Siemens 2000592-001 User Manual

User’s Manual Edition 1/2007
ADVANCE NETWORK COMMUNICATIONS
BOARD/DATANET (ANCB/DN)
GAS CHROMATOGRAPHY
Advance Network Communications Board/DataNET (ANCB/DN)
Revised Printing – January 2007 User’s Manual 2000592-001
Copyright Notice
© 2002-2007 by Siemens All rights reserved. This publication is for information only. The contents are subject to change without notice and should not
be construed as a commitment, representation, warranty, or guarantee of any method, product, or device by Siemens.
Reproduction or translation of any part of this publication beyond that permitted by Sections 107 and 109 of the United States Copyright Act without the written consent of the copyright owner is unlawful.
Inquiries regarding this manual should be addressed to: Siemens Energy & Automation, Inc. 7101 Hollister Road Houston, TX 77040 U.S.A.

Table of Contents

Preface iii Technical Support iv Safety Practices and Precautions v
Chapter 1: Installation 1
Overview 1 ANCB/DN Specifications 3 ANCB Installation 5 Site Wiring Requirements 7 CE Installations 11 DataNET Connections 13 DataNET Copper Connections 14 DataNET Fiber Optic Connections 16
Chapter 2:
Chapter 3:
Chapter 4:
Chapter 5:
Data Communications Setup 21
Configuring Your PC 22 Establishing a Connection 27 Setting Network Address 30 Assigning an IP Address 32 Firmware Updates 33
Command Summary 35
Command Descriptions 35
Troubleshooting 45
ANCB Description 46 ANCB LEDs Description & Operation 49 DataNET Troubleshooting Guide 52
Parts Catalog 55
Introduction 55 Available Parts 56
Glossary Definitions of Important Terms 57
2000592-001 Table of Contents i

Preface

Audience & Purpose
Chapter Contents
This manual is intended for maintenance personnel and describes how to install the Advance Network Communication Board/DataNET (ANCB/DN) into an Advance Maxum Gas Chromatograph or Advance Network Access Unit.
The manual provides the following information:
Topic Page
Chapter 1. Installation 1 Chapter 2. Data Communications Setup 21 Chapter 3.Command Summary 35 Chapter 4. Troubleshooting 45 Chapter 5. Parts Catalog 55 Glossary 57
2000592-001 Preface iii
Technical Support
Getting Help
Before You Call
At Siemens Energy & Automation, Inc. we take pride in the on going support we provide our customers. When you purchase a product, you receive a detailed manual, which should answer your questions; however, our technical support service provides a special “hot” line as an added source of information.
If you require assistance call:
In the United States: (800) 448-8224 Internationally: 001-918-662-7030
Before you call one of our technical support lines, please have the following information available to help our representative answer your questions:
1. Unit Serial Number and Date of Installation
2. Installed software version number (if applicable)
3. Description of problem
4. LEDs status on ANCB.
iv Preface 2000592-001

