SHARP SJ-68L-T2S Service Manual

SERVICE MANUAL

S1105SE60APN3

REFRIGERATOR-FREEZER

SJ-68L-T2

MODEL

SJ-68L-T2S

In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

This equipment complies with
the requirements of Directives
96/57/EC,89/336/EEC and
73/23/EEC as amended by
93/68/EEC.

DESTINATION ......................... 3

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

This is a supplemental Service Manual for SJ-68L-T2S.
This model is quite similar to Base Model SJ-58L-T2G/T2A, SJ-63L-T2G/T2A/T2W, SJ-68L-T2G/T2A
(Refer No. is S8018SE60APR3).
Use this supplemental manual together with the Base Model Service Manual.
Refer to the Base Model Service Manual for complete operation, service information, etc.

TABLE OF CONTENTS

page

ENERGY LABEL.............................................................................................................................................. 2

INSTALLATION................................................................................................................................................ 2

CAUTIONS AND INFORMATIONS.................................................................................................................. 3

SPECIFICATIONS ........................................................................................................................................... 4

DESIGNATION OF VARIOUS PARTS............................................................................................................. 5

LIST OF ELECTRICAL PARTS........................................................................................................................ 6

THE FICHE ...................................................................................................................................................... 7

WIRING DIAGRAM .......................................................................................................................................... 8

REPLACEMENT PARTS LIST......................................................................................................................... 9

SHARP CORPORATION

1

SJ-68L-T2

ENERGY LABEL

Usage of "the ENERGY LABEL"

When displaying this refrigerator in the shop-window, attach the
"ENERGY LABEL" to it in the following procedure.

Fix the data part of
"ENERGY LABEL (DATA)"
on the data part of
"ENERGY LABEL (BASE)"

"ENERGY LABEL (DATA)"
(This label is in Operation manual)

E

A

B

C

D

E

F

G

G

Data part

"ENERGY LABEL (BASE)"
of each language

Refrigerator

INSTALLATION

Free standing type

To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a
minimum space of 9 cm above the refrigerator.

9cm

6cm 6cm

This refrigerator shall be used under the ordinary place condition between +5˚C and +43˚C of ambient
temperature, and also not be left under -10˚C for long days.
To be used this refrigerator within the range of the rated voltage ±6%.

2

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator.
Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of
cold air outlet.
This may lead to the food freezing.

SJ-68L-T2

cold air flow

IN
OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal
food liner and plastic parts resulting in splitting or cracks
occurring.
When cleaning all plastic parts inside this refrigerator, only
use diluted dishwashing liquid(soapy water). Make sure that
all plastic parts are thoroughly rinsed with water after cleaning.

3. IT IS NORMAL for the refrigerator to produce the following sounds.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

3

SJ-68L-T2

SPECIFICATIONS

Items SJ-68L-T2
Type 2-Door
Outer dimensions Height 1820mm(71.6")
(Including spacer) Width 760mm(29.9")

Depth 740mm(29.1")

Rated storage volume 577 liter (20.4cu.ft)

F: 151 liter (5.3 cu.ft)
R: 426 liter

Rated gross volume 610 liter (21.6 cu.ft)

F: 171 liter (6.1cu.ft)
R: 439 liter

Defrosting System Heater system

Start Automatic

Finish Automatic
Temperature control Automatic (Adjustable)
No-frost freezer Yes
Interior lamp 2
Caster 4
Evaporating pan 1
Refrigerator R glass shelf ass'y 3
Compartment V glass shelf ass'y 1

Vegetable case 1

Fruit case 1

R door pocket 2

Egg tray 2

Bottle pocket 2

Utility case pocket 1

Chilled case 1

Tube stand 2
Freezer Freezer shelf ass'y 1
Compartment Ice cube maker Twin ice cube maker

Ice storage box 1

F door pocket 2
Deodorizing system No

RATING

Items SJ-68L-T2
Rated voltage (V~) 220-240
Rated frequency (Hz) 50
Climate class T
Rated input (W) 170-190
Rated input of heating elements (W) 138-164
Refrigerant (Charging quantity) HFC-134a(130g)
Net Weight (kg) 88
Plug cord 3wires
Plug type CS

(15.1 cu.ft)

(15.5cu.ft)

Hole

COLOR

Items T2S
Outside color Silver
Inside color White

OPTIONAL ITEM

SJ-L838LD2 (REFRIGERATOR HINGE KITS). For changing the door to left side opening.

4

DESIGNATION OF VARIOUS PARTS

Figure D-1. External Description

SJ-68L-T2

The names are the denominations used in the
REPLACEMENT PARTS LIST.

