.

MuLt

≥ 1

SUb

---

.A∩

---

.A∩

---

.A∩

---

.A∩

---

.A∩

---

.A#

---

A∩

Figure 1--18 Basic function of the SIPART DR24 (continued)

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 46

1 T echnical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

1.5.7.2 Mathematical Functions

Manual

Absolute value

A=|E1|

Adder

A = E1 + E2 + E3 with default: A = E1 + E2

Divider

A=E1/E2 with default: A = 1/E2

Definitions:

0/number = 0, 0/0 = 0, number/0 = 10

E2 can be limited by E3. This prevents the output jumping between

and --1019at lower values of E2

+10 (about 0) and becomes very restless due to the great steepness. If you do not want this limit, E3 must be assigned 0.000.

E3 > 0 Minimum value limiting of E2 to the value of E3 (division only in the 1st and 4th quadrants).

E3 < 0 MaximumevaluationofE2tothe value of E3 (division only in the 2nd and 3rd quadrants).

E3 = 0 No limiting of E2 (division in all 4 quadrants with pole position at E2 = 0).

b.F

∩ .1

ncon

b.F

ncon

∩ .1

ncon

∩ .2 ∩ .3

0.000

b.F

1.000 ncon

0.001

. 2

-1

-2

-3

with E1 = -1

. 2

with E1 = -1

∩ .1

∩ .2

∩ .3

with E1 = -1

AbS

Add

div

--E3

---

E1 E2

∩

---

.A∩

---

.A∩

. 2

-1

-.2

-3

Decadic logarithmer

A = lg E1 E1 > 0 E1 ≤ 0, A = - -10

ncon

b.F

∩ .1

---

∩

SIPART DR24 6DR2410

C79000-G7476-C153-03

Page 47

Manual

1 Technical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

Linear equation

A=E1⋅ E2 + E3 tanα = E2 = A/E1 Default A = E1 ⋅ E2

Natural logarithmer

A = In E1 E1 > 0 E1 ≤ 0, A = - -10

Multiplier

A=E1⋅ E2 ⋅ E3; with default: A = E1 ⋅ E2

Exponential function

A=E1⋅ E2

A=eE3(default)

b.F

ncon

∩ .1

ncon

∩ .2 ∩ .3

0000

b.F

ncon

∩ .1

b.F

ncon

∩ .1

ncon

∩ .2 ∩ .3

--1.000

b.F

--1.000

2.718

ncon

∩ .1

∩ .2 ∩ .3

LinE

MuLt

Pot

E1⋅E2

---

.A∩

---

∩

---

.A∩

Rooter

A =



The equation

1.0

0.8

only applies for positive E1, negative E1 are

0.6

set equal to zero. The output can be set to

0.4

zero with E2 for lower values of E1, i.e.

0.2

A=0forE1 ≤ E2

0.2E20.4 0.6 0.8 1.0

Subtractor

A = E1 -- E2 -- E3; with default: A = --E2 With the default, this function acts as a negation for E2

E11

ncon

0.000

0.000 ncon

0.000

b.F

∩ .1

∩ .2

b.F

∩ .1

∩ .2 ∩ .3

root



SUb

---

.A∩

---

.A∩

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 48

1 T echnical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

1.5.7.3 Logical Functions

Manual

AND function (AND)

A=E1∧ E2 ∧ E3 = E1

∨ E2 ∨ E3

with default: A = E1 ∧ E2

E1 E2 E3 A

0 0 0 0 100 0 010 0 110 0

0 0 1 0 101 0 011 0 111 1

NAND function

A=E1

∧ E2 ∧ E3 =E1∨ E2 ∨ E3

with default: A = E1 (Negation of E1)

E1 E2 E3 A

0 0 0 1 100 1 010 1 110 1

0 0 1 1 101 1 011 1 111 0

ncon

ncon Hi

b.F

# .1 # .2

# .3

b.F

# .1

# .2 # .3

And

nAnd

---

.A#

---

.A#

OR function

A=E1∨ E2 ∨ E3 = E1

E1 E2 E3 A

0 0 0 0 100 1 010 1 110 1

0 0 1 1 101 1 011 1 111 1

∧ E2 ∧ E3

ncon ncon Lo

b.F

# .1

# .2 # .3

≥ 1

---

.A#

SIPART DR24 6DR2410

C79000-G7476-C153-03

Page 49

Manual

Qflipstothe

1 Technical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

NOR function

A=E1

∨ E2 ∨ E3 =E1∧ E2 ∧ E3

with default: A = E1 (Negation of E1)

E1 E2 E3 A

0 0 0 1 100 0 010 0 110 0

0 0 1 0 101 0 011 0 111 0

Exclusive OR function (EXOR)

A=(E1

∧ E2) ∨(E1 ∧ E2)=(E1∨ E2) ∧ (E1 ∨ E2)

E1 E2 A

0 0 0 101 011 110

ncon Lo Lo

ncon ncon

b.F

# .1

# .2 # .3

b.F

# .1 # .2

nor

≥ 1

Eor

---

.A#

---

.A#

T--flip--flop

Every positive edge at T = E1 ∧ E2 (toggle) flips the output to the respective other position. High at E3 (Reset) sets A to low and blocks E1 and E2.

E1 (T1) E1 (T2) E3 (R) A(Q) Remarks

x x 1 0

1 0 Qo → Qo 1 ↗ 0 Qo → Qo 0x0 Qo x00 Qo

Qflipstothe other position

save

D--flip--flop

Every positive edge at E2 (C = Clock) sets A to E1 (D = file). Hi at E3 (R = Reset) sets A to low and blocks E2.

E1 (D) E2 (C) E3 (R) A(Q) Remarks

x x 1 0 1 ↑ 0 1 0 ↑ 0 0 x0/10 Qo saved

If shift registers are switched with the D--flip--flop, the positioning must be reversed due to the serial processing, i.e. the first stage is processed last.

ncon Hi Lo

b.F

# .1 # .2

# .3

tFF

Restart conditions after power failure:

Power on Output A bAtt = no 0

bAtt = YES last status (hdEF)

Hi ncon Lo

b.F

# .1 # .2

# .3

dFF

Restart conditions after power failure:

Power on Output A bAtt = no 0

bAtt = YES last status (hdEF)

---

.A#

---

.A#

SIPART DR24 6DR2410

C79000-G7476-C153-03

Page 50

1 T echnical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

Manual

Counter

Every positive edge at E2 (m) counts A 0.001 upwards when E1 = low. Every positive edge at E3 (Reset) sets A to 0.000. The counting range goes up to 50000 ⋅ 0.001 = 50; other counting pulses are not evaluated. If the output of the counter is switched with the displaysdd1or dd2 (dA = 0, dE = 1000, dP =

)a maximum of 10000 counting pulses can be displayed, then oFL appears. Only one counting pulse per 2 computing cycles can be evaluated. If a control signal is to be output dependent on the counter reading, the basic function Comparator (CoMP) must be connected with the counter and the counter reading compared with an adjustable parameter (PL**) (see figure 1- -19 and 1--20, page 48).

E1 E2 (m) E3 (R) A Remarks

x x ↑ CT = 0.000 Res et 1x1/0 CTo 0 ↑ 1/0 CT+n⋅m Counting pro-

Counter reading saved, count input blocked

b01.3

cess

ncon

b.F

# .1 # .2

# .3

CoUn

Restart conditions:

Power on output A bAtt = no 0.000

bAtt = YES last value (hdEF)

---

.A∩

Start

Example: 1375 = 1.375/0.001 pulses are to be counted from the start. The counter reading is shown on one display and is retained until a new start command.

Counter reading

b01.A

PL11 = 1.375

b02.A

Figure 1--19 Dependence of the output signals on the input signals at the counter

dA = 0 dE = 1000 dP =

CoMP

Counting pulses

bE2

tA1.1#

Start

b01.F

#b01.1 #b01.2 #b01.3

1.375

CoUn

dd1.1

∩

n001

b01.A∩

0.000

∩PL11∩

∩b02.F

∩b02.1

∩b02.2

∩b02.3

n002

b02.A#

Figure 1--20 Connection of a counter with a comparator; at the specified numeric value 1.375

(corresponds to 1375 metering pulses) a high signal is output by CoMP

SIPART DR24 6DR2410

C79000-G7476-C153-03

Page 51

Manual

1.5.7.4 Timing Functions

1 Technical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

Differentiator (high pass)

A= E1⋅ E2 ⋅ e

--t/E3

With E2 (Vv) = derivative gain

) = derivative action

E3 (T

time constant [s]

Use for control technical applications: T

⋅ τv= derivative action time

v=Vv

Example curve calculation:

ΔE1

with E2 = const. and

A = E2 ⋅ E3 ⋅

ΔE1

Δt

Recommendation : E3 ≪

Δt

ΔE1

Δt

= const.

(approx. 0.01)

Filter (low pass)

--t/E3

A= E1⋅ E2 (1 --e

)

With E2 = gain

E3 = time constant [s]

--t

Default: A = E1 (1 --e

)

ncon

1.000

b.F

∩ .1

∩ .2 ∩ .3

diF

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES last value (hdEF)

ncon

1.000

b.F

∩ .1

∩ .2

∩ .3

FiLt

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES last value (hdEF)

---

.A∩

---

.A∩

Timer (monoflop)

Every positive edge at E1 (C) outputs a pulse with length t = E3 at A. While A = high another positive edge at E1 can output a pulse with length t again (retrigger). High at E2 (Reset) sets A to low and blocks E1. Values at E3 for the pulse length in seconds are limited to 1 to 7500.

E1 (C) E2 (R)

x 1 ↑ 0

SIPART DR24 6DR2410 C79000-G7476-C153-03

Output A 0

1 (duration t)

---

.A#

ncon Lo

1.000

b.F

# .1

# .2

∩ .3

tiME

Restart conditions:

Power on Output A bAtt = no 0

bAtt = YES last status, time continues (hdEF) running from turn off time

Page 52

1 T echnical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

1.5.7.5 Comparison and Switching Functions

Manual

Differential amplifier

A=(E1--E2)⋅ E3 With E3 = gain factor Default: A = E1 -- E2

The differential amplifier is used primarily for forming the control difference xd = w -- x with the possibility of active direction reversal (normal/reversing) by E3 = --1.000.

Switch for analog variables

E3 A

0 E1 1E2

Switch for digital variables

E3 A

0 E1 1E2

ncon ncon

--1.000

ncon ncon

b.F

∩ .1

∩ .2 ∩ .3

b.F

∩ .1

∩ .2

# .3

b.F

# .1 # .2

# .3

AMPL

ASo

bSo

---

.A∩

---

.A∩

---

.A#

Comparator with adjustable hysteresis

(two--position switch, e.g. limit value sensor)

Inputs Output A E1 ≥ (E2 + H/2) 1 (H = |E3| = hysteresis)

E1 < (E2 -- H/2) 0

If the input variables are formed by computing, the comparator may respond shifted by 1 LSB due to the computing error.

