Shop fox W1764 User Manual

MODEL W1764
1/8 HP POWER FEEDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 1/14)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED FEBRUARY, 2014 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
SAFETY ............................................... 6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Power Feeders ..........8
ELECTRICAL .........................................9
Circuit Requirements ............................9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
SETUP .............................................. 11
Unpacking ....................................... 11
Inventory ........................................ 11
Cleaning Machine ............................... 12
Assembly ......................................... 13
Base Mounting .................................. 16
Test Run .......................................... 18
OPERATIONS....................................... 19
General .......................................... 19
Power Feeder Accessories .................... 20
MAINTENANCE .................................... 21
General .......................................... 21
Cleaning ......................................... 21
Lubrication ...................................... 21
SERVICE ............................................ 22
General .......................................... 22
Wheel Replacement............................ 22
Brush Replacement ............................ 22
Troubleshooting ................................. 23
Wiring Diagram ................................. 24
PARTS .............................................. 25
WARRANTY ........................................ 29
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
SERVICE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Model W1764 (For Machines Mfg. Since 1/14)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot problems or process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Model W1764 (For Machines Mfg. Since 1/14)
MACHINE 
MACHINE
SPECIFICATIONS
SPECIFICATIONS
Phone #: (360) 734–3482 • Online Tech Support: tech–support@shopfox.biz • Web: www.shopfox.biz
MODEL W1764
1/8 HP POWER FEEDER
Motor
Type ................................................................................................. Universal Variable Speed
Horsepower .............................................................................................................. 1/8 HP
Voltage ......................................................................................................................120V
Prewired ..................................................................................................................... 120V
Phase ....................................................................................................................... Single
Amps ......................................................................................................................... 1.2A
Speed ............................................................................................................ 550—3300 RPM
Cycle ........................................................................................................................ 60 Hz
Number of Speeds .................................................................................................... Variable
Power Transfer ...................................................................................................... Gear Box
Bearings ................................................................................................... Lubricated for Life
INTRODUCTION
Main Specifications
Operation Info
Minimum Workpiece Length ....................................................................................... 5 in.
Number of Feed Speeds ....................................................................................... Variable
Feed Speeds ................................................................................................. 6.5—39 FPM
Swing ............................................................................................................ 360 deg.
Vertical Movement ........................................................................................... 10-1/4 in.
Horizontal Movement ........................................................................................ 10-1/4 in.
Rotation .............................................................................................. Forward, Reverse
Roller Info
Number of Rollers ....................................................................................................... 3
Roller Width ................................................................................................... 1–3/16 in.
Roller Diameter ..................................................................................................... 3 in.
Roller Suspension Travel ...................................................................................... 5/16 in.
Maximum Height of Rollers ....................................................................................... 6 in.
Distance Between Rollers .................................................................................... 3–3/4 in.
Overall Dimensions
Weight.............................................................................................................. 20 lbs.
Length/Width/Height ................................................................................. 31 x 11 x 12 in.
Arm Diameter ................................................................................................. 15/16 in.
Construction Materials
Roller Construction ................................................................................. Synthetic Rubber
Housing Construction .................................................................................. Cast Aluminum
Supports Construction ................................................................................. Cast Aluminum
Column Construction .............................................................................................. Steel
Paint ................................................................................................................. Epoxy
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INTRODUCTION
Model W1764 (For Machines Mfg. Since 1/14)
Shipping Dimensions
Type .................................................................................................................. Cardboard
Content ................................................................................................................. Machine
Weight .................................................................................................................... 27 lbs.
Length/Width/Height ........................................................................................ 11 x 22 x 9 in.
Electrical
Switch ................................................................................................ On/Off Variable Speed
Switch Voltage ............................................................................................................ 120V
Cord Length ................................................................................................................ 7 ft.
Cord Gauge ..............................................................................................................18 AWG
Recommended Breaker Size .............................................................................................. 15A
Included Plug ................................................................................................................. Ye s
Other
ISO Factory ............................................................................................................ ISO 9001
Country of Origin ...................................................................................................... Taiwan
Warranty ................................................................................................................ 2 Years
Assembly Time .....................................................................................................20 Minutes
Optional Accessories
Quick Holder ...................................................................................................... Model D3868
Extra Roller ....................................................................................................... Model D3870
Features
Spring Tensioned Rollers Heavy–Duty Gear Reduction Gearbox with Hardened Gears Universal Positioning with Handle Locks
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Model W1764 (For Machines Mfg. Since 1/14)
Controls and Features
INTRODUCTION
1
8 HP
Motor
Rotation
Position
Lock Lever
Vertical Position
Lock Lever
Horizontal
Position
Lock Lever
Dust Port
Horizontal Movement
Crank
Power Feeder Handle
Ball Joint
Lock Handle
Figure 22. Controls and features.
To reduce your risk of serious injury, read this entire manual BEFORE using machine.
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Model W1764 (For Machines Mfg. Since 1/14)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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Model W1764 (For Machines Mfg. Since 1/14)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
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Contact Technical Support at (360) 734-3482.
Model W1764 (For Machines Mfg. Since 1/14)
ATTACHED MACHINERY.
HAND SAFETY
INSTALLING GUARDS.
KICKBACK.
VERIFY EACH SETUP.
cut.
workpiece. Stop power feeder before stopping
continuously during operation as required. Use
MAIN INJURY HAZARDS: Death, amputation, or crushing injuries from getting entangled in
Additional Safety for Power Feeders
moving parts—which may include being pulled into the cutting tool on attached machinery; death, blindness, broken bones, or bruises from being struck by an ejected workpiece (kickback). To minimize your risk of these hazards, always heed the following information:
Follow all warnings and
SAFETY
safety information for the attached machine doing the cutting work.
. Keep hands away from rotating parts on power feeder and spinning blade or cutter of associated machine. Turn power feeder and associated machine OFF and only use a brush or compressed air to remove sawdust.
Install guards, fences, and hold-downs before starting attached machine or power feeder. Repair or replace guards promptly if they become damaged.
Occurs when workpiece is ejected from machine with great force, striking operator or bystanders. Commonly caused by improper machine or power feeder setup.
Ensure that power feeder is set up correctly and firmly secured before feeding workpiece. An improperly adjusted power feeder could increase the risk of kickback, because it will continue feeding when stock is not properly positioned for the
FEATHERBOARD. When cutting long or large
stock that is difficult to feed properly, use a featherboard before powerfeeder (on the infeed side) to maintain even pressure and control of workpiece against fence, and help reduce risk of kickback.
FEED WORKPIECE PROPERLY. Verify blade or
cutter of associated machine is at full speed before feeding stock with power feeder. Do not feed workpiece too quickly. Verify power feeder wheels are slightly lower than
cutting tool.
WORKPIECE SUPPORT. Support workpiece
auxiliary stands or support tables for long or wide stock.
ADJUSTMENTS/MAINTENANCE. Make sure power
feeder is turned OFF, disconnected from power, and all moving parts are completely stopped before doing adjustments or maintenance.
READ and understand this entire manual before using this machine. Serious per­sonal injury may occur if safety and operational information is not under­stood and followed. DO NOT risk your safety by not reading!
USE this and other machinery with cau-
-8-
tion and respect. Always consider safety first, as it applies to your individual work­ing conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
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