XL-HP535E Micro Component System consisting of XLHP535E (main unit) and CP-HP535E (speaker system).
MODEL
XL-HP535H Micro Component System consisting of XLHP535H (main unit) and CP-HP535H (speaker system).
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
• Note for users in U.K.
Recording and playback of any material may require consent which
SHARP is unable to give. Please refer particularly to the provisions
of Copyright Act 1956, the Dramatic and Musical Performers Protection Act 1956, the Performers Protection Acts 1963 and 1972
and to any subsequent statutory enactments and orders.
CHAPTER 5. CIRCUIT DESCRIPTION
[1] WAVEFORMS OF CD CIRCUIT .................... 5-1
Precaution to be taken when replacing and servicing the Laser Pickup.
The AEL (Accessible Emission Level) of Laser Power Output for this model is specified to be lower than Class 1 Requirements. However, the following precautions must be observed during servicing to protect your eyes against exposure to the Laser beam.
1) When the cabinet has been removed, the power is turned on without a compact disc, and the Pickup is on a position outer than the lead-in position, the Laser will light for several seconds to detect a disc. Do not look into the Pickup Lens.
2) The Laser Power Output of the Pickup inside the unit and replacement service parts have already been adjusted prior to shipping.
3) No adjustment to the Laser Power should be attempted when replacing or servicing the Pickup.
4) Under no circumstances look directly into the Pickup Lens at any time.
5) CAUTION - Use of controls or adjustments, or performance of procedures other than those specified herein may result in hazardous radiation
exposure.
[2] IMPORTANT SERVICE NOTES (FOR U.K.
ONLY)
Before returning the unit to the customer after completion of a repair or
adjustment it is necessary for the following withstand voltage test to be
applied to ensure the unit is safe for the customer to use.
Setting of Withstanding Voltage Tester and set.
Set nameset value
Withstanding Voltage Tester
Test voltage4,240 VPEAK
3,000 VRMS
Set time6 secs
Set current (Cutoff current)4 mA
Unit
Judgment
OK: The “GOOD” lamp lights.
NG: The “NG” lamp lights and the buzzer sounds.
1 – 1
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER
TO THE OPERATION MANUAL.
[3] SPECIFICATIONS
XL-HP535E
■ General
Power sourceAC 230 - 240 V, 50 Hz
Power
consumption
DimensionsWidth: 185 mm (7-1/4")
Weight6.1 kg (13.4 lbs.)
90 W
Height: 260 mm (10-1/4")
Depth: 307 mm (12")
■ Amplifier
Output powerRMS: 150 W (75 W + 75 W) (10 % T.H.D.)
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the
pickup. Therefore, different PWBs and pickups can be combined
freely.
Each time a disc is changed, these adjustments are performed
automatically. Therefore, playback of each disc can be performed
under optimum conditions.
Items adjusted automatically
1) Offset adjustment (The offset voltage between the head amplifier
output and the VREF reference voltage is compensated inside the
IC.)
* Focus offset adjustment
* Tracking offset adjustment
2) Tracking balance adjustment
3) Gain adjustment (The gain is compensated inside the IC so that the
loop gain at the gain crossover frequency will be 0 dB.)
* Focus gain adjustment
* Tracking gain adjustment
Specified
Value
3,000 ± 30 HzSpeaker Ter-
minal (Load
resistance: 6
ohms)
Tape
Motor
Instrument
Connection
IC303
L354
R356
R357
TP302
T351
AM IF
Figure 2 ADJUSTMENT POINTS
Notes:
1. Description of the "FM IF Adjustment" is not carried on this Manual.
It is because the IF coil in the FM front end section has been best
adjusted in the factory so that its further adjustment is not needed
at the field. When replacing the FM front end assembly, no adjustment is needed either.
2. The parts in the FM front end section are prepared in a complete
unit, so you can't obtain each part individually.
4. CD ERROR CODE DESCRIPTION
ErrorExplanation
01When Pickup set inner position, inner switch cannot detect
'ON' level for 10 secs.
10*CAM error. Can't detect CAM switch when CAM is moving.
11*When it detect cam operation error during initialize process.
20*TRAY error. Can't detect TRAY switch when TRAY is mov-
ing.
21*When it detect TRAY operation error during initialize pro-
cess.
31When it change to CD function, DSP cannot read initial data.
* 'CHECKING'
If Error is detected, 'CHECKING' will be displayed instead of 'ERCD**'. 'ER-CD**' display will only be displayed when error had been
detected for the 5th times.