Response threshold (dead band)

A = 0 for |E1| ≤ |a|, A = signum E1 ⋅ (|E1| -- |E2|) for |E1| > |a| with a = 32 = response threshold

Limiter

The signal at E1 is limited to the values set with E2 and E3. E2 = lower limit E3 = upper limit With E2 ≥ E3 A is = E3

ncon ncon

0.010

ncon

0.010

ncon

--0.050

1.050

b.F

∩ .1

∩ .2 ∩ .3

b.F

∩ .1

∩ .2

b.F

∩ .1

∩ .2 ∩ .3

CoMP

dEbA

LiMi

---

.A#

---

.A∩

---

.A∩

SIPART DR24 6DR2410

C79000-G7476-C153-03

Page 53

Manual

1 Technical Description

1.5 Functional Description

1.5.7 Basic Functions (Arithmetic blocks b)

Maximum selection

The greatest of the three input values is connected through to A: A = max. (E1, E2, E3)

Minimum selection

The lowest of the three input values is connected through to A: A = min. (E1, E2, E3)

Analog memory

The output is held at E2 = high at the value applied to input E1. At E2 = low the memory is tracked to the value applied at input E1.

ncon ncon

--0.050

ncon ncon

1.050

ncon Lo

b.F

∩ .1

∩ .2 ∩ .3

b.F

∩ .1

∩ .2 ∩ .3

b.F

∩ .1

# .2

MASE

MiSE

AMEM

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES last value (hdEF)

max.

min.

---

.A∩

---

.A∩

---

.A∩

Maximum memory

The greatest value at E1 over time t is saved at E2 = low and appears at A: A=maxE1(t) HighatE2(Reset)setsAtoE1.

Minimum memory

The lowest value at E1 over time t is saved at E2 = low and appears at A: A=minE1(t) HighatE2(Reset)setsAtoE1.

ncon Lo

b.F

∩ .1

# .2

MAME

max.

R .A∩

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES last max value (hdEF)

ncon Lo

b.F

∩ .1

# .2

MIME

min.

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES last min value (hdEF)

---

.A∩

SIPART DR24 6DR2410 C79000-G7476-C153-03

Page 54

1 T echnical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Manual

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1.5.8.1 General

In addition to the basic functions, the SIPART DR24 contains a number of complex function blocks (Figure 1--21, page 53). The application frequency per function type is permanently defined. The respective complex function block is assigned to specific arithmetic blocks (c, d, h) as required in the programming mode FdEF (see chapter 3.3.6, page 152) as in the basic functions. Every arithmetic block type can be assigned a different number of times (c: 33 times, d: 4 times, h: 4 times). Every function has a short name which appears in FdEF on dd1.

Frequently recurring problems are already realized in the complex function blocks; e.g. the PID controller. Most of these solutions are stored several times; in this way the PID controllers (blocks h) can be assigned a total of four times from the function supply of 12 functions for example: CCn1, 4 (K- -controller), CSi1, 4 (S--controller with internal feedback) or CSE1,4 (S--controller external position feedback).

There is no uniform number of inputs and outputs for the complex functions. It depends on the function depth. Inputs and outputs are numbered consecutively and the outputs are identified by A if this is technically possible in the display. As in the basic functions, many inputs are defaulted with numeric values or logical status signals in the complex functions. These inputs can be overwritten in the FCon mode or their defaulting retained. The inputs which are not defaulted are identified by ncon, i.e. they must be linked with data sources in the configuring mode FCon. Inputs and outputs for analog signals are marked by ∩, inputs and outputs for digital signals are marked by #.

The complex functions have partly their own („private”) parameters which can be set as online or offline parameters (see chapter 3.3.1, page 136 and 3.3.3, page 145). For example, the PID controllers have the private parameters Kp, Tn and Tv among others.

SIPART DR24 6DR2410

C79000-G7476-C153-03

Page 55

Manual

1 Technical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1.5.8.2 Arithmetic Blocks c01.F to c33.F

These blocks can be assigned with functions in FdEF up to 33 times. The individual functions are available 2 or 3 times (see header of the block). The blocks have 1 to a max. 4 inputs and one output each per function type. They have private parameters in the onPA or oFPA range.

ncon

c.F

∩ .1

AFi1, AFi2

Autom.

Adaptive filter AFi

ncon

0.000

b.F

∩ .1

∩ .2

# .3

E U

Ain1 ... Ain4

Integrator with analog input Ain

c.F

ncon

# .1

# .2

ncon

∩ .3

0.000

# .4

tin, LiA, LiE, tr

bin1 ... bin6

+Δ

-Δ

Integrator with binary input bin

1.000 ncon

ncon

c.F

∩ .1

∩ .2

∩ .3

CPt1, CPt2



ΔP

E2 E3



f(E2·E3)

---

.A∩

c.F

ncon

∩ .1

Vertex 00, 20, 40, 60, 80, 100

FUL1, FUL2, FUL3

---

∩

(oFPA)(onPA)tF

Function transmitter (linear) FUL

LiA, LiEtin, tr

---

∩

(onPA)tin, LiA, LiE, tr

c.F

ncon

∩ .1

Vertex --10, 00, 10 to 110

FUP1, FUP2

---

∩

(oFPA)

Function transmitter (parabola) FUP

ncon

c.F

∩ .1

LiA, LiEtin, tr

---

∩

SPA, SPE

SPr1 ... Spr8

---

∩

(onPA)

Split range SPr1 to SPr8

c.F

ncon

∩ .1

---

∩

PUM1 ... PUM4

---

tAE, tM

Pulse width modulator

Correction c omputer pressure, temperature CPt

ncon

1.000

c.F

∩ .1

∩ .2

# .3

E2 E3

dti1, dti2

(oFPA)tA, tE, PA, PE

---

.A∩

(onPA)td

Dead time element dti

Figure 1--21 Complex functions c of the SIPART DR24

The individual complex functions are explained below in detail.

SIPART DR24 6DR2410 C79000-G7476-C153-03

(onPA)

Page 56

1 T echnical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Adaptive filter AFi1, AFi2

Fault at E smaller than B : A = E(1 -- e-t) Fault at E greater than B: A = E

Manual

ncon

c.F

∩ .1

AFi1, AFi2

Autom.

---

.A∩

(onPA)tF

Within a band B in which periodic fault signals occur, these changes at input E (c**.1) are considered as faults by the filter and filtered with the set time constant tF. Changes in a direction leading out of the filter band are passed unfiltered to the output A (c**.A) in order to allow fast signal change in a controlled system for example. If the fault level changes in the meantime, the band automatically adapts itself to the new level (Figure 1--22).

Because the filter band sets itself automatically and B is therefore not known, the time constant tF may only be selected so great that the control loop would not oscillate even at a great filter band for control technical reasons: tF < TG (Tg = delay time of the control system). When using the D part (PD, PID) use of the adaptive non--linear filter is highly recommended because the input noise amplified by Kp ⋅ vv can be suppressed.

Figure 1--22 Effect of the adaptive non--linear filter

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES last value (hdEF)

SIPART DR24 6DR2410

C79000-G7476-C153-03

Page 57

Manual

Integrator with analog input Ain1 to Ain4

1 Technical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

---

.A∩

(onPA)tin, LiA, LiE, tr

ncon

0.000

c.F

∩ .1

∩ .2

# .3

E U

Ain1 ... Ain4

LiA, LiEtin, tr

tin



E(t)dt + U

A =

UNo=Aattimet=0 tin = 1 to 9984 s integral action time

LiA = --199.9 % to +199.9 % output limiting min LiE = --199,9 % to +199.9 % output limiting max

LiE > LiA

tr = off,1 to 9984 s tracking time (ramp)

The integral of the variable input value E (polarity and value) is formed over the time t. The rise speed at constant E is tanα = ΔA/Δt = E/tin.

The integrator can be tracked to the value applied at U

(C**.2) by the control signal N = high

(C**.3). The tracking time is specified by the private parameter tr .

The following applies:

tanβ =

100 %

Figure 1--23 Tracking time tr

ΔA

N= 0 Integration

N= Hi Tracking

Integration and tracking are only possible within the limits set with LiA and LiE. The minimum value LiA may not be set greater than the maximum value LiE and vice versa.

At E = 0 and N = low the integrator acts as an analog memory.

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES last value (hdEF)

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Integrator with binary input bin1 to bin6

Manual

bin1 ... bin6

+Δ

-Δ

LiA, LiEtin, tr

---

.A∩

(onPA)tin, LiA, LiE, tr

ncon

0.000

c.F

# .1

# .2

∩ .3

# .4

A =



 1 ⋅ dt + UNo; = f(E1, E3)

tin

UNo=Aattimet=0 tin = 1 to 9984 s integral action time, ProG LiA = --199.9 % to +199.9 % output limiting min LiE = --199.9 % to +199.9 % output limiting max tr = off,1 to 9984 s tracking time

The integral of the constants 1(100 %) of the control inputs +Δ (C**.1) and -- Δ (C**.2) is formed dependent on the direction over the time. The rise speed is tanα = ΔA/Δt = 100 %/tin.

In position tin = ProG the integral speed is progressive so that setpoints set manually can be set fast and still with a high resolution when switching with the keys. The output of the integrator is saved in a non--volatile memory when bAtt = YES is set.

The integrator can be tracked to the value applied at U

(C**.3) by the control signal N = Hi

(C**.4). The tracking time is specified by the private parameter tr .

Integration and tracking are only possible within the limits set with LiA and LiE. The minimum output limit LiA cannot be set greater than the maximum output limit LiE and vice versa.

At Δ=Lo the integrator acts as an analog memory.

The following applies:

tan β =

100 %

Figure 1--24 Tracking time tr

ΔA

N= 0 Integration

N= Hi Tracking

Restart conditions:

Power on Output A bAtt = no 0.000

bAtt = YES value before turning off (hdEF) the power supply

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Correction computer for ideal g ases CPt1, CPt2

1 Technical Description

1.5 Functional Description

1.000 ncon

ncon

c.F

∩ .1

∩ .2

∩ .3

CPt1, CPt2



ΔP

E2 E3



f(E2·E3)

---

.A∩

A = Δp·f(E2,E3)

f(E2, E3) =

(oFPA)tA, tE, PA, PE



(PE – PA) E2 + PA

(tE – tA) E3 + tA

Function block correction computer CP for ideal gases

The rooted signal of the active pressure must be applied at input c**.1. The measuring ranges are normalized to the calculation state with the parameters PA, PE, tA, tE (correction quotients start/end for pressure and temperature).

Application

The correction computer is used to calculate the flow of gases from the active pressure Δp depending on pressure and temperature. The medium must be in pure phase, i.e. no liquid separations may take place. This should be noted particularly for gases close to the saturation.

Errors due to fluctuating status variables of the medium (pressure, temperature) are corrected by the flow correction computer here.

Pressure p Temperature t

kp/cm

Figure 1--25 Active pressure measuring procedure, Principle

Active pressure Δp

Measured value transmission



Δp

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Manual

Physical notes

The active pressure measuring method is based on the law of continuity and Bernoulli’s energy equation. According to the law of continuity the flow of flowing material in a pipe is the same at all places. If the cross- -section is reduced at one point, the flow speed at this point should increase. According to Bernoulli’s energy equation the energy content of flowing material is made up of the sum of the kinetic energy (due to the speed) and the potential energy (of the pressure). An increase in speed therefore causes a reduction in pressure. This drop in pressure, the so- -called ”active pressure” Δp is a measure of the flow q.

