Shop fox W1824 User Manual

MODEL W1824

10" HYBRID TABLE SAW

w/EXTENSION TABLE

232857

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 3/11)

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#13886JBTS

Printed in China

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Contents

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

Controls and Features ........................... 2

Machine Specifications .......................... 3

SAFETY ...............................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Table Saws .............. 8

Kickback ........................................... 9

ELECTRICAL ....................................... 10

Circuit Requirements .......................... 10

Grounding Requirements ...................... 11

Extension Cords ................................ 11

Voltage Conversion ............................. 12

SETUP............................................... 13

Unpacking ....................................... 13

Needed for Setup .............................. 13

Inventory ........................................ 14

Machine Placement ............................ 15

Cleaning Machine ............................... 15

Assembly ......................................... 16

Dust Collection ................................. 20

Test Run .......................................... 21

Recommended Adjustments .................. 21

OPERATIONS ....................................... 22

General .......................................... 22

Basic Controls ................................... 22

Operation Overview ........................... 23

Workpiece Inspection .......................... 23

Non-Through & Through Cuts ................ 24

Blade Size Requirements ...................... 25

Blade Selection ................................. 25

Blade Installation .............................. 27

Blade Guard Assembly ......................... 28

Riving Knife ..................................... 31

Ripping ........................................... 32

Crosscutting ..................................... 33

Miter Cuts ....................................... 34

Blade Tilt Cuts .................................. 34

Dado Cutting .................................... 35

Rabbet Cutting ................................. 38

Resawing ......................................... 40

SHOP-MADE SAFETY ACCESSORIES ............ 44

Featherboards .................................. 44

Push Sticks ...................................... 47

Push Blocks ...................................... 48

Narrow-Rip Auxiliary Fence & Push Block .. 49

Outfeed & Support Tables .................... 51

Crosscut Sled .................................... 51

ACCESSORIES ...................................... 52

Table Saw Accessories ......................... 52

MAINTENANCE .................................... 54

Schedule ......................................... 54

Cleaning ......................................... 54

Lubrication ...................................... 55

SERVICE ............................................ 56

General .......................................... 56

Belt Service ..................................... 56

Tilt Stop Collars ................................ 58

Miter Slot to Blade Parallelism ............... 60

Spreader or Riving Knife Alignment ......... 63

Fence Adjustments ............................. 65

Miter Gauge Adjustments ..................... 68

Electrical Safety Instructions ................. 69

Wiring Diagram ................................. 70

Electrical Components ........................ 71

Troubleshooting ................................. 72

PARTS ............................................... 74

Cabinet & Table ................................ 74

Trunnion & Switch Breakdown ............... 75

Trunnion & Switch Parts List ................. 76

Blade Guard ..................................... 77

Fence/Rails/Miter Gauge Breakdown ....... 78

Fence/Rails/Miter Gauge Parts List ......... 79

Label Placement ............................... 80

WARRANTY ........................................ 85

For Your Own Safety Read Owner's Manual

Before Operating Saw a) Wear eye protection. b) Use saw-blade guard and riving knife

for every operation for which it can be

used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

SAFETYINTRODUCTION

SETUPELECTRICAL MAINTENANCE

OPERATIONS

SERVICE PARTS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Model W1824 10" Hybrid Table Saw

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: manuals@woodstockint.com

Left

Extension Wing

START/STOP

Switch

Handwheel & Lock

Controls and Features

Miter Gauge

Blade Height

Blade Guard

Fence

Tilt

Scale

Right

Extension Wing

Blade Tilt

Handwheel & Lock

4" Dust Port

Extension

Table

Fence

Rail Tube

Figure 1. Model W1824 identification.

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Model W1824 10" Hybrid Table Saw

2 HP 10" HYBRID CABINET TABLE SAW WITH EXTENSION TABLE

Product Dimensions

Weight.......................................................................................................... 404 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 58 x 36 x 40 in.

Footprint (Length x Width)......................................................................... 20 x 21‐1/2 in.

Shipping Dimensions

Carton #1

Type........................................................................... Cardboard Box on Wood Skids

Content................................................................................................. Machine

Weight................................................................................................... 380 lbs.

Length x Width x Height..................................................................... 26 x 30 x 43 in.

Carton #2

Type............................................................................................. Cardboard Box

Content.................................................................................................... Fence

Weight.................................................................................................... 18 lbs.

Length x Width x Height...................................................................... 37 x 15 x 6 in.

Carton #3

Type............................................................................................. Cardboard Box

Content..................................................................................................... Rails

Weight.................................................................................................... 32 lbs.

Length x Width x Height....................................................................... 60 x 5 x 4 in.

