Shop fox W1829 User Manual

MODEL W1829
6" JOINTER 
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 3/18)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © SEPTEMBER, 2011 BY WOODSTOCK INTERNATIONAL, INC. REVISED FEBRUARY, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
About Your Machine .............................. 2
Machine Specifications ......................... 4
Controls & Features ............................. 5
SAFETY ...............................................6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Jointers .................. 8
ELECTRICAL .........................................9
Circuit Requirements ............................9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
SETUP............................................... 11
Unpacking ....................................... 11
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine ............................... 12
Bench Mounting................................. 13
Assembly ......................................... 14
Dust Collection ................................. 16
Recommended Adjustments .................. 16
Power Connection .............................. 17
Test Run .......................................... 18
ACCESSORIES ...................................... 25
MAINTENANCE .................................... 27
General .......................................... 27
Cleaning ......................................... 27
Table & Base .................................... 27
V-Belts ........................................... 27
Lubrication ...................................... 27
SERVICE ............................................ 28
General .......................................... 28
Troubleshooting ................................. 28
Checking/Adjusting Knife Height ............ 30
Replacing Knives ................................ 32
Setting Fence Angle Stops .................... 33
V-Belt Replacement ............................ 36
Motor Brush Replacement..................... 37
Electrical Safety Instructions ................. 38
Wiring Diagram ................................. 39
PARTS ............................................... 40
Main .............................................. 40
Labels ............................................ 42
WARRANTY ........................................ 45
SET UPELECTRICAL MAINTENANCE
OPERATIONSSAFETYINTRODUCTION
OPERATIONS ....................................... 19
General .......................................... 19
Basic Controls ................................... 19
Stock Inspection & Requirements ........... 20
Squaring Stock .................................. 21
Surface Planing ................................. 22
Edge Jointing ................................... 23
Bevel Cutting ................................... 24
SERVICE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Model W1829 (Mfg. Since 3/18)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
About Your Machine
The W1829 6" Jointer is a benchtop machine; its compact size makes for convenient placement in any shop. It mounts and dismounts quickly to a workbench making it portable when necessary.
It is primarily used to produce straight, flat faces on a workpiece, in order to properly square the material for further layout, construction and joining.
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Model W1829 (Mfg. Since 3/18)
Product Dimensions
Weight........................................................................................................... 76 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................ 29‐1/2 x 19‐3/4 x 12‐1/2 in.
Footprint (Length x Width)......................................................................... 18‐7/8 x 11 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight........................................................................................................... 82 lbs.
Length x Width x Height........................................................................... 32 x 15 x 11 in.
INTRODUCTION
MODEL W1829
6" BENCHTOP JOINTER
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full‐Load Current Rating......................................................................................... 12A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 8 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................ ON/OFF Push Button Switch w/Large Shut‐Off Paddle
Motors
Main
Horsepower.............................................................................................. 1.5 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 12A
Speed............................................................................................... 20,000 RPM
Type.................................................................................................... Universal
Power Transfer ..................................................................................... Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Main Specifications
Bevel Jointing................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................... 6 in.
Maximum Depth of Cut................................................................................ 1/8 in.
Minimum Workpiece Length............................................................................. 8 in.
Minimum Workpiece Thickness....................................................................... 1/2 in.
Number of Cuts Per Minute............................................................................ 20,000
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INTRODUCTION
Model W1829 (Mfg. Since 3/18)
Fence Information
Fence Length........................................................................................ 22‐7/8 in.
Fence Width............................................................................................. 3/4 in.
Fence Height........................................................................................ 4‐5/16 in.
Fence Stops.................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................ 2 Knife
Cutterhead Diameter................................................................................ 1‐7/8 in.
Cutterhead Speed................................................................................. 10,000 RPM
Knife Information
Number of Knives.............................................................................................. 2
Knife Type................................................................................... HSS, Single‐Sided
Knife Length................................................................................................ 6 in.
Knife Width.............................................................................................. 7/8 in.
Knife Thickness........................................................................................ 3/32 in.
Knife Adjustment................................................................................. Jack Screws
Table Information
Table Length......................................................................................... 28‐1/2 in.
Table Width........................................................................................... 6‐1/4 in.
Table Thickness......................................................................................... 1/4 in.
Table Adjustment Type.................................................................................. Knob
Table Movement Type................................................................................... Swing
Construction
Base.......................................................................................... Pre‐formed Steel
Body Assembly.............................................................................. Pre‐formed Steel
Fence Assembly....................................................................................... Cast Iron
Guard................................................................................................. Aluminum
Table............................................................................. Precision‐Ground Cast Iron
Paint Type/Finish............................................................................. Powder Coated
Other Information
Number of Dust Ports......................................................................................... 1
Dust Port Size......................................................................................... 2‐1/2 in.
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ................................................................. 30 Minutes
ISO 9001 Factory ................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................... No
Features
45 Degree Inward, 90 and 45 Degree Outward Stops Jack Screw Knife Adjustment 2‐1/2" Dust Port 2 Safety Push Blocks Dust Collection Fan, Chute and Bag
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Model W1829 (Mfg. Since 3/18)
Outfeed Table
INTRODUCTION
Controls & Features
Fence
Cutterhead Guard
Infeed Table
Dust Collection Chute
ON/OFF Switch
Figure 1. W1829 identification—front view.
Fence Tilting Handle
Fence Bracket Assembly
Depth of Cut Adjusting Knob
Fence Tilting Handle
Figure 2. W1829 identification—rear view.