The following applies:

q = c· Δp



with c as a factor which depends on the dimensions of the pipe, the shape of the constriction, the density of the flowing medium and some other influences. The equation states that the active pressure generated by the constriction is in the same ratio as the square of the flow.

Δp

1.00

0.81

0.49

0.25

0.09

Figure 1--26 Relationship between flow q and active pressure Δp

0.3 0.70.5 0.9 1.0 q

To measure the flow , a choke is installed at the measuring point which constricts the pipe and has two connections for tapping the active pressure. If the properties of the choke and the measuring material are known to the extent that the equation specified above can be calculated, the active pressure is a measure of the flow.

If you have chosen a certain choke, the flow can be described in the calculation state or operation state.

= K· ρ



· Δpor q = K· ρ· Δp



Since the density is included in the measuring result according to the above equation, measuring errors occur when the density in the operating state differs from the value based on the calculation of the choke. Therefore a correction factor F is introduced for the density.

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1 Technical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)



F =

with V =



as specific volume.

In order to be able to perform the correction with the factor F , the current specific volume must be determined first. For the dry gases the densities change according to the laws for ideal gases:

Thecorrectionfactoristhengivenas:V = R

F =



·p

·T

with p as absolute pressure and T as absolute temperature.

/kg

Correction range

abs.A

abs.

qFlow

bar

ρ Density Δp Active pressure

p Pressure

abs.B

Â Temperature (_C) T Temperature (K) V Specific volume

abs.E

K Flow coefficient R Gas constant F Correction factor f (p, T)

E _C

Indices: AStart EEnd B Calculation state abs Absolute variable m Ground

to P

abs.A

to Â

Figure 1--27 Display of the correction range

abs.E

Range of the pressure transmitter Range of the temperature transmitter

v Volume

This gives for the corrected flow

·p

q = F·K· ρ



· Δp= K· ρ



The factor contained in the formula

· Δp·

K· ρ



·T

is already taken into account in the measurement

of the active pressure and can therefore be ignored by the computer.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Related to the correction factor it follows:

Manual



A = Δp

·f(E2,E3)with F = f(E2, E3)=

(PE − PA) E2 + PA



(tE − tA) E3 + tA

The measuring ranges are normalized to the calculation state with the parameters PA, PE, tA, tE (correction quotients start/end for pressure and temperature).

Mass flow computer, qm

A=q

PA =

tA =

Volume flow computer related to the operating status q

,E2=p,E3=Â

absA

,PE=

,tE=

T T

absE

with T

[K]

A∕E∕B

Since the volume is reciprocally proportional to the density, a volume flow computer can be made out of this mass flow computer by changing the inputs E2 and E3.

A=q

PA =

,E2=Â,E3=p

,PE=

T T

with T

A∕E∕B

[K],

tA =

absA

,tE=

Volume flow computer related to the standard status q

absE

Since the output signal is now related to the volume flow in the standard status, TN= 273.15 K,

= 1.01325 bar

A=q

tA =

PA =

,E2=p,E3=Â

,tE=

absA

,PE=

and no longer to the operating state, it must be corrected accordingly.

abs

with T

absE

A∕E∕B

[K],

The following applies for all computers:

p T

absA

to T

to p

absE

Transmitter range absolute pressure (bar) Transmitter range absolute temperature (K)

is formed from the transmitter range Â

to ÂEby conversion:

T(K) = 273, 15 + Â (_C)

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1 Technical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

B,TB

Pressure and temperature of the calculation state of the measuring panel (absolute values)

and TBmust be within the ranges of the transmitters; and may not be more than the factor

100 away from the range limits.

PA, tA = 0.01 to 1

PE, tE = 1 to 99.99



The input C**.1

Δp

is limited to the values ≥ 0.

If the adjustable ranges for PA, PE, tA, tE are not adequate, a linear equation can be switched before the appropriate input for adaptation (function block LinE, see chapter 1.5.6, page 38).

Dead time element dti1, dti2

ncon

1.000

c.F

∩ .1

∩ .2

# .3

E2 E3

dti1, dti2

---

.A∩

(onPA)td

The input function E1 is displayed at the output delayed by the time td (dead time 1 to 9984 s). This time can be multiplied by a factor E2 and therefore changed externally. The dead time element is implemented as a cyclic memory with 100 memory locations. The spacing between the input and output time represents the dead time. If td = oFF the input is connected through without time delay. If td ≤ 200 tc (tc cycle time), both pointers are moved cyclically, i.e. the cyclic memory is written and read per cycle. If td > 200 tc the pointers are only moved every nth cycle, the cyclic memory is written and read correspondingly less. To prevent „spot measurements”, the input value is averaged over the input pointer movement.

The number of stored values is

n =

integer, rounded up or down and ≤100.

If the digital input c**.3 is high, the dead time element is blocked, i.e the output holds its momentary value and further input data are not stored (reaction like halted conveyor belt). When the digital input returns to low, the input data available before the blocking point are output. The applied input values are stored again.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

are ignored

Figure 1--28 Timing function, dead time element

Blocking

Manual

Restart conditions:

Power on Band B bAtt = no 0.000, until td runs out

bAtt = YES last value until td runs out (hdEF)

Function transmitter FUL1, FUL2, FUL3 (linear)

c.F

ncon

∩ .1

Vertex 00, 20, 40, 60, 80, 100

The function transmitter assigns every value of the input variable E in the range from 0 % to +100 % an output variable A in the range from --199.9 % to +199.9 % by means of the function entered by the user: A = F(E). The function is entered by the private parameters „vertex 00 to 100 for 0 % to +100 % E in 20% steps. The function is continued linearly when E overmodulates. The output function is formed by linear sections between the vertexes. The function transmitters can be used for example for parameter control in the controller function blocks h*.F.

FUL1, FUL2, FUL3

---

.A∩

(oFPA)

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Function transmitter FUP1, FUP2 (parabola)

1 Technical Description

1.5 Functional Description

c.F

ncon

∩ .1

Vertex --10, 00, 10 to 110

FUP1, FUP2

---

.A∩

(oFPA)

The function transmitter assigns every value of the input variable E in the range from --10 % to +110 % an output variable A in the range from --199.9 % to +199.9 % by means of the function entered by the user: A = F(E). The function is entered by the private parameters „vertex --10 ... 1 10” for --10 % to +110 % E in intervals of 10 %. Parabolae are set by the computing program between these vertex values which interlink tangentially the vertex values so that a constant function is produced. The vertex values at --10 % and +110 % E are required for the overflow. The last rise remains constant in the case of further overmodulation of E. When using as a linearizer for the indicators the linearization function is input by the 13 vertex values so that the multiplication function gives a linear equation.

x1[%]

100

[%]

Phys

10006002000 1400 1600 1800

10080604020

Measuring range 200 to

˚C

1600 ˚C

Phys.

Vert ex values

dA dE

00000000

dA dE

--1 0 t o 11 0

x1 (l)

-xd

110

100

90 80 70 60 50 40 30

--10

Figure 1--29 Using of function transmitter to

Figure 1--30 Sensor function e.g. from table

˚C

linearize non--linear process variables for the display and control

Example: Linearization of the controlled variable x1 The vertex values 0 and 100 are set with 0 % and 100 % so that x

(l) is available again as the

normalized variable and the reference points for the definition of the display range of the x display are correct (see chapter 1.5.3, page 29).

To determine the vertex values, apply the sensor function according to figure 1--30 to 1--32 (page 64) and divide the measuring range into 0 to 100 % (x at--10%to+110%xonthex

axis are read in % and input one after the other in the config-

Phys

in %). Then the vertex values

Phys

uring mode oFPA.

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1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Manual

x1(l) [%]

100

0 2040 6080100

20 40 60 80 100

Figure 1--31 Linearization function

Split range SPr1 to SPr8

ncon

c.F

∩ .1

SPr1 ... Spr8

x1[%]

Vertex values

x1(l) [%]

100

1400 1600 1800

1000600200

Figure 1--32 Linearized controlled variable x1(l)

---

.A∩

Phys.

˚C

(onPA)SPA, SPE

The split range function consists of a linear equation between foot point SPA (output value 0) and corner point SPE (output value 1).

An output limiting to 0 or 1 takes place outside this range. Both a rising and a falling branch can be implemented by setting the two private parameters onPA SPA, SPE.

100 %

SPA

SPE

100 %

Figure 1--33 SPA < SPE => rising Figure 1--34 SPA > SPE => falling

100 %

100 %SPE SPA

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Pulse width modulator

1 Technical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

ncon

c.F

∩ .1

PUM1 ... PUM4

---

BAx.1#

Example: Input value: 0.3

Period: 4 s => Turn--on time 1.2 s

(onPA)tAE, tM

Pause 2.8 s

The pulse width modulator converts an analog signal into a pulse width modulated digital signal. Private parameters (onPA): tM Period

tAE Minimum turn--on time

PUM1 --> BA1.1 PUM2 --> BA2.1 PUM3 --> BA3.1 PUM4 --> BA4.1

CAUTION

possible collision with Csix/Csex!

--> binary outputs BA1 ... 4 for  ∆y

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1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1.5.8.3 Arithmetic Blocks d01.F to d04.F

Manual

Consecutive number of the arithmetic block

d0_.F

Name of the arithmeticblock

.01 .02 .03 .04 .05 .06 .07 .08 .09 .10 .11 .12

Private parameters

Consecutive number of the arithmetic block

d0_.F

ncon

Lo Lo

# .01 # .02 # .03 # .04 # .05 # .06 # .07 # .08 # .09 # .10 # .11 # .12

Start

Stop

Reset

Fast

Preselec. v. SES

”Pr.2

”.3

”4

”5

”7

Preselec. Pr. 8

CLoc.1

Time from start

Time in interval

Interval

Clock stop

No. in the cycle

---

.1A .2A .3A .4A .5A .6A .7A .8A .9A .10(A) .11(A) .12(A) .13(A) .14(A)

No. in the cycle

---

.1A ∩ .2A ∩ .3A ∩ .4A #

.5A ∩

.6A ∩

.7A # .8A # .9A # .10.(A)# .11.(A)# .12.(A)# .13.(A)# .14.(A)#

Consecutive number of the arithmetic block

d_.F

ncon

# .1

# .2

Reset

StP 2, 3, 4

Demultiplexer

Consecutive number of the arithmetic block

d0_.F

ncon

∩ 01

0.000

∩ .02

0.000

∩ .03

0.000

∩ .04

0.0000.000

∩ .05

0.000

∩ .06

0.000

∩ .07

0.000

∩ .08

ncon

#.09

#.10

StP

MUP1, MUP2

Reset

Cnt.1

StP

No. in the cycle

---

StP1

.1A#

.2A#

.3A#

.4A#

.5A# .6A#

.7A∩

(oFPA)

No. in the cycle

---

.1A ∩

StP1

.2A #

.3A #

.4A #

.5A #

.6A #

.7A #

.8A #

.9A #

.10(A)∩

CLFo,CLCY,CLSb,CLPr,CLti CLA1,2 CLb1...8

Clock

(CLPA)

StP

Measuring point switch (multiplexer)

∩ = analog # = digital

In the arithmetic blocks, the demultiplexer Cnt1 and the clock 1 can be defined once, the measuring point switch MUP twice. Below the demultiplexer, the clock and the measuring point switch are explained in detail.

