Sharp R-9360 Service Manual

Page 1
R-9360
SHARP SERVICE MANUAL
S0506R9360J//
MICROWAVE OVEN
MODEL R-9360
In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
Page
FOREWORD
..................................................................................................................................................
1
CAUTION, MICROWAVE RADIATION
..............................................................................................................
1
THUMB INDEX
...............................................................................................................................................
1
PRODUCT
DESCRIPTION ................................................................................................................................
2
OPERATING INSTRUCTIONS
..........................................................................................................................
3
OPERATION
................................................................................................................................................
1 1
SERVICING
.................................................................................................................................................
16
TOUCH
CONTROL PANEL ASSEMBLY
........................................................................................................... 23
COMPONENT
REPLACEMENT AND ADJUSTMENT
PROCEDURES
.....................................................................
38
MICROWAVE MEASUREMENT
......................................................................................................................
45
SCHEMA-TIC DIAGRAM
................................................................................................................................
46
PICTORIAL
DIAGRAM ..................................................................................................................................
47
CONTROL
PANEL CIRCUIT ...........................................................................................................................
49
PRINTED WIRING BOARD
.............................................................................................................................
51
PACKING AND ACCESSORIES
......................................................................................................................
52
PARTS
LIST ................................................................................................................................................
53
SHARP CORPORATION
Page 2
Page 3
R-9360
SERVICE MANUAL
SHARP
R-9360
FOREWORD
PRODUCT DESCRIPTION
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This Manual has been prepared to provide Sharp Service Personnel with complete Operation and Service Information for the Sharp Microwave Oven, R-9360.
It is recommended that service personnel carefully study the entire text of this Manual so they will be qualified to render satisfactory customer service.
CAUTION
ll_l-----
” <
I
1%;
-c,z OPERATING
,I
INSTRUCTIONS
^
OPERATION
^ “ran
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating devices if it is improperly used or connected. All input and output microwave connections, waveguides, flanges, and gaskets must be secured. Never operate the device without a microwave energy ab­sorbing load attached. Never look into an open waveguide or antenna while the
device is energized.
SHARP CORPORATION
OSAKA, JAPAN
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COMPONENT REPLACEMENT
$’
AND ADJUSTMENT PROCEDURE
I-,
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I
MICROWAVE MEASUREMENT
-I-‘;: PARTS LIST
Page 4
R-9360
PRODUCT DESCRIPTION
EXPLANATION OF MICROWAVE COOKING
The Sharp Counter Top Microwave Oven uses microwave ener-
Materials with a high moisture content, like most foods, will
gy to produce heat in the food to be cooked. Unlike conven-
absorb microwave energy. As the microwave energy at a fre-
tional ovens microwave energy will cook foods without
quency of 2450 Megahertz enters the food, the molecules align
applying external heat.
themselves with the energy. Because the microwave are changing polarity every half cycle, the food molecules are
Microwaves, which are short electromagnetic waves of RF (ra­dio frequency) energy, pas5. .-;rrough materials such as glass, paper, china and most plastics. Materials such as metal and aluminum foil tend to reflect microwaves and may be used only as recommended in the cooking instructions.
changing direction every half cycle or oscillating back and forth 4,900,000,000 times per second. This high speed oscillation causes friction between the molecules, thereby converting the microwave energy to heat.
SPECIFICATIONS
ITEMS
DESCRIPTIONS
Power requirements
240V . 50Hz Single phase, 3 wire earthed
Power consumption
Microwave output power
Case dimensions
Width
Height
Depth
Cooking cavity dimensions
Width
Height
Depth
Turntable diameter
Control complement
1.4kW
700W (2 litre water load)
622mm 382mm 476mm
406mm 248mm 422mm 395mm
Clock (l:OO- 12:59) Minute Timer (O- 99 minutes 99 seconds)
Variable Cooking Mode Selector
Repetition Rate: HIGH
. . . . . . . . . . . . . . . . . . . . . . . . . Full power throughout the cooking time
MED
HIGH . . . . . . . . . . . . . . . . . 24 sec. ON, 8 sec. OFF, approx. 70% of full power
MED . . . . . . . . . . . . . . . . . . . . . . . . . . 18 sec. -CN, 14 sec. OFF, approx. 50% of full power
MED LOW
DEFROST
. . . . . . . . . . . . . . . . . . .
12 sec. ON, 20 sec. OFF, approx. 30% of full power
LOW
. . . . . . . . . . . . . . . . . . . . . . . . . . 6 sec. ON, 26 sec. OFF, approx. 10% of full power
Auto Start Cooking Instant Cooking Compu. Defrost Cooking
Ueight
Approx. 27kg
2
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R-9360
OPERATING INSTRUCTIONS
COMPU ME0 LOW ME0 HIGH OEFROST ITI /\,// /F-l /\/1 /v-l
Ir\l /,\I 121 //\I Ir\l-
COOK
AUTO K9
il
Minced beef - 1 Whole chvzken - 3 ­S&i& - 2 Chicken pieces - 4 Roast bed -3 Porkchops -5 Roast pork -3 lambchops -5 Roast iamb -3
I I I I
11 I2 13-t
4
5
6
t
I
I
I
INDICATORS
Indicator lights for variable cooking, compu
defrost, auto start, cook and kg.
LIGHTED DIGITAL DISPLAY
Shows readout of cooking time, compu defrost operation or time of day.
COMPU DEFROST PADS
Touch to select compu defrost setting.
COMPU DEFROST CHART
Foods cooked with compu defrost settings.
NUMBERING PADS
Touch to enter cooking times, clock time
or weights of food.
PROGRAM SELECTOR PADS
Touch to set clock, auto start or timer.
VARIABLE COOKING CONTROL PADS
Touch to select power setting.
If not touched, HIGH is automatically selected.
STOP PAD
I
Touch to stop operation of oven during cooking.
CLEAR PAD
Touch to erase during programming.
~sT?~~h~~tart oven.
INSTANT COOK PAD
Touch to cook for 1 minute at HIGH or increase
1 minute at variable cooking during cooking.
OPEN DOOR
i-
3
Page 6
R-9360
CLOCK SETTING
Your oven functions as a clock to keep the time of day.
To set the clock, follow this procedure. When the oven is plugged in, the display will show [m,$?fl and variable cooking indicators flashing each second. Touch the CLEAR pad; [::l;‘:_;‘] will appear.
After one minute the display will show
r-1 *
* Suppose you want to enter the correct time of day 1230 (A.M. or P.M.)
,,.,.,.,,,,:,;,:,,
2. Enter the correct time of day by touching the numbers in sequence.
3. Touch the AUTO START/CLOCK pad again.
Pad Order
I
Display
Au-r0 SW
CLOCK
I ,i
1 I7
1 L -1 LI
I 1 l ,7 I7
II- l -//-I
The clock is now set and will keep the time of day.
If power to the unit is interrupted, all in­dicators will light and -1 and variable cooking indicators will flash on and off every second, after the power is reinstated. To reset the clock, touch the CLEAR pad and then repeat the steps above.
NOTE: * This is a 12-hour clock. ]E/~/%~j will appear in the readout if you attempt to enter in-
correct clock time.
For example, if you attempt to enter 8:61 or 13:00, [m]and
incorrect clock time will appear repeatedly.
To erase [E,c,c3lcj touch the CLEAR pad.
If you accidentaly touch more than 4 number pads, the last 4 numbers you have
touched will appear on the display.
MINUTE TIMER SETTING
This oven can be used as a timer for timing up to 99 minutes, 99 seconds. There is no cooking
involved.
* Suppose you want to time a 3 minute long distance phone call.
Procedure
Pad Order
Display
1. Enter desired time.
2. Touch the TIMER pad.
The timer will begin counting down to zero. When the timer reaches zero, the signal will sound. The time of day will reappear on the display. To cancel the minute timer during operation, simply touch the CLEAR pad and the time of day will reappear.
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R-9360
MICROWAVE COOKING
Multiple Sequence Cooking
Your oven can be programmed for up to 3 automatic cooking sequences, switching from one
variable power setting to another automatically. Check the microwave recipe section of your Sharp Carousel Microwave Cookbook for ideas on when to use multiple sequence cooking.
* Suppose you want to roast beef for 5 minutes at HIGH, and continue to cook for 30 minutes at
MED HIGH.
-
Procedure
Pad Order
Display
1. Enter desired time for first cooking sequence.
-_
p--l/1ipJ 71
2. Select first variable cooking control setting.
--
3. Enter desired time for second
cooking sequence.
~p-lp-p-j - 3E-q
4. Select second variable cooking
control setting.
5. Touch the START pad.
pi&T-j
VI
The timer will count down the first sequence and when it reaches zero, the second sequence will appear on display and begin a count down.
WI
When the timer reaches zero, all indicators will go out and an audible signal will sound. The time of
day will reappear on the display. NOTE: If HIGH is selected as the final sequence, it is not necessary to touch the HIGH pad.
If HIGH is programmed as the first or second sequence, the HIGH pad must be touched.
If you accidentally touch the wrong variable cooking control pad, immediately touch the correct pad. The last pad touched will be the setting the oven accepts. For example, if you touch the MED HIGH pad and then immediately touch the MED pad, the oven will cook at MED.
OF’ERATION FOR INSTANT COOK’”
The “Instant Cook” system allows you to cook for an extra minute at HIGH by simply touching the “INSTANT COOK” pad.
You can also extend cooking time in multiples of 1 minute by
repeatedly touching the “INSTANT COOK” pad during a cooking program.
5
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R-9360
* Suppose you want to cook 1 minute at HIGH easily.
Procedure
Pad Order
,
Display
Touch the INSTANT COOK pad.
JINSII\NT] /i:ylK :.,y/!q
The timer begins to count down.
When the timer reaches zero, all indicators will go out and an audible signal will sound. The time of day will reappear on the display.
NOTE:
The Instant Cook system can be only inputted within 1 minute after cooking or closing the door. The Instant Cook can’t be used to start the oven if any program is on display.
+ Suppose you want to increase 1 minute cooking time during 5 minutes at MED HIGH cooking.
I
Procedure
r
1. Enter desired cooking time.
2. Select desired variable cooking control setting.
3. Touch the START pad.
4. Touch the INSTANT COOK pad.
Pad Order
P--lmm
M.HIGH
Display
r--
i-i i-l
-I
i-1 i-1
MED HIGH
c
r-i I7
-I l
i-i i-i
I
MED HIGH
1 COOK
1
The timer begins to count down.
MED HIGH
I
I
2 I7
I l
-I i-i
COOK
The cooking time is increas­ed 1 minute and continues to count down.
When the timer reaches zero, all indicators will go out and an audible signal will sound. The time of day will reappear on the display.
NOTE: The cooking time can be increased in multiples of 1 minute by repeatedly touching the
“INSTANT COOK” pad during the cooking program.
OPERATIONFORCOMPU DEFROST‘"COOKING
Your Sharp Microwave Oven has special function keys to defrost meats faster and better. Compu Defrost 1 - 5 automatically defrosts minced beef, steak, whole chicken, chicken pieces and chops. Each key has 3 cooking stages.
Select the desired Compu Defrost number and input the
food weight by using the number pads.
6
Page 9
* Suppose you want to defrost 1.36 kg steak by Compu Defrost.
Procedure
Pad Order
1. Select food category for Compu Defrost.
l--i
2
Display
COMPU
i- i-1 \ I i- i-i
DEFFoST I- i-i 1, I, i-i
-1
COVER and EDGE WIII be displayed repeatedly and COMPU DEFROST ap­pears, the kg symbol WIII continue to flash calling for you to enter the weight Into the oven.
2. Touch number pads to enter weight. (Ex: 1.36 kg should be 1.4 kg)
Flashing of kg stops and
kg goes on.
3. Touch the START pad.
1.4 and kg will go off
and 13.27 will appear.
VI
The timer begins to count down.
When the 1st stage finishes, an
audible signal will sound and oven is stopped.
pii5~,i~~,i\~ 1
p----fq
-1
-1
TURN, OVER and COVER,
EDGE will be displayed repeatedly.
