Shop fox W1765 User Manual

READ THIS FIRST

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Model W1765

***IMPORTANT UPDATE***

Applies to Models Mfd. Since 11/16

and Owner's Manual Revised 04/14

Phone #: [phone] • Tech Support: [e-mail] • Web: www.woodstockint.com

We made the following changes to this machine since the manual was printed:

• Redesigned stand column shafts, column caps, and various related hardware (see below).

Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.

IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.

Revised Stand Parts

135

128AV2

135

128V2

136

136

REF PART # DESCRIPTION

117V2 X1765117V2 ELEVATION SHAFT V2.11.16
118V2 X1765118V2 OVER ARM SHAFT V2.11.16
128AV2 X1765128AV2 COLUMN CAP ASSEMBLY V2.11.16
128V2 X1765128V2 COLUMN CAP V2.11.16
135 X1765135 FLAT HD CAP SCR M8-1.25 X 20
136 X1765136 BUSHING

128V2

117V2

136

136

118V2

COPYRIGHT © OCTOBER, 2016 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan#18436BL

MODEL W1765 

1/4 HP POWER FEEDER

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 5/14)

Phone: [phone] • Online Technical Support: [e-mail]

COPYRIGHT © JULY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2014 (TS)

WARNING: NO PORTION OF THIS MANUAL MAY  BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#9706CR  Printed in Taiwan V2.04.14

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Contents

INTRODUCTION ..................................................................................................2

Woodstock Technical Support ............................................................................ 2

SAFETY ............................................................................................................6

Standard Machinery Safety Instructions ................................................................ 6

Additional Safety for Power Feeders ....................................................................8

ELECTRICAL ......................................................................................................9

Circuit Requirements ...................................................................................... 9

Grounding Requirements ................................................................................ 10

Extension Cords .......................................................................................... 10

SETUP ........................................................................................................... 11

Unpacking ................................................................................................. 11

Inventory .................................................................................................. 11

Cleaning Machine......................................................................................... 12

Assembly ................................................................................................... 13

Base Mounting ............................................................................................ 14

Test Run .................................................................................................... 16

OPERATIONS ................................................................................................... 17

General .................................................................................................... 17

Changing Feed Speed .................................................................................... 18

Power Feeder Accessories .............................................................................. 19

MAINTENANCE ................................................................................................. 21

General .................................................................................................... 21

Cleaning ................................................................................................... 21

Lubrication ................................................................................................ 21

SAFETYINTRODUCTION

SET UPELECTRICAL MAINTENANCE

OPERATIONS

SERVICE ......................................................................................................... 22

General .................................................................................................... 22

Wheel Replacement ..................................................................................... 22

Troubleshooting........................................................................................... 23

Electrical Safety Instructions ........................................................................... 24

Wiring Diagram ........................................................................................... 25

PARTS ........................................................................................................... 26

Main Breakdown .......................................................................................... 26

Stand Breakdown ......................................................................................... 28

Labels & Cosmetics ...................................................................................... 29

Notes ....................................................................................................... 30

WARRANTY ..................................................................................................... 33

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SERVICE PARTS

Model W1765 (For Machines Mfd. Since 5/14)

INTRODUCTION

INTRODUCTION

Woodstock Technical Support

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.

In the event that questions arise about your machine, please contact Woodstock International Technical
Support at [phone] or send e-mail to: [e-mail]. Our knowledgeable staff will
help you troubleshoot problems or process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: [e-mail]

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Model W1765 (For Machines Mfd. Since 5/14)

MACHINE

SPECIFICATIONS

Phone #: [phone] • Online Tech Support: tech–[e-mail] • Web: www.shopfox.biz

MOdEl W1765

1/4 HP POWER FEEdER

Motor

Type ..........................................................................................TEFC Capacitor Start Induction

Horsepower .............................................................................................................. 1/4 HP

Voltage ......................................................................................................................120V

Phase ....................................................................................................................... Single

Amps ......................................................................................................................... 2.5A

Speed .................................................................................................................. 1725 RPM

Cycle ........................................................................................................................ 60 Hz

Number of Motor Speeds ..................................................................................................... 1

Power Transfer ...................................................................................................... Gear Box

Bearings ................................................................................................... Lubricated for Life

INTRODUCTION

Main Specifications

Operation Info

Minimum Workpiece Length ....................................................................................... 5 in.