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Manual

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1 Technical Description

1.5 Functional Description

Demultiplexer Cnt1

The demultiplexer can be defined once in FdEF in the arithmetic blocks d0*.F. The counter reading is output with the demultiplexer binary coded according to the table below. Further switching takes place edge--controlled at the clock input d*.1 (switching in closed loop, limited by private parameter StP).

The counter can be driven with a high signal through the reset input d*.2. The position can be displayed by connecting the output with the display dd3.

This block serves above all for display and key switching in multiple controllers (max. 4)

Example:

- Counter switching Cnt1, e.g. with tA6.1

- Connecting the outputs d*.5/d*.6 with dd*.U/dd*.M (*: 1 to 3) and L10.1/L11.1 By switching over, the appropriate controller signals setpoint w, actual value x, manipulated variable y are switched over. The selected controller can be detected at the LED display.

Consecutive number of the arithmetic block

d_.F

ncon

# .1

# .2

Reset

StP 2, 3, 4

StP 1A 2A 3A 4A 5A 6A

1 2 3 4

Cnt.1

StP

1 0 0 0

0 1 0 0

No. in the cycle

---

StP1

.1A#

.2A#

.3A#

.4A#

.5A# .6A#

.7A∩

(oFPA)

0 0 1 0

0 0 0 1

0 1 0 1

0 0 1 1

Note:

- see example in chapter 7.5, page 191

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Clock CLoc

Manual

Consecutive number of the arithmetic block

d0_.F

ncon

Lo Lo

# .01 # .02 # .03 # .04 # .05 # .06 # .07 # .08 # .09 # .10 # .11 # .12

Start

Stop

Reset

Fast

Preselec. v. SES

”Pr.2

”.3

”4

”5

”7

Preselec. Pr. 8

CLFo,CLCY,CLSb,CLPr,CLti CLA1,2 CLb1...8

CLoc.1

Time from start

Time in interval

Interval

Clock stop

No. in the cycle

---

.1A ∩ .2A ∩ .3A ∩ .4A #

.5A ∩

.6A ∩

.7A # .8A # .9A # .10.(A)# .11.(A)# .12.(A)# .13.(A)# .14.(A)#

(CLPA)

The clock can be defined once in FdEF in the arithmetic blocks d0*.F. Two analog outputs and 8 digital outputs can be assigned to a common timebase -- with a maximum 40 time intervals -with the clock.

These 40 intervals can be distributed between up to 8 independent sub- -routines. An appropriate number of intervals is assigned to the programs CLPr 1 to 8. (parameter CLPr).

The time intervals of the programs are entered per interval according to the selected clock format (private parameter CLFo) in [h, min] or [min, s] (private parameter CLti). Then the time intervals are assigned the values for the analog outputs (private parameter CLA*) or the status of the digital outputs (private parameter CLb*). The programs defined in CLPr can run once, several times or cyclically (private parameter CLCY). The clock process can be accelerated in steps for test purposes (private parameter CLSb). The clock is controlled by the inputs Start, Stop, Reset and Fast.

The controlling source for the program preselection is defined with d*.05. d*.05 = low preselection through the inputs d*.06 to d*.12 d*.05 = high preselection through the SES (Status ST--CLOCK)

If the inputs d*.06 to d*.12 are low, the 1st program runs after Start. A high signal at one of the preselection inputs d*.06 to d*.12 defines the program 2 to 8 to be processed which is activated with the edge Start = Low/High. The time process can be monitored by the outputs time from Start, time in the interval, interval display and Clock stop.

The following components are described in detail below:

D Private parameters D Inputs d*.01 to d*.12 D Outputs d*.1A to d*.14.(A)

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1 Technical Description

1.5 Functional Description

D Private parameters

Because of the large number of clock parameters, these are set offline in their own mode (CLPA) (see chapter 3.3.4, page 148). This applies for all programs Pr . 1 to Pr. 8.

- CLFo clock format

The desired clock format (0 h.0’ or 0’.0”) is specified for all programs together with CLFo with which the time per interval is set in CLti.

- CLSb factor for clock fast action

The time process can be accelerated by the factor set with CLSb through the input d*.04 (Fast) = high for test purposes. It should be taken into account when selecting the acceleration factor that the linear equations are adequately resolved by the computing cycle time. The factor is valid for all programs.

Acceleration factor

360 28 min 4min 10 s -168 60 min -- -- -120 84 min 12 min 30 s 0.5 s

60 168 min 24 min 1min 1s 24 7h 1h 2.5 min 2.5 s 12 14 h 2h 5min 5s

6 28 h 4h 10 min 10 s 3 56 h 8h 20 min 20 s

1 week 1d 1h 1min

Time procedure for ... ... .. in

- CLCY Number of program cycles

The number of program cycles can be set from 1 to 255 or cyclic run (CYCL) with CLYC. A program cycle is processed at the end of the last interval of the selected program. When this point has been run according to the set number of program cycles, the clock stops (output d*.4A (Clock Stop) = High) and must be restarted to continue. If d*.3A (interval display) is switched with dd3, the decimal point of the display flashes with the clock at standstill. When the program runs several times the loop from the end of the last interval to the start of the 1st interval is closed. It should be noted that in the transition from the end of the last to the start of the 1st interval a jump takes place in the analog value if equal values are not set for these points. (See -- CLA1, 2) At t = 0 of the 1st interval the digital outputs adopt the status of the 1st interval. CLCY is valid for the respective selected program.

CLb*

High

Low

01.1 02.1 03.1 04.1 01.1 02.1 Interval no.

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1st cycle 2nd cycle

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1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Manual

t = 0 of the 1st interval

Interval CLA...

00.1 80 % -- Start 1st interval (t = 0) --

01.1 60 % High End 1st interval 1st interval

02.1 20 % Low 1st program End 2nd interval 2nd interval

03.1 20 % Low End 3rd interval 3rd interval

04.1 50 % High End 4th interval 4th interval

Interval no.

CLA*

00.1 00.1

in the display dd3

01.1 02.1 03.1 04.1 01.1

1st cycle 2nd cycle

CLb... Meanings interval display

Program no.

02.1

Interval start and end points

at CLA at CLb

- CLPr program interval assignment

The number of intervals is assigned to the individual programs _ _.1 to _ _.8 with CLPr. The number of intervals is individually adjustable and limited to 40 in total over all programs. In addition the adjustment is blocked. (Factory setting is no.1 to no.8, i.e. no interval is assigned to the programs 1 to 8.)

Corrections:

It is possible to correct the number of intervals of a program. If the number of intervals is reduced the data of the omitted intervals are deleted, (CLti, CLA1, CLA2, CLb1 to CLb8) the parameter data of the remaining intervals are retained. On increasing the number of intervals, the parameters of the new intervals are offered with factory setting, whereas the parameters of the already defined intervals of this program are retained. The factory setting of all parameters of a program is obtained by first deleting the program by selecting „no” and then specifying the desired number of intervals. Other programs remain unchanged.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1 Technical Description

1.5 Functional Description

- CLTi time interval setting

The intervals assigned to the programs in CLPr initially have factory setting (minimum time 00.01). The times are entered as Δt according to the set clock format in h/min or min/s. This means: 01.n 1st interval of the program n

02.n 2nd interval of the program n

with n = 1 to 8 and the max. possible interval number 1 to 40 over all programs

If d*.3A (interval display) is wired with dd3, the appropriate intervals are didplayed in online mode.

Corrections:

Time corrections are made by changing the times in CLti.

- CLA1, 2 analog output function(amplitude default)

Two independent output functions can be assigned to the common time base with CLA1 and CLA2. The functions are composed of linear sections. In the 1st interval of the respective program n, the input of the start value for t = 0 (00.n) and the end value (01.n) for the 1st linear section of the program n is necessary. In the other intervals only the end values are entered for the sections of the polygon line. The end values are at the same time start values for the next interval. If an interval is occupied by noP (no operation), the analog value is calculated as an intermediate value of the adjacent vertexes in this interval. If the 1st value 00.n is occupied by noP , no analog output CLA1, 2 is possible for this program, 0 % is output.

Interval 3 and 4 defined with noP

123 54 Interval no.

Analog value corrections:

By overwriting

Start (t = 0) 1st interval

01.1 02.1 03.1 Vertexes05.100.1 04.1 End 2nd interval = start 3rd interval

End 1st interval = start 2nd interval

- CLb1 to CLb8 digital status in the interval

Eight independent digital outputs CLb1 to CLb8 can be assigned to the common time base. The status, Low or High, is entered in the displayed interval.

Status corrections:

By overwriting

- Configuring

The clock is at a standstill during configuring. It must be restarted according to the start condition from the start of the program after exiting the mode CLPA, hdEF, FdEF , FCon and FPoS when changes are made in the configuring. Without changes, the clock continues running from the interrupt when entering OnPA or the process operation mode. The clock continues running during the parameterization mode.

- Power failure

The clock stops running in the event of a power failure!

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1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Restarting after a power failure

Power ON Reaction

bAtt = no

Clock goes to t = 0 of the 1st interval of the selected program and stops

Manual

bAtt = YES (hdEF)

Clock continues running from t

power off

D Inputs d*.01 to d*.12

Input Output

Start

d*.01

x x x10/1 x 1 Start blocked, clock stopped

0/1

" = rising edge 1 = High x = no effect 0 = Low * = consecutive number of the block d

Clock must be started

Stop

d*.02

0 0/1 1 0 Clock runs with acceleration factor

Res

d*.03

0/1 0 0 Clock running time synchronously

Fast

d*.04

x 1 Reset to start of selected program

Clock stop

d*.4

Remarks

-Startd*.01

Every positive edge at d*.01 starts the clock and thus the program selected by the preselection inputs (see there), if d*.02 (stop) = low. Start takes place after reset and end of the program with the time t = 0 of the 1st interval After clearing the stop function, the start edge continues the program from the state which existed before the stop function. If several preselection inputs d*.06 to d*.12 are occupied with high or a selected program has no intervals, the clock is not started.

-Stopd*.02

With d*.02 = Hi the clock is stopped, the output d*.4A (Clock Stop) becomes Hi, the analog and binary outputs d*.5A to d*14(A) retain their values, the input d*.01 (Start) is blocked. If d*.3A (interval display) is switched with dd3, the decimal point of the display flashes in the stop function.

- Reset d*.03

Every positive edge at d*.03 sets the clock to t = 0 of the 1st interval of the program selected with the preselection inputs (see there). The clock is at a standstill and the output d*.4A is high. If d*.3A (interval display) is switched with dd3, the decimal point of the display flashes. At t = 0 of the 1st interval, the binary outputs adopt the status of the 1st interval, the analog outputs go to the value at time t = 0 of the 1st interval.

Power on (at bAtt = no), manual reset and all changes in the configuring automatically trigger the reset for the clock.

- Fast d*.04

The clock runs time synchronously at d*.04 = Low and at d*.04 = High with the set acceleration factor (see CLSb) if it was started previously by d*.01.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1 Technical Description

1.5 Functional Description

- Source for the program preselection d*.05

AT d*.05 = Low preslection is made through the inputs d*.06 to d*.12, at d*.05 = High the preselection is made through the serial interface SES (Status SI--CLOCK).