2 – 1
XL-HP535H/HP535E
[2] TEST MODE
• Setting the test mode
During stand-by mode, press ON/STAND-BY button while pressing
down the button and X-BASS/DEMO button. then, press the CD
button to enter the test mode.
CDTEST
OPEN/CLOSE operation is using manual.IL isn’t done
<<>>,<<>>buttons make pick's slide possible.
A
to page 2-3
<<PLAY>> key input.
Do TOC IL. Do normal play.
When these following key is input into PLAY key, track number can be appoint directly.
<<1>> key: Track 4
<<2>> key: Track 9
<<3>> key: Track 15
IL isn’t done
IL isn’t done
<<MEMORY>>
key input.
Adjustment result automatically will
display as below for each 2 sec:
a) "FOF_XXXX"
b) "TOF_XXXX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
<<STOP>> key input.
STOP
explanation:
a) Focus off set= "FOF_XXXX"
b)Tracking off set= "TOF_XXXX"
c)Tracking balance= "TBAL_XX"
d)Tracking Gain= "TGAN_XX"
f) Focus Gain= "FGAN_XX"
g) RF level shift= "RFLS_XX"
VOL — Last memory
P. G E Q — FL AT
X-BASS — OFF
To cancel : Power OFF
––––––––
2 – 2
A
<<MEMORY>> key input.
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that specific point.
<<MEMORY>> key input.
Tracking ON play from that specific point.
XL-HP535H/HP535E
<<MEMORY>> key input.
Adjustment result automatically will display as below for each 2 sec :
a) "FOF_XXXX"
b) "TOF_XXXX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
<<STOP>> key input.
STOP
Sliding the PICKUP with<<>>, <<>> button must only be
in STOP mode.
explanation:
a) Focus off set= "FOF_XXXX"
b)Tracking off set= "TOF_XXXX"
c)Tracking balance= "TBAL_XX"
d)Tracking Gain= "TGAN_XX"
f) Focus Gain= "FGAN_XX"
g) RF level shift= "RFLS_XX"
VOL — Last memory
P. G E Q — FL AT
X-BASS — OFF
To cancel : Power OFF
2 – 3
XL-HP535H/HP535E
[3] Standard Specification of Stereo System Error Message Display Contents
CD Changer Mechanism Error. 'ER-CD**' (*)10: CAM SW Detection NG during normal operation
CD DSP Communication Error. 'ER-CD31'DSP COMMUNICATION ERROR.
Focus Not Match/IL Time Over. 'NO DISC'
TUNERPLL Unlock.
(*) CHECKING:
If CD changer mechanism error is detected, 'CHECKING' will be display instead of 'ER-CD**'. 'ER-CD**' display will only be display when error had
been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had occurred, it can be check by pressing 'POWER', '' and 'X-BASS' button. MicroComputer version number will displayed as "UM(upper case)******".
Press ‘VIDEO/AUX’ button during version number display and then press ‘POWER’, ‘MEMORY/SET’ and ‘VIDEO/AUX’ button. Display will show "S**
B**". S is referring to speaker abnormal detection and B is referring to +B PROTECTION. ** is in hex valve.
+B PROTECTION is condition when irregular process occur on power supply line.
BEFORE TRANSPORTING THE UNIT
The following process need to be taken after set tapering/parts replacement.
1. Press the ON/STAND-BY button to enter stand-by mode.
87.50
FMMHz
11: CAM SW Detection NG during initialize process
20:TRAY SW Detection NG during normal operation
21:TRAY SW Detection NG during initialize process
PLL Unlock.
2. While pressing down the button and the X-BASS/DEMO button, press the ON/STAND-BY button. The Micro Computer version number will
be displayed as "UM(upper case)******".
3. Press OPEN/CLOSE button until "WAIT"--> "FINISHED" appears.
4. Unplug the AC cord and the unit is ready for transporting.
Perform steps 1 to 9 of the disassembly method to remove the tape
mechanism.(see page 3-3,3-4)
1.1. How to remove the Record/Playback Head (See Fig. 1)
1. When you remove the screws (A1) x 2 pcs and (A2) x 1 pc., the
record/playback head can be removed.
1.2. How to remove the Pinch Roller (See Fig. 2)
1. Carefully bend the pinch roller pawl in the direction of the arrow
<A>, and remove the pinch roller (B1) x 1 pc., in the direction of the
arrow <B>.
