Shop fox W1763W User Manual

2

MODEL W1763W 

1

⁄2 HP SHAPER

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 09/16)

Phone: [phone] • Online Technical Support: [e-mail]

COPYRIGHT © MARCH, 2016 BY WOODSTOCK INTERNATIONAL, INC., REVISED SEPTEMBER, 2016 (MN)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

V2.09.16

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#17927JH  Printed in China

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Contents

INTRODUCTION .....................................2

Contact Info ....................................... 2

Manual Accuracy .................................. 2

Machine Specifications .......................... 3

Identification ..................................... 6

Controls & Components ......................... 7

SAFETY ............................................... 8

Standard Machinery Safety Instructions ...... 8

Additional Safety for Shapers ................ 10

ELECTRICAL ....................................... 11

Circuit Requirements .......................... 11

Grounding Requirements ...................... 12

Extension Cords ................................ 12

SETUP .............................................. 13

Unpacking ....................................... 13

Items Needed for Setup ....................... 13

Inventory ........................................ 14

Hardware Recognition Chart ................. 15

Cleaning Machine ............................... 16

Machine Placement ............................ 17

Assembly ......................................... 18

Dust Collection ................................. 20

Test Run .......................................... 21

ACCESSORIES ...................................... 41

Shaper Accessories ............................. 41

MAINTENANCE .................................... 43

General .......................................... 43

Cleaning & Protecting ......................... 43

Lubrication ...................................... 43

SERVICE ............................................ 44

General .......................................... 44

Tensioning/Replacing Belt .................... 44

Pulley Alignment ............................... 45

Resurfacing Fence .............................. 46

Troubleshooting ................................. 47

Electrical Safety Instructions ................. 49

Electrical Components ........................ 50

Wiring Diagram ................................. 51

PARTS .............................................. 52

WARRANTY ........................................ 61

SAFETYINTRODUCTION

SET UPELECTRICAL MAINTENANCE

OPERATIONS

OPERATIONS....................................... 22

General .......................................... 22

Stock Inspection & Requirements ........... 23

Controls .......................................... 24

Fence Positioning ............................... 25

Fence Parallelism .............................. 25

Belt Speed Adjustment ........................ 26

Table Inserts .................................... 27

Spindle Elevation ............................... 27

Spindle Installation ............................ 28

Cutter Installation ............................. 29

Router Bit Installation ......................... 31

Straight Shaping ................................ 32

Partial Edge Removal .......................... 33

Perimeter Cutting .............................. 33

Template Shaping .............................. 34

Freehand Shaping .............................. 35

Zero-Clearance Fence ......................... 37

Hold-Down ....................................... 38

Featherboards .................................. 39

Push Sticks ...................................... 40

SERVICE PARTS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

INTRODUCTION

We are proud to provide a high-quality owner’s
manual with your new machine!

We

the
instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make
mistakes, but our policy of continuous improve­ment

machine
you receive will be slightly different than what
is shown in the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure

check our website

for an updated version. W

manuals

and

on our website at

www.

Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
from the machine ID label (see below). Also, if
available, have a copy of your original purchase
receipt on hand. This information is required for
all Tech Support calls.

MODEL XXXX

MACHINE NAME

Motor:

Specification:

Specification:

Specification:

Specification:

Weight:

Specifications

To reduce risk of serious personal injury when using this
machine:

1. Read & understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips—never
use to collect glass, metal, liquids, asbestos, silica,
animal parts, biohazards, burning material/ashes, etc.

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from
inlet.

8. Never leave machine unattended while it is running.

9. Do not use if cord/plug becomes damaged—promptly
repair and protect cord from future damage.

10. Do not use without dust bag or filters in place.

11. Always wear a respirator when emptying bags.

12. Prevent unauthorized use by children or untrained users.

Date

Serial Number

Manufactured for Woodstock in Taiwan

WARNING!

We are committed to customer satisfaction. If
you have any questions or need help, use the
information below to contact us.

IMPORTANT: Before contacting, please get the
original purchase receipt, serial number, and
manufacture date of your machine. This infor­mation is required for all Technical Support
calls and it will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Email: [e-mail]

Model W1763W (For Machines Mfd. Since 09/16)

INTRODUCTION

Contact Info

Woodstock International Technical Support

Phone: [phone]

Email: [e-mail]

Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Manual Accuracy

made every effort to be exact with

also means that sometimes the

.