- Program preselection d*.06 to d*.12

Program preselection through digital inputs, at d*.05 = Low: d*.06 to d*.12 determine the program according to the following table:

d*.12 d*.11 d*.10 d*.09 d*.08 d*.07 d*.06 Program

Lo Lo Lo Lo Lo Lo Lo

Lo Lo Lo Lo Lo Lo

Lo Lo Lo Lo Lo

Hi Lo Lo

Lo Lo Lo Lo

Hi Lo Lo Lo

Lo Lo Lo

Hi Lo Lo Lo Lo

Lo Lo

Hi Lo Lo Lo Lo Lo

Hi Lo Lo Lo Lo Lo Lo

The preselection inputs must have reached the desired level before start or reset. Level changes during the program run have no influence. If more than one input d*.06 to d*.12 has Hi level or the selected program n is not defined (CLPr = no.n), the clock does not start with the start edge. If d*.3A (interval display) is switched with dd3, no.n is displayed after start or reset in this error case. The error must be cleared and the program restarted.

1 2 3 4 5 6 7 8

D Outputs d*.1A to d*.14.(A)

- d*.1A Time from start 1st interval of a program

Only for direct connection with dd1.1 to dd2.2. Only these connections are permitted in the FCon mode. The private parameters of the displays are not effective. The time in h, min from the start of the 1st interval is displayed. At 23.59 the clock switches to 00.00. It is reset by Reset (d*.03), see under Reset d*.03.

- d*.2A Time in interval

Only for direct connection with dd1.1 to dd2.2. Only these connections are permitted in the FCon mode. The private parameters of the displays are not effective. The time in the currently running interval is displayed in min, sec or h, min depending on CLFo.

- d*.3A interval

Only for direct connection with dd3.1 and dd3.2. Only these connections are permitted in the FCon mode. The private parameters of dd3 are not effective. The current interval xx and the running program n in the form xx.n are displayed. The display of the interval is retained until the appropriate interval has run out.

-d*.4AClockStop

The output is always high when the clock stops. This is the case after Stop, Reset, Power on (with batt = no.), manual reset and at the end of the program cycle.

- d*.5A, d*.6A Analog outputs A1, A2

Outputs of the analog values A1 (d*.5A) and A2 (d*.6A), which are assigned to the intervals (see CLA1, CLA2).

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Manual

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

- d*.7A to d*.14 (A) digital outputs b1 to b8

Digital outputs b1 to b8 for the digital status signals assigned to the intervals (see CLb1 to CLb8).

Measuring po in t switch (multiplexer) MUP1, MUP2

The measuring point switch can be defined twice in FdEF in the arithmetic blocks d0*.F. Up to 8 analog inputs can be connected through to one output (d*.1A) with the measuring point switch. Further switching takes place edge--controlled at the clock input d0*.9. (switching in closed loop). Every switching state is displayed by a high signal at a separate output (d*.2A to d*.9A) These signals can be linked with the preparation inputs of the clock and can select a specific process program there (for example). In addition the respective position can be displayed by connecting the output d*.10.(A) with display dd3. (Display format factory setting, display 1 to 8)

The maximum number of measuring points is selected with the private parameter StP (number of switching steps) (adjustable from 2 to 8); factory setting is 8. The multiplexer can be driven to position 1 by the reset input (d*.10) with a high signal.

Restart conditions: Power On Outputs

bAtt = no Switch position 1 bAtt = YES Switch position retained

Consecutive number of the arithmetic block

d0_.F

ncon

∩ .01

0.000

∩ .02

0.000

∩ .03

0.000

∩ .04 ∩ .05

0.0000.000

0.000

∩ .06

0.000

∩ .07

0.000

∩ .08

ncon

#.09

#.10

MUP1, MUP2

StP

Reset

No. in the cycle

---

.1A ∩

StP1

.2A #

.3A #

.4A #

.5A #

.6A #

.7A #

.8A #

.9A #

.10(A)∩

StP

(oFPA)

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1.5.8.4 Arithmetic Blocks h01.F to h04.F

Consecutive number of the arithmetic block

h0_.F

# .01

∩ .02

∩ .03 ∩ .04 ∩ .05 ∩ .06

# .07 # .08 # .09 # .10

# .11 # .12

∩ .13 ∩ .14 ∩ .15

# .16

∩ .18

Name of the arithmetic block

.17

Private parameters

No. in the cycle

---

.1A

.2A .3A

.4A

(onPA)

1 Technical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Consecutive number of the arithmetic block

h0_.F

# .01

0.000

∩ .02

0.000

∩ .03

ncon

∩ .04

0.000

∩ .05

0.000

∩ .06

# .08

# .09

# .10

# .11 # .12

∩ .13

1.000

∩ .14

1.000

∩ .15

1.000

∩ .16

0.000

CSi1,CSi2,CSi3,CSi4

Yz XdP XdD xdI

+Δy

-Δy

+yBL

--y BL

SG1

SG2 SG3 YR

Adaptation

kp,Tn,Tv,AH

S-controller internal

>100 %

<0 %

cP tn tV

Parameter control

No. in the cycle

tY,tA, tE

+Δy

-Δy

cP,tn,tv,vv,AH,tY,tA,tE

S controller internal feedback (controller step internal)

---

.1A#

.2A# .3A

(onPA)

0.000

0.000 ncon

0.000

Lo Lo Lo Lo

Lo Lo

1.000

0.000

h0_.F

# .01

∩ .02

∩ .03 ∩ .04 ∩ .05 ∩ .06

# .07 # .08 # .09 # .10

# .11 # .12

∩ .13 ∩ .14 ∩ .15

# .16

∩ .17

Ccn1,Ccn2,Ccn3,Ccn4

P H +Δy

-Δy

Yz XdP XdD xdI

+yBL

--y BL

SG1 SG2 SG3

N Yn

Adaptation

kp,Tn,Tv,AH,YA,YE

K-controller

tn tV

cP,tn,tv,vv,AH,Yo,YA,YE,tY

K--controller (controller continuous)

Parameter control

Ya Y

---

.1A#

.2A∩ .3A∩

(onPA)

0.000

0.000 ncon

0.000

Lo Lo Lo Lo

Lo Lo

1.000

1.000 ncon Lo

0.000

h0_.F

#.01

∩ .02

∩ .03 ∩ 04 ∩ .05 ∩ .06

#.07 #.08 #.09 #.10

#.11 #.12

∩ .13 ∩ .14 ∩ .15 ∩ .16

#.17

∩ .18

CSEI,CSE2,CSE3,CSE4

Yz XdP XdD xdI

P H +Δy

-Δy >100 %

<0 %

+yBL

--y BL

SG1 SG2 SG3 Y

N Yn

cP,tn,tv,vv,AH,Yo,YA,YE,tA,tE

S--controller external feedback (controller step external)

∩ = analog # = binary

In the arithmetic blocks h*.F a total of 4 controller blocks can be defined in FdeF, optionally K-controller 1 (Ccn1) or S-controller int 1 (CSi1) or S-controller ext 1 (CSE1) and K-controller 2 (Ccn2) or S-controller int 2 (CSi2) or S-controller ext 2 (CSE2) and K-controller 3 (Ccn3) or S-controller int 3 (CSi3) or S-controller ext 3 (CSE3) and K-controller 4 (Ccn4) or S-controller int 4 (CSi4) or S-controller ext 4 (CSE4) S-controller int = S-controller with internal position feedback S-controller ext = S-controller with external position feedback

Figure 1--35 Arithmetic blocks h, controller

Adaptation

kp,Tn,Tv,AH

S-controller internal

Parameter control

tY,tA, tE

+Δy

-Δy

xdS

---

.1A#

.2A# .3A#

.4A∩

(onPA)

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1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

K-controller (Ccn*), S-controller internal (CSi*), S-controller external (CSE*)

Manual

h0_.F

# .01

0.000

∩ .02

0.000

∩ .03

ncon

∩ .04

0.000

∩ .05

0.000

∩ .06

# .07

# .08

# .09

# .10

# .11

# .12

1.000

∩ .13

1.000

∩ .14

1.000

∩ .15

ncon

∩ .1_

# .1_

0.000

∩ .1_

cP,tn,tv,vv,AH,Yo,YA,YE,tY,tA,tE

CCn,CSi,CSE

P H +Δy

-Δy

+yBL

--y BL

SG1 SG2 SG3

Yz XdP XdD xdI

(YR)

K-controller (S-controller)

(YR)

kp,Tn,Tv,AH, YA,YE

cP tn tV

Adaptation

()

Parameter control

(+Δy),Ya

(-Δy),Y

(xdS)

---

.1A#

.2A∩ .3A∩

.14#

(onPA)

The PID algorithm is implemented as a parallel structure with interaction--free parameter setting. The P, D, and I part have separate control difference inputs (xdP, xdD, xdI), the Z part is added to the output Y

PI is switched over to P operation with the control signal P = High. Automatic mode is switched over to manual mode with the control signal H = Hi.

Manual actuation takes place through the control inputs Δy with a Hi signal (e.g. by pressing a key on the front). Blocking of the output through the digital inputs Y

BL (blocking = High) is

provided. The output of the controller is followed up by a control signal N = High to the input value applied at YN. (Only in K--controller and S--controller ext.)

Parameter control of the most important parameters kp, Tn, Tv by separate inputs SG1 to SG3 is possible. To do this, the basic parameter value cP, tn, tv set in onPA is multiplied with an external function.

The parameter adaptation is possible in offline mode of the respective controller for the parameters cP, tn, tv, vv and AH. The controlled variable x must be fed to the controller for this. If (CSi*) YR is switched internally with 0.000 or ncon in the S--controller, the value of the step command is determined from ty.

Then the adaptation can be run in manual mode (see the following description of the adaptation and chapter 3.3.2, page 138).

The following components are described in detail below

D Functional explanation of the digital control signals and inputs D Control algorithm D General parameters D K-controllers Ccn1, Ccn2, Ccn3, Ccn4

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1 Technical Description

1.5 Functional Description

D S--controllers with internal positioning feedback CSi1, CSi2, CSi3, CSi4 D S--controllers with external positioning feedback CSE1, CSE2, CSE3, CSE4 D Adaptation D Adaptation of the S--controller to the actuating drive D Automatic setting of the control parameters by the adaptation procedure D Manual setting of the control parameters without knowing how the system will react D Manual setting of the control parameters after the transient function

D Functional explanation of the digital control signals and inputs

P P-operation controller (h*.07)

The Pi- -controller is switched to P--operation with this signal.

H Manual (h*.08)

This signals blocks the output of the controller and enables direct manual adjustment of the manipulated variable through the front operating mode with the appropriate wiring for example.

N Tracking

With this signal the output of the K--controller and the three--position step controller with external position feedback is tracked to the tracking signal y

Δy Incremental manipulated variable adjustment (h*.09, h*.10)

External manipulated variable default for incremental adjustment through digital inputs in tracking operation.

yBL Direction--dependent blocking of the manipulated variable (h*.11, h*.12)

Direction--dependent limiting of the manipulated variable by external signals, e.g. of the limit switches of the actuating drives. This limiting is effective in every operating mode.

- Priority of the control signals Bl, N, H

Blocking has priority over tracking; tracking has priority over manual. This definition can be changed by external wiring with arithmetic blocks.