Electrical

Power Requirement.......................................................... 110V or 220V, Single‐Phase, 60 Hz

Prewired Voltage................................................................................................. 220V

Full‐Load Current Rating................................................................ 16A at 110V, 8A at 220V

Minimum Circuit Size................................................................... 20A at 110V, 15A at 220V

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG

Plug Included....................................................................................................... Yes

Included Plug Type.................................................................................... 6‐20 for 220V

Recommended Plug Type............................................................................. 5‐20 for 110V

Switch Type............................................ ON/OFF Push Button Switch w/Large Shut‐Off Paddle

Voltage Conversion Kit....................................................................... X1824204‐1 for 110V

INTRODUCTION

MODEL W1824

-3-

INTRODUCTION

Model W1824 10" Hybrid Table Saw

Motors

Main

Horsepower................................................................................................. 2 HP

Phase.............................................................................................. Single‐Phase

Amps..................................................................................................... 16A/8A

Speed.................................................................................................. 3450 RPM

Type......................................................................... TEFC Capacitor‐Start Induction

Power Transfer ............................................................................. Poly‐V Belt Drive

Bearings................................................................. Sealed & Permanently Lubricated

Main Specifications

Main Information

Table Saw Type.......................................................................................... Hybrid

Maximum Blade Diameter............................................................................... 10 in.

Arbor Size................................................................................................ 5/8 in.

Arbor Speed.......................................................................................... 3850 RPM

Maximum Width of Dado............................................................................ 13/16 in.

Blade Tilt Direction........................................................................................ Left

Max Blade Tilt.......................................................................................... 45 deg.

Maximum Depth of Cut At 90 Degrees............................................................ 3‐1/8 in.

Maximum Depth of Cut At 45 Degrees........................................................... 2‐3/16 in.

Max Rip Right of Blade w/Included Fence & Rails.................................................. 30 in.

Max Rip Left of Blade w/Included Fence & Rails.................................................... 12 in.

Additional Blade Information

Included Blade Information........................................................................ 10" x 40T

Riving Knife/Spreader Thickness................................................................... 0.100 in.

Required Blade Body Thickness........................................................... 0.071 – 0.094 in.

Required Blade Kerf Thickness............................................................ 0.102 – 0.126 in.

Rim Speed at Max Blade Diameter.............................................................. 10,100 FPM

Table Information

Floor to Table Height.................................................................................... 34 in.

Table Size with Extension Wings Width............................................................... 55 in.

Table Size with Extension Wings Depth............................................................... 27 in.

Distance Front of Table to Center of Blade.......................................................... 16 in.

Distance Front of Table to Blade At Maximum Cut............................................ 11‐1/2 in.

Main Table Size Thickness.......................................................................... 1‐1/2 in.

Fence Information

Fence Type............................ Camlock T‐Shape w/ Wraparound Rail‐Mounting & HDPE Face

Fence Size Length.................................................................................. 34‐1/4 in.

Fence Size Width..................................................................................... 3‐1/8 in.

Fence Size Height.................................................................................... 2‐1/2 in.

Fence Rail Type......................................................................... Square Steel Tubing

Fence Rail Length................................................................................... 59‐5/8 in.

Fence Rail Width........................................................................................... 2 in.

Fence Rail Height.................................................................................... 1‐5/8 in.

Miter Gauge Information

Miter Gauge Slot Type.................................................................................. T‐Slot

Miter Gauge Slot Size Width.......................................................................... 3/4 in.

Miter Gauge Slot Size Height.......................................................................... 3/8 in.

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Model W1824 10" Hybrid Table Saw

Construction

Table............................................................................. Precision‐Ground Cast Iron

Wings......................................................... Cast Iron; Phenolic w/Low Friction Surface

Cabinet...................................................................................... Pre‐Formed Steel

Trunnions.............................................................................................. Cast Iron

Fence Assembly................................................................ Steel with HDPE Side Plates

Rails......................................................................................................... Steel

Miter Guage Construction......................................................................... Aluminum

Guard.................................................................................. Steel and Clear Plastic

Body/Cabinet Paint Type/Finish........................................................... Powder Coated

Arbor Bearings.......................................................... Sealed & Permanently Lubricated

Other Related Information

Number of Dust Ports......................................................................................... 1

Dust Port Size.............................................................................................. 4 in.

Compatible Mobile Base............................................................................... D2057A

Other

Country of Origin ............................................................................................... China

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ...................................................................... 1 Hour

Serial Number Location ...................................................................... ID Label on Cabinet

ISO 9001 Factory .................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes

INTRODUCTION

Features

Precision‐Ground Cast‐Iron Table Cast‐Iron Trunnions 4" dust port T‐slot miter gauge Camlock T‐shaped fence with HDPE face Easy glide fence system Powder coated paint Quick‐release riving knife and blade guard assembly Knurled knobs for adjusting fence Includes regular & dado blade table inserts Device on blade guard allows enabling/disabling anti‐kickback pawls

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Model W1824 10" Hybrid Table Saw

SAFETY

OWNER’S

EYE PROTECTION.

HAZARDOUS

WEARING PROPER APPAREL.

of workpiece control.

disconnect machine from power supply before

is in OFF position before reconnecting to avoid

manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

SAFETY

themselves do not eliminate danger and are not a substitute for proper accident prevention mea sures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

MANUAL. Read and understand this

owner’s manual BEFORE using machine. Untrained users can be seriously hurt.

Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.

HEARING PROTECTION. Always wear hearing

protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when

running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

DUST. Dust created while using

machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with workpiece materials, and always wear a NIOSH-approved respirator to reduce your risk.

clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss

Do not wear

DISCONNECTING POWER SUPPLY. Always

servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch

an unexpected or unintentional start.

DANGEROUS ENVIRONMENTS. Do not use

machinery in wet or rainy locations, cluttered

-6-

areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and welllighted to minimize risk of injury.

Model W1824 10" Hybrid Table Saw

APPROVED OPERATION. Untrained operators

ONLY USE AS INTENDED

USE RECOMMENDED ACCESSORIES

CHILDREN & BYSTANDERS.

REMOV

SECURING WORKPIECE.

FEED DIRECTION.

GUARDS & COVERS.

NEVER STAND ON MACHINE.

STABLE MACHINE. Unexpected movement during

will do the job safer and better at the rate for

positions that make workpiece control difficult

can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

. Only use machine for

its intended purpose. Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result!

. Consult

this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.

E ADJUSTING TOOLS. Never leave

adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!

When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.

operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.

FORCING MACHINERY. Do not force machine. It

which it was designed.

AWKWARD POSITIONS. Keep proper footing and

balance at all times when operating machine. Do not overreach! Avoid awkward hand

or increase the risk of accidental injury.

UNATTENDED OPERATION. Never leave machine

running while unattended. Turn machine off and ensure all moving parts completely stop before walking away.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep machine in good working condition. An improperly maintained machine may increase the risk of serious injury.

CHECK DAMAGED PARTS. Regularly inspect

machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged parts, wires, cords, or plugs before operating machine.

SAFETY

Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.

protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.

accidental contact with cutting tool may occur if machine is tipped. Machine may be damaged.

Guards and covers can

Serious injury or

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle the cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet or damp locations.

EXPERIENCING DIFFICULTIES. If at any time you

are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support for help at (360) 734-3482.

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Model W1824 10" Hybrid Table Saw

completely stop before removing cut-off pieces

insert. Never use your hands to move cut-off

deadly force at operator or bystanders. Only

Additional Safety for Table Saws

Serious cuts, amputation, or death can occur from contact with rotating saw blade during operation. Workpieces, broken blades, or flying particles thrown by blade can blind or strike

SAFETY

operators or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

HAND & BODY POSITIONING. Keep hands away

from saw blade and out of blade path during operation, so they cannot accidentally slip into blade. Only operate at front of machine and always stand to side of blade path. Never reach behind or over blade.

BLADE GUARD. The blade guard protects operator from rotating saw blade. Make sure blade guard is installed, adjusted correctly, and used for all possible “through cuts.” Promptly repair or replace if damaged. Re-install immediately after operations that require its removal.

RIVING KNIFE. Use riving knife for all “nonthrough cuts.” Make sure it is aligned and positioned correctly. Promptly repair or replace it if damaged.

KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback, and learn how to protect yourself if it does occur.

FEEDING WORKPIECE. Feeding workpiece incorrectly increases risk of kickback. Always allow blade to reach full speed before cutting, feed workpiece from front of saw, making sure workpiece is flat against table and a fence, miter gauge, or other guide is used to feed workpiece in a straight line. Feed cuts through to completion. Never start saw with workpiece touching blade or pull workpiece from behind blade. Never back workpiece out of cut, move it sideways, or perform a “freehand” operation. Never plunge cut.

PUSH STICKS/PUSH BLOCKS. To reduce risk of accidental blade contact, use push sticks/push blocks whenever possible. In event of an accident, these will often take damage that would have occurred to hands/fingers.

FENCE. To reduce risk of kickback, make sure fence remains properly adjusted and parallel with blade. Always lock fence before using.

CUT-OFF PIECES. To avoid risk of injury due to blade contact, turn saw OFF and allow blade to

near blade or trapped between blade and table

pieces away from blade while saw is running.

BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crashing blade and sending metal fragments flying with

adjust blade height and tilt when blade is completely stopped and saw is OFF.

CHANGING BLADES. Accidental startup while changing saw blade can result in serious injury. To reduce risk of accidental blade contact, always disconnect power before changing blades.

DAMAGED SAW BLADES. Damaged saw blade teeth can become deadly projectiles. Never use blades that have been dropped or damaged.

DADO AND RABBET OPERATIONS. Dado and rabbeting operations require special attention since they must be performed with blade guard removed, which increases risk of blade contact. DO NOT attempt dado or rabbeting operations without first reading these sections in this manual.

CUTTING CORRECT MATERIAL. Cutting metal, glass, stone, tile, etc., increases risk of operator injury due to kickback or flying particles. Only cut natural and man-made wood products, laminatecovered wood products, and some plastics. Never cut materials not intended for this saw.

