Shop fox W1684 User Manual
INSTRUCTION MANUAL
MODEL W1684
8" Jointer
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © SEPTEMBER, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
Table Of Contents
PAGE
1. INTRODUCTION..............................................................................................2
About Your New Jointer ............................................................................2
Woodstock Service and Support....................................................................2
Warranty and Returns ................................................................................3
Machine Specifications ..............................................................................3
2. SAFETY ......................................................................................................4
Standard Safety Instructions ....................................................................4-5
Additional Safety Instructions for Jointers ......................................................6
Avoiding Potential Injuries ..........................................................................7
220V Operation ........................................................................................8
Extension Cords........................................................................................9
Grounding ..............................................................................................9
3. ASSEMBLY INSTRUCTIONS ..............................................................................10
Unpacking ............................................................................................10
Box Contents..........................................................................................10
Shop Preparation ....................................................................................11
Cleaning Machine ....................................................................................11
Beginning ..............................................................................................12
Mounting Jointer ....................................................................................12
Installing V-belt ......................................................................................12
Dust Port ..............................................................................................13
Installing Fence ..................................................................................13-14
Cutterhead Guard....................................................................................14
Belt Cover ............................................................................................15
Knife Gauge ..........................................................................................15
Control Panel ........................................................................................15
Checking Knives......................................................................................16
Adjusting Knives ....................................................................................17
Table Gibs ............................................................................................18
Adjusting Tables ................................................................................18-19
Fence Stops ..........................................................................................20
4. OPERATIONS ..............................................................................................21
Starting Jointer ......................................................................................21
Basic Operations ....................................................................................21
Operation Musts......................................................................................22
Surface Planing ......................................................................................23
Edge Jointing ........................................................................................24
Bevel Cutting ........................................................................................25
Rabbet Cutting ......................................................................................26
5. MAINTENANCE ............................................................................................27
General ................................................................................................27
Table Surface ........................................................................................27
Lubrication ............................................................................................28
Sharpening Knives ..................................................................................28
Troubleshooting..................................................................................29-30
Wiring Diagram ......................................................................................31
6. CLOSURE ....................................................................................................32
Parts Breakdowns and Parts Lists ............................................................23-38
Warranty Information ..........................................................................39-40
ASSEMBLY OPERATIONS
MAINTENANCE
PARTS
ADJUSTMENTSSAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
-2-
INTRODUCTION
About Your New Jointer
Your new SHOP FOX®Jointer has been specially designed to provide many years of trouble-free service.
Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
The Model W1684 is capable of a wide variety of operations, including surface jointing/planing, edge
jointing, beveling and rabetting. The handwheels allow you to make precision table adjustments, the
control panel is easily accessible and the solid, cast-iron cabinet provides a vibration dampening base
for smooth-quality cuts.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.
If you have any comments regarding this manual, please feel free to contact us at:
Woodstock Service And Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
send e-mail to: tech-support@woodstockint.com
. Our knowledgeable staff will help you troubleshoot
problems, send out parts or arrange warranty returns.
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
INTRODUCTION
-3-
INTRODUCTION
Warranty And Returns
Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than
Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX
®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the SHOP FOX
®
factory service center or authorized repair facility
designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and
provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing
and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that SHOP FOX
®
machinery complies with
the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event
be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX
®
machinery meets high quality and durability
standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Machine Specifications
Motor Size ..............................................................2 HP, 220V, Single-Phase
Motor Speed ..............................................................................3450 RPM
Amps ................................................................................................14
Maximum Width of Cut............................................................................8"
Maximum Depth of Cut ..........................................................................
1
⁄8"
Maximum Table Depth ..........................................................................
1
⁄2"
Maximum Rabbet ................................................................................
1
⁄
2"
Cutterhead ..................................................................3 Knife, 3" Diameter
Cutterhead Speed ........................................................................5500 RPM
Cuts Per Minute ..............................................................................16,500
Fence Tilt ........................................................................45˚L, 90˚, 45˚ R
Machine Weight ..............................................................................465 lbs
SAFETY
-4-
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
SAFETY
Standard Safety Instructions
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of your machine. Keep this manual in a safe, convenient place for
future reference.
2. Keep the work area clean and well lighted. Clutter and inadequate lighting invite potential haz-
ards.
3. Ground all tools. If a machine is equipped with a three-prong plug, plug it into a three-hole ground-
ed electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a twohole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields, or safety goggles that meet
the national safety standards, while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure the power switch is in the “OFF” position before connecting power to machine.
8. Keep the work area clean, free of clutter, sawdust, dirt or grease.
9. Keep visitors at a safe distance away while operating this machine.
10. Childproof the workshop with padlocks, master switches or by removing starter keys.
11. Disconnect the machine when cleaning, adjusting or servicing.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in property or machine damage.
NOTICE
SAFETY
-5-
12. Do not force the machine. The machine will do a safer and better job at the rate for which it was
designed.
