Shimadzu UP4201Y, UP823X, UP623Y, UP823Y, UP822Y User Manual

...

S321-78282 Aug. 2019

Top-loading Balance

UPX Series

UP223X, UP423X, UP623X, UP823X, UP1023X UP422X, UP822X UP2202X, UP4202X, UP6202X UP4201X, UP8201X

UPY Series

UP223Y, UP423Y, UP623Y, UP823Y, UP1023Y UP422Y, UP822Y UP2202Y, UP4202Y, UP6202Y UP4201Y, UP8201Y

Instruction Manual

Read the instruction manual thoroughly before you use the product. Keep this instruction manual for future reference.

Foreword

Name and Function

of Components

2. Installation

3. Basic Operation

Menu Item Selection

Built-in Clock Set-up

6. Display Selection

7. Calibration

8. Environment

Unit Display Set-up

Enhancing

10.

Productivity

UP0000x

UP0000x3UP0000x

Application

11.

Functions

Connections and Communications with

12.

External Equipment

Maintenance and

13.

Transportation

14.

Troubleshooting

Appendices

No text

Foreword

Read the instruction manual thoroughly before using the product.

Thank you for purchasing the Shimadzu Top-loading Balance UP Series.

This instruction manual provides details on how to use the balance and on the accessories and options, etc., that are related to it. Read the manual thoroughly and make sure it is used in accordance with the details listed herein. The following instruction manual is also supplied with this product.

Simple Sheet: Operation Guide 321-78282 Operation descriptions in a simple diagram format.

Store the instruction manuals together with the product in an easily-accessible location.

The instruction manuals (PDF format) can also be downloaded from the Shimadzu website (https://www.an.shimadzu.co.jp/balance/)

Balances

Notices

• If the balance is to be operated by a different user or transferred to a different location, make sure the instruction manuals are also provided to the subsequent users.

• Contact the Shimadzu sales office or agency in the event of the instruction manuals were lost or mislaid.

• Safety precautions are listed in the instruction manual to ensure safe usage. Read the section on [Safety Precautions] thoroughly prior to using the balance.

• You are requested to complete the user registration procedure to ensure that your balance can be used without anxiety. This is required when making claims against the product warranty, and you are requested to complete either of the following two user registration procedures.

(1) Fill in the details on the rear of the [Product Warranty] card provided, and send it to us by facsimile. (2) Access our website and will in the details accordingly.

(https://www.an.shimadzu.co.jp/balance/user/index.html)

Click

Once you have completed the user registration procedures, you will be given precedence with regard to receiving information on product warranty and Shimadzu products and services. (You are also requested to fill in the questionnaire.)

Notices

• The content of this manual is subject, without notice, to modifications for the sake of improvement.

• Every effort has been made to ensure that the content of this manual was correct at the time of creation. However, in the event that any mistakes or omissions are discovered, it may not be possible to correct them immediately.

• The copyright of this manual is owned by Shimadzu Corporation. Reproduction and duplication of whole or part of the content without permission of the company are strictly prohibited.

• Windows is the registered trademark of Microsoft Corporation of the U.S.A. in the United States and other countries. All other company names and product names that appear in this manual are trademarks or registered trademarks of the companies concerned. Note that ™ and ® indications are not used.

• UniBloc and Smart+ are the registered trademarks of Shimadzu Corporation in Japan.

• Shimadzu does not guarantee that the serial communication functions will operate without problem on all PCs. Shimadzu will not accept responsibility for any trouble that arises as a result of using this function. It is recommended that all important data and programs are backed up in advance.

Foreword

Notation Conventions Used within the Instruction Manual

The instruction manual uses the following notation conventions in accordance with the degree of risk and damage to equipment.

Notation Description

Caution

Indicates a potentially hazardous situation which, if not avoided, may result in minor to moderate injury or equipment damage.

Provides additional information needed to properly use the

Note

balance.

Descriptions of the other pictograms used within the instruction manual are listed below.

Pictogram Description

Indicates an action that must NOT be performed

Prohibitions

Indicates an action that must be performed.

Instructions

The functions available for use and the selectable items differ in accordance with the model with the UP Series. Read the sections concerning the model in use.

Other conventions used in this manual include:

1, 2, 3, … Indicates the step number in a procedure

[POWER] key Indicates the operation key on the balance.

Items displayed on the balance display are shown in [ ] brackets.

[E-CAL ] etc...

mass display

Mass display

This also includes displayed items when selecting a menu item and is also used to identify menu items. Indicates that the balance is in the weighing mode and mass is displayed in one of the weighing units. Indicates that the balance display is in one of the mass units and that the value displayed will change according to the load on the pan. Indicates the menu item to be selected. In the number of the menu item on the Menu Map. See A-2 “Menu Map”.

UP Series

The UP Series comprises of the Top-loading equilibrium balances mounted with aluminum UniBloc sensors. This instruction manual provides details on operating the UP Series models listed below. The functions available differ in accordance with the model, so check the product label located on the front or back of the balance and read the sections concerning the model in use.

