Siemens 6DL2804 Series Hardware Installation Manual

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Page 1

Distributed I/O device 6DL2804-xxxxx

___________________

SIMATIC

Distributed I/O

Distributed I/O device 6DL2804-xxxxx

Hardware Installation Manual

Introduction

Safety information

Description

Mounting

Maintenance and servicing

Technical specifications

Ground points in the enclosure

Dimension drawings

ESD Guidelines

Service and support

03/2014

A5E34318119

Siemens Controls

Page 2

Legal information

Warning notice system

DANGER

will

WARNING

may

CAUTION

NOTICE

Qualified Personnel

personnel qualified

Proper use of Siemens products

WARNING

Trademarks

Disclaimer of Liability

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

indicates that death or severe personal injury

indicates that minor personal injury can result if proper precautions are not taken.

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

result if proper precautions are not taken.

for the specific

Note the following:

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

Order number: A5E00378896F Ⓟ 06/2014 Subject to change

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1 Introduction ............................................................................................................................................. 5

2 Safety information ................................................................................................................................... 7

3 Description .............................................................................................................................................. 9

4 Mounting ............................................................................................................................................... 19

5 Maintenance and servicing .................................................................................................................... 27

6 Technical specifications ........................................................................................................................ 29

7 Ground points in the enclosure .............................................................................................................. 33

8 Dimension drawings .............................................................................................................................. 35

9 ESD Guidelines .................................................................................................................................... 39

10 Service and support .............................................................................................................................. 41

Index..................................................................................................................................................... 43

1.1 Purpose of this documentation ...................................................................................................... 5

1.2 History ............................................................................................................................................ 5

2.1 General information ....................................................................................................................... 7

2.2 Laws and directives ....................................................................................................................... 7

2.3 Qualified personnel ........................................................................................................................ 7

2.4 Measures ....................................................................................................................................... 8

3.1 Overview ........................................................................................................................................ 9

3.2 Area of application ......................................................................................................................... 9

3.3 Product features ........................................................................................................................... 10

3.4 Structure of the type designation ................................................................................................. 11

3.5 Design of enclosure ..................................................................................................................... 12

3.6 Details of the enclosure ............................................................................................................... 15

4.1 Transport and storage .................................................................................................................. 20

4.2 Mounting the enclosure ................................................................................................................ 20

4.3 Installing the enclosure outdoors ................................................................................................. 22

4.4 Optional installation components ................................................................................................. 23

4.5 Use of I/O device at temperatures down to -40 °C ...................................................................... 24

8.1 Installation: ET200iSP components ............................................................................................. 35

8.2 Installation: Heating ..................................................................................................................... 37

8.3 Installation: FO conductor ............................................................................................................ 38

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Table of contents

Tables

Figures

Table 6- 1 Technical specifications 6DL2804-xxDxx / xxExx / xxFxx / xxGxx .............................................. 29

Table 6- 2 Technical specifications 6DL2804-xMDxx / xMExx ..................................................................... 30

Table 6- 3 Technical specifications 6DL2804-xxKxx / xxTxx / xxUxx ........................................................... 31

Figure 3-1 Standard enclosure 6DL2804-0xD...Gxx ..................................................................................... 12

Figure 3-2 Standard enclosure 6DL2804-0xH...Wxx, view 1 ........................................................................ 13

Figure 3-3 Standard enclosure 6DL2804-0xH…Wxx, view 2 ........................................................................ 14

Figure 4-1 Drilling template for securing the device ...................................................................................... 20

Figure 4-2 Temperature response with 100 W heater for 6DL2804-xxDxx / -xxExx ..................................... 24

Figure 4-3 Temperature response with 200 W heater for 6DL2804-xxKxx / -xxUxx ..................................... 25

Figure 7-1 Fixed and detachable connections to ground and equipotential bonding rail .............................. 33

Figure 8-1 Distributed I/O device 6DL2804-xxD...Gxx with installation of ET 200iSP .................................. 35

Figure 8-2 Distributed I/O device 6DL2804-xxH...Wxx with installation of ET200iSP ................................... 36

Figure 8-3 Distributed I/O device with installation of heating ........................................................................ 37

Figure 8-4 Distributed I/O device with installation of FO coupler: single and redundant designs ................. 38

Figure 9-1 Electrostatic voltages on an operator ........................................................................................... 40

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1.1

Purpose of this documentation

1.2

History

Edition

Comment

This manual contains all the information that you will require to install and use the device.