Safety Practices and Precautions

Safety First
Terms in This Manual
Terms as Marked on Equipment
This product has been designed and tested in accordance with IEC Publication 1010-1, Safety Requirements for Electronic Measuring Apparatus, and has been supplied in a safe condition. This manual contains information and warnings, which have to be followed by the user to ensure safe operation and to retain the product in a safe condition.
WARNING statements identify conditions or practices that could result in personal injury or loss of life.
CAUTION statements identify conditions or practices that could result in damage to the equipment or other property.
DANGER indicates a personal injury hazard immediately accessible as one reads the markings.
CAUTION indicates a personal injury hazard not immediately accessible as one reads the markings, or a hazard to property, including the equipment itself.
Symbols in This Manual
Symbols Marked on Equipment
Grounding the Product
This symbol indicates where applicable cautionary or other information is to be found.
A grounding conductor should be connected to the grounding terminal before any other connections are made.
DANGER - High voltage Protective ground (earth) terminal
ATTENTION - Refer to Manual
2000592-001 Safety Practices and Precautions v
Safety Practices and Precautions, Continued
Correct Operating Voltage
DANGER Arising from Loss of Ground
Safe Equipment
Use the Proper Fuse
Before switching on the power, check that the operating voltage listed on the equipment nameplate agrees with the available line voltage.
Any interruption of the grounding conductor inside or outside the equipment or loose connection of the grounding conductor can result in a dangerous unit. Intentional interruption of the grounding conductor is not permitted.
If it is determined that the equipment cannot be operated safely, it should be taken out of operation and secured against unintentional usage.
To avoid fire hazard, use only a fuse of the correct type, voltage rating and current rating as specified in the parts list for your product. Use of repaired fuses or short-circuiting of the fuse switch is not permitted.
Safety Guidelines
DO NOT open the equipment to perform any adjustments, measurements, maintenance, parts replacement or repairs until all power supplies have been disconnected.
Only a properly trained technician should work on any equipment with power still applied.
When opening covers or removing parts, exercise extreme care sin ce "live parts or connections can be exposed".
Capacitors in the equipment can retain their charge even after the unit has been disconnected from all power supplies.
vi Safety Practices and Precautions 2000592-001
A
p
Overview
Chapter 1