About the model name

Example:

UP Lineup

UP223X

Model name

Capacity

22: 220g 42: 420g 62: 620g

82: 820g 102: 10 20 g 220: 2200 g 420: 4200 g 620: 6200 g 820: 8200g

UPX Series UP223X UPY Series UP223Y

Small pan type

Large pan typ e

Minimum display

1: 0.1 g 2: 0.01 g

3: 0.001 g

UP423 X

UP623X UP623Y

UP823X UP823Y

UP10 23X UP10 23Y

UP422X U P422Y

UP822X UP822Y

UP2202X

UP4202X UP420 2Y

UP6202X UP6202Y

UP42 01X UP4201Y

UP8 201X UP 820 1Y

Small pan type

Large pan typ e

Series name

X : X Series (with built-in

calibration weight)

Y : Y Series

UP423Y

UP2202Y

For information on the following points, please contact your Shimadzu Balance representative.

• Product warranty

• After service

III

Prohibitions

Safety Precautions

Precautions on Use

To be strictly observed

To ensure that you use the balance safely and correctly, read the following precautions carefully. The details listed below provide important information on safety, and must be observed at all times.

Precautions Related to Usage

■

CAUTION

Prohibitions

Cannot be used as proof of transactions.

The balance is not permitted by law to be used as proof of transaction for drug formulation, etc.

Precautions Related to Place of Installation

■

CAUTION

Do not use the balance outdoors or anywhere where it will be exposed to water.

You could sustain an electric shock or the product could operate abnormally.

Prohibitions

Avoid locations where the balance will be exposed to volatile gas, flammable gas or corrosive gas.

Failure to observe this may result in the outbreak of fire and accidents.

Avoid locations where the balance will be exposed to any of the following.

This could cause accidents or poor performance.

• Air flow from an air conditioner, ventilator, door or window

• Extreme temperature changes

• Vibration

• Direct sunlight

• Dust, electromagnetic waves or a magnetic field

• Condensation

Instructions

Install the balance on a strong and stable flat table or floor.

Placing the balance in an unstable site could lead to injury or trouble with the balance. When selecting the installation site, take into account the combined weight of the balance and the item to be weighed.

Safety Precautions

Prohibitions

Instructions

Precautions Related to Installation Work

■

CAUTION

Do not connect anything other than peripheral devices specified by Shimadzu to the balance’s connector.

If you do, the balance may stop working normally. In order to avoid trouble, always connect peripheral devices in accordance with the directions in this manual.

Instructions

Use the correct power supply and voltage with the AC adapter supplied.

Using the balance with an incorrect power supply or voltage may result in the outbreak of fire or malfunctions. Note also that if the power supply or voltage is unstable or if the power supply capacity is insuf ficient, it will not be possible to obtain satisfactory performance from the balance.

The included AC adapter is for use with this product only.

Do not use the included AC adapter with any other devices. Doing so could cause fires or other damage.

Install measures to prevent the balance from toppling over in the event of earthquakes, etc.

If the balance topples over as a direct result of vibrations, it may result in injury.

Plug the AC adapter into an easily accessible power outlet.

During emergencies, it is necessar y to unplug the AC adapter from the power outlet.

Instructions

Beware of the gaps between equipment during installation.

Failure to observe this may result in fingers getting caught, leading to injury. Place fingers on the indentations on the sides of the unit and grip it firmly with both hands during installation.

Precautions Related to Work/Operations

■

CAUTION

Use the correct weighing units.

Using incorrect weighing units can lead to accidents as a result of weighing errors. Check that the weighing units are correct before starting weighing.

Instructions

Prohibitions

Treat the balance with care and respect.

The balance is a precision instrument. Subjecting it to impact may result in malfunctions. When moving the balance, remove the pan, the pan supporter the shield plate, fix the glass draft shield, the Draf t shield inner plate, the Power pack, the Stage, the Shield case and the Multi-stand, etc in place, and grasp it firmly with both hands when carrying it. If the balance is to be stored for long periods of time, place it in the packaging box which was used for delivery and store it in a safe location with few temperature fluctuations.

Risks Involved in Repairs/Dismantling/Modifications

■

CAUTION

Never disassemble, modify or attempt to repair this product or any accessory.

You could sustain an electric shock or the product could operate abnormally. If you believe that the balance has failed, contact your Shimadzu representative.

Safety Precautions

Instructions

Precautions Related to Inspections/Maintenance

■

CAUTION

Prohibitions

The design standard period of usage for this product is ten years. Using the product for more than the design standard period may result in it being impossible to maintain performance or malfunctions, etc.

• A fee is charged for safety inspections. Direct all requests to our sales offices, dealers or the service agencies specified by the company.

• The design standard period is the standard period during which the product can be used safely without malfunctions, and it does not represent the valid period of product warranty.

• See [Chapter 13. Maintenance and Transportation] for details on daily maintenance inspections and replacement parts.

Instructions

Unplug the power cord from the AC adapter during inspections, maintenance and when replacing parts.

