Sharp SJ-63L-A2G, SJ-58L-A2G, SJ-68L-A2A, SJ-63L-A2L, SJ-68L-A2B User Manual
...
SERVICE MANUAL
S6009SE60APSR
REFRIGERATOR-FREEZER
MODELS
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
SJ-58LSJ-63LSJ-68L-
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
A2G/A2B/A2L/A2A
A2G/A2B/A2L/A2A
A2G/A2B/A2L/A2A
DESTINATION ......................... R,Y
TABLE OF CONTENTS
page
CAUTIONS AND INFORMATIONS.................................................................................................................. 2
SPECIFICATIONS ........................................................................................................................................... 3
DESIGNATION OF VARIOUS PARTS............................................................................................................. 4
LIST OF ELECTRICAL PARTS........................................................................................................................ 5
WIRING DIAGRAM .......................................................................................................................................... 6
FUNCTIONS .................................................................................................................................................... 9
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 12
MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE .......................................................................20
COOLING UNIT ............................................................................................................................................. 23
REPLACEMENT PARTS LIST....................................................................................................................... 25
SHARP CORPORATION
1
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
CAUTIONS AND INFORMATIONS
In case of following troubles, the cause is not related with the failure of refrigerator.
Please mention the correct way to the customer for the use of refrigerator when the repairing.
1. Some foods freezed in the refrigerator compartment.
Do not place food directly in front of
cold air outlet.
This may lead to the food freezing.
cold air flow
IN
OUT
2. Some plastic parts were cracked or splitted.
Some household cleaning chemicals may affect the internal
food liner and plastic parts resulting in splitting or cracks
occurring.
When cleaning all plastic parts inside this refrigerator, only
use diluted dishwashing liquid(soapy water). Make sure that
all plastic parts are thoroughly rinsed with water after cleaning.
3. IT IS NORMAL for the refrigerator to produce the following sounds.
Cracking or crunching sound;
Sound produced by expansion and contraction of inner walls and internal parts during cooling.
Squeaking sound;
Sound produced by expansion and contraction of internal parts.
Sound of flowing fluid (gurgling sound, fizzing sound);
Sound of refrigerant flowing in pipes (sound may become louder from time to time).
2
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
SPECIFICATIONS
Items SJ-58L-A2 SJ-63L-A2 SJ-68L-A2
Type 2-Door 2-Door 2-Door
Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.7")
(Including spacer) Width 760mm(29.9") 760mm(29.9") 760mm(29.9")
Depth 740mm(29.1") 740mm(29.1") 740mm(29.1")
Rated storage volume 492 liter (17.4 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft)
(Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)
R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter
Defrosting System Heater system
Start Automatic
Finish Automatic
Temperature control Automatic (Adjustable)
No-frost freezer Yes
Interior lamp 2
Caster 4
Evaporating pan 1
Refrigerator R glass shelf ass'y 2 3
Compartment V glass shelf ass'y 1
Vegetable case 1
Fruit case 1
R door pocket 1 2
Egg tray 2
Bottle pocket 2
Utility case pocket 1
Chilled case 1
Tube stand 2
Freezer Freezer shelf ass'y 1
Compartment Ice cube maker Twin ice cube maker
Ice storage box 1
F door pocket 2
Deodorizing system Yes
RATING
Items SJ-58L-A2 SJ-63L-A2 SJ-68L-A2
Rated voltage (V~) 220-240
Rated frequency (Hz) 50
Climate class T
Rated input (W) 170-190
Rated input of heating elements (W) 138-164
Refrigerant (Charging quantity) HFC-134a(120g) HFC-134a(125g) HFC-134a(130g)
Net Weight (kg) 81 83 88
PLUG TYPE
Plug cord 3 pin 2 pin
Plug type BF with PUB label C-2
(15.1 cu.ft)
FUSED
Destination mark R Y
COLOR
Items -A2G -A2B -A2L -A2A
Outside color Gray Blue Green Beige
Inside color White
OPTIONAL ITEM
SJ-L838LD (REFRIGERATOR HINGE KITS). For changing the door to left side opening.