It is intended for persons who install the device mechanically, connect it electrically, set parameters and commission it, as well as for service and maintenance technicians.

The most important changes in the documentation compared with the previous edition are shown in the following table.

01/2008 First edition 08/2009

03/2014 Content changes: Safety instructions, enclosure

• Troubleshooting

• New functions (see technical specifications)

• Update owing to new standards

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Introduction

1.2 History

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2.1

General information

2.2

Laws and directives

Electrical connection in potentially explosive atmospheres

2.3

Qualified personnel

This device left the factory in a perfect state with regard to safety. To maintain this status and to ensure safe operation of the device, note and follow the instructions and warnings in this manual.

Observe the provisions of the test certification valid for your country.

When making electrical connections, observe the national regulations and laws for hazardous areas valid for your country. In Germany, for example, the following apply:

● Ordinance on Industrial Safety and Health

● Standard relating to the installation of electrical systems in hazardous areas DIN EN

60079-14 (previously VDE 0165, T1)

Qualified personnel are people who are familiar with the installation, mounting, commissioning, and operation of the product. These people have the following qualifications:

● They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures and aggressive as well as dangerous media.

● For devices intended for use in explosive atmospheres: They are authorized, trained, or instructed in working on electrical circuits for systems in potentially explosive atmospheres.

● They are trained or instructed in maintenance and use of appropriate safety equipment according to the safety regulations.

● They should be trained in first aid.

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Safety information

2.4

Measures

WARNING

Type of protection "Flameproof enclosure d"

Type of protection "Intrinsic safety i"

Type of protection "Increased safety e"

Type of protection "Mold encapsulation m"

Type of protection "By means of enclosure t"

WARNING

Use in environments with aggressive and dangerous media

CAUTION

Electrostatic sensitive devices

2.4 Measures

In the interest of safety, observe the following precautionary measures:

Devices with "pressure-resistant encapsulation" protection may only be opened when the power has been disconnected.

"Intrinsically-safe" devices lose their certification as soon as they are operated on circuits which do not correspond with the test certification valid in your country.

Devices with the type of protection "Increased safety" must not produce sparks or electric arcs during operation under normal conditions. Electrical equipment and parts must not exceed a rated voltage of 11 kV.

Devices with the type of protection "Mold encapsulation" are potted in casting compound.

Devices with the type of protection "By means of enclosure" prevent the penetration of dust or reduce it to a harmless level. Explosive equipment can be installed. The temperature on the housing must not ignite the surrounding atmosphere.

The device can be operated both at high pressure and with aggressive and hazardous media. Therefore, improper use of this device may lead to serious injury and or considerable damage to property. Above all, it must be noted when the device was in use and is to be exchanged.

This device contains electrostatic sensitive devices. ESD devices can be destroyed by voltages well below the threshold of human perception. These static voltages develop when you touch a component or electrical connection of a device without having discharged the static charges present on your body. The damage to a module as a result of overvoltage cannot usually be detected immediately. It may only become apparent after a long period of operation.

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3.1

Overview

3.2

Area of application

Note Product information on the Internet

The device is used as a control, switching and distribution unit in hazardous areas (gas: Zones 1, 2; dust: 21, 22; mining: M2). The product satisfies the requirements of the following standards

● EN/IEC 60079-0 General requirements

● EN/IEC 60079-7 Enhanced safety

● EN/ICE 60079-31 Protection by means of enclosure

The device consists of the wall-mounted enclosure and the components installed in it, for each of which there are separate certificates.

The device is also identified by the standards of the installed components. The supplied ATEX certificate applies to the device and to the components installed by the manufacturer.

● The wall-mounted enclosure is suitable for installation and operation of distributed I/Os, e.g. ET 200iSP or ET 200, in the following hazardous areas:

– Device group I (mining, M2)

– Device group II (Zones 1 + 2 gas, and Zones 21 + 22 dust)

● The device consists of the wall-mounted enclosure (6DL2804-0xxxx) and the installed electronic components.

● The device has been tested and certified for use in these hazardous areas.