Installation

Description
The Advance Network Communications Board DataNET (ANCB/DN) board plugs into the backplane of an Advance Maxum or Advance Network Access Unit (NAU) System Controller (SYSCON). All I/O wiring is made directly to the board. The ANCB/DN functions as a translator for converting signals and communication protocols. This co nversion allows Advance Maxum GC’s, Advance Network Access Unit (NAU) and Advance Optichrom GC’s to communicate with each other via an Advance Maxum DataNET link.
NCB
Back
lane Slot 1
What is DataNET
2000592-001 Installation 1
DataNET is a communications protocol that can be used in place of Ethernet for connecting all installed Maxum and Advance GC’s. As compared to Ethernet, DataNET provides true network redundancy at both the hardware and software levels and uses the existing network wiring.
The DataNET link can use either copper and/or fiber optic cables. In an existing Data Hiway installation the Data Hiway cable can be used.
Overview, Continued
A
App
n
A
App
n
A
App
n
A
A
App
n
A
A
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Figure 1-1: Advance Communication System (ACS)
Advance Communications System
Figure 1 shows Advance Maxum and Advance Optichrom GC’s communicating on an ACS via a DataNET link.
WorkstationNAU
DNH
Advance DataNET
Hub
lied Automatio
A
dvance Max um
A
lied Automatio
dvance Max um
IOU(s)
Advance Network
Access Unit
lied Automa tio
A
lied Automa tio
A
PC Advance Personal Com
PCI
ute
AAAA
ANG
Advance Network
Gateway
The Advance Communication System (ACS) is a high-speed communications system that uses TCP / IP protocols and addressing to interconnect chromatographs and other process analyzers in a common network. Figure 1-1 shows the Advance DataNET Hub (DNH), Advance Network Access Unit (NAU) and Advance Network Gateway (ANG) connected to the ACS. The NAU connects to the ACS and provides a method to access information coming from Advance process analyzers including Advance Maxum and Advance Optichrom GC’s. The ANG is used to connect Siemens’ equipment residing on an Advance Data Hiway to the ACS.
Advance Optichrom GC’s
Advance Optichrom Service Panels and older APC workstations can display Advance Maxum GC information over the Gateway link. They are, however, limited to only accessing and changing basic operational status. This data includes alarms, run/hold/calibrate, view, analysis results etc.
2 Installation 2000592-001
ANCB/DN Specifications
Protocol and Addressing Open Systems standard TCP/IP protocol and addressing
(Transmission Control Protocol/Internet Protocol); Full Class A, B and C addresses and subnet masking supported
Wiring Connections
DataNET Option, Standard Cable
DataNET Option, Fiber Optic Cable
Fiber Optic Coupler
Two part connectors with screw-terminals provided for cable connection
Fiber Optic Coupler for Fiber Optic Connections
Cable connection by Belden 9182 (single pair) or Belden
SSD1743 (two pairs) or equivalent; two pairs of wires are required to support redundancy
Two pairs of cable is required to support redundancy
Shielded cable or unshielded cable in conduit is required for
conformance to CE certified installation
Two part connectors with screw-terminals provided for field connection
Fiber optics connection by 62.5 multi-mode cable corresponding to 10BaseFL Ethernet specification
Two pairs of fibers are required to support redundancy
Type ST mating connectors provided for field connection
Approximately 3 mbps base transmission rate; uses dedicated
transmission technique that does not require collision detection to achieve high data throughput efficiency
Maximum Length 5000 feet ( 1.7km)
Two (Tx, Rx) ST-Style Connectors (Amp type 2.5mm Bayonet)
Serial Port
Communication Comparisons
Speed 14.2 KB/Sec 10 M baud 2. 048 M baud Redundant Yes No Yes Number of Units in
Maxum System
Standard RS-232 port for attachment of a laptop computer, for configuring IP Addresses and troubleshooting.
The Table below compares key communication features between using Advance Data Hiway, Ethernet, or DataNET.
Feature Advance Data Hiway Ethernet DataNET
248 1200 1200
2000592-001 Installation 3
ANCB/DN Specifications, Continued
Cable Types
Cable Type Vendors & P/N Installation Notes
Fiber Optic MM 62.5/125; 2 Fiber Conductors
2- Conductor Copper Wire SEA P/N 1686002-001
4-Conductor Copper Wire SEA P/N 1681000-003
The following Table should be used when evaluating or selecting cable for an existing or new installation.
SEA P/N 1270002-002 Industry Available from
Multiple Vendors
Belden P/N 9182
For
Belden Armored Cable
Order
SEA P/N 1680000-002
Belden P/N SSD1743
New Installation as an alternative to copper cable
Max distance from Analyzer to Hub or between Hubs 1520 meters (5000 ft)
Recommended for Single Channel
Max distance from Analyzer to Hub or between Hubs 1520 meters (5000 ft)
Recommended for Dual Channel
Max distance from Analyzer to Hub or between Hubs 1520 meters (5000 ft)
