Shop fox W1763W User Manual

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Page 1

MODEL W1763W

⁄2 HP SHAPER

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 09/16)

Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

V2.09.16

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#17927JH Printed in China

Page 2

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Page 3

Contents

INTRODUCTION .....................................2

Contact Info ....................................... 2

Manual Accuracy .................................. 2

Machine Specifications .......................... 3

Identification ..................................... 6

Controls & Components ......................... 7

SAFETY ............................................... 8

Standard Machinery Safety Instructions ...... 8

Additional Safety for Shapers ................ 10

ELECTRICAL ....................................... 11

Circuit Requirements .......................... 11

Grounding Requirements ...................... 12

Extension Cords ................................ 12

SETUP .............................................. 13

Unpacking ....................................... 13

Items Needed for Setup ....................... 13

Inventory ........................................ 14

Hardware Recognition Chart ................. 15

Cleaning Machine ............................... 16

Machine Placement ............................ 17

Assembly ......................................... 18

Dust Collection ................................. 20

Test Run .......................................... 21

ACCESSORIES ...................................... 41

Shaper Accessories ............................. 41

MAINTENANCE .................................... 43

General .......................................... 43

Cleaning & Protecting ......................... 43

Lubrication ...................................... 43

SERVICE ............................................ 44

General .......................................... 44

Tensioning/Replacing Belt .................... 44

Pulley Alignment ............................... 45

Resurfacing Fence .............................. 46

Troubleshooting ................................. 47

Electrical Safety Instructions ................. 49

Electrical Components ........................ 50

Wiring Diagram ................................. 51

PARTS .............................................. 52

WARRANTY ........................................ 61

SAFETYINTRODUCTION

SET UPELECTRICAL MAINTENANCE

OPERATIONS

OPERATIONS....................................... 22

General .......................................... 22

Stock Inspection & Requirements ........... 23

Controls .......................................... 24

Fence Positioning ............................... 25

Fence Parallelism .............................. 25

Belt Speed Adjustment ........................ 26

Table Inserts .................................... 27

Spindle Elevation ............................... 27

Spindle Installation ............................ 28

Cutter Installation ............................. 29

Router Bit Installation ......................... 31

Straight Shaping ................................ 32

Partial Edge Removal .......................... 33

Perimeter Cutting .............................. 33

Template Shaping .............................. 34

Freehand Shaping .............................. 35

Zero-Clearance Fence ......................... 37

Hold-Down ....................................... 38

Featherboards .................................. 39

Push Sticks ...................................... 40

SERVICE PARTS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Page 4

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

the instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement

machine you receive will be slightly different than what is shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure

check our website

for an updated version. W

manuals

and

on our website at

www.

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.

MODEL XXXX

MACHINE NAME

Motor:

Specification:

Weight:

Specifications

To reduce risk of serious personal injury when using this machine:

1. Read & understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended while it is running.

9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.

10. Do not use without dust bag or filters in place.

11. Always wear a respirator when emptying bags.

12. Prevent unauthorized use by children or untrained users.

Date

Serial Number

Manufactured for Woodstock in Taiwan

WARNING!

We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.

IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This information is required for all Technical Support calls and it will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@woodstockint.com

Model W1763W (For Machines Mfd. Since 09/16)

INTRODUCTION

Contact Info

Woodstock International Technical Support

Phone: (360) 734-3482

Email: techsupport@woodstockint.com

Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Manual Accuracy

made every effort to be exact with

also means that sometimes the

e post current

manual updates for free

woodstockint.com.

Manufacture Date and Serial Number

Manufacture

Date

Serial Number

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Model W1763W (For Machines Mfd. Since 09/16)

MODEL W1763W

21/2 HP SHAPER

Product Dimensions

Weight.......................................................................................................... 370 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 28‐1/2 x 37‐1/2 x 53 in.

Footprint (Length x Width)......................................................................... 23 x 22‐1/2 in.

Shipping Dimensions

Type....................................................................................................... Wood Crate

Content........................................................................................................ Machine

Weight.......................................................................................................... 458 lbs.

Length x Width x Height........................................................................... 31 x 32 x 48 in.

Must Ship Upright.................................................................................................. Yes

INTRODUCTION

Electrical

Power Requirement.................................................................... 240V, Single‐Phase, 60 Hz

Full‐Load Current Rating......................................................................................... 12A

Minimum Circuit Size............................................................................................. 15A

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG

Plug Included....................................................................................................... Yes

Included Plug Type............................................................................................... 6‐15

Switch Type............................................................ Magnetic Switch w/Overload Protection

Motors

Main

Type......................................................................... TEFC Capacitor‐Start Induction

Horsepower.............................................................................................. 2.5 HP

Phase.............................................................................................. Single‐Phase

Amps.......................................................................................................... 12A

Speed.................................................................................................. 3450 RPM

Power Transfer ..................................................................................... Belt Drive

Bearings................................................................. Sealed & Permanently Lubricated

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Main Specifications

INTRODUCTION

Model W1763W (For Machines Mfd. Since 09/16)

Operation Info

Max. Cutter Height................................................................................... 2‐3/4 in.

Max. Cutter Diameter..................................................................................... 5 in.

Spindle Sizes....................................................................................... 1/2, 3/4 in.

Exposed Spindle Length............................................................................. 2‐3/4 in.

Spindle Cap. Under the Nut........................................................................ 2‐3/4 in.

Spindle Speeds............................................................................. 7000, 10,000 RPM

Spindle Travel.............................................................................................. 4 in.

Spindle Openings...................................................................... 1/2, 2‐1/8, 4‐1/4 in.

Table Info

Number of Table Inserts...................................................................................... 3

Table Insert Sizes I.D.................................................................. 1/2, 2‐1/8, 4‐1/4 in.

Table Insert Sizes O.D.............................................................. 2‐1/2, 4‐3/4, 6‐3/4 in.

Table Counterbore Diameter....................................................................... 6‐3/4 in.

Table Counterbore Depth............................................................................. 3/4 in.

Table Size Length................................................................................... 28‐1/4 in.

Table Size Width.................................................................................... 21‐7/8 in.

Table Size With Ext Wing Width................................................................. 30‐9/16 in.

Table Size Thickness................................................................................. 1‐5/8 in.

Table Size With Ext. Wing Thickness.............................................................. 1‐3/8 in.

Floor to Table Height.............................................................................. 34‐1/2 in.

Overall Width With Table Extd.................................................................. 30‐9/16 in.

Table Fence Length.............................................................................. 11‐15/16 in.

Table Fence Width..................................................................................... 3/4 in.

Table Fence Height.................................................................................. 4‐3/4 in.

Miter Gauge Info

Miter Angle.................................................................................... 0 – 60 deg. L/R

Miter Gauge Slot Type.................................................................................. T‐Slot

Miter Gauge Slot Width................................................................................ 3/4 in.

Miter Gauge Slot Height............................................................................... 3/8 in.

Construction

Table............................................................................. Precision‐Ground Cast Iron

Body Assembly........................................................................................ Cast Iron

Cabinet........................................................................................... Formed Steel

Fence................................................................................................. Aluminum

Miter Gauge.......................................................................................... Aluminum

Guard................................................................................................. Aluminum

Spindle Bearings........................................................................ Sealed & Lubricated

Paint Type/Finish............................................................................. Powder Coated

Other

Number of Dust Ports......................................................................................... 1

Dust Port Size.............................................................................................. 4 in.

Mobile Base............................................................................................. Built‐In

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Model W1763W (For Machines Mfd. Since 09/16)

Other

Country of Origin ............................................................................................... China

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ...................................................................... 1 Hour

Serial Number Location .................................................................................... ID Label

ISO 9001 Factory ................................................................................................... No

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes

Features

Split Adjustable Fence with Built‐In Dust Port Large Precision‐Ground Cast‐Iron Table 2‐1/2 HP Motor Interchangeable Spindles – 1/2" and 3/4" Built‐In Mobile Base Spindle Height Scale in Metric and Inches 3 Table Inserts – 2‐1/2", 4‐3/4", 6‐3/4" O.D.

Accessories

Router Bit Collets 1/4" and 1/2" Open‐Ends Wrench 41/36mm with 23/26mm Closed‐Ends Hex Wrenches 3, 4, 5, 8mm 3/4" Spindle Spacers – 3/8", 3/4", 1‐1/8" 1/2" Spindle Spacers – 1/4", 3/8" 2 Starting Pins

INTRODUCTION

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Page 8

INTRODUCTION

Become familiar with the names and locations of the controls and features shown below to better

Model W1763W (For Machines Mfd. Since 09/16)

Identification

A. Work Table B. Fence (1 of 2) C. STOP/Reset Button D. Spindle Direction Switch E. START Button F. Motor Cabinet Side Access Panel G. Cutter Guard Assembly

H. Carriage Lock Knob (1 of 2) I. Workpiece Hold-Down J. Spindle K. Mobile Base Pedal L. Rear Access Door M. Spindle Lock Knob N. Spindle Height Handwheel

For Your Own Safety Read Instruction Manual Before Operating Shaper

a) Wear eye protection. b) Always keep cutterhead guard in place and in proper operating condition. c) Be sure keyed washer is directly under spindle nut and spindle nut is tight (1/2" spindle). d) Always use both spindle nuts and make sure spindle nuts are tight (3/4" spindle). e) Feed workpiece AGAINST rotation of cutter. f) Keep fingers away from revolving cutter–use fixtures when necessary. g) Do not use awkward hand positions.

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Model W1763W (For Machines Mfd. Since 09/16)

Controls & Components

Refer to the Figures 2–4 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

STOP/Reset Button: Press to turn machine OFF. Twist button clockwise to reset.

START Button: Press to turn machine ON. START button illuminates when machine has power.

STOP/Reset

Button

Spindle

Direction

Switch

INTRODUCTION

START

Button

Spindle Direction Switch: Adjusts cutter rotation left or right. "0" is the neutral (off) position.

Spindle Height Lock Knob: Locks spindle and cutter height adjustments.

Fence Offset Knob: Adjusts fence offset independently by rotating clockwise or counterclockwise.

Fence Lock Knob: Locks fence in place.

Fence: Independently adjustable side-to-side and front-to-

back. Also removable for easy replacement with a zeroclearance or other custom-made fence.

Carriage Lock Knob: Tighten to secure entire fence/ carriage assembly on table. Loosen to allow entire fence/ carriage assembly to pivot around cutterhead opening, or remove it altogether for freehand shaping.

Workpiece Hold-Down: Assists with holding workpiece tight against work table as it is fed through cutter.

Cutter Guard: Protects user from chips thrown by cutterhead and allows for a clear view of workpiece cutting area

Figure 2. Control arm components.

Fence Offset Knob (1 of 2)

Spindle Height

Lock Knob

Figure 3. Carriage assembly (rear view).

Hold-Down

Knob

Fence

(1 of 2)

Figure 4. Shaper components (front view).

Fence

Lock Knob

(1 of 2)

Support Arm

Knob

Carriage

Lock Knob

(1 of 2)

Support Arm & Adjustment Knobs: Adjustment knobs move cutter guard and hold-down along support arm.

To reduce the risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.

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Cutter

Guard Knob

Cutter

Guard

Figure 5. Shaper guard components.

Support

Arm

Workpiece

Hold-Down

Page 10

Model W1763W (For Machines Mfd. Since 09/16)

SAFETY

OWNER’S MANUAL.

TRAINED OPERATORS ONLY.

