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by Siemens.
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Table of Contents
Prefaceiii
Technical Supportiv
Safety Practices and Precautionsv
This manual is intended for maintenance personnel and describes how
to install the Advance Network Communication Board/DataNET
(ANCB/DN) into an Advance Maxum™ Gas Chromatograph or Advance
Network Access Unit.
At Siemens Energy & Automation, Inc. we take pride in the on going
support we provide our customers. When you purchase a product, you
receive a detailed manual, which should answer your questions;
however, our technical support service provides a special “hot” line as an
added source of information.
If you require assistance call:
In the United States: (800) 448-8224
Internationally: 001-918-662-7030
Before you call one of our technical support lines, please have the
following information available to help our representative answer your
questions:
1. Unit Serial Number and Date of Installation
2. Installed software version number (if applicable)
3. Description of problem
4. LEDs status on ANCB.
iv • Preface 2000592-001
Safety Practices and Precautions
Safety First
Terms in This Manual
Terms as Marked on
Equipment
This product has been designed and tested in accordance with IEC
Publication 1010-1, Safety Requirements for Electronic Measuring
Apparatus, and has been supplied in a safe condition. This manual
contains information and warnings, which have to be followed by the
user to ensure safe operation and to retain the product in a safe
condition.
WARNING statements identify conditions or practices that could result in
personal injury or loss of life.
CAUTION statements identify conditions or practices that could result in
damage to the equipment or other property.
DANGER indicates a personal injury hazard immediately accessible as
one reads the markings.
CAUTION indicates a personal injury hazard not immediately accessible
as one reads the markings, or a hazard to property, including the
equipment itself.
Symbols in This
Manual
Symbols Marked on
Equipment
Grounding the
Product
This symbol indicates where applicable cautionary or other
information is to be found.
A grounding conductor should be connected to the grounding terminal
before any other connections are made.
DANGER - High voltage
Protective ground (earth) terminal
ATTENTION - Refer to Manual
2000592-001 Safety Practices and Precautions • v
Safety Practices and Precautions, Continued
Correct Operating
Voltage
DANGER Arising
from Loss of Ground
Safe Equipment
Use the Proper Fuse
Before switching on the power, check that the operating voltage listed on
the equipment nameplate agrees with the available line voltage.
Any interruption of the grounding conductor inside or outside the
equipment or loose connection of the grounding conductor can result in a
dangerous unit. Intentional interruption of the grounding conductor is not
permitted.
If it is determined that the equipment cannot be operated safely, it should
be taken out of operation and secured against unintentional usage.
To avoid fire hazard, use only a fuse of the correct type, voltage rating
and current rating as specified in the parts list for your product. Use of
repaired fuses or short-circuiting of the fuse switch is not permitted.
Safety Guidelines
DO NOT open the equipment to perform any adjustments,
measurements, maintenance, parts replacement or repairs until all power
supplies have been disconnected.
Only a properly trained technician should work on any equipment with
power still applied.
When opening covers or removing parts, exercise extreme care sin ce
"live parts or connections can be exposed".
Capacitors in the equipment can retain their charge even after the unit
has been disconnected from all power supplies.
vi • Safety Practices and Precautions 2000592-001
A
p
Overview
Chapter 1
Installation
Description
The Advance Network Communications Board DataNET (ANCB/DN)
board plugs into the backplane of an Advance Maxum or Advance
Network Access Unit (NAU) System Controller (SYSCON). All I/O wiring
is made directly to the board. The ANCB/DN functions as a translator for
converting signals and communication protocols. This co nversion allows
Advance Maxum GC’s, Advance Network Access Unit (NAU) and
Advance Optichrom GC’s to communicate with each other via an
Advance Maxum DataNET link.
NCB
Back
lane Slot 1
What is DataNET
2000592-001 Installation • 1
DataNET is a communications protocol that can be used in place of
Ethernet for connecting all installed Maxum and Advance GC’s. As
compared to Ethernet, DataNET provides true network redundancy at
both the hardware and software levels and uses the existing network
wiring.
The DataNET link can use either copper and/or fiber optic cables. In an
existing Data Hiway installation the Data Hiway cable can be used.
Overview, Continued
A
App
n
A
App
n
A
App
n
A
A
App
n
A
A
p
r
Figure 1-1: Advance
Communication System
(ACS)
Advance
Communications
System
Figure 1 shows Advance Maxum and Advance Optichrom GC’s
communicating on an ACS via a DataNET link.