Ethernet Cat 5 Unshielded Twisted pair (UTP)
SEA P/N 1681003-006 Industry Available from
Multiple Vendors
Recommended for short distances or within shelters.
Max distance from analyzer to hub or between hubs 600 meters (2000 ft)
4 Installation 2000592-001
ANCB Installation
Description
WARNING
The ANCB is installed into slot 1 of the Advance Maxum’s or NAU’s System Controller (SYSCON). To install the ANCB it is not necessary to disconnect interface cables or to remove the SYSCON from the unit.
Slot 1
Voltage dangerous to life exists. Before performing the removal and installation procedures, it is important that primary AC power to the unit be turned off from the main circuit breaker. Observe all plant safety requirements before performing any repair or maintenance on any unit
NAU Installations
Instructions
For rack mount NAU units the SYSCON connections are visible at the rear of the NAU. If you have a wall mounted unit you must first remove the front or side safety box access covers to see the SYSCON connections.
Step Procedure
1. Locate backplane Slot 1, and remove the screw that holds the metal strip in place. Keep the screw.
SLOT 1 Screw
Metal Plate
2000592-001 Installation 5
ANCB Installation, Continued
Instructions, continued
Step Procedure
4. Press the ANCB straight into slot 1. Make sure that you push evenly on both edges of the board until the ANCB is firmly seated
5. Secure the board to the cage with the screw you removed in step 1.
6. Connect Ethernet cro ssover cable from 10BaseT connector on SYSCON to 10BaseT connector on ANCB.
ETHERNET CROSSOVER CABLE
7. Make a selection from the following Table.
To make……. THEN goto…….. DataNET Copper
Connections
Fiber Optic Connections Page 16
6 Installation 2000592-001
Page 14
Site Wiring Requirements
Description
AC Mains Wiring
CE Installations NEC Div 1, Div 2 or Non
Rated Areas
The type of wiring is dependent upon the site requirements:
CE (Conformite Europeene) Certified Areas
NEC Division 2 or Non-Hazardous Areas
Cenelec Zone 1 or Zone 2 Areas
Rack Mounting Non-Hazardous Area
The installation should have a power disconnect external to the enclosure.
No voltage dependent selections need to be made on the power supply, as it has a universal input.
See Page Use Metal Conduit wiring method. Conductor type: Power cable sized for circuit protection chosen.
11, CE Installations.
Cenelec Zone 1 or Zone 2 Rated Areas
Non Rated Areas or Rack Mounting
Use Cable Gland wiring method: Conductor type: Power cable sized for circuit protection chosen, and
must be shielded. Use Metal Conduit wiring method. Conductor type: Power cable sized for circuit protection chosen.
2000592-001 Installation 7
Site Wiring Requirements, Continued
DataNET Channels
Table 1-1: Recommended DataNET Cable
The DataNET channel connections can be either copper wire o r fiber optic cable. The wiring method and cable type for DataNET is dependent upon the site requirements. For cable requirements see Table 1-1.
The following Table should be used when evaluating or selecting cable for an existing or new DataNET installation.
Cable Type Vendors & P/N Installation Notes
Fiber Optic MM 62.5/125; 2 Fiber
Conductors
2- Conductor Copper Wire
SEA P/N 1270002-002 Industry Available from
Multiple Vendors
SEA P/N 1686002-001 Belden P/N 9182
For
Belden Armored Cable
order
SEA P/N 1680000-002
New Installation as an alternative to copper cable
Max distance from Analyzer to ANG or between Hubs 1520 meters (5000 ft)
Recommended for Single Channel
Max distance from Analyzer to ANG or between Hubs 1520 meters (5000 ft)
4-Conductor Copper Wire
8 Installation 2000592-001
SEA P/N 1681000-003 Belden P/N SSD1743
Recommended for Dual Channel
Max distance from Analyzer to ANG or between Hubs 1520 meters (5000 ft)
Site Wiring Requirements, Continued
Table 1-1: Recommended DataNET Cable, Continued
Copper Wire Site Requirements
CE Installations NEC Div 2 or Non-
Hazardous Rated Areas
Cenelec Zone 1 or Zone 2 Rated Areas
Cable Type Vendors & P/N Installation Notes
Twisted Pair Copper Wire used in SEA 2100 Installations
The following information pertains when using copper wire.
See Page Use approved Conduit wiring method. Conduit may contain multiple
cables. Adhere to all Federal and local electrical code requirements. Cable Type: Refer to Table 1-1. Use Cable Gland wiring method. Each cable gland allows entry of one
cable.
11, CE Installations.
SEA P/N C00128 Belden P/N 9462
Not Recommended for New Installations
Nominal capacitance 155 pF/m (50 pF/ft.)
Max distance from analyzer to ANG or between hubs 225 meters (750 ft)
Cable Type: Recommend Belden 9182 or armored Belden 9182 or equivalent. The proper cable gland must be used to connect the armor or shield to the enclosure. Other cables with individually shielded pairs can be used, but decreased distance is allowed (typically ~800-1000 feet for typical instrumentation cable).