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Model W1824 10" Hybrid Table Saw

Kickback

Kickback is a high speed expulsion of the workpiece from the saw blade, which occurs when the saw blade grabs the workpiece instead of cuts it.

The danger of kickback is that it happens faster than the operator can react, so if the operator’s hands are in a bad position, they could get pulled into the blade. Also, kickback can cause serious impact injuries if the operator is struck by the ejected workpiece.

The lack of warning and high risk of injury from kickback makes it extremely important to: (1) avoid doing anything that will increase the risk of occurrence, and (2) work carefully to protect yourself in case it does occur.

Avoiding Kickback

• DO NOT cut a workpiece that is excessively warped or twisted. The workpiece must be able to slide across the table and fence in a stable manner without any rocking, rotating, or shifting—if any of these movements occur during the cut, kickback will likely occur. Workpieces that have minor warping must be cut with the cupped-side down against the table; the edge of the workpiece that is placed against the fence must be straight or straightened with a jointer.

• Never attempt freehand cuts. Always use the rip fence or miter gauge to support the workpiece. If the workpiece is not fed parallel with the blade, kickback will likely occur.

• The splitter or riving knife maintains the kerf in the workpiece, reducing the chance of kickback. Always use the riving knife for all non-through operations, unless a dado blade is installed. Always use the splitter with the blade guard for all through cuts.

• Feed cuts through to completion. Anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased.

ELECTRICAL

• Keep the blade guard installed and in good working order. Only remove it when performing non-through cuts and immediately re-install the blade guard when finished. Remember, always use the riving knife for all non-through operations, unless a dado blade is installed.

• Make multiple, shallow passes when performing a non-through cut. Making a deep non-through cut will greatly increase the chance of kickback.

Protecting Yourself from Kickback

• Stand to the side of the blade during every cut. If kickback does occur, the thrown workpiece usually travels directly in front of the blade.

• Wear safety glasses or a face shield. In the event of kickback, your eyes and face are the most vulnerable part of your body.

• Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.

• Make sure the splitter or riving knife is aligned with the blade. A misaligned splitter or riving knife can cause the workpiece to catch or bind, increasing the chance of kickback. If you think that your splitter or riving knife is not aligned with the blade, check it immediately!

• Ensure that the rip fence locks parallel with the blade; otherwise, the chances of kickback are extreme.

• Use a push stick to keep your hands farther away from the moving blade. If kickback occurs, the push stick will most likely take the damage that your hand would have received.

• Use featherboards or anti-kickback devices to prevent or slow down kickback.

-9-

Model W1824 10" Hybrid Table Saw

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:

This machine can be converted to operate on a 110V power supply (details about voltage conversion can be found later in this manual). The 110V power supply circuit must have a verified ground and meet the requirements that follow:

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

or machine damage. To reduce this risk,

where only one machine will be running

ELECTRICAL

Circuit Requirements

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.

ELECTRICAL

Full-Load Current Rating

Full-Load Current Rating at 220V ....................8 Amps

Full-Load Current Rating at 110V .................. 16 Amps

Circuit Requirements for 220V (Prewired)

Circuit Typ e ...............220V/240V, 60 Hz, Single-Phase

Circuit Size ............................................. 20 Amps

Plug/Receptacle .................................... NEMA 6-20

Circuit Requirements for 110V

Circuit Type ............... 110V/120V, 60 Hz, Single-Phase

Circuit Size ............................................. 20 Amps

Plug/Receptacle .................................... NEMA 5-20

Incorrectly wiring or grounding this machine can cause electrocution, fire,

only an electrician or qualified service personnel should do any required electrical work on this machine.

NOTICE

The circuit requirements listed in this manual apply to a dedicated circuit—

at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

-10-

Model W1824 10" Hybrid Table Saw

This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order

Improper connection of the equipment-grounding

will increase insulation grounding cord or plug is necessary, do not connect the equipmentgrounding

Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

receptacle. Instead, have a qualified

Grounding Requirements

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

wire to a live (current carrying) terminal.

you do not understand these grounding requirements,

you are in doubt about whether the tool is

If you ever notice that a cord or

For 220V Connection (Prewired)

This machine is equipped with a power cord that has an equipment-grounding wire and NEMA 6-20 grounding plug. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with local codes and ordinances.

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.

GROUNDED

6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Grounding Prong

Figure 2. NEMA 6-20 plug & receptacle.

110V

Hot

Neutral

GROUNDED

5-20 RECEPTACLE

5-20 PLUG

ELECTRICAL

For 110V Connection (Must be Rewired)

A NEMA 5-20 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with all local codes and ordinances.

this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

ground wire

Minimum Gauge Size at 220V ...................... 12 AWG

Maximum Length (Shorter is Better).................50 ft.

Extension Cords

, match the required

Grounding Prong

Figure 3. NEMA 5-20 plug & receptacle.

DO NOT modify the provided plug or use an adapter if the plug will not fit your

electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.