1. Freezer light(Lamp)

2. Freezer fan

3. Freezer shelf(F shelf ass'y)

4. Ice cube maker

5. Ice cube box(Ice storage box)

6. Freezer temp. control knob

7. Chilled case

8. Refrigerator temp. control knob

9. Refrigerator fan

10. Refrigerator light(Lamp)

11. Refrigerator shelf(R glass shelf ass'y)

12. Shelf(V glass shelf ass'y)

13. Fruit case

14. Vegetable crisper(Vegetable case)

15. Evaporating pan & cover

16. Caster

17. Adjustable feet(Adjustable leg ass'y)

18. Fan & light switch(for freezer)

19. Fan & light switch(for refrigerator)

20. Freezer pocket(F door pocket)

21. Water cup

22. Magnetic door seal(Door packing)

23. Utility pocket(Utility case pocket)

24. Egg holder(Egg tray)

25. Free pocket(R door pocket)

26. Bottle pocket

27. Bottle guard(Tube stand)

Upper hinge cover

Hot pipe

Freezer temp. control knob

Hot pipe

Fruit case

Ventilating grille

Evaporating pan

Adjustable leg ass’y

Freezer
compartment

Refrigerator
compartment

Mark: Cold air flow

Freezer fan
Fan motor

Defrost thermostat
Evaporator
Defrost heater

Timer, R-fan themo. ass’y

Refrigerator fan

Damper thermostat
Refrigerator temp. control knob

Drain pipe

Vegetable case
Compressor

Starting relay, Overload relay(Protector)
Sub. condenser

Caster

Figure D-2. Constructions

5

SJ-68L-T2

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS
Thermostat MM1-8123 125V 6A (At normal notch)

250V 3A ON/OFF : -19/-24˚C
Defrost thermostat S101 250V 8A Open/Close : 10/1˚C
Thermo. fuse SF70E 250V 10A Working temp. : 70˚C
F-fan motor 3R00044B 220-240V 50/60Hz Working with ø100 fan
R-fan motor 3R00122A 220-240V 50/60Hz Working with ø80 fan
(R-fan fuse) 123 250V 2A Cut OFF 130˚C
Defrost heater MM6-4198 220-240V 353Ω 150W at 230V
Door switch DSD-5 250V 0.25A 4 terminals push-button type
Damper thermostat MM1-6170 — Open/Close : 3/-2˚C
Defrost timer TMDF904FD2 220-240V Integration type

50/60Hz Cycle time : 10.8/9.0 hours(50/60Hz)

Delay time : 4.3/3.6 min.(50/60Hz)
Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type)
F-lamp — 240V 10W E-12
R-lamp — 240V 15W E-12
R-fan thermo. R-fan thermo.
ass'y

R-fan thermo.heater

Compressor GLY90AA 220-240V/50Hz Cooling capacity : 220kcal/h(50Hz)

S101 250V 8A Open/ Close : 7/15˚C
RSS2 350V, 2W, 10kΩ 1.1W at 230V

Main coil : 8.8Ω

Aux. coil : 14.2Ω

(at 25˚C)

Common

Aux. coil

Starting relay UH3003-7 — 14.0 Ω 30%

+

Runnig capacitor — 430VAC 5µF
Overload relay(Protector) 4TM757NFBYY — Open/ Close : 120/61˚C

Main coil

6

THE FICHE (according to ANNEX : 94/2/EC)

SJ-68L-T2

NO.

1

Trade mark

2

Model name

3

Type

4

Energy efficiency class

5

Eco-award mark

6

Energy consumption
(220V 50Hz at 25 C)

7

Net storage volume of fresh
food storage compartment

Net storage volume of fresh

8

frozen food storage compartment

9

Star rating of frozen food
compartment

10 No frost

11

Temperature rise time

12

Freezing capacity

13

Climate class

14

Noise

Items

Description

SJ-68L

Category; 7
Refrigerator/Freezer

B

734

kWh/year

426 L

151 L

4-STAR

No frost

10 h

8 kg /24h

T

41 dB(A)
re 1 pw

Remarks

880/92
EN153

86/594/EEC
dB(A) re 1 pw

15

Maximum allowable electricity
consumption (Emax)

(96/57/EC)

1033

kWh/year

7

SJ-68L-T2

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

G

: GRAY

Br

: BROWN

O

: ORANGE

Y

: YELLOW

R

: RED

P

: PINK

B

: BLUE

Bk

: BLACK

S-B

: SKY-BLUE

G-Y

: GREEN-YELLOW

W

: WHITE

F

L

(BR)

R

L

R-FAN THERMO.
HEATER

CONNECTED IN TERMINAL BOX
CONNECTOR



F-THERMOSTAT

(W)

(R)

THERMO.
FUSE



R

F

FMFM

(G)

3

(BK)

TM

12

4

DEFROST
TIMER

SOURCE CORD

(S-B)

2

4

DOOR SWITCH

R-FAN
THERMO.