3
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESIGNATION OF VARIOUS PARTS
Figure D-1. External Description
The names are the denominations used in the
REPLACEMENT PARTS LIST.
1. Freezer light(Lamp)
2. Freezer fan
3. Freezer shelf(F shelf ass'y)
18
4. Ice cube maker
5. Ice cube box(Ice storage box)
19
6. Freezer temp. control knob
7. Chilled case
20
8. Refrigerator temp. control knob
21
9. Refrigerator fan
10. Refrigerator light(Lamp)
22
11. Refrigerator shelf(R glass shelf ass'y)
23
24
(SJ-58L/63L; 2 shelves, SJ-68L; 3 shelves)
12. Shelf(V glass shelf ass'y)
13. Fruit case
14. Vegetable crisper(Vegetable case)
25
15. Evaporating pan & cover
26
16. Caster
17. Adjustable feet(Adjustable leg ass'y)
18. Fan & light switch(for freezer)
19. Fan & light switch(for refrigerator)
27
20. Freezer pocket(F door pocket)
21. Water cup
22. Magnetic door seal(Door packing)
22
23. Utility pocket(Utility case pocket)
24. Egg holder(Egg tray)
25. Free pocket(R door pocket)
(SJ-58L/63L; 1 pocket, SJ-68L; 2 pockets)
26. Bottle pocket
27. Bottle guard(Tube stand)
Upper hinge cover
Hot pipe
Freezer temp. control knob
Hot pipe
Fruit case
Ventilating grille
Evaporating pan
Adjustable leg ass’y
Freezer
compartment
Refrigerator
compartment
Mark: Cold air flow
Freezer fan
Fan motor
Defrost thermostat
Evaporator
Defrost heater
Timer, R-fan themo. ass’y
Refrigerator fan
Damper thermostat
Refrigerator temp. control knob
Drain pipe
Vegetable case
Compressor
Starting relay, Overload relay(Protector)
Sub condenser
Caster
Figure D-2. Constructions
4
This figure shows SJ-63L .
Common
Main coil
Aux. coil
LIST OF ELECTRICAL PARTS
ITEMS TYPE NAME RATING SPECIFICATIONS
Thermostat MM1-8123 125V 6A (At normal notch)
250V 3A ON/OFF : -19/-24˚C
Defrost thermostat S101 250V 8A Open/Close : 10/1˚C
Thermo. fuse SF70E 250V 10A Working temp. : 70˚C
F-fan motor 3R00044B 220-240V 50/60Hz Working with ø100 fan
R-fan motor 3R00122A 220-240V 50/60Hz Working with ø80 fan
(R-fan fuse) 123 250V 2A Cut OFF 130˚C
Defrost heater MM6-4198 220-240V 353Ω 150W at 230V
Door switch DSD-5 250V 0.25A 4 terminals push-button type
Damper thermostat MM1-6170 — Open/Close : 3/-2˚C
Defrost timer TMDF904FD2 220-240V Integration type
50/60Hz Cycle time : 10.8/9.0 hours(50/60Hz)
Delay time : 4.3/3.6 min.(50/60Hz)
Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type)
F-lamp — 240V 10W E-12
R-lamp — 240V 15W E-12
R-fan thermo. R-fan thermo.
ass'y
R-fan thermo.heater
S101 250V 8A Open/ Close : 7/15˚C
RSS2 350V, 2W, 10kΩ 1.1W at 230V
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
SJ-58L,63L
Compressor GLY80AA 220-240V/50Hz Cooling capacity : 197kcal/h(50Hz)
Main coil : 10.3Ω
Aux. coil : 14.2Ω
(at 25˚C)
Starting relay UH3003-7 — 14.0 Ω
Overload relay(Protector) 4TM308NFBYY — Open/ Close : 120/61˚C
SJ-68L
Compressor GLY90AA 220-240V/50Hz Cooling capacity : 220kcal/h(50Hz)
Main coil : 8.8Ω
Common
Aux. coil : 14.2Ω
(at 25˚C)
Aux. coil
Starting relay UH3003-7 — 14.0 Ω
Overload relay(Protector) 4TM757NFBYY — Open/ Close : 120/61˚C
Main coil
5
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
WIRING DIAGRAM
Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
G
: GRAY
Br
: BROWN
O
: ORANGE
Y
: YELLOW
R
: RED
P
: PINK
B
: BLUE
Bk
: BLACK
S-B
: SKY-BLUE
G-Y
: GREEN-YELLOW
W
: WHITE
F
L
(BR)
R
L
R-FAN THERMO.