D Control algorithm

- P-controller (control signal P = Hi)

ya = yp + yo + yz ya = +kp ⋅ xd

Frequency response:

+yo+yz

ya xd

= kp

- PI-controller

ya = yp + y

yI (t) + yo =

ya = kp xd

(t) + yo + yz



xdIdt + y



xdIdt + y

t=0

+ yz

t=0

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1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

Manual

Frequency response:

=+kp1 +

jω Tn



-D-part

The D--part is added.

Frequency response:

=+kp

jω T

1 + jω

D General parameters

- Working point Yo for P controller

The working point yo of the P--controller can be set either automatically or as a parameter (onPA).

- Automatic working point (Yo = Auto)

Whenever there is no automatic operation (manual, tracking, safety or blocking operation) (yz is then active), the working point yo is tracked so that there is a bumpless switch over to the automatic mode.

yo = ya

-- k p · xdp -- y z This gives an automatic setting of the working point yo in manual mode: yo = yH-- Kp(xdH)--yzwithxdH=w--x

If the actual value in manual mode (xH) is driven to the desired setpoint (w) by the appropriate manual manipulated variable (y manual manipulated variable (y

yo = y

or yo = yH+yz

), the working point (yo) is identical to the

- Set working point (Yo = 0 to 100 %)

The controller operates in all operating modes with the working point set as a permanent parameter.

- Response threshold AH

The response threshold AH (dead zone element) is circuited after the inputs yz, xd

in the control difference.

xdoutput

--AH xdinput

Figure 1--36 Effect of the dead zone element

,xdD,

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1 Technical Description

1.5 Functional Description

The dead zone element lends the controller a progressive behavior, at small control differences the gain is low or even 0, at larger control differences the specified kp is reached. It should be taken into account that the remaining control difference can adopt the value of the set response threshold AH. The factory setting of AH is 0 % and can be set up to 10 % in the parameterization mode onPA.

In S-controllers the minimum necessary setting of AH is given by the minimum with Δx= ks · Δy and thus from the setting of tE. It can be increased to further calm the controlled system. A low response threshold of about 0.5 % is recommended in K-controllers to calm the control circuit and reduce wear on the actuator.

- Manipulated variable limiting yA, yE

The manipulated variable limiting with the YA and YE parameters is only effective in automatic mode. The limits of these parameters are at --10 and +110 %. However, it should be taken into account that the controllers neither output negative actuating currents nor detect any negative position feedback signals.

If the manipulated variable y

reaches one of the limits Y A or YE in automatic mode, fur-

ther integration is aborted to avoid integral saturation. This ensures that the manipulated variable can be changed immediately after reversing the polarity.

In manual or follow--up mode the manipulated variable y can be driven out of the limit range. When switching to automatic mode the last manipulated variable is transfered bumplessly, then only changes in the manipulated variable in direction of the range YA to YE are executed. The manipulated variable limiting is only possible in K-controllers and three- -position step controllers with external position feedback.

- Bumpless switching to automatic mode

If there is no automatic operation (manual, tracking or active blocking operation, active

), the I part or the working point yo (only when Yo = Auto) is tracked so that switch-

y=ya over to automatic operation (active y = ya) is bumpless. Any still active D part is set to zero.

yI or yo = ya

-- kp · xd -- yz then ya = ya

- P--PI switching

With the control signal P = 1 the controller is switched over from Pi to P behavior, at Yo = Auto the switchover by setting yo and yy

(t) is bumpless in both directions. If a fixed oper-

ating point yo is used, only switchover in direction of PI operation is bumpless.

- Parameter control, inputs h*.13, h*.14, h*.15

With the control inputs SG1, SG2, SG3 the parameters Kp, Tn, Tv can be changed by an applied controlling variable. The following applies: Kp = cP ⋅ SG1, T n = tn ⋅ SG2, Tv = tv ⋅ SG3 The parameters kp, Tn, Tv gained in this way can be adjusted within the limits valid for the parameters cP, tn, tv. Typical controlling variables are the control difference xd (as an amount) for progressive controls and x or y for working point dependent controls (unilinear control lines). In addition it is possible to operate for example with great kp for startup procedures in P operation (control signal P = 1) and to control with reduced Kp after switching over to PI operation (control signal P = 0). The controlling variables can be switched over at the same time as P switchover.

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1 T echnical Description

t=0yD

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

The signal applied to the control inputs can be specified for example by the function transmitter FUL as a curve line. The parameter values and the value of the controlling variable can be gained by adaptation (see under adaptation).

- Restart conditions

Manual

Power on yp

YO Y

It=0

Auto 0 ... 100 % bAtt n = no kp ⋅ xdP -kp ⋅ xdP - yz 0 ... 100 % -kp ⋅ xdP - yz 0% yz bAtt = YES kp ⋅ xdP yL-kp⋅ xdP - yz 0 ... 100 % yL-kp⋅ xdP - yz 0% yz

This gives for the manipulated variable in automatic mode ya when turning on:

Power on PI(D) controller

P(D) controller yo = Auto P(D) controller yo = 0...100 %

bAtt n = no 10 % 10 % kp ⋅ xdP + yo + yz bAtt = YES y

kp ⋅ xdP + yo + yz

yL= last manipulated variable before turning off If other startup conditions are desired, the startup behavior can be influenced specifically

by additional connection, e.g. x--tracking and tracking operation if necessary as a function of the data source rES1, rES2.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

D K-controllers Ccn1, Ccn2, Ccn3, Ccn4 (controller continuous)

1 Technical Description

1.5 Functional Description

0.000

ncon

0.000

# .01

∩ .02

∩ .03

∩ .04

∩ .05

∩ .06

# .07 # .08 # .09 # .10

# .11

+Δy

-Δy

+YBL

Ccn1, Ccn2, Ccn3, Ccn4h0_.F

Adaptation

Kp⋅x

Tv,VV,Kp

Tn, Kp

YA,Y

YBL

YH YN

H∨N

---

.1A#

.2A∩

∩

.3A

.13

.14

.15

.16

-YBL

SG1

SG2

SG3

cP , tn, tv settable parameters kp, Tn, Tv active parameters

1.000

0.000

# .12

∩

∩ .17

cP,tn,tv,vv,AH,Yo,YA,YE,ty

Figure 1--37 Arithmetic block h, continuous controller

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Page 84

1 T echnical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

D S-controllers with internal positioning feedback CSi1, CSi2, CSi3, CSi4

(controller step internal)

Manual

0.000

ncon

0.000

h0_.F

# .01

∩ .02

∩ .03

∩ .04

∩ .05

∩

.06

CSi1, CSi2, CSi3, CSi4

Tn, Kp

Tv,VV,Kp

Adaptation

Kp⋅x

YA,Y

---

.1A#

# .08

# .09

# .10

# .11

# .12

1.000

∩

.13

1.000

∩

.14

∩

1.000

ncon

.15

∩ .16

cP,tn,tv,vv,AH,ty,tA,tE

+Δy

-Δy

+YBL

-YBL

SG1

SG2

SG3

>100

cP , tn, tv settable parameters kp, Tn, Tv active parameters

ty, tA, tE

+Δy

-Δy

.2A# .3A#

(onPA)

Figure 1--38 Arithmetic block h, S--controller with internal position feedback

Note: The manipulated variable outputs +Δy and --Δy are permanently assigned to the digital outputs (see chapter 1.5.3, page 29).

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

1 Technical Description

1.5 Functional Description

D S-controllers with external positioning feedback CSE1, CSE2, CSE3, CSE4

(controller step external)

0.000

ncon

0.000

1.000

ncon

0.000

h0_.F

# .01

∩ .02

∩ .03

∩ .04

∩ .05

∩ .06

# .07 # .08 # .09 # .10

# .11

# .12

∩ .13

∩

.14

∩

.15

.16

∩

# .17

∩ .18

+Δy

-Δy

-Y

SG1

SG2

SG3

CSE1,CSE2,CSE3,CSE4

Tv,VV,Kp

Tn, Kp

>100

cP , tn, tv settable parameters kp, Tn, Tv active parameters

Kp⋅x

Adaptation

ty, tA, tE

YA,Y

+Δy

-Δy

xdS

---

.1A#

.2A# .3A#

.4A∩

cP,tn,tv,vv,AH,Yo,YA,YE,ty,tA,tE

(onPA)

Figure 1--39 Arithmetic block h, S--controller with external position feedback

Note: The manipulated variable outputs +Δy and --Δy are permanently assigned to the digital outputs (see chapter 1.5.3, page 29).

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1 T echnical Description

1.5 Functional Description

1.5.8 Complex Functions (Arithmetic blocks c, d, h)

D Adaptation

The adaptation procedure represents a reliable and easy to operate commissioning tool. The adaptation procedure is far superior to manual optimization especially on slow controlled systems and in PID controller designs. It is activated by the operator and can be aborted at any time in the event of danger. The parameters determined by the adaptation can be changed and accepted specifically by the user. Unilinear controlled sistems can also be mastered in connection with the parameter control. In the parameterization mode AdAP which is only accessible in manual mode of the controller and AV input = High (adaptation preselection), the following presettings are made for the adaptation procedure: tU Monitoring time dPv Direction of step command dY Amplitude of step command tU is saved Restart batt no = oFF

batt YES = previous value

Δy

manual

Manual

Model process x

Start of adaptation

Start ID

ID fixed state

F(n,T) = min

x measuring process

67 %

End value ID

Δx=ks⋅ Δy

10050-10

%tU

Figure 1--40 Time process of an adaptation without error messages in which tU = 2 x T95

The adaptation principle is divided into line identification and controller design.

- Line identification

The controller is driven to the desired working point manually. By pressing the Enter key the set manual manipulated variable is changed by a step adjustable in the direction (dPv) and amplitude (dY). In K-controllers the y-step is output directly. The y-step is output at the end of 10 % of the set monitoring time (tU) if there was a fixed state of the

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1.5 Functional Description

controlled variable during this time. Otherwise an error message is output with abortion of the identification (see chapter 3.3.2, T able 3-2, page 143).

The step response of the controlled system is then accepted with a max. 84 value pairs (time and amplitude). If the controlled variable x used for the adaptation is filtered (e.g. to suppress noise level), it should also be used for external formation of the control difference with the same time behavior; otherwise the adaptation could be faulty. The filters must be set accordingly in the adaptation. The measured values are read in with a scanning rate according to the cycle time. The storage procedure operates with cyclic data reduction and subsequent refilling so that slow controlled systems can be entered.

After the start identification has run, (the controlled variable x must have left the start identification band within 50 % of the set monitoring time tU), 95 % of the end value must

be reached at

/3of tU at the latest. The set monitoring time (tU) must be ≥ 2 T95 of the controlled system with safety reserve. The remaining time is required for the end value identification. The end value identification can also take place immediately after the start

identification, but

/3of the performed measurements are always required for the end value identification. Recording of the measured value pairs is ended on identifying the end value.

A comparison with the recorded transient function is now made based on the stored Ptn models with n = 1 to 8 and equal time constants T by variation of n and T. The determined line gain ks is transfered to the line models. The comparison is made over the minimum error area F (n, T).

Additionally a special entry of real dead times is made which then shifts the identified control line to higher orders.

Controlled lines with compensation and periodic transient of 1st to 8th order with a transient time T95 of 5 s to 12 h can be identified. Dead time parts are permissible. In S--controllers the transient time T95 should be twice the positioning time Ty.