Failure to observe this may result in accidents caused by electric shocks or shor t-circuits.

Always use the parts specified in the instruction manual when replacing parts.

The use of non-specified parts may result in them becoming damaged and unusable.

Measures to be Observed during Emergencies

■

CAUTION

If you detect anything abnormal (e.g. a burning smell), immediately disconnect the AC adapter from the power outlet.

Continuing to use the balance with an abnormality could lead to fire or an electric shock.

Measures to be Observed during Power Outages

■

CAUTION

Instructions

After a power outage, turn the power back ON.

When a power outage occurs, the power is shut off automatically. Therefore, begin operation from “Turning on the Power” (P.15) again.

Caution Labels

■

Cautions labels are placed in necessary locations on the balance to ensure that it is used correctly. In the event of these labels being mislaid or damaged, contact a Shimadzu sales office or service agency to request new labels, and then make sure they are situated in the correct locations. [UP223X example]

Use the AC adapter supplied with the specified power supply

DATA I/ORS232C AUX KEY

DC IN

Safety Precautions

Residual Risk Information

■

Residual risk refers to the risks that could not be removed or reduced during the design and manufacturing stages. Check the [Residual Risk Maps] for each area with inherent risks and implement protective measures while referring to the [List of Residual Risks].

■ Residual Risk Maps

The [Equipment Location] and [No.] shown below match up with the [List of Residual Risks]. Refer to the [List of Residual Risks] for further details.

Location A: Windbreak set

! Caution

No.1

UP0000x

Location C: Large pan windbreak

! Caution

No.2

UP0000x3UP0000x

Location B: Pan

! Caution

No.3

■ List of Residual Risks

The [No.] and [Equipment Location] shown below match up with the [Residual Risk Maps]. Check the [Residual List Maps] for fur ther retains on the relevant [Equipment Location]. Read and fully comprehend the details listed in [Refer To] and implement protective measures without fail.

Measurement Preparations

No.

Equipment Location

1 A

If you attempt to move the balance while holding the windbreak set, the windbreak will detach from the balance.

2 C

When setting the large pan windbreak, holding it by the corners could cause you to cut your hands.

Risk

! Caution

Protective Measures Implemented by Users

When moving the balance, do not hold the windbreak set, instead securely hold the main body from the bottom using both hands.

When installing the windbreak, do not hold it by sharp edges when placing.

— —

Re f er To

Task Moving the

Qualifications & Training

Re f er To

Task Windbreak

Qualifications & Training

P10

Balance

Recipients of Work Training

P12

installation

Recipients of Work Training

Maintenance

No.

Equipment Location

3 A

Risk

! Caution

Transporting the balance with the pan and pan supporter installed could result in damage to the main body.

Protective Measures Implemented by Users

Always remove the pan and pan supporter when transporting the balance for repair.

— —

Refer ToP10

Task Transporting

during repairs

Qualifications

Recipients of

& Training

Work Training

VII

Safety Precautions

Product Warranty

Shimadzu provides warranty with regard to the following as a basic principle. See the [Product Warranty] supplied for further details.

1. Period of Warranty

Valid for one year from the date of purchase. (Restricted to Japan).

2. Items Covered by the Warranty

Malfunctions attributable to Shimadzu occurring within the period of warranty will be repaired or parts replaced free of charge. (The warranty is only valid within Japan).

3. Limitation of Liability

1) Shimadzu cannot be held responsible for the users’ loss of profit, indirect damages or secondary damages under any circumstances. The company can also not be held responsible for damages relating to damage compensation caused to users by third parties.

2) The liability for compensatory damages attributable to Shimadzu is limited to a sum equivalent to the cost of the product in all cases.

4. Warranty Exemption

The warranty is not valid for malfunctions attributable to the following, even during the period of warranty.

1) Malfunctions occurring as a result of misuse.

2) When the product is repaired or modified, etc., by any company or person other than Shimadzu Corporation.

3) Malfunctions attributable to causes other than the product itself.

4) When used in harsh environments, such as high-temperature and high-humidity environments, environments subject to corrosive gases, and environments subject to vibrations, etc.

5) Malfunctions caused by fire, earthquakes or other natural disasters, by contamination caused by radioactivity or toxic substances, or by unavoidable situations, such as war, civil unrest and crime.

6) When moved or transported elsewhere after having been installed.

7) Consumable parts and parts conforming to this designation.

VIII

Safety Precautions

Aftercare Services and Part Supply Period

1. Aftercare Service

In the event of the product not operating normally, carry out inspections and resolve the problem in accordance with the instructions providing in [14.Errors and Recovery] ( P.91). If the problem persists or other problems that are thought to be malfunctions not covered by the instructions provided arise, contact the numbers provided on the back cover.

2. Part Supply Period

The period during which replacement parts will be supply for the product is up until seven years after the termination of manufacture. Note that there are cases in which it will not be possible to supply replacement parts once this supply period has elapsed. However, the supply periods stipulated separately by the manufacturers will be applied for parts not manufactured by Shimadzu.