HEATER
CONNECTED IN TERMINAL BOX
CONNECTOR
F-THERMOSTAT
(W)
(R)
THERMO.
FUSE
F
R
FMFM
(G)
3
(BK)
TM
12
4
DEFROST
TIMER
(S-B)
2
4
DOOR SWITCH
R-FAN
THERMO.
1
(O)
3
(B)
DEFROST
HEATER
DEFROST
THERMOSTAT
(Y)
Figure W-1. Wiring Diagram (2 pin plug region)
F
FMFM
F-THERMOSTAT
(W)
(R)
THERMO.
FUSE
3
(BK)
(BR)
R
R
F
L
L
R-FAN THERMO.
HEATER
STARTING RELAY
4
TM
DEFROST
TIMER
12
PROTECTOR
COMPRESSOR
C
M
A
(G)
(S-B)
2
4
DOOR SWITCH
R-FAN
THERMO.
1
(O)
3
(B)
DEFROST
HEATER
DEFROST
THERMOSTAT
(Y)
STARTING RELAY
Figure W-2. Wiring Diagram (3 pin plug region)
6
PROTECTOR
COMPRESSOR
C
M
A
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
F LAMP BOX ASS’Y
F-LAMP(10W)
E. V. COVER ASS’Y
F-FAN MOTOR
F-THERMOSTAT
DEF. THERMO. ASS’Y
FUSE ASS’Y
DEF. HEATER ASS’Y
DOOR SWITCH
3 (PUSH CLOSE)
1 (NEUTRAL)
4 (PUSH OPEN)
2 (PUSH OPEN)
R CONTROL COV. ASS’Y
TM
DEFROST TIMER
(R-FAN
THERMO. HEATER)
R FAN THERMO.
LAMP SOCKET
L
LEAD EV-COVER ASS’Y
FM
3
3
2
2
4
4
1
1
CABINET ASS’Y
BR-1
121
W-2
2
GY-1
1
1
OR-1
2
2
R-1
3
3
BR-2
4
4
Y-1
5
5
BL-1
6
6
BK-1
7
7
W-1
8
8
OR-3
99
(W-1)
121
Y-2
2
3
1
4
2
(OR-1)
BL-2
SB-1
(W-2)
(R-1)
(BK-1)
GY-2
(Y-1)
(Y-2)
SB-2
1
1
BR-3
2
2
OR-3
3
3
OR-2
4
4
R LAMP BOX ASS’Y
R-FAN MOTOR
R-LAMP (15W)
G
: GRAY
Br
: BROWN
O
: ORANGE
Y
: YELLOW
R
: RED
P
: PINK
B
: BLUE
Bk
: BLACK
S-B
: SKY-BLUE
G-Y
: GREEN-YELLOW
W
: WHITE
BR-4
1
FM
L
LAMP SOCKET
1
(OR-2)
2
2
SB-3
3
3
4
4
BROWN BLUE
SOURCE CORD
Figure W-3. Electric Accessories Layout (2 pin plug region)
TERMINAL BOX
GRAY
SKY-BLUE
PROTECTOR
STARTING RELAY
TERMINAL COVER
COMPRESSOR
C
M
A
7
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
F LAMP BOX ASS’Y
F-LAMP(10W)
E. V. COVER ASS’Y
F-FAN MOTOR
F-THERMOSTAT
DEF. THERMO. ASS’Y
FUSE ASS’Y
DEF. HEATER ASS’Y
DOOR SWITCH
3 (PUSH CLOSE)
1 (NEUTRAL)
4 (PUSH OPEN)
2 (PUSH OPEN)
R CONTROL COV. ASS’Y
TM
DEFROST TIMER
(R-FAN
THERMO. HEATER)
R FAN THERMO.