-11-

Voltage Conversion

Load Line

KEDU HY56

20A 250V 35A 125V

110V/220V

MOTOR

SWITCH BOX

Start

Capacitor

200MFD 250VAC

Run

Capacitor

60MFD

300VAC

Ground

Circuit Breaker

(10A at 220V)

(20A at 110V)

ON/OFF SWITCH

Ground

Hot

220 VAC

Load Line

KEDU HY56

20A 250V 35A 125V

Neutral

Hot

Ground

110 VAC

5-20 Plug

(As Recommended)

110V/220V

MOTOR

SWITCH BOX

Motor Prewired for 220V

Start

Capacitor

200MFD

250VAC

Run

Capacitor

60MFD

300VAC

Ground

Circuit Breaker

(10A at 220V)

(20A at 110V)

ON/OFF SWITCH

Ground

Hot

6-20 PLUG

220 VAC

Rewired for 110V

Model W1824 10" Hybrid Table Saw

The Model 1824 is prewired for a 220V power supply, but it can be rewired to operate on a 110V power supply. To reduce the risk of electrocution, machine damage, or an electrical fire, this procedure must be performed by an electrician or qualified service personnel. The procedure involves moving terminal jumpers inside the motor junction box, replacing the machine circuit breaker, and replacing the plug on the power cord.

The require machine circuit breaker can be purchased from an authorized Shop Fox dealer. The required plug and receptacle can be purchased from your local hardware store or it may be provided by your electrician.

Items Needed Qty

ELECTRICAL

Phillips Screwdriver #2 .........................................1

NEMA 5-20 Plug ..................................................1

Circuit Breaker 20A (Part No. X1824204-1) .................1

To convert the table saw to 110V, do these steps:

1. DISCONNECT TABLE SAW FROM POWER!

2. Open the motor junction box, then loosen the four screws indicated in Figure 4.

Motor Prewired for 220V

Figure 4. Locations of screws to be

Center Jumpers

Motor Rewired for 110V

loosened.

Loosen

These

Screws

3. Remove the two center jumpers (they are stacked together), reposition them as shown in Figure 5, then re-tighten the four screws loosened in Step 2.

4. Close and secure the motor junction box.

5. Remove the START/STOP switch box from the switch

mounting plate.

6. Replace the pre-installed 10A circuit breaker (see Figure 6) with the 20A circuit breaker, then re-install the switch box.

7. Replace the existing power cord plug with a NEMA 5-20 plug, according to the instructions and wiring diagram provided by the plug manufacturer.

This manual was current at the time of printing. However, if the motor wiring diagram provided on the inside of the junction box cover differs from this manual, always use the junction box cover wiring diagram. This should reflect any changes that may have occurred after printing.

New Jumper Locations

Figure 5. Relocated jumpers.

Circuit Breaker

Figure 6. Location of switch circuit

breaker.

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Model W1824 10" Hybrid Table Saw

SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

Needed for Setup

The following are needed to complete the setup process, but are not included with the machine:

Description Qty

• Safety Glasses for Each Person ..........................1

• Degreaser or Solvent for Cleaning ................Varies

• Rags for Cleaning ....................................Varies

• Straightedge ................................................1

• Level .........................................................1

• Dust Collection System ...................................1

• 4" Dust Hose ................................................1

• 4" Hose Clamp ..............................................1

• Another Person for Lifting ...............................1

• Needle Nose Pliers ........................................1

• Wrench or Socket 17mm .................................1

• Wrench or Socket 14mm .................................1

• Wrench or Socket 10mm .................................1

• Adjustable Wrench ........................................1

Keep machine disconnected from power until instructed otherwise.

SETUP

The Model W1824 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and machine.

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Inventory

The following is a description of the main components shipped with the Model W1824. Lay the components out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