You will find further information on installing and connecting the electronic components, for example in:

• ET 200iSP manual (A5E00247482)

• Principles of explosion protection manual (6ES7398-8RA00-8BA0)

This information is available on the Internet on the Siemens home page.

● Only open the enclosure in Zones 21 and 22 if no ignitable dust atmosphere is present.

● The device is identified depending on:

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– The installed components

– Use for the following hazardous areas: gas, dust or mining

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Description

3.3

Product features

3.3 Product features

The device consists of a separately certified wall-mounted enclosure (6DL2804-0xxxx). The enclosure is made of stainless steel and is intended for wall mounting. The device is intended for the installation of control and measuring devices such as:

● Distributed I/O systems:

– ET 200iSP for use in Zones 1 and 2 (gas), Zones 21 and 22 (dust), and M2 (mining)

● Modular electro-pneumatic automation system AirLine Ex (type 8650, from the company Bürkert)

● Buffer stages and safety barriers

● Relays, buffer elements and fuses

● Separate terminals for intrinsically safe and non-intrinsically safe circuits

● Command and signaling devices

● Temperature sensors

● Heating and thermostat

● Lightning protection components

● FO coupler

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Description

3.4

Structure of the type designation

3.4 Structure of the type designation

The device has type designation:

The enclosure sizes D...G have a cover which pivots upwards by means of gas-filled dampers.

The enclosure sizes H...W have doors with right-hand hinges (close on left).

Z***: This additional data (e.g. ZA01, ZA02, ...) serves to identify design versions which are not included in the data positions of the type designation. The additional data is only specified if required.

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Description

3.5

Design of enclosure

Standard enclosure 6DL2804-0xD...Gxx

①

⑤

②

③

Equipotential bonding rail with terminals

⑦

M6 grounding screw

④

⑧

3.5 Design of enclosure

Mounting plate Drainage/pressure compensation nozzle ⑥ M32 cable glands

M16 or M20 cable glands

Figure 3-1 Standard enclosure 6DL2804-0xD...Gxx

W x H x D: See Structure of the type designation (Page 11)

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M20 cable glands

Removable connection to enclosure ground

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Description

Standard enclosure 6DL2804-0xH…Wxx

3.5 Design of enclosure

Figure 3-2 Standard enclosure 6DL2804-0xH...Wxx, view 1

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Description

①

⑥

②

nozzle

⑦

③

terminals

⑧ ④

⑨

⑤

*) The size and number of cable glands can be defined specific to the project.

3.5 Design of enclosure

Mounting plate Drainage/pressure compensation

Equipotential bonding rail with

M16 or M20 cable glands *) M20 cable glands *)

Figure 3-3 Standard enclosure 6DL2804-0xH…Wxx, view 2

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M32 cable glands *) M6 grounding screw

Removable connection to enclosure ground

Optional power supply terminals

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Description

3.6

Details of the enclosure

Degree of protection

Operating temperature

3.6 Details of the enclosure

The degree of protection depends on the enclosure size and the parts used such as cable entries, dummy plugs and climate nozzles. The nameplate specifies the degree of protection for which the enclosure is designed. The minimum degrees of protection are:

● Device group I: IP54/IP55

● Device group II: IP54 to IP66 (Zones 1 + 2)

● Device group II: IP64 to IP66 (Zones 21 + 22)

The operating temperature range of the enclosure depends on the temperature range of the parts used, and can differ from the actual operating temperature range:

● -40 °C to +75 °C: only for the enclosure versions 6DL2804-0xxx1

● 0 °C to +75 °C

The nameplate specifies the permissible operating temperature range in each case.

● Prior to installation of components, check the operating temperature range of the

complete setup. The operating temperature range for the complete setup may be limited by the maximum permissible operating temperature of the components and the dissipated heat produced in the enclosure.

Climate nozzles provide pressure compensation and drainage in the event of varying climatic conditions.

● In the case of aggressive environments, check whether use of the enclosure is possible

with the material in question. Delivery of enclosures with appropriate surface protection is possible for use with aggressive environmental conditions.

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Description

Cable and wiring entries (CWE)

Note

Equipotential bonding rail

Note

Wall supports

Grounding connection

3.6 Details of the enclosure

● When fitting cables, observe the manufacturer's data on the tightening torques of the cable and wiring entries.