4. Open the door. Turn over and shield the hot portions.
R -9360
7
Page 10
R-9360
Procedure
5. Please place food in the oven.
Close the door.
Pad Order
Display .
Touch the START pad.
I
J
START will be displayed. i MED
The timer begins to count down. When the 2nd stage finishes, an audible signal will sound.
The 3rd stage continues after the 2nd stage without stopping. The cooking time will count down to zero. When the timer reaches zero, an audible signal will sound.
L
/
STAND will be displayed continuously.
When door is opened or the CLEAR pad is touched, STAND will go out and the time of day will appear on the display.
NOTE:
1. To enter 1 kg into the oven it is necessary to press key pad 1 then 0. Kilograms should be rounded off to the nearest 0.1 kg.
(Example: 1.75 kg should be rounded off to 1.8 kg)
2. Foods weighing more or less than the quantity listed in the chart should be defrosted following guidelines in the cookbook. If the incorrect weight is entered and the START pad is touched,
-1 and incorrect weight will be displayed repeatedly. The CLEAR pad has to be touched
to reprogram the oven.
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R-9360
Compu-Defrost’“Chart
L.-
--.-
Compu Defrost
Setting
Food
Minced beef
Amount
0.5 215 kg
Display
Procedure Comment
I
4
l----l
5
Steak
0.2
I
2.0 kg
l Before defrosting . . .
Shield the edge and the thin portions.
l After the 1st stage . . .
Turn over and shield the’warm portions.
l After the 2nd stage
. . . If there are warm
portions, shield them.
Stand, 10-15
covered ‘2
minutes.,
Whole
chicken
Roast beef
1.0 I
[‘I -1 l Before defrosting . . .
Shield the thin por-
3.0 kg
tions, wing tips and pork lamb
legs.
I- im l After the 1 St stage
J=8:‘ERlm . . . Turn over and
shield the warm
portions.
Stand, covered . IO-15 minutes. :
]C,“:IEm -1 l After the 2nd stage
. . .
If there are warm
portions, shield them.
___ -- - .-
__----.-
Chicken pieces
0.2 I
1.5 kg
[TI::7::lm] l After the 1st stage
3
r
,r
I- -1 . . . Turn over and
. -2
1
rearrange.
“k:
r
[,cE- -1 l After the 2nd stage
i
. . .
If there are warm
Stand, covered i
or thawed portions,
1 O-l 5 minutes.
rearrange or remove.
L ~
Pork chops 0.5
I
pm-j-]
Lamb chops
3.0 kg
j-TF---ypFKj
JKE--I8RRNC1
___--
l After the 1st stage
. * .
Turn over and
rearrange.
l After the 2nd stage
. . .
If there are warm or thawed portions, rearrange or remove.
/
7
------I
Stand, covered lo-15 minutes.
NOTE: On No. 2 and 5 key, remove any thawed steaks and chops only after the second stage, if
necessary.
9
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R-9360
AUTO START SETTING
If you wish to program your oven to begin cooking automatically at a designated time of day,
follow this procedure: * Suppose you want to start cooking a stew for 50 minutes on MED at 4:30 this afternoon.
Before setting, check to make sure the clock is showing the correct time of day.
Procedure
1. Enter the desired start time.
2. Touch the AUTO START/CLOCK pad.
3. Enter the desired cooking time.
4. Select desired ME D setting.
5. Touch the START pad.
Pad Order
/%FJ
I
MED
Display
The colon (:) will flash on and off.
I
Suppose you are setting at
1:OO p.m.
I
I
--
I : :ly:
AUTO
The oven will commence to cook at 4:30 P.M.
/I
The cooking time will count down to zero.
When the timer reaches zero, all indicators will go out
and an audible signal will sound. The time of day will reappear on the display. NOTE: The Auto Start feature can be used for any of the programs described on the previous
pages except Compu Defrost settings. Once you have correctly programmed the oven for Auto Start, the correct time of day
(not the Auto Start time) will appear on the display. To check the programmed Auto Start time, touch the AUTO START/CLOCK pad. The programmed Auto Start time will appear on display as long as your finger is touching the pad. To cancel Auto Start, simply touch the STOP pad and then the CLEAR pad.
TO CANCEL A PROGRAM DURING COOKING
If you are in the process of cooking and wish to stop the oven and cancel the entire cooking
program, follow either of the steps below:
1. Open the oven door.
2. Close the door.
3. Touch the CLEAR pad.
or
1. Touch the STOP pad.
2. Touch the CLEAR pad.
WHEN ELECTRICAL POWER IS INTERRUPTED
If the electrical power supply to your microwave oven should be interrupted, all digital display and indicator lights will appear after the power is reinstated. ing program and the time of day will be erased.
If this occurs during cooking, your cook-
Simply reset the clock for the correct time of day.
10
Page 13
R-9360
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a complete description of component func­tions during oven operation.
OFF CONDITION
Closing the door activates both door interlock switches; low­er latch switch and upper latch switch. (In this condition, the monitor switch contacts are opened)
The stop switch is activated (contacis closed) by the lower
latch head, when the door is closed. When oven is plugged in, the power supply voltage is added to the control unit. But no components in the oven will oper­ate, (Figure O-l)
-.
Note: When the door is opened by pushing the door open but-
ton, the oven lamp comes on.
1. The display will show flashing “88:88”. To set any program or set the clock, you must first touch the STOP/CLEAR pad. The display will clear, and 1:OO will appear and count up every minute.
COOKING CONDITION
1. HIGH COOKING
Program desired cooking time and Variable Cooking Con­trol by touching the NUMBER pads and the HIGH pad of the Variable Cooking Control.
When the COOK (or START) pad is touched, the following operations occur:
l-l.
1-2.
l-3.
1-4.
1-5.
1-6.
1-7.
1-8.
The power transformer, oven lamp, etc. are turned on. (For details, refer to Figure O-2.) The power supply voltage is added to the primary winding of the power transformer and is converted
to about 3 volts A.C. output on the filament winding,
and approximately 2300 volts A.C on the high vol­tage winding. About 3 volts A.C. output from the filament winding heats the megnetron filament. The 2300 volts A.C. is converted to approximately 4000 negative D.C. volts by the voltage doubler cir­cuit consisting of a H.V. capacitor and rectifier and sent to the magnetron cathode.
This causes the magnetron to oscillate and produce the 2450 MHz cooking frequency. This RF energy is channeled through the waveguide
into the cavity feed-box, and then into the cavity
where the food is placed to be cooked. Upon completion of the cooking time, the power trans­former, oven lamp, etc. are turned off, and the gener­ation of microwave energy is stopped. The oven will revert to the OFF condition. When the door is opened during a cook cycle, the latch switches, stop switch and monitor switch are activat­ed with the following results. The circuits to the turnt­able motor, the cooling fan motor, and the high voltage components are deenergized, the oven lamp remains on, and the digital readout displays the time still re­maining in the cook cycle when the door was opened.
l-9. The monitor switch is electrically monitoring the oper-
ation of the upper latch switch and is mechanically associated with the door so that it will function in the following sequence. (1) When the door opens from a closed position, the
upper latch switch opens their contacts, and then the monitor switch contacts close.
(2) When the door is closed from the open position,
the monitor switch contacts first open, and then
the contacts of the upper latch switch closes.
If the upper latch switch fails with its contacts closed when the door is opened, the closing of the monitor switch contacts will form a short circuit through the fuse, temp. fuse, upper latch switch, causing the monitor fuse to blow.
2. MED HIGH, MED, MED LOW or LOW COOKING.
When the Variable Cooking is programed, power supply vol­tage is supplied to the power transformer intermittently through the contacts of the cook relay which is operated by the control unit within a 32 second time base. The microwave power operation is as
follows:
HIGH
ME0 HIGH
ME0
ME0 LOW
LOW
t-
ON
32 sec.
-8 sec.
m
24 sec.
OFF
ON
- 14 sec.
OFF
I
ON
20 sec.
12 sec.
OFF
I
6 sec.
MICROWAVE POWER = 100%
MICROWAVE POWER = Approx. 70%
MICROWAVE POWER = Approx. 50%
MICROWAVE POWER = Approx. 30%
MICROWAVE POWER = Approx 10%
Note: The ON/OFF time ratio does not correspond with the per-
centage of microwave power, because approx. 2 se­conds are needed for heating of the magnetron filament.
11
Page 14
3. COMPU DEFROST COOKING
The COMPU DEFROST key is a special function key to
defrost meats and poultry faster and better. COMPU DEFROST 1 to 5 automatically defrosts minced beef, steak, whole chicken, chicken pieces and chops.
Each key has 3 defrost stages. When the desired COMPU DEFROST number is selected and the food weight is entered by using the number pad’s, the
oven will cook according to the special cooking sequence,
refer to page 9.
12
Page 15
R-9360 -
240V 50Hz
SCHEMETIC
NOTE: CONDITION
OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
MONITOR SWITCH
CONTROL ’ UNIT
I
iTOP iWITCH
I---------
J
FAN MOTOR
TURNTABLE MOTOR
POWER TRANSFORMER
I
-----
sHqg?y~~
PROTECTOR ’
1
FUSE MlOA
I
I
TEMP FUSE
1
J LOWER
LATCH SWITCH
Figure O-l. Oven Schematic-Off Condition
13
Page 16
R -9360
240V 50Hz
SCHEMATIC
NOTE: CONDITION
OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE
COOKING CONTROL HIGH
4.
“START” PAD
TOUCHED
I
O/O
MONITOR SWITCH
t
UPPER LATCH SWITCH
7
1
OVEN LAMP
.
I A2
STOP SWITCH
IA6
FAN MOTOR
SHORT PROTECTOR
MAGNETRON
1
1 FUSE
MlOA
1 1
1 TEMP
FUSE
1 b LOWER
LATCH
) SWITCH
---TURNTABLE MOTOR
POWER TRANSFORMER
Figure O-2.
Oven Schematic-Cooking Condition
14
Page 17
R-9360
DESCRIPTION AND FUNCTION OF COMPONENTS
DOOR OPEN MECHANISM
The door can be opened by pushing the open button on the control panel, refer to Figure D-l. When the open button is pushed, the open plate on the open device pushes in the door lever on the door, operating the latch head linkage. The lower
and upper latch heads are moved upward, and released from
the lower and upper latch hooks. Now, the door can be opened.
DOOR
\ /
ASSEMBLY
OPkN BUTTON
Figure D-1. Door Open Mechanism
LOWER AND UPPER LATCH SWITCHES
The lower latch switch is mounted in the lower latch hook and the upper latch switch is mounted in the upper latch hook. They are activated by the latch heads on the door. When the door is opened, the switches interrupt the circuit to all components except the oven lamps. A cook cycle cannot take place until the door is firmly closed thereby activating both interlock switches.
MONITOR SWITCH
The monitor switch, mounted on the upper latch hook, is acti­vated (the contacts opened) by the upper latch head on the
door while the door is closed. This switch is intended to render the oven inoperative by means of blowing the fuse when the contacts of the upper latch switch failes to open when the door
is opened.
Functions:
1. When the door is opened, the monitor switch contacts close (to ON condition) due to their being normally closed. At this
time the upper latch switch is in the OFF condition (con­tacts open) due to their being normally open contact switches.
2. As the door goes to a closed position, the monitor switch contacts are first opened and then the upper latch switch contacts close. (On opening the door, each of these
switches operate inversely.)
3. If the door is opened and the upper latch switch contacts
fail to open, the fuse blows simultaneously with the clos­ing of the monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN FUSE, TEST
THE UPPER LATCH SWITCH SWITCH AND MONITOR SWITCH FOR PROPER OPERATION. (REFER TO CHAPTER “TEST PROCEDURE”)
I
IT0 CH
LATCH
SWITCH
LOWER
LATCH
I
STOP SWITCH
STOP SWITCH LEVER
t’ LOWER
LATCH SWITCH
Figure D-2. Latch Switches and Monitor Switch
15
Page 18
R-9360
SERVICING
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to fol­low the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in the “Test Procedures” section.