Inspections and Maintenance

Daily inspections, Periodic inspections and regular calibrations are required to ensure that the performance of the balance is maintained for long periods of time so that correct measurement data can be acquired.

• See [Chapter 13. Maintenance/Inspections] for details on daily inspections and part replacement.

• Contact a Shimadzu sales office or service agency, or one of Shimadzu’s service companies to request

Periodic inspections and regular calibrations.

Product Disposal

When disposing of the product, dismantle and dispose of the parts separately in accordance with their composition in order in consideration of environmental conservation. Direct all inquiries to the contact numbers provided on the back cover.

Safety Precautions

Shimadzu Balances and 21 CFR Part 11

21 CFR Part 11

21 CFR Part 11, Electronic Records, Electronic Signatures, Final Rule (often referred to as Part 11) is the United States Food and Drug Administration (FDA) regulation affecting computer resources and electronic records that are used for any document that is required to be kept and maintained by FDA regulations. Requirements concerning computer resources security are key elements in Part 11. The controls implemented as a result of security related requirements are intended to result in trusted records.

Shimadzu Lab Solutions Balance

Shimadzu provides a means for compliance with 21 CFR Part 11 with Shimadzu Lab Solutions Balance software, part of a comprehensive laboratory data management system, Shimadzu Lab Solutions. Ask your Shimadzu representative about it.

Two-way Communication

Shimadzu balances have always been computer friendly and they can be set up for bi-directional communication as part of a fully automated production system or LIMS. This manual includes the command codes and information needed by programmers to integrate Shimadzu balances with their software.

Action for Environment (WEEE)

To all user of Shimadzu equipment in the European Union:

Equipment marked with this symbol indicates that it was sold on or after 13th August 2005, which means it should not be disposed of with general household waste. Note that our equipment is for industrial/professional use only.

Contact Shimadzu service representative when the equipment has reached the end of its life.

They will advise you regarding the equipment take-back. With your co-operation we are aiming to reduce contamination from waste electronic and electrical equipment and preserve natural resource through re-use and recycling. Do not hesitate to ask Shimadzu service representative, if you require further information.

For Caifornia, USA Only

This product contains a battery that contains perchlorate material. Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate

WEEE Mark

Table of Contents

Foreword.......................................................I

UP Series .................................................... III

Safety Precautions .....................................IV

Precautions on Use ............................................ IV

■ Precautions Related to Usage .........................IV

■ Precautions Related to Place of Installation ..... IV

■ Precautions Related to Installation Work ..........V

■ Precautions Related to Work/Operations ......... V

■

Risks Involved in Repairs/Dismantling/

Modifications ..............................................V

■ Precautions Related to Inspections/

Maintenance ...........................................VI

■ Measures to be Observed during

Emergencies .......................................... VI

■ Measures to be Observed during Power

Outages .................................................. VI

■ Caution Labels ................................................ VI

■ Residual Risk Information ............................... VII

Aftercare Services and Part Supply Period .......... IX

Inspections and Maintenance ..............................IX

Product Disposal ................................................. IX

Shimadzu Balances and 21 CFR Part 11 ..............X

Action for Environment (WEEE) ............................. X

Table of Contents .......................................XI

1. Name and Function of Components .. 1

1.1 Components ............................................ 1

1.2 Key Panel and Operation ......................... 3

1.3 Balance Display and Function .................. 4

2. Installation ........................................... 5

2.1 Choosing the Installation Site ................... 5

2.2 Unpacking and Delivery Inspection .......... 7

2.3 Installation .............................................. 10

2.4 Turning on the Power ............................. 15

2.5 Span Calibration .................................... 16

3. Basic Operation The balance can

be used correctly according to the

content of Chapters 1 to 4 ................ 19

3.1 Weighing ................................................ 19

3.2 Changing the Unit Display ...................... 20

4. Menu Item Selection (Read Chapters

4 to 12 before using the balance) ..... 21

4.1 What is the Menu? ................................. 21

4.2 Menu Map .............................................. 21

4.3 Menu Item Selection Procedure ............. 22

4.4 Setting Numeric Values .......................... 25

4.5 Related Useful Functions .......................26

4.5.1 Last Menu Recall....................... 26

4.5.2 Returning to the Default Settings

(menu reset) .............................. 26

4.5.3 Menu Lock ................................ 27

5. Built-in Clock Set-up ......................... 28

5.1 Da t e ....................................................... 28

5.2 Date Output Style .................................. 28

5.3 Time ....................................................... 29

5.4 Setting Display During Stand-by ............ 29

6. Display Selection ..............................30

6.1 Bar graph display ................................... 30

6.2 Changing the Minimum Display Digit .....30

7. Calibration ......................................... 31

7.1 What is calibration? ................................ 31

7.2 Calibration Execution ............................. 32

7.2.1 Span Calibration Using the Built-in

Weight (UPX Series Only) .......... 32

7.2.2 Calibration Check Using the Built-

in Weight (UPX Series Only) ....... 33

7.2.3 Span Calibration Using External

Weights ..................................... 35

7.2.4 Calibration Check Using External

Weights ..................................... 36

7.3 Calibration Setting .................................. 37

7.3.1 Selecting the Calibration Type ... 37

7.3.2 PSC Fully-automatic Calibration

(UPX Series only) ....................... 37

7.3.3 Clock-CAL Fully-automatic

Calibration (UPX Series only) ..... 39

7.3.4 PCAL: Calibration of the Built-in

Weight (UPX Series only) ........... 40

7.3.5 PCAL Password Setting (UPX

Series only) ................................ 41

7.4 Maintaining Calibration Reports… GLP/ GMP/ISO Compliant Measurement

Management Systems ........................... 42

7.4.1 Calibration Report Setting ......... 42

7.4.2 Balance ID Setting ..................... 42

8. Environment ......................................43

8.1 O v e r v ie w ................................................ 43

8.2 Stability and Response (Averaging) ........ 43

8.3 Stability Detection and Settings ............. 45

8.3.1 Stability Detection Band ............ 45

Table of Contents

8.3.2 Timing of Stability Mark

Illumination and Data Output .....46

8.4 Tracking ................................................. 46

9. Unit Display Set-up ........................... 47

9.1 Units .......................................................47

9.2 Percentage (%) Conversion .................... 48

10. Enhancing Productivity .................... 49

10.1 Checkweighing and Target Display ........ 49

10.1.1 Checkweighing (Comparator)

Display Type 1 ........................... 50

10.1.2 Checkweighing (Comparator)

Display Type 2 ........................... 50

10.1.3 Target Mode .............................. 51

10.2 Piece Counting (PCS) ............................. 52

10.3 Automatic Printing and Output

(Auto Print) .............................................53

10.4 Automatic Compensation of Zero Point

Drift (Auto Zero) ...................................... 55

10.5 Sample Loading and Unloading

Determination (Zero Range) ...................56

10.6 Taring/Printing at Stability ...................... 57

10.7 Registering Container Weight (Pretaring

Value) ..................................................... 58

11. Application Functions ....................... 59

11.1 Solid Specific Gravity Measurement ...... 59

11.2 Liquid Density Measurement .................62

11.3 Detecting Peak Values (Peak Hold) ........ 65

11.4

Outputting at Fixed Times (Interval Timer) ....... 67

11.5 Measuring a Large Number of Small

Samples (Add-on Mode) ........................68

11.6 Animal Weighing mode .......................... 70

11.7 Formulation Mode .................................. 73

12.5.3 Format ....................................... 88

12.5.4 Communication Speed .............88

12.5.5 Parity / Bit Length ..................... 88

12.5.6 Stop Bit ..................................... 89

12.5.7 Delimiter .................................... 89

12.6 Decimal Point Symbol in Output Data .... 89

13. Maintenance and Transportation ..... 90

13.1 Maintenance ..........................................90

13.2 Moving the Balance ............................... 90

14. Troubleshooting ................................ 91

14.1 General Display ...................................... 91

14.2 Error Display .......................................... 92

14.3 Troubleshooting .....................................93

14.4 LCD (Liquid Crystal Display) Check ........ 93

Appendices ...............................................94

A-1. Specifications ........................................ 94

A-2. Menu Map .............................................. 96

A-3. Standard Accessories and Maintenance

Parts List .............................................. 101

A-4. Optional Accessories List..................... 102

A-5. RS-232C/Specifications of Connectors 10 3

A-6. Unit Conversion Coefficient List ........... 104

A-7. Performance Checks ........................... 105

A-8. Below-Weigh Hook Dimensions ........... 10 6

A-9. Index .................................................... 107

12. Connections and Communications

with External Equipment .................. 75

12.1 Connecting Printers ...............................75

12.2 Connecting Personal Computers ........... 76

12.3 Connecting PLCs and Other Serial

Communications Equipment .................. 78

12.4 Cable Connections (RS232C) ................79

12.4.1 Connecting the Cable ...............79

12.4.2 Data Format .............................. 80

12.4.3 Using Command Codes ............82

12.5 Communication Setting ......................... 87

12.5.1 Overview ................................... 87

12.5.2 Handshaking ............................. 87

XII

Large pan windbreak

Labe

Sh an re w we us

Operatio

Used an inpu

Adjust to level the balance

otects against

Label

Shows model name. "Max" and "d" ar indications r legal metr not r range in general use.

or message

Operation keys

Used to tar and functions, pr input numerical values

1. Name and Function of Components

1.1 Components

a. Large pan model

Even light breezes can have an effect on

Pan

ows model name. "Max"

d "d" are indications

quired by legal metrology,

hich do not restrict the

ighing range in general

n keys

to tare, execute calibration

d functions, program functions,

t numerical values

b. Small pan model (minimum display 0.001g, windbreak standard)

Pan

Supports the object to be weighed

UP0000x

Supports the object to be weighed

measurements, so the windbreak protects against wind. The windbreak is not included with models with a minimum display of 0.1 g.