● Use the tightening torque of the clamping screw when connecting the cables.

● Relieve the tension on the cables outside the enclosure so that the cable gland is not

stressed.

● For additional information and technical specifications, refer the respective manufacturer documentation, in particular:

– Technical specifications, clamping ranges for cables

– Notes on use, installation, mounting, commissioning and maintenance

Use the supplied red dummy plugs to close any cable glands not in use. Only then is it ensured that the degree of protection is retained.

The equipotential bonding rail (10 x 3 mm) with terminals (up to 4 mm²) is used to contact the cable shields. Alternatively, you can also use other terminals here, e.g. KLBüCo from the company Weidmüller (not included in the scope of delivery)

Connect the equipotential bonding wire to the bonding terminal (0.75 to 35 mm²).

Short lines connect the equipotential bonding rail to the mounting plate and thus to the enclosure. In cases where the ground and equipotential bonding conductors are installed separately, this connection can be disconnected.

Also observe the installation guidelines in the ET200iSP operating instructions, Section 5.2 "Using ET 200iSP with equipotential bonding".

Screw the wall supports onto the enclosures using M6/M8 screws depending on the enclosure size. These are included with the enclosure accessories. To secure the enclosure, use 8 mm diameter screws and lock washers.

The M6/M8 ground connection screw is used for the PE conductor; use a cable with lug for this. To prevent the screw from becoming loose, make sure you use the lock washer. Connecting the grounding cable avoids static charge which is important, in particular, for dust explosion protection.

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Description

Installed components

3.6 Details of the enclosure

The enclosure nameplate specifies the parameters within which the installed components can be used.

Observe the following if you subsequently connect equipment and the required cables on site:

● Read and observe the manufacturer's instructions, especially notes, warnings and

information on special features.

● Electrical equipment as well as combinations of equipment can impair the intrinsic safety

of the circuits as a result of their electrical parameters. Prior to installing equipment, check that the intrinsic safety of the circuit is still guaranteed.

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Description

3.6 Details of the enclosure

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Note Note

• When installing control and measuring devices in the Ex enclosure, keep to the

instructions in the relevant product descriptions and the technical specifications in the data sheets.

• All control and measuring devices installed in the enclosure must be separately certified

for the relevant hazardous zone.

• Run the tests prescribed in the relevant national regulations for the installed control and

measuring devices.

• Install and operate the distributed I/O device in hazardous areas according to the

specifications of the EC-type examination certificate according to ATEX and these operating instructions or the standards and directives valid in your country.

• Assembly, installation, commissioning and maintenance may only be performed by

qualified personnel.

• The devices and installed components must only be used for their intended purpose.

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Mounting

4.1

Transport and storage

4.2

Mounting the enclosure

CAUTION

Danger of injury when the enclosure is opened

Note

4.1 Transport and storage

Pack and store the enclosure for transport or storage so that there can be no undue strain on the enclosure, particularly on its top cover. If there is too much strain on the top cover of the enclosure, this can damage the seal.

Do not place the enclosure on the cable glands fitted in its base, otherwise the glands will be damaged.

The enclosure is intended for wall mounting and should be secured with the wall supports supplied with it. Use the following template for the drilling.

Figure 4-1 Drilling template for securing the device

When opening the enclosure with pivoting cover, the cover is pressed upwards by means of the pressure of the dampers. When opening, press against the cover with your hand.

• Remember the maximum thermal load on the cables and wiring. The degree of protection is only ensured when suitable cables and wires are used and correctly installed.

• Note that it is only permitted to connect and disconnect the cables to the power supply module if the module has been powered down.

• The degree of protection is reduced when the enclosure is mounted vertically.

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Mounting

Procedure

4.3 Installing the enclosure outdoors

The enclosure should have at least IP56 protection when installing outdoors. This prevents damaging amounts of dirt or water from penetrating the enclosure under normal ambient conditions. Take the following additional protective measures depending on the environment of the installation location:

● Avoid subjecting the enclosure permanently to water (for example, snow).

● Remember that direct sunlight can cause excessive temperatures in the interior of the

enclosure. In locations where this can occur, provide additional protection with some form of roofing.

● Note that opening the enclosure at ambient temperatures below 0 °C can damage the seal as a result of freezing.