IMPORTANT: If the oven becomes inoperative because of a
blown monitor fuse in the upper latch switch­monitor-switch circuit, check the upper latch switch and monitor switch before replacing the monitor fuse.
PROBLEM
POSSIBLE CAUSE
TEST PROCEDURE OR
CORRECTION
OFF CONDITION
Home fuse blows when power cord
Shorted wire in power cord or wire harness.
Replace cord or check wiring.
is plugged into wall receptacle.
Monitor fuse blows when power
Shorted wire in power cord or wire harness.
Replace power cord or check and
cord is plugged into wall receptacle.
repair wire harness.
Defective monitor switch. Procedure F.
88:88 do not appear in display
No power at outlet.
Check home fuse. when power cord is first plugged into wail outlet.
Blown monitor fuse.
Procedure G.
Blown magnetron temp. fuse. Procedure H.
Open wire in power cord, wiring harness, Replace or repair wiring. or wiring between control panel assembly units.
Display does not operate properly when STOP/CLEAR key is touched.
(Buzzer should sound and time of day should appear in display.)
&en lamps do not light with door opened.
Defective control unit. Procedure I.
Defective key unit. Procedure J.
Defective control unit. Procedure I.
Defective stop switch. Procedure E.
No power in home.
Check wall outlet.
Open wire in power cord or wire harness.
Defective oven lamp.
Defective lower latch switch.
Open or loose wire connection to the above components.
Replace same or repair wiring.
Replace.
Procedure E.
Check wiring.
Blown monitor fuse or magnetron temp.
fuse.
Procedure G or H.
16
Page 19
R-9360
TROUBLESHOOTING GUIDE (CONT’D)
PROBLEM
POSSIBLE CAUSE
TEST PROCEDURE OR
CORRECTION
COOKING CONDITION
Oven lamps do not light in cook
Defective control relay (RY-1) of control unit.
Procedure I. cycle. (Does light when door is opened)
Defective control unit.
Procedure I.
Oven lamps do not light at all. Burned out bulb.
Replace.
Open wiring to oven lamp.
Check and repair wiring.
Oven lamps light, but turntable
Defective control relay (RY-1) of.control unit.
Procedure I.
motor does not operate.
Defective turntable motor.
Replace.
Turntable motor operates.
Defective cooling fan motor.
Replace. normally but fan motor does not operate.
Open or loose wiring to the fan motor.
Check and repair wiring.
Oven does not go into a cook
Interlock switches defective or out of
Procedures E. cycle when START key is touched.
adjustment.
Defective cook relay (RY-2) of control unit.
Procedure I.
Defective control unit.
Procedure I.
Defective key unit.
Procedure J.
Open or loose wiring to above components.
Check and repair wiring.
Oven seems to be operating but lit-
Defective magnetron.
Procedure A. tle or no heat is produced in oven load. (Food incompletely cooked or
Defective cook relay (RY-2) of control unit.
Procedure I. not cooked at all at end of cook
cycle)
Defective power transformer.
Procedure B.
Defective rectifier.
Procedure C.
Defective high voltage capacitor.
Procedure D.
Defective control unit.
Procedure I.
Open or loose wiring to above components.
Check and repair wiring.
Oven goes into a cook cycle but
Turntable motor does not operate.
Refer to preceding turntable
extremely uneven heating is
motor problem.
produced in oven load (food).
Oven does not cook properly when programmed for variable cooking mode. (Operates properly on HIGH)
Defective control unit.
Defective key unit.
Open or loose wiring between above components.
Procedure I.
Procedure J.
Check and repair wiring.
17
Page 20
R-9360
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
A
MAGNETRON ASSEMBLY TEST
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament leads should indicate less than 1 ohm.
To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and chassis ground. This test should indicate an infinite resistance.
If there is little or no resistance, the magne-
tron is grounded and must be replaced.
Power output of the magnetron can be measured by performing a water temperature rise test. This test should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: rectifier, high voltage capacitor,
heater transformer and power transformer.
MICROWAVE OUTPUT POWER
Microwave output power from the magnetron can be measured by way of substitution, i.e. it can be meas­ured by using water load how much it can be absorbed by the water load. To measure the microwave output power in the microwave oven, the relation of calorie and watt is used. When P (W) heating works for t (second), approximately P.t/4.2 calorie is generated. On the other hand, if the temperature of the water with V (ml) rises AT (“C) during this microwave heating period, the calorie of the water is V.AT. The formular is as follows;
Pet
- =VaAT
4.2
P=
4.2 . : . AT (w)
.
Our condition for the water load is as follows;
Water load . . . . . 2000 ml
Heating time . . . . 120 seconds (2 minutes)
/I
Measuring method;
1. Put the water load of two (2) litres on the center of the oven shelf. The water load should be arranged in two (2) Pyrex beakers, the size of which is one (1) litre, and be placed at right and left, side by side, on the oven shelf.
2. Measure the temperature of water before heating and also after heating during two minutes by micro­wave, and calculate the temperature rise. The temperature rise should be the average of temperature differences measured in each beaker.
3. The output power should be calculated as follows. In case the measuring result is not satisfactory, execute the measurement several times and judge the
result from the synthetic point of view. Microwave output power should be within f 15% of the nominal one.
18
Page 21
R-9360
TEST PROCEDURES (CONT’D)
PROCEDURE
LETTER
COMPONENT TEST
A Calculation of output power;
(CONT’D)
Microwave output power . ..P (WI = 70 x AT (“C)
i\~= (ATL +ATR)
2
: average temperature rise
ATL = (TL2 - TLr )
ATR = (TR2 - TRr)
TL2
TLI J-b TRl
: water temperature after heating in left beaker
: water temperature before heating in left beaker : water temperature after heating in right beaker : water temperature before heating in right beaker
-.
Measuring condition; As the microwave output is affected by several conditions, the measurement should be made carefully with following attentions.
1. Initial temperature of salt water should be 20& 1 OC. (The salt water should be contained bon (1) percent of salt.) Well and quickly stir the water and the temperature measurement should be done immediately after heating.
2. The graduation of thermometer should be scaled by 0.1 OC at minimum and an accurate mercury ther­mometer is recommended.
3. Water container should be one (1) litre beaker made of Pyrex glass and its diameter approximately 12 cm,
4. Room temperature should be around 20°C.
5. Power supply voltage should be 240 volts.
B
POWER TRANSFORMER TEST
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil should not be opened or should not be shorted, and the resistance of the high voltage coil should be approxi­mately 84 ohms; the resistance of the filament coil should be less than 1 ohm.
(HIGH VOLTAGES ARE PRESENT TO HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO MEASURE THE FILAMENT AND HIGH VOLTAGE.)
\
19
Page 22
R-9360
TEST PROCEDURES (CONT’D)
PROCEDURE
LETTER
COMPONENT TEST
C
RECTIFIER TEST
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is probably defective and should be replaced.
D
HIGH VOLTAGE CAPACITOR TEST
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and check for short or open between the terminals using an ohmmeter. Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity for a short time and should indicate an open circuit once the capacitor is charged. If the above is not the case, check the capacitor with the ohmmeter to see if it is short circuited between the terminals. If it is short circuited, replace the capacitor.
E SWITCH TEST
Isolate the switch and check the connection by using the ohmmeter according to the table.
If improper operation is indicated, make the necessary switch adjustment or replacement.
Table: Switch Connection
Connection C
ommon Terminal-Normally Open Terminal Common Terminal-Normally Close Terminal
Operation
(COM) (NO) (COM)
(NO)
Plunger released Open circuit
Closed circuit
Plunger pushed Closed circuit
Open circuit
F
MONITOR SWITCH TEST
Before performing this test, make sure that the Upper Latch Switch is operating properly referring to the above Test Procedures:
Connect one ohmmeter lead to the fuse terminal, and the other lead to the power transformer terminal to which the white wires from the wiring harness are connected. When the door is open, the meter should indicate a closed circuit. When the monitor switch lever of the upper latch hook is pushed by a screw driver through the upper latch hole on the front plate of the oven cavity with the door opened (in this condition the plunger of the monitor switch is pushed in), the meter should indicate an open circuit. If improper operation is indicated, replaceqhe defective switch.
Page 23
TEST PROCEDURES (CONT’D)
PROCEDURE
LETTER
COMPONENT TEST
F
(CONT’D)
POWER TRANSFORMER
SECONDARY
INTERLOCK
G BLOWN FUSE
If the fuse in the upper-monitor switch circuit is blown when the door is opened, check the upper latch switch and monitor switch according to the Test Procedure of those switches, before replacing the blown fuse. if the monitor fuse is blown by improper switch operation, adjust or replace the defective switch and fuse at the same time. Replace just the fuse if the switches operate normally. CAUTION; REPLACE BLOWN 10A FUSE, PART NO. QFS-CQOOIYBEO.
H
TEMP. FUSE TEST
A continuity check across the temp. fuse terminals should indicate a closed circuit.
If the temperature of the magnetron reaches 115OC, the temp. fuse opens. If the temp. fuse has opened,
replace the fuse. An open temp. fuse indicates overheating of the magnetron assembly. Check for restricted air flow to the magnetron through the opening in the chassis, especially the cooling duct.
I
TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, un­like conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter and ohmmeter. In this service manual, the touch control panel assembly is divided into two units; key and con-
trol units and troubleshooting by unit replacement is described according to the symptoms indicated.
1. Key Unit. The following symptoms indicate a defective key unit. Replace the key unit. a) When touching the pads, a certain pad produces no signal at all. b) When touching a number pad, two figures or more are displayed. c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit
The following symptoms indicate a defective control unit. Replace the control unit.
2-l In connection with pads
a) When touching the pads, a certain group of pads do not produce a signal. b) When touching the pads, no pads produce a signal.
21
Page 24
R-9360
TEST PROCEDURES (CONT’D)
I
PROCEDURE
COMPONENT TEST
LETTER
I
2-2 In connection with indicators
(CONT’D)
a) At a certain digit, all or some segments do not light up. b) At a certain digit, brightness is low when it lights up. c) Only one indicator does not light up. d) The corresponding segments of all digits do not light up; or they continue to light up. e) Wrong figure appears. f) A certain group of indicators do not light up. g) The figure of all digits flicker.
2-3 Other possible troubles caused defective control unit. a) Buzzer does not sound or continues to sound. b) Clock does not operate properly. c) Cooking is not possible. d) Proper temperature neasurement is not obtained. Note: When a defective one or more of two components, the Key Unit, or the Control Unit are replaced,
the defective part or parts must be properly packed for return in the shipping carton, with its cushion material, in which the new replacement part was shipped to you.
J
KEY UNIT TEST
If the Indicator does not respond to touching a key Pad use the following matrix and place a jumper wire between the proper pin connections with the flat cable disconnected from the control unit. If the indicator responds and oven goes into operation, the key unit is faulty. If there is no response, replace the control unit.
E-l 1 E-2 1 E-3
E-4 E-S E-6 E-7 E-6
E-9)
4
1
6 5 4
3 2 I
0
E -10
9
8 7 STOP
CLEAR START +
E-11
TIMER
LOW
M. LOW
MED M. HIGH
HIGH
AUTO START,
E -12
DEFROST
CLOCK
COMFU COMPU COMPU COMPU COMPU
INSTANT
DEFROST DEFROST
DEFROST DEFROST
DEFROST
1 4
3 2
I
COOK
I
-UNIT]
E - 14
22
Page 25
R-9360
TOUCH CONTROL PANEL ASSEMBLY
+ t
OUTLINE OF TOUCH CONTROL PANEL
The touch control section mainly consists of the following units as shown in the block diagram. (1) Power source circuit (2) Key unit (3) Control unit
Exchange of signals between each unit is indicated by the ar­rows in the block diagram. The principal functions of these units and the signals communicated among them are explained below.
1. Power Source Circuit This circuit generates voltage necessary in the control and indicator circuit, from the AC line voltage. In addition, the 13 signal is available in order to compose a basic standard
time in the clock circuit.