DANGEROUS ENVIRONMENTS.

MENTAL ALERTNESS REQUIRED.

electrical components or improperly grounded

manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

SAFETY

themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.

Read and understand this

owner’s manual BEFORE using machine.

have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

Untrained operators

Do not use

Full mental

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

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Page 11

Model W1763W (For Machines Mfd. Since 09/16)

WEARING PROPER APPAREL. Do not wear

HAZARDOUS

HEARING PROTECTION.

REMOVE ADJUSTING TOOLS.

INTENDED USAGE.

AWKWARD POSITIONS.

CHILDREN & BYSTANDERS.

GUARDS & COVERS.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

loss of control. Before starting, verify machine

malfunction, leading to serious personal injury

from heated surfaces, high traffic areas, harsh

clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

DUST. Dust created while using

machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

Only use machine for its

Tools left on

Keep proper footing and

Keep children and

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away

chemicals, and wet/damp locations.

SAFETY

accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

Guards and covers reduce

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intended operation, stop using the machine!

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Contact Technical Support at (360) 734-3482.

Page 12

Model W1763W (For Machines Mfd. Since 09/16)

dental cutter contact with small workpieces,

ficult to control. To reduce your risk, only feed small workpieces using jigs or holding fixtures

Operator or

ter contacts fence, guard, or table insert upon

knives/inserts, cutters, or rub collars may become dangerous projectiles if they come loose. Always ensure keyed washer is directly under spindle nut and spindle nut is tight. If spindle does not use a keyed washer, always use two spindle nuts together, and ensure BOTH are tight. Never use cutters/bits rated for

same direction of cutter rotation is a “climb cut.” Climb cutting can aggressively pull workpiece—and hands—into cutter. Always first ver-

tional cutter contact while freehand shaping or using a rub collar as a guide (no fence), always use an overhead or “ring” type guard. To reduce kickback risk, always use starting pin or

Additional Safety for Shapers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter. Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with great force. Flying debris can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating shaper MUST completely heed hazards and warnings below.

SAFETY

AVOIDING CUTTER CONTACT: Keep unused por-

tion of cutter below table. Use smallest table insert possible. Adjust fences and guards as close as practical to cutter, or use a zeroclearance fence or box guard. Always keep

some type of guard or other protective device between your hands and cutter at all times!

PROTECT HANDS/FINGERS: While feeding work-

piece, avoid awkward hand positions. Never pass hands directly over or in front of cutter. As one hand approaches a 6-inch radius point from cutter, move it in an arc motion away from cutter, and reposition it on the outfeed side.

FEEDING WORKPIECE: To reduce risk of acciden-

tal cutterhead contact, always use push blocks or some type of fixture, jig, or hold-down device to safely feed workpiece while cutting. Use an outfeed support table if shaping long workpieces to ensure proper support throughout entire cutting procedure. ALWAYS feed workpiece AGAINST rotation of cutter. NEVER start shaper with workpiece contacting cutter!

CUTTING DEPTH: Never attempt to remove too

much material in one pass. Doing this increases risk of workpiece kickback. Instead, make several light passes—this is a safer way to cut and it leaves a cleaner finish.

WORKPIECE CONDITION: Shaping a workpiece

with knots, holes, or foreign objects increases risk of kickback and cutter damage/breakage. Thoroughly inspect and prepare workpiece before shaping. Always “square up” a workpiece before shaping or flatten workpiece edges with a jointer or planer. Rough, warped, or wet workpieces increase risk of kickback.

CUTTER POSITIONING: Whenever possible, make

shaping cuts with cutter on underside of work- piece to reduce operator exposure to cutter.

SMALL WORKPIECES: There is a high risk of acci-

because they are closer to cutter and more dif-

that allow your hands to maintain a safe distance from cutter. When possible, shape longer stock and cut to size.

SAFE CUTTER CLEARANCES:

bystanders may be hit by flying debris if cut-

startup. Always ensure any new cutter setup has proper cutter rotational clearance—before starting shaper or reconnecting it to power.

SAFE CUTTER INSTALLATION: Improperly secured

an RPM lower than spindle speed.

AVOIDING CLIMB CUTS: Feeding workpiece in

ify direction of cutter rotation before starting, and always feed workpiece AGAINST cutter rotation.

CONTOUR SHAPING: To reduce risk of uninten-

SAFETY GUARDS. To reduce risk of unintentional

contact with cutter, always ensure included cutter guard, or a properly dimensioned box guard, or some other type of guard is installed and correctly positioned before operation.

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pivot board when starting the cut. NEVER start shaping at a corner!

Page 13

Model W1763W (For Machines Mfd. Since 09/16)

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

or machine damage. To reduce this risk,

a dedicated circuit—

where only one machine will be running

multiple machines will be running at the

ELECTRICAL

Circuit Requirements

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

ELECTRICAL

Full-Load Current Rating

Full-Load Current Rating at 240V ................ 12 Amps

Circuit Requirements

Circuit Type ..... 208V/220V/240V, 60 Hz, Single-Phase

Circuit Size ............................................ 15 Amps

Plug/Receptacle ................................... NEMA 6-15

Incorrectly wiring or grounding this machine can cause electrocution, fire,

only an electrician or qualified service personnel should do any required electrical work on this machine.

NOTICE

The circuit requirements listed in this manual apply to

at a time. If this machine will be connected to a shared circuit where

same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.

-11-

Page 14

Model W1763W (For Machines Mfd. Since 09/16)

This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order

Improper connection of the equipment-grounding

will increase insulation grounding cord or plug is necessary, do not connect the equipmentgrounding

Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

This machine is equipped with a power cord that has an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

the available receptacle or the machine

Grounding Requirements

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

wire to a live (current carrying) terminal.

you do not understand these grounding requirements,

ELECTRICAL

you are in doubt about whether the tool is

If you ever notice that a cord or

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

240V

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

For 240V Connection

wire and NE M A 6-15 grounding

(see figure). The plug must only be inserted into

receptacle that is properly installed and

Extension Cords

this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

ground wire, match the required

Minimum Gauge Size at 240V ...................... 14 AWG

Maximum Length (Shorter is Better) ................50 ft.

Grounding Prong

Figure 6. NEMA 6-15 plug & receptacle.

No adapter should be used with the required plug. If the plug does not fit

must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.

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Model W1763W (For Machines Mfd. Since 09/16)

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

The following items are needed, but not included, to set up your machine.

Immediately discard all plastic bags and packing materials to eliminate

This machine presents serious injury hazards to untrained users. Read

to become familiar with

tions before starting the

SETUP

Unpacking

Items Needed for Setup

Description Qty

• Safety Glasses for Each Person ..........................1

• Cleaner/Degreaser ............................ As Needed

• Disposable Shop Rags ......................... As Needed

• Masking Tape ................................... As Needed

• Straightedge 36" ...........................................1

• Dust Collection System ...................................1

• Dust Hose 4" ................................................1

• Hose Clamp 4" ..............................................2

• Additional People ..........................................1

• Block of Wood 4" x 4" x 4" ...............................1

• Wrench or Socket 13mm .................................2

• Wrench or Socket 12mm .................................1

• Hex Wrench 8mm ..........................................1

• Hex Wrench 6mm ..........................................1

through this entire manual

the controls and opera-

machine!

Wear safety glasses during entire setup process!

SETUP

USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.

SUFFOCATION HAZARD!

choking/suffocation hazards for children and animals.

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Page 16

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

Note:

check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

If you cannot find an item on this list, carefully

Component Inventory (Figures 7–9) Qty

A. Machine Body ..............................................1

B. Extension Wing .............................................1

C. Fence Carriage and Guard Support Bars ...............1

D. Caster Assembly ...........................................1

E. Carriage Lock Knobs.......................................2

F. Drawbar .....................................................1

G. Multi-Function Spindle Wrench ..........................1

H. Handwheel Handle ........................................1

I. Miter Gauge ................................................1

J. Router Bit Collet K. Router Bit Collet

SETUP

L. Router Bit Collet Nut .....................................1

M. Open-End Wrench 14/17mm .............................1

N. Spindle O. Spindle

⁄4" with Spacers .................................1

⁄2" with Spacers .................................1

P. Table Insert 1 Q. Table Insert 1

R. Hex Wrench 3, 4, 5, 6, 8mm .......................1 Ea.

S. Starting Pins ................................................2

⁄4" ......................................1

⁄2" ......................................1

⁄4"...........................................1

⁄8"...........................................1

Model W1763W (For Machines Mfd. Since 09/16)

Figure 7. Shaper cabinet and extension

wing.

Figure 8. Included inventory items.

Hardware (see "Hardware Recognition Chart")

• Cap Screws M10-1.5 x 35 (Extension Table) ...........3

• Flat Washers 10mm (Extension Table) .................3

• Lock Washers 10mm (Extension Table) .................3

• Flat Washers 12mm (Carriage Assembly) ..............2

• Cap Screws M8-1.25 x 50 (Caster Assembly) ..........3

• Flat Washers 8mm (Caster Assembly) ..................3

• Hex Nuts M8-1.25 (Caster Assembly) ...................3

-14-

Figure 9. Component inventory.

Page 17

Model W1763W (For Machines Mfd. Since 09/16)

Hardware Recognition Chart

USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.

⁄4"

⁄8"

⁄2"

⁄8"

⁄16" INCH APART

LINES ARE

⁄16"

⁄4"

⁄8"

⁄4"

⁄2" ⁄4"

⁄4"

⁄2"

⁄4"

#10

⁄4"

⁄16"

⁄8"

⁄16"

⁄2"

8mm

⁄16"

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

#10

⁄8"

4mm

10mm

⁄8"

⁄16"

5mm

12mm

⁄2"

6mm

⁄4"

SETUP

5mm 10mm 15mm 20mm 25mm 30mm 35mm

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

40mm 45mm 50mm 55mm

LINES ARE 1MM APART

60mm 65mm 70mm 75mm

4mm

5mm

6mm

8mm

10mm

12mm

16mm

Cap Screw

Hex Bolt

External Retaining Ring

Key

Carriage Bolt

Flat Head Screw

Internal Retaining Ring

Flat Washer

Flange Bolt

Tap Screw

E-Clip

Lock Washer

Button Head Screw

Set Screw

Lock Nut

Hex Nut

Phillips Head Screw

Wing Nut

Hex Wrench

-15-

Page 18

To prevent machine, the factory has coated t of your machine compound

I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:

• Cleaner/degreaser and grease

• Safety glasses & disposable gloves

•

• Disposable Rags

immediately coat with a quality metal protectant.

Cleaning Machine

corrosion during shipment and storage of your

with a heavy-duty rust prevention

f you are unprepared or impatient, this compound can

remove. To ensure that the removal of this

designed to remove storage wax

Solvent brush or paint brush

remove rust preventative coating, do these steps:

DISCONNECT MACHINE FROM POWER!

Model W1763W (For Machines Mfd. Since 09/16)

he bare metal surfaces

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.

SETUP

Put on safety glasses and disposable gloves.

. Coat the rust preventative with a liberal amount of

cleaner/degreaser, then let it soak for 5–10 minutes.

. Wipe off surfaces. If your cleaner/degreaser is

effective, the coating will wipe off easily.

Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)

. Repeat cleaning steps as necessary until all of the

compound is removed.

. To prevent rust on freshly cleaned surfaces,

In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.

-16-

Page 19

Model W1763W (For Machines Mfd. Since 09/16)

Weight Load

Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.

required space allocation.