1

(O)

3

(B)

DEFROST
HEATER

DEFROST
THERMOSTAT

RUNNING
CAPACITOR

Figure W-1. Wiring Diagram

(Y)

STARTING
RELAY

PROTECTOR

COMPRESSOR

C

M

A

8

SJ-68L-T2

REPLACEMENT PARTS LIST (SJ-68L-T2S)

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-68L-T2S

ELECTRIC PARTS

1-1 RTHM-A097CBEZ F-thermostat 1 AX
1-2 RSTT-A144CBE0 Starting relay 1 AW
1-3 QSWTDA035CBE0 Defrost timer 1 BB
1-4 PDMP-A046CBEZ Damper thermo 1 AX
1-5 FTHM-A028CBKZ Defrost thermo.ass’y 1 AN
1-6 RMOTRA040CBE0 Fan motor 1 AZ
1-7 QSOCAA074CBEZ Lamp socket 1 AP
1-8 RLMP-A012CBE0 Lamp 1 AH
1-9 QACC-A097CBE0 Source cord 1 AV
1-10 QSW-PA090CBZA Door switch 1 AS
1-11 RHOG-A105CBE0 Protector 1 AV
1-17 FFS-TA055CBKZ Fuse ass’y 1 AL
1-20 FW-VZA144CBEZ Lead EV-cover ass’y 1 AK
1-21 FHETBA146CBEZ Def.heater ass’y 1 AZ
1-22 FCNW-A622CBK0 Relay wire ass’y 1 AN
1-23 QCNW-A671CBE0 Reray wire RC 1 AD
1-25 QTAN-A032CBE0 Terminal block 1 AE
1-27 RMOTRA061CBEZ Fan motor 1 AW
1-28 RLMP-A029CBEZ Lamp15W 1 AH
1-29 QSOCAA072CBEZ Lamp socket 1 AN
1-30 FTHM-A029CBKZ R fan thermo ass’y 1 AQ
1-32 RC-EZA190CBEZ Running capacitor 1 AW

MECHANICAL PARTS

2-2 JKNB-A036CBFB F-temp. control knob 1 AD
2-4 LPLTMA568CBEZ Fl plate AL. 1 AF
2-7 FLEGPA077CBKZ Leg holder L ass’y 1 AQ
2-7-1 FAJS-A009CBK0 Adjustable leg ass’y 2 AD
2-7-2 LHLD-A533CBPZ Leg holder L 1 AL
2-8 FLEGPA078CBKZ Leg holder R ass’y 1 AQ
2-8-2 LHLD-A534CBPZ Leg holder R 1 AP
2-10 PSPAVA083CBEA Upper hinge spacer 1 AD
2-11 PSPAVA084CBEA Bottom hinge spacer 1 AC
2-12 PSPAVA075CBEA Center hinge spacer 1 AD
2-13 DHNG-A363CBMZ Upper hinge ass’y 1 AE
2-14 DHNG-A365CBMZ Bottom hinge R ass’y 1 AE
2-15 DHNG-A364CBMZ Center hinge R ass’y 1 AF
2-16 GCOV-A191CBFZ E.V cover 1 AS
2-17 LCRA-A010CBE0 Fan clamp 2 AD
2-19 LHLD-A389CBF0 Motor cushion 2 AF
2-20 NFANPA020CBFA Propeller fan 100 1 AE
2-21 PSEL-B845CBEZ E.V cover sealer A 1 AC
2-22 PSEL-B846CBEZ E.V cover sealer B 1 AC
2-23 PSEL-A415CBE0 E.V cover sealer C 1 AC
2-24 PCOVPA164CBFA Terminal cover 1 AE
2-25 PCOV-A253CBFA F lamp cover 1 AC
2-26 PCOV-A254CBFA R lamp cover 1 AF
2-27 GCOVPA119CBRA R-cbox cover 1 AS
2-28 HGRL-A184CBRA Fan louver 1 AU
2-29 GCOV-A162CBFL Upper hinge cover 1 AD
2-30 PCOV-A255CBFA Fan cover 2 AD
2-31 JKNB-A033CBFB R-temp.control knob 1 AD
2-36 PCAP-A077CBFA Screw cover 2 AA
2-37 PCAP-A056CBFF Screw cover B 2 AC
2-38 PGID-A156CBFZ R air guider A 1 AG
2-41 PSEL-B848CBEZ A-sealer thermo.cap 1 AC
2-49 LSTPPA108CBFA Chilled stopper 2 AC
2-50 NFANPA019CBFA Propeller fan 80 1 AM
2-51 PBOX-A121CBFA F lamp box 1 AF
2-52 PBOX-A122CBFA R lamp box 1 AM
2-53 LHLD-A536CBFA R fan motor holder A 1 AF
2-54 LHLD-A537CBFA R fan motor holder B 1 AE
2-55 HGRL-A181CBFA Multi louver L 1 AN
2-56 PFPFPB233CBFZ R-louver insu. L 1 AG
2-57 PSEL-B843CBEZ A-sealer R-louver 2 AC
2-59 PCOV-A264CBEZ F lamp box cover 1 AC
2-63 LHLD-A484CBFA Fan motor holder B 1 AH
2-64 LHLD-A485CBFA Fan motor holder A 1 AH
2-65 PSEL-B209CBE0 U-sealer handle 2 AB
2-66 PSHEMA132CBP0 Heater cover AL 1 AD
2-67 LPLTMA570CBPZ Drain support AL 1 AE
2-69 PSEL-B847CBEZ E.V cover sealer D 2 AC