2. Key Unit The key unit is composed of a kind of matrix circuit; in
l
which, when one of signals PO-P3 and QO-Q2 gener­ated by the LSI operates the key, it is given to the LSI as one of signals KO-K3.
3. Control Unit Signals of clock, display, key touch and oven function con-
trol are all processed by one microcomputer (IX2321 )YA).
1) ACL The circuit to generate signal which resets the LSI to
the initial state when power is supplied.
2) Stop switch The switch to “tell” the opening and closing of door to the LSI.
3) Buzzer The buzzer is responsive to signals from the LSI to emit noticing sounds (key touch sound and completion sound).
4) Relay Circuit For driving magnetron, turntable motor, fan motor and
lighting oven lamp.
5) Indicator Circuit
This circuit consists of 6-digits, lo-segments and
1 1 -Segments display, five cooking mode indicators,
and the following indicators using fluorescent display. COMP. DEFROST, COOK, AUTO, kg
The method of display is by dynamic drive using DO through D5 as digit selecting signals. The LSI (lX2321YA) output ter­minals of each indicator are as follows.
so-s7
: Segment signal (a through h)
u3-Ul
: Segment signal (i through k)
Gl
: COMPU, MED. LOW, HIGH so : DEFROST GO : COOK, AUTO and kg
23
Page 26
Page 27
R-9360
1 I
2 I
3 I
4
1 5
I 6
.
A
L
0
-
C
3
0
BLOC
ic
POWER SUPPLY 240V 50Hr
LOWER LATCk
swm
FUN MOTOR Ah
TURNTABLE
MOTOR
OVEN LAMP
POWER
TRANSFORMEI
STOP
SWITCH
I
c
POWER SOURCE CIRCUIT
(vp: -3a+--
* L
* B CIRCUIT
RY-1
(CONTROL REL
F
[COOK RELAY CONTROL CIRCUIT]
CONTROL RELAY CONTROL CIRCUIT
.
t
t t
t
E-4 E-S
E-6 E-7
I
I
I I 1 I
I
6
5 4
3
2 I
0
9 e
7
STOP CLEAR
\.
START ’ /E-11}
=
TIMER
LOW
M. LOW
DEFROST
COMFU
COMPU
COMPU
nrr”nFT ml-Cl-lhr.-r he rhAAI
MED M. HIGH
HIGH
AUTO START
CLOCK
I
COMPU
COMPU
ucr mu3 I
L- I
urrnu31 UttKUSI
DEFROST DEFROST
INSTANT
5
4
3
2
I
COOK
[-I
J
TfST
MODE
Figure T-l.
1
I
2
I
3
I
4
I
5
I
6
24
Page 28
:K DIAGRAM
FLUMESCENT DISPLAY TUEE
I I
1
_ 211 r ,--
_ - __
-tr - IT a ll-
lr
----- -,-_-­1
I 7 v Y I I
R-9360
, : COliIPU ::MiDiL6W i MtD;;Hl& 1 / ,"
1 o DEFROST,‘; /i/ 5 ,,qq ‘iJ IF/ ‘i’ 1~1 /‘;,/,$jb j : I I
/‘/1\1 i”lI\( ,l! /IQ , .‘/\I (y/T/c j ;
y-Q- - ‘-“-I -
CQOK
’ i
L- /
l"AU,TO.
;I
i I
1 I
L I
<i
_ 23 ,
I I
I I
d ;h
I
I 1
,, Kg
I
25
L-.-r--IL -,--AL
-1-- J
L -~- iL.-
i
25
32
IX23
SI
- I
12lYA
I
I tt t
57
h
I
S6 t
0
60 S5 *
r e
54
s3 -
d
C
57
I
1 CONTROL UNIT 1
Block Diagram
E
- /,*.I-
7 8 I 9 I 10 11 I 12
25
Page 29
DESCRIPTION OF LSI
The I/O signals of the LSI (lX2321YA) are detailed in the following tables.
vss
Dll DIO D9 D8 D7 D6 D5 D4 D3 D2 Dl DO FO Fl vss F2 F3 uo Ul u2 u3 GO Gl G2 G3
LSI
l-l
lX2321YA
40 39 38 37 36 35 34 33
XIN
XOUT s7 S6 s5 s4 s3 s2 Sl so CNVss
INT
VP VDD
NC vss AVss K7 K6 K5 K4 K3 K2 Kl KO VREF NC P3 P2 Pl PO T
Figure T-2. Relationship between pin Nos. and Signals (LSI: lX2321YA)
26
Page 30
R-9360
Pin No.
Signal I/O
Description
1
vss
IN
Connected to GND.
2
Dll
IN
Not used. Terminal for manufacture test. Normally, connected to GND by pull-up resistor (RI 1).
3
DlO
IN
4
D9
OUT
Terminal not used. Connected to GND.
Oven lamp, fan motor and turntable motor driving signal (Square waveform: 50Hz)
To turn on and off the control relay (RY-I): The Square waveform voltage (50 Hz) is delivered to the control relay control
circuit and cook relay control circuit.
20 msec.
b 4
-------ND
5
D8
OUT
-22v
During cooking
‘c
=r
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY-2)
In HIGH operation, the signals holds
“H” level during microwave cooking and “L” level while not cooking. In other cooking modes (MED HIGH, MED, MED LOW, LOW) the signal turns to
“H” level and “L” level in repetition according
to the power level.
I
ON
I
- GND
26 sec.
LOW
L
-
,OFF
*-----15v
rl
32 sec.
J
I
6
D7 OUT
Timing signal output terminal for temperature measurement and thermistor open judgement.
\ +
I .
GND
976msec.
a
26msec.
i
‘------6.2v
I I
“t-i” level (GND): Temperature measuring timing. “L” level (-6.2V): Thermistor OPEN judging timing.
27
Page 31
R-9360
Signal I/O
Description
Pin No.
7
D6
IN
Input signal which communicates the door open/close information to LSI. Door closed:
“H” level signal (OV)
Door opened: “L” level signal (-32V)
8 D5
OUT
Digit selection signal.
9
D4 OUT
The relation between digit signal and digit are as follows:
Digit Signal Digit
DO . . . . . . . . . . . . . . . . . .
1st
D3
OUT
10
11
Dl . . . . . . . . . . . . . . . . .
2nd
1 met.
D2 OUT
D2 . . . . . . . . . . . . . . . . . .
3rd
D3 . . . . . . . . . . . . . . . . . . 4th
D4 . . . . . . . . . . . . . . . . . . 5th
D5 p . . . . . . . . . . . ..I.... 6th
Normally, one pulse is output in every 13 period, and input to the
D5
J
D4
_____-_
-----ND
12 Dl OUT
13 DO OUT
grid of the Fluorescent Display.
iI
1 msec.
14 FO
IN
Fl
Terminal to change functions according to the Model. Signal in accordance with the Model in operation is applied to set up its function.
Signal
Input level
FO . . . . . . . . . . . . . . . . . . . . . . . . . . .
“H”
Fl . . . . . . . . . . . . . . . . . . . . . . . . . . . “L”
F2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
“L”
F3 . .._....................... “L”
“H”:
Connected to GND.
,I ,,.
L .
Connected to Vp (--32V) by pull-down resistor of internal LSI.
15
IN
Signal similar to FO.
16 vss IN
Connected to GND.
17 F2
IN
Signal similar to FO.
18 F3
IN
Signal similar to FO.
L
28
Page 32
R-9360
I/O
Description
,
Pin No.
Signal
19
uo
NC
Terminal not used.
20
Ul
OUT
Segment data signals. The relation between signals and segments are as follows:
Signal Segment
OUT
21 u2
22
u3 OUT
SO . . . . . . . . . . . . a
Sl . . . . . . . . . . . . b
s2 . . . . . . . . . . . . c
S3 . . . . . . . . . . . . d
IEf IiG$ hT”li IF/ f@&
/I\( /?Jj 1x1 /\I e/Be
d
S4 . . . . . . . . . . . . e
s5 . . . . . . . . . . . . . f
1.3 mS
S6 . . . . . . . . . . . . g
S7 h
a. DEFROST
. . . . . . . . . . . .
U3 . . . . . . . . . . . . . i
U2 . . . . . . . . . . . . . j
Ul . . . . . . . . . . . . k
23 GO OUT Signal for lighting of Lower indicators.
Normally signal similar Vp.
Pulse signals are generated when lighting either indicator.
1.2 met.
----- GND
-32V
24
Gl OUT Signal for lighting of power level and COMPU indicators.
Normally signal similar Vp. Pulse signals are generated when lighting either indicator.
1.2 msc. w-m-- GND
-32V
25
G2 NC
Terminal not used.
G3
NC
26
27
RESET IN
Auto-clear terminal. Signal is input to reset the LSI to the initial state when power is supplied.
Temporarily set to
“H” level the moment power is supplied, at this time the LSI
is reset. Thereafter set at “L” level.
29
Page 33
R-936(
Pin No. Signal I/O Description
28 QO
OUT
Key strobe signal. Signal applied to touch-key section.
A pulse signal
is
generated
while 4, 7, [ 1
DEFROST
or 3 key
is
1 1
being touched.
29
01 OUT
Key strobe signal. Signal applied to touch-key section.
A pulse signal is generated while 5, 8, I] or
key is being touched.
30
02
OUT
Key strobe signal. Signal applied to touch-key section.
A pulse signal is generated while 6, 9, -1 or touched.
key is being
31
03
OUT
Not used. Test mode strobe signal.
32 vss IN Connected to GND.
33 T OUT Signal to sound buzzer.
A: Key touch sound. B: Completion sound. C: Sound with the turnover temperature by sensor temperature cooking.
0.1 sec.
A:
I[
cI 2 sec. 1
1 sec.1 sec.
-+
34
PO OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is generated while 0, m or
key is being touched.
35 PI
OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is generated while 1, I] or key is being touched.
30
Page 34
R-9360
Description
Signal I/O
Pin No.
P2
OUT
36
Key strobe signal. Signal applied to touch-key section.
A pulse signal is generated while 2, m
,/M.\ or
key is being touched.
OUT
37
Key strobe signal. Signal applied to touch-key section.
A pulse signal is generated while 3, m , F] or
key is being touched.
P3
38
NC
Terminal not used.
NC
39
VREF IN
Reference voltage input terminal A reference voltage applied to the A/D converter in the LSI
The reference voltage is generally maintained at -6.2V.
IN
40
Signal coming from touch-key. When either one of 6, 5, 4, 3, 2, 1, or 0 key is touched, a corresponding signal
out of 00 - 02 and PO - P3 will be input into KO. When no key is touched, the signal is held at “L” level (- 12V).
KO
Kl IN
41
Signal similar to KO. When either one of 9, 8, 7, STOP, -1 or -1
key is touched, a corresponding signal will be input into Kl .
42 K2 IN
Signal similar to KO. When either one of m , II,
J-iiq,~, I
ml or 1 A”~~~~RT 1
key is touched, a corresponding signal will be input
in to K2.
43 K3 IN Signal similar to KO.
When either one of
key is touched, a corresponding
signal will be input into K3.
44
K4 IN Temoerature measurement inout
By inputting DC voltage corresponding to the temperature detected by the temperature probe, this input is converted into temperature by the A/D converter which is built in to the LSI.
45 K5 IN
Terminal to change functions according to the Model. By using the A/D converter contained in the LSI (lX2321YA), DC voltage in
accordance with the Model in operation is applied to set up its function.
IN
K6 46
31
Page 35
R-9360
Pin No.
Signal
47 K7
I/O
-IN
Description
Signal synchronized with commercial source frequency This is the basic timing for time processing of LSI (I-1: lX2321YA).
‘---k j------G”
I
I
I
I
I
Approx. XI msec.
I
1
48
AVss
49 vss
50 NC
51
bD
52
VP
IN
IN
NC
IN
IN
Connected to GND.
Terminal not used.
Power source voltage: - 12V. Voltage of power source circuit is input.
Anode (segment) of Fluorescent Display light-up voltage: -32V.
Vp Voltage of powel source circuit is input.
