Shop fox W1824 User Manual

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Page 1

MODEL W1824

10" HYBRID TABLE SAW

w/EXTENSION TABLE

232857

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 3/11)

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#13886JBTS

Printed in China

Page 2

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Page 3

Contents

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

Controls and Features ........................... 2

Machine Specifications .......................... 3

SAFETY ...............................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Table Saws .............. 8

Kickback ........................................... 9

ELECTRICAL ....................................... 10

Circuit Requirements .......................... 10

Grounding Requirements ...................... 11

Extension Cords ................................ 11

Voltage Conversion ............................. 12

SETUP............................................... 13

Unpacking ....................................... 13

Needed for Setup .............................. 13

Inventory ........................................ 14

Machine Placement ............................ 15

Cleaning Machine ............................... 15

Assembly ......................................... 16

Dust Collection ................................. 20

Test Run .......................................... 21

Recommended Adjustments .................. 21

OPERATIONS ....................................... 22

General .......................................... 22

Basic Controls ................................... 22

Operation Overview ........................... 23

Workpiece Inspection .......................... 23

Non-Through & Through Cuts ................ 24

Blade Size Requirements ...................... 25

Blade Selection ................................. 25

Blade Installation .............................. 27

Blade Guard Assembly ......................... 28

Riving Knife ..................................... 31

Ripping ........................................... 32

Crosscutting ..................................... 33

Miter Cuts ....................................... 34

Blade Tilt Cuts .................................. 34

Dado Cutting .................................... 35

Rabbet Cutting ................................. 38

Resawing ......................................... 40

SHOP-MADE SAFETY ACCESSORIES ............ 44

Featherboards .................................. 44

Push Sticks ...................................... 47

Push Blocks ...................................... 48

Narrow-Rip Auxiliary Fence & Push Block .. 49

Outfeed & Support Tables .................... 51

Crosscut Sled .................................... 51

ACCESSORIES ...................................... 52

Table Saw Accessories ......................... 52

MAINTENANCE .................................... 54

Schedule ......................................... 54

Cleaning ......................................... 54

Lubrication ...................................... 55

SERVICE ............................................ 56

General .......................................... 56

Belt Service ..................................... 56

Tilt Stop Collars ................................ 58

Miter Slot to Blade Parallelism ............... 60

Spreader or Riving Knife Alignment ......... 63

Fence Adjustments ............................. 65

Miter Gauge Adjustments ..................... 68

Electrical Safety Instructions ................. 69

Wiring Diagram ................................. 70

Electrical Components ........................ 71

Troubleshooting ................................. 72

PARTS ............................................... 74

Cabinet & Table ................................ 74

Trunnion & Switch Breakdown ............... 75

Trunnion & Switch Parts List ................. 76

Blade Guard ..................................... 77

Fence/Rails/Miter Gauge Breakdown ....... 78

Fence/Rails/Miter Gauge Parts List ......... 79

Label Placement ............................... 80

WARRANTY ........................................ 85

For Your Own Safety Read Owner's Manual

Before Operating Saw a) Wear eye protection. b) Use saw-blade guard and riving knife

for every operation for which it can be

used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

SAFETYINTRODUCTION

SETUPELECTRICAL MAINTENANCE

OPERATIONS

SERVICE PARTS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

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Model W1824 10" Hybrid Table Saw

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: manuals@woodstockint.com

Left

Extension Wing

START/STOP

Switch

Handwheel & Lock

Controls and Features

Miter Gauge

Blade Height

Blade Guard

Fence

Tilt

Scale

Right

Extension Wing

Blade Tilt

Handwheel & Lock

4" Dust Port

Extension

Table

Fence

Rail Tube

Figure 1. Model W1824 identification.

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Model W1824 10" Hybrid Table Saw

2 HP 10" HYBRID CABINET TABLE SAW WITH EXTENSION TABLE

Product Dimensions

Weight.......................................................................................................... 404 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 58 x 36 x 40 in.

Footprint (Length x Width)......................................................................... 20 x 21‐1/2 in.

Shipping Dimensions

Carton #1

Type........................................................................... Cardboard Box on Wood Skids

Content................................................................................................. Machine

Weight................................................................................................... 380 lbs.

Length x Width x Height..................................................................... 26 x 30 x 43 in.

Carton #2

Type............................................................................................. Cardboard Box

Content.................................................................................................... Fence

Weight.................................................................................................... 18 lbs.

Length x Width x Height...................................................................... 37 x 15 x 6 in.

Carton #3

Type............................................................................................. Cardboard Box

Content..................................................................................................... Rails

Weight.................................................................................................... 32 lbs.

Length x Width x Height....................................................................... 60 x 5 x 4 in.

Electrical

Power Requirement.......................................................... 110V or 220V, Single‐Phase, 60 Hz

Prewired Voltage................................................................................................. 220V

Full‐Load Current Rating................................................................ 16A at 110V, 8A at 220V

Minimum Circuit Size................................................................... 20A at 110V, 15A at 220V

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG

Plug Included....................................................................................................... Yes

Included Plug Type.................................................................................... 6‐20 for 220V

Recommended Plug Type............................................................................. 5‐20 for 110V

Switch Type............................................ ON/OFF Push Button Switch w/Large Shut‐Off Paddle

Voltage Conversion Kit....................................................................... X1824204‐1 for 110V

INTRODUCTION

MODEL W1824

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Page 6

INTRODUCTION

Model W1824 10" Hybrid Table Saw

Motors

Main

Horsepower................................................................................................. 2 HP

Phase.............................................................................................. Single‐Phase

Amps..................................................................................................... 16A/8A

Speed.................................................................................................. 3450 RPM

Type......................................................................... TEFC Capacitor‐Start Induction

Power Transfer ............................................................................. Poly‐V Belt Drive

Bearings................................................................. Sealed & Permanently Lubricated

Main Specifications

Main Information

Table Saw Type.......................................................................................... Hybrid

Maximum Blade Diameter............................................................................... 10 in.

Arbor Size................................................................................................ 5/8 in.

Arbor Speed.......................................................................................... 3850 RPM

Maximum Width of Dado............................................................................ 13/16 in.

Blade Tilt Direction........................................................................................ Left

Max Blade Tilt.......................................................................................... 45 deg.

Maximum Depth of Cut At 90 Degrees............................................................ 3‐1/8 in.

Maximum Depth of Cut At 45 Degrees........................................................... 2‐3/16 in.

Max Rip Right of Blade w/Included Fence & Rails.................................................. 30 in.

Max Rip Left of Blade w/Included Fence & Rails.................................................... 12 in.

Additional Blade Information

Included Blade Information........................................................................ 10" x 40T

Riving Knife/Spreader Thickness................................................................... 0.100 in.

Required Blade Body Thickness........................................................... 0.071 – 0.094 in.

Required Blade Kerf Thickness............................................................ 0.102 – 0.126 in.

Rim Speed at Max Blade Diameter.............................................................. 10,100 FPM

Table Information

Floor to Table Height.................................................................................... 34 in.

Table Size with Extension Wings Width............................................................... 55 in.

Table Size with Extension Wings Depth............................................................... 27 in.

Distance Front of Table to Center of Blade.......................................................... 16 in.

Distance Front of Table to Blade At Maximum Cut............................................ 11‐1/2 in.

Main Table Size Thickness.......................................................................... 1‐1/2 in.

Fence Information

Fence Type............................ Camlock T‐Shape w/ Wraparound Rail‐Mounting & HDPE Face

Fence Size Length.................................................................................. 34‐1/4 in.

Fence Size Width..................................................................................... 3‐1/8 in.

Fence Size Height.................................................................................... 2‐1/2 in.

Fence Rail Type......................................................................... Square Steel Tubing

Fence Rail Length................................................................................... 59‐5/8 in.

Fence Rail Width........................................................................................... 2 in.

Fence Rail Height.................................................................................... 1‐5/8 in.

Miter Gauge Information

Miter Gauge Slot Type.................................................................................. T‐Slot

Miter Gauge Slot Size Width.......................................................................... 3/4 in.

Miter Gauge Slot Size Height.......................................................................... 3/8 in.

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Model W1824 10" Hybrid Table Saw

Construction

Table............................................................................. Precision‐Ground Cast Iron

Wings......................................................... Cast Iron; Phenolic w/Low Friction Surface

Cabinet...................................................................................... Pre‐Formed Steel

Trunnions.............................................................................................. Cast Iron

Fence Assembly................................................................ Steel with HDPE Side Plates

Rails......................................................................................................... Steel

Miter Guage Construction......................................................................... Aluminum

Guard.................................................................................. Steel and Clear Plastic

Body/Cabinet Paint Type/Finish........................................................... Powder Coated

Arbor Bearings.......................................................... Sealed & Permanently Lubricated

Other Related Information

Number of Dust Ports......................................................................................... 1

Dust Port Size.............................................................................................. 4 in.

Compatible Mobile Base............................................................................... D2057A

Other

Country of Origin ............................................................................................... China

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ...................................................................... 1 Hour

Serial Number Location ...................................................................... ID Label on Cabinet

ISO 9001 Factory .................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes

INTRODUCTION

Features

Precision‐Ground Cast‐Iron Table Cast‐Iron Trunnions 4" dust port T‐slot miter gauge Camlock T‐shaped fence with HDPE face Easy glide fence system Powder coated paint Quick‐release riving knife and blade guard assembly Knurled knobs for adjusting fence Includes regular & dado blade table inserts Device on blade guard allows enabling/disabling anti‐kickback pawls

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Model W1824 10" Hybrid Table Saw

SAFETY

OWNER’S

EYE PROTECTION.

HAZARDOUS

WEARING PROPER APPAREL.

of workpiece control.

disconnect machine from power supply before

is in OFF position before reconnecting to avoid

manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

SAFETY

themselves do not eliminate danger and are not a substitute for proper accident prevention mea sures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

MANUAL. Read and understand this

owner’s manual BEFORE using machine. Untrained users can be seriously hurt.

Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.

HEARING PROTECTION. Always wear hearing

protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when

running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

DUST. Dust created while using

machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with workpiece materials, and always wear a NIOSH-approved respirator to reduce your risk.

clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss

Do not wear

DISCONNECTING POWER SUPPLY. Always

servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch

an unexpected or unintentional start.

DANGEROUS ENVIRONMENTS. Do not use

machinery in wet or rainy locations, cluttered

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areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and welllighted to minimize risk of injury.

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Model W1824 10" Hybrid Table Saw

APPROVED OPERATION. Untrained operators

ONLY USE AS INTENDED

USE RECOMMENDED ACCESSORIES

CHILDREN & BYSTANDERS.

REMOV

SECURING WORKPIECE.

FEED DIRECTION.

GUARDS & COVERS.

NEVER STAND ON MACHINE.

STABLE MACHINE. Unexpected movement during

will do the job safer and better at the rate for

positions that make workpiece control difficult

can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

. Only use machine for

its intended purpose. Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result!

. Consult

this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.

E ADJUSTING TOOLS. Never leave

adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!

When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.

operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.

FORCING MACHINERY. Do not force machine. It

which it was designed.

AWKWARD POSITIONS. Keep proper footing and

balance at all times when operating machine. Do not overreach! Avoid awkward hand

or increase the risk of accidental injury.

UNATTENDED OPERATION. Never leave machine

running while unattended. Turn machine off and ensure all moving parts completely stop before walking away.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep machine in good working condition. An improperly maintained machine may increase the risk of serious injury.

CHECK DAMAGED PARTS. Regularly inspect

machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged parts, wires, cords, or plugs before operating machine.

SAFETY

Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.

protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.

accidental contact with cutting tool may occur if machine is tipped. Machine may be damaged.

Guards and covers can

Serious injury or

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle the cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet or damp locations.

EXPERIENCING DIFFICULTIES. If at any time you

are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support for help at (360) 734-3482.

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Page 10

Model W1824 10" Hybrid Table Saw

completely stop before removing cut-off pieces

insert. Never use your hands to move cut-off

deadly force at operator or bystanders. Only

Additional Safety for Table Saws

Serious cuts, amputation, or death can occur from contact with rotating saw blade during operation. Workpieces, broken blades, or flying particles thrown by blade can blind or strike

SAFETY

operators or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

HAND & BODY POSITIONING. Keep hands away

from saw blade and out of blade path during operation, so they cannot accidentally slip into blade. Only operate at front of machine and always stand to side of blade path. Never reach behind or over blade.

BLADE GUARD. The blade guard protects operator from rotating saw blade. Make sure blade guard is installed, adjusted correctly, and used for all possible “through cuts.” Promptly repair or replace if damaged. Re-install immediately after operations that require its removal.

RIVING KNIFE. Use riving knife for all “nonthrough cuts.” Make sure it is aligned and positioned correctly. Promptly repair or replace it if damaged.

KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback, and learn how to protect yourself if it does occur.

FEEDING WORKPIECE. Feeding workpiece incorrectly increases risk of kickback. Always allow blade to reach full speed before cutting, feed workpiece from front of saw, making sure workpiece is flat against table and a fence, miter gauge, or other guide is used to feed workpiece in a straight line. Feed cuts through to completion. Never start saw with workpiece touching blade or pull workpiece from behind blade. Never back workpiece out of cut, move it sideways, or perform a “freehand” operation. Never plunge cut.

PUSH STICKS/PUSH BLOCKS. To reduce risk of accidental blade contact, use push sticks/push blocks whenever possible. In event of an accident, these will often take damage that would have occurred to hands/fingers.

FENCE. To reduce risk of kickback, make sure fence remains properly adjusted and parallel with blade. Always lock fence before using.

CUT-OFF PIECES. To avoid risk of injury due to blade contact, turn saw OFF and allow blade to

near blade or trapped between blade and table

pieces away from blade while saw is running.

BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crashing blade and sending metal fragments flying with

adjust blade height and tilt when blade is completely stopped and saw is OFF.

CHANGING BLADES. Accidental startup while changing saw blade can result in serious injury. To reduce risk of accidental blade contact, always disconnect power before changing blades.

DAMAGED SAW BLADES. Damaged saw blade teeth can become deadly projectiles. Never use blades that have been dropped or damaged.

DADO AND RABBET OPERATIONS. Dado and rabbeting operations require special attention since they must be performed with blade guard removed, which increases risk of blade contact. DO NOT attempt dado or rabbeting operations without first reading these sections in this manual.

CUTTING CORRECT MATERIAL. Cutting metal, glass, stone, tile, etc., increases risk of operator injury due to kickback or flying particles. Only cut natural and man-made wood products, laminatecovered wood products, and some plastics. Never cut materials not intended for this saw.

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Model W1824 10" Hybrid Table Saw

Kickback

Kickback is a high speed expulsion of the workpiece from the saw blade, which occurs when the saw blade grabs the workpiece instead of cuts it.

The danger of kickback is that it happens faster than the operator can react, so if the operator’s hands are in a bad position, they could get pulled into the blade. Also, kickback can cause serious impact injuries if the operator is struck by the ejected workpiece.

The lack of warning and high risk of injury from kickback makes it extremely important to: (1) avoid doing anything that will increase the risk of occurrence, and (2) work carefully to protect yourself in case it does occur.

Avoiding Kickback

• DO NOT cut a workpiece that is excessively warped or twisted. The workpiece must be able to slide across the table and fence in a stable manner without any rocking, rotating, or shifting—if any of these movements occur during the cut, kickback will likely occur. Workpieces that have minor warping must be cut with the cupped-side down against the table; the edge of the workpiece that is placed against the fence must be straight or straightened with a jointer.