NOTE: When installing the pinch roller, pay attention to the spring
mounting position.
1.3. How to remove the Belt (See Fig. 3)
1. Remove the main belt (C1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (C2) x 1 pc.
1.4. How to remove the Motor (See Fig. 4)
1. Remove the screws (D1) x 2 pcs., to remove the motor.
Erase Head
(A1)x2
Ø2x6mm
(A2)x1
Ø2x9mm
Figure 1
Clutch Ass'y
Record/Playback
Head
Main Belt
(C1)x1
Figure 2
FF/REW
Belt
(C2)x1
Figure 3
FF/REW
Clutch
Flywheel
Motor
Figure 4
3 – 1
XL-HP535H/HP535E
2. CD MECHANISM SECTION
Perform steps 1 to 4 and 11 to 12 of the disassembly method to
remove the CD mechanism.(see page 3-3,3-4)
2.1. How to remove the Optical Pickup (See Fig. 1)
1. Remove the screws (A1) x 2 pcs and shaft (A2) x 1 pc.
2. Remove the stop washer (A3) x 1 pc and gear (A4) x 1 pc.
3. Remove the optical pickup.
NOTE: After pulling out the optical pickup connector, wrap the tip of it
with conductive aluminium foil or the like to protect the optical
pickup from the static electricity.
2.2. How to remove CD Disc (See Fig. 2~6)
1. When CD is at play position, Rotate reduction gear C clock-wise as
shown in Figure 2 Until disk tray is at ‘STOCK’ position, then rotate
the gear further to eject the disk tray (Figure 6) so that CD can be
removed from the tray.
2. In another case, if CD mechanism is at tray No. 1 play position and
to remove CD located in tray No. 3, the procedure is as follows:
If the gear up down board is located at tray No. 1 position, then
rotate Reduction gear C clock-wise until Disc tray is at ‘STOCK’
position. Rotate reduction gear D clock-wise (Figure 3) to move the
CD mechanism to tray No. 3 position. This is confirmed by checking the gear up down board position Base on the marking as indicated on the main chassis as shown in Figure 4.
• Usually changer is covered with top plate. As for reference purpose, We exclude the top plate for easy viewing. (Figure 5,6)
CD Disc
Disc Tray
Guide Tray
Stop Washer
(A3) x1
Optical Pickup
CD
Mechanism
Reduction gear C
(A1) x2
ø2.6 x5mm
Figure 1
Front
Rear
Figure 2
Reduction gear D
Gear
(A4) x1
Shaft
(A2) x1
CD Disc
CD Disc
Remove CD from tray.
CD At 'PLAY' position.
CD At 'STOCK' position.
Figure 5
Tray eject
Gear up down board
UpDown
Figure 3
Mark 1
(DISC 1)
Figure 4
Mark 3Mark 5
(DISC 3)
Mark 2Mark 4
(DISC 2)
(DISC 4)
(DISC 5)
Figure 6
3 – 2
XL-HP535H/HP535E
(D1) x8
ø3x8mm
(F1) x1
ø3x8mm
(G1) x1
ø3x10mm
(E1) x1
ø3x10mm
(E2) x1
(C2) x1
(C3) x1
Front Panel
Rear
Panel Bottom
Hook
(C1)x1
Hook
(C1)x1
Pull
Pull
CD Changer
Unit
Main PWB
Headphones
PWB
CD MP3 PWB
[2] DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and
reassembling it, to keep it safe and ensure excellent performance:
1) Take cassette tape and compact disc out of the unit.
2) Be sure to remove the power supply plug from the wall outlet
before starting to disassemble the unit.
3) Take off nylon bands or wire holders where they need to be
removed when disassembling the unit. After servicing the unit,
be sure to rearrange the leads where they were before disassembling.
4) Take sufficient care on static electricity of integrated circuits and
other circuits when servicing.
After removing the connector for the optical pickup from the connector,
wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electrostatic damage.
To differentiate the units of resistors, such symbol as K and M are
used: the symbol K means 1000 ohm and the symbol M means
1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this symbol P
means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression
“capacitance/withstand voltage” is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board for this model
are subject to change for improvement without prior notice.
• The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given.
1. In the tuner section,
indicates AM
indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
• Parts marked with “ ” () are important for
maintaining the safety of the set. Be sure to replace these parts
with specified ones for maintaining the safety and performance of
the set.