53
INT
54 CNVss
55 so
56
Sl
IN
IN
OUT
OUT
Connected to GND.
Segment data signals. Signal similar to U 1.
57
s2
58
s3
59 s4
60 s5
61
S6
62
s7
63
XOUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
64
XIN IN Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with respect to XOUT terminal.
32
Page 36
R-9360
POWER SOURCE CIRCUIT
A power of AC 240V passes through the filter circuit (Ll) and is applied to the primary winding of transformer (Tl). The output voltage of the secondary winding of transformer
(Tl) is then full-wave rectified by the diode bridge (Dl -D4) and smoothed by the electrolytic capacitor (C2) to become DC voltage Vp (-32V). Then the voltage Vp is delivered to the constant voltage cir­cuit made up of transistor 0 1 and zener diodes ZD 1, ZD3 and ZD4 where it is made into VP2 (-22V). The voltage VP2 (-22V) results from the following equation:
VF2 (V) = VZDI + VZD3 + VZD4 - VBE (Q 1)
VDD (- 12V) is a voltage to be applied to the LSI and it de-
pends on the zener diode ZD3 and ZD4.
(VP1 -VP2) refers to a voltage to be applied to the heater of
the display tube and it is obtained from the following equation:
(vF1 *vF2) = (iI + i2) x Rf
In which, Rf is the heater’s resistor and il and i2 are load cur­rents caused by the resistors R9 and R8 located in the heater.
Thus the heater’s voltage (VP1 -VF2) is specified at 3.5V.
Resistor R7 is provided between the collector and emitter of
the transistor 01 to have a part of the current running in 0 1
be by-passed: this results in a reduction of the current con­sumption of this transistor. Likewise, resistor R6 leads to a reduction of the current consumption of zener diode ZD3 and ZD4. C 1 and C5 are noise by-pass capacitors.
VRSl
240V
!SOHZ
R7
DISPLAY TUBE
Vp (-32V)
Figure T-3. Power Source Circuit
33
Page 37
R-9360
I3 CIRCUITL
At the secondary side of the power source circuit there is an
terminal of LSI. This voltage is referred to as a power sync,
AC half-wave rectified voltage and it is applied via R4 to K7
signal.
1
R4
K7
>
a
LSI
4y\
(----GND
I
20 msec.
i
k
I
Figure T-4. t3 Circuit and Waveform
ACL CIRCUIT
Just when the power switch is turned on, this circuit operates to reset the LSI to its initial state. With the power switch turned on, the voltage Vp starts to rise up and other two voltages Vnn and VRES are made from this voltage: Fig. T-5 shows the relation between these three voltages.
When Vnn is high enough to keep the LSI in operation, if a vol­tage higher than V/H is applied to the RESET terminal of LSI, the LSI is reset to its initial state.
RESET--I Cc
Operating area
-
I
vss
VDD
1
T
R2
c7
LSI
VIH (High level input voltage)
- -- VH (LSI starting voltage)
VDD (-12V)
Vp (-32V)
Figure T-5. ACL Circuit
34
Page 38
-R-9360
BUZZER CIRCUIT
The square waveform developed from T terminal of LSI is ap-
waveform voltage (2.5 kHz) is applied to SP 1 to generate buz-
plied to the base of Q6 to turn on and off 06, and square
zer sound.
L --------- i
----<T (From LSI)
VF2 (-22V)
T
se1
~l-n-~-
1
I
-l I
I
200usec. 2OOusec.
.
r\
Figure T-6. Buzzer Circuit
RELAY CIRCUIT
GND
-22v
GND
While the unit is cooking, a “H” level signal is produced at D8 terminal of LSI and also a pulse signal at D9 terminal of LSI. The pulse signal from D9 terminal is applied to the rectifier cir­cuit made up of D82 and D83 where it is made into DC signal to charge C81. With C81 charged up, Q4 and 03 turn on in succession so that a current il is made to turn on the control
relay (RY-1). The “H” level signal from D8 terminal is applied to Q2 which is connected in series with Q3, and current i2 is made only when both 02 and Q3 are turned on allowing the cook relay (RY-2) to turn on.
240V 50Hz
Figure T-7. Relay Circuit
35
Page 39
R-9360
INDICATOR CIRCUIT
Method of Display
Indicator element is Fluorescent Display. Basically, a Fluorescent Display is a triode having a cathode, a grid and an anode. Usually, the cathode of Fluorescent Dis­play is directly heated and the filament serves as cathode. When a proper voltage is applied to the filament to heat it,
thermo-electrons emitted and, with positive voltage with
respect to filament being applied to the anode and grid elec-
trons hit against the anode to illuminate the fluorescent body.
If the anode or grid voltage is zero or negative against the fila-
ment, thermo-electrons can not reach the anode, hence the fluorescent body is not luminescent.
In this model, the Fluorescent Display 6-digits, 1 l-segments
are used for displaying figures.
The Fluorescent Display employs the dynamic drive method, when the high level of anode signal and grid signal agree, the corresponding segment displays.
Ul UZ u3
u7 S6 S5
zi s2
2
LSI
D5 D4
03 02 Dl
DO
I
II
h 9 f
Anode ( Segment)
1
Grid (digit) --w-
Cathode
(filament)
G5
G4
G3
‘62
I
‘Gl
The following signals are responsible for specifying segments.
SO - S7, Ul - U3
(a - k)
VFl
vF2
(-18.5V 1 (-22v 1
Segment
b
C
Character d format
Signal
Sl s2 s3
Segment
COMPU
MED LOW MED
Signal
Gl Gl Gl Gl
Figure T-8. Indicator Circuit
36
Page 40
R-9360
SERVICING
1. Precautions for Handling Electronic Components
This unit uses PMOS LSI in the integral part of the circuits. When handling these parts, the following precautions should be strictly followed. PMOS LSI have extremely high impedance at its input and output terminals. For this reason, it is easily influenced by the surrounding high voltage power source, static electrici­ty charged in clothes, etc, and sometimes it is not fully pro­tected by the built-in protection circuit.
In order to protect PMOS LSI.
1) When storing and transporting, thoroughly wrap them in aluminum foil.
Also wrap PW boards containing them in aluminium foil.
2) When soldering, ground the technician as shown in the figure and use grounded soldering iron and work table.
lML?
2. Shapes of Electronic Components
Transistor
2SA715
Transistor
Transistor
DTC114A
2SD1228
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing the touch
control panel of the microwave oven and the cautions you
must consider when doing it. To carry out the servicing, power supply to the touch con­trol panel is available either from the power line of the oven or from an external power source.
(I) In the case of servicing the touch control panel with
power supply from the oven: CAUTION; IN THIS CASE, THE HIGH TENSION TRANSFORMER OF THE MICROWAVE OVEN IS STILL ALIVE TO GIVE YOU DANGER DURING THE SERVICING.
[Therefore, when checking the performance of the touch
control panel, put the outer cabinet on the oven proper to keep you from touching the high tension transform­er, or unplug the primary terminal (connector) of the high tension transformer to turn it off; and the end of such connector shall be insulated with an insulating tape. Af­ter servicing, be sure to replace the leads to their origi-
nal located.]
A. On some models, the power supply cord between the
touch control panel and the oven is so short that they
can’t be separated from each other. For those models, therefore, check and repair all the con-
trols (with the sensor-related ones included) of the touch
control panel while keeping it in contact with the oven.
B. For some models, the power supply cord between the
touch control panel and the oven is long enough that they may be separated from each other. For those models, therefore, it is allowed to check and repair the controls of the touch control panel while keeping it apart from the oven; in this case it is needed to short both ends of the stop switch (on PWB) of the touch control panel with a lead or the like, which brings about such an operational state is equivalent to that with the oven door being closed. With the touch control panel apart from the oven,
however, it is not possible to check the sensorrelated
controls of the touch control panel.
(2) In the case of servicing the touch control panel with
power supply from an external power source:
Disconnect the touch control panel completely from the oven, and short both ends of the stop switch (on PWB) of the touch control panel, which brings about such an operational state that is equivalent to that with the oven door being closed. And connect an external power source to the power input terminal of the touch control panel, and then it is allowed to check and repair the con­trols of the touch control panel.
Servicing Tools
Tools required when servicing the touch control panel as­sembly.
1) Soldering: 30W (To prevent leaking current, it is recommended to use
a soldering iron with grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC -
IOMHz type or more advanced model
3) Others: Other tools
Other Precautions
When tur?ing on the power source of the control unit, remove the aluminum foil applied for preventing static electricity. Connect the connectors of the indicator and key units to the control unit taking care that the lead wires are not twisted. After aluminum foil is removed, take extra care that ab­normal voltage due to static electricity etc. is not applied to the input or output terminals. Attach connectors, electrolytic capacitors, etc. to PW board, taking care that all connections are tight. Be sure to use specified components where high preci­sion is required.
37
Page 41
R-9360
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURES
WARNING: to avoid possible exposure to microwave energy; A. Before operating the oven;
1. Make sure that unlatching the door slowly is accompa­nied by a click indicating actuation of the latch switches.
2. Check visually the door seal for arcing and/or damage.
B. Do not operate the oven until after repair if any of the fol-
lowing conditions exist;
1 . Door does not close firmly against the front of appliance.
2. There is a broken door hinge or support.
3. The door gasket or seal is damaged.
4. The door is bent or warped.
5. There is any defective parts in the interlock, oven door or microwave generating and transmission assembly.
6. There is any other visible damage to the oven.
C. Do not operate the oven;
1. Without the RF gasket.
2. If the waveguide and oven cavity are not intact.
3. If the door is not closed.
CAUTION: DISCONNECT THE OVEN FROM
THE POWER SUPPLY BEFORE
REMOVING OUTER CASE.
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
POWER TRANSFORMER REMOVAL
1. Disconnect oven from power supply and remove outer case.
2. Discharge the high voltage capacitor.
3. Disconnect the wire leads from the power transformer and magnetron terminals.
4. Remove the two (2) screws holding the transformer to the base cabinet.
5. Remove the transformer.
Re-install
1. Rest the transformer on the base cabinet with its primary terminals toward the oven face plate.
2. Insert the two edges of the transformer base into the two metal tabs on the base cabinet.
3. Make sure the transformer is mounted correctly to the corn­ers underneath those tabs.
4. After re-installing the transformer, secure the transformer with two screws to the base cabinet.
5. Re-connect the wire leads (primary and high voltage) to the power transformer and filament leads of transformer to the magnetron. Refer to chapter “PICTORIAL DIAGRAM”.
6. Re-install the outer case and check that the oven is operat­ing properly.
HIGH VOLTAGE CAPACITOR AND SHORT PROTECTOR REMOVAL
1. Disconnect the oven power supply and remove the outer case.
2. Discharge the high voltage
capacitor.
3. Disconnect the wire leads, terminal
tector from the capacitor.
The short protector is now
free.
of rectifier and short pro-
SHORT
RECTIFIER
4. Remove the single (1) screw holding the capacitor holder to the cabinet base (A).
5. Remove the capacitor.
RECTIFIER REMOVAL
1. Disconnect the oven power supply and remove the outer case.
5. Remove the single (1) screw holding the rectifier to the cabi­net base (A).
2. Discharge the high voltage capacitor.
3. Disconnect the terminal of rectifier from the capacitor.
CAUTION: WHEN REPLACING THE RECTIFIER, THE
4. Remove&the high voltage capacitor with capacitor holder and
EARTH SIDE TERMINAL MUST BE SECURED
wire leads attached.
FIRMLY WITH AN EARTHING SCREW.
38
Page 42
R-9360
CABINET PARTS
OUTER CASE CABINET
I I
I ,a49 I.
“;
i
\
BASE CABINE- ‘-’
CU#3”‘JT
3nun I
PROTECTOR~#b
RECTIFIER
MONITOR
-r
fli
\. i
( *
NCD n
dd
LO\.,” OVEN HINGE
FdOT
Figure C-l
FUSE HOLDER
BASE/
POWER
j TRANSFORM
- _ -.-.--, * \
CABlNt I (Al
a
Outer Case and Chassis Components
ER
39
Page 43
R-9360
1.