• Never attempt freehand cuts. Always use the rip fence or miter gauge to support the workpiece. If the workpiece is not fed parallel with the blade, kickback will likely occur.

• The splitter or riving knife maintains the kerf in the workpiece, reducing the chance of kickback. Always use the riving knife for all non-through operations, unless a dado blade is installed. Always use the splitter with the blade guard for all through cuts.

• Feed cuts through to completion. Anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased.

ELECTRICAL

• Keep the blade guard installed and in good working order. Only remove it when performing non-through cuts and immediately re-install the blade guard when finished. Remember, always use the riving knife for all non-through operations, unless a dado blade is installed.

• Make multiple, shallow passes when performing a non-through cut. Making a deep non-through cut will greatly increase the chance of kickback.

Protecting Yourself from Kickback

• Stand to the side of the blade during every cut. If kickback does occur, the thrown workpiece usually travels directly in front of the blade.

• Wear safety glasses or a face shield. In the event of kickback, your eyes and face are the most vulnerable part of your body.

• Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.

• Make sure the splitter or riving knife is aligned with the blade. A misaligned splitter or riving knife can cause the workpiece to catch or bind, increasing the chance of kickback. If you think that your splitter or riving knife is not aligned with the blade, check it immediately!

• Ensure that the rip fence locks parallel with the blade; otherwise, the chances of kickback are extreme.

• Use a push stick to keep your hands farther away from the moving blade. If kickback occurs, the push stick will most likely take the damage that your hand would have received.

• Use featherboards or anti-kickback devices to prevent or slow down kickback.

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Model W1824 10" Hybrid Table Saw

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:

This machine can be converted to operate on a 110V power supply (details about voltage conversion can be found later in this manual). The 110V power supply circuit must have a verified ground and meet the requirements that follow:

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

or machine damage. To reduce this risk,

where only one machine will be running

ELECTRICAL

Circuit Requirements

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.

ELECTRICAL

Full-Load Current Rating

Full-Load Current Rating at 220V ....................8 Amps

Full-Load Current Rating at 110V .................. 16 Amps

Circuit Requirements for 220V (Prewired)

Circuit Typ e ...............220V/240V, 60 Hz, Single-Phase

Circuit Size ............................................. 20 Amps

Plug/Receptacle .................................... NEMA 6-20

Circuit Requirements for 110V

Circuit Type ............... 110V/120V, 60 Hz, Single-Phase

Circuit Size ............................................. 20 Amps

Plug/Receptacle .................................... NEMA 5-20

Incorrectly wiring or grounding this machine can cause electrocution, fire,

only an electrician or qualified service personnel should do any required electrical work on this machine.

NOTICE

The circuit requirements listed in this manual apply to a dedicated circuit—

at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

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Page 13

Model W1824 10" Hybrid Table Saw

This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order

Improper connection of the equipment-grounding

will increase insulation grounding cord or plug is necessary, do not connect the equipmentgrounding

Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

receptacle. Instead, have a qualified

Grounding Requirements

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

wire to a live (current carrying) terminal.

you do not understand these grounding requirements,

you are in doubt about whether the tool is

If you ever notice that a cord or

For 220V Connection (Prewired)

This machine is equipped with a power cord that has an equipment-grounding wire and NEMA 6-20 grounding plug. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with local codes and ordinances.

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.

GROUNDED

6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Grounding Prong

Figure 2. NEMA 6-20 plug & receptacle.

110V

Hot

Neutral

GROUNDED

5-20 RECEPTACLE

5-20 PLUG

ELECTRICAL

For 110V Connection (Must be Rewired)

A NEMA 5-20 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with all local codes and ordinances.

this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

ground wire

Minimum Gauge Size at 220V ...................... 12 AWG

Maximum Length (Shorter is Better).................50 ft.

Extension Cords

, match the required

Grounding Prong

Figure 3. NEMA 5-20 plug & receptacle.

DO NOT modify the provided plug or use an adapter if the plug will not fit your

electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.

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Page 14

Voltage Conversion

Load Line

KEDU HY56

20A 250V 35A 125V

110V/220V

MOTOR

SWITCH BOX

Start

Capacitor

200MFD 250VAC

Run

Capacitor

60MFD

300VAC

Ground

Circuit Breaker

(10A at 220V)

(20A at 110V)

ON/OFF SWITCH

Ground

Hot

220 VAC

Load Line

KEDU HY56

20A 250V 35A 125V

Neutral

Hot

Ground

110 VAC

5-20 Plug

(As Recommended)

110V/220V

MOTOR

SWITCH BOX

Motor Prewired for 220V

Start

Capacitor

200MFD

250VAC

Run

Capacitor

60MFD

300VAC

Ground

Circuit Breaker

(10A at 220V)

(20A at 110V)

ON/OFF SWITCH

Ground

Hot

6-20 PLUG

220 VAC

Rewired for 110V

Model W1824 10" Hybrid Table Saw

The Model 1824 is prewired for a 220V power supply, but it can be rewired to operate on a 110V power supply. To reduce the risk of electrocution, machine damage, or an electrical fire, this procedure must be performed by an electrician or qualified service personnel. The procedure involves moving terminal jumpers inside the motor junction box, replacing the machine circuit breaker, and replacing the plug on the power cord.

The require machine circuit breaker can be purchased from an authorized Shop Fox dealer. The required plug and receptacle can be purchased from your local hardware store or it may be provided by your electrician.

Items Needed Qty

ELECTRICAL

Phillips Screwdriver #2 .........................................1

NEMA 5-20 Plug ..................................................1

Circuit Breaker 20A (Part No. X1824204-1) .................1

To convert the table saw to 110V, do these steps:

1. DISCONNECT TABLE SAW FROM POWER!

2. Open the motor junction box, then loosen the four screws indicated in Figure 4.

Motor Prewired for 220V

Figure 4. Locations of screws to be

Center Jumpers

Motor Rewired for 110V

loosened.

Loosen

These

Screws

3. Remove the two center jumpers (they are stacked together), reposition them as shown in Figure 5, then re-tighten the four screws loosened in Step 2.

4. Close and secure the motor junction box.

5. Remove the START/STOP switch box from the switch

mounting plate.

6. Replace the pre-installed 10A circuit breaker (see Figure 6) with the 20A circuit breaker, then re-install the switch box.

7. Replace the existing power cord plug with a NEMA 5-20 plug, according to the instructions and wiring diagram provided by the plug manufacturer.

This manual was current at the time of printing. However, if the motor wiring diagram provided on the inside of the junction box cover differs from this manual, always use the junction box cover wiring diagram. This should reflect any changes that may have occurred after printing.

New Jumper Locations

Figure 5. Relocated jumpers.

Circuit Breaker

Figure 6. Location of switch circuit

breaker.

-12-

Page 15

Model W1824 10" Hybrid Table Saw

SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

Needed for Setup

The following are needed to complete the setup process, but are not included with the machine:

Description Qty

• Safety Glasses for Each Person ..........................1

• Degreaser or Solvent for Cleaning ................Varies

• Rags for Cleaning ....................................Varies

• Straightedge ................................................1

• Level .........................................................1

• Dust Collection System ...................................1

• 4" Dust Hose ................................................1

• 4" Hose Clamp ..............................................1

• Another Person for Lifting ...............................1

• Needle Nose Pliers ........................................1

• Wrench or Socket 17mm .................................1

• Wrench or Socket 14mm .................................1

• Wrench or Socket 10mm .................................1

• Adjustable Wrench ........................................1

Keep machine disconnected from power until instructed otherwise.

SETUP

The Model W1824 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and machine.

-13-

Page 16

Inventory

The following is a description of the main components shipped with the Model W1824. Lay the components out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

Shipping Inventory: (Figures 7–10) Qty

A. Cabinet Assembly ..........................................1

B. Extension Wings ............................................2

C. Saw Blade 10" x 40T .......................................1

D. Wrench7⁄16"x13mm ....................................1

E. Arbor Wrench 24mm ......................................1

F. Access Door .................................................1

G. Blade Guard Assembly & Riving Knife ...........1 Each

H. Push Stick ...................................................1

I. Handwheel Handles .......................................2

J. Miter Gauge ................................................1

K. Hex Wrench 6-Piece Set 2.5-8mm ......................1

SETUP

L. Dado Table Insert ..........................................1

M. Fence Rail Tube 58" w/Scale ............................1

N. Rear Rail 53" (6-Holes) ....................................1

O. Front Rail 53" (6-Holes) ...................................1

P. Fence Assembly ............................................1

Q. Extension Table ............................................1

Hardware (Not Shown) Qty

• Cap Screws M5-.8 x 12 (Mag Switch) ...................2

• Lock Washers 5mm (Mag Switch) .......................2

• Flat Washers 5mm (Mag Switch) ........................2

• Flat Head Screws M8-1.25 x 35 (Front Rail/Tables) ..6

• Flat Washers 8mm (Front Rail/Tables) .................8

• Lock Washers 8mm (Front Rail/Tables) ................6

• Hex Nuts M8-1.25 (Front Rail/Tables) ..................6

• Cap Screws M6-1 x 16 (Front Rail/Tube) ...............5

• Flat Washers 6mm (Front Rail/Tube) ...................5

• Lock Washers (Front Rail/Tube) .........................5

• Hex Bolts M10-1.5 x 25 (Rear Rail/Table) .............2

• Flat Washers 10mm (Rear Rail/Table) ..................2

• Lock Washers 10mm (Rear Rail/Table) .................2

• Hex Bolts M8-1.25 x 35 (Rear Rail/Wing/Ext Table) .4

• Hex Nuts M8-1.25 (Rear Rail/Wing/Ext Table) ........4

• Flat Washers 8mm (Rear Rail/Wing/Ext Table) .......8

• Lock Washers 8mm (Rear Rail/Wing/Ext Table) ......4

Model W1824 10" Hybrid Table Saw

Figure 7. Cabinet assembly.

Figure 8. Extension wings.

Figure 9. Small components.

-14-

Figure 10. Fence components.

Page 17

Model W1824 10" Hybrid Table Saw

Machine Placement

• Floor Load: This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator.

• Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your table saw.

• Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain.

• Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits.

Cleaning Machine

The table and other unpainted parts of your table saw are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.

NEVER clean with gasoline or other petroleumbased solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!

SETUP

USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.

MAKE your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.

ALWAYS work in wellventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards.

-15-

Page 18

Assembly

Assembly consists of installing minor components, the extension wings and table, fence rails, fence, and blade guard.

To assemble the table saw, do these steps:

1. Remove the shipping brace shown in Figure 11, then

re-install the fasteners. Save the shipping brace for later machine transport.

2. Thoroughly clean the heavy-duty rust preventative off the gears inside the cabinet and coat them with an appropriate metal protectant (refer to Lubrication on Page 55 for the location of gears).

Model W1824 10" Hybrid Table Saw

Shipping Brace

3. Pull the switch out of the cabinet cavity, then attach the access door by inserting the hinge pins into the hinge sockets shown in Figure 12.

SETUP

4. Install the handles on the handwheels (see Figure 13).

Figure 11. Location of the shipping brace.

Access Door

Hinge

Sockets

Figure 12. Access door attached.

Handle

-16-

Figure 13. Handwheel handle installed.

Page 19

Model W1824 10" Hybrid Table Saw

5. Remove the (6) cap screws, flat washers, and lock washers from both sides of the main table.

6. Inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly.

For a correct fit, the mating edges of the table and

wings must be clean, smooth, and flat. If necessary, use a wire brush or file to remove any flashing, dings, or high spots.

Extension Wings

7. While a helper holds the extension wings in place, attach them to the main table with the (6) M10-1.5 x 25 cap screws, 10mm lock washers, and 10mm flat washers removed in Step 5, as shown in Figure 14.

8. Place a straightedge across the extension wings and main table to make sure that the combined table surface is flat.

— If the combined table surface is flat, skip to

Step 9.

— If the outside end of the extension wing tilts

down, place one or more strips of masking tape along the bottom edge of the main table to shim the end of the extension wing up (see Figure 15).

— If the outside end of the extension wing tilts up,

place one or more strips of masking tape along the top edge of the main table to shim the end of the extension wing down (see Figure 16).

Note: After reinstalling wings, remove all excess

masking tape with a razor blade.

Figure 14. Extension wings attached.

SETUP

Figure 15. Masking tape location for

shimming the wing up.

-17-

Figure 16. Masking tape location for

shimming the wing down.

Page 20

9. Attach the front rail to the table and extension

Equal

wings with (4) M8-1.25 x 35 flat head screws, 8mm flat washers, 8mm lock washers, and M8-1.25 hex nuts, as shown in Figure 17.

Note: Make sure the top of the rail is parallel with

the table top surface along its entire length and below the miter slots before fully tightening the fasteners. This will ensure that the fence will ride evenly across the table top.

10. Attach the rear rail to the table with (2) M10-1.5 x 25 hex bolts, 10mm lock washers, and 10mm flat washers, as shown in Figure 18.

Note: As with the front rail, make sure the rear rail

is parallel with the table top and below the miter slots before fully tightening the fasteners.

11. Secure the rear rail to the extension wings with (2) M8-1.25 x 35 hex bolts, (4) 8mm flat washers, (2) 8mm lock washers, and (2) M8-1.25 hex nuts, as shown in Figure 18.

SETUP

Model W1824 10" Hybrid Table Saw

Figure 17. Front rail attached parallel

with the table top.

12. Install the extension table between the front and rear rails with (2) M8-1.25 x 35 hex bolts, (2) M8-1.25 x 35 flat head screws, (8) 8mm flat washers, (4) 8mm lock washers, and (4) M8-1.25 hex nuts, as shown in Figure 19. Finger tighten the fasteners for now.

13. Place the straightedge across the main table, right wing, and extension table, make sure the extension table is even with other top surfaces, then fully tighten the fasteners.

Figure 18. Rear rail attached parallel with

the table top.

Figure 19. Extension table installed.

-18-

Page 21

Model W1824 10" Hybrid Table Saw

14. Attach the fence rail tube to the front rail with (5) M6-1 x 16 cap screws, 6mm flat washers, and 6mm lock washers, as shown in Figure 20. Finger tighten the fasteners for now.

15. While standing in front of the fence rail tube, pull it toward you as far as possible, then fully tighten the fasteners installed in Step 14. This will help make sure there is enough room for the fence to slide.

16. Install the blade as instructed in the Blade Installation procedure on Page 27.

17. Place the fence assembly onto the fence rail tube, as shown in Figure 21.

18. Perform the Miter Slot to Blade Parallelism procedure as instructed on Page 60.

19. Perform the Fence Adjustments procedure as instructed on Page 65.

If the table or fence is not properly aligned with the blade, the workpiece could bind during a cutting operation, which could result in kickback injuries. The miter slot and fence MUST be correctly aligned with the blade before continuing to Step 20.

20. Move the fence over so that it just touches the

blade, and verify that the indicator line is directly over the zero line.

Figure 20. Fence rail tube attached.

SETUP

Figure 21. Fence assembly installed.

— If you need to correct the position of the indicator

line, loosen the screws on the pointer window, adjust it so that the line is over the zero line on the scale (see Figure 22), then re-tighten the screws.

21. Install the blade guard as instructed in the Blade Guard Assembly procedure on Page 28.

-19-

Cap Screws

Indicator

Line

Pointer Window

Figure 22. Fence pointer window

alignment.