2000592-001 Installation 9
Site Wiring Requirements, Continued
Non-Hazardous Areas or Rack Mounting
DataNET Fiber Optic Cable Connections
CE Installations NEC Div 2 or Non-
Hazardous Areas
Use approved flexible non-metallic conduit wiring method. Conduit may contain multiple cables. For CE installations use only cable gland wiring method.
Cable Type: Recommend Belden 9182 or equivalent. Other cables with individually shielded pairs can be used, but decreased distance is allowed (typically ~800-1000 feet for typical instrumentation cable).
The DataNET channel connections can be either copper wire o r fiber optic cable. The wiring method and cable type for DataNET is dependent upon the site requirements. The following pertains when using copper wire.
See Page Use approved Conduit wiring method. Conduit may contain multiple
cables. Adhere to all Federal and local electrical code requirements. Cable Type: Duplex fiber, 62.5/125 micron; see Table 2-1. Connection: Type ST fiber connectors. Connect these to the appropriate
transmitter and receiver ports for the respective channel.
11, CE Installations.
Cenelec Zone 1 or Zone 2 Rated Areas
Non-Hazardous Areas or Rack Mounting
Use Cable Gland wiring method. Each cable gland allows entry of one duplex fiber cable.
Cable Type: Duplex fiber, 62.5/125 micron. Connections: Type ST fiber connectors. Connect these to the
appropriate transmitter and receiver ports for the respective channel. Use approved flexible non-metallic conduit. Conduit may contain multiple
cables. Conduit may contain multiple. This method is suitable for CE installations.
Cable Type: Duplex fiber, 62.5/125 micron. Connection: Type ST fiber connectors. Connect these to the appropriate
transmitter and receiver ports for the respective channel.
10 Installation 2000592-001
CE Installations
Description
CE Installation Kit
Instructions
Installation with Metallic Conduit
This section should be used for installation sites that must conform to CE (Conformite Europeene) Certification. Typically, this does not apply to installations outside the EC unless the equipment was purchased with the explicit requirements and expectations that it shall conform to EC Electromagnetic and Radio Frequency Interference (EMI/RFI) rejection specifications.
Available from Siemens is the CE Installation Kit P/N 2020264-001. This kit has all the parts for all the installations referenced in this section.
The following information pertains to CE Installation of General Purpose, Zone 1 and Division 2 Equipment. For Zone 1 Installations, all cabling is terminated in the ANG Zone 1 Enclosure.
The preferred method is to route the field wiring in metallic conduit. If metallic conduit is used, unshielded power and the signal wires can be used. The power and signal wires (DataNET or Ethernet) must be routed in separate conduit.
Using flexible conduit and/or armored cable is equivalent to using “steel conduit”. Flexible conduit or armored cable must have its flexible conduit and/or armoring conductivity 360-degree terminated at its entry to the enclosure (or bulkhead).
Installation without Metallic Conduit
2000592-001 Installation 11
If conduit is not used, the following installation practices must be used to ensure that the CE certification remains valid:
1. A shielded power cord or cable must be used for the input power wiring. The shield must be terminated at the unit in a 360-degree termination at the enclosure (bulkhead); use P/N 2015729-001 contained in the CE Installation Kit or an equivalent part. For Zone 1 Installation use P/N 1311001-014 Installation Kit.
2. The DataNET copper cables shields must be terminated in a 360­degree termination at the enclosure (or bulkhead; use P/N 2015729­001 contained in the CE Installation Kit or an equivalent part). For Zone 1 Installation, use P/N 13111001-014 Installation Kit.
CE Installations, Continued
3. A split ferrite filter must be clamped to DataNET copper wire and fixed immediately to the outside of the unit; use part number 1173000-013 ferrite contained in the CE Installation Kit. This is required to meet the Conducted Immunity requirement for CE/EMC Heavy Industrial. All other CE/EMC Heavy Industrial requirements are met without the use of a ferrite clamp.
4. Shielded Ethernet cable must be used for all Ethernet connections, in and outside the GC, and coupled through the enclosure using a shielded RJ-45 coupler; use part number 1183200-003 contained in the CE Installation Kit. A mounting plate (part number 2020261-001) is also available to accomplish this. If needed for Zone 1 installation, part numbers 2017984-001 and 2017985-001 is available to maintain purge. If a PG gland is used to make the 360-degree termination of the Ethernet shield at the enclosure, the Installation Kit and other parts are not required.
12 Installation 2000592-001
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