Physical Environment

The physical environment where your machine is operated is important for safe operation and the

ambient temperature range exceeds 41°–104°F;

(non-condensing); or the environment is subject

source. Make sure all power cords are protected

chemicals, or other hazards. Make sure to leave

Machine Placement

Machine Specifications for the

longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the

the relative humidity range exceeds 20–95%

to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power

See below for

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

from traffic, material handling, moisture,

access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Wall

Minimum

For Maintenance

30"

SETUP

Figure 10. Working clearances.

-17-

Page 20

Assembly

Before beginning the assembly process, refer to Items Needed for Setup

Ensure all parts have been properly cleaned of the heavy-duty rust-preventative applied at the factory, if applicable. Be sure to complete all steps in the assembly procedure prior to performing the Test Run.

and gather everything you need.

To assemble shaper, do these steps:

Model W1763W (For Machines Mfd. Since 09/16)

1. With help from an assistant, carefully prop shaper

cabinet up on a block of wood so you can access underside of stand to install caster assembly.

2. Attach caster wheel assembly to stand with (3) M8-1.25

x 50 cap screws, 8mm flat washers, and M8-1.25 hex nuts, as shown in Figure 11.

3. Remove block of wood from under cabinet.

4. Unbolt control panel pedestal arm from cabinet, turn

SETUP

rightside up, then re-attach.

5. Thread handle into handwheel, as shown in Figure 12,

and tighten it with a wrench.

6. While an assistant holds extension wing in place, attach it to the main table with (3) M10-1.5 x 35 cap screws, 10mm lock washers, and 10mm flat washers (see Figure 12).

7. Place a straightedge across extension wing and main table to make sure combined table surface is flat (see Figure 13).

x 3

Figure 11. Installing caster assembly.

Handwheel

Handle

Figure 12. Table extension wing hardware,

and spindle elevation handwheel.

Straightedge

x 3

— If combined table surface is flat, skip to next step.

— If outside end of extension wing tilts down, use a

strip of masking tape along bottom edge of main table to shim extension wing up (see Figure 14).

Continued on next page

Figure 13. Checking overall table flatness.

Place Tape

Here

Extension

Wing

Figure 14. Masking tape locations for

tilting extension table up.

-18-

Page 21

Model W1763W (For Machines Mfd. Since 09/16)

— If outside end of extension wing tilts up, use a strip

of masking tape along main table top edge to shim extension wing down (see Figure 15).

Note: Multiple layers of masking tape may be used

to adjust extension wing to appropriate location. After re-installing wing, remove all excess masking tape with a razor blade.

8. Place fence carriage assembly on shaper table and align mounting holes. Secure carriage using carriage lock knobs shown in Figure 16.

9. Attach vertical support bar bracket to top cover using pre-installed cap screws.

10. Slide support bar onto vertical support bar and tighten adjustment knob. Slide cutter guard and hold down onto support bar, as shown in Figures 17-18.

Place

Tape Here

Extension

Wing

Figure 15. Masking tape locations for

adjusting extension wing down.

Carriage

Lock Knobs

All guards MUST be installed on your shaper before operating it. Shapers can quickly cause serious injury if some kind of guard is not used. To reduce your

risk of injury, read and follow the entire instruction

manual carefully and do additional research on shop made guards and safety jigs.

SETUP

Figure 16. Fence carriage lock knob

locations.

Vertical

Support Bar

Cutter

Guard

Hold Down

Figure 17. Guard assembly viewed from

above.

Hold

Down

-19-

Cutter

Guard

Top

Cover

Figure 18. Guard assembly viewed from

below.

Page 22

Model W1763W (For Machines Mfd. Since 09/16)

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.

Dust Collection

Minimum CFM at Dust Port: ........................ 400 CFM

Tools Needed Qty

Dust Collection System ........................................1

Dust Hose 4" .....................................................1

Hose Clamps 4" ..................................................2

Figure 19. Dust hose attached to dust

collector.

To connect dust collection hose, do these steps:

1. Fit 4" dust hose over dust port, as shown in Figure

SETUP

19, and secure in place with hose clamp.

2. Tug hose to make sure it does not come off.

Note: A tight fit is necessary for proper

performance.

This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.

-20-

Page 23

Model W1763W (For Machines Mfd. Since 09/16)

performed. Operating an improperly set

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

section of this

manual can help.

Test Run

Troubleshooting table in the SERVICE

The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

To test run machine, do these steps:

1. Clear all setup tools away from machine.

2. Connect machine to power supply.

Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

DO NOT start machine until all preceding setup instructions have been

up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/ property damage.

SETUP

3. Push STOP button in, then twist it clockwise so it pops out—this resets the switch so it will start the machine (see Figure 20).

4. Push the START button to start the machine. A correctly operating machine runs smoothly with little or no vibration or rubbing noises.

5. Press STOP button to stop machine.

6. WITHOUT resetting switch, press START button. The

machine should not start.

— If machine does not start, the STOP button safety

feature is working correctly. Congratulations! The Test Run is complete.

— If machine does start (with STOP button pushed

in), immediately disconnect power to machine. The STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Figure 20. Resetting the STOP button.

-21-

Page 24

OPERATIONS

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!

The overview below provides the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to its generic nature, this overview is to be an instructional guide.

General

Model W1763W (For Machines Mfd. Since 09/16)

To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.

NOT intended

To complete a typical shaping operation, the operator does the following:

1. Examines workpiece to make sure it is suitable for shaping.

2. Chooses, installs, and adjusts shaper cutter or router bit to desired height; adjusts fence to desired position

OPERATIONS

then locks it in place.

3. Checks outfeed side of machine for proper fence support and to make sure workpiece can safely pass through cutter/bit without interference.

4. Removes any clothing, apparel, or jewelry that may become entangled in shaper; puts on safety glasses, respirator, and hearing protection.

5. Turns machine ON.

6. Verifies cutter rotation and feed direction.

7. Feeds workpiece through the cut while maintaining

firm workpiece pressure against both table and fence, while always keeping hands and fingers out of the cutting path.

To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Shop Fox will not be held liable for accidents caused by lack of training.

8. Turns machine OFF.

-22-

Page 25

Model W1763W (For Machines Mfd. Since 09/16)

Stock Inspection &

Requirements

Here are some rules to follow when choosing and shaping stock:

• DO NOT shape stock that contains large or loose knots. Injury to the operator or damage to the

workpiece can occur if the knots become dislodged during the cutting operation.

• Avoid shaping against the grain direction. Cutting against the grain increases the likelihood of stock kickback, as well as tear-out on the workpiece.

• Shaping with the grain produces a better finish and is safer for the operator. Cutting with the grain is described as feeding the stock so the grain points down and toward you as viewed on the edge of the stock.

• Remove foreign objects from the stock. Make sure that any stock you process is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the cutter, or create a fire hazard if sparks are created. Wood stacked on a concrete floor may contain small pieces of stone or concrete and should be removed before shaping.

Turn machine OFF and allow cutter to come to a complete stop before making cutter adjustments. Failure to follow this warning could result in serious personal injury.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during operation!

OPERATIONS

• Make sure all stock is sufficiently dried before shaping. Wood with a moisture content over 20% will

cause unnecessary wear on cutter and produce poor cutting results.

• Avoid stock with excessive warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and can move in unpredictable ways when being cut. A workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury. DO NOT use workpieces with these characteristics!

• Choosing your material type: This machine is intended for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a table saw may lead to injury.

-23-

Page 26

Model W1763W (For Machines Mfd. Since 09/16)

Controls

Motor Operation (Figure 21)

The STOP switch features a reset mechanism that disables the START switch until reset. To reset the STOP switch, twist it clockwise until it pops out. The START switch is now enabled, and when pushed, will start the motor.

Spindle Direction (Figure 21)

The spindle direction switch features three selections: The "0" selection is neutral. The "L" selection rotates the spindle counterclockwise. The "R" selection rotates the spindle clockwise. ALWAYS STOP THE MACHINE BEFORE CHANGING DIRECTIONS.

Most operations are done with the switch in the "L" position. It is very important that the workpiece be fed against the direction of the cutter rotation. This will prevent a climb cut and maintains a safe cutting procedure for the operator. However, there will be times when it is necessary to flip the shaper cutter over and run the spindle in the opposite direction.

Fence Positioning (Figures 22–23)

The carriage lock knob secures the fence alignment for operations or loosens the fence for adjustments. The fence offset knobs allows you to align or offset the two fences, depending on the required operation. The fence lock knobs allow you to adjust the fence distance from the cutter.

OPERATIONS

The fence channel allows you to move the fence laterally, according to cutter size. To move the fence laterally, loosen the screws securing the fence to the carriage, shift the fence left or right, and retighten the screws.

Spindle Direction

Switch

Figure 21. Motor controls.

Carriage

Lock Knob

(1 of 2)

Figure 22. Fence controls (rear view).

Cap Screw

Fence Screws

Cutter Guard

Figure 23. Fence controls (front view).

Tension

Knob

Fence Offset Knob (1 of 2)

Fence

Lock Knob

Fence

Channel

(2 of 4)

Cutter Guard Positioning (Figure 22)

The cutter guard protects the user from chips thrown by the cutter. To minimize the risk of injury, it should be adjusted so it just clears the top of the workpiece. To position the guard, unscrew the cap screw locking the guard to the support arm and slide the guard in or out. Raise or lower the guard by turning the cutter guard knob to allow the guard to move up or down. Tighten the tension knob to secure the setting.

Spindle Height (Figure 24)

The spindle height handwheel moves the spindle up and down to position the cutter relative to the workpiece. The spindle height scale shows the cutter elevation above the table. The spindle lock secures the spindle in place.

-24-

Spindle Lock

Spindle

Handwheel

Spindle Height Scale

Figure 24. Spindle controls.

Page 27

Model W1763W (For Machines Mfd. Since 09/16)

Fence Positioning

Each side of the fence is independently adjustable to allow for different shaping tasks. The fence faces can be offset to remove the entire edge of a workpiece, or they can be aligned to shape part of the workpiece edge.

Additionally, the fence sides can be moved toward and away from the cutter to minimize the gap between the cutter and the fence. Keeping this gap as small as possible will help minimize the risk of injury during shaping operations.

To adjust fence positioning, do these steps:

1. Loosen both carriage lock knobs and move fence

carriage forward or backward as needed in relation to cutter (see Figure 25), then tighten lock knobs.

2. Loosen fence lock knob shown in Figure 25. Adjust each fence forward or backward by turning fence offset knob. Once fence is set in desired front-toback position, tighten fence lock knobs.

Carriage

Lock Knob

(1 of 2)

Figure 25. Fence controls (rear view).

Fence Offset

Knob (1 of 2)

Fence

Lock Knob

(1 of 2)

Fence Bolts

(2 of 4)

3. To move fence sides laterally, unscrew bolts in fence channel and shift fence left or right (see Figure 26). Ensure proper cutter clearance, then retighten bolts.

Fence Parallelism

For safe and accurate shaping, the fence boards must be parallel with one another so that they properly support the workpiece through the entire cutting operation.

Tools Needed Qty

Precision Straightedge 36" .....................................1

Shims .................................................. As Needed

To make fence faces parallel, do these steps:

1. DISCONNECT MACHINE FROM POWER!

2. Place a straightedge across both fence boards, as

shown in Figure 27, and use fence offset knob to adjust fences so they are perfectly aligned with each other.

Fence Channel

Figure 26. Lateral fence movement.

Figure 27. Using a straightedge to check/

align fence boards.