Number of Feed Speeds ................................................................................................ 4

Feed Speeds ........................................................................................ 20, 26, 33, 43 FPM

Swing ............................................................................................................. 360 deg.

Vertical Movement ............................................................................................. 6–1/2 in.

Horizontal Movement ..............................................................................................10 in.

Rotation .............................................................................................. Forward, Reverse

Roller Info

Number of Rollers ....................................................................................................... 3

Roller Width ................................................................................................... 1–3/16 in.

Roller Diameter ................................................................................................ 3–1/8 in.

Roller Suspension ................................................................................................. 3/4 in.

Maximum Height of Rollers ........................................................................................ 6 in.

Distance Between Rollers ............................................................................ 3–3/8—4–3/8 in.

Overall Dimensions

Weight.............................................................................................................. 73 lbs.

Length/Width/Height ................................................................................. 34 x 13 x 24 in.

Column Diameter ...............................................................................................1–1/2 in.

Construction Materials

Roller Construction .................................................................................. Synthetic Rubber

Housing Construction .................................................................................. Cast Aluminum

Supports Construction .........................................................................................Cast Iron

Column Construction .............................................................................................. Steel

Paint ................................................................................................................. Epoxy

-3-

INTRODUCTION

Shipping Dimensions

Model W1765 (For Machines Mfd. Since 5/14)

Type ................................................................................................................... Cardboard

Content ................................................................................................................. Machine

Weight .................................................................................................................... 80 lbs.

Length/Width/Height ....................................................................................... 23 x 23 x 11 in.

Electrical

Switch ............................................................................................... Forward/Reverse Barrel

Switch Voltage .............................................................................................................120V

Cord Length ................................................................................................................. 9 ft.

Cord Gauge ............................................................................................................18 gauge

Recommended Breaker Size ...........................................................................................15 amp

Included Plug ................................................................................................................. Ye s

Other

ISO Factory ............................................................................................................ ISO 9001

Country of Origin ...................................................................................................... Taiwan

Warranty ................................................................................................................ 2 Years

Assembly Time ..................................................................................................... 30 minutes

Optional Accessories

Quick Holder ...................................................................................................... Model D3868

Slow Speed Kit ................................................................................................... Model D3869

Extra Roller ....................................................................................................... Model D3871

Features

Spring Tensioned Rollers
Heavy–Duty Gear Reduction Gearbox with Hardened Gears
Universal Positioning with Handle Locks

-4-

Model W1765 (For Machines Mfd. Since 5/14)

Controls and Features

Horizontal

Handcrank

Vertical Travel

Handcrank

Horizontal

Travel Lock

Lever

Elbow Joint Lock Lever

1

⁄4 HP

Motor

INTRODUCTION

Vertical

Travel

Lock

Lever

Rotary

Movement

Lock Lever

Gearbox

Oil Port

Elbow Joint Lock Lever

Figure 1. Controls and Features.

-5-

Model W1765 (For Machines Mfd. Since 5/14)

SAFETY

OWNER’S MANUAL.

TRAINED OPERATORS ONLY.

DANGEROUS ENVIRONMENTS.

MENTAL ALERTNESS REQUIRED.

electrical components or improperly grounded

manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

SAFETY

themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

Standard Machinery Safety Instructions

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.

Read and understand this

owner’s manual BEFORE using machine.

have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!

machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.

alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.

Untrained operators

Do not use

Full mental

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.

-6-

Model W1765 (For Machines Mfd. Since 5/14)

WEARING PROPER APPAREL. Do not wear

HAZARDOUS

HEARING PROTECTION.

REMOVE ADJUSTING TOOLS.

INTENDED USAGE.

AWKWARD POSITIONS.

CHILDREN & BYSTANDERS.

GUARDS & COVERS.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

loss of control. Before starting, verify machine

malfunction, leading to serious personal injury

from heated surfaces, high traffic areas, harsh

clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.

DUST. Dust created while using

machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.

Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.

machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!

intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!

balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.

bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.

Only use machine for its

Tools left on

Keep proper footing and

Keep children and

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away

chemicals, and wet/damp locations.

SAFETY

accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.

Guards and covers reduce

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the
intended operation, stop using the machine!

-7-

Contact Technical Support at [phone].

Model W1765 (For Machines Mfd. Since 5/14)

ATTACHED MACHINERY.

HAND SAFETY

INSTALLING GUARDS.

KICKBACK.

VERIFY EACH SETUP.

cut.

workpiece. Stop power feeder before stopping

continuously during operation as required. Use

MAIN INJURY HAZARDS: Death, amputation, or crushing injuries from getting entangled in

Additional Safety for Power Feeders

moving parts—which may include being pulled into the cutting tool on attached machinery;
death, blindness, broken bones, or bruises from being struck by an ejected workpiece
(kickback). To minimize your risk of these hazards, always heed the following information:

Follow all warnings and

SAFETY

safety information for the attached machine
doing the cutting work.

. Keep hands away from rotating
parts on power feeder and spinning blade
or cutter of associated machine. Turn power
feeder and associated machine OFF and only
use a brush or compressed air to remove
sawdust.

Install guards, fences, and
hold-downs before starting attached machine
or power feeder. Repair or replace guards
promptly if they become damaged.

Occurs when workpiece is ejected
from machine with great force, striking
operator or bystanders. Commonly caused by
improper machine or power feeder setup.

Ensure that power feeder
is set up correctly and firmly secured before
feeding workpiece. An improperly adjusted
power feeder could increase the risk of
kickback, because it will continue feeding
when stock is not properly positioned for the

FEATHERBOARD. When cutting long or large

stock that is difficult to feed properly, use
a featherboard before powerfeeder (on the
infeed side) to maintain even pressure and
control of workpiece against fence, and help
reduce risk of kickback.

FEED WORKPIECE PROPERLY. Verify blade or

cutter of associated machine is at full speed
before feeding stock with power feeder.
Do not feed workpiece too quickly. Verify
power feeder wheels are slightly lower than

cutting tool.

WORKPIECE SUPPORT. Support workpiece

auxiliary stands or support tables for long or
wide stock.

ADJUSTMENTS/MAINTENANCE. Make sure power

feeder is turned OFF, disconnected from
power, and all moving parts are completely
stopped before doing adjustments or
maintenance.

READ and understand this
entire manual before using
this machine. Serious per­sonal injury may occur
if safety and operational
information is not under­stood and followed. DO
NOT risk your safety by
not reading!

USE this and other machinery with caution

-8-

and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.

Model W1765 (For Machines Mfd. Since 5/14)

This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.

A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full­load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)

This machine can be converted to operate on a 110V
power supply (details about voltage conversion can be
found later in this manual). The 110V power supply circuit
must have a verified ground and meet the requirements
that follow:

The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.

or machine damage. To reduce this risk,

a dedicated circuit—

where only one machine will be running

multiple machines will be running at the

ELECTRICAL

Circuit Requirements

The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later in
this manual.

ELECTRICAL

Full-Load Current Rating

Full-Load Current Rating at 120V ................. 2.5 Amps

Circuit Requirements for 120V

Circuit Type ...................... 120V, 60 Hz, Single-Phase

Circuit Size ............................................. 15 Amps

Plug/Receptacle .................................... NEMA 5-15

Incorrectly wiring or grounding this
machine can cause electrocution, fire,

only an electrician or qualified service
personnel should do any required
electrical work on this machine.

NOTICE

The circuit requirements listed in this
manual apply to

at a time. If this machine will be
connected to a shared circuit where

same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.

-9-