Shop fox W1704 User Manual

MODEL W1704

BENCH TOP LATHE

INSTRUCTION MANUAL

Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China#5378TR

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

CONTENTS

INTRODUCTION ............................................................................................ 2

About Your New Lathe ......................................................................................... 2

Woodstock Technical Support .................................................................................2

Warranty and Returns .......................................................................................... 3

Specifications .................................................................................................. 3

SAFETY ...................................................................................................... 4

Standard Safety Instructions .................................................................................. 4

Know Your Machine ............................................................................................. 6

Important Lathe Terms & Definitions ........................................................................ 7

Safety Instructions for Your Lathe ........................................................................... 8

Avoiding Potential Injuries .................................................................................... 9

110V Operation ............................................................................................... 10

Extension Cords ............................................................................................... 10

Grounding ...................................................................................................... 10

INTRODUCTION

SAFETY

ASSEMBLY

ASSEMBLY ..................................................................................................11

Unpacking ...................................................................................................... 11

Inventory ....................................................................................................... 11

Shop Preparation ............................................................................................. 12

Initial Cleaning ................................................................................................ 12

Installing Centers ............................................................................................. 13

Removing Centers ............................................................................................ 13

Face Plate ..................................................................................................... 14

Tool Rest ....................................................................................................... 14

ADJUSTMENTS ............................................................................................15

Lock Handles .................................................................................................. 15

Tailstock Barrel ............................................................................................... 15

OPERATIONS...............................................................................................16

Test Run ........................................................................................................ 16

Operation Tips ................................................................................................ 17

Selecting Turning Tools ...................................................................................... 18

Spindle Turning ................................................................................................ 19

Face Plate Turning ............................................................................................ 20

Sanding/Finishing ............................................................................................. 21

MAINTENANCE ............................................................................................22

General ......................................................................................................... 22

Lubrication .................................................................................................... 22

ADJUSTMENTS

OPERATIONS

MAINTENANCE

WIRING DIAGRAM .........................................................................................23

PARTS ...................................................................................................... 24

TROUBLESHOOTING ......................................................................................26

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

PARTS

INTRODUCTION

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:

INTRODUCTION

Woodstock Technical Support

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: manuals@woodstockint.com

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WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

INTRODUCTION

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.

Specifications

Motor Size ..........................................................1⁄3 HP, 110V, Universal-Type Motor

Motor Speed ................................................................................ 700-3200 RPM

Amp Draw ................................................................................................ 4 A

Distance Between Centers ............................................................................ 13"

Turning Diameter .........................................................................................8"

Spindle Taper ......................................................................................... MT #1

Tailstock Taper ....................................................................................... MT #1

Spindle Size .............................................................................

Machine Weight ......................................................................................45 lbs

Footprint .........................................................................................23

⁄4" x 16 TPI (RH)

⁄2" X 5"

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SAFETY

READ MANUAL BEFORE OPERATING MACHINE.

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

SAFETY

1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious

2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-

3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES

RESULT IN PERSONAL INJURY.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper

NOTICE

operation of the equipment, and/or a situation that may cause damage to the machinery.

Standard Safety Instructions

Standard Machinery Safety

injury hazards to untrained users.

glasses only have impact resistant lenses—they are NOT safety glasses.

DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause

permanent hearing damage.

5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may

get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.

6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

Be mentally alert at all times when running machinery.

7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make

sure operation instructions are safe and clearly understood.

8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work

area.

9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.

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10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to

a complete stop before leaving machine unattended.

11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or

where any flammable or noxious fumes may exist.

12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.

13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-

heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.

14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is

in OFF position before reconnecting.

15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.

17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting

wrenches before turning machinery ON.

SAFETY

18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of

parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.

19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.

The use of improper accessories may cause risk of injury.

20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.

21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured

workpiece protects your hands and frees both hands to operate the machine.

22. DO NOT OVERREACH. Keep proper footing and balance at all times.

23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-

tions that cause the workpiece to "kickback."

24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.

25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and

animals, especially fine dust. Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust.

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Know Your Machine

An important part of safety is knowing your machine and its components. Please take the time to learn the items shown in the pictures below. The letters in the picture correspond to the following descriptions in the text.

SAFETY

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A. Variable Speed Control Dial—Controls the

speed of the lathe spindle. Always turn this dial to the lowest setting before starting the lathe.

B. Headstock—The housing that holds the spin-

dle on the lathe.

C. Headstock Spindle—Tapered at the inside

end to accept the shank of a Morse Taper #1 (MT#1) spur center and threaded on the outside end to accept the threads of a face plate. The headstock spindle is also hollow for easy removal of the spur center with a knock-out tool.