OPERATIONS

— If there are any gaps between either fence face and

straightedge, shim fences until they are parallel.

-25-

Page 28

Model W1763W (For Machines Mfd. Since 09/16)

Belt Speed Adjustment

Spindle speed on the W1763W is controlled by the position of the V-belt on the pulleys, as shown in Figure 28. The two spindle speeds are 7,000 and 10,000 RPM. A faster speed is typically used with router bits, and a slower speed is typically used with shaper cutters.

Motor Pulley

RPM

10,000

7,000

Tool Needed: Qty

Wrench or Socket

⁄8" .........................................1

To change belt speeds, do these steps:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen two motor mount hex bolts (see Figure 29)

ONLY one full turn, and slide motor right to loosen belt.

Note: Pinching the center of the belt together,

while pushing motor to the right, easily shifts motor in motor mount.

3. Move belt to pulley position that will yield desired speed (see Figure 28).

4. Slide motor left with one hand to tension belt, and use the other hand to tighten motor mount hex bolts until proper deflection is achieved (see Figure 30).

Spindle Pulley

Figure 28. Pulley speed positions.

Motor Mount

Hex Bolts

Figure 29. Adjusting belt tension.

Pulley

Deflection

OPERATIONS

⁄4"

Pulley

Figure 30. Proper belt deflection for

W1763W.

-26-

Page 29

Model W1763W (For Machines Mfd. Since 09/16)

Table Inser ts

Two table inserts are provided, allowing for three different opening sizes to be achieved. Use the smallestsize opening for a cutter to reduce wood chips falling into the machine. Using the smallest-size opening also covers any unused portion of the bit below the surface of the table, thus reducing the chance of operator injury.

The height of the largest insert can be adjusted to be flush with the table. This is important to prevent the table inserts from obstructing or shifting workpiece movement while feeding.

Use a flat screwdriver and a straightedge to turn the insert screws clockwise or counterclockwise to raise or lower the insert until it is flush with the bottom of the straightedge (see Figure 31).

Spindle Elevation

Correct spindle height is crucial to most shaping applications. We recommend using a piece of test wood to confirm the correct spindle height before cutting expensive wood.

To set spindle height, do these steps:

1. Loosen spindle lock knob located on side of shaper (see Figure 32).

2. Rotate spindle height handwheel (see Figure 32)

clockwise to raise spindle or counterclockwise to lower spindle.

Figure 31. Adjusting largest table insert

flush with table surface.

Spindle

Lock

Knob

Spindle Height

Handwheel

OPERATIONS

3. Retighten spindle height lock knob on side of shaper. DO NOT over-tighten this knob.

Note: Only a small amount of tension is needed to

keep spindle from moving during operation.

-27-

Figure 32. Spindle height lock knob and

height handwheel.

Page 30

Model W1763W (For Machines Mfd. Since 09/16)

Spindle Installation

The Model W1763W comes with 1⁄2" and 3⁄4" spindles. Each spindle is sized to work efficiently with cutters and spacers that have be inserted correctly and remain stationary in order to produce quality work. When installing and changing spindles, make sure the spindle seats snugly and that there is enough drawbar threaded into the bottom of the spindle to safely secure it in place.

Incorrect assembly can allow the spindle and cutter to fly off the machine, which could cause injury or death. Make certain the spindle is properly assembled before operating the shaper. If you are uncertain of any aspect of this assembly, please review these instructions again or contact our Technical Support.

⁄2" and 3⁄4" bores. The spindles must

Short Threaded

Spindle

Drawbar

End

Figure 33. Spindle and drawbar assembly.

Tool Needed Qty

Spindle Wrench ..................................................1

To install a spindle, do these steps:

1. Remove both hex nuts from nut and keyed washer from

⁄4" spindle. Remove hex

⁄2" spindle.

2. Thread short threaded end of drawbar approximately

OPERATIONS

10-15 turns into bottom of spindle (see Figure 33).

3. Place spindle/drawbar into spindle cartridge from

top of table. You will feel spindle seat itself.

4. Thread tapered drawbar nut with tapered side up, onto bottom of drawbar (see Figure 34).

5. Place spindle wrench on top of spindle, so it fits into spindle flats. Place a 14mm wrench on drawbar nut (see Figure 35).

6. Hold spindle in place and tighten drawbar nut. DO NOT use excessive force.

Figure 34. Nut threaded onto drawbar.

Figure 35. Tightening drawbar nut.

-28-

Page 31

Model W1763W (For Machines Mfd. Since 09/16)

Below

NOT

RECOMMENDED

Cutter Installation

ACCIDENTAL START-UP HAZARD! Always disconnect machine before installing or removing any cutting equipment. Performing these procedures while machine is connected to power greatly increases risk of serious injury!

Rub collars are used when shaping curved or irregular workpieces, such as arched doors or round table tops, and to limit the depth of your cut. When using a solid rub collar, do not use excessive pressure when running your workpiece through the shaper. Otherwise, a groove may burn into your pattern and be transferred to your workpiece. Instead, take several passes, using light pressure against the rub collar.

There are two types of rub collars—solid and ball-bearing. Often, solid rub collars are used for straight cutting operations, whereas ball-bearing collars are often used for curved shaping operations. Having a variety of both styles provides maximum flexibility for shaping projects. For an extensive line of ball bearing rub collars as upgrades, see Accessories on Page 41.

CUTTER FLY-APART HAZARD! Using cutters rated at lower RPMs than spindle speed greatly increases risk that cutter will fly apart during operation, which may cause very serious injury to operator and bystanders.

OPERATIONS

Before installing cutters, you must plan the configuration of rub collars and cutters required for the intended application.

Use rub collars in any of the following positions:

• Rub collar below cutter: When rub collar is placed below cutter (see Figure 36), cut progress can be observed. However, any unintentional movement may lift workpiece into cutter, damaging your work and creating a dangerous situation. We DO NOT

recommend using a rub collar in this position.

• Rub collar above cutter: Cut cannot be seen during operation when rub collar is above cutter (see Figure 37). However, this offers some advantage— the cut is not affected by slight variations in thickness and accidental lifting will not damage workpiece. Simply correct any change in height by repeating operation.

Figure 36. Rub collar mounted below

cutter.

Above

Figure 37. Rub collar mounted above

cutter.

-29-

Page 32

Model W1763W (For Machines Mfd. Since 09/16)

• Rub collar between two cutters: Using a rub collar between two cutters offers the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations (see Figure 38). Notice that part of your workpiece edge remains uncut and rides along rub collar.

Tools Needed: Qty

Spindle Multi-Wrench ...........................................1

Open-End Wrench 12mm.......................................1

To install cutters and rub collars, do these steps:

1. DISCONNECT MACHINE FROM POWER!

Between

Figure 38. Rub collar mounted between

two cutters.

2. Slide cutter(s), rub collars or ball-bearing onto spindle in correct orientation for your intended cut.

3. Install both spindle nuts on

⁄4" spindle (see Figure

39). Install spindle nut and keyed washer on

spindle (not shown).

4. Tighten bottom spindle nut first with spindle multiwrench, while holding spindle flats at top with a 12mm wrench. Next, tighten the upper spindle nut once the bottom nut is secured.

5. Install tapered nut to bottom of drawbar. Hold spindle flat at top, while tightening taper drawbar nut beneath table, as shown in Figure 40.

6. Make sure the cutter rotates freely in correct

OPERATIONS

direction needed for cut (in most cases this is FWD direction on FWD/REV switch, which is counterclockwise on spindle).

7. Install applicable safety guard(s).

⁄2"

CUTTER FLY-APART HAZARD! Always use both spindle nuts! This prevents the shaper cutter bit from loosening the spindle nut during operation.

Spindle

Flats

Bottom Spindle

Nut

Top

Spindle

Nut

Figure 39. Spindle shown with cutter

installed.

AMPUTATION/LACERATION

HAZARD! Accidental contact with a cutter during operation will remove parts of fingers or large chunks of flesh. A safety guard greatly reduces this risk and must always be used when operating this machine!

-30-

Figure 40. Tightening spindle nut (fence

removed for clarity).

Page 33

Model W1763W (For Machines Mfd. Since 09/16)

Router Bit Installation

The Model W1763W comes with 1⁄2" and 1⁄4" router bit collets. The shaper operates at 7,000 RPM and 10,000 RPM. Typically, the faster speed is used when cutting with router bits and the slower speed is used when cutting with shaper cutters.

Always check rated speed of any router bit before installing it. If spindle speed is faster than rated speed of router bit, do not use that router bit. It may fly apart during operation and cause serious injury to operator or bystanders.

Tools Needed: Qty

Spindle Multi-Wrench ...........................................1

Spanner Wrench .................................................1

Lip Snapped into Groove

Figure 41. Router bit collet in collet nut.

To install router bit collet, do these steps:

1. DISCONNECT MACHINE FROM POWER!

2. Open side access door.

3. Remove fence assembly and table inserts, and

raise spindle all the way up with spindle height handwheel.

4. Insert router bit collet into collet nut (see

Figure 41).

5. Thread collet and collet nut assembly onto spindle

shaft, but do not tighten collet nut yet.

6. Insert router bit into collet.

7. Hold spindle housing with spindle multi-wrench, and

fully tighten collet nut by hand.

— If router bit slips in collet, re-install it and repeat

Steps 4–5.

OPERATIONS

Figure 42. Installed collet flush with top

of collet nut.

Improperly installed router bit and collet may fly out of spindle during operation, which may cause very serious injury to operator and bystanders.

8. Ensure appropriate router bit clearance by using a

provided table insert.

9. Re-install fence assembly and guard, and close

access door.

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Page 34

Straight Shaping

Because the shaper fence is independently adjustable, you can set up the shaper to cut part of or all of the workpiece edge.

Note: To quickly set the depth of cut, loosen both carriage lock knobs and move the fence assembly in-orout in relation to the cutter. This positions the fence to allow for the micro-adjustments described below.

Model W1763W (For Machines Mfd. Since 09/16)

To setup fence for cutting material from whole edge of workpiece, do these steps:

1. Loosen fence lock knob (see Figure 43).

2. Turn infeed fence adjustment knob (see Figure 43)

and adjust infeed fence until workpiece contacts cutter at desired location.

3. Tighten fence lock knob to lock fence into position.

4. Adjust outfeed fence so that it is located as far back

from front of table as possible.

5. Turn shaper ON.

6. Use a piece of scrap wood to advance workpiece 8"

into cutter, then turn machine OFF. DO NOT remove workpiece from infeed fence face.

7. Once cutter has come to a complete stop, adjust

OPERATIONS

outfeed fence so that it just touches newly cut edge, as shown in Figure 44, and re-tighten lock handle to secure fence into position.

Carriage

Lock Knob

(1 of 2)

Figure 43. Carriage and fence lock knobs,

and fence adjustment knobs.

End View

Supported

Direction Of Feed

Fence

Adjustment

Knob (1 of 2)

Fence Lock

Knob

8. Turn shaper ON and run workpiece through to verify

fence setup.

-32-

Figure 44. Fence setup for jointing-type

operation.

Page 35

Model W1763W (For Machines Mfd. Since 09/16)

Partial Edge Removal

Always feed the wood against the rotation of the cutter as shown in Figure 45. Another way to conceptualize this is to always feed the wood into the cutter so that the cutter is pushing against the direction of feed. Never feed wood in the same direction as the cutter rotation. This is called a “climb cut” and is extremely dangerous, as workpiece can become uncontrollable and kick back.