Error checks are made during line identification in order to be able to prematurely abort the identification. There are 11 control steps altogether which are displayed by flashing on the digital x- and w- indicators when errors occur. As soon as an error message appears, the line identification is aborted and it must be restarted after correcting the presettings in the parameterization mode AdAP if necessary. Acknowledgement or listing of the error messages, see chapter 3.3.2, Table 3-2, page 143).

- Controller design

The controller is designed according to the method of amount optimum. This setting method is very robust and also allows variation of the line amplification. However, it generates an overshoot of approx. 5 % in the event of changes in the command variables.

The controller is designed for PI and PID behavior, therefore kp, tn and for PID tv are calculated, whereby the derivative gain is fixed at 5. The prerequisite for the effect of the differential part is that the D element is switched with xd. To determine the parameter Tv, tv must be ≠oFF (onPA).

In S- -controllers the response threshold AH is calculated in addition to kp, tn, tv. The parameters tA, tE and tY must be set according to the used actuating drives beforehand. If the transient time T95 is close to 2 tY (positioning time) overshoots may also be generated in controller designs with D-part.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

In controlled systems of the 1st order a PI or PID controller design, in systems of the 2nd order a PID controller design cannot be implemented according to an amount optimum because in these cases kp goes to 1. A controller design is produced in which the ratio of the line time constant to control loop constant is 6.

At the end of adaptation the previously active parameters (identification by .o) and the newly determined parameters (identification by .n) can be read in the parameterization mode AdAP . The new parameters for PI-controllers and for PID-controllers are offered.

In addition the determined line order 1 to 8 is displayed as a suffix to the Pi or Pid identification. The selected parameters **.0, **.n Pi.* or **.n Pid.* (** = parameter name, * = line order 1 to 8) can be changed and accepted optionally.

The operating technique of the adaptation procedure is described in chapter 3.3.2.

D Adaptation of the S--controller to the actuating drive

- internal position feedback

The actuating time of the actuating drive is set with the online parameter tY (10 to 1000 s); the factory setting is 60 s.

Manual

The online parameter tE should be selected at least great enough that the actuating drive starts moving reliably under consideration of the power switches connected before it. The greater the value of tE, the more resistant to wear and more gentle the switching and drive elements connected after the controller operate. Large values of tE require a greater dead band AH in which the controller cannot control defined because the resolution of the controlled variable diminishes with increasing turn--on duration. The factory setting is 180 ms for tE. This corresponds to a y resolution in a 60 s actuating drive of:

Δy =

100 % · tE

100 % · 180 ms

60 s

= 0, 3 %

The minimum possible resolution is transposed with the line amplification Ks to the controlled variable: Δx=K

⋅ Δy

The parameter tA (minimum turn--off time) should be chosen at least great enough that the actuating drive is safely disconnected under consideration of the power switches connected before it before a new pulse appears (especially in the opposite direction). The greater the value of tA, the more resistant to wear the switching and drive elements connected after the controller operate and the greater the dead time of the controller under some circumstances. The value of tA is usually set identical to the value of tE.

tA = tE = 120 to 240 ms are recommended for 60 s actuating drives. The more restless the controlled system, the greater the two parameters should be selected if this is reasonably justified by the controller result.

The response threshold AH must be set according to the set tE and the resulting Δyor Δx. The condition

· tE · 100 %

2·tY

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or AH >

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1.5 Functional Description

must be satisfied. Otherwise the controller outputs positioning increments although the control deviation has reached the smallest possible value due to the finite resolution. For setting AH, see section Response threshold AH.

- external position feedback

The position control circuit is optimized with the online parameter tY. The same relationships apply as in the S--controller with internal position feedback whereby the dynamic of the position control circuit (non--linearities, follow--up) is added to the criteria of the processability of the positioning increments by the actuator. It will usually be necessary to select tY and the resulting response thresholds smaller than in the S--controller with internal position feedback for the above mentioned reasons.

The position control circuit is optimized in the tracking mode, the manipulated variable changes are generated by switching over from manual to tracking mode. In addition connect the position increment outputs Δy with L12, L13 for example and display YR and xdS on the displays. Occupy YN with a constant or freely switchable linear parameter depending on the desired optimization point, apply the control signal H to high and the control signal N to a key. Set approx. 5 % deviation from the tracking variable with the YR manipulated variable display in manual mode and then switch over to tracking mode. The position control circuit now runs to the set tracking variable. Observe the run--in on the xdS display or the Δy LEDs. During manual mode, the xdS display shows 0, during the tracking mode, the manual manipulated variable is tracked to the manipulated tracking variable so that a deviation needs to be set again for re--excitement in manual mode. In the case of unlinearity in the position control circuit, the optimization must take place in the range of greatest slope.

- Set tA and tE so that the actuating drive can just process the positioning increments

(see S- -controller with internal feedback).

- If filtering is provided: Set the filter of the y

input to 0.01 Ty (real actuating time of the

drive).

- Increase tY until the position control circuit overshoots by switching over to the track-

ing mode (monitor counterpulse through the Δy-LEDs (e.g. L12, L13) in the xds display.

- Reduce tY slightly again until the position control circuit is calm.

D Automatic setting of the control parameters by the adaptation procedure

- Preconditions for operating the adaptation:

A preparation input AV (h*.01) must be switched with a High signal at only one of the defined and positioned controllers. This defines the controller to be adapted. The x- -input (h*.02) must be switched with the controlled variable. In S--controllers with external position feedback the fed back manipulated variable YR (h*.16) must be applied additionally to be able to enter the actuating value step. In S--controllers with internal position feedback the value of the step addition is determined from tY.

The controller must be set to manual. The following parameters tU, dPv, dy must be set accordingly (see also chapter 3.3.2, page 138). The output AL (adaptation in progress) can be used to switch over displays to values of interest for example during adaptation. The data source AdAP can be switched in FCon for displaying the adaptation status, e.g. with L3.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

- tU: Monitoring time (parameterization mode AdAP)

tU is necessary for the error message only and has no influence on the identification quality. tU must be set at least double the transient time T

of the controlled system. If

you have little knowledge of the controlled system, use tU = oFF (factory setting) for adapting. After successful adaptation tU is automatically set to about 2T

.AttU< 0.1 h

(6 min), tU = oFF is displayed.

- dPv: Direction of the step command (parameterization mode AdAP)

The direction of the controlled variable change from the set working point is selected with this configuring switch: x

Δx=ks (y

Manual

Δy). In controlled systems with

Manual

batches it is recommendable to perform adaptation with increasing x and falling x. The averaged or dynamically more uncritical parameters can then be used for the control.

- dy: Amplitude of the step command (parameterization mode AdAP)

The step command must be selected so great that the controlled variable changes by at least 5 % and the controlled variable change must be 5 times the average noise level. The greater the controlled variable change, the better the identification quality. Controlled variable changes of approx. 10 % are recommended.

Manual

- Unilinear controlled systems

In unilinear controlled systems several adaptations should be made at different load states. The adaptation results and the controlling variable SG must be noted. The parameter sets determined in this way, related to the controlling variable SG, are then saved in a function transmitter FUL (arithmetic block c) and this can then be switched to the controlling input. In this way ideal controller results can be achieved even on unilinear controlled systems.

- Notes on the adaptation results

D-part

In S--controllers and K--controllers on controlled systems of 1st order the D-Part brings no noticeable advantages due to the finite positioning time Ty or for reasons founded in the control theory. The disadvantages in the form of wear on the positioning side carry greater weight.

Range limits

If one of the determined parameters reaches its range limits, the other parameter should be adjusted slightly in the opposite direction of action. If lines of the 8th order are identified, the determined Kp must be reduced for safety reasons. If the control loop is then too slow, the Kp must be increased again in the manual optimization.

kp variation

In the special case, controlled system of the 1st order in connection with PI and PID controllers and controlled systems of the 2nd order in connection with PID controllers, the kp can be varied freely. In controller design according to the amount optimum, Kp can be increased up to 30 % as a rule without the control behaviour becoming critical.

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D Manual setting of the control parameters without knowledge of the system behavior

The control parameters for optimum control of the system are not yet known in this case. To keep the control loop stable in any case, the following factory settings must be made (the values apply for both parameter sets): Proportional action factor Kp = 0.1 Readjustment time Tn = 9984 s Derivative action time Tv = oFF

- P--controller (control signal P

* = high)

- Set the desired setpoint and set the control difference to zero in manual mode.

- The working point required for the control difference zero is set automatically at Yo =

AUto (factory setting) in manual mode. The working point can also be entered manually by setting the online parameter Yo to the desired working point.

- Switch to automatic mode.

- Increase Kp slowly until the control loop tends to oscillate due to slight setpoint

changes.

- Reduce Kp slightly until the oscillations disappear.

- PD--controller (control signal P

* = high)

- Set the desired setpoint and set the control difference to zero in manual mode.

- The working point required for the control difference zero is set automatically at Yo =

AUto (factory setting) in manual mode. The working point can also be entered manually by setting the online parameter Yo to the desired working point.

- Switch to automatic mode.

- Increase Kp slowly until the control loop tends to oscillate due to slight setpoint

changes.

- Switch Tv from oFF to 1 s.

- Increase Tv until the oscillations disappear.

- Increase Kp slowly until oscillations reappear.

- Repeat the setting according to the two previous steps until the oscillations can no

longer be eliminated.

- Reduce Tv and Kp slightly until the oscillations are eliminated.

- Pi-controller (control signal P

* = Low)

- Set the desired setpoint and set the control difference to zero in manual mode.

- Switch to automatic mode.

- Increase Kp slowly until the control loop tends to oscillate due to slight setpoint

changes.

- Reduce Kp slightly until the oscillations disappear.

- Reduce Tn until the control loop tends to oscillate again.

- Increase Tn slightly until the tendency to oscillate disappears.

- PiD-controller (control signal P

* = Low)

- Set the desired setpoint and set the control difference to zero in manual mode.

- Switch to automatic mode.

- Increase Kp slowly until the control loop tends to oscillate due to slight setpoint

changes.

- Switch Tv from oFF) to 1 s.

- Increase Tv until the oscillations disappear.

- Increase Kp slowly again until the oscillations reappear.

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1.5.8 Complex Functions (Arithmetic blocks c, d, h)

- Repeat the setting according to the previous two steps until the oscillations cannot be

eliminated again.

- Reduce Tv and Kp slightly until the oscillations stop.

- Reduce Tn until the control loop tends to oscillate again.

- Increase Tn slightly until the tendency to oscillate disappears.

D Manual setting of the control parameters after the transient function

If the transient function of the controlled system is known or can be determined, the control parameters can be set according to the setting guidelines specified in the literature. The transient function can be recorded in the “Manual mode” position of the controller by a sudden change in the manipulated variable and the course of the controlled variable registered with a recorder . This will give a transient function similar to that shown in figure 1--41.