Main body

Display panel

Shows weighed result, information on programming function, indicates current setting, working function, necessary operation, and error message

Level screws

Windbreak set

Even light breezes can have an effect on measurements, so the windbreak pr wind.

equired by

ology, which do

estrict the weighing

e, execute calibration

ogram functions,

UP0000x3UP0000x

Main body

Display panel

Shows weighed result, information on programming function, indicates current setting, working function, necessary operation, and err

Level screws

Adjust to level the balance

1. Name and Function of Components

RS-232C Connector

Connector

(Connectors on the back)

KEY Connector

プ

a,b. Common

Transportation screws

(only for UPX Series)

Theft preventing ring

Below-weigh hook cap

下皿フックキャッ

Ground terminal

Connect this terminal to ground if necessary

DATA I/O Connector

AUX Connector

DC IN

1. Name and Function of Components

1.2 Key Panel and Operation

UP1023X

Max

1020g

d= 0.001g

POWER

CAL

Functions of the keys

Key

[POWER]

[CAL]

[O/T ] Tares the balance. (Displays zero.) (*2) Displays the Pretare value. (*6)

[UNIT]

[PRINT]

*1 This key is used to set values when percent (%), number (PCS), solid specific gravity ( d), or liquid specific gravity (d)

are displayed.

*2 When a Pretare value is set, zero is not displayed and [-Pretare value] is displayed. *3 Units other than “g” must be set up before they can be used for measurement. Only gram (g), percent (%), and piece

counting (PCS) are set-up before shipment.

*4 When the unit is set to 10d, the resolution of the minimum display is decreased by one decimal place. *5 In Pouring mode (See 8.2), the right-most part of [O/T] key marked with a circle functions as the switch for

environmental condition setting. Otherwise this part functions the same way as the other parts of [O/T] key.

*6 Either “Taring” (at a weight exceeding 2.0% of the capacity) or “Zeroing” ( at a weight within 2.0% of the capacity)

takes place with a verified balance as a legal measuring instrument in using region.

*7 Not applicable to a verified balance as a legal measuring instrument in using region.

Switches between the operation and standby modes.

Enters span calibration or menu item selection. (*1)

Changes the weighing unit or selects the specific gravity measurement. (*3)

Sends the displayed value to a peripheral device.

Press Once and Release Press and Hold for About 3 Seconds

O / T

During Weighing

Exits the application function and returns to the mass display.

Displays the last menu item that was set. (Last menu recall)

Switches between the 1d and 10d displays. (*4) (*7) Sends the date and time to a peripheral

device. (*6)

UNIT

[PRINT] key[CAL] key[POWER] key [UNIT ] key[O/T ] key

Key

[POWER] Returns to the previous menu level Returns to the mass display.

[CAL] Moves to the next menu item.

[O/T ]

[UNIT]

[PRINT]

Selects or sets the currently displayed menu item, or enter into the displayed menu.

Increases the numeric value of the blinking digit by 1.

Moves to the next digit during numeric value en try.

Press Once and Release Press and Hold for About 3 Seconds

During Menu Item Selection

Displays the last menu item that was set. (Last Menu Recall)

No operation.

1. Name and Function of Components

1.3 Balance Display and Function



Analog display section Unit display section

Display Name Description

Stability mark

Tare symbol Indicates that a Pretare value has been set. (*3)

Weight symbol

[ ] Bracket

Number symbol Indicates numeric value entry.

Menu symbol Illuminates during menu item selection.

Asterisk

Communication symbol

Inverse triangle symbol

Zero symbol

BATT

AP WARM-UPSTAND-BY

Indicates that the weighed value is stable. (*1) In menu item selection, this symbol indicates currently selected item. (*1)

Illuminates during span calibration. Blinks before automatic span calibration starts.

Note: Using a verified balance as a legal measuring instrument in using region:

When PSC fully-automatic span calibration is not activated, operator must carry out span calibration with the built-in weight upon blinking of this symbol.

Note: Using a verified balance as a legal measuring instrument in using region:

The figure bordered by the bracket is the auxiliary indicating device.

Indicates that the displayed numeric value is not a mass value. (*2) Illuminates during communication to external equipment through the

RS-232C or DATA I/O connector. Indicates the set-up of solid specific gravity measurement. Used as a

substitution of the decimal point. Indicates the set-up of Auto Zero function.(*3)

Note: Using a verified balance as a legal measuring instrument in using region:

Indicates that the balance is set exactly to "Zero" with the zero-setting function(+/- 0.20e: e = verification scale interval).

%NETBPTG PCS lbGN mg mom

ctdwt

oztl

Animal symbol

Add-on symbol Indicates the set-up of Add-on mode or Formulation mode.

Memory symbol

Auto Print symbol Indicates the set-up of Auto Print function.

Stand-by symbol

Response stability

setting symbol

*1 Stability mark The displayed value may change while the stability symbol remains illuminated if the load is

changing slowly or if the stability detection band has been set to a large value.