Also, examine the grain on the side edge of the board. Whenever possible, run the board so the shaper cutters are cutting with the grain, as shown in Figure 45. This will minimize the chance of tear out.

For partial edge removal, do these steps:

1. Loosen fence lock knob (see Figure 43).

2. Turn fence adjustment knob and adjust infeed fence

until workpiece contacts cutter at desired location.

End View

Direction Of Feed

Figure 45. Fence setup for partial-edge

removal.

3. Tighten fence lock knob to secure fence position.

4. Adjust outfeed fence so that it comes into alignment with infeed fence, as shown in Figure 45.

5. Now place a straightedge against both faces of

fence to check alignment. Once they are both in alignment, make sure lock knob is tightened.

Perimeter Cutting

When a workpiece requires all sides to receive a shaped profile, it is important to begin with the end grain sides before cutting the long grain side. As a cutter approaches the edge of end grain, a small amount of tear-out will commonly occur. By running end grain edges first, the tear-out is removed when long grain cuts are completed.

Completing cuts in multiple passes (when possible) rather than one heavy cut, will often produce cleaner results and can prolong cutter life.

OPERATIONS

NOT

RECOMMENDED

To cut an edge around workpiece perimeter, do these steps:

1. Cut workpiece (sides 1 & 2) with end grain first (see Figure 46).

2. Cut sides with grain (sides 3 & 4) last, or in

sequence, as shown in Figure 46.

-33-

Below

Figure 46. Sequence for shaping an edge

around a workpiece.

Page 36

Model W1763W (For Machines Mfd. Since 09/16)

Template Shaping

The use of templates allows identical parts to be cut with speed and accuracy. Shaping with a pattern begins by attaching a prefabricated template to the rough workpiece. The edge of the template rides against a rub collar on the spindle as the cutter cuts the matching profile on the workpiece edge, as shown in Figure 47.

Always perform test cuts on scrap stock to ensure pattern works as required.

Template Construction Tips:

• Use a material that will smoothly follow rub collar, ball bearing or fence.

Template

Workpiece

Rub Collar

• Make sure that screws or clamps will not come into contact with the cutter.

• Design the assembly so that cutting will occur underneath the workpiece.

• Make handles for safety and control.

• Use materials that will move easily across the table

surface and rub collar.

• If fence carriage remains attached for cutting operation, adjust built-in hold-down height to ensure pattern assembly remains tight to work table surface.

OPERATIONS

• Remember, there are tremendous cutting forces involved. Fixtures must be solid and stable, and any workpiece must be firmly secured.

Figure 47. Profile of a template being

used.

CUTTER CONTACT HAZARD! Cutting small or narrow workpieces greatly increases the risk of cutter contact during operation. Use jigs or holding devices when cutting to reduce this risk.

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Page 37

Model W1763W (For Machines Mfd. Since 09/16)

Freehand Shaping

Freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping freehand is beginning the cut, when the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kick back, catching the operator off-guard.

To reduce kickback and maintain workpiece control when freehand shaping, always use a starting pin (see Figure

48) or starting block (see Figure 50 on Page 36). The pin/block allows you to maintain workpiece control by anchoring and slowly pivoting the workpiece into the cutter as the cut is started (see Figure 49).

To use starting pin, do these steps:

1. DISCONNECT MACHINE FROM POWER!

2. Remove fence assembly from shaper.

ALWAYS use an auxiliary jig and extreme care when free-hand shaping that requires removal of the fence. Shaping without the fence and the attached guard greatly increases the risk of accidental contact with the spinning cutter, causing serious personal injury.

3. Insert starting pin in best-suited hole on table so

you can feed workpiece into and against rotation of cutter.

4. Install cutter so it will cut in correct direction, and

adjust spindle height.

5. Use a supplemental hold-down jig like SHOP FOX W1500 Right Angle Jig shown in Accessories

Section on Page 41, or use rubberized-handle push blocks to support or guide workpiece and protect your hands.

6. Place workpiece against starting pin.

7. Slowly pivot and feed workpiece into cutter. Avoid

starting cut on corner of workpiece as kickback could occur. Once cut is started, workpiece should be pulled away from starting pin.

Figure 48. Using a starting pin with a

hold-down jig to support

workpiece.

Swing

Starting Pin

Rub

Collar

Figure 49. Freehand operation using a

starting pin.

Workpiece

Feed Direction

OPERATIONS

-35-

Page 38

Model W1763W (For Machines Mfd. Since 09/16)

Using Starting Block

Sometimes the starting pin will not be in the most advantageous position. To remedy this situation, firmly clamp a board in the desired position to act as a starting block (see Figure 50). Some type of pivot point must be used.

The purpose of the starting block is to support the workpiece during the beginning of the cut. The workpiece is typically placed in the starting position, using the starting fixture for support, then swung into the cutter while holding the workpiece firmly against the starting fixture. After the cut has been started, the work is swung away from the starting fixture and is supported only by the rub collar. Always feed AGAINST the rotation of

the cutter and do not start cuts at corners in order to avoid kickback or grain tear-out.

When using a solid rub collar, do not use excessive pressure when running your workpiece through the shaper. Otherwise, a groove may burn into your pattern and be transferred to your workpiece. Instead, take several passes, using lighter pressure against the rub collar. If you find this to be a consistent problem, you may consider using ball bearing rub collars instead of solid collars. See Accessories on Page 41.

Clamp

Starting

Block

Figure 50. Example of a piece of wood

clamped to the table can serving as a

starting block.

Incorrectly feeding stock—feeding WITH rotation of cutter—creates potentially uncontrollable feed situation that may pull stock from your hands. Follow instructions at all times or serious personal injury can occur.

Pattern w/

Hand-Holds

OPERATIONS

-36-

Page 39

Model W1763W (For Machines Mfd. Since 09/16)

Zero-Clearance Fence

A shop-made zero-clearance fence (see Figure 51) provides more support than a standard fence and reduces tearout on narrow or fragile stock. Using a zero-clearance fence is the best way to reduce the risk associated with shaping inherently dangerous small stock.

To make a zero-clearance fence, do these steps:

1. DISCONNECT MACHINE FROM POWER!

2. Remove fence faces and fasteners from fence

carriage assembly.

3. Place a 1" x 4" board over fence mounts, and mark and drill four holes for securing board to mounts.

Note: Drilling holes is a two-step process. First, drill

holes through board with a diameter a little larger than mounting screw shaft. Second, drill holes halfway through board face with a diameter a little larger than the screw head. Drill these second holes deep enough to keep screw heads recessed below board face.

4. Trace an outline of spindle, cutter, and related components onto board, leaving room for moving parts so they will not hit fence board.

Drill two-step

Wood stock

/4" or thicker

Cut out profile

of cutter & arbor

Figure 51. Example of zero-clearance

In addition to push sticks, always use hold downs or featherboards when shaping small or narrow stock. These devices will keep your hands away from the spinning cutterhead and support the stock sufficiently to allow a safe and effective cut. Failure to follow this warning may lead to severe personal injury.

(countersunk) holes

Mount with

existing hardware

fence.

OPERATIONS

5. Use a bandsaw, scroll saw, or jig saw to cut out outline.

6. If necessary, cut out notches along top of fence board for attaching additional hold-downs (not included).

7. Make sure fence mounts are aligned, and secure board to fence mounts with fasteners removed in Step 2.

Note: For a totally flat fence face, pass mounted

board across a jointer, taking care not to cut deep enough that the cutter hits the mounting screws. Refer to Resurfacing Fence on Page 46.

-37-

Page 40

Model W1763W (For Machines Mfd. Since 09/16)

Hold-Down

The hold-down is used to hold the workpiece flat on the work table and snug against the fence to allow for consistent shaper cuts.

A hold-down DOES NOT replace standard safety features. Always keep hands and entanglement hazards away from the cutting area to avoid contact, and ensure proper safety guards are in place during the cutting process.

Fence

Carriage Knob

(1 of 2)

To use hold-down, do these steps:

1. Ensure fence carriage is positioned properly for cutting operation, and that both fence carriage lock knobs are tightened (see Figure 52).

2. Loosen cap screw securing hold-down bracket to support arm (see Figure 52), and slide hold-down along arm to properly support workpiece; tighten cap screw.

3. Loosen height knob to lower or raise hold-down to proper height above workpiece (see Figure 53).

Note: Workpiece should move freely beneath hold-

down, with little to no contact during full range of operation.

4. Use a similar sized test piece to ensure hold-down is properly aligned.

OPERATIONS

Note: Remove hold-down assembly when not in use.

Hold-Down

Bracket

Hold-Down

Figure 52. Moving hold-down outward to

support workpiece.

Hold-Down

Height Knob

Workpiece

-38-

Figure 53. Lowering hold-down to test fit

workpiece.

Page 41

Model W1763W (For Machines Mfd. Since 09/16)

Featherboards

Featherboards work similarly to the hold-down provided with the shaper in the way they hold stock tightly against the fence and the table, while flexing with minor height or width variations from stock as it passes through. Because of the consistent pressure featherboards place on the stock, cuts are more consistent, the risk of kickback is greatly reduced, and the operator's hands do not need to get near the cutter to maintain feeding pressure. If a kickback does occur, featherboards will also slow down or stop the workpiece.

A shop-made featherboard can be made to accommodate sizes of stock that the included hold-down can't reach. Figure 54 shows the dimensions of a basic featherboard. The ultimate size is flexible and should be built around the size of stock you are shaping. The fingers can be cut with a bandsaw or table saw.

30°-45°

4"-6"

15"-18"

/4"

Wood

stock

Figure 54. Basic featherboard

construction.

for T-slot mounting

4"-6"

Cut fingers

/8"-1/4" thick

Drill or rout

optional hole

To install a featherboard, feed a piece of stock halfway through the machine, then turn the machine OFF. Place the featherboard against the stock so all the fingers touch the edge of the stock, then clamp the featherboard to the fence or table. For best results, place featherboards just before and just after the cutter. An alternative mounting method for tables is to rout a slot in the featherboard and use T-slot mounting hardware to secure the featherboard to the miter slot gauge (see Figure 55).

Workpiece

Miter Gauge

Slot

OPERATIONS

Featherboard

Figure 55. Featherboard attached to miter

slot.

-39-

Page 42

Model W1763W (For Machines Mfd. Since 09/16)

Push Sticks

When used correctly, push sticks reduce the risk of injury by keeping hands away from the cutter. In the event of an accident, a push stick can absorb damage that would have otherwise happened to hands or fingers. Use push sticks whenever your hands will get within 12" of the cutter. To maintain control when shaping large workpieces, start by feeding with your hands then use push sticks to finish the operation, so your hands are not on the end of the workpiece as it passes through the cutter.

Feeding: Place the notched end of the push stick against the end of the workpiece (see Figure 56), and move the workpiece into the cutter with steady downward and forward pressure.

Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting. When using this method, only apply pressure before the cutter; otherwise, pushing the workpiece against or behind the cutter will increase the risk of kickback.

Figure 56. Side view of push stick in use.

OPERATIONS

Making a Push Stick

Use this template to make

90º

Cut here to

push

Cut here to push 1⁄2" stock

Notch for placing on corners of workpieces

MATERIAL: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that

⁄2" Grid

can break teeth from the cutter!

your own push stick.

⁄4" stock

Notch to help prevent hand from slipping

" Minimum Length

SANDING: Sand edges to remove rough edges and increase comfort.

