Shop fox W1679 User Manual

INSTRUCTION MANUAL

MODEL W1679

6" Jointer

Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

PAGE

1. INTRODUCTION..............................................................................................2

About Your New Jointer ............................................................................2

Woodstock Service And Support ..................................................................2

Warranty And Returns................................................................................3

Machine Specifications ..............................................................................3

2. SAFETY ......................................................................................................4

Standard Safety Instructions ....................................................................4-5

Jointer Safety ..........................................................................................6

Avoiding Potential Injuries ..........................................................................7

110V Operation ........................................................................................8

Extension Cords........................................................................................8

Grounding ..............................................................................................8

220V Operation ........................................................................................9

Extension Cords........................................................................................9

Grounding ..............................................................................................9

3. ASSEMBLY INSTRUCTIONS ..............................................................................10

Unpacking ............................................................................................10

Box Contents..........................................................................................10

Shop Preparation ....................................................................................11

Cleaning Machine ....................................................................................11

Beginning ..............................................................................................12

Mounting Jointer ....................................................................................12

Installing V-belt ......................................................................................12

Dust Port ..............................................................................................13

Installing Fence ..................................................................................13-14

Cutterhead Guard....................................................................................14

Belt Cover ............................................................................................15

Knife Gauge ..........................................................................................15

Control Panel ........................................................................................15

Checking Knives......................................................................................16

Adjusting Knives ....................................................................................17

Table Gibs ............................................................................................18

Adjusting Tables ................................................................................18-19

Fence Stops ..........................................................................................20

4. OPERATIONS ..............................................................................................21

Starting Jointer ......................................................................................21

Basic Operations ....................................................................................21

Operation Musts......................................................................................22

Surface Planing ......................................................................................23

Edge Jointing ........................................................................................24

Bevel Cutting ........................................................................................25

Rabbet Cutting ......................................................................................26

5. MAINTENANCE ............................................................................................27

General ................................................................................................27

Table Surface ........................................................................................27

Lubrication ............................................................................................28

Sharpening Knives ..................................................................................28

Troubleshooting..................................................................................29-30

Wiring Diagram ......................................................................................31

6. CLOSURE ....................................................................................................32

Parts Breakdowns and Parts Lists ............................................................23-38

Warranty Information ..........................................................................39-40

ASSEMBLY OPERATIONS

MAINTENANCE

PARTS

ADJUSTMENTS

SAFETY

NTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

INTRODUCTION

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INTRODUCTION

About Your New Jointer

Your new Shop Fox®Jointer has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

The Model W1679 is capable of a wide variety of surface jointing/planing, edge jointing, beveling and rabetting operations. The handwheels allow you to make precision table adjustments, the control panel is easily accessible and the solid cabinet provides a vibration dampening base for smooth-quality cuts.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.

If you should have any comments regarding this manual, please feel free to contact us at:

Woodstock Service And Support

We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@woodstockint.com

. Our knowledgeable staff will help you troubleshoot

problems, send out parts or arrange warranty returns.

Woodstock International, Inc.

Attn: Technical Department

P.O. Box 2309

Bellingham, WA 98227

NTRODUCTION

-3-

NTRODUCTION

Warranty And Returns

Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX

machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the SHOP FOX

factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that SHOP FOX

machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all SHOP FOX

machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.

Machine Specifications

Motor Size:........................................................1 HP, 110/220V, Single-Phase

Motor Speed: ..............................................................................3450 RPM

Amps: ............................................................................................14/7

Maximum Width of Cut: ..........................................................................6"

Maximum Depth of Cut: ........................................................................

⁄8"

Maximum Rabbet: ................................................................................

⁄2"

Cutterhead: ..................................................................3 Knife, 3" Diameter

Cutterhead Speed: ......................................................................5500 RPM

Cuts Per Minute: ............................................................................16,500

Fence Tilt: ........................................................................45˚L, 90˚, 45˚ R

Machine Weight: ............................................................................235 lbs

SAFETY

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READ MANUAL BEFORE OPERATING MACHINE.