Good average values from the setting data of several authors give the following rules of thumb:

- P--controller

Proportional action factor Kp ≈

Tu· Ks

Manual

- Pi-controller

Proportional action factor Kp ≈ 0, 8 · Integral action time Tn ≈ 3·Tu

- PiD controller

Proportional action factor Kp ≈ 1, 2 · Integral action time Tn ≈ Tu

Derivativel action time Tv ≈ 0, 4 · Tu

x Ks=

x y

Tu· Ks

y Manipulated variable w Command variable x Controlled variable tTime Tu Delay time Tg Compensation time Ks Transmission factor of the

controlled system

Figure 1--41 Transient function of a controlled system with compensation

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1.5.9 Restart Conditions

If the power supply fails, the analog and digital outputs become powerless, i.e. AA1 to AA3 : 0/4 mA. If AA4 is operated by the y--hold module, the output value depends on the power supply of the module (see chapter 1.4.2, page 12, 6DR2802-8A) BA1 to BA16 : Voltage output: Lo BA9, 10 and 13, 14: Relay contact, changeover contact: rest position

Every power on triggers a further reset for the CPU.

The reset triggers a reset under the following conditions:

The restart conditions for counting, timing and memory functions are specified in the individual function blocks. The conditions depend on the configuring in mode hdEF (bAtt = YES, no). At batt = YES the last value before the power failure is usually used for starting, at batt = no the outputs of the function blocks are set specifically.

The non--storing functions react according to the available input data when restarting.

If special demands are made on the restart conditions, the conditions can be changed by connecting switch over functions with constants or parameters depending on the signals rES1, rES2.

1.5.10 Arithmetic

The analog variables are processed in a 3--byte floating point arithmetic. Two bytes are used for displaying the mantissa, 1 byte is reserved for the sign of mantissa and exponential and the exponential itself. This gives a decimal number range of --10

-5

1LSB=1.6⋅ 10

(16 bit resolution, LSB = least significant bit). The computing error per

operation is a maximum 1 LSB on average.

The resolution is increased to 32 bits for some time--dependent functions (e.g. PID controller, integrators, clock) so that slow integration processes can also be shown as addition per computing cycle.

= 2.4 · 10

Δt

−10

· t

= value change at the output ofafunction block =cycletime

Process variables can be input and output through the analog inputs and outputs in the rated signal range from 0 % to +100 % (0/4 to 20 mA). The dynamic range ranges from - -5 % to +105 %.

Process variable values of 0 to 100 % correspond to a number range of 0 to 1 in floating point arithmetic.

Computing operations are also performed with this number value. In additions and subtractions you can calculate in percent and in the area of floating point arithmetic:

100 % -- 30 % + 20 % = 1 -- 0.3 + 0.2 = 0.9 = 90 %

to +1019with a resolution of

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1.5.10Arithmetic

Manual

In multiplication, division, rooting and potency, calculation with the value 1 for 100 % is clearer.

Examples:

Muliplication

100 % ⋅ 100 % = 1 ⋅ 1=1=100%

--70 % ⋅ 30 % = --0.7 ⋅ 0.3 = --0.21 = --21 %

Division

100 % 100 %

− 80 % 40 %

= 100 %

− 0.8

0.4

=−2 =−200 %

The following additional definitions apply for division: 0/number = 0 ;  number/0 ! 10

;0/0=0

Rooting



100 %



64 %

=^1= 1 =^100 %

=^0, 64= 0, 8 =^80 %

Only positive numbers may be rooted; the result is always set equal to zero when negative numbers are rooted.

Potency

100 %

10 10 10

≙ 101=10≙ 1000 %

50 %

--50 %

≙ 10

0,5

= 3.162 ≙ 316.2 %

--0,5

= 0.316 ≙ 31.6 %

The private parameters are set in the dimensions %, s, 1 according to their function. The switchable parameters and the constants are set as a dimensionless number; their dimension and value depends on the function block with which they are connected.

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1.6.1 General Data

1.6 Technical Data

1.6.1 General Data

Installation position any

Climate class according to IEC721

Part 3-1 Storage 1k2 --25 to +75 _C Part 3-2 Transport 2k2 --25 to +75 _C Part 3-3 Operation 3k3 0 to +50 _C

Type of protection according to EN 60529

Front IP64 Housing IP30 Connections IP20

Controller design

D Electrical safety

-- acc. to DIN EN 61 010 part 1,

-- Protection class I acc. to IEC 536

-- Safe disconnection between mains connection and field signals

-- Air and creep lines, unless specified otherwise, for overvoltage class III and degree of contamination 2

D EC declaration of conformity number 691.001

D CE mark conformity regarding:

-- EMC regulation 89/336/EWG and

-- LV regulation 73/23/EWG

D Spurious emission, interference immunity according to EN 61 326, NAMUR NE21 8/98

Weight, max. assembled approx. 1.2 kg

Color

Front module frame RAL 7037 Front surface RAL 7035

Material

Housing, front frame Polycarbonate, glass--fiber--reinforced Front foil Polyester Rear panels, modules Polybutylenterephthalate

Connection technique

Power supply 1 15/230 V AC 3--pin plug IEC320/V DIN 49457A

24 V UC Special 2--pin plug

Field signals plug--in terminals for 1.5 mm

AWG 14

Dimensions and panel cut--outs see figure 1--42, page 94 and 1--43, page 94

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Manual

238

278

max. 40

144

Installation depth required to change the motherboard

223

435

Figure 1--42 Dimensions SIPART DR24, dimensions in mm

72.5

130

Relay module 6DR2804-8A/B

Number of controllers Cut-out width b

2 140 +1

≥145

+0.7

3 212 +1 4 284 +1

: : :

10 716 +1

138

Installation close one above the other is allowed when the permissible ambient temperature is observed.

Figure 1--43 Panel cut--outs, dimensions in mm

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1.6 T echnical Data

1.6.2 Standard Controller

Power supply

Rated voltage 230 V AC 115 V AC 24 V UC

switchable

Operating voltage range 187 to 276 VAC93 to 138 VAC20 to 28 V AC 20 to 35 V

Frequency range 48 to 63 Hz -- -- -External current I

Ext

450 mA

Power consumption

Standard controller without options without I

active power/apparent

Ext

8W/17VA

8W/13VA

8W/11VA

power (capacitive) Standard controller with options

without I power (capacitive)

active power/apparent

Ext

13 W/25 VA

13 W/20 VA

13 W/18 VA

Standard controller with options with

active power/apparent power

Ext

(capacitive)

Permissible voltage interruptions

Standard controller without options without I

Ext

Standard controller with options without I

Ext

Standard controller with options with

Ext

26 W/45 VA

≤ 90 ms

≤ 80 ms

≤ 50 ms

26 W/36 VA

≤ 70 ms

≤ 60 ms

≤ 35 ms

28 W/35 VA

≤ 55 ms

≤ 50 ms

≤ 35 ms

13 W

28 W

≤ 30 ms

≤ 25 ms

≤ 20 ms

including harmonic

current transmitted from L+, BA, AA to external load

The load voltage of the AA is reduced hereby to 13 V, L+ to 15 V and the BA to 14 V

Table 1-3 Power supply standard controller

Analog inputs AE1 to AE3 and AE6 to AE11 (analog input module 3AE 6DR2800-8A)

Technical data under rated power supply conditions, +20 _C ambient temperature unless stated otherwise.

- Voltage

Rated signal range (0 to 100 %) 0/199.6 to 998 mV or 0/2 to 10 V

shuntable Dynamic range ≤ -4 to 105 % Input resistance

Difference > 200 kΩ Common mode > 500 kΩ

Common mode voltage 0 to +10 V Filter time constant 50 ms Zero point error 0.1 % + AD converter error End value error 0.2 % + AD converter error

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1.6.2 Standard Controller

Linearity error see AD converter Common mode error 0.07 %/V Temperature influence

Zero point 0.05 %/10 K End value 0.1 %/10 K

Static destruction limit  35 V

- Current

Rated signal range 0/4 to 20 mA Dynamic range --1 to 21 mA Input resistance

Difference (load) 49.9 Ω  0.1 % Common mode > 500 kΩ

Common mode voltage 0 to +10 V Filter time constant 50 ms Zero point error see AD converter End value error see AD converter Linearity error see AD converter Common mode error 0.07 %/V Temperature influence

Zero point 0.05 %/10 K End value 0.1 %/10 K

Manual

Analog outputs AA1 to AA3

Rated signal range (0 to 100 %) 0 to 20 mA or 4 to 20 mA Dynamic range 0 to 20.5 mA or 3.8 to 20.5 mA Load voltage from --1 to 18 V No load voltage ≤ 26 V inductive load ≤ 0.1 H Filter time constant 300 ms Residual ripple 900 Hz ≤ 0.2 % Resolution 1 1 bits Load dependence ≤ 0.1 % Zero point error ≤ 0.3 % End value error ≤ 0.3 % Linearity ≤ 0.05 % Temperature influence

Zero point ≤ 0.1%/10K End value ≤ 0.1%/10K

Static destruction limit --1 to 35 V

Measuring transducer feed L+

Ratedvoltage +20to26V Load current ≤ 100 mA, short--circuit--proof Short--circuit current ≤ 20 mA clocking Static destruction limit --1 to +35 V

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Digital inputs BE1 to BE4

Signal status 0 ≤ 4.5 V or open Signal status 1 ≥ 13 V

Input resistance ≥ 27 kΩ Static destruction limit  35 V

Digital outputs BA1 to BA8 (with wired or diodes)

Signal status 0 ≥ 13 V Signal status 1 +19 to 26 V Load current ≤ 50 mA Short--circuit current ≤ 80 mA clocking Static destruction limit --1 to +35 V

Cycle time

Variable min 60 ms + 2 ms per basic function

+ 5 ms per complex function

A/D conversion

1 Technical Description

1.6 T echnical Data

1.6.2 Standard Controller

Procedure successive approximation per input >120

conversions and averaging within 20 or 16.67 ms

Resolution 1 1 bits ≙ 0.06% Dynamic range --5 to 105% Zero point error ≤ 0.2 % End value error ≤ 0.2 % Linearity error ≤ 0.2 % Temperature influence

Zero point ≤ 0.05 %/10 K End value ≤ 0.1%/10K

D/A conversion see AA1 to AA3

Parameters

Setting with tA2/3 (more -- less)

Speed progressive

Accuracy

Time parameters typical: 0.1 %

≤0.5 % over the whole temperature range all others according to resolution, absolute

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1.6.2 Standard Controller

Display technique

- Digital displays dd1, dd2 4

/2digit 7-segment LED

Color

dd1 green

dd2 red Digital height 7 mm Display range start--end adjustable Number range --1999 to 19999 Overflow < --1999: --oFL

> 19999: oFL Decimal point adjustable (fixed point) _.--- to ____ Repetition rate adjustable 1 to 100 cycles/display Resolution 1 digit, but not better than AD converter Display error according to AD converter and analog inputs

- Digital displays dd3 3digit 7-segment LED Color yellow Digital height 7 mm Display range start--end adjustable Number range --199 to 999 Overflow < --199: oFL

> 999: oFL Decimal point adjustable (fixed .) _ _.- to ___ Repetition rate adjustable 1 to 100 cycles/display Resolution 1 digit, but not better than AD converter Display error according to AD converter and analog inputs

Manual

- Analog display dA1, dA2

Color dA1 red

dA2 green Display range LED array with 30 LEDs Signal range adjustable, from --199.9 % to +199.9 % Overflow <--0.85 % of the display range 1st LED flashes

>100.85 % of the display range 30th LED flashes

Resolution 1.7 % of the display range, by alternating

lighting of 1 or 2 LEDs, the center point of the field of light serves as a pointer

Repetition rate cyclic

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