SIZING: Push stick must be at least 15

⁄2"–3⁄4" thick

Use material.

⁄4" long.

Figure 57. Template for a basic shop-made push stick (not shown at actual size).

-40-

Page 43

Model W1763W (For Machines Mfd. Since 09/16)

ACCESSORIES

Shaper Accessories

The following shaper accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

W1110 — W1112— W1113—

If you do any kind of irregular shaping, rub collars are a must! Rub collars are used for shaping curved work such as cathedral doors, as well as many custom shapes. They are also used for limiting depthof-cut, like guide bearings on router bits.

⁄2" Rub Collar, 1-1⁄8" Outside Dia.

⁄2" Rub Collar, 1-3⁄8" Outside Dia.

⁄2" Rub Collar, 1-1⁄2" Outside Dia.

W1164 —Spacer 3⁄4" Bore, 1-1⁄4" OD, 1⁄4" High

W1165—Spacer W1166 —Spacer W1167—Spacer W1168—Spacer

⁄4" Bore, 1-1⁄4" OD, 3⁄8" High

⁄4" Bore, 1-1⁄4" OD, 1⁄2" High

⁄4" Bore, 1-1⁄4" OD, 3⁄4" High

⁄4" Bore, 1-1⁄4" O D, 1" High

Spacers allow you to position your shaper cutter anywhere on the spindle. Use them between cutters or stack them above the cutter to bear against the spindle nut. Every shaper owner needs a set of these on-hand.

W1114 —3⁄4" Rub Collar, 1-5⁄8" Outside Dia.

W1116 — W1118 — W1119— W1120— W1122—

⁄4" Rub Collar, 1-3⁄4" Outside Dia.

⁄4" Rub Collar, 1-7⁄8" Outside Dia.

⁄4" Rub Collar, 2" Outside Dia.

⁄4" Rub Collar, 2-1⁄8" Outside Dia.

⁄4" Rub Collar, 2-5⁄8" Outside Dia.

D3726—30 Pc. Carbide-Tipped Router Bit Set, 1⁄4" Shank

These are super sharp, micro-grain carbide tipped bits that are ground up to 800-grit to glide through your cuts. Includes protective wooden case with see-thru, touch latch doors for easy access.

OPERATIONS

-41-

Page 44

Model W1763W (For Machines Mfd. Since 09/16)

DC1822—20 Pc. Master Set, 1⁄4" Shank

This is an excellent combination of micro grain carbide-tipped router bits. This set includes twenty of the most popular bits offered by Roman Carbide, all housed in a handsome wooden box. This is an unbelievable buy.

W1500—Right Angle Jig

The SHOP FOX® Right Angle Jig is constructed using top quality aluminum castings and plates which are machined to exacting tolerances. It has the perfect weight-use ratio to dampen vibration, yet is still light enough to easily slide the workpiece through the machining process. Its quality and precision are evident from the first cut. Cut tenons, dados, rail ends, and finger joints safely and with complete accuracy.

W1400 —Small Push Block

Our Push Blocks are constructed of high-impact molded plastic with natural rubber friction pads that grip the workpiece firmly. Woodworkers can work with confidence knowing that these blocks are between their fingers and the cutting tool. Bright, safety-orange color makes them easy to find and reminds woodworkers that safety comes first!

OPERATIONS

Model D2273 Single Roller Stand

Large diameter ball bearing roller stand features smooth operation for a variety of processing and work support applications. Heavy pedestal base is stable and secure.

Model D2274 5 Roller Stand

For greater work stability and support, this 5 roller stand features large diameter, ball bearing rollers mounted on a sturdy adjustable pedestal base.

D2273 D2274

-42-

Page 45

Model W1763W (For Machines Mfd. Since 09/16)

MAINTENANCE

General

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Ongoing (with each use)

• Loose mounting bolts.

• Vacuum all dust on and around the machine.

• Wipe down all unpainted cast-iron components.

• Worn or damaged wires.

• Any other unsafe condition.

Monthly Check

• Belt tension, damage, or wear.

• Clean/vacuum dust buildup from inside cabinet and off motor.

Cleaning & Protecting

Cleaning the cast-iron table top is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Protect the unpainted cast-iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep your table rust-free with regular applications of quality lubricants.

Lubrication

Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them.

MAKE SURE that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.

MAINTENANCE

The only parts on this machine that require periodic lubrication is where the spindle cartridge rides on the elevation housing (see Figure 58). Use a light grease on the dovetail ways, while rotating spindle elevation handwheel through its range of motion to distribute grease. Lubrication depends on the amount you use the shap e r.

Occasional application of light machine oil on moving components may be necessary. Before applying lubricant, clean off sawdust. Too much lubrication attracts dirt and sawdust, resulting in poor component movement.

-43-

Dovetail Ways

Figure 58. Location of dovetail ways for

lubrication.

Page 46

General

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.

Model W1763W (For Machines Mfd. Since 09/16)

SERVICE

Tensioning/Replacing Belt

Over time, the belt can stretch and wear based upon the workload applied, operating environment, and storage conditions. As the machine is used over time, the belts will slightly wear and stretch, eventually losing their efficiency of transmitting power, until they can be re-tensioned. Regularly check belt tension (deflection), and belt wear to determine if belt needs to be replaced.

Belt deflection should be pressure (see Figure 59).

You will need to remove the belt guard (see Figure 60) in order to perform the following steps.

Tool Needed: Qty

Wrench or Socket

To adjust belt tension, do these steps:

1. DISCONNECT MACHINE FROM POWER!

⁄8" .........................................1

⁄4" with moderate finger

MAKE SURE that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.

Deflection

⁄4"

Figure 59. Proper belt deflection for

W1763W.

Pulley

2. Loosen both motor mount hex bolts (see Figure 60) and slide motor left or right to modify belt tension.

To replace belt, slide motor right to decrease tension

on belt, then lightly tighten one motor mount bolt to keep motor from shifting. Remove belt from pulleys and replace with new belt.

SERVICE

3. Slide motor left and tighten motor mount hex bolts, test tension, and check pulley alignment.

4. Repeat Steps 2–3 until tension is correct, then tighten motor mount hex bolts.

Motor Mount

Hex Bolts

Figure 60. Adjusting belt tension.

-44-

Page 47

Model W1763W (For Machines Mfd. Since 09/16)

Pulley Alignment

Pulley alignment is important to the performance of your shaper. If the pulleys are even slightly out of alignment, the shaper may suffer from power loss and decreased V-belt life. When the pulleys are coplaner—parallel and aligned with each other—power transmission and belt life are greatly increased.

Tools Needed: Qty

Open-End Wrench 13mm.......................................1

Straightedge .....................................................1

Straightedge

To align pulleys, do these steps:

1. DISCONNECT MACHINE FROM POWER!

2. Open the side and rear cabinet access covers and

visually check belt alignment while moving spindle through its full range of vertical motion. If motor pulley and spindle pulley are in proper alignment, belt should never move higher or lower than upper and lower limits of motor pulley.

—If belt does move higher or lower than upper or

lower limits of motor pulley, then motor pulley must be adjusted.

3. Align motor pulley by loosening the four vertical motor mount hex bolts (see Figure 62) and raising or lowering motor into desired position.

4. Tighten hex bolts and re-check pulley alignment with straightedge resting flat on top of motor pulley until coplaner positioning is achieved.

Figure 61. Motor pulley alignment.

Vertical

Motor Mount

Hex Bolts

(2 of 4)

Figure 62. Vertical motor mount hex bolts

(2 of 4).

-45-

SERVICE

Page 48

Resurfacing Fence

The fence can be resurfaced or made flat with a jointer to correct any warping. This procedure should only be done if the fences will not align with each other after careful adjustment or they are warped.

To resurface fence, do these steps:

1. Make sure fence face-mounting screws are far

enough below surface of fence that they will not contact jointer knives during operation.

Note: New fence faces can easily be made out

of hardwood and resurfaced by using this same procedure.

2. Align both fence faces as straight as possible using a straightedge or your jointer table as an alignment guide.

Model W1763W (For Machines Mfd. Since 09/16)

Figure 63. Example photo of resurfacing a

shaper fence on a jointer.

3. Resurface fences on jointer, as shown in Figure 63.

SERVICE

-46-

Page 49

Model W1763W (For Machines Mfd. Since 09/16)

The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.

Note:

available, your original purchase receipt. This information is required to properly assist you.

Troubleshooting

Before contacting Tech Support, find the machine serial number and manufacture date, and if

Motor and Electrical

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Machine does not start or a breaker immediately trips upon startup.

Machine stalls, is underpowered, or stops running in the middle of operations.

Machine has vibration or noisy operation.

1. STOP/reset button depressed/at fault.

2. Incorrect power supply voltage or circuit size.

3. Power supply circuit breaker tripped or at fault.

4. START button at fault.

5. Wiring open/has high resistance.

6. Motor wires connected incorrectly.

7. Plug/receptacle at fault/wired wrong.

8. Thermal overload relay has tripped (if machine has recently been operating).

9. Motor start capacitor at fault.

10. Spindle direction switch at fault.

11. Centrifugal switch at fault.

12. Contactor not energized/has poor contacts.

13. Motor at fault.

1. Machine undersized for task.

2. Workpiece material not suitable for machine.

3. Belt slipping; oil/grease on belt.

4. Motor wired incorrectly.

5. Plug/receptacle at fault.

6. Pulley slipping on shaft.

7. Motor overheated, tripping thermal overload relay.

8. Spindle direction switch at fault.

9. Motor bearings at fault.

10. Motor at fault.

1. Motor or component loose.

2. Fence/jig loose or misaligned.

3. Cutter or router bit loose/damaged.

5. V-belt worn or loose.

6. Machine incorrectly mounted.

7. Pulley loose.

8. Motor mount loose/broken.

9. Motor fan rubbing on fan cover.

10. Spindle at fault.

11. Motor bearings at fault.

1. Rotate button head to reset. Replace.

2. Ensure correct voltage or circuit size.

3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.

4. Test/replace.

5. Check/fix broken, disconnected, or corroded wires.

6. Correct motor wire connections (Page 49).

7. Test for good contacts; correct wiring (Page 49).

8. Reset; contact tech support if relay frequently trips.

9. Test/replace (Page 49).

10. Replace switch.

11. Adjust/replace centrifugal switch.

12. Test all legs for power/replace.

13. Test/repair/replace.

1. Use correct, sharp cutter; reduce feed rate/depth of cut.

2. Only cut wood/ensure moisture is below 20%.

3. Tension/replace belt (Page 44).

4. Wire motor correctly (Page 49).

5. Test for good contacts/correct wiring.

6. Tighten. Replace pulley/shaft if damaged.

7. Allow motor to cool, reset overload if necessary, and reduce depth of cut.

8. Test/replace.

9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

10. Test/repair/replace.

1. Inspect/replace damaged bolts/nuts; retighten.

2. Adjust fence/jig.

3. Tighten/replace damaged cutter or bit.

5. Tension/replace V-belt (Page 44).

6. Adjust leveling feet to balance machine.

7. Re-align/replace shaft, pulley, set screw, and key.

8. Tighten/replace.

9. Fix/replace fan cover; replace loose/damaged fan.

10. Tighten loose spindle; replace defective spindle or spindle cartridge.

11. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

SERVICE

-47-

Page 50

Model W1763W (For Machines Mfd. Since 09/16)

Operations

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Spindle does not raise or lower ea sily.

Workpiece is burned when cut.