Page 22

22. Attach the switch to the bottom left-hand side of the front rail using (2) M5-.8 x 12 cap screws, (2) 5mm lock washers, and (2) 5mm flat washers (see

Figure 23).

Dust Collection

Model W1824 10" Hybrid Table Saw

Recommended CFM at Dust Port: ................400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or Y's, and the amount of other open lines throughout the system. Due to the numerous variables involved, we do not cover this calculation in this manual. If you are unsure of your system, consult an expert or purchase a good dust collection "how-to" book.

SETUP

DO NOT operate this machine without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Tools Needed Qty

Dust Collection System ........................................1

Dust Hose 4" .....................................................1

Hose Clamps 4" ..................................................2

Figure 23. Switch installed.

To connect a dust hose to the table saw, do these steps:

1. Fit a 4" dust hose over the dust port, as shown in Figure 24, and secure it tightly in place with a hose

clamp.

2. Tug the hose to make sure it does not come off.

Note: A tight fit is necessary for proper

performance.

Tip: To make the job of attaching the dust hose

easier, we recommend using the Model W1038 Quick Disconnect (see Figure 25). This will be especially helpful if the table saw is mounted on a mobile base.

-20-

Figure 24. Dust hose secured to the table

saw.

Figure 25. Model W1038 Quick Disconnect.

Page 23

Model W1824 10" Hybrid Table Saw

Test Run

Once the assembly is complete, test run the machine to make sure it runs properly for regular operations.

The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 72. If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance.

To test run the machine, do these steps:

1. Make sure you understand the safety instructions

at the beginning of the manual, and verify that the machine is set up properly.

2. Ensure all tools and objects used during setup are cleared away from the machine.

3. Connect the machine to the required power source (see Page 10).

4. Verify that the machine is operating correctly by turning the machine ON.

— When operating correctly, the machine runs

smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange noises or vibrations

before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

5. Turn the machine OFF.

6. Insert the switch disabling pin through the green ON

button, as shown in Figure 26.

7. Press the ON button to test the disabling feature on the switch.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses to reduce the risk of injury.

SETUP

ON / START

Button

OFF / STOP

Paddle

Figure 26. Switch disabling pin inserted

into ON button.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate this machine. However, because of the many variables involved with shipping, we recommend that you verify the following adjustments to ensure that this saw cuts safely and accurately. Step-by-step instructions for these adjustments can be found in the SERVICE section.

Adjustments that should be verified:

— If the machine does not start, the switch disabling

feature is working as designed.

— If the machine starts, immediately stop it. The

switch disabling feature is not working correctly. Call Tech Support for help.

-21-

• Blade tilt stop accuracy (Page 58).

• Spreader/riving knife alignment

(Page 63).

Page 24

OPERATIONS

General

Model W1824 10" Hybrid Table Saw

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any

time you are experiencing difficulties performing any operation, stop using the machine!

If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced table saw operator before performing any unfamiliar operations. Above all, your

safety should come first!

Basic Controls

Use the following descriptions and refer to Figure 27 to gain an understanding of the basic controls of this table saw.

A. Blade Height Handwheel & Lock. Adjusts the blade

height. To set the blade height, loosen the lock knob

OPERATIONS

in the center of the handwheel, turn the handwheel to set the blade height approximately than the workpiece (for through cuts only), then re-tighten the lock knob.

⁄4" higher

USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete— every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

READ and understand this entire manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading!

B. START/STOP Switch. Starts and stops the motor.

The START button has a hole through it that accommodates a pin to disable the switch against unauthorized usage.

C. Fence Lock. Secures the fence in place. After

adjusting the fence to the desired width of cut, lock it in place by firmly pushing the fence lock down until it stops.

D. Blade Tilt Handwheel & Lock. Adjusts the blade

tilt. Loosen the lock knob in the center of the handwheel, turn the handwheel to position the blade at the desired angle, then re-tighten the lock knob.

-22-

Figure 27. Model W1824 basic controls.

Page 25

Model W1824 10" Hybrid Table Saw

Operation Overview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during a typical operation, so the controls/components discussed later in this manual are easier to understand.

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual, read "how to" books, and seek additional training from experienced machine operators.

To complete a typical operation, the operator does the following:

1. Examines the workpiece to make sure it is

suitable for cutting.

2. Adjusts the blade tilt, if necessary, to the correct angle for the desired cut.

3. For "Through Cuts," adjusts the blade height no more than the workpiece.

4. Adjusts the fence to the desired width of cut, then locks it in place.

⁄4" higher than the thickness of

Workpiece Inspection

Some workpieces are not safe to cut on this machine or may need to be modified before they can be safely cut.

Before beginning the cutting operation, inspect all workpieces for the following:

• Material Type. This machine is intended

for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a table saw greatly increases the risk of injury and damage to the saw or blade.

• Foreign Objects. Nails, staples, dirt,

rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can’t be removed, DO NOT cut the workpiece.

OPERATIONS

5. Checks the outfeed side of the machine for proper support and to make sure the workpiece can safely pass all the way through the blade without interference.

6. Puts on safety glasses and a respirator. Locates push sticks/blocks if needed.

7. Starts the saw.

8. Feeds the workpiece all the way through the

blade while maintaining firm pressure on the workpiece against the table and fence, and keeping hands and fingers out of the blade path and away from the blade.

9. Stops the machine immediately after the cut is complete.

• Large/Loose Knots. Loose knots can become

dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

• Wet or “Green” Stock. Cutting wood

with a moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results.

• Excessive Warping. Workpieces with

excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and may move unpredictably when being cut.

• Minor Warping. Slightly cupped workpieces

can be safely supported with the cupped side facing the table or fence; however, workpieces supported on the bowed side will rock during the cut, which could cause kickback.

-23-

Page 26

Non-Through & Through

Cuts

Non-Through Cuts

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in Figure 28.

Examples of non-through cuts include dadoes and rabbets. Non-through cuts have a higher risk of injury from kickback because the blade guard must be removed. However, the riving knife MUST be installed because it still provides some protection. When making non-through cuts with a dado blade, do not attempt to cut the full depth in one pass. Instead, take multiple light passes to reduce the load on the blade. A dado blade smaller than 10" will require removal of the riving knife, because the riving knife will be higher than the blade.

Model W1824 10" Hybrid Table Saw

Fence

Saw Blade

Workpiece

Figure 28. Example of a non-through cut.

Fence

Saw Blade

Workpiece

Through Cuts

A through cut is a sawing operation in which the workpiece is completely sawn through, as shown in Figure 29. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade guard assembly MUST be used when performing through cuts.

If you have never used this type of machine or

OPERATIONS

equipment before, seek training from an experienced machine operator or read "how to" books before beginning any projects. Regardless of the content in this section, Shop Fox will not be held liable for accidents caused by lack of training.

Figure 29. Example of a through cut.

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Page 27

Model W1824 10" Hybrid Table Saw

Blade Size Requirements

When choosing a blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can measured with calipers or any precision measurement device.

Blade Size Requirements:

• Blade Diameter ......................................... 10"

• Body Thickness ..............0.071"–0.094" (1.8–2.4mm)

• Kerf (Tooth) Thickness .....0.102"–0.126" (2.6–3.2mm)

Using a blade that does not meet the specified blade size requirements presents a hazardous condition that could cause kickback, operator injuries, or properly damage. ALWAYS use a blade that meets the given blade size requirements.

Blade Selection

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.

Ripping Blade Features (Figure 30):

• Best for cutting with the grain

• 20-40 teeth

• Flat-top ground tooth profile

• Large gullets for large chip removal

Crosscut Blade Features (Figure 31):

• Best for cutting across the grain

• 60-80 teeth

• Alternate top bevel tooth profile

• Small hook angle and a shallow gullet

Flat Top

Blade

Figure 30. Example of a ripping blade.

OPERATIONS

Alternate

Top

Bevel

Figure 31. Example of a crosscut blade.

Combination Blade Features (Figure 32):

• Designed to cut both with and across grain

• 40-50 teeth

• Alternate top bevel and flat, or alternate top bevel and raker tooth profile

• Teeth are arranged in groups

• Gullets are small and shallow (similar to a cross-cut blade), then large and deep (similar to a ripping blade

-25-

Alternate

Top

Bevel

and

Flat

Figure 32. Example of a combination

blade.

Page 28

Laminate Blade Features (Figure 33):

• Best for cutting plywood or veneer

• 40-80 teeth

• Triple chip tooth profile

• Very shallow gullet

Thin Kerf Blade: A blade with thinner kerf than a standard blade. Since the spreader/riving knife included with this table saw is sized for standard blades, thin kerf blades cannot be used on this saw unless they meet the Blade Requirements specified in this manual; otherwise, they will increase the risk of kickback.

Dado Blades

Stacked Dado Blade (see Figure 34): Multiple blades are

stacked together to control the cutting width. Stacked dado blades are more expensive than wobble blades, but typically produce higher quality results.

Model W1824 10" Hybrid Table Saw

Triple

Chip

Blade

Figure 33. Example of a laminate blade.

Wobble Dado Blade: A single blade mounted at a slight

angle on an arbor hub. The blade angle is adjustable on the hub, and the width of the dado cut is controlled by the angle setting of the blade.

OPERATIONS

Figure 34. Stacked dado blade.

-26-

Page 29

Model W1824 10" Hybrid Table Saw

Blade Installation

Properly installing the blade is critical to safe cutting operations that produce good results. Review this section, even if your blade came pre-installed.

To install the blade, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Remove the table insert and blade guard/riving

knife, depending on what is installed.

Before proceeding with the next step, wear leather gloves to protect your hands while handling and installing the blade.

The arbor nut is self-tightening by design when a cut is made. When installing the blade, only tighten the arbor nut so that it firmly holds the blade in place. Overtightening the arbor nut may lead to nut and arbor failure which could cause metal debris to be thrown from the saw.

3. Push the arbor lock in (see Figure 35) and turn the

blade until it locks in place, then use the arbor wrench to loosen and remove the arbor nut, flange, and blade.

4. Slide the blade over the arbor with the teeth facing the front of the saw, as shown in Figure 36.

5. Re-install the arbor flange and the arbor nut, then tighten them against the blade with the wrenches included with the saw. DO NOT overtighten.

6. Re-install the table insert and blade guard/riving knife.

OPERATIONS

Arbor

Lock

Figure 35. Arbor lock location.

-27-

Figure 36. Order of blade component

installation and teeth facing to the front.

Page 30

Blade Guard Assembly

Anti-Kickback

The term "blade guard" refers to the assembly that consists of the clear polycarbonate shield, the spreader, and the anti-kickback pawls on each side of the spreader (see Figure 37). Each of these components have important safety functions during the operation of the saw.

Model W1824 10" Hybrid Table Saw

Clear Guard

Guard

The clear polycarbonate guard allows the operator to see the blade cut the workpiece during operation. This guard is designed to lift as the workpiece is pushed into the blade and remain in contact with the workpiece throughout the entire cut.

The guard reduces injury risk by providing a barrier around the blade that prevents accidental contact and contains flying wood chips.

To ensure that the guard does its job effectively, the guard must always be in the downward position against the table during idle operation, and the hinge mechanism must be maintained in good working condition so the guard can freely pivot up and down to accommodate the height of the workpiece and return to the table surface.

Spreader

The spreader is a metal plate that prevents the freshly cut pieces of the workpiece from pinching the backside of the blade and causing a kickback. It also acts as a barrier

OPERATIONS

behind the blade to shield hands from being pulled into the blade if a kickback occurs.

Spreader

Figure 37. Blade guard assembly

components.

In order to work properly, the spreader cannot be bent or misaligned with the blade. If the spreader gets accidentally bent, take the time to straighten it or just replace it. Using a bent or misaligned spreader will increase the risk of kickback!

Pawl

Blade Guard & Spreader Installation

1. DISCONNECT SAW FROM POWER!

2. Install the standard table insert.

3. Slide the knurled knob out (see Figure 38), then

rotate it so it engages the upper bracket.

4. Slide the blade guard spreader all the way down into the adjustment block, then rotate the knurled knob so it disengages the bracket and the locking pin engages the hole in the center of the spreader.

5. Tug the spreader upward to verify that it is locked and does not come out when pulled.

-28-

Bracket

Locking

Knurled

Knob

Figure 38. Knurled knob used to secure

the spreader.

Adjustment

Block

Page 31

Model W1824 10" Hybrid Table Saw

The blade guard, when properly installed, should be

set up, as shown in Figure 39. It should pivot freely up and down, then return to the table in the resting position and completely cover the blade. It should also swing up high enough to accommodate the workpiece.

6. Adjust the flat head screws around the perimeter of the insert to make sure it is flush with the table (use a straightedge as a guide).

7. Swing one side of the blade guard up and out of the way.

8. Lift up on the right spreader pawl, and place a straightedge against the blade and the spreader, making sure the straightedge does not touch a blade tooth.

When properly aligned, the spreader will be in the

"Alignment Zone," shown in Figure 40, and will be parallel with the blade.

Figure 39. Blade guard and spreader

properly installed.

Alignment

Zone

Spreader or Riving Knife

— If the spreader is not inside the alignment zone

and not parallel with the blade, then it needs to be adjusted. Perform the Spreader or Riving

Knife Alignment procedure on Page 63.

Anti-Kickback Pawls

The anti-kickback pawls allow the workpiece to travel in only one direction. If the workpiece moves backwards, such as during a kickback, the pawls will dig into the workpiece to slow or stop it.

To work properly, the pawls must return to their resting position after pivoting up, as shown in Figure 41, and they must not be engaged in the arresting hooks.

If the pawls fail to return to the resting position, the pivot area may need to be cleaned or the spring may have been dislodged or broken and will need to be fixed/replaced.

Blade

Straightedge

Figure 40. Spreader in the "Alignment

Zone."

Arresting Hooks

Pawl

Figure 41. Pawls in the resting position.

OPERATIONS

-29-

Page 32

Disabling Pawls

You might disable the pawls if you are concerned about them scratching a delicate workpiece, or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control. Use your best judgment before retracting the pawls, as they are provided for your safety.

To disable the pawls, do these steps:

1. DISCONNECT SAW FROM POWER!

Model W1824 10" Hybrid Table Saw

We do not recommend disabling the pawls during normal operations unless absolutely necessary. In most situations, disabling the pawls will increase your risk of serious personal injury in the event of a kickback.

2. Rotate one or both arresting hooks downward,

then place the pawls on each of the hooks (see Figure 42).

Enabling Pawls

To enable the pawls, lift up on each pawl and move them outward and down until they both touch the table surface in the resting position, as shown in Figure 41 on the previous page.

When to Use the Blade Guard

The blade guard assembly MUST always be installed on the saw for all normal through cuts (those where the blade cuts all the way through the thickness of the workpiece). If the blade guard is removed for specific operations, always immediately replace it after those operations are complete.

When Not to Use the Blade Guard

OPERATIONS

The blade guard cannot be used on any non-through cuts (those in which the blade does not cut all the way through the thickness of the workpiece).

The pawls are sharp and can quickly cut fingers and hands. Use caution, and wear leather gloves when handling the pawls to reduce the risk of injury.

Arresting Hook

(1 of 2)

Figure 42. Pawl disabled.

Pawl

Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts. Because the blade guard is provided to decrease your risk of injury, it should not be used if it gets in the way of making a safe cut. Use good judgment!