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Model W1829 (Mfg. Since 3/18)
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
SAFETY
NOTICE
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
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Model W1829 (Mfg. Since 3/18)
and allow all moving parts to come to
DO NOT use extension cords
Make sure switch is
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
SAFETY
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
will be exposed to and always wear a respirator approved for that type of dust.
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Model W1829 (Mfg. Since 3/18)
Additional Safety for Jointers
READ and understand this entire manual before using this machine. Serious per-
SAFETY
JOINTER KICKBACK. "Kickback" is when the workpiece is thrown off the jointer table by the force of the
cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from “kick­back.” If you do not understand what kickback is, or how it occurs, DO NOT operate this machine.
CUTTERHEAD ALIGNMENT. Keep the edge of the cutterhead knives at top dead center (TDC) even with
the top edge of the outfeed table to avoid kickback and personal injuries.
WORKPIECE SUPPORT. Supporting the workpiece adequately at all times while jointing is crucial for
making safe cuts and avoiding injury. Never attempt to make a cut with an unstable workpiece.
PUSH BLOCKS. Always use push blocks whenever surface planing. Never pass your hands directly over
the cutterhead without a push block.
sonal injury may occur if safety and operational information is not under­stood and followed. DO NOT risk your safety by not reading!
USE this and other machinery with cau­tion and respect. Always consider safety first, as it applies to your individual work­ing conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
KICKBACK ZONE. The "kickback zone" is the path directly through the end of the infeed table. Never
stand or allow others to stand in this area during operation.
1
MAXIMUM CUTTING DEPTH. The maximum cutting depth for one pass is
cut deeper than this!
JOINTING WITH THE GRAIN. Jointing against the grain or jointing end grain is dangerous and could pro-
duce chatter or excessive chip out. Always joint with the grain.
CUTTERHEAD GUARD. All operations must be performed with the cutterhead guard in place. Always
ensure that the cutterhead guard is in proper working condition before operating the jointer.
PROPER CUTTING. When cutting, always keep the workpiece moving toward the outfeed table until
the workpiece has passed completely over the cutterhead. Never back the work toward the infeed table.
USING GOOD STOCK. Jointing safety begins with the choice of stock. Inspect your stock carefully before
feeding it over the cutterhead. Never joint a board that has loose knots, nails, or staples. If you have any doubts about the stability or structural integrity of your stock, DO NOT joint it!
EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended
operation, stop using the machine! Contact Tech Support at (360) 734-3482.
8". Never attempt any single
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Model W1829 (Mfg. Since 3/18)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a 110V power supply (details about voltage conversion can be found later in this manual). The 110V power supply circuit must have a verified ground and meet the requirements that follow:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 110V .................. 12 Amps
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
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Model W1829 (Mfg. Since 3/18)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
receptacle. Instead, have a qualified
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 110V Connection
A NEMA 5-15 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see Figure 3) that is properly installed and grounded in accordance with all local codes and ordinances.
wire
110V
5-15 PLUG
Figure 3. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit your
electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
Neutral Hot
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
, match the required
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Model W1829 (Mfg. Since 3/18)
SETUP
Unpacking
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
Inventory
The following is a description of the main components shipped with the Model W1829. Lay the components out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.
Keep machine disconnected from power until instructed otherwise.
A
SETUP
Jointer Inventory: (Figures 4–5) Qty
A. Jointer Bed Assembly .....................................1
B. Fence ........................................................1
C. Dust Collection Bag .......................................1
D. Push Blocks .................................................2
E. Fence Tilting Handle ......................................1
F. Fence Bracket Assembly ..................................1
G. Fence Sliding Handle ......................................1
H. Locking Plate Assembly ...................................1
I. Fence Support ..............................................1
J. Dust Chute ..................................................1
K. Dust Collection Bag Clamp ...............................1
Hardware and Tools (Not shown)
—Cap Screws M8-1.25 x 20 ...............................6
—Lock Washers 8mm ......................................6
—Hex Wrench 4mm ........................................1
—Hex Wrench 6mm ........................................1
Figure 4. Large components.
K
J
I
C
H
G
F
B
D
E
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Figure 5. Small components.
Model W1829 (Mfg. Since 3/18)
Machine Placement
Workbench Load: Refer to the Machine
Specifications, on Page 3, for the weight
and footprint specifications of your machine. Some workbenches may require additional reinforcement to support both the weight of the machine and materials.
Working Clearances: Consider the size
of material to be processed through the machine, space for auxiliary stands, work tables and other machinery when establishing a location for your Jointer. See Figure 6 for the overall machine measurements.
21"
SETUP
Cleaning Machine
The tables and other unpainted parts of your jointer are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine­based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.
NEVER clean with gasoline or other petroleum­based solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!
29"
Figure 6. Machine dimensions.
USE helpers or power lift­ing equipment to lift this 6" Jointer. Otherwise, serious personal injury may occur.
MAKE your shop “child safe.” Close and lock all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.
ALWAYS work in well­ventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards.
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Model W1829 (Mfg. Since 3/18)
Bench Mounting
The strongest bench mounting option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the machine to the workbench.
Bolt
Another option for mounting is a "Direct Mount" where the machine is simply secured to the workbench with a lag screw.
This machine must be securely fastened to a stable working surface before operating. Failure to do so will produce unsafe operating conditions.
Flat Washer
Machine Base
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 7. Example of a through mount.
SETUP
Lag Screw
Flat Washer
Machine Base
Workbench
Figure 8. Example of a direct mount.
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