LAMP SOCKET
L
LEAD EV-COVER ASS’Y
FM
3
3
2
2
4
4
1
1
CABINET ASS’Y
BR-1
121
W-2
2
GY-1
1
1
OR-1
2
2
R-1
3
3
BR-2
4
4
Y-1
5
5
BL-1
6
6
BK-1
7
7
W-1
8
8
OR-3
99
(W-1)
121
Y-2
2
3
1
4
2
(OR-1)
BL-2
SB-1
(W-2)
(R-1)
(BK-1)
GY-2
(Y-1)
(Y-2)
SB-2
1
1
BR-3
2
2
OR-3
3
3
OR-2
4
4
R LAMP BOX ASS’Y
R-FAN MOTOR
R-LAMP (15W)
G
: GRAY
Br
: BROWN
O
: ORANGE
Y
: YELLOW
R
: RED
P
: PINK
B
: BLUE
Bk
: BLACK
S-B
: SKY-BLUE
G-Y
: GREEN-YELLOW
W
: WHITE
BR-4
1
FM
L
LAMP SOCKET
1
(OR-2)
2
2
SB-3
3
3
4
4
TERMINAL BOX
BROWN BLUE
EARTH
SOURCE CORD
GRAY
SKY-BLUE
PROTECTOR
1
L
E
N
STARTING RELAY
TERMINAL COVER
COMPRESSOR
C
M
A
Figure W-4. Electric Accessories Layout (3 pin plug region)
8
1. ADJUSTABLE TEMPERATURE CONTROL
KNOB
SETTING
MED
CHILLED
ZONE
(Coldest)
MIN
PURPOSE
For keeping freshness of food longer.
For normal operation.
When the refrigerator provides excessive cooling.
When the refrigerator does not provide sufficient cooling.
SETTING OF
REFRIGERATOR TEMP.
CONTROL KNOB
Refrigerator
temperature
Chilled room
temperature
CHILLED
ZONE
(Coldest)
MED MIN
Approx.
0˚c
Approx.
-3˚c
Approx.
3˚c
Approx.
1˚c
Approx.
6˚c
Approx.
4˚c
The values shown above refer to the case where the
freezer temp. control knob is set at "MED".
(1) Temperature control of freezer
Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and
cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature.
However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.
MED
MIN
4
5
3
2
1
6
7
MAX
Coldest
KNOB
SETTING
MAX
(Coldest)
MED
FREEZER TEMP. CONTROL
Figure F-1.
MIN
(2) Temperature control of refrigerator
Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper
automatically.
However, as the Damper-thermostat has no function to switch on or off the compressor and F-fan motor,
the freezer temperature control causes temperature in the refrigerator to vary to some extent.
However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.
FUNCTIONS
PURPOSE
For making ice rapidly or fast freezing.
When restocking with fresh food.
For normal freezing.
For storing frozen food for a short period (up to one month).
When frozen food or ice cream is not stored.
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
MED
4
3
2
5
6
CHILLED
ZONE
1
MIN
7 Coldest
REFRIGERATOR TEMP. CONTROL
Figure F-2.
When the temperature of the refrigerator is higher, R-fan thermo. senses the temperature and the
refrigerator is cooled efficiently by running of R-fan motor.
R-fan thermo. heater energizes when the door is opened intend to promote to running of R-fan motor.
NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp.
control knob is set at the position "MAX", the temperature tends to be lower than the following
values, and if set at near the position "MIN", temperature tends to be higher.
If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX"
position, foods stored in the refrigerator compartment may also freeze.
When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored may
freeze.
In this case adjust control set back to the "MED" position.
When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored in chilled
case may also become frozen.
(3) Reference value of temperature
SETTING OF
FREEZER TEMP.
CONTROL KNOB
Freezer
temperature
The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom
at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no
food stored and the door closed until the temperature is stabilized.