-30-

Whenever the blade guard and spreader cannot be used, the riving knife must be used to avoid the risk of the kerf binding on the blade and causing kickback.

Page 33

Model W1824 10" Hybrid Table Saw

Riving Knife

The riving knife works in the same manner as the spreader on the blade guard assembly. It is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and causing kickback.

The key difference between the spreader and the riving knife is that the riving knife mounts below the blade's highest point of rotation, as shown in Figure 43.

The height difference between the riving knife and the blade allows the workpiece to pass over the blade during non-through cuts (those in which the blade does not cut all the way through the thickness of the workpiece).

The riving knife acts as a barrier behind the blade to reduce the risk of hands being pulled into the blade if a kickback occurs.

The riving knife must be spaced away from the blade, as shown in Figure 44.

Minimum 1mm

Maximum 5mm

Figure 43. Height difference between the

riving knife and blade.

Top Distance

Minimum 3mm

Maximum 8mm

Height Difference

Riving

Knife

Riving Knife Installation

The riving knife is installed in a similar manner to the blade guard and spreader. Refer to Blade Guard Assembly on Page 28 for installation instructions.

When to Use the Riving Knife

Use the riving knife for all non-through cuts made with a standard table saw blade (i.e., dadoes or rabbet cuts, and when using a tenoning jig), or when using a 10" diameter dado blade.

Also, use the riving knife for those special operations where the blade guard or its components get in the way of safe operation, such as with very narrow cuts.

Riving

Bottom Distance

Minimum 3mm Maximum 8mm

Table

Figure 44. Allowable distance ranges

between the riving knife and blade.

Knife

When Not to Use the Riving Knife

Do not use the riving knife with a dado blade that has a diameter smaller than 10" in diameter. Otherwise, the riving knife height will exceed the blade height and the workpiece will hit the riving knife during the cut, forcing the operator into a dangerous situation of trying to turn the saw off with the workpiece stuck halfway through the cut.

In addition, although it is possible to use the riving knife for through-cutting operations, the blade guard assembly offers much more injury protection and risk reduction than the riving knife. Therefore, we strongly recommend that you use the blade guard assembly instead of the riving knife when making through cuts.

OPERATIONS

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Page 34

Ripping

Ripping means cutting with the grain of a natural wood workpiece. In man-made materials such as MDF or plywood, ripping simply means cutting lengthwise.

Model W1824 10" Hybrid Table Saw

To make a rip cut, do these steps:

1. Review Preventing Kickback on Page 9 and take the

necessary precautions to reduce the likelihood of kickback.

2. Inspect the board for soundness. You will need one straight edge of the workpiece to place against the fence when ripping. Also, if the workpiece is slightly cupped, always place the cupped side down on the table for stability.

3. DISCONNECT SAW FROM POWER!

4. Ensure that the blade guard/spreader is properly

installed.

5. Set the fence to the desired width of cut on the scale.

6. Adjust the blade height so the highest saw tooth protrudes no more than

⁄4" above the workpiece.

Never attempt to rip a workpiece that does not have one perfectly straight edge on it. Always place the straight edge against the rip fence. Failure to do this could result in kickback and serious personal injury.

7. Set up safety devices such as featherboards or other

anti-kickback devices.

OPERATIONS

8. Rotate the blade to make sure it does not come into contact with any of the safety devices.

9. Re-connect the saw to power, then turn it ON and allow the blade to reach full speed.

Note: The jointed edge of the workpiece must slide

against the fence during the cutting operation.

10. Use a push stick to feed the workpiece through the saw blade, as shown in Figure 45, until it is completely beyond the saw blade.

Figure 45. Example photo of a ripping

operation.

Keep the blade guard installed and in the down position. Failure to do this could result in serious personal injury or death.

Turn OFF the saw and ALWAYS allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury.

-32-

Page 35

Model W1824 10" Hybrid Table Saw

Crosscutting

Crosscutting means cutting across the grain of a natural wood workpiece. In other man-made materials, such as MDF or plywood, crosscutting means cutting across the width of the workpiece.

To make a crosscut using the miter gauge, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Ensure that the blade guard/spreader is properly

installed.

3. Move the rip fence aside and position the miter gauge in a miter slot, then adjust it to 90° from the blade.

4. Adjust the blade height so the teeth protrude no more than

5. Inspect the workpiece for soundness. If the workpiece is slightly cupped, place the cupped face down on the table.

6. Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line.

7. Re-connect the saw to power, then turn it ON and allow the blade to reach full speed.

8. Hold the workpiece firmly against the face of the miter gauge (as shown in Figure 46), then ease the workpiece through the blade until it is completely past the saw blade.

⁄4" above the workpiece.

OPERATIONS

Figure 46. Example photo of a

crosscutting operation.

-33-

Page 36

Miter Cuts

A miter cut is an angled crosscut. Miters are usually cut in the same manner as crosscuts, using the miter gauge and a predetermined mark on the workpiece.

To perform a miter cut, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Ensure that the blade guard/spreader is properly

installed.

3. Determine the angle of your cut. If the angle needs to be very precise, use a protractor to set the miter gauge to the blade.

4. Place the face of the miter gauge against the edge of the workpiece and place the T-slot bar across the face of the workpiece. Use the bar as a guide to mark your cut onto the workpiece, as shown in

Figure 47.

5. Place the miter gauge back into the slot and hold

the workpiece firmly against the miter gauge body. Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line.

Model W1824 10" Hybrid Table Saw

Figure 47. Example photo of making a

miter mark.

6. Proceed to make the cut in the same manner as described in the Crosscutting procedure.

OPERATIONS

Blade Tilt Cuts

The blade can be tilted between 0° (perpendicular to the table) and 45°. This feature is used most often when cutting bevels, compound miters, or chamfers. Figure 48 shows an example of the blade when tilted 45° to the table.

Figure 48. Blade tilted 45° to the table.

-34-

Page 37

Model W1824 10" Hybrid Table Saw

Dado Cutting

Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes are "non-through" cuts that can be made with a dado blade or a standard saw blade. Figure 49 shows a cutaway view of a dado cut being made with a dado blade.

The included dado table insert must be installed and used when a dado blade is installed—unless a zero clearance table insert is used instead.

Dado Blade Installation

1. DISCONNECT SAW FROM POWER!

2. Remove the standard table insert, the blade guard

assembly or riving knife, and the saw blade.

3. Attach and adjust the dado blade system according to the dado blade manufacturer’s instructions

4. Install the dado table insert.

Dado Blade

Fence

Workpiece

Figure 49. Illustration of a dado cut.

DO NOT make through cuts with a dado blade. Dado blades are only intended for non-through cuts. Failure to heed this warning could result in serious injury.

Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece. This risk increases relative to the depth and width of the cut. To minimize your risk of serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth.

Cutting Dados with a Dado Blade

Because dado blades are much wider than standard blades, they place a greater amount of force against the workpiece when cutting. This additional force increases the risk of kickback, requiring the operator to take additional steps when cutting to keep their injury risk at an acceptable level.

Figure 50 demonstrates the sequential process of making multiple, light cuts that get progressively deeper. The actual number of cuts used should be determined by workpiece hardness, total dado depth, and feed rate. In general, if you hear the motor slow down during the cut, you are cutting too deep or feeding too fast.

Dado Blade

Workpiece

Cut 1

Fence

Cut 2

Workpiece

Fence

Cut 3

Workpiece

Finished

Dado Cut

Workpiece

Figure 50. Example of cutting a dado with

multiple light cuts, instead of one deep

cut.

Fence

OPERATIONS

-35-

Page 38

To cut a dado with a dado blade, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Adjust the dado blade to the desired depth of cut.

3. Adjust the distance between the fence and the

inside edge of the blade, as shown in Figure 51 on the previous page, to dado the length of a workpiece.

— If dadoing across the workpiece, use the miter

gauge and carefully line up the desired cut with the dado blade. DO NOT use the fence in combination with the miter gauge, which could result in the workpiece binding and kicking back.

Model W1824 10" Hybrid Table Saw

Dado Blade

Fence

Workpiece

4. Re-connect the saw to the power source.

5. Turn the saw ON. The blade should run smooth, with

no vibrations.

6. When the blade has reached full speed, perform a test cut with a scrap piece of wood.

7. If the cut is satisfactory, repeat the cut with the actual workpiece.

OPERATIONS

Figure 51. Illustration of a dado cut.

-36-

Page 39

Model W1824 10" Hybrid Table Saw

Cutting Dados with a Standard Blade

A ripping blade (described on Page 25) is typically the best blade to use for cutting dadoes when using a standard blade, because it removes sawdust very efficiently.

To use a standard saw blade to cut dadoes, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Mark the width of the dado cut on the workpiece.

Include marks on the edge of the workpiece so the cut path can be aligned when the workpiece is lying on the table.

3. Raise the blade up to the desired depth of cut (depth of the dado channel desired).

Cut 1

Workpiece

Figure 52. First cut when using a single

blade for making a dado.

Cut 2

Workpiece

Blade

Fence

Blade

Fence

4. Set up the saw for the type of cut you need to make, depending on if it is a rip cut (see Page 32) or crosscut (see Page 33).

5. Align the blade to cut one of the dado sides, as shown in Figure 52.

6. Re-connect the saw to the power source and turn the saw ON. Allow the blade to reach full speed, then perform the cutting operation.

7. Repeat the cutting operation on the other side of the dado channel, as shown in Figure 53.

8. Make additional cuts (see Figure 54) in the center of the dado to clear out the necessary material. The dado is complete when the channel is completely cleared out.

Figure 53. Second cut for a single dado

cut.

Cuts 3+

Fence

Workpiece

Figure 54. Additional single blade dado

cuts.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

OPERATIONS

-37-

Page 40

Rabbet Cutting

Commonly used in furniture joinery, a rabbet cut is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade.

Rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence (see Figure 55). Make the sacrificial fence the same length as the fence and

⁄4" thick. Attach it to the fence with screws or clamps,

making sure they are all secure and tight. Raise the blade into the sacrificial fence to the height needed.

Cutting Rabbets with a Dado Blade

1. DISCONNECT SAW FROM POWER!

2. Adjust the dado blade to the height needed for the

rabbeting operation. When cutting deep rabbets, take multiple light passes to reduce the risk of kickback.

3. Adjust the fence and align the workpiece to perform the cutting operation, as shown in Figure 56.

4. Re-connect the saw to the power source and turn the saw ON. When the blade has reached full speed, perform a test cut with a scrap piece of wood.

Model W1824 10" Hybrid Table Saw

Rip Fence

Sacrificial Fence

Dado Insert

Blade Cut-Out

Figure 55. Sacrificial fence installed.

OPERATIONS

— If the cut is satisfactory, repeat the cut with the

final workpiece.

Sacrificial Fence

Dado Blade

Fence

Workpiece

Figure 56. Rabbet cutting with a

sacrificial fence.

-38-

Page 41

Model W1824 10" Hybrid Table Saw

Cutting Rabbets with a Standard Blade

A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. (See Page 25 for blade details.) Also, a sacrificial fence is not required when cutting rabbets with a standard blade.

To cut rabbets with the standard blade, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Ensure that the riving knife and standard table insert

are properly installed.

3. Mark the width of the rabbet cut on the edge of the workpiece, so you can clearly identify the intended cut while it is laying flat on the saw table.

4. Raise the blade up to the desired depth of cut (depth of the rabbet channel desired).

5. Stand the workpiece on edge, as shown in Figure 57, then adjust the fence so the blade is aligned with the inside of your rabbet channel.

DO NOT place a tall board on edge to perform a rabbet cut with a standard blade. Workpieces that are too tall to be properly supported with the fence can easily shift during operation and cause kickback. Instead, place the stock flat on the saw and perform the rabbet cut with a dado blade.

— If the workpiece is very tall, or is unstable when

placed against the fence, lay it flat on the table and use a dado blade to perform the rabbet cut.

6. Reconnect the saw to the power source, then perform the cut.

7. Lay the workpiece flat on the table, as shown in Figure 58, adjust the saw blade height to intersect

with the first cut, then perform the second cut to complete the rabbet.

Blade

Workpiece

Fence

Figure 57. First rabbet cut with a single

blade.

Blade

Fence

Workpiece

OPERATIONS

-39-

Figure 58. Second rabbet cut with a single

blade.

Page 42

Resawing

Resawing is the process of cutting a thick piece of stock into one or more thinner pieces. Although resawing can be done with a table saw, we strongly recommend that you use a bandsaw instead.

A bandsaw is the ideal machine for resawing, and resawing with one is fairly easy and safe. A table saw is not intended for resawing, and resawing with one is difficult and dangerous due to the increased risk of kickback from binding and deep cuts, and the increased risk of injury from having to remove the guard.

If you insist on resawing with a table saw, DO NOT do so without using a resaw barrier and wearing a full face shield. The following instructions describe how to build a resaw barrier and add an auxiliary fence to your standard fence, to reduce the risk injury from resawing on a table saw.

Model W1824 10" Hybrid Table Saw

Resawing operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when resawing. Any tilting or movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

Note: To determine the maximum resawing height for this

table saw, find the maximum blade height, then double it and subtract

⁄8".

Making a Resaw Barrier

The resaw barrier acts in tandem with the rip fence when resawing to provide tall support for the workpiece to minimize the probability of it binding against the blade and causing kickback.

Tools Needed: Qty

OPERATIONS

Table Saw ........................................................1

Jointer and Planer ............................. Recommended

Clamps ................................................2 Minimum

Drill and Drill Bits ................................... As Needed

Components Needed for Resaw Barrier:

Wood* Wood*

Wood Screws #10 x 2" .........................................4

Wood Glue ........................................... As Needed

⁄4" x 5 1⁄2" x Length of Fence ........................1

⁄4" x 3" x Length of Fence ............................1

* Only use furniture-grade plywood, kiln dried hardwood, or HDPE plastic to prevent warping.

-40-

Page 43

Model W1824 10" Hybrid Table Saw

To build the resaw barrier, do these steps:

1. Cut your wood pieces to the size specified above.

If you are using hardwood, cut the pieces oversize, then joint and plane them to the correct size to make sure they are square and flat.

2. Pre-drill and countersink four holes approximately

⁄8" from the bottom of the 5 1⁄2" tall wood piece.

#10 x 2"

Wood Screw

⁄4"

3. Glue the end of the 3" board, then clamp the boards at a 90° angle with the larger board in the vertical position, as shown in Figure 59, and fasten them together with the wood screws.

Auxiliary Fence

The auxiliary fence is necessary if you are resawing a workpiece that is taller than it is wide. It should be no less than

Components Needed for the Auxiliary Fence:

Wood*

* Only use furniture-grade plywood, kiln dried hardwood, or HDPE plastic to prevent warping.

Tools Needed for the Auxiliary Fence:

Table Saw ........................................................1

Jointer and Planer ............................. Recommended

Clamps ................................................2 Minimum

To build the auxiliary fence, do these steps:

⁄2" shorter than the board to be resawn.

⁄4" x (Height) x Length of Fence ....................1

⁄4"

Assembled

Resaw Barrier

Figure 59. Shop-made resaw barrier.

OPERATIONS

1. Cut the auxiliary fence board to size. If you are using hardwood, cut the board oversize, then joint and plane the board to the correct size to make sure the board is square and flat.