Shipping Inventory: (Figures 7–10) Qty

A. Cabinet Assembly ..........................................1

B. Extension Wings ............................................2

C. Saw Blade 10" x 40T .......................................1

D. Wrench7⁄16"x13mm ....................................1

E. Arbor Wrench 24mm ......................................1

F. Access Door .................................................1

G. Blade Guard Assembly & Riving Knife ...........1 Each

H. Push Stick ...................................................1

I. Handwheel Handles .......................................2

J. Miter Gauge ................................................1

K. Hex Wrench 6-Piece Set 2.5-8mm ......................1

SETUP

L. Dado Table Insert ..........................................1

M. Fence Rail Tube 58" w/Scale ............................1

N. Rear Rail 53" (6-Holes) ....................................1

O. Front Rail 53" (6-Holes) ...................................1

P. Fence Assembly ............................................1

Q. Extension Table ............................................1

Hardware (Not Shown) Qty

• Cap Screws M5-.8 x 12 (Mag Switch) ...................2

• Lock Washers 5mm (Mag Switch) .......................2

• Flat Washers 5mm (Mag Switch) ........................2

• Flat Head Screws M8-1.25 x 35 (Front Rail/Tables) ..6

• Flat Washers 8mm (Front Rail/Tables) .................8

• Lock Washers 8mm (Front Rail/Tables) ................6

• Hex Nuts M8-1.25 (Front Rail/Tables) ..................6

• Cap Screws M6-1 x 16 (Front Rail/Tube) ...............5

• Flat Washers 6mm (Front Rail/Tube) ...................5

• Lock Washers (Front Rail/Tube) .........................5

• Hex Bolts M10-1.5 x 25 (Rear Rail/Table) .............2

• Flat Washers 10mm (Rear Rail/Table) ..................2

• Lock Washers 10mm (Rear Rail/Table) .................2

• Hex Bolts M8-1.25 x 35 (Rear Rail/Wing/Ext Table) .4

• Hex Nuts M8-1.25 (Rear Rail/Wing/Ext Table) ........4

• Flat Washers 8mm (Rear Rail/Wing/Ext Table) .......8

• Lock Washers 8mm (Rear Rail/Wing/Ext Table) ......4

Model W1824 10" Hybrid Table Saw

Figure 7. Cabinet assembly.

Figure 8. Extension wings.

Figure 9. Small components.

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Figure 10. Fence components.

Model W1824 10" Hybrid Table Saw

Machine Placement

• Floor Load: This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator.

• Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your table saw.

• Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain.

• Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits.

Cleaning Machine

The table and other unpainted parts of your table saw are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.

NEVER clean with gasoline or other petroleumbased solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!

SETUP

USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.

MAKE your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.

ALWAYS work in wellventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards.

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Assembly

Assembly consists of installing minor components, the extension wings and table, fence rails, fence, and blade guard.

To assemble the table saw, do these steps:

1. Remove the shipping brace shown in Figure 11, then

re-install the fasteners. Save the shipping brace for later machine transport.

2. Thoroughly clean the heavy-duty rust preventative off the gears inside the cabinet and coat them with an appropriate metal protectant (refer to Lubrication on Page 55 for the location of gears).

Model W1824 10" Hybrid Table Saw

Shipping Brace

3. Pull the switch out of the cabinet cavity, then attach the access door by inserting the hinge pins into the hinge sockets shown in Figure 12.

SETUP

4. Install the handles on the handwheels (see Figure 13).

Figure 11. Location of the shipping brace.

Access Door

Hinge

Sockets

Figure 12. Access door attached.

Handle

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Figure 13. Handwheel handle installed.

Model W1824 10" Hybrid Table Saw

5. Remove the (6) cap screws, flat washers, and lock washers from both sides of the main table.

6. Inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly.

For a correct fit, the mating edges of the table and

wings must be clean, smooth, and flat. If necessary, use a wire brush or file to remove any flashing, dings, or high spots.

Extension Wings

7. While a helper holds the extension wings in place, attach them to the main table with the (6) M10-1.5 x 25 cap screws, 10mm lock washers, and 10mm flat washers removed in Step 5, as shown in Figure 14.

8. Place a straightedge across the extension wings and main table to make sure that the combined table surface is flat.

— If the combined table surface is flat, skip to

Step 9.

— If the outside end of the extension wing tilts

down, place one or more strips of masking tape along the bottom edge of the main table to shim the end of the extension wing up (see Figure 15).

— If the outside end of the extension wing tilts up,

place one or more strips of masking tape along the top edge of the main table to shim the end of the extension wing down (see Figure 16).

Note: After reinstalling wings, remove all excess

masking tape with a razor blade.

Figure 14. Extension wings attached.

SETUP

Figure 15. Masking tape location for

shimming the wing up.

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Figure 16. Masking tape location for

shimming the wing down.

9. Attach the front rail to the table and extension

Equal

wings with (4) M8-1.25 x 35 flat head screws, 8mm flat washers, 8mm lock washers, and M8-1.25 hex nuts, as shown in Figure 17.

Note: Make sure the top of the rail is parallel with

the table top surface along its entire length and below the miter slots before fully tightening the fasteners. This will ensure that the fence will ride evenly across the table top.

10. Attach the rear rail to the table with (2) M10-1.5 x 25 hex bolts, 10mm lock washers, and 10mm flat washers, as shown in Figure 18.

Note: As with the front rail, make sure the rear rail

is parallel with the table top and below the miter slots before fully tightening the fasteners.

11. Secure the rear rail to the extension wings with (2) M8-1.25 x 35 hex bolts, (4) 8mm flat washers, (2) 8mm lock washers, and (2) M8-1.25 hex nuts, as shown in Figure 18.

SETUP

Model W1824 10" Hybrid Table Saw

Figure 17. Front rail attached parallel

with the table top.

12. Install the extension table between the front and rear rails with (2) M8-1.25 x 35 hex bolts, (2) M8-1.25 x 35 flat head screws, (8) 8mm flat washers, (4) 8mm lock washers, and (4) M8-1.25 hex nuts, as shown in Figure 19. Finger tighten the fasteners for now.

13. Place the straightedge across the main table, right wing, and extension table, make sure the extension table is even with other top surfaces, then fully tighten the fasteners.