Fuzzy Grain. 1. Wood may have high moisture content or

Chipping. 1. Knots or conflicting grain direction in wood.

Divots in the edge of the cut.

1. Spindle lock knob is tightened.

2. Dovetail ways are clogged with sawdust.

1. Dull cutter.

2. Too slow of a feed rate.

3. Incorrect spindle speed.

4. Pitch build-up on cutter.

5. Cutter rotating in the wrong direction.

6. Taking too deep of a cut.

surface wetness.

2. Incorrect spindle speed.

3. Dull cutter.

2. Nicked or chipped cutter.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

5. Cutting against the grain of the wood.

1. Inconsistent feed speed.

2. Inconsistent pressure against the fence and rub collar.

3. Fence not adjusted correctly.

1. Loosen spindle lock knob (Page 27).

2. Clean dovetail ways and apply lubricant (Page 43).

1. Replace cutter or have it professionally sharpened.

2. Increase feed speed.

3. Use correct pulley spindle arrangement (Page 26).

4. Clean cutter with a blade and bit cleaning solution.

5. Reverse the direction of the cutter rotation.

6. Make several passes of light cuts.

1. Check moisture content and allow to dry if moisture

is more than 20% (Page 23).

2. Use correct pulley speed arrangement (Page 26).

3. Replace or have cutter professionally sharpened.

1. Inspect workpiece for knots and grain direction; only use clean stock.

2. Replace the cutter, or have it professionally sharpened.

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduce cutting depth when working with hard woods.)

5. Cut with the grain of the wood.

1. Move smoothly or use a power feeder.

2. Apply constant pressure; use proper hold-down (Page 38).

3. Adjust fence (Page 25).

SERVICE

-48-

Page 51

Model W1763W (For Machines Mfd. Since 09/16)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to

If there are differences between your machine and what is shown in this section, call Technical Support

for assistance BEFORE making any changes to the wiring on your machine. An updated

machine before calling. This information can be found on the main machine label.

Electrical Safety Instructions

the one stated in this manual, and study this section carefully.

at (360) 734-3482 wiring diagram may be available. Note: Please gather the serial number and manufacture date of your

SHOCK HAZARD. Working on wiring that is

connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

QUALIFIED ELECTRICIAN. Due to the inherent

hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

WIRE CONNECTIONS. All connections must

be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

WIRE/COMPONENT DAMAGE. Damaged wires

or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

MODIFICATIONS. Using aftermarket parts or

modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

MOTOR WIRING. The motor wiring shown

in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors

and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

CIRCUIT REQUIREMENTS. You MUST follow

the requirements at the beginning of this manual when connecting your machine to a power source.

EXPERIENCING DIFFICULTIES. If you are

experiencing difficulties understanding the information included in this section, contact our Technical Support at

(360) 734-3482.

SERVICE

WIRING DIAGRAM COLOR KEY

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK

WHITE

GREEN

RED

BLUE

BROWN

GRAY

ORANGE

-49-

YELLOW YELLOW

GREEN PURPLE

PINK

LIGHT BLUE

BLUE WHITE

TURQUOISE

Page 52

STOP/

Reset

Button

Spindle

Direction

Switch

Model W1763W (For Machines Mfd. Since 09/16)

Electrical Components

ON Button

ELECTRICAL

Figure 64. Control pedestal wiring.

Contactor

Motor Junction

Box

Start Capacitor

Figure 66. W1763W motor, motor junction box

and start capacitor.

Read

Page 49

STOP

Before Wiring

Overload

Relay

Figure 65. W1763W magnetic switch contactor

and overload relay.

-50-

Page 53

Model W1763W (For Machines Mfd. Since 09/16)

Wiring Diagram

FWD/REV Switch

KEDU ZH-A EN61058

1 2

ON Button

GLY37

Ground

TOP

–

Pedestal-Mounted

ON/OFF Switch

(Viewed from behind)

BOTTOM

1 2

STOP/Reset

GLY37

Ground

ELECTRICAL

6-15 Plug

Ground

Hot

220

VAC

Hot

GND

Z1 W1

Motor

Start

Capacitor

JKD CD60

250MFD

250VAC

1L1

Contactor

2T1

TRIP IND.

TEST RCA

97 NO

2T1

3L2

TECO CU-18

220V

16A

11.3

TECO Relay

RHU-10/16K1

98 NO 95 NC

4T2

6T34T2

5L3

13NO

21NC

22NC 14NO

96 NC

6T3

13NO

GND

14NO

Read

Page 49

STOP

Before

Wiring

-51-

Page 54

Model W1763W (For Machines Mfd. Since 09/16)

PARTS

Fence Breakdown and Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 X1763W001 FENCE (LEFT) 26 X1763W026 SUPPORT BAR 210MM 2 X1763W002 FENCE (RIGHT) 27 X1763W027 CAP SCREW M8-1.25 X 12 3 X1763W003 PHLP HD SCR M8-1.25 X 40 29 X1763W029 CAP SCREW M6-1 X 12 4 X1763W004 FLAT WASHER 8MM 30 X1763W030 COMPRESSION SPRING 1.3 X 20 X 150 5 X1763W005 CAP SCREW M8-1.25 X 25 31 X1763W031 GUARD BAR 6 X1763W006 FENCE BLOCK 32 X1763W032 CLEAR PLASTIC GUARD 7 X1763W007 SET SCREW M6-1 X 16 33 X1763W033 HOLD DOWN (PLASTIC) 8 X1763W008 FENCE HOUSING 34 X1763W034 PHLP HD SCR M5-.8 X 10 9 X1763W009 KNOB, 9-LOBE M8-1.25 X 30 35 X1763W035 GUARD SUPPORT BAR 128L 10 X1763W010 FLAT WASHER 6MM 36 X1763W036 SET SCREW M5-.8 X 8 11 X1763W011 HEX BOLT M6-1 X 16 37 X1763W037 SUPPORT BAR BRACKET 12 X1763W012 DUST PORT 4" 38 X1763W038 KNOB, 4-LOBE M6-1 X 50 13 X1763W013 FLAT WASHER 5MM 40 X1763W040 CAP SCREW M6-1 X 12 14 X1763W014 PHLP HD SCR M5-.8 X 12 41 X1763W041 SPINDLE MULTI-WRENCH 15 X1763W015 FENCE ADJ KNOB 45 X 76MM (PLASTIC) 42 X1763W042 HEX WRENCH 3MM 16 X1763W016 THREADED SHAFT M16-2 X 66 43 X1763W043 HEX WRENCH 4MM 19 X1763W019 COVER PLATE 44 X1763W044 HEX WRENCH 5MM 20 X1763W020 FLAT WASHER 12MM 45 X1763W045 HEX WRENCH 6MM 21 X1763W021 CARRIAGE LOCK KNOB M12-1.75 X 40, 160L 46 X1763W046 HEX WRENCH 8MM 23 X1763W023 GUARD ADJUSTMENT BLOCK 47 X1763W047 OPEN-END WRENCH 14/17MM 25 X1763W025 KNOB, 6-LOBE M8-1.25 X 20

4 5

PARTS

-52-

Page 55

Model W1763W (For Machines Mfd. Since 09/16)

Base Breakdown

161

157

163

164

165 166 167

168

169

170

171

172

160

159

158

157

138

169

156

155

151

152

154

170

150

169

153

149

145

131

148

147

132

123

133

135

134

144

136

143

137

142

138

139

130

141

140

182

181

180

129

110

128

127

173

174

175

176

177

102

103

104

105

178

103

179

101

106

107

108 109

103

110

111

112

120

113

121

114

122

115

124

123

122-1

122-2

116

117

125

126

119

-53-

PARTS

Page 56

Model W1763W (For Machines Mfd. Since 09/16)

Base Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 X1763W101 CABINET STAND 141 X1763W141 CONTROL BOX 102 X1763W102 RUBBER FOOT M8-1.25 X 16 142 X1763W142 CONTROL PLATE 103 X1763W103 HEX NUT M8-1.25 143 X1763W143 ROTARY SWITCH KEDU ZH-A EVG1058 FWD/REV 104 X1763W104 LOCK WASHER 8MM 144 X1763W144 STOP BUTTON GLY37 22D 105 X1763W105 E-CLIP 9MM 145 X1763W145 TABLE INSERT 6-3/4" 106 X1763W106 FLAT WASHER 12MM 147 X1763W147 FLAT HD SCR M5-.8 X 20 107 X1763W107 CLEVIS PIN, HEADLESS-GROOVED 148 X1763W148 TABLE INSERT 4-3/4" 108 X1763W108 FOOT PEDAL 149 X1763W149 TABLE INSERT 2-1/2" 109 X1763W109 CAP SCREW M8-1.25 X 55 150 X1763W150 STARTING PIN 10 X 50 110 X1763W110 FLAT WASHER 8MM 151 X1763W151 MITER BAR 111 X1763W111 FOOT PEDAL BRACKET 152 X1763W152 FLAT HD SHLDR SCR M6-1 X 12, 8 X 20 112 X1763W112 LOCK NUT M10-1.5 153 X1763W153 MITER GAUGE BODY 113 X1763W113 FOOT PEDAL CASTER BASE 154 X1763W154 MITER SCALE 114 X1763W114 INT RETAINING RING 35MM 155 X1763W155 FENDER WASHER 6MM 115 X1763W115 FOOT PEDAL CASTER 156 X1763W156 HANDLE M6-1, 29D X 76L (PLASTIC) 116 X1763W116 BALL BEARING 6202ZZ 157 X1763W157 PHLP HD SCR M4-.7 X 12 117 X1763W117 WHEEL SLEEVE 158 X1763W158 POINTER 119 X1763W119 CAP SCREW M10-1.5 X 70 159 X1763W159 STOP BLOCK 120 X1763W120 CAP SCREW M8-1.25 X 100 160 X1763W160 STOP PIN 121 X1763W121 STRAIN RELIEF TYPE-3 PG20 161 X1763W161 HEX NUT M4-.7 122 X1763W122 MAG SWITCH ASSY TECO HUP-18K 163 X1763W163 COUNTERSUNK WASHER 6MM 122-1 X1763W122-1 CONTACTOR TECO CU-18 220V 164 X1763W164 FLAT HD SCR M6-1 X 50 122-2 X1763W122-2 OL RELAY TECO RHU-10/16K1 11.3-16A 165 X1763W165 LOCK WASHER 4MM 123 X1763W123 PHLP HD SCR M4 X 8 PLASTIC 166 X1763W166 PHLP HD SCR M4-.7 X 10 124 X1763W124 POWER CORD 14G 3W 72" 5-15P 167 X1763W167 EXTENSION WING 125 X1763W125 SIDE ACCESS PANEL 168 X1763W168 CAP SCREW M10-1.5 X 30 126 X1763W126 KNOB, 6-LOBE M6-1 X 20 169 X1763W169 FLAT WASHER 10MM 127 X1763W127 REAR DOOR LOCK 170 X1763W170 LOCK WASHER 10MM 128 X1763W128 REAR ACCESS DOOR 171 X1763W171 HEX BOLT M10-1.5 X 20 129 X1763W129 CAP SCREW M8-1.25 X 20 172 X1763W172 HANDWHEEL BRACKET 130 X1763W130 CONTROL BOX PEDESTAL 173 X1763W173 FLAT WASHER 6MM 131 X1763W131 RUBBER WASHER 10MM 174 X1763W174 BUTTON HD CAP SCR M6-1 X 12 132 X1763W132 TABLE 175 X1763W175 SPINDLE HEIGHT SCALE 133 X1763W133 RUBBER BUMPER 176 X1763W176 INT TOOTH WASHER 6MM 134 X1763W134 FLANGE SCREW M6-1 X 12 177 X1763W177 WHEEL 75MM (PLASTIC) 135 X1763W135 START BUTTON GLY37 22D 178 X1763W178 WHEEL SLEEVE 136 X1763W136 HEX NUT M5-.8 179 X1763W179 HEX BOLT M8-1.25 X 50 137 X1763W137 LOCK WASHER 5MM 180 X1763W180 MAG SWITCH CORD 14G 36" 138 X1763W138 FLAT WASHER 5MM 181 X1763W181 MOTOR CORD 14G 3W 36" 139 X1763W139 INT TOOTH WASHER 5MM 182 X1763W182 CONTROL PANEL CORD 14G 5W 36" 140 X1763W140 PHLP HD SCR M5-.8 X 10