2. Unthread the fence face mounting hardware and remove the fence face from the fence assembly.

3. Place the auxiliary fence next to the fence face you removed in Step 1, mark the location of the nine mounting holes on the auxiliary fence, then drill the holes.

4. Use the mounting hardware you removed in Step 2 to attach the auxiliary fence. The end result should be similar to Figure 60.

-41-

Fence

Body

Facing

Auxiliary

Fence

Figure 60. Example illustration of an

auxiliary fence installed.

Page 44

Resawing Operation

The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down your feed rate. Motor overloading and blade wear can be reduced by using a ripping blade. Ripping blades are designed to clear the sawdust quickly.

Components Needed for Resawing:

Zero-clearance Table Insert ...................................1

Ripping Blade 10" ...............................................1

Clamps ............................................................2

Shop Made Auxiliary Fence ....................................1

Shop Made Resaw Barrier ......................................1

To perform resawing operations, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Remove the standard table insert and the blade

guard assembly.

Model W1824 10" Hybrid Table Saw

The risk of kickback when resawing is high. Always stand to the side of the cutting path and wear a full face shield to prevent kickback injuries when resawing.

3. Install a ripping blade, install the riving knife,

lower the blade below the table, then install a zero clearance table insert.

4. Attach the auxiliary fence and set it to the desired width from the blade.

Note: When setting the correct width, don't forget

to account for blade kerf and the inaccuracy of the fence scale while the auxiliary fence is installed.

OPERATIONS

5. Place the workpiece against the auxiliary fence and slide the resaw barrier against the workpiece, as shown in Figure 61. Now clamp the resaw barrier to the top of the table saw at both ends.

6. Lower the blade completely below the table, slide the workpiece over the blade to make sure it moves smoothly and fits between the resaw barrier and fence, then remove the workpiece.

7. Raise the blade approximately an inch, or close to half the height of the workpiece, whichever is less.

Workpiece

Resaw

Barrier

(Front View)

Auxiliary

Fence

Figure 61. Example illustration of a resaw

setup.

-42-

Page 45

Model W1824 10" Hybrid Table Saw

8. Plug in the table saw, turn it ON, and use a push stick or push block to feed the workpiece through the blade, using a slow and steady feed rate.

9. Flip the workpiece end for end, keeping the same side against the fence, and run the workpiece through the blade again.

10. If necessary to complete the operation, repeat Steps 7–9 until the blade is close to half of the height of

the board to be resawn. The ideal completed resaw

cut will leave an is complete, as shown in Figure 62. Leaving an

⁄8" connection when the resawing

⁄8"

connection will reduce the risk of kickback.

11. Turn OFF the table saw, then separate the parts of the workpiece and hand plane the remaining ridge to remove it.

12. When finished resawing, remove the resaw barrier and auxiliary fence, then re-install the blade guard/ spreader or riving knife and standard table insert.

The danger of kickback increases relative to the depth of a cut. Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious personal injury.

Always use push sticks or push paddles to increase safety and control during operations which require that the blade guard and spreader must be removed from the saw. ALWAYS replace the blade guard after resawing is complete.

Workpiece

Auxiliary

Fence

Resaw

Barrier

Fence

/8" Connection

Figure 62. Completed resaw operation.

OPERATIONS

-43-

Page 46

Model W1824 10" Hybrid Table Saw

SHOP-MADE SAFETY ACCESSORIES

Featherboards

Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it against the fence or table while cutting, which makes the operation easier and safer because the cut can be completed without the operator’s hands getting near the blade. The angled ends and flexibility of the fingers allow the workpiece to move in only one direction.

Making a Featherboard

This sub-section covers the two basic types of featherboards: 1) Those secured by clamps, or 2) those secured with the miter slot.

Material Needed for Featherboard:

Hardwood Hardwood

⁄4" x 3" x 10" (Minimum) .........................1

⁄4" x 6" x 28" (Maximum) .........................1

Cuts made across the grain result in weak fingers that easily break when flexed. When made correctly, the fingers should withstand flexing from moderate pressure. To test the finger flexibility, push firmly on the ends with your thumb. If the fingers do not flex, they are likely too thick (the cuts are too far apart).

Additional Material Needed for Mounting Featherboard:

Hardwood Wing Nut Flat Head Screw Flat Washer

⁄8" x (Miter Slot Width) x 5"L ...................1

⁄4"-20 .................................................1

⁄4"-20 x 2" ..................................1

⁄4"-20 .............................................1

To make a featherboard, do these steps:

OPERATIONS

1. Cut a hardwood board that is approximately thick to size. The length and width of the board can vary according to your design. Most featherboards are 10"–28" long and 3"–6" wide. Make sure the wood grain runs parallel with the length of the featherboard, so the fingers you will create in

Step 3 will bend without breaking.

2. Cut a 30º angle at one end of the board.

3. Make a series of end cuts with the grain apart and 2"–3" long, as shown in Figure 63 (A). Alternatively, start cuts at 2"–3" deep, then make them progressively deeper, as shown in Figure 63 (B).

⁄8"– 1⁄4"

⁄4"

10" (Minimum)

30°

/8"

Initial Cut

2"—3"

/8"

Kerf

/16"—1/8"

2"—3"

Kerf

/16"—1/8"

Progressively Longer Cuts

Figure 63. Patterns for making

featherboards.

Only Steps 1–3 are required to make a clamp-mounted featherboard. Refer to Page 46 for instructions on clamping the featherboard to the table.

-44-

Page 47

Model W1824 10" Hybrid Table Saw

4. Rout a 1⁄4"– 3⁄8" wide slot 4"–5" long in the workpiece and 1"–2" from the short end of the featherboard, as illustrated in Figure 64.

5. Cut a miter bar that will fit in the table miter slot approximately 5" long (see Figure 65).

/4"—3/8" Slot

1"—2"

Tip: Consider making the miter bar longer for larger

featherboards—approximately half the length of the total featherboard—to support the force applied to the featherboard during use.

6. Drill a countersink the bottom to fit a

⁄4" hole in the center of the bar, then

⁄4"-20 flat head

screw.

7. Mark a 4" line through the center of the countersunk hole in the center, then use a jig saw with a narrow blade to cut it out.

8. Assemble the miter bar and featherboard with a

⁄4"-

20 x flat head screw, flat washer, and a wing nut or a star knob (see Figure 66). Congratulations! Your featherboard is complete.

Note: The routed slot, countersunk hole, and the

flat head screw are essential for the miter bar to clamp into the miter slot. When the wing nut is tightened, it will draw the flat head screw upward into the countersunk hole. This will spread the sides of the miter bar and force them into the walls of the miter slot, locking the featherboard in place.

Tip: The length of the flat head screw depends on

the thickness of the featherboard—though 1

⁄2" to 2"

lengths usually work.

9. Proceed to Mounting Featherboard in Miter Slot on the next page.

4"—5"

Figure 64. Slot cut into the featherboard

for use with a miter slot.

(Top View)

/8"

/4" Hole

Countersink on Bottom

4" Slot

(Side View)

Figure 65. Patterns for featherboard miter

bar.

Wing Nut

(Side View)

Flat Washer

Featherboard

Miter Bar

Flat Head Screw

Figure 66. Assembly order of featherboard

components for use with a miter slot.

OPERATIONS

-45-

Page 48

Mounting Featherboard with Clamps

1. DISCONNECT SAW FROM POWER!

2. Lower the saw blade, then adjust the fence to the

desired width and secure it.

3. Place the workpiece against the fence, making sure it is 1" in front of the blade.

Model W1824 10" Hybrid Table Saw

4. Place a featherboard on the table so all fingers point forward and contact the workpiece evenly (see

Figure 67 for an example).

5. Secure the featherboard to the table with a clamp.

6. Check the featherboard by pushing it with your

thumb to ensure it is secure.

— If the featherboard moves, tighten the clamp some

more.

7. Mount a second featherboard to the fence with another clamp, then repeat Step 6 to ensure it is secure (see Figure 67).

Mounting Featherboard in Miter Slot

1. DISCONNECT SAW FROM POWER!

2. Lower the saw blade, then adjust the fence to the

desired width and secure it.

Fence Featherboard

Clamp

Table

Featherboard

Figure 67. Example photo of

featherboards mounted with clamps.

Blade

Featherboard

OPERATIONS

3. Place the workpiece evenly against the fence, making sure it is 1" in front of the blade.

4. Slide the featherboard miter bar into the miter slot, making sure the fingers slant toward the blade, as illustrated in Figure 68.

5. Position the fingered edge of the featherboard against the edge of the workpiece, so that all of the fingers contact the workpiece evenly. Slide the featherboard toward the blade until the first finger is nearly even with the end of the workpiece, which should be 1" away from the blade.

6. Double check the workpiece and the featherboard to ensure they are properly positioned, as described in Step 5. Then secure the featherboard to the table. Check the featherboard by hand to make sure it is tight.

Workpiece

Figure 68. Example illustration of the

featherboard mounted in the miter slot.

The featherboard should be placed firmly enough against the workpiece to keep it against the fence but not so tight that it is difficult to feed the workpiece.

-46-

Page 49

Model W1824 10" Hybrid Table Saw

Push Sticks

When used correctly, push sticks reduce the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push stick can absorb damage

that would have otherwise happened to hands or fingers. Use push sticks whenever your hands will get within 12" of the blade. To maintain control when cutting large workpieces, start the cut by feeding with your hands then use push sticks to finish the cut, so your hands are not on the end of the workpiece as it passes through the blade.

Feeding: Place the notched end of the push stick against the end of the workpiece (see inset Figure 69), and move the workpiece into the blade with steady downward and forward pressure.

Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting. When using a push stick in this manner, only apply pressure before the blade; otherwise, pushing the workpiece against or behind the blade will increase the risk of kickback (see Figure 69).

Push Stick

Prohibition

Zone

Push Stick

Supporting

Blade

Path

Feeding

Store Push Stick Here

for Easy

Access

Push Stick

Figure 69. Using push sticks to rip narrow

stock.

Figure 70. Side view of push stick in-use.

Making a Push Stick

Use this template to make

90º

Cut here to

⁄4" stock

push

Cut here to push 1⁄2" stock

Notch for placing on corners of workpieces

MATERIAL: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that

⁄2" Grid

can break teeth from the blade!

your own push stick.

Notch to help prevent hand from slipping

" Minimum Length

SANDING: Sand edges to remove rough edges and increase comfort.

SIZING: Push stick must be at least 15

⁄2"—3⁄4" thick

Use material.

⁄4" long.

OPERATIONS

Figure 71. Template for a basic shop-made push stick (not shown at actual size).

-47-

Page 50

Model W1824 10" Hybrid Table Saw

Push Blocks

When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push block often takes the damage that would have otherwise happened to hands or fingers.

A push block can be used in place of or in addition to a push stick for feeding workpieces into the blade. Due to their design, push blocks allow the operator to apply firm downward pressure on the workpiece that could not otherwise be achieved with a push stick.

The push block design on this page (see Figure 74) can be used in two different ways (see Figure 73). Typically, the bottom of the push block is used until the end of the workpiece reaches the blade.

The notched end of the push block is then used to push the workpiece the rest of the way through the cut, keeping the operator's hands at a safe distance from the blade. A push stick is often used at the same time in the other hand to support the workpiece during the cut.

Push Stick

Prohibition

Zone

Push Stick

Supporting

Blade

Path

Feeding

Push Block

Figure 72. Using a push block and push

stick to make a rip cut.

Figure 73. Side view of push block in use.

OPERATIONS

Making a Push Block

Use this template to make your own push block.

Notch for use

as a push stick

CAUTION: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that can break teeth from the blade!

Handle for firm grip

Make push block with

⁄2"—3⁄4" thick material

CAUTION: Bottom

of handle must be

at least 4" above

bottom of push

block to keep

hand away from

blade.

⁄4"—1⁄2"

⁄2" Grid

Lip for pushing workpiece

9"−10" Minimum Length

Figure 74. Template for a basic shop-made push stick (not shown at actual size).

-48-

Page 51

Model W1824 10" Hybrid Table Saw

⁄4" Plywood

Completed Fence

⁄4" Hardwood

#8 x 1

⁄2"

Wood Screw

Narrow-Rip Auxiliary

Fence & Push Block

There are hundreds of designs for specialty jigs that can be found in books, trade magazines, and on the internet. These types of jigs can greatly improve the safety and consistency of cuts. They are particularly useful during production runs when dozens or hundreds of the same type of cut need to be made. The narrow-rip auxiliary fence and push block system shown in this section is an example of a specialty jig that can be made to increase the safety of very narrow rip cuts.

Material Needed for Narrow Rip Auxiliary Fence & Push Block

Hardwood Plywood

WoodScrews#8x11⁄2" .......................................8

Material Needed for Push Block

Hardwood or Plywood Hardwood or Plywood

Wood Glue .................................................Varies

Wood Screws #8 x 1

⁄4" x 3" x Length of Fence .......................1

⁄4" x 5 1⁄4" x Length of Fence ......................1

⁄4" x 15" x 5 5⁄8" .....................1

⁄4" x 10" x 5"–9" ....................1

⁄2" ............................ As Needed

Length of Table Saw Rip Fence

⁄4" Hardwood

⁄4" Plywood

Length of Table Saw Rip Fence

⁄4"

Figure 75. Auxiliary fence dimension.

Making a Narrow-Rip Push Block for an Auxiliary Fence

1. Cut a piece of 3⁄4" thick plywood 5 1⁄4" wide and as

Note: We recommend cutting the hardwood board

2. Pre-drill and countersink eight pilot holes

3. Using the

4. Attach the handle to the base with #8 x 1

long as your table saw fence; cut a piece of

⁄4"

thick hardwood 3" wide and as long as your table saw fence, as shown in Figure 75.

oversize, then jointing and planing it to the correct size to make sure the board is square and flat. Only use furniture-grade plywood or kiln dried hardwood to prevent warping.

⁄8" from

the bottom of the 3" wide board, then secure the

boards together with (8) #8 x 1

⁄2" wood screws, as

shown in Figure 76.

⁄4" material you used in the previous

steps, cut out pieces for the push block per the dimensions shown in Figure 77; for the handle, cut a piece 10" long by 5"–9" high and shape it as desired to fit your hand.

⁄2" wood

screws, and attach the lip to the base with wood glue.

Figure 76. Location of pilot holes.

⁄8"

15"

⁄2"

⁄8"

⁄4"

⁄2"

⁄8"

Handle

Lip

⁄2"

Figure 77. Push block dimensions and

construction.

OPERATIONS

-49-

Page 52

Model W1824 10" Hybrid Table Saw

Auxilliary Fence

Keep the blade guard installed and in the down position. Failure to do this could result in serious personal injury or death.

Using the Auxiliary Fence and Push Block

1. Place the auxiliary fence on the table and clamp it

to the fence at both ends, then adjust the distance between the auxiliary fence and the blade—this determines how wide the workpiece will be ripped (see Figure 78).

2. Install the blade guard, then secure the spreader pawls in the upright position, as shown in Figure 41 on Page 29, so they do not interfere with the push block lip.

3. Place the workpiece 1" behind the blade and evenly against the table and the auxiliary fence, as shown in Figure 79.

4. Turn the saw ON, then begin ripping the workpiece using a push stick for side support.

OPERATIONS

5. As the workpiece nears the end of the cut, place the push block on the auxiliary fence with the lip directly behind the workpiece, then release the push stick just before the blade.