9

SJ-68L-T2

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-68L-T2S

2-71 PSEL-A552CBE0 Dial sealer 1 AC
2-72 PSEL-B841CBEZ Ra sealer A 2 AC
2-73 PSEL-B842CBEZ Ra sealer B 1 AC
2-74 PSEL-B122CBE0 A-sealer thermo.cap. 1 AB
2-77 LHLD-A391CBE0 SL-5N clip 1 AD
2-78 LPLTMA399CBP0 Dryer support 1 AD
2-79 LBND-A019CBE0 Nylon band 3 AB
2-80 PBOX-A071CBFA Terminal box 1 AE
2-81 PPIPPA097CBEZ Drain pipe S 1 AE
2-83 PSEL-B849CBEZ Ra sealer C 1 AC
2-84 PSEL-B850CBEZ Ra sealer D 1 AC
2-87 LBND-A018CBE0 Fastening band A 1 AP
2-90 HGRL-A179CBFA F shower duct 1 AM
2-91 HGRL-A180CBFA F return cover 2 AC
2-93 PCAP-A068CBFA C sliding cap A 2 AC
2-95 NROL-A027CBEZ V roller 2 AC
2-96 LHLD-A535CBFA Shaft holder 2 AC
2-97 LPIN-A178CB1Z Shaft 2 AC
2-99 GCOV-A192CBFG Top cover 1 AC
2-105 PSEL-B896CBEZ A-sealer FS-A 1 AC
2-106 PSEL-B897CBEZ A-sealer FS-B 2 AC

DOOR PARTS

3-5 FDORFB421CBKZ F-door ass’y 1 BL
3-5-1 LSTPPA107CBFA Fd stopper spring R 1 AD
3-5-2 NBRGPA022CBFA Nylon bearing 3S 2 AC
3-5-3 PCOV-A251CBFG DC cover FR 1 AC
3-6 FPACGA309CBKZ F-door packing 1 AX
3-8 FHNDPA056CBKZ Door handle FL ass'y 1 AP
3-9 PCAP-A067CBFG Screw cover HD 10 AC
3-15 FDORRB250CBKZ R-door ass’y 1 BS
3-15-1 LSTP-A058CBM0 R-door stopper R 1 AF
3-15-2 LSTPPA084CBFA Rd-stopper spring R 1 AD
3-15-3 PCOV-A252CBFG Dc cover RR 1 AC
3-17 FPACGA310CBKZ R-door packing 1 AY
3-19 FHNDPA057CBKZ Door handle RL ass'y 1 AP
3-25 HBDGDA894CBEA Badge 1 AM
3-26 GDAI-A059CBMZ Badge base 1 AK

OTHER PARTS

4-1 LBND-A023CBE0 L-band C 4 AC
4-3 LX-VZA003CBE0 Special screw 2 AB
4-10 QTAN-A013CBE0 Solderless term. A 4 AH
4-15 LX-BZA018CBE0 Special screw 1 AA
4-17 LX-WZA003CBE0 Washer 4 AA
4-18 LX-BZA076CBEZ Handle screw 10 AC