13. Use the correct tool. Do not force the tool or attachment to do a job for which it was not designed.
14. Wear the proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied
up, etc.
15. Remove all adjusting keys and wrenches. Before turning the machine on, make it a habit to check
that all adjusting keys and wrenches have been removed.
16. Use proper extension cord. Examine the extension cord to ensure it is in good condition. Use the
chart below to determine the correct length and gauge of extension cord needed for your particular
needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be
sure to use the amp rating for the voltage you will be using. If you use an extension cord with an
undersized gauge or one that is too long, excessive heat will be generated within the circuit increasing the chance of a fire or damage to the circuit. Only use an extension cord that has a ground pin.
Immediately replace an extension cord if it shows any signs of damage.
17. Keep your footing stable and keep your balance at all times.
18. Do not leave the machine unattended. Wait until it comes to a complete stop before leaving the
area.
19. Perform all machine maintenance and follow all lubrication instructions in this manual.
20. Keep the machine away from open flame. Operating machines near pilot lights and/or open flames
creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause
an explosion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned above.
21. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact our service department or ask a qualified expert how the operation should
be performed.
22. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become
second-nature to you.
Always wear safety glasses or goggles when
operating equipment. Operating this equipment creates the potential for flying debris
to cause eye injury. Everyday glasses or
reading glasses only have impact resistant
lenses, they are not safety glasses. Be certain the safety glasses you wear meet the
appropriate standards of the American
National Standards Institute (ANSI).
Length And Gauge
Amp Rating 25ft 50ft 100ft
0-6 #18 #16 #16
7-10 #18 #16 #14
11-12 #16 #16 #14
13-16 #14 #12 #12
17-20 #12 #12 #10
21-30 #10 #10 No
Extension Cord Requirements
SAFETY
-6-
Additional Safety Instructions For Jointers
Use this and other machinery with caution
and respect. Always consider safety first, as
it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different.
Failure to follow guidelines could result in
serious personal injury, damage to equipment or poor work results.
1. JOINTING SAFETY BEGINS WITH YOUR LUMBER. Inspect your stock carefully before you feed it over
the cutterhead. If you have any doubts about the stability or structural integrity of your stock, DO
NOT JOINT IT! Unstable workpieces can result in kickback.
2. MAINTAIN THE PROPER ALIGNMENT of the outfeed table with the cutterhead knife.
3. ALWAYS USE PUSH BLOCKS WHEN JOINTING. Never allow your hands to get near the cutterhead.
4. SUPPORT AND MAINTAIN CONTROL OVER THE WORKPIECE at all times during operation.
5. WHEN JOINTING, DO NOT STAND DIRECTLY BEHIND THE WORKPIECE. Position yourself just to the
side of the infeed table to avoid possible kickbacks.
6. NEVER MAKE CUTS deeper than
1
⁄8".
7. NEVER JOINT A BOARD THAT HAS LOOSE KNOTS, NAILS, STAPLES, OR EMBEDDED DIRT/STONES.
All defects and foreign objects should be removed before use.
8. NEVER JOINT END GRAIN.
9. WITH THE EXCEPTION OF RABBETING, all operations must be performed with the guard in place.
After rabbeting, be sure to replace the guard.
10. NEVER CHANGE FEEDING DIRECTIONS DURING A CUT. Any time the workpiece moves backwards,
the chances of kickback and injury are greatly increased.
11. “KICKBACK” is when the workpiece is thrown off the jointer table by the force of the cutterhead.
Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you
do not understand what kickback is, or how it occurs, DO NOT operate this machine.
12. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals,
especially when exposed to fine dust. Make sure you know what type of wood dust you will be
exposed to and always wear an approved respirator.
Read and understand this
entire instruction manual
before performing any
operations with your
machine. Serious personal
injury may occur if safety
and operational information is not understood and
is not followed. Do not risk
your safety by not reading!
SAFETY
-7-
Avoiding Potential Injuries
Figure 1. Correct operator and workpiece position,
guard is in place, and push blocks are being used.
Figure 2. Never surface plane without push blocks!
Figure 4. Never plane/edge-joint with
the guard removed!
Figure 5. Never joint end grain!
Figure 3. Never stand directly behind the workpiece!
SAFETY
-8-
220V Operation
The SHOP FOX®W1684 must be operated at 220
volts. The motor supplied with your new
machine is rated at 2 HP and will draw approximately 14 amps during single-phase, 220 volt
operation. When choosing a circuit for this
machine, consider using one with a 15 amp circuit breaker or fuse.
Figure 8. NEMA-style 6-15 plug and outlet.
Never replace the circuit breaker with one
rated at a higher amperage or damage to
the circuit may occur, and a fire may
result!
When choosing plug and outlet, use a NEMAstyle 6-15 as shown in Figure 8. Keep in mind
that a circuit being used by other machines or
tools at the same time will add to the total load
being applied to the circuit. Add up the load ratings of all machines on the circuit. If this number exceeds the rating of the circuit breaker or
fuse, use a different circuit.