6. Guide the workpiece the rest of the way through the cut with the push block, as shown in Figure 80.

Blade

Workpiece

Cutting

Width

Figure 78. Adjusted distance between the

blade and auxiliary fence.

Auxilliary Fence

Blade

Push Stick

for Side

Support

Push Block

Workpiece

Blade Path

Figure 79. Setup in preparation for

ripping.

Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury.

-50-

Release

Push Stick

Before Blade

Figure 80. Performing the rip cut.

Page 53

Model W1824 10" Hybrid Table Saw

Outfeed & Support Tables

One of the best accessories for improving the safety and ease of using a table saw is simply placing a large table (outfeed table) behind the saw to catch the workpiece (see Figure 81). Additionally, another table to the left of the saw (support table) can also help support large workpieces so they can be cut safely and accurately.

Crosscut Sled

A crosscut sled (see Figure 82) is a fantastic way to improve the safety and accuracy of crosscutting on the table saw. Most expert table saw operators use a crosscut sled when they have to crosscut a large volume of work, because the sled offers substantial protection against kickback when crosscutting.

Support

Table

Figure 81. Example of support and

outfeed tables.

Outfeed

Table

OPERATIONS

Crosscut

Sled

Figure 82. Example of a crosscut sled.

-51-

Page 54

Model W1824 10" Hybrid Table Saw

ACCESSORIES

Table Saw Accessories

The following table saw accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

D2057—Heavy-Duty Mobile Base

Shop Fox and mobile platform upon which to mount machinery and equipment having a variety of base sizes and weights. The heavy-duty casters are arranged on outriggers allowing the machine to sit as low as possible and yet be extremely stable. Swivel casters on two corners provide excellent maneuverability. The unique two-piece retractable feet use rare earth magnets to allow the adjustment knob to turn while the foot pad is tight to the floor.

W1727—1 HP Dust Collector

Specifications: • 1 HP, 110V/220V, single-phase motor • 800 CFM air suction capacity • 5.67" static pressure • One 4" intake hole • 9" balanced steel, radial fin impeller • 2.1 cubic feet bag capacity • 15 x 39 Power coated paint for durability • 54

Heavy-Duty Mobile Bases are designed to give users a stable

⁄4" base on casters for portability • 2.5 micron bag filtration •

⁄2" height with bag inflated.

OPERATIONS

⁄4"

D2271—Shop Fox Roller Table

Use this versatile roller table wherever you need extra workpiece support. Features all-steel welded construction and measures 19" x 65". Comes with 9 ball bearing rollers and has four independently adjustable legs for any leveling requirement. Adjustable in height from

⁄8" to 4 1⁄8". 1,000 lb. capacity!

-52-

Page 55

Model W1824 10" Hybrid Table Saw

W1104—Yellow Board Buddy® Pair

Feature clockwise turning wheels to maintain constant, even feeding pressure. If a kickback occurs, the wheels lock up and function as antikickback devices.

W1105—Green Board Buddy

Pair

Feature wheels that turn in both directions to function as bidirectional hold-downs.

W1104—Orange Board Buddy

Pair

Feature counterclockwise turning wheels to maintain constant, even feeding pressure. If a kickback occurs, the wheels lock up and function as anti-kickback devices.

D3096—Shop Fox Featherboard

Reduce the risk of kickback and achieve consistent feeding results

with these Shop Fox featherboards. Fits standard

⁄8" x 3⁄4" miter gauge

slots.

D3122—Shop Fox Push Stick

This essential safety item keeps hands at a safe distance from blades and cutters while still maintaining control of the workpiece against machine fences. A true necessity when running narrow stock. The

durable handle is designed for maximum control. Measures 13

⁄2"

overall. Super ergonomic design!

D3096

D3122

D3119—Board Straighteners™

These Board Straighteners™ allow a board with a curved or crooked edge to attach to a board with a known straight edge. This stable arrangement can then be used against a table saw fence, which in turn transfers a straight-line cut to the crooked board. Board Straighteners™ allow cutting a straight edge on boards that would otherwise be too dangerous to rip unaided.

MAINTENANCE

-53-

Page 56

MAINTENANCE

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

• Inspect blades for damage or wear.

• Check for loose mounting bolts/arbor nut.

• Check cords, plugs, and switch for damage.

• Check for the proper function of the blade guard (see Blade Guard Assembly on Page 28).

• Check for any other condition that could hamper the

safe operation of this machine.

• Wipe the table clean after every use—this ensures

moisture from wood dust does not remain on bare metal surfaces.

Model W1824 10" Hybrid Table Saw

MAKE SURE that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.

Weekly Maintenance:

• Wipe down the table surface and grooves with a

lubricant and rust preventive such as SLIPIT

• Vacuum dust buildup from the motor housing and

trunnions.

• Clean the pitch and resin from the saw blade with a

cleaner like OxiSolv

Monthly Maintenance:

• Check/tighten the belt tension (Page 56).

Blade & Bit Cleaner.

Cleaning

Cleaning the Model W1824 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. After cleaning, treat all unpainted cast iron and steel with a non-staining

MAINTENANCE

lubricant.

Occasionally it will become necessary to clean the internal parts with more than a vacuum. To do this, remove the table top and clean the internal parts with resin/pitch dissolver or mineral spirits and a stiff wire brush or steel wool. DO NOT USE WATER—WATER WILL CAUSE CAST IRON TO RUST.

Make sure the internal workings are dry before using the saw again, so that wood dust will not accumulate. If any essential lubrication is removed during cleaning, re-lubricate those areas.

-54-

Page 57

Model W1824 10" Hybrid Table Saw

Lubrication

It is essential to clean components before lubricating them because dust and chips build up on these components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.

If you thoroughly clean the components in this section before lubricating them, the result will be silky smooth movement when turning the handwheels, which will result in much higher enjoyment on your part!

Use mineral spirits, shop rags, and a stiff brush when cleaning these components, then let them thoroughly dry before applying the lubrication.

Trunnion Slides

Clean out the front and rear trunnion slides with mineral spirits and a rag, then apply lithium grease into each groove. Move the blade tilt back-and-forth to spread the grease (see Figure 83).

SAFETY

Front

Trunnion

Slide

Figure 83. Trunnion slide (front slide

shown)

Bull Gear

Worm Gear, Bull Gear & Leadscrew

Clean away any built up grime and debris from the worm gear, bull gear, and leadscrew (see Figures 84–85) with a wire brush, rags, and mineral spirits. Allow the components to dry, then apply a thin coat of white lithium grease to them.

Worm Gear

Figure 84. Location of the bull and worm

gears.

Leadscrew

-55-

Figure 85. Location of the leadscrew.

Page 58

SERVICE

General

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.

Model W1824 10" Hybrid Table Saw

Belt Service

The drive belt stretches slightly with normal use of the saw. Most of the stretching will happen during the first 16 hours of use, but it continues with time. If you notice that the belt is slipping, it will need to be tensioned. If the belt is cracked, frayed, or shows other signs of excessive wear, it will need to be replaced.

Items Needed Qty

Hex Wrench 6mm ...............................................1

Replacement Ribbed V-Belt (Part No. X1824112) ..........1

Note: The replacement ribbed V-belt can be purchased from your authorized Shop Fox dealer.

Tensioning Belt

1. DISCONNECT SAW FROM POWER!

2. Raise the blade completely, then open the motor

access cover.

3. Loosen the motor mount cap screw shown in

Figure 86, then pivot the motor up and down to

make sure that it is loose.

MAKE SURE that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.

4. Press down on the motor with one hand to keep the

belt tension tight, then re-tighten the cap screw.

SERVICE

Belt

Cap Screw

Motor

Figure 86. Motor mount cap screw.

-56-

Page 59

Model W1824 10" Hybrid Table Saw

5. Press the belt in the center to check belt tension.

The belt is correctly tensioned when there is

approximately

⁄4" deflection as it is pushed with

moderate pressure, as shown in Figure 87.

— If there is more than

⁄4" deflection when the belt

is pushed with moderate pressure, loosen the cap screw, push the motor downward, then re-tighten the cap screw.

6. Close the motor access cover.

Replacing Belt

1. DISCONNECT SAW FROM POWER!

2. Lower the blade completely, then open the motor

access cover.

3. Loosen the motor mount cap screw that secures

the motor (see Figure 86 on the previous page) and lift the motor fully to remove tension on the belt. Re-tighten the cap screw to hold the motor in this position, then roll the belt off of the arbor and motor pulleys.

Deflection

Pulley

/4”

Pulley

Figure 87. Check for proper belt tension.

4. Install a new belt onto the pulleys, loosen the cap

screw, then lower the motor. Use the blade elevation handwheel to raise the blade completely.

5. Press down on the motor with one hand to keep the

belt tension tight, then tighten the cap screw.

6. Follow Step 5 in the previous Tensioning Belt

procedure to check the V-belt tension.

7. Close the motor access cover.

SERVICE

-57-

Page 60

Tilt Stop Collars

The table saw features stop collars that halt the blade tilt exactly at 45° and 90°. The stop collars have been set at the factory and should require no adjustments, unless you notice that your cuts are not accurate.

Note: The tilt scale reads "0" when the blade is 90° to the table.

Tools Needed Qty

90° Square .......................................................1

45° Square .......................................................1

Hex Wrench 4mm ...............................................1

Setting 90° Stop Collar

1. DISCONNECT SAW FROM POWER!

2. Raise the blade as high as it will go, then tilt it

toward 0° until it stops and cannot be tilted any more.

Model W1824 10" Hybrid Table Saw

Blade

Table

Figure 88. Checking the blade at 90°.

90° Square

3. Place a 90° square against the table and blade so

it contacts the blade evenly from bottom to top, as shown in Figure 88. Make sure the square is not contacting a blade tooth.

Note: If adjustments are made to the 90° stop

collar in the following steps, make sure the tilt indicator arrow shown in Figure 89 points to the 0° mark on the scale when the table is at 90° with the blade. If it is not, loosen the button head screw that secures the indicator, then adjust it and

re-tighten the screw.

— If the blade is 90° to the table, then adjustments

do not need to be made.

— If the blade is not 90° to the table, adjust the 90°

stop collar and proceed to the next step.

4. Tilt the blade away from 0° by about 5°, so there is room for the 90° stop collar to move.

5. Open the motor access cover, loosen the cap screws

SERVICE

shown in Figure 90, then thread the 90° stop collar one turn away from the trunnion bracket. This will allow you to square the blade in the next step.

Tilt Indicator

at 0°

Figure 89. Tilt indicator and scale.

Trunnion

Bracket

90° Stop Collar

Figure 90. 90° stop collar and cap screws.

Cap Screws

-58-

Page 61

Model W1824 10" Hybrid Table Saw

6. Place a square against the blade, as illustrated in Figure 88 on the previous page, then adjust the

blade until it is perfectly square to the table.

7. Without turning the blade tilt leadscrew, fingertighten the 90° collar against the trunnion bracket, then re-tighten the two cap screws to secure the collar position.

8. Repeat Steps 2–3 to verify that the collar

adjustment you made was correct. When the adjustment is satisfactory, close the motor access cover.

Setting 45° Stop Collar

1. DISCONNECT SAW FROM POWER!

2. Raise the blade as high as it will go, then tilt it

towards 45° until it stops and cannot be tilted any more.

3. Place a 45° square against the table and blade so

it contacts the blade evenly from bottom to top, as shown in Figure 91. Make sure the square does not contact a blade tooth.

— If the blade is 45° to the table, then adjustments

do not need to be made.

— If the blade is not 45° to the table, adjust the 45°

stop collar and proceed to the next step.

4. Tilt the blade to 35°so the stop collar can move.

5. Open the motor access cover, loosen the cap screws

on the 45° stop collar (see Figure 92), then turn the collar one turn away from the trunnion bracket. This will allow you to adjust the blade to exactly 45° in the next step.

45° Square

Blade

Table

Figure 91. Checking the blade at 45°.

Cap Screws

Trunnion

Bracket

45° Stop

Collar

6. Place a 45° square against the blade, as shown in

Figure 91, then adjust the blade until it is exactly

45° to the table.

7. Without turning the blade tilt leadscrew, finger-

tighten the 45° stop collar against the trunnion bracket, then tighten the two cap screws to secure the collar position.

8. Repeat Steps 2–3 to verify that the collar

adjustment you made was correct. When the adjustment is satisfactory, close the motor access cover.

-59-

SERVICE

Figure 92. 45° stop collar and cap screws.

Page 62

Miter Slot to Blade

Parallelism

Your table saw will give the best results if the miter slot and the rip fence are adjusted parallel to the blade. If either of these are not exactly parallel, your cuts and your finished work will be lower in quality, but more importantly, the risk of kickback will be increased.

Tools Needed Qty

Adjustable Square ..............................................1

Marker ............................................................1

Dead Blow Hammer.............................................1

Hex Wrenches 3, 8 mm .................................1 Each

To adjust the blade parallel to the miter slot, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Use the adjustable square to measure the distance

from the miter slot to a carbide tip on the blade, as shown in Figure 93. Make sure that the face of the adjustable square is even along the miter slot.

Model W1824 10" Hybrid Table Saw

STEP A

Blade tilted to 90º

3. With the end of the adjustable square just touching the carbide tip, lock the measurement bar of the square in place. Now, mark the tip of the carbide tip with a marker where you made this measurement.

4. Rotate the marked blade tip to the other end of the table insert.

5. Slide the adjustable square down to the other end of the table insert, and compare the distance from the marked blade tip to the end of the adjustable square, as shown in Figure 94.

— If the blade tip measurement is the same on both

sides, go to Step 11.

— If the blade tip does not touch the end of the

adjustable square in the same manner as in the first measurement, the table will need to be adjusted. Proceed to Step 6.

SERVICE

Front

Figure 93. Making the first slot-to-blade

measurement at 90°.

STEP B

Blade tilted to 90º

Front

Figure 94. Making the second slot-to-blade

measurement at 90°.

-60-

Page 63

Model W1824 10" Hybrid Table Saw

6. Remove the six button head cap screws that secure the rear trunnion access panel (see Figure 95), then remove the panel and open the motor access cover to reach the trunnions.

The trunnion and motor assembly could fall and crush your hands or arms if the trunnion mounting cap screws are loosened too much during the following steps. DO NOT remove the cap screws that secure the trunnions to the table or loosen them more than

⁄2 turns!

7. To adjust the table, loosen the two cap screws that

secure the rear trunnion to the underside of the

table 1–1

⁄2 turns (see Figure 96), and slightly tap

the trunnion with the dead blow hammer in the needed direction.

Rear Trunnion

Access Panel

Figure 95. Location of the rear trunnion

access panel.

8. Tighten the two cap screws, then repeat Steps 2–5 to re-check the slot-to-blade parallelism.

— If the measurement is the same from front-to-

back, skip ahead to Step 11.

— If the adjustments you made in Step 7 were not

enough to adjust the miter slot parallel to the blade, continue to Step 9.

9. Loosen the two cap screws that secure the front trunnion to the underside of the table (see Figure 97) and tap the trunnion in a similar manner as you did in Step 7.

10. Tighten the two cap screws and recheck the miter slot-to-blade parallelism.

— If the blade tip measurement is the same on both

sides, continue to Step 11.

— If the adjustments you made in Step 9 were not

enough to adjust the miter slot parallel with the blade, continue adjusting the front and rear trunnions as needed until the miter slot and blade are parallel.

Rear Trunnion

Cap Screw

(1 of 2)

Figure 96. Location of the rear trunnion

cap screw (1 of 2).