,

e post current

manual updates for free

woodstockint.com.

Manufacture Date and Serial Number

Manufacture

Date

Serial Number

-2-

Model W1763W (For Machines Mfd. Since 09/16)

MODEL W1763W

21/2 HP SHAPER

Product Dimensions

Weight.......................................................................................................... 370 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 28‐1/2 x 37‐1/2 x 53 in.

Footprint (Length x Width)......................................................................... 23 x 22‐1/2 in.

Shipping Dimensions

Type....................................................................................................... Wood Crate

Content........................................................................................................ Machine

Weight.......................................................................................................... 458 lbs.

Length x Width x Height........................................................................... 31 x 32 x 48 in.

Must Ship Upright.................................................................................................. Yes

INTRODUCTION

Electrical

Power Requirement.................................................................... 240V, Single‐Phase, 60 Hz

Full‐Load Current Rating......................................................................................... 12A

Minimum Circuit Size............................................................................................. 15A

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG

Plug Included....................................................................................................... Yes

Included Plug Type............................................................................................... 6‐15

Switch Type............................................................ Magnetic Switch w/Overload Protection

Motors

Main

Type......................................................................... TEFC Capacitor‐Start Induction

Horsepower.............................................................................................. 2.5 HP

Phase.............................................................................................. Single‐Phase

Amps.......................................................................................................... 12A

Speed.................................................................................................. 3450 RPM

Power Transfer ..................................................................................... Belt Drive

Bearings................................................................. Sealed & Permanently Lubricated

-3-

Main Specifications

INTRODUCTION

Model W1763W (For Machines Mfd. Since 09/16)

Operation Info

Max. Cutter Height................................................................................... 2‐3/4 in.

Max. Cutter Diameter..................................................................................... 5 in.

Spindle Sizes....................................................................................... 1/2, 3/4 in.

Exposed Spindle Length............................................................................. 2‐3/4 in.

Spindle Cap. Under the Nut........................................................................ 2‐3/4 in.

Spindle Speeds............................................................................. 7000, 10,000 RPM

Spindle Travel.............................................................................................. 4 in.

Spindle Openings...................................................................... 1/2, 2‐1/8, 4‐1/4 in.

Table Info

Number of Table Inserts...................................................................................... 3

Table Insert Sizes I.D.................................................................. 1/2, 2‐1/8, 4‐1/4 in.

Table Insert Sizes O.D.............................................................. 2‐1/2, 4‐3/4, 6‐3/4 in.

Table Counterbore Diameter....................................................................... 6‐3/4 in.

Table Counterbore Depth............................................................................. 3/4 in.

Table Size Length................................................................................... 28‐1/4 in.

Table Size Width.................................................................................... 21‐7/8 in.

Table Size With Ext Wing Width................................................................. 30‐9/16 in.

Table Size Thickness................................................................................. 1‐5/8 in.

Table Size With Ext. Wing Thickness.............................................................. 1‐3/8 in.

Floor to Table Height.............................................................................. 34‐1/2 in.

Overall Width With Table Extd.................................................................. 30‐9/16 in.

Table Fence Length.............................................................................. 11‐15/16 in.

Table Fence Width..................................................................................... 3/4 in.

Table Fence Height.................................................................................. 4‐3/4 in.

Miter Gauge Info

Miter Angle.................................................................................... 0 – 60 deg. L/R

Miter Gauge Slot Type.................................................................................. T‐Slot

Miter Gauge Slot Width................................................................................ 3/4 in.

Miter Gauge Slot Height............................................................................... 3/8 in.

Construction

Table............................................................................. Precision‐Ground Cast Iron

Body Assembly........................................................................................ Cast Iron

Cabinet........................................................................................... Formed Steel

Fence................................................................................................. Aluminum

Miter Gauge.......................................................................................... Aluminum

Guard................................................................................................. Aluminum

Spindle Bearings........................................................................ Sealed & Lubricated

Paint Type/Finish............................................................................. Powder Coated

Other

Number of Dust Ports......................................................................................... 1

Dust Port Size.............................................................................................. 4 in.