2.
1.
2.
3.
4.
TURNTABLE COUPLING REMOVAL
Open the door and remove the turntable. Grasp the coupling and pull it vertically. At this time the coupling spacer will be free, so do not loose it.
COUPLING SPACER
; =?&z- BOTTOM
w- COU:::cAv’TY
I I
HOLDER
Figure C-2.
TURNTABLE ROLLER ASSEMBLY REMOVAL
Open the door and remove the turntable. Grasp the roller holder and pull it vertically. The roller ass’y is now free. Remove the roller with roller shaft from the holder. Remove the roller shaft from the roller.
TURNTABLE
TURNTABLE
ROLLER SHAFT
ROLLER
TURNTABLE ROLLER HOLDER
Figure C-3.
MAGNETRON REMOVAL
1. Disconnect oven from power supply and remove the outer case.
2. Discharge the high voltage capacitor.
3. Disconnect the wire leads from the magnetron.
4. Carefully remove the four (4) mounting screws holding the magnetron to the waveguide while supporting the magne­tron from below.
5. Lower the magnetron until tube is clear of the waveguide.
6. First lower the right-hand side of the magnetron through duct (B) opening, and then lower the left-hand side through duct (B).
7. The magnetron is now free.
CAUTION: WHEN REPLACING THE MAGNETRON, BE
SURE THE R.F. GASKET IS IN PLACE AND MOUNTING SCREWS ARE TIGHTENED SE­CURELY.
UPPER AND/OR LOWER SASH REMOVAL
1. Disconnect oven from power supply and remove outer case.
2. Discharge the high voltage capacitor.
3. Remove the steamduct pulling it upward.
4. Remove the three (3) screws holding the upper sash to the oven cavity flange and four (4) screws holding the lower sash.
5. Slide the decoration sash toward the left-hand side and re­move it.
40
Page 44
R-9360
T (B)
TURNTABLE MOTOR
Figure C-4. Oven Cavity Components
41
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R-9360
UPPER LATCH SWITCH AND MONITOR SWITCH REMOVAL
1. Disconnect the oven from the power supply and remove the
5. Remove the single (1) screw holding the upper latch hook
outer case.
to the oven cavity front flange.
2. Discharge the high voltage capacitor.
6. Remove the upper latch hook from the flange by moving
3. Remove the complete control panel assembly, refer to the
it downward.
Control Panel Assembly and Component Removal.
7. To remove the switch from the upper latch hook, push out-
4. Disconnect the wire leads from the switches.
ward the two (2) retaining tabs holding the switch in place.
LOWER LATCH SWITCH AND STOP SWITCH REMOVAL
1. Disconnect the oven from the power supply and remove the outer case.
2. Discharge the high voltage capacitor.
3. Remove the complete control panel assembly, refer to the Control Panel Assembly and Component -Removal.
4. Disconnect the wire leads from the switches.
5. Remove the single (1) screw holding the lower latch hook to the oven cavity front flange.
6. Remove the lower latch hook from the flange by moving it downward.
7. Push outward the two (2) retaining tabs holding the individu-
I
al switch in place.
8. The switch is now free.
UPPER AND LOWER LATCH SWITCHES AND
MONITOR SWITCH
ADJUSTMENT
If the upper and lower latch switches and monitor switch do not operate properly due to a mis-adjustment, the following adjustment should be made.
1. Loosen the single (1) screw holding the upper latch hook to the oven cavity front flange and the single (1) screw hold­ing the lower latch hook to the same flange.
2. With the door closed, adjust the lower latch hook by mov­ing it back and forward and then adjust the upper latch hook by moving it back and forward, or up and down. In and out play of the door allowed by the upper and lower
latch hooks should be less than 0.5mm. The vertical position of the upper latch hook should be placed where the upper latch switch and monitor switch have activated with the door closed. Vertical adjustment of the lower latch hook is not possible.
3. Secure the screws with washers firmly.
4. Now, make sure of the upper latch switch operation. If the upper latch switch has not activated with the door closed, loosen the single (1) screw holding the upper latch hook to the oven cavity front flange and adjust the upper latch hook position.
After the adjustment, make sure of the following points:
1. The in and out play of the door remains less than 0.5mm
at latched position. First check the upper latch hook posi­tion, pushing and pulling the upper portion of door toward
the oven face. Then check the lower latch hook position,
pushing and pulling the lower portion of door toward the oven face. Both results (plays of the door) should be less than 0.5mm.
2. The upper and lower latch switches interrupt the circuit be­fore the door can be opened.
3. The monitor switch contacts close when the door is opened.
4. Re-install the outer case and check for microwave leakage around the door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
/
/’
UPPER
LATCH HEAD
LATCH HOOK
II UPPER
LATCH
SWITCH
LOWER LATCH
STOP SWITCH
. STOP
SWITCH
LEVER
I
‘/LOWER -
LATCH
SWITCH
Figure C-5.
Latch Switches Adjustment
42
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R-9360
CONTROL PANEL AND COMPONENTS REMOVAL
CONTROL PANEL FRAME (WITH KEY)
1. Remove the control unit refer to “CONTROL UNIT”.
2. Remove the open button by pulling the pin.
1. Disconnect oven from power supply and remove outer case.
2. Discharge the high voltage capacitor.
3. Remove the upper and lower sashes. (refer to the above sash removal explanation)
4. Disconnect the wire leads from the panel components.
5. Remove the four (4) screws holding the panel assembly to
the oven cavity flange.
6. Remove the panel with the open button attached.
7. Remove the components to free the control panel. Replacement of individual components is as follows:
STOPPER
CONTROL UNIT
1. Remove the three (3) screws holding the control unit to the control panel frame assembly.
2. Open the cable holder of connector and disconnect the flat cable of the key unit.
3. Press in the stopper locking the control unit in position on
the panel frame, and slide the control unit downward.
4. Then release the control unit from the three (3) hooks.
Figure C-6.
CONTROL UNIT
\
CONTROL PANEL FRAME
ASS’Y WITH KEY UNIT
IN CONNECTOR (G)
CONNECTOR (A)
/’
,
/
0
\
/
\
/
‘L/
0
w
/
.
/’
Figure C-7.
Control Panel Components
43
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R-9360
DOOR REPLACEMENT AND ADJUSTMENT
DOOR REPLACEMENT
1. Disconnect oven from power supply and remove outer case.
2. Remove the three (3) screws holding the upper sash to the oven cavity flange and remove it.
3. Remove the two (2) screws holding the upper oven hinge
to the oven cavity flange and remove it.
4. Remove the door assembly from the upper oven hinge.
5. On reinstalling the new door, insert the hinge spacer and
door into the lower oven hinge pin.
6. Insert the upper oven hinge pin into the door. The while hold­ing the door in place secure the upper oven hinge firmly with the two (2) mounting screws.
7. Make sure the door is parallel with the oven face lines (left and upper side lines) and the door latch heads pass through
the latch holes correctly.
-.
Note: After any service to the door: (A) Make sure that the latch switches are operating properly.
(Refer to chapter
“Test Procedure”.)
(B) An approved microwave survey meter should be used to
assure compliance with proper microwave radiation emis-
sion limitation standards.
DOOR ADJUSTMENT
The door is adjusted by keeping the screws of each hinge loose.
After the adjustment, make sure of the following:
1. The door latch heads smoothly catch, the latch hooks through the latch holes, and also the latch heads go through the center of the latch holes.
2. Deviation of the door alignment from the horizontal line of the cavity face plate is to be less than 1 .Omm.
3. The door is positioned with its face depressed toward the cavity face plate.
4. Re-install the outer case and check for microwave leakage around the door with and approved microwave survey meter. (Refer to Microwave Measurement Procedure.)
Note: The door on a microwave oven is designed to act as an
electronic seal preventing the leakage of microwave energy from the oven cavity during the cook cycle. This function does not require that the door be airtight, moisture (condensation)-tight or light-tight. Therefore, the occasional appearance of moisture, light or the sensing of gentle warm air movement around the oven door is not abnormal and do not of themselves, indicate a leakage of microwave energy from the oven cavity. If such were the case, your oven could not be equipped with a vent, the very purpose of which is to
exhaust the vapor-laden air from the oven cavity.
LATCH HEADS
SASH BOTTOM
OVEN HINGE
Figure C-8. Door Replacement and Adjustment
44
Page 48
-R-9360
MICROWAVE MEASUREMENT
After the adjustment of door interlock switches and door is completed individually or collectively, the following leakage test
must be performed with a survey instrument and it must be confirmed that the result meets the requirements of the per-
formance standard for microwave oven.
REQUIREMENT
The safety switch must prevent microwave radiation emission in excess of 5mW/cm2 at any point 5cm or more from exter­nal surface of the oven.
PREPARATION FOR THE TESTING:
Before beginning the actual test for leakage, proceed as follows;
1. Make sure that the test instrument is operating normally as specified in its instruction booklet.
Important: Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens must be used for testing.
2.
3.
4.
5.
6.
Recommended instruments are: NARDA 8100 NARDA 8200 HOLADAY HI 1500 SIMPSON 380M Place the turntable tray into the oven cavity. Place the load of 275k 15ml of water initially at 20& 5OC in the centre of the oven tray. The water container should be a low form of 600ml beaker with inside diameter of ap­prox. 8.5cm and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leak­age is measured accurately. Close the door and turn the oven ON with the timer set for several minutes. If the water begins to boil before the sur­vey is completed, replace it with 275ml of the cool water. Move the probe slowly (not faster than 2.5cm/sec.) along the gap. The microwave radiation emission should be measured at anv ooint of 5cm or more from the external surface the oven.
45
Page 49
R-9360 ~-
SCHEMATIC DIAGRAM
MODEL R-9360
CIRCUIT SUBJECT TO CHANGE WITHOUT NOTICE DOOR CLOSED COOK OFF CONDITION
r
WIRE COLOR CODE &SYMBOL
REED RED: RED
WHT
: WHITE
WIRE COLOR CODE 81 SYMBOL
RED
: RED
WHT
: WHITE
BRN : BROWN BLU
: BLUE
ORG
: ORANGE
GRN
: GREEN
PNK : PINK
BLK
- BLACK
G-Y :
GREEN AND YELLOi’V STRIPE
: HIGH BOLTAGE WIRE * SECTIONAL AREA OF 0.75mm2 MIN. I NO INDICATION SHOWS 0.3mm2 MIN.
0
: QUICK CONNECT TERMINAL
l :
SOLDER OR CLINCH TERMINAL
0 :
CONNECTOR
BU L/18
02:
BLU/18
BRN/18
WHT/18
)
w
G
SW4: MONITOR SWITCH
BLU
OVEN LAMP
j RED
RY2: COOK
1 CONTROLUNIT 1
FAN MOTOR
TURNTABLE MOTOR
1
F: FUSE
MlOA 250V
ORG/18
- TF: TEMP FUSE I
115°C
REC/18
SW2: LOWER
LATCH
SWITCH
ORG/l8
3
a w
T: POWER TRANSFORMER
,w-,mml WHT “‘4 )
)
SHORT PROTECTOR
MAGNETRON
Dl: RECTIFIER
s
Figure S-l.
Schematic Diagram
46
Page 50
Page 51
R-9360
R
1 2 3 4 5
I
1 I 6.
:
I
I--+-
BLU
I-=-
WR B B ,“Lflkg~
l **.GK
3
l t
- A3 .
- A5 -
- A2 . A4
-
-
-
-
-
-
-
RED
, COM r
MONITOR SWITCH
:,i
NC
Y
COM
L-
COM /&-
BLK
BLU
F
/6-PIN CONNECTOR
/CONTROL PANEL ASS’Y
Figure S-i
I
1 2 3 I I - 4 5 6
47
Page 52
R-9360
I 1
/ 7 8 9 I 10 11 12
WHT
1
NO
A
STOP SWITCH
WER
- BRN -
TCH NO
‘ITCH - ORG
I1
TURNTABLE
MOTOR
FAN MOTOR
r
MAINS SUPPLY CORD
OVEN LAMP
n ii
OVEN
LAMP
SOCKET
a:::; Ih
MAGNETRON
BRN
r-l
POWER TRANSFORMER
r 1 ( BLU }
‘I I
SHORT PROTEC
HIGH VOLTAGE CAPACITOR
we S-2.