SERVICE

Front Trunnion

Cap Screw

(1 of 2)

Figure 97. Location of the front trunnion

cap screw (1 of 2).

-61-

Page 64

11. Tilt the blade to 45° and recheck the miter slot-to-

blade parallelism.

— If the blade is still parallel with the miter slot,

no additional adjustments need to be made. Skip ahead to Step 15.

Model W1824 10" Hybrid Table Saw

— If the blade was parallel with the miter slot at 90°

but not at 45°, continue to Step 12.

12. Depending on the result of Step 11, loosen the front

or rear trunnion cap screws 1

⁄2 turns and remove

one shim from each side of that trunnion.

— If the distance of A is greater than B, remove

one shim from each side of the front trunnion (locations #1 and #2 in Figure 98).

— If the distance of B is greater than A, remove one

shim from each side of the rear trunnion (locations #3 and #4 on Figure 99).

13. Re-tighten the cap screws and re-check the blade-to-

miter slot parallelism at 90° and 45°.

— If the distance of A and B are equal, no further

adjustments need to be made.

— If the distances of A and B are not equal, repeat

this entire procedure until they are.

14. Once the miter slot is adjusted parallel to the blade,

make sure that mounting fasteners are secure.

Blade tilted to 45°

Front

Trunnion

A B

Figure 98. Locations of the front trunnion

shims.

Blade tilted to 45°

Rear

A B

Trunnion

15. Re-install the rear trunnion access panel and close

the motor access cover.

SERVICE

Figure 99. Locations of the rear trunnion

shims.

-62-

Page 65

Model W1824 10" Hybrid Table Saw

Table

Riving

Knife

Top Alignment

Bottom Alignment

Spreader or Riving Knife

Alignment

Checking Alignment with Blade

The blade guard spreader and riving knife must be aligned with the blade when installed. If the spreader/riving knife is not aligned with the blade, then the workpiece will before forced sideways during the cut, which will increase the risk of kickback.

Tool Needed Qty

Straightedge .....................................................1

To check the spreader/riving knife alignment, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Raise the saw blade to the maximum height so you

have easy working access.

3. Place the straightedge against the side of the blade

and spreader/riving knife at the top and bottom, as illustrated in Figure 100. The spreader/riving knife should be parallel with the blade along its length

at both positions, and in the "Alignment Zone," as

shown in Figure 101.

— If the spreader/riving knife is not parallel with

the blade and inside the alignment zone, then it needs to be adjusted. Proceed to the Adjusting

Alignment instructions on the next page.

4. Remove the spreader/riving knife and place it on a

flat surface and check to see if the spreader/riving knife lays evenly along its length.

— If the spreader/riving knife does not lay evenly,

proceed to Adjusting Bent Spreader/Riving Knife on the next page.

Figure 100. Checking riving knife-to-blade

alignment.

Alignment

Zone

Spreader or

Riving Knife

Blade

Figure 101. The "Alignment Zone".

SERVICE

-63-

Page 66

Adjusting Alignment

The spreader/riving knife mounting position can be adjusted into alignment with the blade using the cap screws on the spreader/riving knife "L" bracket.

Tools Needed Qty

Hex Wrench 5mm ...............................................1

Straightedge .....................................................1

To adjust the spreader/riving knife position, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Remove the table insert.

3. Loosen the two cap screws on the "L" bracket

(see Figure 102), then adjust the position of the "L" bracket as necessary to correctly align the spreader/riving knife with the blade and into the

"Alignment Zone".

Model W1824 10" Hybrid Table Saw

4. Re-tighten the two cap screws on the "L" bracket to secure the spreader/riving knife adjustment.

Adjusting Bent Spreader/Riving Knife

1. DISCONNECT SAW FROM POWER!

2. Remove the spreader/riving knife from the machine

to straighten it. Check it to make sure it sits evenly on a flat surface.

— If you cannot straighten it properly, replace it.

Cap

Screws

L Bracket

Figure 102. Location of the L-bracket.

SERVICE

-64-

Page 67

Model W1824 10" Hybrid Table Saw

Fence Adjustments

There are four main adjustments for the fence: 1) Height off the table, 2) squareness, 3) parallelism with the miter slot, and 4) clamping pressure. These adjustments are interconnected and some repetition may be needed when adjusting.

Tools Needed Qty

Hex Wrench 6mm ...............................................1

Square ............................................................1

Felt-Tipped Marker .............................................1

Height and Squareness

The fence should be adjusted high enough off the table so that it does not drag across the surface or allow wood chips to get caught between the fence and table. Also, the fence face must be square to the table in order to produce accurate cuts.

To check/adjust the fence height and squareness to the table, do these steps:

1. DISCONNECT SAW FROM POWER!

Rear Set

Fence

Flange

Figure 103. Locations of front thumb

knobs and front and rear set screws.

Screws

Front Thumb Knobs and Set Screws

2. Remove the fence from the saw and place it on a flat surface.

3. Unscrew the front thumb knobs and set screws

shown in Figure 103 until they are barely threaded into the fence flange.

4. Back out the rear set screws until they are just

barely threaded into the fence flange (see Figure

103).

5. Install the fence onto the table.

6. Loosen the top lock nuts on the fence flange and the

lock nut on the rear rail foot (see Figure 104).

7. Adjust the top set screws and rear foot set screw so

there is approximately bottom of the fence and the table, front-to-back and side-to-side, then re-tighten the lock nuts.

⁄16" clearance between the

To p

Lock Nut

Figure 104. Fence components used to

adjust fence height and squareness.

Top Set Screws

Fence

Flange

Rear Rail

Foot

SERVICE

-65-

Page 68

8. Place a square on the table and against the face of

the fence, as shown in Figure 105, to check if the

fence is square to the table.

— If the fence is square to the table, proceed to

Parallelism & Clamping Pressure below.

— If the fence is not square to the table, continue

with Step 8.

9. Loosen the top lock nuts and adjust the top set screws (see Figure 105) to make the fence face 90°

to the table, then re-tighten the lock nuts.

Parallelism & Clamping Pressure

Set screws on the rear side of the fence flange position the fence parallel to the blade and adjust the clamping pressure to hold your fence securely. Before starting this procedure, make sure the blade is parallel with the miter slot.

Model W1824 10" Hybrid Table Saw

90° Square

Fence

Table

Figure 105. Check if the fence is square

to the table.

To adjust the fence parallelism and clamping pressure, do these steps:

1. DISCONNECT SAW FROM POWER!

2. Lock the fence in place, then tap the front side with

your hand and check to see if it moved sideways over the table.

— If the fence did not move, proceed to Step 6.

— If the fence moved, remove it from the table and

continue with Step 3.

3. Turn each rear set screw in

⁄6th of a turn (see Figure

103 on the previous page).

4. Re-install the fence and repeat Step 3.

SERVICE

-66-

Page 69

Model W1824 10" Hybrid Table Saw

5. Slide the fence up against the right-hand edge of the

miter slot, as shown in Figure 106, then lock it in place.

6. Examine how the fence lines up with the miter slot

along its length.

— If the fence and miter slot are flush from front

to rear, as shown in Figure 106 (A), proceed to Step 9.

— If the rear of the fence overlaps the miter slot, as

shown in Figure 106 (B), the fence is misaligned. Proceed to Step 8.

7. Remove the fence, then alternately loosen and tighten the rear fence set screws in equal amounts to adjust the rear of the fence until it is parallel with the miter slot.

8. Loosen both front thumb knobs (see Figure 103 on Page 65). Tighten the set screws so they just touch

the fence tube, back off the set screws

⁄2 turn,

then re-tighten the thumb knobs.

Flush

Side View

(Correct)

Miter

Fence

Face

Slots

Top View

Overlap

Side View

(Incorrect)

Figure 106. Aligning the fence to the

miter slot.

Optional Offset Fence Adjustment

Some woodworkers prefer to offset the rear of the fence

⁄64" from the blade, as shown in Figure 107.

The reason for this wider gap at the back side of the blade is to help prevent the chance of kickback or the blade burning the workpiece because it may be inconsistent in width. However, the trade-off is less accurate cuts, and if the fence is placed on the other side of the blade for other table saw operations, the potential of workpiece burning or kickback can be increased. Whenever using a fence, make sure that if an offset has been adjusted in the fence alignment, you use the fence on the side of the blade where the offset creates the wide gap.

X = Your Measurement

/64"

X" +

Extra Space

to Prevent Binding

Figure 107. Adjusting the fence with an

⁄64" offset.

SERVICE

-67-

Page 70

Miter Gauge Adjustments

The miter gauge is equipped with stop screws that allow you to easily adjust the miter gauge 0°– 30° left, 90°, and 0°–45° right. The stop screws contact the shaft, which moves in or out of the way for adjustments.

Tools Needed Qty

Phillips Head Screwdriver .....................................1

90° Square .......................................................1

45° Square .......................................................1

30° Square .......................................................1

Wrench 8mm .....................................................1

Checking/Setting 90° Stops

1. DISCONNECT SAW FROM POWER!

2. Slide the miter gauge into the T-slot on the table,

then adjust the gauge so the 90° stop screw rests against the sliding shaft.

3. Place the square evenly against the face of the miter

gauge and the blade, as shown in Figure 108.

Model W1824 10" Hybrid Table Saw

Square

Blade

— If the square touches the miter gauge and the

blade (not the teeth) evenly at the same time, then it is square to the blade and the 90° stop is set correctly. No further adjustments are necessary.

— If the square does not touch the miter gauge and

blade evenly at the same time, then proceed to

Step 4.

4. Loosen the hex nut (jam nut) that secures the 90°

stop screw (see Figure 109), and adjust the stop screw until it is seated against the shaft while the square is evenly touching the miter body and the blade body, then tighten the hex nut.

5. Loosen the screw on the front of the miter bar,

adjust the pointer to 0°, then tighten the screw.

Checking/Setting 45° Stops

Follow the same process with the 45° and 30° stops that

SERVICE

you followed with the 90°, except using a 45° and 30° square or adjustable square to verify that the miter body is 45° and 30° to the blade, as shown in Figure 109.

Miter Gauge

Figure 108. Checking the 90° miter gauge

stop.

T-Slot Bar

Hex Nut &

90° Stop Screw

Figure 109. Miter gauge components.

-68-

Page 71

Model W1824 10" Hybrid Table Saw

SHOCK HAZARD.

QUALIFIED ELECTRICIAN

WIRE CONNECTIONS.

WIRE/COMPONENT DAMAGE

. The motor wiring shown in these

shocked, wait at least this long before working

Electrical Safety Instructions

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

Working on wiring that is

. Due to the inherent

All connections must be

. Damaged wires

MOTOR WIRING

diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

MODIFICATIONS. Using aftermarket parts or

modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

CAPACITORS/INVERTERS. Some capacitors and

power inverters store an electrical charge for up to five minutes after being disconnected from the power source. To avoid being

on these components.

ELECTRICAL REQUIREMENTS. You MUST follow

the electrical requirements at the beginning of this manual when connecting your machine to a power source.

EXPERIENCING DIFFICULTIES. If you are

experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 734-3482.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK

WHITE

GREEN

RED

WIRING DIAGRAM COLOR KEY

BLUE

BROWN

GRAY

ORANGE

-69-

YELLOW YELLOW

GREEN PURPLE

PINK

LIGHT BLUE

BLUE WHITE

TURQUOISE

SERVICE

Page 72

Ground

Read

Page 69

Model W1824 10" Hybrid Table Saw

Wiring Diagram

STOP

Before Wiring

110 VAC

5-20 Plug

(As Recommended)

Neutral

Hot

Ground

Rewired for 110V

220 VAC

6-20 PLUG

Ground

Hot

SWITCH BOX

Load Line

ON/OFF SWITCH

KEDU HY56

20A 250V 35A 125V

(10A at 220V)

(20A at 110V)

Circuit Breaker

Run

Capacitor

60MFD

300VAC

Start

Capacitor

200MFD

250VAC

110V/220V

MOTOR

Motor Rewired for 110V

SERVICE

Motor Prewired for 220V

Rewired for 110V

-70-

Page 73

Model W1824 10" Hybrid Table Saw

Electrical Components

Capacitors

Junction Box

Figure 110. Motor capacitor location.

Circuit

Breaker

ON/OFF

Switch

Figure 112. Switch location.

Figure 111. Motor junction box location.

-71-

SERVICE

Page 74

Model W1824 10" Hybrid Table Saw

Troubleshooting

This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and

moving parts have come to a complete stop!

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

SERVICE

1. Locking pin installed.

2. Blown fuse.

3. Wall circuit breaker tripped.

4. Power supply switched OFF or at fault.

5. Plug/receptacle at fault/wired wrong.

6. Motor connection wired wrong.

7. Wiring open/has high resistance.

8. Motor START/STOP switch at fault.

9. Start capacitor at fault.

10. Motor at fault.

1. Feed rate/cutting speed too fast.

2. Workpiece material unsuitable for machine.

3. Workpiece crooked; fence misadjusted.

4. Machine undersized for task; wrong blade.

5. Run capacitor at fault.

6. Belt slipping.

7. Motor wired incorrectly.

8. Plug/receptacle at fault.

9. Pulley/sprocket slipping on shaft.

10. Motor bearings at fault.

11. Contactor not energized/has poor contacts.

12. Motor overheated.

13. Motor at fault.

1. Motor or component loose.

2. Blade at fault.

3. Belts worn or loose.

4. Pulley loose.

5. Motor mount loose/broken.

6. Machine incorrectly mounted.

7. Arbor pulley loose.

8. Motor fan rubbing on fan cover.

9. Arbor bearings at fault.

10. Motor bearings at fault.

1. Remove locking pin from START button.

2. Replace fuse/ensure no shorts.

3. Ensure circuit size is correct/replace weak breaker.

4. Ensure power supply is on/has correct voltage.

5. Test for good contacts; correct the wiring.

6. Correct motor wiring connections (see Page 70).

7. Check/fix broken, disconnected, or corroded wires.

8. Replace switch.

9. Test/replace if faulty.

10. Test/repair/replace.

1. Decrease feed rate/cutting speed.

2. Only cut wood/ensure moisture is below 20%.

3. Straighten or replace workpiece/adjust fence.

4. Use correct blade/reduce feed rate or depth of cut.

5. Test/repair/replace.

6. Tension/replace belt (see Page 56).

7. Wire motor correctly (see Page 70).

8. Test for good contacts/correct wiring.

9. Replace loose pulley/shaft.

10. Test/repair/replace.

11. Test all legs for power/replace if faulty.

12. Clean motor, let cool, and reduce workload.

13. Test/repair/replace.

1. Inspect/replace damaged bolts/nuts, and re-tighten with thread locking fluid.

2. Replace warped/bent blade; resharpen dull blade.

3. Tension/replace belts (see Page 56).

4. Realign/replace shaft, pulley, setscrew, and key.

5. Tighten/replace.

6. Tighten mounting bolts; relocate/shim machine.

7. Retighten/replace arbor pulley.

8. Fix/replace fan cover; replace loose/damaged fan.

9. Replace arbor housing bearings; replace arbor.

10. Test by rotating shaft; grinding/loose shaft requires bearing replacement.

-72-

Page 75

Model W1824 10" Hybrid Table Saw

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Blade is not aligned with miter slot or fence.

Blade does not reach 90°. 1. 90° stop collar is out of adjust-

Blade hits insert at 45°. 1. 45° stop collar is out of adjust-

Board binds or burns when feeding through table saw.