PARTS

-54-

Page 57

Model W1763W (For Machines Mfd. Since 09/16)

REF

Motor Breakdown and Parts List

228

204

205

203

202

206

201

207

227

237

238

208

234

248

209

239

240

241

242

210

243

233

211

232

235V2

231

244

212

239

213

230

235V2-1

235V2-2

235V2-9

229

214

235V2-3

235V2-4

235V2-6

247

216

246

245

235V2-5

235V2-8

235V2-7

227

226

243

242

204

222 221 220

219

218

217

223

226

227

224

PART # DESCRIPTION REF PART # DESCRIPTION

201 X1763W201 ELEVATION HOUSING 231 X1763W231 HEX BOLT M10-1.5 X 40 202 X1763W202 SHOULDER STUD M10-1.5 X 30 232 X1763W232 KEY 8 X 5 X 32 203 X1763W203 KNOB, 12-LOBE 60D W/THROUGH HOLE 233 X1763W233 SET SCREW M8-1.25 X 10 204 X1763W204 FLAT WASHER 6MM 234 X1763W234 MOTOR PULLEY J6 2-STEPS 205 X1763W205 CAP SCREW M6-1 X 16 235V2 X1763W235V2 MOTOR 2.5HP 240V 1-PH V2.04.16 206 X1763W206 SET SCREW M8-1.25 X 35 235V2-1 X1763W235V2-1 FAN COVER 207 X1763W207 HEX NUT M8-1.25 235V2-2 X1763W235V2-2 FAN 208 X1763W208 WORM SHAFT 235V2-3 X1763W235V2-3 CAPACITOR COVER 209 X1763W209 SHAFT MOUNT 235V2-4 X1763W235V2-4 S CAPACITOR 25M 250V 2 X 3-3/4 210 X1763W210 SLEEVE SPACER 235V2-5 X1763W235V2-5 JUNCTION BOX 211 X1763W211 LOCK BUSHING (INTERNAL) 235V2-6 X1763W235V2-6 CONTACT PLATE 212 X1763W212 LOCK BUSHING (EXTERNAL) 235V2-7 X1763W235V2-7 BALL BEARING 6204-2RS (FRONT) 213 X1763W213 HANDWHEEL TYPE-7 160D X 10B X M10X1.5 235V2-8 X1763W235V2-8 BALL BEARING 6204-2RS (REAR) 214 X1763W214 KNOB, 6-LOBE 46D, M10-1.5 235V2-9 X1763W235V2-9 CENTRIFUGAL SWITCH 216 X1763W216 REVOLVING HANDLE M10-1.5 X 14, 99L 236 X1763W236 FLAT WASHER 8MM 217 X1763W217 LOCK NUT M12-1.5 237 X1763W237 HEX BOLT M8-1.25 X 25 218 X1763W218 FLAT WASHER 12MM 238 X1763W238 LOCK WASHER 8MM 219 X1763W219 THRUST BEARING 51101 239 X1763W239 LOCK WASHER 10MM 220 X1763W220 GEAR 25T 240 X1763W240 CAP SCREW M10-1.5 X 45 221 X1763W221 ELEVATION LEADSCREW 241 X1763W241 ROLL PIN 3 X 25 222 X1763W222 KEY 4 X 4 X 16 242 X1763W242 LOCK WASHER 6MM 223 X1763W223 POINTER MOUNT 243 X1763W243 HEX BOLT M6-1 X 16 224 X1763W224 ELEVATION POINTER 244 X1763W244 SET SCREW M6-1 X 6 226 X1763W226 HEX BOLT M8-1.25 X 12 245 X1763W245 GIB 228 X1763W228 POLY-V BELT 220J6 246 X1763W246 SPINDLE SLIDE 229 X1763W229 PHLP HD SCR M8-1.25 X 40 247 X1763W247 MOTOR MOUNT PLATE 230 X1763W230 FLAT WASHER 10MM 248 X1763W248 FLAT WASHER 10MM

PARTS

-55-

Page 58

Model W1763W (For Machines Mfd. Since 09/16)

Spindle Breakdown and Parts List

305

319

304

312

307

308

302

308

305

306

323

319

327

316

321

316

321

317

322

315

322

303

314

311

320

310

325

318

313

309

301

324

326

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 X1763W301 SPINDLE CARTRIDGE 315 X1763W315 SPINDLE WASHER 1-1/8" X 3/4" 302 X1763W302 SPINDLE HOUSING 316 X1763W316 SPINDLE WASHER 3/8" X 3/4" 303 X1763W303 FLANGE 317 X1763W317 SPINDLE WASHER 3/4" X 3/4" 304 X1763W304 SPINDLE PULLEY J6 2-STEPS 318 X1763W318 TAPER NUT M8-1.25 305 X1763W305 BALL BEARING 6006ZZ 319 X1763W319 SPINDLE NUT 3/4" X 7TPI 306 X1763W306 EXT RETAINING RING 30MM 320 X1763W320 SPINDLE 1/2" X 10TPI 307 X1763W307 EXT RETAINING RING 68MM 321 X1763W321 SPINDLE WASHER 1/4" X 1/2" 308 X1763W308 INT RETAINING RING 55MM 322 X1763W322 SPINDLE WASHER 3/8" X 1/2" 309 X1763W309 KEY 5 X 5 X 15 323 X1763W323 SPINDLE NUT 1/2" X 10TPI 310 X1763W310 PHLP HD SCR M4-.7 X 12 324 X1763W324 ROUTER BIT COLLET 1/2" 311 X1763W311 LOCK WASHER 4MM 325 X1763W325 ROUTER BIT COLLET NUT 312 X1763W312 DRAWBAR LOCK NUT 326 X1763W326 ROUTER BIT COLLET 1/4" 313 X1763W313 DRAWBAR M8-1.25 X 30, 16 327 X1763W327 FLAT WASHER 1/2" KEYED 314 X1763W314 SPINDLE 3/4" X 7TPI

PARTS

-56-

Page 59

Model W1763W (For Machines Mfd. Since 09/16)

W1763W Labels A

10/22/15

WARNING

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.

Woodstock

WARNING

ACCIDENTAL INJURY

HAZARD! Disconnect power supply before adjustments, setup, or maintenance!

WARNING

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.

Woodstock

Generic Shaper Labels

WARNING

ACCIDENTAL INJURY

HAZARD!

Disconnect power supply before adjustments, setup, or maintenance!

WARNING

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.

Woodstock

Generic Shaper Labels

51 x 84mm 51 x 84mm

36 x 32mm

401

WARNING

ACCIDENTAL INJURY

HAZARD!

Disconnect power supply before adjustments, setup, or maintenance!

WARNING

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.

Woodstock

Generic Shaper Labels

51 x 84mm 51 x 84mm

36 x 32mm

WARNING

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.

W1763W Labels B

9/24/15

Labels & Cosmetics

413

412

WARNING

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.

402

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

Specifications

Motor: 2-1/2 HP, 240V, 1-Ph, 60 Hz, 12A

Spindle Speeds: 7,000 & 10,000 RPM

Motor Speed: 3450 RPM

Spindle Speeds: 7000, 10,000 RPM

Spindle Speeds: 7,000 and 10,000 RPM

Spindle Sizes: 1/2", 3/4"

Spindle Size: 1-1/4"

Spindle Travel: 4"

Spindle Travel: 3-1/2"

Maximum Cutter Diameter: 5"

Maximum Cutter Height: 2-3/4"

Maximum Cutter Height: 2-3/8"

Weight: 370 lbs.

Table Size: 28-1/4" x 22"

Floor-to-Table Height: 33-3/8"

Weight: 483 lbs.

Date

S/N

Manufactured for Woodstock in China

Mfd. for Woodstock in China

404

WARNING

ACCIDENTAL INJURY

HAZARD! Doors and covers must be closed and latched before starting machine!

MODEL W1763W

⁄

HP SHAPER

⁄ 2 HP SHAPER

To reduce risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Avoid entanglement with moving parts—tie back long hair, roll

up long sleeves, and do not wear loose clothing, gloves, or

jewelry.

4. Disconnect power before changing cutters or

adjusting/servicing shaper.

5. Before starting, ensure shaper is stable and properly set up,

guards are in place, and both spindle nuts are tight.

6. Always use overhead guard or a guarding fixture when

free-hand shaping or when adjustable fence is not in place.

7. Always keep fingers at least 6" away from spinning cutter—use

jigs, holding fixtures, or a power feeder when necessary to

maintain a safe distance.

8. Always feed workpiece against rotation of cutter.

9. Do not use awkward hand positions while feeding workpiece.

10. Reduce risk of kickback by taking multiple passes when

removing a large amount of material.

Date

removing a large amount of material.

11. Never operate shaper while intoxicated, distracted, or tired.

12. Do not expose machine to rain or dampness.

S/N

12. Do not expose machine to rain or dampness.

13. Prevent unauthorized use by children or untrained users;

restrict access or disable machine when unattended.

405

403V2

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 X1763W401 CONTROL PANEL LABEL 408 X1763W408 WIDE BLACK STRIPE 402 X1763W402 EYE/EAR/LUNG LABEL 409 X1763W409 MODEL NUMBER LABEL 403V2 X1763W403V2 MACHINE ID LABEL W/TUV V2.09.16 410 X1763W410 THIN BLACK STRIPE 404 X1763W404 KEEP DOOR CLOSED LABEL 411 X1763W411 TOUCH-UP PAINT, SHOP FOX WHITE 405 X1763W405 ELECTRICITY LABEL 412 X1763W412 READ MANUAL LABEL 406 X1763W406 DISCONNECT 220V LABEL 413 X1763W413 SHOP FOX BLACK TOUCH-UP PAINT 407 X1763W407 SHOP FOX NAMEPLATE

411

410

409

408

406

WARNING

ACCIDENTAL INJURY

HAZARD!

Disconnect power supply before adjustments, setup, or maintenance!

407

404

WARNING

ACCIDENTAL INJURY

HAZARD! Doors and covers must be closed and latched before starting machine!

Safety labels warn about machine hazards and how to prevent serious personal injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing machine to be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.

PARTS

-57-

Page 60

Model W1763W (For Machines Mfd. Since 09/16)

SERVICE

-58-

Page 61

Model W1763W (For Machines Mfd. Since 09/16)

Page 62

FOLD ALONG DOTTED LINE

Place

Stamp

Here

Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Page 63

WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and right to change specifications at any time

WARRANTY

reserve the

Page 64

High Quality Machines and Tools

Woodstock International, Inc. carries thousands of products designed

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Ask your dealer about these fine products: