Shop fox W1758 User Manual

READ THIS FIRST
Model W1758
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 11/14
and Owner's Manual Revised 06/14
Phone #: (360) 734-3482 • Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
We made the following change to this machine since the manual was printed:
Added port on motor cover for convenient access to ball oiler.
Aside from the information contained in this update, all other content in the owner's manual is applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further questions, contact our Technical Support.
Ball Oiler Lubrication
1. DISCONNECT LATHE FROM POWER!
2. Remove plastic cover shown in Figure 1 to access
motor shaft ball oiler.
Plastic
Cover
3. Push tip of oil can nozzle against ball oiler, then pump can once or twice. Do not over-oil.
Note: Proper lubrication of ball oiler (shown in
Figure 1) is done with a pump-type oil can that has a plastic or rubberized cone tip. Do not use metal needle or lance tips, as these can push the ball too far into the oiler, break the spring seat, and lodge the ball in the oil galley.
4. Turn lathe ON and run for approximately one min- ute. Rotate variable-speed lever back and forth to distribute oil.
5. Turn lathe OFF and re-install plastic cover.
Ball Oiler
Figure 1. Location to access ball oiler.
COPYRIGHT © NOVEMBER, 2014 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
MODEL W1758
VARIABLE SPEED WOOD LATHE
WITH DIGITAL READOUT
#9397TS
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC., REVISED JUNE, 2014 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. (FOR MODELS MANUFACTURED SINCE 11/13)
Printed in China
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION ...................................... 2
Woodstock Technical Support ..................2
SAFETY ................................................ 6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Wood Lathes ............8
ELECTRICAL ..........................................9
110V Operation ................................... 9
Extension Cords .................................. 9
Electrical Specifications ........................ 9
SETUP ............................................... 10
Unpacking ....................................... 10
Inventory ........................................ 10
Machine Placement ............................ 11
Cleaning Machine ............................... 11
Mounting to Shop Floor ........................ 12
Assembly ......................................... 12
Test Run .......................................... 14
OPERATIONS ........................................ 15
General .......................................... 15
Adjusting Headstock ........................... 16
Adjusting Tailstock ............................. 17
Adjusting Tool Rest ............................. 17
Installing/Removing Headstock Center ..... 18
Installing/Removing Tailstock Center ....... 19
Installing/Removing Faceplate ............... 20
Selecting Turning Tools ........................ 21
Spindle Turning ................................. 22
Faceplate Turning .............................. 24
Outboard Turning ............................... 25
Sanding/Finishing Using the Lathe .......... 25
ACCESSORIES ....................................... 26
Wood Lathe Accessories ....................... 26
MAINTENANCE ..................................... 27
General .......................................... 27
Cleaning ......................................... 27
Lathe Bed ........................................ 27
Tailstock ......................................... 27
Lubrication ...................................... 27
SERVICE ............................................. 28
General .......................................... 28
Aligning Headstock & Tailstock Centers .... 28
Changing V-Belt ................................. 28
Electrical Components & Wiring Diagram .. 29
Troubleshooting ................................. 30
PARTS ............................................... 32
Label Placement ............................... 34
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
W1758 Owner's Manual (Mfg. Since 4/10)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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W1758 Owner's Manual (Mfg. Since 4/10)
MODEL W1758
SHOP FOX® 16" X 46" WOOD LATHE WITH STAND AND DRO 
Product Dimensions
Weight.......................................................................................................... 287 lbs.
Width (side-to-side) x Depth (front-to-back) x Height................................... 72-1/2 x 19 x 48 in.
Footprint (Length x Width)......................................................................... 54 x 13-3/4 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight.......................................................................................................... 354 lbs.
Length x Width x Height........................................................................... 18 x 64 x 20 in.
Must Ship Upright.................................................................................................. Yes
INTRODUCTION
Electrical
Power Requirement.................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full-Load Current Rating......................................................................................... 14A
Minimum Circuit Size............................................................................................. 20A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 8 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5-15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Motors
Main
Type......................................................................... TEFC Capacitor-Start Induction
Horsepower................................................................................................. 2 HP
Phase.............................................................................................. Single-Phase
Amps.......................................................................................................... 14A
Speed.................................................................................................. 1725 RPM
Power Transfer ................................................................................... V-Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
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INTRODUCTION
W1758 Owner's Manual (Mfg. Since 4/10)
Main Specifications
Operation Information
Swing Over Bed........................................................................................... 16 in.
Dist Between Centers.................................................................................... 46 in.
Swing Over Tool Rest.................................................................................... 13 in.
No of Spindle Speeds........................................................................................ 10
Spindle Speed Range......................................................................... 600 – 2400 RPM
Floor to Center Height.................................................................................. 43 in.
Headstock Rotation................................................................ 0, 60, 90, 120, 180 deg.
Spindle Information
Spindle Taper.............................................................................................. MT#2
Spindle Thread Size....................................................................................... 1 in.
Spindle TPI................................................................................................. 8 TPI
Spindle Thread Direction......................................................................... Right Hand
Spindle Bore............................................................................................. 3/8 in.
Type of Included Spindle Center........................................................................ Spur
Tailstock Information
Tailstock Taper........................................................................................... MT#2
Type of Included Tailstock Center...................................................................... Live
Construction
Bed................................................................................ Precision-Ground Cast Iron
Frame.................................................................................................. Cast Iron
Stand................................................................................................... Cast Iron
Base.................................................................................................... Cast Iron
Headstock............................................................................................. Cast Iron
Tailstock............................................................................................... Cast Iron
Paint Type/Finish...................................................................................... Enamel
Other Related Information
Mobile Base................................................................................... D2058A, D2246A
Other
Country Of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location .................................................................................... ID Label
ISO 9001 Factory ................................................................................................... No
CSA Certified ....................................................................................................... No
Features
Heavy Duty, Precision Ground Cast Iron Bed and Cast Iron Legs Ensures Stability and Minimal Quick Lock/Release Levers for Tailstock and Headstock Outboard Turning is Easy with Standard Tool Rest Extension Spindle Tachometer with Digital Readout Variable Speed from 600 to 2400 RPM
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W1758 Owner's Manual (Mfg. Since 4/10)
Controls and Features
INTRODUCTION
A
B
R
Q
C
F
D
E
P
O
G
N
I
H
M
J
K
L
A. Motor B. Digital Readout C. Spindle D. Spur Center E. Speed Control Lever F. Tool Rest G. Tool Rest Base with Extension H. Tailstock Locking Lever I. Live Center
J. Quill Locking Lever K. Quill Handwheel L. Lathe Bed M. Tool Rest Extension Locking Lever N. Tool Rest Base Locking Lever O. Tool Rest Locking Lever P. Headstock Rotation Locking Pin Q. ON/OFF Switch with Lockout Key R. Headstock Locking Lever
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W1758 Owner's Manual (Mfg. Since 4/10)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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W1758 Owner's Manual (Mfg. Since 4/10)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
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Contact Technical Support at (360) 734-3482.
W1758 Owner's Manual (Mfg. Since 4/10)
INTEGRITY OF STOCK.
is free of knots, splits, nails, or foreign material to ensure it can safely rotate on spindle without breaking apart or causing turning tool kickback.
WORKPIECE PREPARATION.
off waste portions with a bandsaw or other tool to ensure workpiece has no large edges to catch turning tool, and it will rotate without dangerous wobbling.
SECURING LOCKS.
and tailstock are secure before turning lathe
SECURING WORKPIECE.
workpiece can fly off Use proven setup techniques and always verify workpiece is Only use high-quality fasteners with non-tapered heads for faceplate attachment.
TOOL SUPPORT.
may be grabbed or ejected. Adjust tool rest approximately above workpiece center line to provide proper support for turning tool. with both hands against tool rest.
TOOL KICKBACK
ejected from workpiece with great force, striking operator or bystanders. Commonly caused by poor workpiece selection/preparation, improper tool usage, or improper machine setup or tool rest adjustment.
ADJUSTMENT TOOLS
wrenches, and adjustment tools before turning lathe deadly projectile when spindle is started.