● Condensation may be produced within the enclosure due to temperature variations. Climate nozzles are therefore installed to permit drainage and pressure compensation. Ensure when mounting the enclosure that the climate nozzles are at the lowest position.

● If you want to use the device in an aggressive environment, check whether this is possible with the material in question.

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Mounting

4.4

Optional installation components

Note

NOTICE

Damage to seal or screwed glands

4.4 Optional installation components

The following separately certified components can be installed optionally:

● Terminals:

– Ex e for the connection of cable cross-sections >4 mm,

– Ex i for wiring of intrinsically safe signals (blue); these may only be used for Ex i

signals.

Make sure when arranging intrinsically safe and non-intrinsically safe terminals that they are separated ("thread measure") by at least 50 mm.

● Temperature sensors:

For monitoring the temperature inside the enclosure,

● Relays, disconnectors and fuses:

For interrupting, switching or protecting individual signal circuits.

● Command and signaling devices:

For manual switching (control switch) or optical display (indicator lamps) in the enclosure wall.

● FO couplers:

For connecting the PROFIBUS of the ET 200iSP by means of FO cable

● Lightning protection components:

For protecting the ET 200iSP components from lighting strikes when the enclosure is installed in exposed locations.

● Heater:

To prevent condensation in the enclosure at low temperatures, it is recommendable to install a heater. The heater must be dimensioned in accordance with the enclosure size. A heater permits operation of the devices at temperatures below -20 °C.

If components with a supply voltage of 120 / 230 V AC are installed, you must fuse these devices according to DIN 41571 and/or IEC 60127 or in accordance with the manufacturer's data.

● Modular electro-pneumatic automation system AirLine Ex (type 8650, from the company

Bürkert): Connected to the ET 200iSP components to form an automation system for processing electrical and pneumatic variables. When connecting and operating, observe the manufacturer's descriptions and manuals.

● When installing a pneumatic system, exit the air passing through the exhaust connections

out of the enclosure.

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Make sure that the vent of the pneumatic system does not blow directly into the enclosure. The pressure resulting in the enclosure would otherwise damage the seal and screwed glands, and the degree of protection would no longer be provided.

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Mounting

4.5

Use of I/O device at temperatures down to -40 °C

4.5 Use of I/O device at temperatures down to -40 C

You must install a heater in the enclosure in order to operate the devices at temperatures down to -40 °C. Note the following:

When using a closed enclosure, only switch the installed components on following a specific warming-up time which depends on the enclosure size and heating power:

● With enclosure types 6DL2804-xxDxx and -xxExx, the warming-up time is at least 2 hours.

● With enclosure types 6DL2804-xxKxx and -xxUxx, the warming-up time is at least 3 hours.

Figure 4-2 Temperature response with 100 W heater for 6DL2804-xxDxx / -xxExx

Temperature response inside the enclosure following switching-on of the heater at an outdoor temperature of -40 °C. After > 2 hours, the internal temperature is above the minimum permissible operating temperature of the installed components of -20 °C.

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Mounting

4.5 Use of I/O device at temperatures down to -40 C

Figure 4-3 Temperature response with 200 W heater for 6DL2804-xxKxx / -xxUxx

Temperature response inside the enclosure following switching-on of the heater at an outdoor temperature of -40 °C. After > 3 hours, the internal temperature is above the minimum permissible operating temperature of the installed components of -20 °C.

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Mounting

4.5 Use of I/O device at temperatures down to -40 C

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● Select maintenance cycles so that problems can be recognized in good time. Check the

following:

– The device for visible damage

– That the permitted temperatures are not exceeded

– That the cables are securely connected,

– Damage to cable and wiring entries

– Enclosure gaskets for cracks and damage

– Bonding of seal on the enclosure cover and at the bonding positions

– Surface of seal for damage

● If the seal is damaged, replace the complete cover if necessary.

● If there is damage to the enclosure, there is a risk that the degree of protection is no

longer valid. In some cases, this might necessitate replacement of the enclosure.

● If there is damage to cable and wiring entries, only replacement with original parts is

permitted.

● Check regularly, once a year, that the cable and line entries are securely in place and

properly sealed. Check the tightening torques.

If necessary, re-tighten the glands to the torques specified by the manufacturer. For information on the torques, refer to the respective manufacturer documentation.

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Maintenance and servicing

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6DL2804-

xxDxx

xxExx

xxFxx

xxGxx

of a heater is required for this.

Table 6- 1 Technical specifications 6DL2804-xxDxx / xxExx / xxFxx / xxGxx

Wall-mounted enclosure Type 6DL2804-0xxxx, DMT 02 ATEX E 249 U Ex marking See Ex marking Degree of protection 1) IP54 to IP66 Dimensions: W x H x D 650 x 450 x 230 950 x 450 x 230 650 x 450 x 350 950 x 450 x 350 Material Stainless steel: DIN 1.4404, plate thickness 1.5 mm Weight [kg] 30 43 31 43 Cover seal Silicone rubber Cable entries for Voltage (cable-Ø in mm) 2 M32 Ex e (13 to 21) Bus (cable-Ø in mm) 4 M20 Ex e (6 to 13) Signals (cable-Ø in mm) M16 (4 to 9) M16 (4 to 9) M20 (6 to 13) M20 (6 to 13) 3 rows (xxx3x) 39 66 36 57 5 rows (xxx5x) 65 110 60 95 Equipotential bonding rail 3 x 10 mm Cu Bonding terminals 0.75 to 35 mm² Ex e for equipotential bonding cable, 4 mm² for shield

connection Protective conductor connector M6 screw, at least 16 mm² Rated voltage/current 2) These values depend on the installed components. Operating temperature range 6DL2804-1xxxx with installation of

ET200iSP

6DL2804-1xxx1 with installation and

heater

6DL2804-2xxxx with installation of

ET200iSP and electro-pneumatic system AirLine Ex Typ 8650

Permissible humidity Max. 95%

The degree of protection of the enclosure depends on that of the installed parts and the enclosure size.

The actual electrical values depend on the electrical equipment installed. The manufacturer specifies the final values

within the framework of these limits.

The specified permissible operating temperature range is only valid if the enclosure is installed horizontally. A vertical

installation can reduce the maximum permissible temperature (for information on this refer also to the ET200iSP manual). The max. operating temperature is defined depending on the dissipated heat of the installed components, and specified on the nameplate. Note that the operating temperature of the complete setup must be checked again if further components are subsequently fitted.

The temperature range of -40 °C only applies to the enclosure types 6DL2804-1xxx1 (metal cable entries). Installation

-20 °C to +xx °C3)

-40 °C to +xx °C

0 °C to +xx °C3)

3) 4)

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Technical specifications

6DL2804-

xMDxx

xMExx

Table 6- 2 Technical specifications 6DL2804-xMDxx / xMExx

Wall-mounted enclosure Type 6DL2804-0xxxx, DMT 02 ATEX E 249 U Ex marking See Ex marking Degree of protection 1) IP54/IP55 Dimensions: W x H x D 650 x 450 x 230 950 x 450 x 230 Material Stainless steel: DIN 1.4404, plate thickness 1.5 mm Weight [kg] 35 39 Cover seal Silicone rubber Cable entries for Voltage (cable-Ø in mm) 6 M25 (Ex e) Bus (cable-Ø in mm) Signals (cable-Ø in mm) M32 (18 to 21) M32 (18 to 21) 3 / 1 row (1Mxxx) 6 9 5 / 2 rows (1Mxxx) 12 18 Equipotential bonding rail 3 x 10 mm Cu Bonding terminals 0.75 to 35 mm² Ex e for equipotential bonding cable, 4 mm² for shield

Protective conductor connector M6 screw, at least 16 mm² Rated voltage/current 2) These values depend on the installed components. Operating temperature range 6DL2804-1xxxx with installation of

ET200iSP

Permissible humidity Max. 95%

The degree of protection of the enclosure depends on that of the installed parts and the enclosure size.

The actual electrical values depend on the electrical equipment installed. The manufacturer specifies the final values

within the framework of these limits.

The specified permissible operating temperature range is only valid if the enclosure is installed horizontally. A vertical

(9 to 12 )

connection

-20° C to +xx °C3)

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Technical specifications

6DL2804-

xxKxx

xxTxx

xxUxx

of a heater is required for this.