Pictorial Diagram
TOR
. 7 I 8 9 I 10
1
11 / 12
48
Page 53
R-9360
1
2
3 1 4
5
6
01-W IlEl x4
I ik IW
POWER SUPPLY 240V SOHZ
IL1 [
FM MOTOR AND TURNTABLE [
MOTOR
I
A- 5
I
OVEN LANP
[
POWER TRANSFORMR
L
C
STOP
SWITCH
203,ZD4
HZ6C-2 x2
[VP: -Gq----
VRS I
A
LI
22pH
A
B
C
D
E
F
G
H
RY-I
(COrvTROL RELAY)
i
DE1
IS1586
RSI
3.3K 114w
1
1
N
I
~,, R41
I.
Od”
E-l IE--2 IE-3
E-6 E--B
I
I
I
. . I AI..
TIMER
LOW
m. LUW
DEFROST
MED
hl. HIGH
HIGH
AUTO START
I
CLOCK
I‘ll ,
TEST MODE
Figure S-3. Control F
1
I
2
1
3
4
I
5 6
I
49
Page 54
-­I
R-9360
n iizpx4
TT
.- -I
I I
.
R47
6.6k
R4.3
6.911
Q6 DTCII4EA e,n
itrol Panel Circuit
1 CONTROL UNIT 1
NOTE -M--
IF NOT SPECIFIED, l/5W, 2 5%
Page 55
R-9360
A
8
C
D
E
F
G
H
r
FFIWR
? 1,s ‘ I
‘7 ! ;,
t
II
2,
20 15
ID
5 I
WHT
0
CN-Al)
0”
RED
BUN BLK
0 0 0 ORG
(CN-A4)(CN-AZ)(CN-AS)
o’““0
fCN-A3) (CN-AS)
0”
0
Figure S-4.
Printed Wiring Board
51
Page 56
R-9360
PACKING AND ACCESSORIES
CABINET PROTECTION SHEET (SPADP0307WREO)
\
\
MICROWAVE OVEN
fztKiRk\\
PACKING ADD KIT
(CPADB0222WRKO)
DOOR PROTECTION SHEET
\ \ I
(SPADPQ007Y BPO)
TRAY HOLDER
(SPADF0440WREO)
\
TURNTABLE TRAY
\ PACKING CASE
(SPAKC2064WR EO)
52
Page 57
PARTS LIST
R-9360
REF. NO.
PART NO.
DESCRIPTION
Q’TY
CODE
ELECTRIC PARTS
x1, R
\*,
7r
\,,
:t?
\.,
x?
\*I m
I- 1 Q A C C A 0 0 2 4 W R E 0 Mains supply cord 1 AR l- 2 QFS-CQOOl YBEO Fuse:MlOA 1 AE l- 3 Q F S H D 0 0 I 9 W R E 0 Fuse holder 1 AF l- 4 Q S W-M 0 1 7 2 W R E 0 Monitor switch 1 AG l- 5 Q S W-M 0 1 7 3 W R E 0 Upper latch switch 1 AG l- 6 Q S W-M 0 1 7 1 W R E 0 Lower latch switch 1 AG I- 7 RLMPT0021WREO Ovenlamp 2 AF l- 8 QS(!ICL0055WREO Ovenlampsocket 2 AH l- 9 RMbTEOl 84WRE0 Fanmoter 1 AW l-10 R H - D Z A 0 0 2 W R E 0 Short protector 1 AQ l-l 1 QSW-MO 174WRE0 Stopswitch 1 AH l-12 R M Q T D 0 0 8 3 W R E 0 Turntable motor 1 AV 1-13 QFS-T0026WREO Temp.fuse 1 AG 1-14 R T R N - 0 3 1 7 W R E 0 Power transformer 1 BR 1-15 RV-MZ 0 1 6 2WR E 0 Magnetron 1 BN 1-16 R C-Q Z 0 1 3 1 W R E 0 High voltage capacitor 1 AZ
1-17 R H - D Z 0 0 5 6 W R E 0 Rectifier 1 AQ
CABINET PARTS
2- 1 FDA i - 0 2 7 0 W R Y 0 Base cabinet (A) 1 AP 2- 2 GDA i - 0 2 7 1 W R P 0 Base cabinet (B) 1 AK
2- 3 GLEGP0021WREO Foot 4 AB 2- 4 G C A B U 0 2 3 5 W R P 0 Outer case cabinet 1 AZ 2- 5 T M A P C 0 6 8 4 W R R 0 Schematic diagram 1 AB 2- 6 L S T P P 0 0 6 5 W R F 0 Cord anchorage (upper) 1 AA 2- 7 L S T P P 0 0 6 6 W R F 0 Cord anchorage (lower) 1 AA 2- 8 L B N D K 0 0 7 1 W R W 0 Capacitor holder 1 AD 2- 9 XWH N Z 5 7-l 5 1 0 0 Hinge (l.Omm)
spacer
1 AA 2-l 0 FHNG-0 107WRY 0 Loweroven hinge 1 AF 2-l 1 P S P A G Q 0 0 2 Y B E 0 Vibration proof cushion 1 AA
CONTROL UNIT PARTS
I 3- 3- 1 IA I Q C C PWB N C M F 2 1 3 2 6 2 SWR 1 D R K E 0 0 Control 6-pin wire unit connector (A)
Note: The voltage supplied to the parts marked “+I+” is greater than 250V.
53
Page 58
R-9360
REF. NO.
PART NO.
DESCRIPTION
Q’TY
CODE
3. 1B
Q P L G J 2 2
5 5 D R E 0
3-pin connector (B)
3. 1c
Q P L G J
2 3 3 0 D R E 0
12.pin connector (E)
3. 1D Q P L G J
2 2
9 9 D R E 0
2-pin connector (G)
3. 1E
R V - K X
2 0
4 4 D R E 0 Fluorescent display tube
Cl
RC-QZ 104FDRE0 Capacitor O.lyF 50V
c2
RC-EZI 08FDRE0 Capacitor
I OOOpF 50V
c3
RC-EZ337DDREO Capacitor
33OpF 25V
c4
RC-EZ476DDREO Capacitor
47pF 25V
C5, C6
RC-KZ368AKREO Capacitor O.OlpF 25V
C8 c7
RC-KZO 1 OBHREO Capacitor
0.02lF 16V
c40
R M P T E 2 0
0 3 D R E 0
Capacitor 47OpFx4
C80
RC-EZ474FDREO Capacitor 0.47p.F 50V
C81
RC-EZ225FDREO Capacitor 2.2pF 50V
c90 R C-C Z
6 8
0 F D R E 0
Capacitor 68pF
5ov
c91
RC-CZ
18
1 FDREO Capacitor 18OpF
5ov
c93
RC-K Z
0 2 6 B H R E 0
Capacitor 0.0047pF
50V
CF90
R C R S - 2 0
0 8 D R E 0
Ceramic filter: 600 kHz
Dl -D5 RH-DZ0002DREO Diode: 11El D20,D80 RH-DZ0004DREO Diode: lS1588 D81 D82,D83 RH-DZ0003DREO Diode: lSS133 Fl
QFS-A201 ODREO Fuse
I1
RH-i X2321 DREO LSI
Ll
R F i L N
0 0
2 7 W R E 0 Filter coil
Pl, P2
QLUGP201 4DRE0 I-pinpost
Ql
R H-T Z
0 0
2 8 W R E 0 Transistor: 2SA715B
Q2, Q6
R H - T Z 0 0
2 7 W R E 0
Transistor: DTCl 14EA
Q3
R H-T X
8 2 5 B K R E 0
Transistor: 2SD1228M
Q4
R H - T X
8 2
5 A K R E 0 Transistor: 2SA937
Rl R R - D Z
1 R
0 D D R E 0
. Resistor 1 .ofi
1/4w
R2
R R - D Z
3 9 2 D D R E 0
Resistor 3.9kQ
1/4W
R3, R4
RR-DZ473DDREO Resistor
47k0 ll4W
R5
RR-DZ 103DDREO Resistor
10ka 1/4W
R6
RR-SZ272DDREO Resistor
2.7kn 1/4W
37 R R-S Z
2 7
1 H D R E 0
Resistor 2700
1W
38
R R-S Z 1 5
2 H D R E 0
Resistor 1.5kfi
IW
1
AC 1 AE 1
AB
1
AW 1 AB 1
AF 1 AC 1 AB
3 AA
1 AA 1
AD 1
AA 1 AA 1
AA 1
AA 1 AA 1
AF
5 AB 3 AA
2 AA
1 AF 1 AX 1
AC
2 AA
1
AE
2
AC 1 AC 1
AB
1
AA
1 AA
2 AA 1
AA 1 AA 1
AA 1
AA
54
Page 59
R -9360
REF. NO.
PART NO.
DESCRIPTION
Q’TY
CODE
R9
RR-SZ 15 1 HDREO
Resistor
RlO
RR-DZ 152DDRE0 Resistor Rll, R12 RR-DZI 03BDRE0 Resistor R81
15OQ
1w
1.5kQ ll4W 10kQ 1/6W
1
AA
1
AA
3
AA
R13
RR-DZ392BDREO Resistor
3.9kQ ll6W
1
AA
R14
RR-DZ562BDREO Resistor 5.6kQ 1/6W
1
AA
RI5
RR-DZ243BDREO Resistor 24kQ 1/6W
1
AA
R20
RR-DZ22 1 DDREO Resistor
220R ll4W
1
AA
R40-R46 RR-DZ332BDREO Resistor 3.3kS2 1/6W
7
AA
R47-R50 RR-DZ682BDREO Resistor 6.8kQ 1/6W
4 AA
R80
RR-DZl 02BDRE0 Resistor
l.OkQ 1/6W
1
AA
R82
RR-DZ333DDREO Resistor
33kQ ll4W
1
AA
R83
RR-DZ562DDREO Resistor
5.6kf-I 1/4W
1
AA
R84, R85 R R- D Z 1 8 3 D D R E 0
Resistor 18kQ
1/4W
2
AA
R90
RR-DZl 12DDREO Resistor
1.2kQ 1/4W
1
AA
R91
RR-DZ332DDREO Resistor
3.3kQ 1/4W
1 AA
RYl RRLY-2093DRE0 Shutoutrelay
1
AP
RY2 RRLY-2 102DRE0 Cookrelay
1
AP
SPl
R A L M B 2 0 1 5 D R E 0
Buzzer
1
AF
Tl
R T R N P 2 0 8 9 D R E 0
Transformer
1 AR
VRSl R H - V X 2 0 1 9 D R E 0
Varistor
1
AF
ZDl
RH-EZ0007DREO Zenerdiode:HZllB-1
1 AB
ZD2
RH-EZ0008DREO Zenerdiode: HZllC-I
1
AB
ZD3, ZD4
R H - E Z 0 0 0 9 D R E 0
Zener diode: HZ6C-2
2
AB
3. 2
F P N L C 0 6 8 9 W R K 0 Control panel frame
assembly
1
BB
3- 3 JBTN-0324WRFO
Openbutton
1
AD
3. 4 MSPRC0070WREO
Spring
1
AA
3. 5
FLEVFOl 40WRE0
OpenDevice
1 AG
3. 6 XPNSD80 ---000
Pin
1
AA
3- 7 P C U S U 0 4 9 0 W R P 0
Shading cushion
1
AB
3- 8 G M A D i 0 0 5 0 W R F 0
Display filter
1 AF
OVEN PARTS
4. 1 DCVN-0243WRTO Ovencavity
1
BM
4. 2
PCCVP0279WREO Waveguidecover
1
AF
55
Page 60
R-9360
REF. NO.
PART NO.