*2 Decimal replacement If there are any decimals to the right of 7 digit numbers, this will be displayed to indicate the

presence of the decimals that are not displayed.

*3 Not applicable to a verified balance as a legal measuring instrument in using region

Indicates the set-up of Animal Weighing function.(*3)

Displays when the net total mass measurement function (memory function) is ON.

Illuminates when the balance power is in the standby mode. Also illuminates when the application function has entered the standby mode.

Displays to indicate response stability setting status.

2. Installation

2.1 Choosing the Installation Site

(1) Power supply

Select an installation site with a power source that allows for proper use of the included AC adapter. Verify that the supply power voltage conforms to that indicated on the AC adapter.

(2) Installation site

Caution

Avoid sites where the balance will be exposed to the following:

• Air flow from air-conditioner, open window, or ventilator

• Vibration

• Direct sunlight

Continued

2. Installation

• Extreme temperature, temperature changes or humidity

• Corrosive or flammable gasses

• Dust, wind, electromagnetic waves, or magnetic fields

Install the balance on a strong and stable flat table or floor in the room. Large capacity balances should be installed on a sturdy floor and table that can support the total load of the balance and object to be weighed.

2. Installation

2.2 Unpacking and Delivery Inspection

Unpack and remove all the items from the delivery box. Check if all the listed items are present and nothing has been damaged. Contact your local distributor in case of damaged or missing items. Contact information is provided on Last page.

1 Standard packed item and quantity

a. Large pan model b. Small pan model

Typ e

Model UP4201X

Balance main body 1 1 1 1

Pan supporter cap 4 4 4 4

Pan 1 1 1 1

AC adapter 1 1 1 1

In-use protective cover 1 1 1 1

Windbreak (for Large pan) 0 1 0 0

Windbreak set (for Small pan)

Rubber cap 0 0 2 (installed on

Stainless screw 0 0 2* 2*

Instruction manual (incl. operation explanation sheet)

Main 0 0 0 1

Lid 0 0 0 1

Fixing knob 0 0 0 2

Minimum

display d=0.1g

UP8201X

UP4201Y UP8201Y

1 1 1 1

Minimum

display

d= 0.01g

UP2202X UP4202 X UP6202X

UP2202Y UP4202Y UP6202Y

Minimum

display

d= 0.01g

UP422X UP822X

UP422Y UP822Y

balance main body)

Minimum

display

d= 0.001g

UP223X UP423X UP623X UP823X UP1023X UP223Y UP423Y UP623Y UP823Y UP1023Y

2 (installed on balance main body)

* In cases where there is any risk of organic solvents coming into contact with the main body, pull off the 2 rubber caps

from the top of the main body and fasten the included stainless steel screws in the holes.

2. Installation

a. Large pan model

■Balance main body

UP0000x

■Large pan windbreak

(0.01 g models only)

■In-use protective cover■Pan supporter caps

■Operation explanation sheet■Pan

■Instruction manual

■AC adapter

(The shape of the adapter supplied with the balance may differ from this gure.)

■ScrewDriver

b. Small pan model

■Windbreak Lid (minimum display0.001gmodelsonly)

2. Installation

■Windbreak Main (minimum display0.001gmodelsonly)

■Pan

■Pan supporter caps

■In-use protective cover

■Balance main body

UP0000x

■operation explanation sheet

■Instruction manual

■AC adapter

(The shape of the adapter supplied with the balance may differ from this ﬁgure.)

（minimum display0.001gmodelsonly）

■Stainless screws■Fixing knobs for windbreak

■Screw Driver

2. Installation

2.3 Installation

Start at step 3 when installing a UPY Series balance. Prepare a plus (+) screw driver for a UPX Series balance.

1 Place the balance main body upside down. (UPX

only)

Caution

Do not operate step 2 with the balance placed on its side. Place the balance on a smooth surface.

2 Referring to the explanation label on the bottom

of the balance, turn the two transportation screws counterclockwise until they tighten again. (UPY only)

Transportation screws

(only for UPX Series)

Below-weigh

hook cap

Explanation label (only for UPX Series)

Caution

When moving the balance again, turn the two transportation screws clockwise until they tighten. (UPX only)

3 Slowly and carefully turn the main body back

over (right side up).

4 This balance has three level screws (adjustable

Level indicator

Lef

①

②

feet) at the right front, left front and right rear corners. Turning a level screw clock-wise stretches the leg to raise the balance body there. Turning anticlockwise withdraws the leg and lowers the balance body. The level indicator locates at left rear. The bubble of it is off center when the balance is not placed level.

(1) At first, adjust only with the two front

screws. Then, turn the right rear level screw

anticlockwise to withdraw its leg

①

completely.

③

Level screw

t front

2. Installation

Level

83[

J

screw

(At the shortest

point when startin

adjustment)

③

Level screw

[Large pan model]

While adjusting level screws and observing the

bubble, gently press the left front corner of the balance ② so that both front level screw feet ③ are touching the table surface.