SAFETY
-9-
We do not recommend using an extension cord
for 220V equipment. Instead, arrange the
placement of your machinery and installed
wiring to eliminate the need for extension
cords. If you must use an extension cord:
• Make sure it is rated Hard Service (grade S)
or better.
• The extension cord must always contain a
ground wire and plug pin.
• Always repair or replace extension cords
when they become worn or damaged.
• Use at least a 14 gauge cord (preferably 12
gauge).
• DO NOT use a cord over 25 feet long.
Extension Cords Grounding
This machine must be grounded! The electrical
cord supplied with the Model W1684 is not
equipped with a 220 volt plug. Use a plug with a
ground pin. If your outlet does not accommodate a ground pin, have the outlet replaced by a
qualified electrician or have an appropriate
adapter installed and grounded properly. An
adapter with a grounding wire does not guarantee the machine will be grounded. A ground
source must be verified.
Do not remove the grounding pin from any plug and
always make sure all wiring
to the machine is grounded
before operating. Any electrical outlet and circuit that
you plug your machine into
must be grounded. Serious
injury may occur if this
warning is ignored!
The following is a description of the components
shipped with the SHOP FOX
®
W1684. We recommend that the components be laid out in a similar fashion to those in Figure 9. This will help
in identification before beginning assembly.
Should any part be missing, examine the packaging carefully. If any key parts are missing, find
the part number in the back of this manual and
call Woodstock International, Inc. at 360-7343482 or e-mail at: tech-support@woodstock
-
int.com.
1. Stand, Motor, and Control Panel 1
2. Jointer Assembly w/Handwheels 1
3. Fence Assembly 1
4. Push Blocks 2
5. Cutterhead Guard 1
6. Fence Support Key 1
7. Dust Port 1
8. Fence Tilt Lever
3
⁄8"-16 x 23⁄4"1
9. Lock Handle
1
⁄
2"-12 X 3
3
⁄
4"1
w/Special Nut
1
⁄2
"-12 1
w/Flat Washer 1⁄2" 1
10. V-Belts 2
11. Belt Cover 1
12. Hardware Bags (not shown):
Hex Bolts
3
⁄
8"-16 x
3
⁄
4"3
Flat Washers
3
⁄8"3
Hex Bolts
5
⁄16"-18 x 21⁄2"1
Hex Bolts
5
⁄
16"-18 x 1" 4
Hex Nuts
5
⁄16"-18 4
Flat Washers
5
⁄16"13
Phillps Head Screws
5
⁄
16"-18 x
1
⁄
2"4
Knife Setting Gauge Kit 1
Open End Wrench 8/10MM 1
Allen Wrench 3MM 1
Item Qty.
Figure 9. Jointer components removed from
the boxes and laid out for identification.
ASSEMBLY
-10-
Unpacking
Box Contents
The Model W1684 has been carefully packaged
for safe transporting. If you notice the machine
has been damaged or is missing any parts,
please contact Woodstock International Service
and Support at 1-360-734-3482 or send e-mail
to: tech-support@woodstockint.com
.
Seek lifting assistance
before beginning assembly. The Model W1684 is
a heavy load at 465
pounds.
ASSEMBLY INSTRUCTIONS
Read and understand this
entire instruction manual
before performing any
operations with your
machine. Otherwise, serious personal injury may
occur if safety and operational information is not
understood and followed.
Do not risk your safety by
not reading!
1
2
3
4
5
7
6 8
9
10
11
ASSEMBLY
-11-
Shop Preparation
• Floor Load: Your Model W1684 represents a
large weight load in a small footprint. While
most commercial floors are suitable for this
jointer, some residential floors may require
additional bracing to support both machine
and operator.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your machine.
• Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be
dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas.
Observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Cleaning Machine
The table and other unpainted parts of the
Model W1684 are coated with a waxy grease that
protects them from corrosion during shipment.
For optimum performance from your machine,
make sure you clean all moving parts or sliding
contact surfaces that are coated. Clean this
grease off with a solvent cleaner or citrus-based
degreaser. DO NOT use chlorine-based solvents—
if you happen to splash some onto a painted surface, you will ruin the finish.
Always make sure that all
entrances to your shop are
locked or that machines
are equipped with safety
lock-out devices to protect
curious children or visitors
from serious injury. Never
allow unsupervised people
in your shop who have not
been fully trained!
Never use flammables
such as gas or other petroleum-based solvents to
clean your machine.
These products have low
flash points and present
the risk of explosion and
severe personal injury!
Never smoke while using
any cleaning solvents.
Smoking may cause explosion or risk of fire when
exposed to these products!
Most solvents used to
clean machinery are
toxic when inhaled or
ingested. Always work in
a well ventilated area
when using these products and keep away from
any potential ignition
sources (pilot lights).
Always dispose of any
waste rags in a ANSI
approved container to
make sure they do not
cause fire hazards.
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