1. Blade is warped.

2. Table top is not parallel to blade.

3. Fence is not parallel to blade.

ment.

2. Sawdust stuck on stop collar.

ment.

2. Sawdust stuck on stop collar.

3. Slot in insert is inadequate.

4. Table out of alignment.

5. Blade position is incorrect.

1. Dull blade.

2. Blade is warped.

3. Fence is not parallel to blade.

4. Table top is not parallel to blade.

1. Replace blade (see Page 27).

2. Make miter slot parallel to blade (see Page 60).

3. Make fence parallel to blade (see Page 66).

1. Adjust 90° stop collar (see Page 58).

2. Clean sawdust off stop collar.

1. Adjust 45° stop collar (see Page 59).

2. Clean sawdust off stop collar.

3. File or mill the slot in the insert.

4. Align miter slot to the blade (see Page 60).

5. Adjust blade position.

1. Replace blade (see Page 27).

2. Replace blade (see Page 27).

3. Make fence parallel to blade (see Page 65).

4. Make miter slot parallel to blade (see Page 60).

-73-

PARTS

Page 76

Model W1824 10" Hybrid Table Saw

PARTS

Cabinet & Table

8 7

30 29 28

14 15

17 18 19

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 X1824001 EXTENSION WING 17 X1824017 PHLP HD SCR M6-1 X 12 2 X1824002 CAP SCREW M10-1.5 X 25 18 X1824018 LOCK WASHER 6MM 3 X1824003 LOCK WASHER 10MM 19 X1824019 FLAT WASHER 6MM 4 X1824004 FLAT WASHER 10MM 20 X1824020 CABINET BOTTOM PLATE 5 X1824005 TABLE 21 X1824021 FLAT WASHER 5MM 7 X1824007 FLAT HD SCR M5-.8 X 10 22 X1824022 LOCK WASHER 5MM 8 X1824008 MAGNET 23 X1824023 PHLP HD SCR M5-.8 X 8 9 X1824009 STANDARD TABLE INSERT 24 X1824024 DUST HOOD 4" OD 10 X1824010 DADO TABLE INSERT 25 X1824025 LEADSCREW EXTERNAL BRACKET

11 X1824011 MOTOR ACCESS DOOR 26 X1824026 REAR ACCESS PLATE 12 X1824012 INT TOOTH WASHER 6MM 27 X1824027 LEADSCREW INTERNAL BRACKET 13 X1824013 KNOB M6-1 X 16 28 X1824028 HEX BOLT M8-1.25 X 25 14 X1824014 ANGLE SCALE 29 X1824029 LOCK WASHER 8MM 15 X1824015 STRAIN RELIEF 30 X1824030 FLAT WASHER 8MM 16 X1824016 CABINET 31 X1824031 PHLP HD SCR M5-.8 X 20

PARTS

-74-

Page 77

Model W1824 10" Hybrid Table Saw

Trunnion & Switch Breakdown

104

102

101

106-1

106-6

103

105

129

174

130

133

106

131

172

185

144

145

173

106-2

170

106-5

106-4

106-3

181

135

134

133

180

179

175

178

151

177

176

133

134

130

187

171

107

135

136

132

170

108

109

137

161

187

186

111

110

169

112

127

138

160

162

168

113

139

128

167

114

145 144 143

142

140

166

115

146

141

117

116

188

118

123

119

147

152

120

184

148

149

159

163

121

126

165

153

123

122

125

150

145 146

157

164

124

154

155

156

157

145

157

144

158

164

165

163

183

201

182

202

189

203

-75-

205

206

207

208

204

209

204-1

211

210

212

213

PARTS

Page 78

Model W1824 10" Hybrid Table Saw

Trunnion & Switch Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 X1824101 HEX BOLT M8-1.25 X 16 150 X1824150 LOCKING PLATE 102 X1824102 LOCK WASHER 8MM 151 X1824151 KEYED LOCK WASHER 103 X1824103 LOCK NUT M16-2 152 X1824152 SET SCREW M5-.8 X 6 104 X1824104 FLAT WASHER 8MM 153 X1824153 EXT RETAINING RING 48MM 105 X1824105 FLAT WASHER 16MM 154 X1824154 BLADE 10" X 40T 106 X1824106 MOTOR 2HP 110V/220V 1PH 155 X1824155 BLADE FLANGE 106-1 X1824106-1 MOTOR FAN COVER 156 X1824156 ARBOR NUT 106-2 X1824106-2 MOTOR FAN 157 X1824157 CAP SCREW M6-1 X 10 106-3 X1824106-3 MOTOR JUNCTION BOX 158 X1824158 LOWER BLADE GUARD 106-4 X1824106-4 R CAPACITOR 60M 300V 1-3/4 X 4 159 X1824159 PIN 106-5 X1824106-5 S CAPACITOR 200M 250V 1-3/4 X 2-1/2 160 X1824160 SPRING RETAINING SCREW 106-6 X1824106-6 CAPACITOR COVER 161 X1824161 E-CLIP 4MM 107 X1824107 LOCK NUT M12-1.75 162 X1824162 EXTENSION SPRING 108 X1824108 KEY 6 X 6 X 20 163 X1824163 HANDWHEEL 109 X1824109 ARBOR PULLEY 164 X1824164 HANDWHEEL LOCK KNOB 110 X1824110 MOTOR PULLEY 165 X1824165 HANDWHEEL HANDLE 111 X1824111 SET SCREW M6-1 X 10 166 X1824166 BEVEL PLATE 112 X1824112 RIBBED V-BELT 6PJ-365 167 X1824167 E-CLIP 9MM 113 X1824113 ARBOR SPACER 168 X1824168 HANDWHEEL SPACER 114 X1824114 BALL BEARING 6202-2RS 169 X1824169 HANDWHEEL BUSHING 115 X1824115 MOTOR BRACKET 170 X1824170 ROLL PIN 3 X 20 116 X1824116 COMPRESSION SPRING 171 X1824171 BLADE TILT SHAFT 117 X1824117 ARBOR LOCKING BUSHING 172 X1824172 BLADE TILT SHAFT BASE 118 X1824118 LOCKING PIN W/KNOB 173 X1824173 PHLP HD SCR M6-1 X 12 119 X1824119 BEVEL STOP SUPPORT 174 X1824174 POINTER BASE 120 X1824120 FLAT WASHER 5MM 175 X1824175 E-CLIP 12MM 121 X1824121 LOCK WASHER 5MM 176 X1824176 POINTER 122 X1824122 LOCKING PIN KNOB 177 X1824177 FLAT WASHER 4MM 123 X1824123 BUTTON HD CAP SCR M5-.8 X 12 178 X1824178 BUTTON HD CAP SCR M4-.7 X 8 124 X1824124 ARBOR 179 X1824179 ELEVATION SHAFT 125 X1824125 KEY 5 X 5 X 15 180 X1824180 ELEVATION SHAFT SPACER 126 X1824126 BALL BEARING 6203-2RS 181 X1824181 FRONT TRUNNION 127 X1824127 CAP SCREW M6-1 X 40 182 X1824182 HANDWHEEL BUSHING 128 X1824128 HEX NUT M6-1 183 X1824183 COMPRESSION SPRING 129 X1824129 CAP SCREW M10-1.5 X 55 184 X1824184 WAVY WASHER 130 X1824130 HEX NUT M10-1.5 185 X1824185 90 DEG LOCK COLLAR 131 X1824131 MAIN TRUNNION 186 X1824186 45 DEG LOCK COLLAR 132 X1824132 TRUNNION PIVOT SHAFT 187 X1824187 CAP SCREW M5-.8 X 16 133 X1824133 HEX BOLT M10-1.25 X 30 188 X1824188 FLAT WASHER 12MM

134 X1824134 LOCK WASHER 10MM 189 X1824189 FLAT WASHER 16MM 135 X1824135 FLAT WASHER 10MM 201 X1824201 TAP SCREW M3 X 16 136 X1824136 SHIM 202 X1824202 SWITCH ASSEMBLY 137 X1824137 REAR TRUNNION 203 X1824203 SWITCH BOX 138 X1824138 SPACER 204 X1824204 PUSH BTN CIRCUIT BREAKER 10A 139 X1824139 SPRING PLATE 204-1 X1824204-1 PUSH BTN CIRCUIT BREAKER 20A 140 X1824140 LOCK NUT M5-.8 205 X1824205 CIRCUIT BREAKER RETAINING NUT 141 X1824141 MOUNTING PLATE 206 X1824206 PHLP HD SCR M5-.8 X 8 142 X1824142 BRACKET 207 X1824207 LOCK WASHER 5MM 143 X1824143 KNURLED KNOB 208 X1824208 FLAT WASHER 5MM 144 X1824144 FLAT WASHER 6MM 209 X1824209 RING CONNECTOR 145 X1824145 LOCK WASHER 6MM 210 X1824210 EXT TOOTH WASHER 5MM 146 X1824146 CAP SCREW M6-1 X 20 211 X1824211 SWITCH PLATE 147 X1824147 COMPRESSION SPRING 212 X1824212 TAP SCREW M4 X 10 148 X1824148 LOCKING PLATE SPACER 213 X1824213 STRAIN RELIEF

PARTS

149 X1824149 LOCKING PIN

-76-

Page 79

Model W1824 10" Hybrid Table Saw

Blade Guard

327

331

341

326

328

336

348

335

340

348

345

353

349

319

339

321

352

324

348

342

324

335

323

350

338

321

315

345

332

348

349

346

348

355

339

354

337

322

340

348

336

331

351

REF PART # DESCRIPTION REF PART # DESCRIPTION

315 X1824315 ROLL PIN 4 X 20 339 X1824339 HEX BOLT M4-.7 X 8 319 X1824319 TORSION SPRING 340 X1824340 GUARD SUPPORT 321 X1824321 LOCK NUT M6-1 341 X1824341 PHLP HD SCR M6-1 X 30 322 X1824322 BLADE GUARD BASE 342 X1824342 INNER PAWL SPACER 323 X1824323 PHLP HD SCR M6-1 X 25 345 X1824345 OUTER PAWL SPACER 324 X1824324 FLAT WASHER 6MM 346 X1824346 PHLP HD SCR M5-.8 X 20 326 X1824326 TOP GUARD 348 X1824348 FLAT WASHER 5MM 327 X1824327 PHLP HD SCR M4-.7 X 6 349 X1824349 PAWL

328 X1824328 FRONT GUARD 350 X1824350 SPLITTER 331 X1824331 SIDE GUARD 351 X1824351 RIVING KNIFE 332 X1824332 GUARD CLAMP 352 X1824352 HOOK PLATE PIN 335 X1824335 LOCK NUT M5-.8 353 X1824353 RIVING KNIFE HOOK PLATE 336 X1824336 PHLP HD SCR M4-.7 X 10 354 X1824354 HEX BOLT M5-.8 X 8 337 X1824337 ROLL PIN 6 X 32 355 X1824355 PHLP HD SCR M6-1 X 35 338 X1824338 THREADED INSERT M5-.8 X 12

-77-

PARTS

Page 80

Model W1824 10" Hybrid Table Saw

Fence/Rails/Miter Gauge Breakdown

501

503

516

502

510

507

512

517

506

502 503

511

504

509

508

505

515

513

518

514

502

519

520

410

402 403

404

405

406

407

408

409

411

412

413

414

516

517

401

415

416

613

619

618 617

606

616

607

608

615

608

607

606

616

614

610

601

612

602

611

613

603

609

604

605

606

605

606

607

608

630

PARTS

-78-

Page 81

Model W1824 10" Hybrid Table Saw

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 X1824401 MITER GAUGE HANDLE CAP 513 X1824513 PHLP HD SCR M5-.8 X 25 402 X1824402 MITER GUAGE HANDLE 514 X1824514 LOCK WASHER 5MM 403 X1824403 SPACER 515 X1824515 FENCE SCALE WINDOW 404 X1824404 MITER GAUGE 516 X1824516 FENCE FACE HDPE 405 X1824405 HEX NUT M5-.8 517 X1824517 PHLP HD SCR M6-1 X 16 406 X1824406 PHLP HD SCR M5-.8 X 20 518 X1824518 FENCE BASE 407 X1824407 PHLP HD SCR M4-.7 X 10 519 X1824519 FENCE CAP 50 X 50MM 408 X1824408 MITER GAUGE PIVOT PIN 520 X1824520 BRASS GLIDE SCREW M12-1.75 X 30 409 X1824409 FLAT WASHER 4MM 601 X1824601 REAR RAIL 410 X1824410 POINTER 602 X1824602 FLAT WASHER 10MM 411 X1824411 POINTER BLOCK 603 X1824603 LOCK WASHER 10MM 412 X1824412 STOP PIN 604 X1824604 CAP SCREW M10-1.5 X 25 413 X1824413 MITER GAUGE BAR 605 X1824605 CAP SCREW M8-1.25 X 35 414 X1824414 FLAT HD SCR M4-.7 X 10 606 X1824606 FLAT WASHER 8MM 415 X1824415 ROLLER WHEEL 607 X1824607 LOCK WASHER 8MM 416 X1824416 FLAT HD SCR M6-1.0 X 8 608 X1824608 HEX NUT M8-1.25 501 X1824501 FENCE GLIDE PAD 609 X1824609 FRONT RAIL 502 X1824502 KNURLED LOCK NUT M12-1.75 610 X1824610 FLAT WASHER 6MM 503 X1824503 BRASS GLIDE SCREW M12-1.75 X 16 611 X1824611 LOCK WASHER 6MM 504 X1824504 SET SCREW M12-1 X 10 612 X1824612 BUTTON HD CAP SCR M6-1 X 16 505 X1824505 HEX BOLT M6-1 X 40 613 X1824613 RAIL CAP 40 X 50 506 X1824506 CAM FOOT 614 X1824614 SCALE 507 X1824507 LOCK NUT M6-1 615 X1824615 FENCE RAIL 508 X1824508 HEX BOLT M8-1.25*50 616 X1824616 FLAT HD SCR M8-1.25 X 35 509 X1824509 CAM LEVER 617 X1824617 BUTTON HD CAP SCR M5-.8 X 12 510 X1824510 MAGNET 618 X1824618 FLAT WASHER 5MM 511 X1824511 FENCE LOCK KNOB 619 X1824619 LOCK WASHER 5MM 512 X1824512 LOCK NUT M10-1.25 630 X1824630 EXTENSION TABLE

Fence/Rails/Miter Gauge Parts List

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PARTS

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704

710

Model W1824 10" Hybrid Table Saw

Label Placement

701

711

712

709

REF PART # DESCRIPTION REF PART # DESCRIPTION

701 X1824701 BLADE GUARD LABEL 707 X1824707 TABLE SAW WARNING LABEL 702 X1824702 GLASSES/RESPIRATOR LABEL 708 X1824708 DISCONNECT POWER LABEL 703 X1824703 SHOP FOX NAMEPLATE 709 X1824709 KEEP DOOR CLOSED LABEL 704 X1824704 MODEL NUMBER 710 X1824710 ELECTRICITY LABEL 705 X1824705 MACHINE ID LABEL 711 X1824711 RIVING KNIFE CAUTION LABEL 706 X1824706 READ MANUAL LABEL 712 X1824712 FENCE LABEL

707

705

708

702

706

703

Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www. shopfoxtools.com to order new labels.

PARTS

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.

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