D. Spur Center—Attaches the workpiece to the

spindle for turning operations.

E. Tool Rest—Supports tools used during turn-

ing operations.

M. Lathe Bed—Provides a sliding surface for

the tool rest holder and tailstock adjustments.

N. Lock-Out Paddle Switch—Turns lathe ON/

OFF only when the safety key is installed.

O. Knock-Out Tool—Used to remove the spur

and live centers from their tapered spindles.

P. Face Plate—Threads onto the headstock

spindle for non-spindle turning (usually used for making bowls or other items that cannot be supported from the tailstock).

Important Lathe

Terms & Definitions

SAFETY

F. Live Center—Mounts in the tailstock barrel

taper and supports the workpiece from the opposite side of the spur center by engaging in the workpiece and spinning freely.

G. Tailstock Barrel Lock—Locks the tailstock

barrel in place after being driven into the workpiece and before starting the lathe.

H. Tailstock Adjustment Knob—Moves the

tailstock barrel in/out to firmly embed the live center into the workpiece.

I. Tailstock Lock—Locks the tailstock into

position along the bed.

J. Tool Rest Holder—Mounts the tool rest to

the bed and adjusts perpendicular to the bed to bring the tool rest closer/farther from the workpiece.

K. Tool Rest Lock—Secures the tool rest into

position at the proper height needed for the workpiece.

In order for the safety warnings and operation instructions to be fully understood, please take time to learn these important lathe terms and definitions.

Spindle Turning—When a workpiece is mounted between both spur (headstock) and live (tailstock) centers.

Face Plate Turning—When a workpiece is mounted to the face plate, which is mounted to the headstock spindle. The face plate has holes for attaching the workpiece or a backing block with screws.

Backing Block—A waste board that is screwed or bolted to the face plate, then centered and glued to the workpiece, so that the workpiece can be attached to the face plate without drilling or screwing marks.

Center Line—The imaginary line running from the center of the headstock spindle to the center of the tailstock barrel.

L. Tool Rest Holder Lock—Secures the tool

rest holder when the tool rest is the proper distance from the workpiece.

Rough Cutting—The initial stage of all turning operations when the workpiece still has corners and has not been rounded. Rough cutting strains the lathe and operator more than regular turning; therefore, special precautions will apply.

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1. KEEPING GUARDS IN PLACE. Make sure all guards are in place and that the lathe sits on a flat, stable

2. EYE/FACE PROTECTION. Always wear eye protection or a face shield when operating the lathe.

3. RESPIRATORY PROTECTION. Always wear a respirator when using this machine. Wood dust may

SAFETY

4. MOUNTING WORKPIECE. Before starting, be certain the workpiece has been properly imbedded on

5. WORKPIECE CONDITION. Always inspect the condition of your workpiece. DO NOT turn pieces with

6. ADJUSTING TOOL REST. Adjust tool rest to provide proper support for the turning tool you will be

7. TURNING SPEED. Select the correct turning speed for your work, and allow the lathe to gain full

Additional Safety for Wood Lathes

surface.

cause allergies or long-term respiratory health problems.

the headstock and tailstock centers and that there is adequate clearance for the full rotation.

knots, splits, and other potentially dangerous conditions. Make sure joints of glued-up pieces have high quality bonds and won't fly apart during operation.

using. Test tool rest clearance by rotating workpiece by hand before turning lathe ON.

speed before using.

8. USING SHARP CHISELS. Keep lathe chisels properly sharpened and held firmly in position when turning.

9. OPERATING DAMAGED LATHE. Never operate the lathe with damaged or worn parts.

10. ADJUSTMENTS/MAINTENANCE. Make sure your wood lathe is turned OFF, disconnected from its

power source, and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.

11. STOPPING LATHE. DO NOT stop the lathe by using your hand against the workpiece. Allow the lathe to stop on its own.

12. AVOIDING ENTANGLEMENT. Keep long hair and loose clothing articles such as sleeves, belts, and jewelry items away from the lathe spindle.

13. FACEPLATE TURNING. When face plate turning, use lathe chisels on the downward spinning side of the workpiece only.

14. SANDING/POLISHING. Remove the tool rest when performing sanding or polishing operations on the rotating spindle.

15. MATERIAL REMOVAL RATE. Removing too much material at once may cause workpiece to fly out of the lathe.

16. REDUCING WORKPIECE VIBRATION. If the workpiece vibrates, immediately turn the lathe OFF. Check to make sure the workpiece is centered and balanced. Trim excess waste off corners with a bandsaw or table saw to reduce vibration. Make sure workpiece is securely attached in setup.

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