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY.

SAFETY

Standard Safety Instructions

1. Thoroughly read the instruction manual before operating your machine. Learn the applications,

limitations and potential hazards of your machine. Keep this manual in a safe, convenient place for future reference.

2. Keep the work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.

3. Ground all tools. If a machine is equipped with a three-prong plug, plug it into a three-hole grounded electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a twohole receptacle, ground using a screw to a known ground.

4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet the national safety standards, while operating this machine.

5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.

6. Ensure all guards are securely in place and in working condition.

7. Make sure the power switch is in the “OFF” position before connecting power to machine.

8. Keep the work area clean, free of clutter, sawdust, dirt or grease.

9. Keep visitors at a safe distance away while operating this machine.

10. Childproof the workshop with padlocks, master switches or by removing starter keys.

11. Disconnect the machine when cleaning, adjusting or servicing.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, or MAY result in property damage.

This symbol is used to alert the user to useful information about proper operation of the equipment.

NOTICE

SAFETY

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12. Do not force the machine. The machine will do a safer and better job at the rate for which it was designed.

13. Use the correct tool. Do not force the tool or attachment to do a job for which it was not designed.

14. Wear the proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied

up, etc.

15. Remove all adjusting keys and wrenches. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed.

16. Use proper extension cord. Examine the extension cord to ensure it is in good condition. Use the chart below to determine the correct length and gauge of extension cord needed for your particular needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit increasing the chance of a fire or damage to the circuit. Only use an extension cord that has a ground pin. Immediately replace an extension cord if it shows any signs of damage.

17. Keep your footing stable and keep your balance at all times.

18. Do not leave machine the unattended. Wait until it comes to a complete stop before leaving the

area.

19. Perform all machine maintenance, and follow all lubrication instructions in this manual.

20. Keep the machine away from open flame. Operating machines near pilot lights and/or open flames

creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned above.

21. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

22. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become second-nature to you.

Always wear safety glasses or goggles when operating equipment. Operating this equipment creates the potential for flying debris to cause eye injury. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).

Length And Gauge

Amp Rating 25ft 50ft 100ft

0-6 #18 #16 #16 7-10 #18 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No

Extension Cord Requirements

SAFETY

-6-

Additional Safety Instructions For Jointers

Use this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

1. JOINTING SAFETY BEGINS WITH YOUR LUMBER. Inspect your stock carefully before you feed it over

the cutterhead. If you have any doubts about the stability or structural integrity of your stock, DO NOT JOINT IT!

2. MAINTAIN THE PROPER ALIGNMENT of the outfeed table with the cutterhead knife.

3. ALWAYS USE PUSH BLOCKS WHEN JOINTING. Never allow your hands to get near the cutterhead.

4. SUPPORT AND MAINTAIN CONTROL OVER THE WORKPIECE at all times during operation.

5. WHEN JOINTING, DO NOT STAND DIRECTLY BEHIND THE WORKPIECE. Position yourself just to the

side of the infeed table to avoid possible kickbacks.

6. NEVER MAKE CUTS deeper than

⁄8".

7. NEVER JOINT A BOARD THAT HAS LOOSE KNOTS. All defects should be removed before use.

8. JOINT WITH THE GRAIN. Jointing against the grain is dangerous and could produce chatter or exces-

sive chip out. NEVER JOINT END GRAIN.

9. WITH THE EXCEPTION OF RABBETING, all operations must be performed with the guard in place. After rabbeting, be sure to replace the guard.

10. NEVER BACK THE WORK toward the infeed table.

11. HABITS—GOOD AND BAD—ARE HARD TO BREAK. Develop good habits in your shop and safety will

become second-nature to you.

12. “KICKBACK” is when the workpiece is thrown off the jointer table by the force of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you do not understand what kickback is, or how it occurs, DO NOT operate this machine.

13. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals,

especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator.