Figure 18. Rear rail attached parallel with

the table top.

Figure 19. Extension table installed.

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Model W1824 10" Hybrid Table Saw

14. Attach the fence rail tube to the front rail with (5) M6-1 x 16 cap screws, 6mm flat washers, and 6mm lock washers, as shown in Figure 20. Finger tighten the fasteners for now.

15. While standing in front of the fence rail tube, pull it toward you as far as possible, then fully tighten the fasteners installed in Step 14. This will help make sure there is enough room for the fence to slide.

16. Install the blade as instructed in the Blade Installation procedure on Page 27.

17. Place the fence assembly onto the fence rail tube, as shown in Figure 21.

18. Perform the Miter Slot to Blade Parallelism procedure as instructed on Page 60.

19. Perform the Fence Adjustments procedure as instructed on Page 65.

If the table or fence is not properly aligned with the blade, the workpiece could bind during a cutting operation, which could result in kickback injuries. The miter slot and fence MUST be correctly aligned with the blade before continuing to Step 20.

20. Move the fence over so that it just touches the

blade, and verify that the indicator line is directly over the zero line.

Figure 20. Fence rail tube attached.

SETUP

Figure 21. Fence assembly installed.

— If you need to correct the position of the indicator

line, loosen the screws on the pointer window, adjust it so that the line is over the zero line on the scale (see Figure 22), then re-tighten the screws.

21. Install the blade guard as instructed in the Blade Guard Assembly procedure on Page 28.

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Cap Screws

Indicator

Line

Pointer Window

Figure 22. Fence pointer window

alignment.

22. Attach the switch to the bottom left-hand side of the front rail using (2) M5-.8 x 12 cap screws, (2) 5mm lock washers, and (2) 5mm flat washers (see

Figure 23).

Dust Collection

Model W1824 10" Hybrid Table Saw

Recommended CFM at Dust Port: ................400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or Y's, and the amount of other open lines throughout the system. Due to the numerous variables involved, we do not cover this calculation in this manual. If you are unsure of your system, consult an expert or purchase a good dust collection "how-to" book.

SETUP

DO NOT operate this machine without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Tools Needed Qty

Dust Collection System ........................................1

Dust Hose 4" .....................................................1

Hose Clamps 4" ..................................................2

Figure 23. Switch installed.

To connect a dust hose to the table saw, do these steps:

1. Fit a 4" dust hose over the dust port, as shown in Figure 24, and secure it tightly in place with a hose

clamp.

2. Tug the hose to make sure it does not come off.

Note: A tight fit is necessary for proper

performance.

Tip: To make the job of attaching the dust hose

easier, we recommend using the Model W1038 Quick Disconnect (see Figure 25). This will be especially helpful if the table saw is mounted on a mobile base.

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Figure 24. Dust hose secured to the table

saw.

Figure 25. Model W1038 Quick Disconnect.

Model W1824 10" Hybrid Table Saw

Test Run

Once the assembly is complete, test run the machine to make sure it runs properly for regular operations.

The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 72. If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance.

To test run the machine, do these steps:

1. Make sure you understand the safety instructions

at the beginning of the manual, and verify that the machine is set up properly.

2. Ensure all tools and objects used during setup are cleared away from the machine.

3. Connect the machine to the required power source (see Page 10).

4. Verify that the machine is operating correctly by turning the machine ON.

— When operating correctly, the machine runs

smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange noises or vibrations

before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

5. Turn the machine OFF.

6. Insert the switch disabling pin through the green ON

button, as shown in Figure 26.

7. Press the ON button to test the disabling feature on the switch.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses to reduce the risk of injury.

SETUP

ON / START

Button

OFF / STOP

Paddle

Figure 26. Switch disabling pin inserted

into ON button.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate this machine. However, because of the many variables involved with shipping, we recommend that you verify the following adjustments to ensure that this saw cuts safely and accurately. Step-by-step instructions for these adjustments can be found in the SERVICE section.

Adjustments that should be verified:

— If the machine does not start, the switch disabling

feature is working as designed.

— If the machine starts, immediately stop it. The

switch disabling feature is not working correctly. Call Tech Support for help.

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• Blade tilt stop accuracy (Page 58).

• Spreader/riving knife alignment

(Page 63).

OPERATIONS

General

Model W1824 10" Hybrid Table Saw

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any

time you are experiencing difficulties performing any operation, stop using the machine!

If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced table saw operator before performing any unfamiliar operations. Above all, your

safety should come first!

Basic Controls

Use the following descriptions and refer to Figure 27 to gain an understanding of the basic controls of this table saw.

A. Blade Height Handwheel & Lock. Adjusts the blade

height. To set the blade height, loosen the lock knob

OPERATIONS

in the center of the handwheel, turn the handwheel to set the blade height approximately than the workpiece (for through cuts only), then re-tighten the lock knob.

⁄4" higher

USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete— every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

READ and understand this entire manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading!