SAFE CLEARANCES
verify rotating it through its entire range of motion
or loose clothing. Keep keep long hair away from
low speeds when roughing or when turning large, long, or non-concentric workpieces. Allow spindle
spindle rotation at the lowest speed and standing
Use correct tool. Take light cuts, use
workpiece after it has stopped. Trying to measure
MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating spindle or
workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize your risk of these hazards, always heed the following warning information:
Verify each workpiece
SAFETY
Before mounting, cut
EYE/FACE PROTECTION. Always wear a face shield and safety glasses when operating lathe.
PROPER APPAREL. Do not wear gloves, necktie
rotating spindle.
SPEED RATES. Select correct spindle speed for workpiece size, type, shape, and condition. Use
Verify tool rest, headstock,
An improperly secured
spindle with deadly force.
well-secured before starting lathe.
ON.
to reach full speed before turning.
NEW SETUPS. Test each new setup by starting
to the side of the lathe until workpiece reaches full speed and you can verify safe rotation.
ROUGHING.
An improperly supported tool
1
4” away from workpiece and 1⁄8
Firmly hold turning tool
low speeds, and firmly support tool with both hands.
SHARP TOOLS. Only use sharp turning tools— they cut with less resistance than dull tools. Dull turning tools can catch or grab and pull your hands into the rotating workpiece.
. Occurs when turning tool is
. Remove all chuck keys,
ON. A tool left on the lathe can become a
workpiece has adequate clearance by hand-
. Before starting spindle,
STOPPING SPINDLE. Always allow spindle to completely stop on its own. Never put hands or another object on spinning workpiece.
ADJUSTMENTS/MAINTENANCE. Make sure wood lathe is turned OFF, disconnected from power, and all moving parts are completely stopped before doing adjustments or maintenance.
MEASURING WORKPIECE. Only measure
a spinning workpiece increases entanglement risk.
SANDING/POLISHING. To reduce entanglement risk, remove tool rest before sanding. Never
.
completely wrap sandpaper around workpiece.
-8-
W1758 Owner's Manual (Mfg. Since 4/10)
ELECTRICAL
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so in the "Test Run" portion of this manual.
110V Operation
The Model W1758 is wired for 110V operation. We recom­mend connecting this machine to a dedicated circuit with a verified ground, using the circuit size below as a mini­mum. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.
This machine must be grounded! The electrical cord sup­plied with this machine comes with a grounding pin. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician.
If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir­cuit, you may create a fire or circuit overload hazard— consult a qualified electrician to reduce this risk.
Extension Cords
ELECTRICAL
Figure 1. NEMA 5-15 plug and receptacle.
DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage.
We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines:
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
Electrical Specifications
Operating Voltage Amp Draw Min. Circuit Size Plug/Receptacle Extension Cord
110V Operation 14 Amps 20 Amps NEM A 5-15 14 Gauge
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SETUP
Unpacking
This machine has been carefully packaged for safe trans­portation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
W1758 Owner's Manual (Mfg. Since 4/10)
A
Inventory
The following is a description of the main components shipped with the Model W1758. Lay the components out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the pack­aging materials carefully. Occasionally we pre-install cer­tain components for safer shipping.
Box 1 Inventory (Figures 2–3) Qty
SETUP
A. Lathe Unit ..................................................1
B. Faceplate 6" ................................................1
C. Hardware Bag ..............................................1
D. Knockout Tool ..............................................1
E. Flat Wrenches 32mm ......................................2
F. Spur Center .................................................1
G. Live Center .................................................1
H. Tool Rest Handle ...........................................1
I. Hex Wrenches 3, 4, 6mm ............................1 Ea
J. Cap Screws M8-1.25 x 35mm ............................8
K. Quill locking lever .........................................1
L. Lock Washers 8mm ........................................8
B
Figure 2. Box 1 inventory.
F
K
Figure 3. Hardware bag inventory.
C
D
G
E
H
I
J
L
Box 2 Inventory (Figure 4) Qty
M. Right Leg ....................................................1
N. Left Leg .....................................................1
Keep machine disconnected from power until instructed otherwise.
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N
M
Figure 4. Box 2 inventory.
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