Mobile Base............................................................................................. Built‐In

-4-

Model W1763W (For Machines Mfd. Since 09/16)

Other

Country of Origin ............................................................................................... China

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ...................................................................... 1 Hour

Serial Number Location .................................................................................... ID Label

ISO 9001 Factory ................................................................................................... No

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes

Features

Split Adjustable Fence with Built‐In Dust Port
Large Precision‐Ground Cast‐Iron Table
2‐1/2 HP Motor
Interchangeable Spindles – 1/2" and 3/4"
Built‐In Mobile Base
Spindle Height Scale in Metric and Inches
3 Table Inserts – 2‐1/2", 4‐3/4", 6‐3/4" O.D.

Accessories

Router Bit Collets 1/4" and 1/2"
Open‐Ends Wrench 41/36mm with 23/26mm Closed‐Ends
Hex Wrenches 3, 4, 5, 8mm
3/4" Spindle Spacers – 3/8", 3/4", 1‐1/8"
1/2" Spindle Spacers – 1/4", 3/8"
2 Starting Pins

INTRODUCTION

-5-

INTRODUCTION

Become familiar with the names and locations of the controls and features shown below to better

Model W1763W (For Machines Mfd. Since 09/16)

Identification

M

C

B

A

N

D

E

F

G

I

K

H

J

L

A. Work Table
B. Fence (1 of 2)
C. STOP/Reset Button
D. Spindle Direction Switch
E. START Button
F. Motor Cabinet Side Access Panel
G. Cutter Guard Assembly

H. Carriage Lock Knob (1 of 2)
I. Workpiece Hold-Down
J. Spindle
K. Mobile Base Pedal
L. Rear Access Door
M. Spindle Lock Knob
N. Spindle Height Handwheel

For Your Own Safety Read Instruction Manual Before Operating Shaper

a) Wear eye protection.
b) Always keep cutterhead guard in place and in proper operating condition.
c) Be sure keyed washer is directly under spindle nut and spindle nut is tight (1/2" spindle).
d) Always use both spindle nuts and make sure spindle nuts are tight (3/4" spindle).
e) Feed workpiece AGAINST rotation of cutter.
f) Keep fingers away from revolving cutter–use fixtures when necessary.
g) Do not use awkward hand positions.

-6-

Model W1763W (For Machines Mfd. Since 09/16)

Controls & Components

Refer to the Figures 2–4 and the following descriptions to
become familiar with the basic controls and components
of this machine. Understanding these items and how they
work will help you understand the rest of the manual and
stay safe when operating this machine.

STOP/Reset Button: Press to turn machine OFF. Twist
button clockwise to reset.

START Button: Press to turn machine ON. START button
illuminates when machine has power.

STOP/Reset

Button

Spindle

Direction

Switch

INTRODUCTION

START

Button

Spindle Direction Switch: Adjusts cutter rotation left or
right. "0" is the neutral (off) position.

Spindle Height Lock Knob: Locks spindle and cutter
height adjustments.

Fence Offset Knob: Adjusts fence offset independently by
rotating clockwise or counterclockwise.

Fence Lock Knob: Locks fence in place.

Fence: Independently adjustable side-to-side and front-to-

back. Also removable for easy replacement with a zero­clearance or other custom-made fence.

Carriage Lock Knob: Tighten to secure entire fence/
carriage assembly on table. Loosen to allow entire fence/
carriage assembly to pivot around cutterhead opening, or
remove it altogether for freehand shaping.

Workpiece Hold-Down: Assists with holding workpiece
tight against work table as it is fed through cutter.

Cutter Guard: Protects user from chips thrown by
cutterhead and allows for a clear view of workpiece
cutting area

Figure 2. Control arm components.

Fence Offset
Knob (1 of 2)

Spindle Height

Lock Knob

Figure 3. Carriage assembly (rear view).

Hold-Down

Knob

Fence

(1 of 2)

Figure 4. Shaper components (front view).

Fence

Lock Knob

(1 of 2)

Support Arm

Knob

Carriage

Lock Knob

(1 of 2)

Support Arm & Adjustment Knobs: Adjustment knobs
move cutter guard and hold-down along support arm.

To reduce the risk of serious injury
or damage to the machine, read
this entire manual BEFORE using
machine.

-7-

Cutter

Guard Knob

Cutter

Guard

Figure 5. Shaper guard components.

Support

Arm

Workpiece

Hold-Down

Model W1763W (For Machines Mfd. Since 09/16)

SAFETY

OWNER’S MANUAL.

TRAINED OPERATORS ONLY.

DANGEROUS ENVIRONMENTS.

MENTAL ALERTNESS REQUIRED.

electrical components or improperly grounded

manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

SAFETY

themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

Standard Machinery Safety Instructions

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.

Read and understand this

owner’s manual BEFORE using machine.

have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!

machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.

alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.

Untrained operators

Do not use

Full mental

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.

-8-

Model W1763W (For Machines Mfd. Since 09/16)

WEARING PROPER APPAREL. Do not wear

HAZARDOUS

HEARING PROTECTION.

REMOVE ADJUSTING TOOLS.

INTENDED USAGE.

AWKWARD POSITIONS.

CHILDREN & BYSTANDERS.

GUARDS & COVERS.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

loss of control. Before starting, verify machine

malfunction, leading to serious personal injury

from heated surfaces, high traffic areas, harsh

clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.

DUST. Dust created while using

machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.

Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.

machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!

intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!

balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.

bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.

Only use machine for its

Tools left on

Keep proper footing and

Keep children and

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away

chemicals, and wet/damp locations.

SAFETY

accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.

Guards and covers reduce

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the
intended operation, stop using the machine!

-9-

Contact Technical Support at [phone].

Model W1763W (For Machines Mfd. Since 09/16)

dental cutter contact with small workpieces,

ficult to control. To reduce your risk, only feed
small workpieces using jigs or holding fixtures

Operator or

ter contacts fence, guard, or table insert upon

knives/inserts, cutters, or rub collars may
become dangerous projectiles if they come
loose. Always ensure keyed washer is directly
under spindle nut and spindle nut is tight. If
spindle does not use a keyed washer, always
use two spindle nuts together, and ensure
BOTH are tight. Never use cutters/bits rated for

same direction of cutter rotation is a “climb
cut.” Climb cutting can aggressively pull work­piece—and hands—into cutter. Always first ver-

tional cutter contact while freehand shaping or
using a rub collar as a guide (no fence), always
use an overhead or “ring” type guard. To
reduce kickback risk, always use starting pin or

Additional Safety for Shapers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter.
Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with
great force. Flying debris can cause eye injuries or blindness. To minimize risk of getting hurt or
killed, anyone operating shaper MUST completely heed hazards and warnings below.

SAFETY

AVOIDING CUTTER CONTACT: Keep unused por-

tion of cutter below table. Use smallest table
insert possible. Adjust fences and guards as
close as practical to cutter, or use a zero­clearance fence or box guard. Always keep

some type of guard or other protective device
between your hands and cutter at all times!

PROTECT HANDS/FINGERS: While feeding work-

piece, avoid awkward hand positions. Never
pass hands directly over or in front of cutter. As
one hand approaches a 6-inch radius point from
cutter, move it in an arc motion away from cut­ter, and reposition it on the outfeed side.

FEEDING WORKPIECE: To reduce risk of acciden-

tal cutterhead contact, always use push blocks
or some type of fixture, jig, or hold-down
device to safely feed workpiece while cutting.
Use an outfeed support table if shaping long
workpieces to ensure proper support through­out entire cutting procedure. ALWAYS feed
workpiece AGAINST rotation of cutter. NEVER
start shaper with workpiece contacting cutter!

CUTTING DEPTH: Never attempt to remove too

much material in one pass. Doing this increases
risk of workpiece kickback. Instead, make sev­eral light passes—this is a safer way to cut and
it leaves a cleaner finish.

WORKPIECE CONDITION: Shaping a workpiece

with knots, holes, or foreign objects increases
risk of kickback and cutter damage/breakage.
Thoroughly inspect and prepare workpiece
before shaping. Always “square up” a work­piece before shaping or flatten workpiece
edges with a jointer or planer. Rough, warped,
or wet workpieces increase risk of kickback.

CUTTER POSITIONING: Whenever possible, make

shaping cuts with cutter on underside of work-
piece to reduce operator exposure to cutter.

SMALL WORKPIECES: There is a high risk of acci-

because they are closer to cutter and more dif-

that allow your hands to maintain a safe dis­tance from cutter. When possible, shape longer
stock and cut to size.

SAFE CUTTER CLEARANCES:

bystanders may be hit by flying debris if cut-

startup. Always ensure any new cutter setup
has proper cutter rotational clearance—before
starting shaper or reconnecting it to power.

SAFE CUTTER INSTALLATION: Improperly secured

an RPM lower than spindle speed.

AVOIDING CLIMB CUTS: Feeding workpiece in

ify direction of cutter rotation before starting,
and always feed workpiece AGAINST cutter
rotation.

CONTOUR SHAPING: To reduce risk of uninten-

SAFETY GUARDS. To reduce risk of unintentional

contact with cutter, always ensure included
cutter guard, or a properly dimensioned box
guard, or some other type of guard is installed
and correctly positioned before operation.

-10-

pivot board when starting the cut. NEVER start
shaping at a corner!

Model W1763W (For Machines Mfd. Since 09/16)

This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.

A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full­load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:

The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.

or machine damage. To reduce this risk,

a dedicated circuit—

where only one machine will be running

multiple machines will be running at the

ELECTRICAL

Circuit Requirements

The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later in
this manual.

ELECTRICAL

Full-Load Current Rating

Full-Load Current Rating at 240V ................ 12 Amps

Circuit Requirements

Circuit Type ..... 208V/220V/240V, 60 Hz, Single-Phase

Circuit Size ............................................ 15 Amps

Plug/Receptacle ................................... NEMA 6-15

Incorrectly wiring or grounding this
machine can cause electrocution, fire,

only an electrician or qualified service
personnel should do any required
electrical work on this machine.

NOTICE

The circuit requirements listed in this
manual apply to

at a time. If this machine will be
connected to a shared circuit where

same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.

-11-

Model W1763W (For Machines Mfd. Since 09/16)

This machine MUST be grounded. In the event of certain
types of
a path of least resistance for electric current
order

Improper connection of the equipment-grounding

will
increase
insulation
grounding
cord or plug is necessary, do not connect the equipment­grounding

Check with a qualified electrician or service personnel
if
or if
properly grounded.
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.

This machine is equipped with a power cord that has
an equipment-grounding
plug
a matching
grounded in accordance with local codes and ordinances.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

the available receptacle or the machine

Grounding Requirements

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

wire to a live (current carrying) terminal.

you do not understand these grounding requirements,

ELECTRICAL

you are in doubt about whether the tool is

If you ever notice that a cord or

The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later in
this manual.

240V

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

For 240V Connection

wire and NE M A 6-15 grounding

(see figure). The plug must only be inserted into

receptacle that is properly installed and

Extension Cords

this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).

ground wire, match the required

Minimum Gauge Size at 240V ...................... 14 AWG

Maximum Length (Shorter is Better) ................50 ft.

Grounding Prong

Figure 6. NEMA 6-15 plug & receptacle.

No adapter should be used with the
required plug. If the plug does not fit

must be reconnected to a different
type of circuit, the reconnection must
be made by an electrician or qualified
service personnel and it must comply
with all local codes and ordinances.

-12-

Model W1763W (For Machines Mfd. Since 09/16)

This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.

The following items are needed, but not included, to set
up your machine.

Immediately discard all
plastic bags and packing
materials to eliminate

This machine presents
serious injury hazards
to untrained users. Read

to become familiar with

tions before starting the

SETUP

Unpacking

Items Needed for Setup

Description Qty

• Safety Glasses for Each Person ..........................1

• Cleaner/Degreaser ............................ As Needed

• Disposable Shop Rags ......................... As Needed

• Masking Tape ................................... As Needed

• Straightedge 36" ...........................................1

• Dust Collection System ...................................1

• Dust Hose 4" ................................................1

• Hose Clamp 4" ..............................................2

• Additional People ..........................................1

• Block of Wood 4" x 4" x 4" ...............................1

• Wrench or Socket 13mm .................................2

• Wrench or Socket 12mm .................................1

• Hex Wrench 8mm ..........................................1

• Hex Wrench 6mm ..........................................1

through this entire manual

the controls and opera-

machine!

Wear safety glasses during
entire setup process!

SETUP

USE helpers or power
lifting equipment to lift
this machine. Otherwise,
serious personal injury
may occur.

SUFFOCATION HAZARD!

choking/suffocation
hazards for children and
animals.

-13-

Inventory

The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.

Note:

check around/inside the machine and packaging materials.
Often, these items get lost in packaging materials while
unpacking or they are pre-installed at the factory.

If you cannot find an item on this list, carefully

Component Inventory (Figures 7–9) Qty

A. Machine Body ..............................................1

B. Extension Wing .............................................1

C. Fence Carriage and Guard Support Bars ...............1

D. Caster Assembly ...........................................1

E. Carriage Lock Knobs.......................................2

F. Drawbar .....................................................1

G. Multi-Function Spindle Wrench ..........................1

H. Handwheel Handle ........................................1

I. Miter Gauge ................................................1

J. Router Bit Collet
K. Router Bit Collet

SETUP

L. Router Bit Collet Nut .....................................1

M. Open-End Wrench 14/17mm .............................1

3

N. Spindle
O. Spindle

⁄4" with Spacers .................................1

1

⁄2" with Spacers .................................1

P. Table Insert 1
Q. Table Insert 1

R. Hex Wrench 3, 4, 5, 6, 8mm .......................1 Ea.

S. Starting Pins ................................................2

1

⁄4" ......................................1

1

⁄2" ......................................1

3

⁄4"...........................................1

3

⁄8"...........................................1

Model W1763W (For Machines Mfd. Since 09/16)

A

B

Figure 7. Shaper cabinet and extension

wing.

C

D

E

Figure 8. Included inventory items.

Hardware (see "Hardware Recognition Chart")

• Cap Screws M10-1.5 x 35 (Extension Table) ...........3

• Flat Washers 10mm (Extension Table) .................3

• Lock Washers 10mm (Extension Table) .................3

• Flat Washers 12mm (Carriage Assembly) ..............2

• Cap Screws M8-1.25 x 50 (Caster Assembly) ..........3

• Flat Washers 8mm (Caster Assembly) ..................3

• Hex Nuts M8-1.25 (Caster Assembly) ...................3

-14-

F

H

J

I

L

G

M

K

Q

P

S

R

Figure 9. Component inventory.

N

O

Model W1763W (For Machines Mfd. Since 09/16)

Hardware Recognition Chart

USE THIS CHART TO IDENTIFY
HARDWARE DURING THE
INVENTORY/ASSEMBLY
PROCESS.

1

⁄4"

3

⁄8"

1

⁄2"

5

⁄8"

⁄16" INCH APART

1

LINES ARE

5

⁄16"

7

⁄16"

9

⁄16"

3

⁄4"

7

⁄8"

1

1

1

1

1

3

1

2

1

2

1

2

3

2

3

⁄4"

⁄2"
⁄4"

⁄4"

⁄2"

⁄4"

#10

1

⁄4"

5

⁄16"

3

⁄8"

7

⁄16"

1

⁄2"

D

I

A

R

E

H

S

A

W

R

E

H

8mm

S

A

W

R

E

H

S

7

A

⁄16"

W

D

R

E

H

S

A

W

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

#10

M

E

T

E

5

⁄8"

D

I

A

D

I

A

I

A

M

E

T

E

R

R

M

E

T

E

R

M

E

T

E

R

E

H

S

A

D

R

E

H

S

A

W

4mm

R

E

H

S

10mm

A

D

R

3

⁄8"

W

I

A

M

E

T

E

R

W

D

I

A

R

E

A

E

T

9

⁄16"

M

E

T

E

R

M

E

T

E

R

H

S

A

A

I

D

M

R

E

E

H

S

D

I

R

E

H

S

A

W

5

A

A

M

E

R

⁄16"

W

E

T

T

E

R

E

H

S

A

W

D

I

I

A

M

R

5mm

E

H

S

A

W

R

E

12mm

W

R

D

1

⁄2"

I

D

I

A

M

R

E

H

1

S

A

R

E

H

S

A

W

6mm

A

M

E

T

E

R

D

⁄4"

W

D

I

E

T

E

R

I

A

M

E

T

E

R

A

M

E

T

E

R

SETUP

5mm
10mm
15mm
20mm
25mm
30mm
35mm

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

40mm
45mm
50mm
55mm

LINES ARE 1MM APART

60mm
65mm
70mm
75mm

4mm

5mm

6mm

8mm

10mm

12mm

16mm

Cap
Screw

Hex
Bolt

External
Retaining
Ring

Key

Carriage
Bolt

Flat
Head
Screw

Internal
Retaining
Ring

Flat Washer

Flange
Bolt

Tap
Screw

E-Clip

Lock
Washer

Button
Head
Screw

Set
Screw

Lock
Nut

Hex
Nut

Phillips
Head
Screw

Wing
Nut

Hex
Wrench

-15-

To prevent
machine, the factory has coated t
of your machine
compound

I
be difficult to
coating is as easy as possible, please gather the correct
cleaner, lubricant, and tools listed below:

• Cleaner/degreaser
and grease

• Safety glasses & disposable gloves

•

• Disposable Rags

To

1.

2.

3

4

5

6

immediately coat with a quality metal protectant.

Cleaning Machine

corrosion during shipment and storage of your

with a heavy-duty rust prevention

.

f you are unprepared or impatient, this compound can

remove. To ensure that the removal of this

designed to remove storage wax

Solvent brush or paint brush

remove rust preventative coating, do these steps:

DISCONNECT MACHINE FROM POWER!

Model W1763W (For Machines Mfd. Since 09/16)

he bare metal surfaces

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk
by only using these
products in a well
ventilated area.

SETUP

Put on safety glasses and disposable gloves.

. Coat the rust preventative with a liberal amount of

cleaner/degreaser, then let it soak for 5–10 minutes.

. Wipe off surfaces. If your cleaner/degreaser is

effective, the coating will wipe off easily.

Tip: An easier way to clean off thick coats of rust
preventative from flat surfaces is to use a PLASTIC
paint scraper to scrape off the majority of the
coating before wiping it off with your rag. (Do
not use a metal scraper or you may scratch your
machine.)

. Repeat cleaning steps as necessary until all of the

compound is removed.

. To prevent rust on freshly cleaned surfaces,

In a pinch, automotive degreasers,
mineral spirits or WD•40 can be used
to remove rust preventative coating.
Before using these products, though,
test them on an inconspicuous area of
your paint to make sure they will not
damage it.

-16-

Model W1763W (For Machines Mfd. Since 09/16)

Weight Load

Refer to the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the
machine, and the heaviest workpiece that will
be used. Additionally, consider the weight of
the operator and any dynamic loading that may
occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that
will be processed through this machine and
provide enough space around the machine
for adequate operator material handling or
the installation of auxiliary equipment. With
permanent installations, leave enough space
around the machine to open or remove doors/
covers as required by the maintenance and
service described in this manual.

required space allocation.

Physical Environment

The physical environment where your machine is
operated is important for safe operation and the

ambient temperature range exceeds 41°–104°F;

(non-condensing); or the environment is subject

source. Make sure all power cords are protected

chemicals, or other hazards. Make sure to leave

Machine Placement

Machine Specifications for the

longevity of its components. For best results,
operate this machine in a dry environment
that is free from excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the

the relative humidity range exceeds 20–95%

to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power

See below for

Children or untrained people
may be seriously injured by this
machine. Only install in an access
restricted location.

37

from traffic, material handling, moisture,

access to a means of disconnecting the power
source or engaging a lockout/tagout device.

1

2

/

"

Lighting

Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.

Wall

Minimum

For Maintenance

30"

SETUP

1

4

/

28

"

Figure 10. Working clearances.

-17-

Assembly

Before beginning the assembly process, refer to Items
Needed for Setup

Ensure all parts have been properly cleaned of the
heavy-duty rust-preventative applied at the factory, if
applicable. Be sure to complete all steps in the assembly
procedure prior to performing the Test Run.

and gather everything you need.

To assemble shaper, do these steps:

Model W1763W (For Machines Mfd. Since 09/16)

1. With help from an assistant, carefully prop shaper

cabinet up on a block of wood so you can access under­side of stand to install caster assembly.

2. Attach caster wheel assembly to stand with (3) M8-1.25

x 50 cap screws, 8mm flat washers, and M8-1.25 hex
nuts, as shown in Figure 11.

3. Remove block of wood from under cabinet.

4. Unbolt control panel pedestal arm from cabinet, turn

SETUP

rightside up, then re-attach.

5. Thread handle into handwheel, as shown in Figure 12,

and tighten it with a wrench.

6. While an assistant holds extension wing in place,
attach it to the main table with (3) M10-1.5 x 35 cap
screws, 10mm lock washers, and 10mm flat washers
(see Figure 12).

7. Place a straightedge across extension wing and main
table to make sure combined table surface is flat
(see Figure 13).

x 3

Figure 11. Installing caster assembly.

Handwheel

Handle

Figure 12. Table extension wing hardware,

and spindle elevation handwheel.

Straightedge

x 3

— If combined table surface is flat, skip to next step.

— If outside end of extension wing tilts down, use a

strip of masking tape along bottom edge of main
table to shim extension wing up (see Figure 14).

Continued on next page

Figure 13. Checking overall table flatness.

Place Tape

Here

Extension

Wing

Figure 14. Masking tape locations for

tilting extension table up.

-18-