The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored
foods and manner of storing foods.
MAX
(Coldest)
Approx.
-21˚C
MED MIN
Approx.
-18˚C
Approx.
-15˚C
9
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
2. DEFROSTING
(1) No defrosting operation is necessary
No defrosting operation is necessary.
As this machine is so designed that a built-in
evaporator cools air and a fan circulates cooled
air, neither the freezer nor the refrigerator is
frosted, though the evaporator is frosted.
(2) Where is melted frost brought
1. Melted frost is brought into the evaporating
pan at the bottom of the set and is evaporated
here by the heat of sub condenser.
2. Be sure that the evaporating pan is inserted
correctly and is level.
The frosted evaporator is defrosted automatically
due to the function of defrosting timer and heater,
requiring no defrosting operation.
(3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with
timer and defrost thermostat.
Operation Electric diagram Description
1. Cooling
(Normal)
Defrost thermostat ON Compressor running
Timer motor running
Thermostat
Timer contact
The integration timer integrates running
time of the compressor. When it reaches
cycle time of defrost timer, the timer
contact is changed to start defrosting.
Thermo. fuse
Defrost heater
TM COMP
2. Defrosting
(Time 20 to 30 min.)
3. Drain
(Time approx. 5 min.)
SOURCE
Defrost
thermostat (ON)
Figure F-3.
Defrost thermostat ON Compressor stops
Timer motor stops
Thermostat Timer contact
Thermo. fuse
TM COMP
SOURCE
Defrost heater
Defrost
thermostat (ON)
Figure F-4 .
Defrost thermostat OFF Compressor stops
Timer motor running
Thermostat Timer contact
Thermo. fuse
TM COMP
SOURCE
Defrost heater
Defrost
thermostat (OFF)
Timer motor
Timer motor
Timer motor
Compressor
Compressor
Compressor
The timer contact is changed to start
defrosting, the timer motor stops, and
power is supplied to the defrost heater.
It takes about 20 to 30 min. to defrost.
When little frosted, the defrosting takes
little time. When much frosted, the defrosting takes much time.
When the defrost thermostat becomes
OFF, the timer motor starts running.
During the operation time (delay time
of defrost time)
defrosted water is
drained outside the refrigerator.
4. Restart
(Time approx. 5 min.)
Figure F-5.
Defrost thermostat OFF Compressor running
Timer motor stops
Thermostat Timer contact
Thermo. fuse
TM COMP
SOURCE
Defrost heater
Defrost
thermostat (OFF)
Figure F-6.
10
Timer motor
Compressor
Timer contact is changed to cooling
operation and the compressor starts
running and the timer motor stops.
Defrost thermostat contact becomes ON
when it’s cooled. And the timer motor
starts running. (Figure F-3.)
(4) As a reference to determine the causes of trouble, malfunction and phenomena are described below.
Refer to the following when repairing.
1. Disconnection of defrost heater
As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is
started, the freezer temperature rises and a portion of ice and stored foods are melted.
2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.
When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting
will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer
shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops
from the time when the contact is changed, and freezing causes.
NOTE:
As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even
for a short period.
3. DEW PREVENTION
The hot pipe, namely D.P.-condenser, is arranged around the flange part of
cabinet and the C-partition plate, preventing dew from being generated on
the cabinet.
NOTE:
D.P.-condenser pipe may be felt hot if touched by hand while the
compressor is in operation.
If you are asked about this, please explain that the hot pipe serve to
Hot pipe
prevent the dew generation.
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
4. INSPECTION OF INITIAL STARTING
(1) Inspection of cooling unit
1. Set the temperature control knob to "MAX" and check that the compressor starts to operate.
2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the
freezer and the refrigerator.
3. When the compressor does not work, check that the timer is not set to "defrost" position.
4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation.
NOTE:
After return the temperature control knob to "MED" position.
When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2
min. However, vibration becomes normal if it is continuously operated.
(2) Inspection of defrost device
Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures :
Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.
1. Turn the timer shaft clockwise with a screw driver.
At this time, make certains the timer clinks and the compressor stops.