Read and understand this entire instruction manual before performing any operations with your machine. Serious personal injury may occur if safety and operational information is not understood and is not followed. Do not risk your safety by not reading!

SAFETY

-7-

Avoiding Potential Injuries

Figure 1. Correct operator and workpiece position,

guard is in place, and push blocks are being used.

Figure 2. Never surface plane without push blocks!

Figure 4. Never plane/edge-joint with

the guard removed!

Figure 5. Never joint end grain!

Figure 3. Never stand directly behind the workpiece!

SAFETY

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110V Operation

When it is necessary to use an extension cord, use the following guidelines:

•Use cords rated for Hard Service

•Never exceed a length of 100 feet

•Use cords with 14 ga. wire or bigger (12 ga., 10 ga., etc.)

•Make sure cord has a ground wire and pin

•Do not use damaged cords

Extension Cords

Grounding

This machine must be grounded! The electrical cord supplied with the Model W1679 comes with a grounding pin. Do not remove it. See Figure 7. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician or have an appropriate adapter installed. Please note: when using an adapter, the adapter must be grounded.

An adapter with a grounding wire does not guarantee the machine will be grounded. A ground source must be verified.

The Shop Fox

W1679 is prewired for 110 volts. The motor supplied with your new machine is rated at 1 HP and will draw approximately 14 amps. When choosing an outlet for this machine, consider using one with a 15 amp circuit breaker or fuse. When choosing plug and outlet, use a NEMA-style 5-15 as shown in Figure 6. Keep in mind that a circuit being used by other machines or tools at the same time will add to the electrical load being applied by the machine. Add up the load ratings of all machines on the circuit. If this number exceeds the rating of the circuit breaker or fuse, use a different circuit.

Figure 6. NEMA-style 5-15 plug and outlet.

Figure 7. Never remove grounding pin.

Do not remove the grounding pin from any plug and always make sure all wiring to the machine is grounded before operating. Any electrical outlet and circuit that you plug your machine into must be grounded. Serious injury may occur if this warning is ignored!

SAFETY

-9-

220V Operation

We do not recommend using an extension cord for 220V equipment. Instead, arrange the placement of your machinery and installed wiring to eliminate the need for extension cords. If you must use an extension cord, make sure it is rated Hard Service (grade S) or better. The extension cord must always contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Extension Cords

Grounding

This machine must be grounded! See Figure 8. The electrical cord supplied with the Model W1679 is not equipped with a 220 volt plug. Use a plug with a ground pin. If your outlet does not accommodate a ground pin, have the outlet replaced by a qualified electrician or have an appropriate adapter installed and grounded properly. An adapter with a grounding wire does not guarantee the machine will be grounded. A ground source must be verified.

The Shop Fox

W1679 can also be operated at 220 volts. To do this, you must purchase the optional 220V magnetic switch that is shown in the parts diagram at the back of this manual. Also, you will need a NEMA-style 6-15 plug and outlet.

The motor supplied with your new machine is rated at 1 HP and will draw approximately 7 amps during 220 volt operation. When choosing an outlet for this machine, consider using one with a 10 amp circuit breaker or fuse. When choosing plug and outlet, use a NEMA-style 6-15 as shown in Figure 8. Keep in mind that a circuit being used by other machines or tools at the same time will add to the total load being applied to the circuit. Add up the load ratings of all machines on the circuit. If this number exceeds the rating of the circuit breaker or fuse, use a different circuit.

Figure 8. NEMA-style 6-15 plug and outlet.

Never replace the circuit breaker with one rated at a higher amperage or damage to the circuit may occur, and a fire may result!

The following is a description of the components shipped with the Shop Fox

W1679. It is recommended that the components be laid out in a similar fashion to those in Figure 9. This will help in identification before beginning assembly. Should any part be missing, examine the packaging carefully. If any key parts are missing, find the part number in the back of this manual and call Woodstock International, Inc. at 360734-3482 or e-mail at: tech-support@woodstock

int.com.

1. Cabinet Stand 1

2. Table Assembly 1

3. Fence Assembly 1

4. Push Blocks 2

5. Cutterhead Guard 1

6. Fence Support Key 1

7. Dust Port 1

8. Fence Tilt Knob

⁄8"-16 x 23⁄4"1

9. Lock Knob

⁄2"-12 X 33⁄4"1

Special Nut

⁄2"-12 1

Flat Washer

⁄2" 1

10. V-Belt A-36 1

11. Belt Cover 1

12. Hardware Bags:

Hex Bolts

⁄8"-16 x 3⁄4"3

Lock Washers

⁄8"3

Hex Nuts

⁄16"-18 4

Hex Washers

⁄16"8

Phillps Head Screws

⁄16"-18 x 1⁄2"4

Knife Setting Gauge Kit 1

Item Qty.

Figure 9. Jointer components removed from

the boxes and laid out for identification.

ASSEMBLY

-10-

Unpacking

Box Contents

The Model W1679 has been carefully packaged for safe transporting. If you notice the machine has been damaged or is missing any parts, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@woodstockint.com

Seek lifting assistance before beginning assembly. The Model W1679 is a heavy load at 235 pounds.

ASSEMBLY INSTRUCTIONS

Read and understand this entire instruction manual before performing any operations with your machine. Otherwise, serious personal injury may occur if safety and operational information is not understood and followed. Do not risk your safety by not reading!

ASSEMBLY

-11-

Shop Preparation

• Floor Load: Your Model W1679 represents a

large weight load in a small footprint. While most commercial floors are suitable for this jointer, some residential floors may require additional bracing to support both machine and operator.

• Working Clearances: Consider existing and

anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your machine.

• Lighting and Outlets: Lighting should be

bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Cleaning Machine

The table and other unpainted parts of the Model W1679 are coated with a waxy grease that protects them from corrosion during shipment.

For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Clean this

grease off with a solvent cleaner or citrus-based degreaser. Do not use chlorine-based solvents— if you happen to splash some onto a painted surface, you will ruin the finish.

Always make sure that all entrances to your shop are locked or that machines are equipped with safety lock-out devices to protect curious children or visitors from serious injury. Never allow unsupervised people in your shop who have not been fully trained!

Never use flammables such as gas or other petroleum-based solvents to clean your machine. These products have low flash points and present the risk of explosion and severe personal injury!

Never smoke while using any cleaning solvents. Smoking may cause explosion or risk of fire when exposed to these products!

Most solvents used to clean machinery are toxic when inhaled or ingested. Always work in a well ventilated area when using these products and keep away from any potential ignition sources (pilot lights). Always dispose of any waste rags in a sealed container to make sure they do not cause fire or environmental hazards.

Figure 11.

Motor mount bolts inside

dust chute (two are not shown).

Installing V-Belt

ASSEMBLY

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Beginning

Although the main components of the Shop Fox

W1679 are assembled at the factory, some assembly is required. The following series of instructions are the recommended sequence best suited for final assembly.

Mounting Jointer

1. Determine the best place for the jointer in

your shop and place the cabinet stand in that location.

2. With the help of a friend, lift the jointer

assembly onto the stand so the cutterhead pulley is positioned directly over the slot in the top of the stand.

3. Align the mounting holes (shown in Figure

10) on the stand to the jointer assembly,

and secure the jointer assembly with the (3)

⁄8" - 16 x 3⁄4" hex bolts and lock washers

from the hardware bag.

Figure 10. Secure table to stand at these locations.

Make sure that your machine is unplugged during all assembly procedures! If this warning is ignored, serious personal injury may occur.

1. Figure 11 shows the jointer motor mount

bolts inside of the dust chute. Loosen the nuts so you can slide the motor up and install the V-belt.

2. With the V-belt in the grooves of both the motor pulley and the cutterhead pulley, pull the motor down tightly by hand and tighten one corner bolt.

3. Place your straightedge against the face of both pulleys, and swivel the motor as necessary until both pulleys line up with each other. Tighten the other three motor mount bolts.

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