ATTACHMENT PARTS

5-1 UPOK-A166CBRA Bottle pocket 2 AN
5-3 UPOK-A168CBRA F door pocket 2 AP
5-4 UPOK-A165CBRA R door pocket 2 AN
5-5 UTNA-A282CBFB Egg tray 2 AG
5-6 FSRA-A193CBYZ Ice cube maker 1 AS
5-9 FSRA-A194CBKZ F shelf ass’y 1 AY
5-13 HGRL-A178CBFG Ventilating grille 1 AN
5-14 USRA-A252CBFA Drain pan 1 AN
5-15 UYOK-A330CBFA Fruit case 1 AW
5-16 UYOK-A331CBFA Vegetable case 1 AZ
5-17 UYOK-A328CBFA Ice storage box 1 AF
5-18 UYOK-A329CBFA Chilled case 1 AX
5-19 GDORPA066CBRA Chilled door 1 AP
5-24 FTNA-A301CBKZ R glass shelf ass’y 3 BC
5-25 FTNA-A302CBKZ V glass shelf ass’y 1 BC
5-26 PCAP-A076CBFG Venti.grille cap 1 AC
5-28 PCAP-A069CBFA V sliding cap L 1 AC
5-29 PCAP-A070CBFA V sliding cap R 1 AC
5-31 LRALPA132CBFA Ice tray holder L 1 AF
5-32 LRALPA133CBFA Ice tray holder R 1 AF
5-33 LRALPA134CBFA Ice tray holder B 1 AF
5-34 PCUP-A009CBFA Water cup 1 AD
5-35 UPOKPA251CBFA Tube stand 2 AG
5-36 PCOV-A259CBFA Case cover 1 AH
5-37 UPOK-A167CBRA Utility case pocket 1 AM

10

SJ-68L-T2

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-68L-T2S

CYCLE PARTS

6-1 PCMPLA202CBEZ Compressor 1 BX
6-2 PSPAGA028CBE0 Rubber grommet 4 AD
6-3 FCONSA077CBKZ Sub. condenser ass’y 1 AX
6-3-1 PCOV-A256CBFA Pipe protector L 1 AF
6-3-2 PCOV-A257CBFA Pipe protector R 1 AF
6-4 FFRM-A113CBKZ Base frame ass’y 1 AW
6-5 FDRY-A006CBK0 Dryer ass’y 1 AX
6-6 PCLI-A035CBE0 Clip 1 AC
6-9 PSPAFA020CBE0 Sleeve 4 AB
6-11 PPIPCA357CBEZ S.p connector 1 AK
6-15 PGUM-A002CBF0 Absorbent rubber B 1 AH
6-18 PPIPCA252CBE0 Charge pipe 2 AD
6-21 PCOVPA165CBE0 Terminal cover 1 AF
6-27 PSEL-B899CBEZ S-sealer 2 AC
6-28 PKYU-A143CBEZ S-butyl 1 AD
6-29 PKYU-A036CBE0 Sp-butyl D-poy 1 AP
6-30 PKYU-A098CBE0 Compressor butyl 1 AG
6-31 PKYU-A035CBE0 Sp-butyl H 1 AG

MISCELLANEOUS

90-1 TINS-A472CBRZ Operation manual 1 AF
90-2 TLAB-A092CBR0 Lamp label 1 AD
90-3 SPAKCI794YDEZ Packing case 68L-3 1 BC
90-5 TLAB-A977CBEZ Case label T2S 4 AC
90-6 CPADBA765YDKZ Bottom pad ass’y 1 AY
90-7 CPADBA764YDKZ Top pad ass’y 1 AR
90-8 TLAB-A876CBRZ Warning label 1 AC
90-12 TLAB-A885CBRZ Energy label 1 AE
90-21 TLAB-A939CBRZ Caution label ROF 1 AD

HOW TO ORDER REPLACEMENT PARTS

To have your order filled promptly and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION

11

SJ-68L-T2

123456

DOOR PARTS

A

B

C

A

B

C

D

E

F

D

E

F

G

H

123456

SJ-68L-T2

G

H

12

SJ-68L-T2

123456

CABINET PARTS

A

B

C

A

B

C

D

E

F

D

E

F

G

H

123456

SJ-68L-T2

G

H

13

SJ-68L-T2

123456

CABINET PARTS

A

B

C

A

B

C

D

E

F

D

E

F

G

H

123456

SJ-68L-T2

G

H

14

SJ-68L-T2

15

SJ-68L-T2

60APN3

16

2001 (01U0.11E) Printed in Japan