WorkstationNAU
DNH
Advance DataNET
Hub
lied Automatio
A
dvance Max um
A
lied Automatio
dvance Max um
IOU(s)
Advance Network
Access Unit
lied Automa tio
A
lied Automa tio
A
PC
Advance Personal
Com
PCI
ute
AAAA
ANG
Advance Network
Gateway
The Advance Communication System (ACS) is a high-speed
communications system that uses TCP / IP protocols and addressing to
interconnect chromatographs and other process analyzers in a common
network. Figure 1-1 shows the Advance DataNET Hub (DNH), Advance
Network Access Unit (NAU) and Advance Network Gateway (ANG)
connected to the ACS. The NAU connects to the ACS and provides a
method to access information coming from Advance process analyzers
including Advance Maxum and Advance Optichrom GC’s. The ANG is
used to connect Siemens’ equipment residing on an Advance Data
Hiway to the ACS.
Advance Optichrom
GC’s
Advance Optichrom Service Panels and older APC workstations can
display Advance Maxum GC information over the Gateway link. They
are, however, limited to only accessing and changing basic operational
status. This data includes alarms, run/hold/calibrate, view, analysis
results etc.
2 • Installation 2000592-001
ANCB/DN Specifications
Protocol and Addressing Open Systems standard TCP/IP protocol and addressing
(Transmission Control Protocol/Internet Protocol); Full Class A, B and
C addresses and subnet masking supported
Wiring Connections
DataNET Option, Standard
Cable
DataNET Option, Fiber Optic
Cable
Fiber Optic Coupler
•Two part connectors with screw-terminals provided for cable
connection
• Fiber Optic Coupler for Fiber Optic Connections
• Cable connection by Belden 9182 (single pair) or Belden
SSD1743 (two pairs) or equivalent; two pairs of wires are
required to support redundancy
• Two pairs of cable is required to support redundancy
• Shielded cable or unshielded cable in conduit is required for
conformance to CE certified installation
•Two part connectors with screw-terminals provided for field
connection
•Fiber optics connection by 62.5 multi-mode cable corresponding
to 10BaseFL Ethernet specification
• Two pairs of fibers are required to support redundancy
• Type ST mating connectors provided for field connection
• Approximately 3 mbps base transmission rate; uses dedicated
transmission technique that does not require collision detection to
achieve high data throughput efficiency
• Maximum Length 5000 feet ( 1.7km)
• Two (Tx, Rx) ST-Style Connectors (Amp type 2.5mm Bayonet)
Serial Port
Communication
Comparisons
Speed 14.2 KB/Sec 10 M baud 2. 048 M baud
Redundant Yes No Yes
Number of Units in
Maxum System
•Standard RS-232 port for attachment of a laptop computer, for
configuring IP Addresses and troubleshooting.
The Table below compares key communication features between using
Advance Data Hiway, Ethernet, or DataNET.
Feature Advance Data Hiway Ethernet DataNET
248 1200 1200
2000592-001 Installation • 3
ANCB/DN Specifications, Continued
Cable Types
Cable Type Vendors & P/N Installation Notes
Fiber Optic
MM 62.5/125; 2 Fiber Conductors
2- Conductor Copper Wire SEA P/N 1686002-001
4-Conductor Copper Wire SEA P/N 1681000-003
The following Table should be used when evaluating or selecting cable
for an existing or new installation.
SEA P/N 1270002-002
Industry Available from
Multiple Vendors
Belden P/N 9182
For
Belden Armored Cable
Order
SEA P/N 1680000-002
Belden P/N SSD1743
New Installation as an
alternative to copper cable
Max distance from Analyzer
to Hub or between Hubs
1520 meters (5000 ft)
Recommended for Single
Channel
Max distance from Analyzer
to Hub or between Hubs
1520 meters (5000 ft)
Recommended for Dual
Channel
Max distance from Analyzer
to Hub or between Hubs
1520 meters (5000 ft)
Ethernet Cat 5 Unshielded Twisted
pair (UTP)
SEA P/N 1681003-006
Industry Available from
Multiple Vendors
Recommended for short
distances or within shelters.
Max distance from analyzer
to hub or between hubs 600
meters (2000 ft)
4 • Installation 2000592-001
ANCB Installation
Description
WARNING
The ANCB is installed into slot 1 of the Advance Maxum’s or NAU’s
System Controller (SYSCON). To install the ANCB it is not necessary to
disconnect interface cables or to remove the SYSCON from the unit.
Slot 1
Voltage dangerous to life exists. Before performing the removal and
installation procedures, it is important that primary AC power to the
unit be turned off from the main circuit breaker. Observe all plant
safety requirements before performing any repair or maintenance
on any unit
NAU Installations
Instructions
For rack mount NAU units the SYSCON connections are visible at the
rear of the NAU. If you have a wall mounted unit you must first remove
the front or side safety box access covers to see the SYSCON
connections.
Step Procedure
1. Locate backplane Slot 1, and remove the screw that holds
the metal strip in place. Keep the screw.
SLOT 1 Screw
Metal
Plate
2000592-001 Installation • 5
ANCB Installation, Continued
Instructions,
continued
Step Procedure
4. Press the ANCB straight into slot 1. Make sure that you push
evenly on both edges of the board until the ANCB is firmly
seated
5. Secure the board to the cage with the screw you removed in
step 1.
6. Connect Ethernet cro ssover cable from 10BaseT connector
on SYSCON to 10BaseT connector on ANCB.
ETHERNET
CROSSOVER
CABLE
7. Make a selection from the following Table.
To make……. THEN goto……..
DataNET Copper
Connections
Fiber Optic Connections Page 16
6 • Installation 2000592-001
Page 14
Site Wiring Requirements
Description
AC Mains Wiring
CE Installations
NEC Div 1, Div 2 or Non
Rated Areas
The type of wiring is dependent upon the site requirements:
• CE (Conformite Europeene) Certified Areas
• NEC Division 2 or Non-Hazardous Areas
• Cenelec Zone 1 or Zone 2 Areas
• Rack Mounting Non-Hazardous Area
The installation should have a power disconnect external to the
enclosure.
No voltage dependent selections need to be made on the power supply,
as it has a universal input.
See Page
Use Metal Conduit wiring method.
Conductor type: Power cable sized for circuit protection chosen.
11, CE Installations.
Cenelec Zone 1 or Zone 2
Rated Areas
Non Rated Areas or Rack
Mounting
Use Cable Gland wiring method:
Conductor type: Power cable sized for circuit protection chosen, and
must be shielded.
Use Metal Conduit wiring method.
Conductor type: Power cable sized for circuit protection chosen.
2000592-001 Installation • 7
Site Wiring Requirements, Continued
DataNET Channels
Table 1-1:
Recommended DataNET
Cable
The DataNET channel connections can be either copper wire o r fiber
optic cable. The wiring method and cable type for DataNET is dependent
upon the site requirements. For cable requirements see Table 1-1.
The following Table should be used when evaluating or selecting cable
for an existing or new DataNET installation.
Cable Type Vendors & P/N Installation Notes
Fiber Optic
MM 62.5/125; 2 Fiber
Conductors
2- Conductor Copper
Wire
SEA P/N 1270002-002
Industry Available from
Multiple Vendors
SEA P/N 1686002-001
Belden P/N 9182
For
Belden Armored Cable
order
SEA P/N 1680000-002
New Installation as
an alternative to
copper cable
Max distance from
Analyzer to ANG or
between Hubs
1520 meters (5000
ft)
Recommended for
Single Channel
Max distance from
Analyzer to ANG or
between Hubs
1520 meters (5000
ft)
4-Conductor Copper
Wire
8 • Installation 2000592-001
SEA P/N 1681000-003
Belden P/N SSD1743
Recommended for
Dual Channel
Max distance from
Analyzer to ANG or
between Hubs
1520 meters (5000
ft)
Site Wiring Requirements, Continued
Table 1-1: Recommended
DataNET Cable,
Continued
Copper Wire Site
Requirements
CE Installations
NEC Div 2 or Non-
Hazardous Rated Areas
Cenelec Zone 1 or Zone 2
Rated Areas
Cable Type Vendors & P/N Installation Notes
Twisted Pair Copper
Wire used in SEA
2100 Installations
The following information pertains when using copper wire.
See Page
Use approved Conduit wiring method. Conduit may contain multiple
cables. Adhere to all Federal and local electrical code requirements.
Cable Type: Refer to Table 1-1.
Use Cable Gland wiring method. Each cable gland allows entry of one
cable.
11, CE Installations.
SEA P/N C00128
Belden P/N 9462
Not Recommended for
New Installations
Nominal capacitance
155 pF/m (50 pF/ft.)
Max distance from
analyzer to ANG or
between hubs 225
meters (750 ft)
Cable Type: Recommend Belden 9182 or armored Belden 9182 or
equivalent. The proper cable gland must be used to connect the armor or
shield to the enclosure. Other cables with individually shielded pairs can
be used, but decreased distance is allowed (typically ~800-1000 feet for
typical instrumentation cable).
2000592-001 Installation • 9
Site Wiring Requirements, Continued
Non-Hazardous Areas or
Rack Mounting
DataNET Fiber Optic
Cable Connections
CE Installations
NEC Div 2 or Non-
Hazardous Areas
Use approved flexible non-metallic conduit wiring method. Conduit may
contain multiple cables. For CE installations use only cable gland wiring
method.
Cable Type: Recommend Belden 9182 or equivalent. Other cables with
individually shielded pairs can be used, but decreased distance is
allowed (typically ~800-1000 feet for typical instrumentation cable).
The DataNET channel connections can be either copper wire o r fiber
optic cable. The wiring method and cable type for DataNET is dependent
upon the site requirements. The following pertains when using copper
wire.
See Page
Use approved Conduit wiring method. Conduit may contain multiple
cables. Adhere to all Federal and local electrical code requirements.
Cable Type: Duplex fiber, 62.5/125 micron; see Table 2-1.
Connection: Type ST fiber connectors. Connect these to the appropriate
transmitter and receiver ports for the respective channel.
11, CE Installations.
Cenelec Zone 1 or Zone 2
Rated Areas
Non-Hazardous Areas or
Rack Mounting
Use Cable Gland wiring method. Each cable gland allows entry of one
duplex fiber cable.
Cable Type: Duplex fiber, 62.5/125 micron.
Connections: Type ST fiber connectors. Connect these to the
appropriate transmitter and receiver ports for the respective channel.
Use approved flexible non-metallic conduit. Conduit may contain multiple
cables. Conduit may contain multiple. This method is suitable for CE
installations.
Cable Type: Duplex fiber, 62.5/125 micron.
Connection: Type ST fiber connectors. Connect these to the appropriate
transmitter and receiver ports for the respective channel.
10 • Installation 2000592-001
CE Installations
Description
CE Installation Kit
Instructions
Installation with Metallic
Conduit
This section should be used for installation sites that must conform to CE
(Conformite Europeene) Certification. Typically, this does not apply to
installations outside the EC unless the equipment was purchased with
the explicit requirements and expectations that it shall conform to EC
Electromagnetic and Radio Frequency Interference (EMI/RFI) rejection
specifications.
Available from Siemens is the CE Installation Kit P/N 2020264-001. This
kit has all the parts for all the installations referenced in this section.
The following information pertains to CE Installation of General Purpose,
Zone 1 and Division 2 Equipment. For Zone 1 Installations, all cabling is
terminated in the ANG Zone 1 Enclosure.
The preferred method is to route the field wiring in metallic conduit. If
metallic conduit is used, unshielded power and the signal wires can be
used. The power and signal wires (DataNET or Ethernet) must be routed
in separate conduit.
Using flexible conduit and/or armored cable is equivalent to using “steel
conduit”. Flexible conduit or armored cable must have its flexible conduit
and/or armoring conductivity 360-degree terminated at its entry to the
enclosure (or bulkhead).
Installation without
Metallic Conduit
2000592-001 Installation • 11
If conduit is not used, the following installation practices must be used to
ensure that the CE certification remains valid:
1. A shielded power cord or cable must be used for the input power
wiring. The shield must be terminated at the unit in a 360-degree
termination at the enclosure (bulkhead); use P/N 2015729-001
contained in the CE Installation Kit or an equivalent part. For Zone 1
Installation use P/N 1311001-014 Installation Kit.
2. The DataNET copper cables shields must be terminated in a 360degree termination at the enclosure (or bulkhead; use P/N 2015729001 contained in the CE Installation Kit or an equivalent part). For
Zone 1 Installation, use P/N 13111001-014 Installation Kit.
CE Installations, Continued
3. A split ferrite filter must be clamped to DataNET copper wire and
fixed immediately to the outside of the unit; use part number
1173000-013 ferrite contained in the CE Installation Kit. This is
required to meet the Conducted Immunity requirement for CE/EMC
Heavy Industrial. All other CE/EMC Heavy Industrial requirements
are met without the use of a ferrite clamp.
4. Shielded Ethernet cable must be used for all Ethernet connections,
in and outside the GC, and coupled through the enclosure using a
shielded RJ-45 coupler; use part number 1183200-003 contained in
the CE Installation Kit. A mounting plate (part number 2020261-001)
is also available to accomplish this. If needed for Zone 1 installation,
part numbers 2017984-001 and 2017985-001 is available to maintain
purge. If a PG gland is used to make the 360-degree termination of
the Ethernet shield at the enclosure, the Installation Kit and other
parts are not required.
12 • Installation 2000592-001
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