DESCRIPTION
Q’TY . CODE
4. 3 PCL iCQOOlYBE0 Clip
1
AA
4- 4
P F i L W 0 0 3 5 W R P 0
Oven Lamp filter
1
AB
4. 5 N T N T - 0 0 6 8 W R F 0
Turntable tray
*
1
AW
4. 6
N C P L - A 0 0 1 W R F 0
Turntable coupling
1
AG
4- 7 PSPA-AOOSWREO
Couplingspacer
1
AB
4. 8
L A N G Q 0 4 3 3 W R W 0
Turntable motor mounting bracket
1
AF
4. 9
NBRGPOO 18WRFO
Couplingholder
1
AC
4-10
L H L D - 0 0 5 4 W R F 0
Turntable roller cover
1
AE
4-l 1
P C C V P 0 3 5 2 W R P 0
Turntable motor cover
1
AF
4-12
FHNG-01 OGWRYO
Upperovenhinge
1
AE
4-13
N R Q L P 0 0 2 6 W R E 0
Turntable roller
1
AD
4-14
N S F T T 0 0 7 4 W R E 0
Turntable’ roller shaft
1
AA
4-15
L A N G Q 0 4 3 2 W R W 0
Lamp socket mounting plate
1
AD
4-16
PDUC-05 17WRFO
Steamduct
1
AH
4-l 7
F F A N J 0 0 3 1 W R K 0
Fan blade assembly
1
AF
4-l 7A
L S T Y - 0 0 3 0 W R E 0
Fan retainer clip
1
AA
4-l 8 P D U C - 0 5 1 8 W R F 0
Magnetron cooling duct (A)
1
AH
4-19
P D U C - 0 5 1 5 W R F 0
Magnetron cooling duct (B)
1
AH
4-20
LANGF0340WRPO
Chassissupport
1
AE
4-21
L A N G K 0 1 4 1 W R F 0
Upper latch hook
1
AF
4-22
L A N G K 0 2 3 2 W R F 0
Lower latch hook
1
AE
4-23 M L E V F 0 1 2 4 W R E 0
Monitor switch lever
1
AC
4-24
GCABD0047WRWO
Rearcabinet
1 AR
4-25
L H L D K 0 0 0 5 Y B F 0
Cord holder
1
AB
4-26
M L E V P 0 0 6 7 W R F 0
Stop switch lever
1
AC
4-27
F D E C Q 0 0 3 4 W R K 0
Upper sash assembly
1
AT
4.27A
HDECQ04 18WRF0 Uppersash
1 AN
4-27B
L A N G T 0 4 1 6 W R W 0
Upper sash mounting plate
1 AG
4.27C
P S L D M 0 3 6 4 W R E 0
Ferrite
1
AH
4-28
F D E C Q 0 0 3 5 W R K 0
Lower sash assembly
1 AT
-.
4.28A HDECQ041 SWRFO Lowersash
1
AP
4-28B
L A N G T 0 4 1 7 W R W 0
Lower sash mounting plate
1 AG
4.28C
P S L D M 0 3 6 4 W R E 0
Ferrite
1 AH
4-29 F D E C Q 0 0 3 6 W R K 0
Left sash assembly
1
AL
4.29A
HDECQ0420WRFO Leftsash
1 AG
4.29B
HDECA0898WREO Sashpanel
1
AE
56
Page 61
R-9360
REF. NO.
PART NO.
DESCRIPTION
Q’TY
CODE
DOOR PARTS
C D Q R F 0 1 3 4 W R K 0
Complete door assembly
1
BM
MISCELLANEOUS
+I+ 6.
1
$2 6. 2
6.
3
6.
4
6.
5
6-
6
6.
7
7. 1 7- 2
7. 3 7- 4
7. 5
7. 6
LX-CZ0052WREO
7. 7 XBBUW30P08000
7. 8 XFPSD30PlOOOO
7. 9 XBPSD40P25000 7-10 XBPSD40P20000 7-l 1 XBPSDSOPI OK00
7-l 2 XBPSDGOP14KSO 7-l 3 XBTUW40P08000 7-14 XFPSD40P08000 7-15 XCPSD30P08000
QW-Q Z 0 1 6 4 W R E 0 High voltage
wire A
1
AE
QW-Q Z 0 1 3 2 WR E 0 High voltage
wire B
1
AE
FW-VZ0860WREO Mainwireharness 1
AU
TSPCNl 034WRR0 Nameplate
1
AB
T C A U H 0 1 1 ‘4 W R R 0 Caution label
1
AC TCADC0220WRRO Cookbook T i N S E 0 4 9 8 W R R 0 Operation manual
7-16
LX-CZ0074WREO
7-l 7
XCTDS40P12000
7-l 8 7-19 7-20 7-21 7-22
XWVSD35-04000
LX-NZ0070WREO XNESD40-32000 XWWSD60-08000 XWHSD50-08000
LX-BZ0141WREC LX-BZ0186WREC
LX-CZ0038WRECI LX-EZ0046WREO LX-CZ0047WREO
SCREWS, NUTS AND WASHERS
Screw; monitor switch lever mtg. Screw; Capacitor holder, rectifier, turntable motor cover,
earthing (control panel frame) mtg. Screw; outer case cabinet mtg. Screw; outer case cabinet mtg.
Screw; cabinet base (A) and (B) mtg. Screw; upper latch hook and lower latch hook mtg. Screw; lamp socket mounting plate mtg. Screw; fuse holder mtg. Screw; fan motor mtg. Screw; cord anchorage mtg.
Screw; magnetron mtg. Screw; power transformer mtg. Screw; turntable motor assembly mtg. Screw; turntable motor mtg. Screw; oven lamp socket, left sash assembly mtg. Screw; upper oven hinge and lower oven hinge mtg. Screw; cabinet base (B), upper sash assembly and lower
sash assembly, rear cabinet mtg. Washer; control unit mtg. Nut; earthing (mains supply cord) mtg. Nut; fan motor and cord anchorage (upper) mtg. Washer; power transformer mtg. Washer; monitor switch lever mtg.
AA AA
AA AA AA AA AA AA AA AA
AA AA AA AA
AA AA AA
AA AA AA AA
AA
Note: The voltage supplied to the parts marked “%” is greater than 250V.
57
Page 62
R-9360
REF. NO.
PART NO.
DESCRIPTION Q’TY . CODE
7-23
X
T T S
D 4
0 P 1 2 T
V 0
Screw; control unit, chassis
support mtg.
5
AA
7-24
X
T P S
D 4
0 P 1 2 X
S 0
Screw; open device mtg.
2
AA
7-25
X H P S
D 3
0 P 1
2 X S 0
Screw; control unit mtg.
3
AA
7-26
L
X-N
Z 0 0 8 0
W R
E 0
Nut; earthing (control panel
frame)
1
AA
HOW TO ORDER REPLACEMENT PARTS
To have you order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO. 4. DESCRIPTION
58
Page 63
R-9360
1
2 3
4
I
5
6
4
CABINET PARTS
,a@-@
/.
7-4
B
/
1 I 2 3 I 4 I 5 I 6
.
B
C
D
E
F
G
H
59
Page 64
R-9360
OVEN PARTS
4 29
Y
,
cd-’
i
60
Page 65
R-9360
1 2 I 3 4 5 6 --
CONTROL PANEL PARTS
A
3-2
\
D
3-3
/
.
% *
/
B
C
E
F
G
I I
1 I 2 I 3
4 I
I
5 I 6
61
Page 66
R-9360
L
1 I
2
3
4
5
I 6
DOOR ASSEMBLY
MISCELLANEOUS
(CAP.)
(TRANS.1
(MAG.1
(CAP.)
L
1 I 2 I 3 I 4 I 5 6
62
Page 67
R-9360
REPLACEMENT PARTS LIST
This list has been prepared to show LISTED PART NO. along with the USED PART NO. side by side.
REF. NO. 3-1A 3-16 3-1c 3-1D 3-1E Cl C2
c3 c4 C5 etc. c7 c40 C80 C81 c90 c91 c93 CF90
Dl etc.
D20 etc.
D82 etc.
Fl I1 Ll Pl etc.
Ql
Q2 etc.
Q3 Q4
Rl
LISTED PART NO.
QCNCM2321 DREO QPLGJ2255DREO QPLGJ2330DREO QPLGJ2299DREO
RV-KX2044DREO
RC-QZ104FDREO
RC-EZ108FDREO
RC-EZ337DDREO
RC-EZ476DDREO
RC-KZ368AKREO
RC-KZOl OBHREO
RMPTE2003DREO
RC-EZ474FDREO
RC-EZ225FDREO RC-CZ680FDREO RC-CZ181FDREO RC-KZ026BHREO RCRS-2008DRE0 RH-DZ0002DREO RH-DZ0004DREO RH-DZ0003DREO QFS-A201 ODREO RH-i X2321 DREO RFiLN0027WREO
QLUGP2014DREO
RH-TZ0028WREO RH-;Z0027WREO RH-TX825BKREO RH-TX825AKREO RR-DZlRODDREO
USED PART NO. QCNCM2321YAZZ QPLGJ2255YAZZ
QPLGJ2330YAZZ
QPLGJ2299YAZZ RV-KX2044YAZZ VCQYCUl HMl 04K VCEAAUl HWl 08M VCEPAUl EW337M VCEAAUl EW476M VCKYATl EXl 03N
VCKYATlCX223N
RMPTE2003YAZZ
VCEAAUl HW474M VCEAAUl HW225M VCCCPRl H3680J VCCCPRlH3181J VCKYATl HX472N RCRS-2008YAZZ VHDl 1 El////-l RH-DX7502YAZZ VHDl SSl 33//--l
QFS-A201 OYAZZ
RH-iX2321YAZZ RC-LF2003YAZZ
QLUGP2014YAZZ
VS2SA71 5-B/-1 VSDTC-1 14-A-l VS2SD1228MQ-1 VS2SA937-R/-l VRD-ST2EFl ROJ
REF. NO. R2 R3 etc. R5 R6 R7 R8 R9 RlO Rll etc. R13 R14 R15 R20 R40 etc. R47 etc. R80 R82 R83 R84 etc. R90 R91 RYl
RY2 SPl Tl VRSl ZDl 202 ZD3 etc.
LISTED PART NO. RR-DZ392DDREO RR-DZ473DDREO RR-DZl 03DDRE0 RR-DZ272DDREO RR-SZ271HDREO RR-SZl 52HDRE0 RR-SZ151HDREO RR-DZl 52DDRE0 RR-DZl 03BDRE0 RR-DZ392BDREO
RR-DZ562BDREO RR-DZ243BDREO RR-DZ221 DDREO RR-DZ332BDREO RR-DZ682BDREO RR-DZl 02BDRE0 RR-DZ333DDREO RR-DZ562DDREO RR-DZl 83DDRE0 RR-DZ112DDREO RR-DZ332DDREO RRLY-2093DRE0 RRLY-21 02DRE0 RALMB2015DREO RTRNP2089DREO RH-VX201 SDREO RH-EZ0007DREO RH-EZ0008DREO RH-EZ0009DREO
USED PART NO. VRD-ST2EF392J VRD-ST2EF473J VRD-ST2EFl 03J VRD-ST2EF272J VRS-FT3AB271 J VRS-FT3ABl 52J VRS-FT3ABl 51 J VRD-ST2EFl 52J VRD-ST2DFl 03J VRD-ST2DF392J VRD-ST2DF562J
VRD-ST2DF243J VRD-ST2EF221J VRD-ST2DF332J VRD-ST2DF682J VRD-ST2DFl 02J VRD-ST2EF333J VRD-ST2EF562J VRD-ST2EFl 83J VRD-STZEFl 22J VRD-ST2EF332J RRLYU2093YAZZ RRLY-21 02YAZZ RALMB201 5YAZZ RTRNP2089YAZZ RH-VX201 SYAZZ VHEHZl 1 B-l/-l VHEHZl 1 C-l/-l VHEHZGC-2//-l
63
Page 68
0’
R-9360
SHARP
‘85 @ SHARP CORP (1 OK0.8E) Printed in Japan
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