B. START/STOP Switch. Starts and stops the motor.

The START button has a hole through it that accommodates a pin to disable the switch against unauthorized usage.

C. Fence Lock. Secures the fence in place. After

adjusting the fence to the desired width of cut, lock it in place by firmly pushing the fence lock down until it stops.

D. Blade Tilt Handwheel & Lock. Adjusts the blade

tilt. Loosen the lock knob in the center of the handwheel, turn the handwheel to position the blade at the desired angle, then re-tighten the lock knob.

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Figure 27. Model W1824 basic controls.

Model W1824 10" Hybrid Table Saw

Operation Overview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during a typical operation, so the controls/components discussed later in this manual are easier to understand.

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual, read "how to" books, and seek additional training from experienced machine operators.

To complete a typical operation, the operator does the following:

1. Examines the workpiece to make sure it is

suitable for cutting.

2. Adjusts the blade tilt, if necessary, to the correct angle for the desired cut.

3. For "Through Cuts," adjusts the blade height no more than the workpiece.

4. Adjusts the fence to the desired width of cut, then locks it in place.

⁄4" higher than the thickness of

Workpiece Inspection

Some workpieces are not safe to cut on this machine or may need to be modified before they can be safely cut.

Before beginning the cutting operation, inspect all workpieces for the following:

• Material Type. This machine is intended

for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a table saw greatly increases the risk of injury and damage to the saw or blade.

• Foreign Objects. Nails, staples, dirt,

rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can’t be removed, DO NOT cut the workpiece.

OPERATIONS

5. Checks the outfeed side of the machine for proper support and to make sure the workpiece can safely pass all the way through the blade without interference.

6. Puts on safety glasses and a respirator. Locates push sticks/blocks if needed.

7. Starts the saw.

8. Feeds the workpiece all the way through the

blade while maintaining firm pressure on the workpiece against the table and fence, and keeping hands and fingers out of the blade path and away from the blade.

9. Stops the machine immediately after the cut is complete.

• Large/Loose Knots. Loose knots can become

dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

• Wet or “Green” Stock. Cutting wood

with a moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results.

• Excessive Warping. Workpieces with

excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and may move unpredictably when being cut.

• Minor Warping. Slightly cupped workpieces

can be safely supported with the cupped side facing the table or fence; however, workpieces supported on the bowed side will rock during the cut, which could cause kickback.

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Non-Through & Through

Cuts

Non-Through Cuts

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in Figure 28.

Examples of non-through cuts include dadoes and rabbets. Non-through cuts have a higher risk of injury from kickback because the blade guard must be removed. However, the riving knife MUST be installed because it still provides some protection. When making non-through cuts with a dado blade, do not attempt to cut the full depth in one pass. Instead, take multiple light passes to reduce the load on the blade. A dado blade smaller than 10" will require removal of the riving knife, because the riving knife will be higher than the blade.

Model W1824 10" Hybrid Table Saw

Fence

Saw Blade

Workpiece

Figure 28. Example of a non-through cut.

Fence

Saw Blade

Workpiece

Through Cuts

A through cut is a sawing operation in which the workpiece is completely sawn through, as shown in Figure 29. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade guard assembly MUST be used when performing through cuts.

If you have never used this type of machine or

OPERATIONS

equipment before, seek training from an experienced machine operator or read "how to" books before beginning any projects. Regardless of the content in this section, Shop Fox will not be held liable for accidents caused by lack of training.

Figure 29. Example of a through cut.

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Model W1824 10" Hybrid Table Saw

Blade Size Requirements

When choosing a blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can measured with calipers or any precision measurement device.

Blade Size Requirements:

• Blade Diameter ......................................... 10"

• Body Thickness ..............0.071"–0.094" (1.8–2.4mm)

• Kerf (Tooth) Thickness .....0.102"–0.126" (2.6–3.2mm)

Using a blade that does not meet the specified blade size requirements presents a hazardous condition that could cause kickback, operator injuries, or properly damage. ALWAYS use a blade that meets the given blade size requirements.

Blade Selection

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.

Ripping Blade Features (Figure 30):

• Best for cutting with the grain

• 20-40 teeth

• Flat-top ground tooth profile

• Large gullets for large chip removal

Crosscut Blade Features (Figure 31):

• Best for cutting across the grain

• 60-80 teeth

• Alternate top bevel tooth profile

• Small hook angle and a shallow gullet

Flat Top

Blade

Figure 30. Example of a ripping blade.

OPERATIONS

Alternate

Top

Bevel

Figure 31. Example of a crosscut blade.

Combination Blade Features (Figure 32):

• Designed to cut both with and across grain

• 40-50 teeth

• Alternate top bevel and flat, or alternate top bevel and raker tooth profile

• Teeth are arranged in groups

• Gullets are small and shallow (similar to a cross-cut blade), then large and deep (similar to a ripping blade

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Alternate

Top

Bevel

and

Flat

Figure 32. Example of a combination

blade.

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