2. After more than 5 min., turn the shaft further to operate.
Make certain cooling operation is started again.
Figure F-7
11
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS
CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.
1. R-CONTROL COV. ASSEMBLY
R fan thermo. ass’y
Defrost timer
R air guider A
RA sealer D
Nylon band
RA sealer A
Damper thermo.
RA sealer C
RA sealer B
Dial sealer
Fan cover
A sealer thermo. cap.
R-temp. control knob
(1) Forming sensor of Damper thermo.
mm
1
++
3
mm
1
5
R-C box cover
Figure A-1
Damper
thermostat
+
25 2 mm
Less than 130 mm
Stick thermo.
cap. sealer
NOTE
Minimum bending radius is R5mm.
There should be no gas leak by reforming of sensor tube.
After forming, fix it to the refrigerator.
Less than 12 mm
Figure A-2
12
(2) Sticking of sealers to R air guider A.
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
[Front side]
RA sealer A
[Bottom side]
RA sealer D
RA sealer A
RA sealer ARA sealer A
A sealer
thermo. cap.
A sealer
thermo. cap.
[Back side]
RA sealer A
Dial sealer
OVERLAP 15mm
OVERLAP 15mm
RA sealer CRA sealer B
RA sealer A
Figure A-3
(3) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover.
R fan thermo ass’y
R-C box cover
Nylon band
G
G
Defrost timer
+
10 5mm
Nylon band
Cut
R fan thermo.
ass’y
Fan cover
Figure A-4
SEC. G-G
13
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
2. R LAMP BOX ASSEMBLY
R fan motor holder B
Propeller fan 80
Fan clamp
Warning label
(1) Fixing of Lamp and Lamp socket.
(1)-1 Screw Lamp 15W into Lamp socket.
(1)-2 Fix Lamp socket on R lamp box by tapping
screws.
R-fan motor
R fan motor holder A
Lamp socket (with lead wires for R-fan motor)
Lamp 15W
R lamp box
Figure A-5
Tapping screw
(1)-3 Insert the terminal of Lamp socket to R-fan motor.
Lamp socket
ALUMINUM TAPE
Lamp 15W
R lamp box
Figure A-6
DOUBLE CLAMPING WIRES
Lamp socket
Fan motor
14
Figure A-7
SJ-58L-A2
Fan clamp
Propeller fan 80
F
Shaft
2.3 0.5mm
+
Fan clamp
Slit
Slit of each Fan clamp and Propeller fan
should not be at same position.
Detail of F
SJ-63L-A2
SJ-68L-A2
(2) Fixing of R-fan motor and Fan
(2)-1 Set R-fan motor holder A to R lamp box by
tapping screw.
(2)-2 Set R-fan motor to R fan motor holder A by
machine screw.
(2)-3 Set R fan motor holder B to A.
Propeller fan 80
R fan motor holder B
R fan motor holder A
R-fan motor
Figure A-8
(2)-4 Set Fan clamp to Propeller fan 80 and insert it
to the shaft of R-fan motor.
Figure A-9
(3) Sticking Warning label.
Warning label
Lamp 15W
Figure A-10
15
SJ-58L-A2
SJ-63L-A2
SJ-68L-A2
3. E.V COVER ASSEMBLY
Defrost thermo. ass’y
E.V cover sealer A
U-sealer
handle
Propeller Fan 100
Fan clamp
Motor
cushion
Fan motor
Fan motor
holder B
E.V cover
F-thermostat
E.V cover
sealer D
(2 pieces)
(1) Sticking of Sealers to E.V cover
L-band C
E.V cover sealer C
Fuse ass’y
Figure A-11
Fan motor
holder A
E.V cover sealer B
Lead E.V-cover
ass’y
E.V cover sealer D (b)
E.V cover sealer B
Overlap 10mm(min)
Sticking start (a)
Sticking start
E.V cover sealer A
Sticking start (b)
E.V cover sealer D (a)
[Front side] [Back side]
E.V cover
Sticking start
Figure A-12
16
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