Ex marking

Table 6- 3 Technical specifications 6DL2804-xxKxx / xxTxx / xxUxx

Wall-mounted enclosure Type 6DL2804-0xxxx, DMT 02 ATEX E 249 U Ex marking See Ex marking Degree of protection 1) IP54 to IP66 Dimensions [mm]:

W x H x D Material Stainless steel: DIN 1.4301,

Weight [kg] 65 92 100 Cover seal Silicone rubber Cable entries Made of plastic or metal; size and number depending on requirements Equipotential bonding rail 3 x 10 mm galvanized Cu with terminals 4 to 35 mm² Protective conductor

connector Rated voltage/current 2) Max. 1 000 V / 100 A Operating temperature

range Permissible humidity Max. 95%

The degree of protection of the enclosure depends on that of the installed parts and the enclosure size. The actual electrical values depend on the electrical equipment installed. The manufacturer specifies the final values

within the framework of these limits.

The specified permissible operating temperature range is only valid if the enclosure is installed horizontally. A vertical

The temperature range of -40 °C only applies to the enclosure types 6DL2804-1xxx1 (metal cable entries). Installation

800 x 800 x 300 1 000 x 1 000 x 300 1 000 x 1 200 x 300

plate thickness: 1.5 mm with edge length up to 800 mm, 2.0 mm with edge length 1 000 mm

or more

M8 screw, at least 16 mm² with cable lug

-20 °C to +xx °C or -40 °C to +xx °C

or 0 °C to xx °C

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II 2 (1) G Ex e d ib [ia Ga] IIC T4 Gb (with heater T3) or

II 2 (1) G Ex e d mb ib [ia Ga] [ia op is Ga] IIC T4 Gb (with heater T3) or

II 2 (1) D Ex tb [ia IIIC Da] IIIC T130°C Db or

II 2 (1) D Ex tb [ia IIIC Da] [Ex ia Da] IIIC T130°C Db

I M2 Ex e d ib [ia Ga] I Mb or

I M2 Ex e d mb ib [ia Ga] I Mb

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Technical specifications

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connection inside enclosure

inside enclosure

①

⑦

②

⑧

③

electronic module)

⑨

④

⑩

⑤

⑪

⑥

Equipotential bonding rail with terminals

⑫

M6 grounding connection external

Fixed galvanic electrical clamp or screw

Power supply terminal module with

componentry

IM / EM terminal module with IM

componentry (IM = interface module, EM = electronic module)

EM / EM terminal module (EM =

Mounting plate Mounting rail

Figure 7-1 Fixed and detachable connections to ground and equipotential bonding rail

Cable connection can be disconnected

Connection from the equipotential

bonding rail to the enclosure

Cable for signal lines shield on

equipotential bonding rail

PROFIBUS cable to IM

Bonding cable

Power supply (line to power supply)

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Ground points in the enclosure

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8.1

Installation: ET200iSP components

①

terminal module

⑥

②

(IM = interface module, EM = electronic module)

⑦

M20 (6 to 13 mm)

③

(I/O = input/output)

⑧ ④

Termination module

⑨

Screw gland for pressure/climate compensation

⑤

⑩

M32 (13 to 21 mm)

Power supply (PS)

IM/EM terminal module with IM component

EM/EM terminal module with I/O component

Mounting rail

Figure 8-1 Distributed I/O device 6DL2804-xxD...Gxx with installation of ET 200iSP

Equipotential bonding rail with terminals

Cable entry for signal lines M16 (4 to 9 mm) or

Cable and wiring entry for PROFIBUS M20

Cable and wiring entry for power supply

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Dimension drawings

①

⑤

②

⑥

③

Equipotential bonding rail with terminals

⑦

Removable connection to enclosure ground

④

⑧

8.1 Installation: ET200iSP components

Cable duct Mounting plate

Cable glands

Figure 8-2 Distributed I/O device 6DL2804-xxH...Wxx with installation of ET200iSP

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Venting nozzle PE connection

Optional power supply terminals

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Dimension drawings

8.2

Installation: Heating

①

Heating

②

Thermostat

③

Infeed terminals

8.2 Installation: Heating

Figure 8-3 Distributed I/O device with installation of heating

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Dimension drawings

8.3

Installation: FO conductor

①

②

8.3 Installation: FO conductor

FO coupler Terminals for power supply and distribution 24 V DC

Figure 8-4 Distributed I/O device with installation of FO coupler: single and redundant designs

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What does ESD mean?

NOTICE

All electronic modules are equipped with large-scale integrated ICs or components. Due to their design, these electronic elements are highly sensitive to overvoltage, and thus to any electrostatic discharge.

The electrostatic sensitive components/modules are commonly referred to as ESD devices. This is also the international abbreviation for such devices.

ESD modules are identified by the following symbol:

ESD devices can be destroyed by voltages well below the threshold of human perception. These static voltages develop when you touch a component or electrical connection of a device without having discharged the static charges present on your body. The electrostatic discharge current may lead to latent failure of a module, that is, this damage may not be significant immediately, but in operation may cause malfunction.

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ESD Guidelines

Electrostatic charging

Basic protective measures against electrostatic discharge

Every person without a conductive connection to the electrical potential of his/her surroundings can be electrostatically charged.

The figure below shows the maximum electrostatic charge that can build up on a person coming into contact with the materials indicated. These values correspond to IEC 801-2 specifications.

Figure 9-1 Electrostatic voltages on an operator

● Ensure good equipotential bonding: When handling electrostatic sensitive devices, ensure that your body, the workplace and packaging are grounded. This prevents electrostatic charge.

● Avoid direct contact: As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g. during maintenance work). Handle the modules without touching any chip pins or PCB traces. In this way, the discharged energy can not affect the sensitive devices.

Discharge your body before you start taking any measurements on a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments.

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Local information

Technical documentation for SIMATIC products

Easy shopping with the A&D Mall

Training

Technical support

Online support

If you have questions about the products described in this document, you can find help at: http://www.siemens.com/automation/partner

Further documentation for SIMATIC products and systems can be found at: http://www.siemens.de/simatic-tech-doku-portal

Catalog & online ordering system: http://www.siemens.com/automation/mall

All the training options are listed at: http://www.siemens.com/sitrain

Find a contact at: Phone: +49(911) 895-3200

Tel +49 180 5050 222 Fax +49 180 5050 223 http://www.siemens.com/automation/service

You will find support request web form at: http://www.siemens.de/automation/support-request

If you contact customer support, please have the following information available for the technician:

● Order No. (MLFB) of the device

Product information, support and service, right through to the technical forum, can be found at: http://www.siemens.com/automation/service&partner

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Service and support

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Bus cable, 21

Cycles

Maintenance, 27

Damage, 27 Dimension drawing

I/O device 6DL2804-xxD...Gxx, 35 I/O device 6DL2804-xxH...Wxx, 36 Installation FO conductor, 38 Installation of heater, 37

Distributed I/O

ET 200, 9 ET 200iSP, 9

Distributed I/O systems

Buffer elements, 10 Buffer stages, 10 Command and signaling devices, 10 Electro-pneumatic automation system, 10 ET 200iSP, 10 ET 200M, 10 ET 200S, 10 Fuses, 10 Heating, 10 Lightning protection components, 10 Relay, 10 Safety barriers, 10 Temperature sensors, 10

Terminals, 10 Double-bit key, 21 Drilling template for securing the device, 20

EC type examination certificate, 19 Enclosure

Design, 12 Environmental conditions, 22 ESD guidelines, 39

Guidelines

ESD guidelines, 39

History, 5

Increased safety, 8 Installed electronic components, 9 Intrinsic safety, 8

Maintenance

Cycles, 27 Maintenance technicians, 5 Media

Aggressive, 8

Dangerous, 8 Modules

Electrostatic sensitive, 8 Mold encapsulation, 8

Online support, 41 Optional components, 23

Power supply cable, 21 Pressure-resistant encapsulation, 8 Principles

Protection against explosion, 9 Product information, 9 Protection against explosion

Principles, 9

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Index

Qualified personnel, 7

Safety precautions, 8 Seal, 20 Service technicians, 5 Signal line, 21 Storage, 20

Technical specifications

I/O device, 29, 30 Technical support, 41 Test certification, 7 The Ordinance on Industrial Safety and Health, 7 Training, 41 Transport, 20 Type of protection

By means of enclosure, 8

Increased safety, 8

Intrinsic safety, 8

Mold encapsulation, 8

Pressure-resistant encapsulation, 8

Wall mounting, 20 Wall-mounted enclosure, 9, 10

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