(2) Bubble moves to the highest position.

Therefore, adjust level screws ③ so that the balance main body is lowered in the direction of the bubble.

Case 1: Right front of the balance is too high.

Turn right front level screw anticlockwise so that the bubble moves towards center.

Case 2: Front of the balance is too low. Turn

both front level screws clockwise so that the bubble moves towards center.

(3) When the bubble has come to the center of the

red circle, turn the right rear level screw clockwise until its foot softly touches the table surface. Verify the balance sits stable with four feet.

Case 1 Case 2

Bubbl

ubble

2. Installation

Positioners

Large pan

Positioners

5 Install the pan. With small pan model with

minimum display of 0.001g, the standard windbreak is also installed here.

a. Large pan model

(1) Insert the four pan supporter caps into the

holes in the top of the balance.

(2) Next, align the large pan windbreak with

the frame and set in place

(3) Lastly, set the pan so that the positioners

on the back of the pan precisely align with the pan supporter caps as shown in the figure.

Pan

rved front

Pan supporter

caps

windbreak (0.01 g models only)

83[



b. Small pan model

(minimum display 0.01g ∙ No

windbreak)

Insert the four pan supporter caps into the holes in the top of the balance. Place the pan gently on pan supporter caps. Positioners of the pan must fit pan supporter.

The rubber caps on top of the main body may be replaced with the stainless screws so that it will be more secure when exposed to organic solvent.

b. Small pan model

(minimum display 0.001g, windbreak

standard)

(1) Pull out the two rubber caps from the

main body top.

Pan

Curved

front

supporter

caps

Pan

83[



83[



Rubber caps

(2) Fit windbreak main on top of the balance main

body, and fasten it with two fixing knobs. In cases where there is any risk of organic solvents coming into contact with the main body, use the included stainless steel screws to fasten the windbreak instead of the fixing knobs.

(3) Insert the four pan supporter caps into the

holes in the top of the balance. Place the pan on them. Positioners on the pan must fit pan supporter caps.

Pan

supporter

caps

UP0000x

Curved

front

2. Installation

Pan

(4) Place windbreak lid on top of windbreak main

fitting the hinge parts.

83[



Hinge parts

83[



2. Installation

6 If you use in-use protective cover, peel off the

paper to expose the adhesive on it, then fit it on the display and key part. Press the adhesive parts gently.

Using a verified balance as a legal measuring instrument in using

region:

Legal regulations require a verified balance be sealed. This control seal is a self-destructive adhesive label. This seal is irreparably damaged invalidating the verification, if you attempt to remove it. The balance must then be reverified before it is used for legal measurements.

Note

UP0000x

2.4 Turning on the Power

1 Insert the AC adapter plug into the DC IN

connector on the back of the balance.

2 Insert the AC adapter into the power source.

The balance self-check is activated and the following messages are displayed in the order indicated. First, the software version number is displayed. (Balance self-check display) [5.00:00]→[CHE 5]→[CHE 4]→ [CHE 3] →[CHE 2]→[CHE 1]→[CHE 0]→ prompting all the symbols and segments →[oFF]

* e.g. of the versio n number

([CHE 5] and [CHE 4] are not displayed for the UPY Series)

2. Installation

3 Press [POWER] key.

All the symbols and segments prompt and then the display changes to indicate the gram-display. The backlight is illuminated.

If display all mode (→14.4) is selected, the balance will stop in the display all state.

Press the [O/T] key afterwards to switch to g display.

Note

* The actual AC adapter shape may be different.

2. Installation

2.5 Span Calibration

Note

Using a verified balance as a legal measuring instrument in using region:

Span calibration must be performed once the balance is installed and before using the balance as a legal measuring instrument in using region. Span calibration must be performed with the internal calibration weight to

maintain the verification valid. The balance must be connected to power and warmed up for at least 2 hours prior to span calibration and use as a legal measuring instrument.

It is necessary to calibrate the balance after it is moved. Verify that the balance is stable before performing the span calibration. To achieve a very stable state, ensure that the balance has been turned on with the gram-display for at least one hour, that the temperature is constant, that there are no breezes or vibrations and that the balance is in an area isolated from the normal traffic flow.

When carrying out span calibration, it is necessary to make sure the balance is as stable as possible. In order to ensure this stability, turn the power to the g display for at least 1 hour and allow the temperature of the balance to stabilize after installation, before carrying out calibration.

UPX Series

[Span Calibration Using the Builtin Weight]

1 Verify that the balance is in gram-display and

that the pan is empty.

2 Press the [CAL] key once. “i-CAL” is displayed.

3 Press the [O/T] key.

After [i-CAL3] ~ [i-CAL 1] , [SEt] , [CAL End]are displayed indicating the completion of span calibration, the gram-display will appear.

Note

This is the standard calibration type. Refer to " 7 for Calibration".

+ 94 hidden pages

Shimadzu UP4201Y, UP823X, UP623Y, UP823Y, UP822Y User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual