SHARP R610DWA, R-610DKA, R-610DSA Service Manual

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SERVICE MANUAL

S7117R610DPWA

MICROWAVE OVEN

R-610DKA R-610DWA R-610 DSA

MODELS

Baked

pcorn

Fresh

Din

ner

olls &

tatoes

Frozen

Veg

etab

Compu

Plate

uffins

Entree

erfost

t A

tio

Gro

und

Chicken

Frozen

Meat

Casserole

Mic

reast

Beverage

Vegetable

N O

12345

67890

Power

inute

Level

STA

Clear

L B

. C U

rowav Pizza

Kitchen

K G

C O

O K

D E

F R

O S

Timer/C

lock

R-610DKA R-610DWA R-610DSA

In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.

WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)

Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO

AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY...................INSIDE FRONT COVER

BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER

WARNING TO SERVICE PERSONNEL................................................................................................................1

MICROWAVE MEASUREMENT PROCEDURE ...................................................................................................2

FOREWORD AND WARNING...............................................................................................................................3

PRODUCT SPECIFICATIONS ..............................................................................................................................4

GENERAL INFORMATION...................................................................................................................................4

OPERATION..........................................................................................................................................................6

TROUBLESHOOTING GUIDE ..............................................................................................................................9

TEST PROCEDURE............................................................................................................................................10

TOUCH CONTROL PANEL.................................................................................................................................18

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE................................................................22

PICTORIAL DIAGRAM ........................................................................................................................................29

POWER UNIT CIRCUIT ......................................................................................................................................30

CPU UNIT CIRCUIT ............................................................................................................................................31

PRINTED WIRING BOARD .................................................................................................................................32

PARTS LIST ........................................................................................................................................................33

PACKING AND ACCESSORIES .........................................................................................................................35

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

R-610DKA R-610DWA R-610 DSA

PRECAUTIONS TO BE OBSER VED BEFORE AND DURING SERVICING T O AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROW A VE ENERGY

(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other

microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.

compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave

generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be

performed on each oven prior to release to the owner.

BEFORE SERVICING

Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.

If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately.

Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.

W ARNING TO SER VICE PERSONNEL

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts fatal, electrical shock.

(Example) High Voltage Capacitor, High Voltage Power Trans-

former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..

Read the Service Manual carefully and follow all instructions.

may result in a severe, possibly

Don't Touch ! Danger High Voltage

R-610DKA R-610DWA R-610DSA

Before Servicing

1. Disconnect the power supply cord , and then remove outer case.

2. Open the door and block it open.

3. Discharge high voltage capacitor.

WARNING:RISK OF ELECTRIC SHOCK.

DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.

The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an insulated screwdriver.

Whenever troubleshooting is performed the power supply must be disconnected. It may, in some cases, be necessary to connect the power supply after the outer case has been removed, in this event,

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge high voltage capacitor.

4. Disconnect the leads to the primary of the power transformer.

5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.

6. After that procedure, reconnect the power supply cord.

When the testing is completed,

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge high voltage capacitor.

4. Reconnect the leads to the primary of the power transformer.

5. Reinstall the outer case (cabinet).

6. Reconnect the power supply cord after the outer case is installed.

7. Run the oven and check all functions.

After repairing

1. Reconnect all leads removed from components during testing.

2. Reinstall the outer case (cabinet).

3. Reconnect the power supply cord after the outer case is installed.

4. Run the oven and check all functions.

Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold, carry out Before Servicing procedure and reexamine the connections to the component being tested.

When all service work is completed and the oven is fully assembled, the microwave power output should be checked and a microwave leakage test should be carried out.

R-610DKA R-610DWA R-610 DSA

MICROW A VE MEASUREMENT PROCEDURE

A. Requirements:

1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven.

2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.

B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows:

1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.

Important: Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.

2) Place the oven tray in the oven cavity.

3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity. The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.

4) Set the cooking control on Full Power Cooking Mode.

5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace it with 275 ml of cool water.

C. Leakage test:

Closed-door leakage test (microwave measurement)

1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.

2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.

3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch assembly.

4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2.

NOTE: After servicing, record data on service invoice and microwave leakage report.

SERVICE MANUAL

R-610DKA R-610DWA R-610DSA

MICROWAVE OVEN

R-610DKA/ R-610DWA/ R-610DSA

FOREWORD

This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVEN, R-610DKA, R-610DWA, R-610DSA.

It is recommended that service personnel carefully study the entire text of this manual so that they will be qualified to render satisfactory customer service.

Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.

WARNING

Never operate the oven until the following points are ensured. (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is no other visible damage with the oven.

Servicing and repair work must be carried out only by trained service personnel.

DANGER

Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service personnel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor.

PRODUCT DESCRIPTION

GENERAL INFORMATION

OPERATION

TROUBLESHOOTING GUIDE AND TEST PROCEDURE

TOUCH CONTROL PANEL

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WIRING DIAGRAM

PARTS LIST

All the parts marked “*” on parts list are used at voltages more than 250V.

Removal of the outer wrap gives access to voltage above 250V. All the parts marked “∆” on parts list may cause undue microwave

exposure, by themselves, or when they are damaged, loosened or removed.

SHARP ELECTRONICS CORPORATION

SHARP PLAZA, MAHWAH,

NEW JERSEY 07430-2135

R-610DKA R-610DWA R-610 DSA

SPECIFICATION

ITEM DESCRIPTION

Power Requirements 120 Volts / 14 Amperes

60 Hertz Single phase, 3 wire grounded

Power Output 1100 watts (IEC TEST PROCEDURE)

Operating frequency of 2450MHz

Case Dimensions Width 19-1/2"

Height 14" Depth 20-5/8"

Cooking Cavity Dimensions Width 17-3/4"

Height 8-1/4"

1.4 Cubic Feet Depth 17" Control Complement Touch Control System

Clock ( 1:00 - 12:59 ) Timer (0 - 99 min. 99 seconds)

Microwave Power for Variable Cooking Repetition Rate;

P-HI..................................................Full power throughout the cooking time

P-90 ....................................................................approx. 90% of Full Power

P-80 ....................................................................approx. 80% of Full Power

P-70 ....................................................................approx. 70% of Full Power

P-60 ....................................................................approx. 60% of Full Power

P-50 ....................................................................approx. 50% of Full Power

P-40 ....................................................................approx. 40% of Full Power

P-30 ....................................................................approx. 30% of Full Power

P-20 ....................................................................approx. 20% of Full Power

P-10 ....................................................................approx. 10% of Full Power

P-0 ....................................................No power throughout the cooking time

MINUTE PLUS pad, INSTANT ACTION pads COMPU DEFROST pads, Number selection pads POWER LEVEL pad, KITCHEN TIMER/CLOCK pad STOP/CLEAR pad, START pad

Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized

DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J

GENERAL INFORMATION

GROUNDING INSTRUCTIONS

This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and grounded in accordance with the National Electrical Code and local codes and ordinances. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.

WARNING: Improper use of the grounding plug can result in a risk of electric shock.

Electrical Requirements The electrical requirements are a 120 volt 60 Hz, AC only, 15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When installing this appliance, observe all applicable codes and ordinances. A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord. Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to

R-610DKA R-610DWA R-610DSA

contact a qualified electrician and have it replaced with a properly grounded three-pronged wall receptacle or have a grounding adapter properly grounded and polarized. If the extension cord must be used, it should be a 3-wire, 15 amp. or higher rated cord. Do not drape over a countertop or table where it can be pulled on by children or tripped over accidentally.

CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-

MOVE THE ROUND GROUNDING PRONG FROM THIS PLUG.

OVEN DIAGRAM

1. Door handle Pull to open door.

2. Auto-Touch control panel

3. Display: 99 minutes, 99 seconds

4. Oven door with see-through window

5. Safety door latch The oven will not operate unless the door is securely closed.

6. Door hinges

7. Door seals and sealing surface

8. Turntable motor shaft

9. Removable turntable support Carefully place the turntable support in the center of the oven floor.

10.Removable turntable Place the turntable on the turntable support cecurely. The turntable will rotate clockwise or counterclockwise. Only remove for cleaning.

11.Ventilation openings (Rear)

12.Oven light It will light when oven is operating or door is opened.

13.Wave guide cover: DO NOT REMOVE.

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Grounding Pin

P o

w e

M i

n u

t e

e v e

L u

T O

S T

A R

l e a

3-Pronged Plug

3-Pronged Receptacle

Grounded Receptacle Box

711 12

TOUCH CONTROL PANEL

Popcorn

Ground

Meat

Baked

Potatoes

Chicken

Breast

See note

Fresh

Vegetable

Instant Action

Frozen

Vegetable

Dinner

Rolls &

Plate

Muffins

Casserole Beverage

Frozen

Entree

Microwave

Pizza

Compu Derfost

Kitchen

Timer/Clock

COOK DEFROST

NO.

LBS.

CUPS

KG OZ

12345

67890

See note

Power

Level

STOP Clear

Minute

PLus

START

NOTE: The directed features are disabled after three minutes when the oven is not in use. These features are automatically enabled when the door is opened and closed or the STOP/ CLEAR pad is pressed.

R-610DKA R-610DWA R-610 DSA

OPERATION

DESCRIPTION OF OPERATING SEQUENCE

The following is a description of component functions during oven operation.

OFF CONDITION

Closing the door activates the door sensing switch and secondary interlock switch. (In this condition, the monitor switch contacts are opened.) When oven is plugged in, 120 volts A.C. is supplied to the control unit. (Figure O-1).

1. The display will show flashing "88:88". To set any program or set the clock, you must first touch the STOP/CLEAR pad. The display will clear, and " : " will appear.

COOKING CONDITION

Program desired cooking time by touching the NUMBER pads. Program the power level by touching the POWER LEVEL pad and then a Number pad. When the START pad is touched, the following operations occur:

1. The contacts of relays are closed and components connected to the relays are turned on as follows. (For details, refer to Figure O-2)

relay and is mechanically associated with the door so that it will function in the following sequence.

(1) When the door opens from the closed position, the

primary interlock relay (RY2) and secondary interlock switch open their contacts. And contacts of the relay (RY1) remains closed. Then the monitor switch contacts close.

(2) When the door is closed from the open position, the

monitor switch contacts open first. Then the contacts of the secondary interlock switch and door sensing switch

close. And contacts of the relay (RY1) open. If the secondary interlock switch and primary interlock relay (RY2) fail with the contacts closed when the door is opened, the closing of the monitor switch contacts will form a short circuit through the monitor fuse, secondary interlock switch, relay (RY1) and primary interlock relay (RY2), causing the monitor fuse to blow.

POWER LEVEL P-0 TO P-90 COOKING

When Variable Cooking Power is programmed, the 120 volts A.C. is supplied to the power transformer intermittently through the contacts of relay (RY-2) which is operated by the control unit within a 32 second time base. Microwave power operation is as follows:

RELAY CONNECTED COMPONENTS RY-1 oven lamp/turntable motor/fan motor RY-2 power transformer

2. 120 volts A.C. is supplied to the primary winding of the power transformer and is converted to about 3.3 volts A.C. output on the filament winding, and approximately 2400 volts A.C. on the high voltage winding.

3. The filament winding voltage heats the magnetron filament and the H.V. winding voltage is sent to a voltage doubler circuit.

4. The microwave energy produced by the magnetron is channelled through the waveguide into the cavity feedbox, and then into the cavity where the food is placed to be cooked.

5. Upon completion of the cooking time, the power transformer, oven lamp, etc. are turned off, and the generation of microwave energy is stopped. The oven will revert to the OFF condition.

6. When the door is opened during a cook cycle, the monitor switch, door sensing switch, secondary interlock switch, relay (RY1) and primary interlock relay (RY2) are activated with the following results. The circuits to the turntable motor, the cooling fan motor, and the high voltage components are de-energized, the oven lamp remains on, and the digital read-out displays the time still remaining in the cook cycle when the door was opened.

7. The monitor switch electrically monitors the operation of the secondary interlock switch and primary interlock

VARI-MODE ON TIME OFF TIME P-HI (100% power) 32 sec. 0 sec. P-90 (approx. 90% power) 30 sec. 2 sec. P-80 (approx. 80% power) 26 sec. 6 sec. P-70 (approx. 70% power) 24 sec. 8 sec. P-60 (approx. 60% power) 22 sec. 10 sec. P-50 (approx. 50% power) 18 sec. 14 sec. P-40 (approx. 40% power) 16 sec. 16 sec. P-30 (approx. 30% power) 12 sec. 20 sec. P-20 (approx. 20% power) 8 sec. 24 sec. P-10 (approx. 10% power) 6 sec. 26 sec.

P-0 (approx. 0% power) 0 sec. 32 sec.

Note: The ON/OFF time ratio does not correspond with

the percentage of microwave power, because approx. 2 seconds are needed for heating of the magnetron filament.

SCHEMATIC

NOTE: CONDITION OF OVEN

1. DOOR CLOSED

2. CLOCK APPEARS ON DISPLAY

R-610DKA R-610DWA R-610DSA

OVEN THERMAL CUT-OUT

OVEN LAMP RELAY

(RY1)

COM.

MG. THERMAL CUT-OUT

CONTROL UNIT

OVEN LAMP

TTM

SECONDARY INTERLOCK SWITCH

120V AC 60 Hz

MONITOR FUSE 20A

GRN

N.O.

Figure O-1. Oven Schematic-Off Condition

SCHEMATIC

NOTE: CONDITION OF OVEN

1. DOOR CLOSED

2. COOKING TIME PROGRAMMED

3. VARIABLE COOKING CONTROL "P-HI" (100%)

4. "START" PAD TOUCHED

TURNTABLE MOTOR

FAN MOTOR

N.O.

COM.

PRIMARY INTERLOCK RELAY

B2 B1

DOOR SENSING SWITCH

(RY2)

POWER TRANSFORMER

MONITOR

SWITCH

CAPACITOR

0.94µF AC 2200V

RECTIFIER

MAGNETRON

120V AC 60 Hz

MONITOR FUSE 20A

GRN

N.O.

OVEN THERMAL CUT-OUT

OVEN LAMP RELAY

(RY1)

COM.

MG. THERMAL CUT-OUT

CONTROL UNIT

OVEN LAMP

TTM

SECONDARY INTERLOCK SWITCH

TURNTABLE MOTOR

FAN MOTOR

N.O.

COM.

PRIMARY INTERLOCK RELAY

B2 B1

DOOR SENSING SWITCH

Figure O-2. Oven Schematic-Cooking Condition

(RY2)

POWER TRANSFORMER

MONITOR

SWITCH

CAPACITOR

0.94µF AC 2200V

RECTIFIER

MAGNETRON

R-610DKA R-610DWA R-610 DSA

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR OPEN MECHANISM

The door is opened by pulling the door. Refer to the Figure D-1.

Door

Latch Heads

Secondary Interlock Switch

Latch Hook

Door Sensing Switch

Monitor Switch

Figure D-1. Door Open Mechanism

DOOR SENSING AND SECONDARY INTERLOCK SWITCHES

The secondary interlock switch is mounted in the lower position of the latch hook and the door sensing switch in the primary interlock system is mounted in the upper position of the latch hook. They are activated by the latch heads on the door. When the door is opened, the switches interrupt the power to all high voltage components. A cook cycle cannot take place until the door is firmly closed thereby activating both interlock switches. The primary interlock system consists of the door sensing switch and primary interlock relay located on the control circuit board.

MONITOR SWITCH

The monitor switch is activated (the contacts opened) by the latch head on the door while the door is closed. The switch is intended to render the oven inoperative, by means of blowing the monitor fuse, when the contacts of the primary interlock relay (RY2) and secondary interlock switch fail to open when the door is opened.

Functions:

1. When the door is opened, the monitor switch contact close (to the ON condition) due to their being normally closed. At this time the primary interlock relay (RY2) and secondary interlock switch are in the OFF condition (contacts open) due to their being normally open contact switches.

2. As the door goes to a closed position, the monitor switch contacts are first opened and then the door sensing switch and the secondary interlock switch contacts close. (On opening the door, each of these switches operate inversely.)

3. If the door is opened, and the primary interlock relay (RY2) and secondary interlock switch contacts fail to open, the monitor fuse blows simultaneously with closing of the monitor switch contacts.

CAUTION: BEFORE REPLACING A BLOWN MONITOR

FUSE TEST THE DOOR SENSING SWITCH, PRIMARY INTERLOCK RELAY (RY2), RELAY (RY1), SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OPERATION. (REFER TO CHAPTER "TEST PROCEDURE").

NOTE: MONITOR FUSE AND MONITOR SWITCH ARE

REPLACED AS AN ASSEMBLY.

TURNTABLE MOTOR

The turntable motor rotates the turntable located on the bottom of the oven cavity, so that the foods on the turntable cook evenly during cooking. The turntable may turn in either direction.

COOLING FAN MOTOR

The cooling fan motor drives a blade which draws external cool air. This cool air is directed through the air vanes surrounding the magnetron and cools the magnetron. This air is channelled through the oven cavity to remove steam and vapors given off from the heating foods. It is then exhausted through the exhausting air vents at the oven cavity.

MONITOR FUSE

1. The monitor fuse blows when the contacts (COM-NO) of the primary interlock relay (RY2) and secondary interlock switch remain closed with the oven door open and when the monitor switch closes.

2. If the wire harness or electrical components are shortcircuited, this monitor fuse blows to prevent an electric shock or fire hazard.

OVEN THERMAL CUT-OUT

The thermal cut-out, located on the top of the oven cavity, is designed to prevent damage to the oven by fire. If the food load is overcooked, by either error in cook time or defect in the control unit, the thermal cut-out will open. Under normal operation, the oven thermal cut-out remains closed. However, when abnormally high temperatures are reached within the oven cavity, the oven thermal cut-out will open at 257˚F(125˚C), causing the oven to shut down.

MAGNETRON THERMAL CUT-OUT

The thermal cut-out located near the magnetron is designed to prevent damage to the magnetron if an over heated condition develops in the tube due to cooling fan failure, obstructed air guide, dirty or blocked air intake, etc. Under normal operation, the thermal cut-out remains closed. However, when abnormally high temperatures are reached within the magnetron, the thermal cut-out will open at 257˚F(125˚C) causing the oven to shut down.

R-610DKA R-610DWA R-610DSA

TROUBLESHOOTING GUIDE

Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.

When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in the "Test Procedure "section.

IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, relay (RY1)

primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the monitor fuse. If the monitor fuse is replaced, the monitor switch must also be replaced. Use part FFSBA023WRK0 as an assembly.

IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may, in some cases,

be necessary to connect the power supply cord after the outer case has been removed, in this event,

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge high voltage capacitor.

4. Disconnect the leads to the primary of the power transformer.

5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.

6. After that procedure, reconnect the power supply cord.

When the testing is completed

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge high voltage capacitor.

4. Reconnect all leads removed from components during testing.

5. Reinstall the outer case (cabinet).

6. Reconnect the power supply cord after the outer case is installed.

7. Run the oven and check all functions.

R-610DKA R-610DWA R-610 DSA

CK = Check / RE = Replace

CONDITION

OFF CONDITION

COOKING CONDITION

TEST PROCEDURE

AND

POSSIBLE CAUSE

DEFECTIVE PARTS

PROBLEM

Home fuse or circuit breaker blows when power cord is plugged into wall receptacle

Monitor fuse blows when power cord is plugged into wall receptacle.

All letters and indicators do not appear in display when power cord is first plugged into wall outlet.

Display does not operate properly when STOP/CLEAR key is touched. (Buzzer should sound and ":" or time of day should appear in display.)

Oven lamp does not light when door is opened.

Oven lamp does not go out when door is closed.

Oven lamp lights but fan motor and turntable motor do not operate.

Oven does not go into cook cycle when START pad is touched

Oven seems to be operating but little or no heat is produced in oven load. (Food incompletely cooked or not cooked at all at end of cook cycle.)

Oven goes into a cook cycle but extremely uneven heating is produced in oven load (food).

Oven does not cook properly when programmed for Cooking Power P50 mode. (Operates properly on Cooking Power P-HI (100%) mode.)

Oven goes into COMPU DEFROST but food is not defrosted well.

RE RE

ABCDEFFGH

SHORT IN POWER CORD

SHORT OR OPENED WIRING

MAGNETRON

POWER TRANSFORMER

H.V. RECTIFIER ASSEMBLY

RERE

HIGH VOLTAGE CAPACITOR

THERMAL CUT-OUT

PRIMARY INTERLOCK SYSTEM

SECONDARY INTERLOCK SWITCH

MONITOR SWITCH

MONITOR FUSE

OVEN LAMP

CKICK CKCK

COOLING FAN MOTOR

TURNTABLE MOTOR

CONTROL UNIT

WRONG OPERATION

LOW VOLTAGE

DIRTY OVEN CAVITY

JKLM

KEY UNIT

RELAY (RY1)

COMPU DEFROST

FOIL PATTERN ON PWB.

PROCEDURE

LETTER

A MAGNETRON ASSEMBLY TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge the high voltage capacitor.

TEST PROCEDURES

COMPONENT TEST

TEST PROCEDURES

R-610DKA R-610DWA R-610DSA

PROCEDURE

LETTER

COMPONENT TEST

4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament leads should indicate less than 1 ohm.

5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the magnetron is grounded and must be replaced.

6. Reconnect all leads removed from components during testing.

7. Reinstall the outer case (cabinet).

8. Reconnect the power supply cord after the outer case is installed.

9. Run the oven and check all functions.

MICROWAVE OUTPUT POWER

The following test procedure should be carried out with the microwave oven in a fully assembled condition (outer case fitted).

HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE OBSERVED.

Power output of the magnetron can be measured by performing a water temperature rise test. This test should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type temperature tester. For accurate results, the following procedure must be followed carefully:

1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the water until the temperature stabilizes. Record the temperature of the water.

2. Place the cup of water in the oven. Operate oven at POWER P-HI(HIGH) selecting more than 60 seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch or the digital read-out countdown.

3. Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer or thermocouple through the water until the maximum temperature is recorded.

4. Subtract the cold water temperature from the hot water temperature. The normal result should be 32.1 to 59.7˚F(17.9 to 33.2˚C) rise in temperature. If the water temperatures are accurately measured and tested for the required time period the test results will indicate if the magnetron tube has low power output (low rise in water temperature) which would extend cooking time or high power output (high rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate for power output, the magnetron tube assembly should be replaced only if the water temperature rise test indicates a power output well beyond the normal limits. The test is only accurate if the power supply line voltage is 120 volts and the oven cavity is clean.

B POWER TRANSFORMER TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge the high voltage capacitor.

4. Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be approximately 77 ohms; the resistance of the filament coil should be less than 1 ohm.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO

MEASURE THE FILAMENT AND HIGH VOLTAGE.)

R-610DKA R-610DWA R-610 DSA

TEST PROCEDURES

PROCEDURE

LETTER

C HIGH VOLTAGE RECTIFIER TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge the high voltage capacitor.

4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is probably defective and should be replaced.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.

D HIGH VOLTAGE CAPACITOR TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge the high voltage capacitor.

4. If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and check for short or open between the terminals using an ohmmeter. Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity for a short time and should indicate an open circuit once the capacitor is charged. If the above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either of the terminals and case. If it is shorted, replace the capacitor.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

COMPONENT TEST

E OVEN THERMAL CUT-OUT TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the temperature of the thermal cut-out reaches approximately 257˚F(125˚C). An open thermal cut-out indicates overheating of the oven, exchange the oven thermal cut-out and check inside of oven cavity and for improper setting of cooking time or operation of control unit. Check for restricted air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

MAGNETRON THERMAL CUT-OUT TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the temperature of the magnetron reaches approximately 257˚F(125˚C). An open thermal cut-out indicates overheating of the magnetron. Check for restricted air flow to the magnetron, especially the cooling fan air guide.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

TEST PROCEDURES

R-610DKA R-610DWA R-610DSA

PROCEDURE

LETTER

CAUTION: IF THE THERMAL CUT-OUT INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE,

REPLACE THERMAL CUT-OUT.

F SECONDARY INTERLOCK SWITCH TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of the switch. The meter should indicate an open circuit with the door open and a closed circuit with the door closed. If improper operation is indicated, replace the secondary interlock switch.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

PRIMARY INTERLOCK SYSTEM TEST

DOOR SENSING SWITCH

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

NOTE: If the door sensing switch contacts fail in the open position and the door is closed, the cooling

fan, turntable and oven light will be activated by RY1.

COMPONENT TEST

PRIMARY INTERLOCK RELAY (RY2)

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the state of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts are closed, replace the circuit board entirely or the relay itself.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

G MONITOR SWITCH TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. Before performing this test, make sure that the secondary interlock switch and the primary interlock relay are operating properly, according to the above Switch Test Procedure. Disconnect the wire lead from the monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter as follows. When the door is open, the meter should indicate a closed circuit. When the monitor switch actuator is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the door opened (in this condition the plunger of the monitor switch is pushed in), the meter should indicate an open circuit. If improper operation is indicated, the switch may be defective. After testing the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal and check the continuity of the monitor circuit.

R-610DKA R-610DWA R-610 DSA

TEST PROCEDURES

PROCEDURE

LETTER

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

H BLOWN MONITOR FUSE TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. If the monitor fuse is blown when the door is opened, check the primary interlock relay, secondary interlock switch and monitor switch according to the "TEST PROCEDURE" for those switches before replacing the blown monitor fuse.

CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST THE PRIMARY INTERLOCK

RELAY, SECONDARY INTERLOCK SWITCH, DOOR SENSING SWITCH AND MONITOR

SWITCH FOR PROPER OPERATION. If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must be replaced with "monitor fuse and monitor switch assembly" part number FFS-BA023WRK0, even if the monitor switch operates normally. The monitor fuse and monitor switch assembly is comprised of a 20 ampere fuse and switch.

5. Reconnect all leads removed from components during testing.

6. Reinstall the outer case (cabinet).

7. Reconnect the power supply cord after the outer case is installed.

8. Run the oven and check all functions.

COMPONENT TEST

Screw Driver

RED

GRY

Monitor Switch

Secondary Interlock Switch

Ohmmeter

I CONTROL UNIT TEST

The control unit consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter and ohmmeter. In this service manual, the control panel unit is divided into three units, CPU Unit, Key Unit and Power Unit, and troubleshooting by unit replacement is described according to the symptoms indicated.

Before testing,

1) Disconnect the power supply cord, and then remove outer case.

2) Open the door and block it open.

3) To discharge high voltage capacitor, wait for 60 seconds.

4) Disconnect the leads to the primary of the power transformer.

5) Ensure that these leads remain isolated from other components and oven chassis by using

insulation tape.

1. Key Unit. The following symptoms indicate a defective key unit. a) When touching the pads, a certain pad produces no signal at all. b) When touching a number pad, two figures or more are displayed. c) When touching the pads, sometimes a pad produces no signal. If the Key unit is defective, replace the door screen assembly.

2. Control Unit The following symptoms indicate a defective control unit. Before replacing the control unit, perform the Key unit test (Procedure J) to determine if control unit is faulty.

TEST PROCEDURES

G12 G11 G10 G 9

G 8 G 7 G 6 G 5 G 4 G 3 G 2 G 1

12345 67890

Popcorn

Ground

Meat

Chicken

Breast

Baked

Potatoes

Dinner

Plate

Power

Level

Minute

Plus

Compu Defrost

START

Frozen

Entrees

STOP

Clear

Rolls & Muffins

Casserole Beverage

Fresh

Vegetables

Frozen

Vegetables

Kitchen

Timer/Clock

Microwave

Pizza

R-610DKA R-610DWA R-610DSA

PROCEDURE

LETTER

COMPONENT TEST

2-1 In connection with pads.

a) When touching the pads, a certain group of pads do not produce a signal. b) When touching the pads, no pads produce a signal.

2-2 In connection with indicators

a) At a certain digit, all or some segments do not light up. b) At a certain digit, brightness is low. c) Only one indicator does not light. d) The corresponding segments of all digits do not light up; or they continue to light up. e) Wrong figure appears. f) A certain group of indicators do not light up. g) The figure of all digits flicker.

2-3 Other possible problems caused by defective control unit.

a) Buzzer does not sound or continues to sound. b) Clock does not operate properly. c) Cooking is not possible.

When testing and/or replacement is completed,

1) Disconnect the power supply cord, and then remove outer case.

2) To discharge the high voltage capacitor, wait for 60 seconds.

3) Re-install all removed parts.

4) Reconnect all leads removed from components during testing.

5) Re-install the outer case (cabinet).

6) Reconnect the power supply cord after the outer case is installed.

7) Run the oven and check all functions.

J KEY UNIT TEST

1. Disconnect the power supply cord, and then remove outer case.

2. To discharge the high voltage capacitor, wait for 60 seconds.

3. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the door sensing switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door sensing switch is closed (either close the door or short the door sensing switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.

4. Reconnect all leads removed from components during testing.

5. Re-install the outer case (cabinet).

6. Reconnect the power supply cord after the outer case is installed.

7. Run the oven and check all functions.

R-610DKA R-610DWA R-610 DSA

TEST PROCEDURES

PROCEDURE

LETTER

K RELAY TEST

COMPONENT TEST

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. Disconnect the leads to the primary of the power transformer.

5. Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.

6. After that procedure, re-connect the power supply cord.

7. Remove the outer case and check voltage between the normal open terminal of the relay RY2 and the normal open terminal of the relay RY1 on the control unit with an A.C. voltmeter. The meter should indicate 120 volts, if not check oven circuit.

RY1 and RY2 Relay Test

These relays are operated by D.C. voltage Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.

DC. voltage indicated............ Defective relay.

DC. voltage not indicated...... Check diode which is connected to the relay coil. If diode is good,

control unit is defective.

RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS

RY1 Approx. -12.5V D.C. Oven lamp / Turntable motor / Cooling fan motor RY2 Approx. -11.0V D.C. Power transformer

8. Disconnect the power supply cord, and then remove outer case.

9. Open the door and block it open.

10. To discharge the high voltage capacitor. wait for 60 seconds.

11. Reconnect all leads removed from components during testing.

12. Re-install the outer case (cabinet).

13. Reconnect the power supply cord after the outer case is installed.

14. Run the oven and check all function.

L COMPU DEFROST TEST

WARNING : The oven should be fully assembled before following procedure.

(1) Place one cup of water in the center of the turntable tray in the oven cavity. (2) Close the door, touch the " COMPU DEFROST " pad twice. (3) Touch the Number pad " 5 " and then touch the " START " pad. (4) The oven is in Compu Defrost cooking condition. (5) The oven will operate as follows. (in case of Steak/Chops 0.5lb)

MENU 1ST STAGE 2ND STAGE

Steak/Chops LEVEL TIME LEVEL TIME

0.5lb 60% 30sec. 40% 30sec.

(6) If improper operation is indicated, the control unit is probably defective and should be checked.

M FOIL PATTERN ON THE PRINTED WIRING BOARD TEST

To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts as a fuse.

1. Foil pattern check and repairs.

1) Disconnect the power supply cord, and then remove outer case.

2) Open the door and block it open.

3) To discharge the high voltage capacitor, wait for 60 seconds.

4) Follow the troubleshooting guide given below for repair.

TEST PROCEDURES

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PROCEDURE

LETTER

COMPONENT TEST

STEPS OCCURRENCE CAUSE OR CORRECTION

1 Only pattern at "a" is broken. *Insert jumper wire J1 and solder. 2 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".

5) Make a visual inspection of the varistor. Check for burned damage and examine the transformer with a tester for the presence of layer short-circuit (check the primary coil resistance which is approximately 540Ω ± 20%). If any abnormal condition is detected, replace the defective parts.

VRS1

RY2

(J1)

D22

6) Reconnect all leads removed from components during testing.

7) Re-install the outer case (cabinet).

8) Reconnect the power supply cord after the outer case is installed.

9) Run the oven and check all functions.

2. Follow the troubleshooting guide given below, if the indicator does not light up after above check and repairs are finished.

1) Disconnect the power supply cord, and then remove outer case.

2) Open the door and block it open.

3) To discharge the high voltage capacitor, wait for 60 seconds.

4) Disconnect the leads to the primary of the power transformer.

5) Ensure that these leads remain isolated from other components and oven chassis by using

insulation tape.

6) After that procedure, re-connect the power supply cord.

7) Follow the troubleshooting guide given below for repair.

STEPS OCCURRENCE CAUSE OR CORRECTION

The rated AC voltage is not present between

1 the normal open terminal of the relay RY1 and Check supply voltage and oven power cord.

the normal open terminal of the relay RY2. The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.

side of low voltage transformer. Check and repair.

8) Disconnect the power supply cord, and then remove outer case.

9) Open the door and block it open.

10) To discharge the high voltage capacitor, wait for 60 seconds.

11) Reconnect all leads removed from components during testing.

12) Re-install the outer case (cabinet).

13) Reconnect the power supply cord after the outer case is installed.

14) Run the oven and check all functions.

R-610DKA R-610DWA R-610 DSA

TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL

The control unit section consists of the following units. (1) Key Unit

(2) Control Unit (The Control Unit consists of Power Unit and CPU Unit).

The principal functions of these units and the signals communicated among them are explained below.

Key Unit

The key unit is composed of a matrix, signals generated in the LSI are sent to the key unit through P10, P11, P12, P13, P14, P15, P16 and P17. When a key pad is touched, a signal is completed through the key unit and passed back to the LSI through P41, P43, P44 and P45 to perform the function that was requested.

Control Unit

Control unit consists of LSI, ACL circuit, indicator circuit, power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit and back light circuit.

1) ACL

This circuit generates a signal which resets the LSI to the initial state when power is supplied.

3) Power Source Circuit

This circuit generates voltages necessary in the control unit from the AC line voltage. In addition, the synchronizing signal is available in order to compose a basic standard time in the clock circuit.

Symbol Voltage Application

VC -5V LSI(IC1)

4) Relay Circuit

A circuit to drive the magnetron, fan motor, turntable motor and light the oven lamp.

5) Buzzer Circuit

The buzzer is responsive to signals from the LSI to emit audible sounds (key touch sound and completion sound).

6) Synchronizing Signal Circuit

The power source synchronizing signal is available in order to compose a basic standard time in the clock circuit. It accompanies a very small error because it works on commercial frequency.

7) Door Sensing Switch

A switch to “tell” the LSI if the door is open or closed.

2) Indicator Circuit

This circuit consists of 22 segments and 3 common electrodes using a Liquid Crystal Display.

LSI

The I/O signal of the LSI is detailed in the following table.

Pin No. Signal I/O Description

8) Back Light Circuit

A circuit to drive the back light (Light emitting diodes LD1- LD4).

1-2 VL2-VL1 IN Power source voltage input terminal.

Standard voltage for LCD.

3-5 AN7-AN5 IN Terminal to change cooking input according to the Model.

By using the A/D converter contained in the LSI, DC voltage in accordance with the Model in operation is applied to set up its cooking constant.

6-8 P64-P62 OUT Terminal not used.

9 AN1 IN To input signal which communicates the door open/close information to LSI.

Door close "H" level signal (0V). Door open "L" level signal (-5V).

10 P60 OUT Terminal not used.

Pin No. Signal I/O Description

16.7 msec.

During cooking

H : GND

L : -5V

11 P57 OUT Back light circuit (Light emitting diodes) driving signal.

12-13 P56-P55 OUT Terminal not used.

14 CNTR0 OUT

Signal to sound buzzer (2.0 kHz).

A: key touch sound.

0.1 sec.

B: Completion sound.

15 P53 OUT Oven lamp, fan motor and turntable motor driving signal

To turn on and off shut off relay (RY1). The square waveform voltage is delivered to the RY1 driving circuit and RY2 control circuit.

16 P52 OUT Magnetron high-voltage circuit driving signal.

To turn on and off the cook relay (RY2). The signals holds "L" level during microwave cooking and "H" level while not cooking. In other cooking modes (variable cooking) the signal turns to "H" level and "L" level in repetition according to the power level.

OFF

P-HI

OFF OFF

P-70

2.0 sec.

24 sec.

8 sec.

H : GND

L : -5V H : GND

L : -5V

H : GND

L : -5V H : GND

L : -5V

R-610DKA R-610DWA R-610DSA

(ON and OFF times for other power level.)

17-18 P51-P50 OUT Terminal not used. 19-20 P47-P46 OUT Terminal not used.

21 P45 IN Signal coming from touch key.

When either G12 line on key matrix is touched, a corresponding signal out of P10 - P17 will be input into P45. When no key is touched, the signal is held at "H" level.

22 P44 IN Signal similar to P45.

When either G11 line on key matrix is touched, a corresponding signal will be input into P44.

23 P43 IN Signal similar to P45.

When either G10 line on key matrix is touched, a corresponding signal will be input into P43.

24 INT0 IN Signal synchronized with commercial power source frequency.

This is the basic timing for time processing of LSI.

16.7 msec.

25 P41 IN Signal similar to P45.

When either G9 line on key matrix is touched, a corresponding signal will be input into

P41. 26 P40 IN Connected to GND through the pull-down resistor R111. 27

RESET

IN Auto clear terminal.

Signal is input to reset the LSI to the initial state when power is applied. Temporarily set

"L" level the moment power is applied, at this time the LSI is reset. Thereafter set at "H"

level.

28-29 P71-P70 OUT Terminal not used.

30 XIN IN Internal clock oscillation frequency input setting.

The internal clock frequency is set by inserting the ceramic filter oscillation circuit with

respect to XOUT terminal. 31 XOUT OUT Internal clock oscillation frequency control output.

Output to control oscillation input of XIN. 32 VSS IN Power source voltage: -5.0V.

VC voltage of power source circuit input.

H : GND

L : -5V

R-610DKA R-610DWA R-610 DSA

Pin No. Signal I/O Description

33-40 P27-P20 OUT Terminal not used.

41 P17 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45 terminal while one of G8 line keys on key matrix is touched.

42 P16 OUT

Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45 terminal while one of G7 line keys on key matrix is touched.

43 P15 OUT

Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45 terminal while one of G6 line keys on key matrix is touched.

44 P14 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45 terminal while one of G5 line keys on key matrix is touched.

45 P13 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45 terminal while one of G4 line keys on key matrix is touched.

46 P12 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45 terminal while one of G3 line keys on key matrix is touched.

47 P11 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45 terminal while one of G2 line keys on key matrix is touched.

48 P10 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45

terminal while one of G1 line keys on key matrix is touched. 49-50 P09-P08 OUT Terminal not used. 51-72

SEG21-SEG0

OUT Segment data signal.

Connected to LCD.

The relation between signals are as follows:

LSI signal (Pin No.) LCD (Pin No.) LSI signal (Pin No.) LCD (Pin No.)

SEG 21 (51) .................................. SEG3 SEG 10 (62) ............................... SEG14

SEG 20 (52) .................................. SEG2 SEG 9 (63) ............................... SEG13

SEG 19 (53) .................................. SEG1 SEG 8 (64) ............................... SEG12

SEG 18 (54) ................................ SEG22 SEG 7 (65) ............................... SEG11

SEG 17 (55) ................................ SEG21 SEG 6 (66) ............................... SEG10

SEG 16 (56) ................................ SEG20 SEG 5 (67) ................................. SEG9

SEG 15 (57) ................................ SEG19 SEG 4 (68) ................................. SEG8

SEG 14 (58) ................................ SEG18 SEG 3 (69) ................................. SEG7

SEG 13 (59) ................................ SEG17 SEG 2 (70) ................................. SEG6

SEG 12 (60) ................................ SEG16 SEG 1 (71) ................................. SEG5

SEG 11 (61) ................................ SEG15 SEG 0 (72) ................................. SEG4

73/74 VCC/VREF IN Connected to GND.

75 AVSS IN Connected to VC. 76 COM3 OUT Terminal not used. 77 COM2 OUT Common data signal: COM1.

Connected to LCD signal COM1.

78 COM1 OUT Common data signal: COM2.

Connected to LCD signal COM2.

79 COM0 OUT Common data signal: COM3.

Connected to LCD signal COM3.

80 VL3 IN Power source voltage input terminal.

Standard voltage for LCD.

TOUCH CONTROL PANEL SERVICING

R-610DKA R-610DWA R-610DSA

1. Precautions for Handling Electronic Components

This unit uses CMOS LSI in the integral part of the circuits. When handling these parts, the following precautions should be strictly followed. CMOS LSI have extremely high impedance at its input and output terminals. For this reason, it is easily influenced by the surrounding high voltage power source, static electricity charge in clothes, etc. and sometimes it is not fully protected by the built-in protection circuit. In order to protect CMOS LSI.

1) When storing and transporting, thoroughly wrap them in aluminium foil. Also wrap all PW boards containing them in aluminium foil.

2) When soldering, ground the technician as shown in the figure and use grounded soldering iron and work table.

approx. 1M ohm

2. Shapes of Electronic Components

Transistor DTA143ES DTD143ES

3. Servicing of Touch Control Panel

We describe the procedures to permit servicing of the touch control panel of the microwave oven and the precautions you must take when doing so. To perform the servicing, power to the touch control panel is available either from the power line of the oven itself or from an external power source.

(1)Servicing the touch control panel with power supply

of the oven: CAUTION: THE HIGH VOLTAGE TRANSFORMER OF THE MICROWAVE OVEN IS STILL LIVE DURING SERVICING AND PRESENTS A HAZARD.

Therefore, before checking the performance of the touch control panel,

1) Disconnect the power supply cord, and then remove

outer case.

2) Open the door and block it open.

3) Discharge high voltage capacitor.

4) Disconnect the leads to the primary of the power

transformer.

5) Ensure that these leads remain isolated from other

components and oven chassis by using insulation tape.

6) After that procedure, re-connect the power supply

cord. After checking the performance of the touch control panel,

1) Disconnect the power supply cord.

2) Open the door and block it open.

3) Re-connect the leads to the primary of the power

transformer.

4) Re-install the outer case (cabinet).

5) Re-connect the power supply cord after the outer case is installed.

6) Run the oven and check all functions.

A. On some models, the power supply cord between the

touch control panel and the oven itself is so short that the two can’t be separated. For those models, check and repair all the controls (sensor-related ones included) of the touch control panel while keeping it connected to the oven.

B. On some models, the power supply cord between the

touch control panel and the oven proper is long enough that they may be separated from each other. For those models, it is possible to check and repair the controls of the touch control panel while keeping it apart from the oven proper; in this case you must short both ends of the door sensing switch (on PWB) of the touch control panel with a jumper, which activates an operational state that is equivalent to the oven door being closed. As for the sensor-related controls of the touch control panel, checking them is possible if dummy resistor(s) with resistance equal to that of the controls are used.

(2)Servicing the touch control panel with power supply

from an external power source:

Disconnect the touch control panel completely from the oven proper, and short both ends of the door sensing switch (on PWB) of the touch control panel, which activates an operational state that is equivalent to the oven door being closed. Connect an external power source to the power input terminal of the touch control panel, then it is possible to check and repair the controls of the touch control panel it is also possible to check the sensor-related controls of the touch control panel by using the dummy resistor(s).

4. Servicing Tools

Tools required to service the touch control panel assembly.

1) Soldering iron: 30W (It is recommended to use a soldering iron with a grounding terminal.)

2) Oscilloscope: Single beam, frequency range: DC-10MHz type or more advanced model.

3) Others: Hand tools

5. Other Precautions

1) Before turning on the power source of the control unit, remove the aluminium foil applied for preventing static electricity.

2) Connect the connectors of the key unit to the control unit being sure that the lead wires are not twisted.

3) After aluminium foil is removed, be careful that abnormal voltage due to static electricity etc. is not applied to the input or output terminals.

4) Attach connectors, electrolytic capacitors, etc. to PWB, making sure that all connections are tight.

5) Be sure to use specified components where high precision is required.

R-610DKA R-610DWA R-610 DSA

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

W ARNING AGAINST HIGH VOL T AGE:

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in severe, possibly fatal, electric shock. (Example) High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..

WARNING:

Avoid possible exposure to microwave energy. Please follow the instructions below before operating the oven.

1. Disconnect the power supply cord.

2. Visually check the door and cavity face plate for damage (dents, cracks, signs of arcing etc.).

Carry out any remedial work that is necessary before operating the oven. Do not operate the oven if any of the following conditions exist;

1. Door does not close firmly.

2. Door hinge, support or latch hook is damaged.

3. The door gasket or seal is damaged.

W ARNING FOR WIRING

To prevent an electric shock, take the following precautions.

1. Before wiring,

1) Disconnect the power supply cord.

2) Open the door block it open.

3) To discharge the high voltage capacitor, wait for 60 seconds.

2. Don’t let the wire leads touch to the following parts;

1) High voltage parts: Magnetron, High voltage transformer, High voltage capacitor and High voltage rectifier assembly.

2) Hot parts: Oven lamp, Magnetron, High voltage transformer

4. The door is bent or warped.

5. There are defective parts in the door interlock system.

6. There are defective parts in the microwave generating and transmission assembly.

7. There is visible damage to the oven.

Do not operate the oven:

1. Without the RF gasket (Magnetron).

2. If the wave guide or oven cavity are not intact.

3. If the door is not closed.

4. If the outer case (cabinet) is not fitted.

and Oven cavity.

3) Sharp edge:

Base plate, Oven cavity, Waveguide flange, Angles, Guides and other metallic plates.

4) Movable parts (to prevent a fault)

Close flow fan, Fan motor, Switch.

3. Do not catch the wire leads in the outer case cabinet.

4. Insert the positive lock connector until its pin is locked and make sure that the wire leads do not come off even if the wire leads are pulled.

5. To prevent an error function, connect the wire leads correctly, referring to the Pictorial Diagram.

Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of the following removal procedures:

OUTER CASE REMOVAL

To remove the outer case, proceed as follows.

1. Disconnect the power supply cord.

2. Open the oven door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. Remove the two (2) screws from the lower portion of the rear cabinet using a T20H Torx type or GTXH20-100 screw driver.

5. Remove the remaining three (3) screws from rear and two (2) screws along the right and left sides of outer case.

6. Slide the entire outer case back out about 1 inch (3 cm) to free it from retaining clips on the cavity face plate.

Figure C-1. Special screw position

Special screw

Screw driver (Type: TORX T1120H or GTXH20-100)

R-610DKA R-610DWA R-610DSA

6. Lift entire outer case from the unit. CAUTION: 1. DISCONNECT OVEN FROM POWER SUP

PLY BEFORE REMOVING OUTER CASE.

2. DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN

OVEN CAVITY ASSEMBLY REMOVAL

Before removal of the power transformer, high voltage capacitor, high voltage rectifire, magnetron, fan motor and turntable motor, the oven cavity must be removed from base plate as follows.

Removal

1. Disconnect the power supply cord and then remove outer case (refer to "OUTER CASE REMOVAL").

2. Open the oven door and block it open.

3. It is recommended that the door is removed from the oven cavity. Refer to "DOOR REPLACEMENT".

4. Disconnect the wire leads from the power supply cord, power unit, turntable motor, thermal cut-out (oven), thermal cut-out (MG.), all switches on the latch hook and the magnetron.

5. Release the two (2) snap bands of the main wire harness from the oven cavity.

6. Remove the lamp socket from the lamp angle. Refer to "OVEN LAMP AND LAMP SOCKET REMOVAL".

7. Remove the two (2) screws holding the front leg to the oven cavity.

8. Remove the front leg from the oven cavity by releasing the three (3) tabs.

9. Remove the two (2) screws holding the waveguide flange of the oven cavity to the base plate.

10.Remove the three (3) screws holding the base plate to the oven cavity front plate.

11.Remove the three (3) screws holding the base plate to the oven cavity back plate.

12.Lift up the oven cavity assembly and remove it from the base plate.

13.Now the power transformer, high voltage capacitor, high voltage rectifier and fan motor can be found on the base

COMPONENTS OR WIRING.

NOTE: When replacing the outer case, the 2 special

Torx screws must be reinstalled in the same locations.

plate.

14.The magnetron can be found at wavegide flange of the oven cavity.

15. The turntable motor can be found under the oven cavity bottom plate.

Reinstallation

1. Make sure that the electrical parts on the base plate are reinstalled at their positions.

2. Make sure that the wire leads are reconnected to their correct positions. Refer to the "PICTORIAL DIAGRAM".

3. Reinstall the oven cavity assembly on the base plate.

4. Hold the base plate to the oven cavity back plate with three (3) screws.

5. Hold the base plate to the oven cavity front plate with three (3) screws.

6. Hold the waveguide flane of the oven cavity to the base plate with two (2) screws.

7. Reinstall the front leg to the oven cavity front plate.

8. Hold the front leg to the oven cavity front plate with two (2) screws.

9. Reinstall the lamp socket to the lamp angle. Refer to procedures of "OVEN LAMP AND LAMP SOCKET REMOVAL".

10.Insert the two (2) snap bands of main wire harness to the two (2) holes of oven cavity.

11. Reconnect the wire leads to the magnetron, all switches, thermal cut-out (MG.), thermal cut-out (oven.), lamp socket, turntable motor and power supply cord. Refer to the "PICTORIAL DIAGRAM" on page 29.

12. If the door has been removed, reinstall the door to the oven cavity. Refer to "DOOR REPLACEMENT".

13. Now, the oven cavity assembly should be reinstalled.

POWER TRANSFORMER REMOVAL

1. Disconnect the power supply cord and then remove outer case.

2. Remove the oven cavity assembly from the base plate. Refer to "OVEN CAVITY ASSEMBLY REMOVAL".

3. Discharge the high voltage capacitor.

4. Disconnect the wire leads (primary and high voltage) from power transformer and the filament leads from the magnetron and capacitor terminals.

5. Remove four (4) screws holding transformer to base plate.

6. Remove transformer from base plate.

HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR REMOVAL

1. Disconnect the power supply cord and then remove outer case.

Reinstallation

1. Rest transformer on the base plate with its primary terminals toward the left side.

Secure transformer with four screws to base plate.

3. Re-connect wire leads (primary and high voltage) to power transformer and filament leads of transformer to magnetron and high voltage capacitor. Refer to "PICTORIAL DIAGRAM".

4. Reinstall the oven cavity assembly to the base plate. Refer to "OVEN CAVITY ASSEMBLY REMOVAL".

5. Re-install outer case and check that oven is operating properly.

2. Remove the oven cavity assembly from the base plate. Refer to "OVEN CAVITY ASSEMBLY REMOVAL".

R-610DKA R-610DWA R-610 DSA

3. Discharge the high voltage capacitor.

4. Disconnect the high voltage wire B from the power transformer.

5. Disconnect the high voltage wire of the high voltage rectifier assembly from the magnetron.

6. Disconnect the filament lead (short one) of the power transformer from the high voltage capacitor.

7. Remove one (1) screw holding capacitor holder to base plate.

8. Remove one (1) screw holding high voltage rectifier assembly to capacitor holder.

MAGNETRON REMOVAL

Removal

1. Disconnect the power supply cord and then remove outer case.

2. Remove the oven cavity assembly from the base plate. Refer to "OVEN CAVITY ASSEMBLY REMOVAL".

3. Discharge the high voltage capacitor.

4. Now, the wire leads should be disconnected from the magnetron and thermal cut-out (MG).

5. Carefully remove the four (4) screws holding magnetron to waveguide flange.

6. Remove magnetron with care so that magnetron antenna is not hit by any metal object around antenna.

7. Remove the two (2) screws holding the magnetron thermal cut-out angle to the magnetron.

8. Remove the magnetron thermal cut-out angle with thermal cut-out (MG) from magnetron.

9. Now, the magnetron is free.

9. Disconnect rectifier terminal from the capacitor. High voltage rectifier assembly is now free.

10.Disconnect the high voltage wire B from the high voltage capacitor.

11.Remove the capacitor holder. The capacitor is now free.

CAUTION: WHEN REPLACING HIGH VOLTAGE RECTI-

FIER AND HIGH VOLTAGE CAPACITOR, GROUND SIDE TERMINAL OF THE HIGH VOLTAGE RECTIFIER MUST BE SECURED FIRMLY WITH A GROUNDING SCREW.

Reinstallation

1. Re-install the magnetron thermal cut-out angle with thermal cut-out (MG) to magnetron with the two (2) screws.

2. Re-install the magnetron to waveguide flange with the four (4) screws.

3. Re-install the oven cavity assembly to the base plate. Refer to "OVEN CAVITY ASSEMBLY REMOVAL".

4. Reconnect the wire leads to the magnetron and thermal cut-out (MG). Refer to "PICTORIAL DIAGRAM" on page

29.

5. Re-install outer case and check that the oven is operating properly.

CAUTION: WHEN REPLACING MAGNETRON, BE SURE

THE R.F. GASKET IS IN PLACE AND MOUNTING SCREWS ARE TIGHTENED SECURELY.

FAN MOTOR REMOVAL

REMOVAL

1. Disconnect the power supply cord and then remove the outer case.

2. Remove the oven cavity assembly from the base plate. Refer to "OVEN CAVITY ASSEMBLY REMOVAL".

3. Discharge the high voltage capacitor.

4. Disconnect the wire leads from the fan motor.

5. Remove one (1) screw holding the separate angle B to the base plate. And remove it from base plate.

6. Remove two (2) screws holding the magnetron air guide B to the base plate and fan case assembly. And remove it from the base plate.

7. Remove two (2) screws holding the magnetron air guide A to the base plate and fan case assembly. And remove it from the base plate.

TURNTABLE MOTOR REMOVAL

1. Disconnect the power supply cord.

2. Remove turntable and turntable support from oven cavity.

3. Lay the oven on it's backside. Remove the turntable motor cover by snipping off the material in four corners.

4. Where the corners have been snipped off bend corner areas flat.

5. Disconnect wire leads from turntable motor. (See "Positive lock connector removal")

6. Remove two (2) screws holding turntable motor to oven

8. Remove four (4) screws holding the fan case assembly to the base plate.

By sliding the fan case assembly rightward, remove the fan case assembly with the fan motor from the base plate.

10.By using a hexagonal key wrench (2 mm), loosen the one (1) hexagonal screw holding the cross flow fan to the fan motor shaft.

11.Remove the two (2) screws holding the fan motor mounting angle to the fan case assembly.

12.Remove the fan motor with the fan motor mounting angle from the fan case assembly and the cross flow fan.

13.Remove the two (2) screws holding the fan motor mounting angle to the fan motor.

14.Now, the fan motor is free.

cavity.

7. Remove the TTM packing from the turntable motor shaft.

8. Now the turntable motor is free.

9. After replacement use the one (1) screw to fit the turntable motor cover.

CAUTION: NO SHARP EDGES MUST BE EVIDENT AF-

TER REMOVAL OF THE TURNTABLE MOTOR COVER.

POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL

Terminal

Push

Pull down

Lever

Positive lock® connector

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge high voltage capacitor.

4. Push the lever of positive lock® connector.

5. Pull down on the positive lock® connector.

R-610DKA R-610DWA R-610DSA

CAUTION: WHEN CONNECTING THE POSITIVE LOCK

CONNECTORS TO THE TERMINALS, CONNECT THE POSITIVE LOCK® SO THAT THE LEVER FACES YOU

Figure C-3. Positive lock® connector

TERMINAL INSULATOR REPLACEMENT

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. Discharge high voltage capacitor.

4. Open covers of the terminal insulator by using small flat type screw driver.

5. Remove the receptacle from the terminal insulator.

6. Now, the terminal insulator is free.

Installation

Terminal insulator

Flat type screw driver

Figure C-4(a). Terminal insulator Figure C-4(b). Terminal insulator

1. Insert the receptacle into terminal insulator.

2. Close covers of the terminal insulator, as shown below.

3. Reconnect all leads removed from components during testing.

4. Reinstall the outer case (cabinet).

5. Reconnect the power supply cord after the outer case is installed.

6. Run the oven and check all functions.

Covers

Receptacle

DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL

Disconnect the power supply cord and remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. Disconnect the wire leads from the switches.

5. Push outward on the one (1) retaining tabs holding switch in place.

6. The switch is now free.

Reinstallation

1. Re-install each switch in its place. The secondary interlock/monitor switches are in the lower position and the door sensing switch is in the upper position.

2. Re-connect wire leads to each switch. Refer to pictorial diagram.

3. Make sure that the monitor switch is operating properly and check continuity of the monitor circuit. Refer to chapter "Test Procedure" and Adjustment procedure.

DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT

1. Disconnect the power supply cord, and then remove outer case.

2. Open the door and block it open.

3. To discharge the high voltage capacitor, wait for 60 seconds.

If the door sensing switch, secondary interlock switch and monitor switch do not operate properly due to a misadjustment, the following adjustment should be made.

4. Loosen the two (2) screws holding latch hook to the oven cavity front flange.

5. With door closed, adjust latch hook by moving it back and forth, and up and down. In and out play of the door allowed by the upper and lower position of the latch hook

should be less than 0.5mm. The vertical position of the latch hook should be adjusted so that the door sensing switch and secondary interlock switch are activated with the door closed. The horizontal position of the latch hook should be adjusted so that the plunger of the monitor switch is pressed with the door closed.

6. Secure the screws with washers firmly.

7. Check the operation of all switches. If each switch has not activated with the door closed, loosen screw and adjust the latch hook position.

After adjustment, check the following.

1. In and out play of door remains less than 0.5mm when in the latched position. First check upper position of latch

R-610DKA R-610DWA R-610 DSA

hook, pushing and pulling upper portion of door toward the oven face. Then check lower portion of the latch hook, pushing and pulling lower portion of the door toward the oven face. Both results (play in the door) should be less than 0.5mm.

2. The contacts of door sensing switch and secondary interlock switch open within 1.6mm gap between right side of cavity face plate and door when door is open.

3. Monitor switch contacts close when door is opened.

4. Re-install outer case and check for microwave leakage around door with an approved microwave survey meter. (Refer to Microwave Measurement Procedure.)

DOOR REPLACEMENT

REMOVAL

1. Disconnect the power supply cord and then remove the outer case.

2. Open the door slightly.

3. To discharge high voltage capacitor, wait for 60 seconds.

4. Disconnect the 7-pin wire harness from the power unit on the base plate.

5. Insert a putty knife (thickness of about 0.5mm) into the gap between the choke cover and door frame as shown in Figure C-6 to free engaging parts.

6. Pry the choke cover by inserting a putty knife as shown Figure C-6.

7. Release choke cover from door panel.

8. Now choke cover is free.

NOTE: When carrying out any repair to the door, do not

bend or warp the slit choke (tabs on the door panel assembly) to prevent microwave leakage.

Choke cover

Door frame

Putty knife

Figure C-6. Door Disassembly

9. Release two (2) pins of door panel from two (2) holes of upper and lower oven hinges by lifting up.

10.With pulling out the 7-pin wire harness from the hole of the oven cavity front plate and the front leg, remove the door from the oven cavity.

11.Now, the door is free from the oven cavity.

REINSTALLATION

1. Insert the 7-pin wire harness to the holes of the front leg and the oven cavity front plate.

2. Catch two (2) pins of door panel on two (2) hole of upper and lower oven hinges.

3. Re-install choke cover to door panel by pushing.

4. Connect the 7-pin wire harness to the power unit on the base plate.

5. Now the door is installed.

Door

Latch Heads

Secondary Interlock Switch

Latch Hook

Door Sensing Switch

Monitor Switch

Figure C-5. Latch Switch Adjustments

Note: After any service to the door; (A) Make sure that door sensing switch and secondary

interlock switch are operating properly. (Refer to chapter “Test Procedures”.).

(B) An approved microwave survey meter should be

used to assure compliance with proper microwave radiation emission limitation standards.

After any service, make sure of the following :

1. Door latch heads smoothly catch latch hook through latch holes and that latch head goes through center of latch hole.

2. Deviation of door alignment from horizontal line of cavity face plate is to be less than 1.0mm.

3. Door is positioned with its face pressed toward cavity face plate.

4. Check for microwave leakage around door with an approved microwave survey meter. (Refer to Microwave Measurement Procedure.)

Note:

The door on a microwave oven is designed to act as an electronic seal preventing the leakage of microwave energy from oven cavity during cook cycle. This function does not require that door be air-tight, moisture (condensation)-tight or light-tight. Therefore, occasional appearance of moisture, light or sensing of gentle warm air movement around oven door is not abnormal and do not of themselves indicate a leakage of microwave energy from oven cavity.

Lower oven hinge

Upper oven hinge

Slit choke of door panel

Upper oven hinge

Lower oven hinge

Choke cover

Figure C-7. Door Replacement

R-610DKA

PWB Cover

Tabs

Tab

7-pin wire harness

Hole on door frame

Hole of PWB cover

Hole on door frame

R-610DWA R-610DSA

7-pin wire harness

Power unit

Front leg

Base plate

ole

Tab

Door Screen

Oven cavity front plate

Hole

7 -pin wire harness

Front leg

Figure C-8. Routing of 7-pin wire harness

SEALER FILM

Installation

1. Put the adhesive tape on the backing film of the sealer film as shown in Fig. C-9.

INDIVIDUAL DOOR PARTS REMOVAL

DOOR PANEL

1. Disconnect the power supply cord.

2. Remove the door from the oven. Refer to "DOOR REPLACEMENT".

3. To discharge the high voltage capacitor, wait for 60 seconds.

4. The choke cover should have been removed.

5. Remove the five (5) screws holding the door panel to the door frame.

6. Remove the two (2) screws holding the handle mounting angle to the door panel.

7. Now, door panel is free.

2. Tear the backing film by pulling the adhesive tape.

3. Put the pasted side of the sealer film on the door panel.

Door

Sealer film

Backing film

Adhesive tape

Figure C-9. Sealer film

DOOR FRAME ASSEMBLY

18.Remove the handle from the door frame assembly. Refer to the chapter of HANDLE.

19.Now, the door frame assembly is free.

NOTE: For 7-pin wire harness

1.When the PWB cover is reinstalled, route the 7-pin wire harness under the hole of the PWB cover.

2.Before the door panel is reinstalled to the door frame assembly, make sure that the 7-pin wire harness is held by the four (4) tabs and the three (3) holes on the door frame as shown in Figure C-10.

HANDLE

8. Remove the two (2) screws holding the handle mounting angle to the handle through the door frame.

9. Now, the handle is free.

LATCH HEAD AND LATCH SPRING

8. Slide the latch head and remove it from the door frame with releasing the latch spring from the door frame and the latch head.

9. Now, the latch head and the latch spring are free.

CPU UNIT

8. Remove the two (2) screws holding the PWB cover to the door frame.

9. Releasing the two (2) tabs, remove the PWB cover from the door frame.

10.Disconnect the 7-pin wire harness from the CPU unit.

11.Disconnect the ribbon cable of the key unit from the CPU unit.

12.Remove the two (2) screws holding the LCD holder to the door frame.

13.Remove the LCD holder from the door frame. Release the four (4) tabs.

14.Release the LCD of the CPU unit from the LCD holer.

15.Remove the one (1) screw holding the CPU unit to te LCD holder.

16.Remove the CPU unit from the LCD holder. Release the four (4) tabs.

17.Now the CPU unit is free.

Figure C-10. Routing of 7-pin wire harness

NOTE: For key unit

1.Before attaching a new key unit, wipe off remaining adhesive on the door frame surfaces completely with a soft cloth soaked in alcohol.

2. When attaching the key unit to the door frame, adjust the upper edge and left edge of the key unit to the correct position of door frame.

R-610DKA R-610DWA R-610 DSA

3.Stick the key unit firmly to the door frame by rubbing with soft cloth not to scratch.

NOTE: For CPU unit

Handle the CPU unit carefully so that the ribbon cable does not come off. Because the ribbon cable is glued on the LCD and the printed wiring board only by heated paste.

Ribbon cable

Liquid Crystal

Display (LCD)

Figure C-11. CPU unit

of CPU unit

Printed wiring board

R-610DKA R-610DWA R-610DSA

OVEN LAMP

WHT

YLW

HIGH VOLTAGE

CAPACITOR

HIGH VOLTAGE

WIRE B

H.V.

HIGH VOLTAGE COMPONENTS

GRY

N.O.

COM.

DOOR

SENSING

SWITCH

MAGNETRON

RECTIFIER

POWER

TRANSFORMER

GRN

BLK

THERMAL

BLK

THERMAL

CUT-OUT (OVEN)

TURNTABLE

WHT

YLW

CUT-OUT (MG)

WHT

MOTOR

BLK 2

BLK

& HOLDER

MONITOR FUSE

BLKBLK

RED

GRY

COM.

N.C.

WHT

MONITOR

GRY

SWITCH

BLK

GRY

SECONDARY

INTERLOCK

SWITCH

WHT

COM.

GRY

RED

GRY

FAN MOTOR

Figure S-1. Pictorial Diagram

BLK

WHT

NOTE:

The neutral (WHT) wire must be

connected to the neutral (WHT)

wire of the power supply cord.

NOTE:

The grounding conductor of

the power supply cord has

been grounded by power

supply cord fixing screw.

The screw must allways be

kept tight.

GRY

WHT

CN-C

RED

ORG

BLK

RED

YLW

RED

7-PIN WIRE HARNESS

PRIMARY

INTERLOCK

RELAY

N.O.

RY2

COM.

RY1

N.O.

COM.

POWER UNIT

14365

BRN

CN-C

IC1

CN-C

POWER SUPPLY

CORD 120V 60Hz

CPU UNIT

(on the door)

CN-B

GRN

RED

231

ORG

GRY

CN-C

YLW

GRN

BLU

CN-B

PPL

R-610DKA R-610DWA R-610 DSA

AC(N)

OVEN LAMP TURNTABLE MOTOR FAN MOTOR

COM

VRS1

10G471K

b(J1)

RY1

1 7

D21

1SS270A

D1-D4 1N4002

+ –

C1 0.1µ/50v

C21 10µ/35v

Q21 DTD143ES

C2 1000µ/25v

–

CN-C

GND

C 1

C 2

C 3

INT

OVEN LAMP TURNTABLE

C 4

MOTOR FAN MOTOR

SP1 PKM22EPT

AC(H)

MICRO

CN-B

DOOR SENSING SWITCH

COM

B-2

B-1

RY2

D20 1SS270A

D40 1SS270A

D22

1SS270A

Q22 DTA143ES

R4 3.3k 1/4w

C 6

C 5

C 7

BUZZER

MICRO

DOOR SENSING SWITCH

Figure S-2. Power Unit Circuit

R-610DKA R-610DWA R-610DSA

NO.

LBS.

CUPS.

LIQUID CRYSTAL DISPLAY

KGOZ.

COOK DEFROST SENSOR AUTO %

4.7k R7

GND

4.7k R8

COM1 COM2 COM3 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11

SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1

25 1

IC1 SEG19

IC1 SEG20

IC1 SEG21

4.7k

IC1 COM2 IC1 COM1 IC1 COM0

SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0

VCC

VREF AVSS

COM3

COM1 (LCD)

COM2

COM2 (LCD)

COM1 COM0

COM3 (LCD)

VL3

SEG8

VL2

SEG9

VL1

SEG10

SEG11

AN7

AN6

SEG12

SEG13

P64

AN5

SEG14

P63

SEG15

SEG16

P62

AN1

SEG1 (LCD)

SEG2 (LCD)

SEG17

SEG18

SEG19

SEG20

P60

P57

P56

P55

SEG3 (LCD)

P08

P09

P10

P11

SEG21

IC1

P53

P52

P51

P50

CNTR0

P12

P13

P14

P47

P46

P45

15k R60

Plus

Minute

15k R61

15k R62

15k

CSTS4.00MG CF1

P15

P16

P17

P20

P21

P22

R80

P23 P24 P25 P26 P27

VSS

XOUT XIN P70 P71

RESET P40 P41

P44

P43

INT0

R111 15k

R63

15k R64

15k R65

15k R66

15k R67

G 8 G 7 G 6 G 5 G 4 G 3 G 2 G 1

C60 330p/50v

START

Level

STOP

Power

12345

6 7 8 9 0

C61 330p/50v

Compu

Clear

Frozen

Rolls &

Dinner

Fresh

Vegetables

Baked

Popcorn

Kitchen

Defrost

Timer/Clock

Pizza

Entrees

Microwave

Muffins

Plate

Casserole Beverage

Frozen

Vegetables

Breast

Chicken

Potatoes

Meat

Ground

G12 G11 G10 G 9

KEY UNIT

C62 330p/50v C63 330p/50v

(J10)

R6 15k

2SA1037AK

C3 0.01µ/25v C2 220µ/10v

–

4.7k

2SA1037AK

LD1 LD2 LD3 LD4

(J14) 4.7k

(J12) 4.7k

UDZ4.3B ZD1

R4 560 1/2w

0.01µ/25v C11

R10 15k

Q10 DTA143EKA

/50v

0.1µ C10

Q30

DTA143EKA

C20

0.1µ

/50v

Q20

DTA143EKA

R20 1k

0.01µ/25v C40

R41 15k

R40 4.7k

R72 270k R73 270k R74 270k R75 270k

R68 15k

R69 15k

R70 15k

R71 15k

(J15)

(J13) 12k

(J11) 4.7k

0.01µ/25v C4

R5 1k

CPU UNIT

R2 4.7k

R1 82

Figure S-3. CPU Unit Circuit

: IF NOT SPECIFIED 1/16W ± 5%

C1 0.1µ/50v

CN-C

GND

INT

BUZZER

OVEN LAMP

TURNTABLE

MOTOR

FAN MOTOR

MICRO

DOOR

SENSING

SWITCH

R-610DKA R-610DWA R-610 DSA

D20

D40

CN-B

CN-C

C21

SP1

Q22

Q21

D21

RY1RY2

VRS1

(J1)

D22

Figure S-4. Printed Wiring Board of Power Unit

PARTS LIST

Note: The parts marked “∆” may cause undue microwave exposure.

The parts marked “*” are used in voltage more than 250V.

REF. NO. PART NO. DESCRIPTION Q'TY CODE

ELECTRIC PARTS

1- 1 FACCDA085WREZ Power supply cord 1 AQ 1- 1 FACCDA083WRE0 Power supply cord (Interchangeable) 1 AQ 1- 2 QFSHDA009WRE0 Fuse holder 1 AH 1- 3 QSW-MA137WRE0 2nd interlock switch / door sensing switch 2 AH 1- 3 QSW-MA085WRE0 1- 4 FFS-BA023WRK0 1- 5 RTHM-A116WRE0 Thermal cut-out 125 deg. C (MG) 1 AK 1- 5 RTHM-A078WRE0 Thermal cut-out 125 deg. C (MG) (Interchangeable) 1 AK 1- 6 FH-DZA101WRKZ High voltage rectifier assembly 1 AT

1- 6 FH-DZA097WRKZ High voltage rectifier assembly (Interchangeable) 1 AP

1- 7 RC-QZA286WRZZ High voltage capacitor 1 AV

1- 7 RC-QZA268WRZZ High voltage capacitor (Interchangeable) 1 AS

1- 7 RC-QZA211WRE0 High voltage capacitor (Interchangeable) 1 AV

1- 8 RMOTEA401WRZZ Fan motor 1 AX 1- 8 RMOTEA395WRZZ Fan motor (Interchangeable) 1 AW 1- 9 RTRN-A636WRZZ Power transformer 1 BL

1- 9 RTRN-A609WRZZ Power transformer (Interchangeable) 1 BK

1-10 RV-MZA310WRZZ Magnetron 1 BG

∆

1-11 RLMPTA082WRZZ Oven lamp 1 AL 1-12 RMOTDA186WRE0 Turntable motor 1 AW 1-12 RMOTDA229WRE0 Turntable motor (Interchangeable) 1 AQ 1-12 RMOTDA211WRE0 Turntable motor (Interchangeable) 1 AS 1-13 RTHM-A123WRZZ Thermal cut-out 125 deg. C (OVEN) 1 AK 1-13 RTHM-A096WRE0 Thermal cut-out 125 deg. C (OVEN) (Interchangeable) 1 AK

2- 1 FDAI-A240WRYZ Base plate 1 AW 2- 2 GLEGPA074WRE0 Foot 1 AC 2- 3 GLEGPA081WRFZ Leg 1 AC 2- 4 GCABUA773WRPZ Outer case cabinet [R-610DKA] 1 BD 2- 4 GCABUA775WRPZ Outer case cabinet [R-610DWA] 1 BD 2- 4 GCABUA777WRPZ Outer case cabinet [R-610DSA] 1 BD 2- 5 GLEGPA080WRFZ Front leg [R-610DKA] 1 AL 2- 5 GLEGPA082WRFZ Front leg [R-610DWA] 1 AL 2- 5 GLEGPA080WRFZ Front leg [R-610DSA] 1 AL 2- 6 PPACGA180WREZ Cushion 1 AC

3- 1 DPWBFC174WRUZ Power unit 1 BE 3- 1A QCNCMA431DRE0 2-pin connector (CN-B) 1 AC 3- 1B QCNCMA469DRZZ 7-pin connector (CN-C) 1 AE C1 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AA C2 VCEAB31EW108M Capacitor 1000 uF 25V 1 AE C21 VCEAB31VW106M Capacitor 10 uF 35V 1 AA D1-4 RH-DZA006PRE0 Diode (1N4002) 4 AD D20-22 VHD1SS270A/-1 Diode (1SS270A) 3 AA D40 VHD1SS270A/-1 Diode (1SS270A) 1 AA Q21 VSDTD143ES/-3 Transistor (DTD143ES) 1 AC Q22 VSDTA143ES/1B Transistor (DTA143ES) 1 AA R4 VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA RY1 RRLY-A094DRE0 Relay (OMIF-S-112LM) 1 AN RY2 RRLY-A114DRE0 Relay (DU12D1-1P(M)-R) 1 AN SP1 RALM-A014DRE0 Buzzer (PKM22EPT) 1 AG T1 RTRNPA110DRE0 Transformer 1 AP VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE

4- 1 PHOK-A118WRFZ Latch hook 1 AH

∆

4- 2 LBNDKA099WRW0 Capacitor holder 1 AD 4- 3 LFLG-A028WREZ Bearing 1 AL 4- 4 FANGKA211WRWZ Fan case assembly 1 AP 4- 5 LANGRA055WRWZ Fan motor mounting angle 1 AE 4- 6 LANGRA056WRWZ Bearing holder 1 AF 4- 7 NFANJA046WREZ Closs flow fan 1 AG 4- 8 LANG-A069WRPZ Magnetron air guide A 1 AL 4- 9 LANG-A080WRWZ Magnetron air guide B 1 AC 4-10 PPACGA084WRF0 TTM packing 1 AE

2nd interlock switch / door sensing switch(Interchangeable) Monitor fuse 20A and monitor switch (AM51620C53Y1) assembly

CABINET PARTS

POWER UNIT PARTS

OVEN PARTS

R-610DKA R-610DWA R-610 DSA

2AF 1AS

R-610DKA R-610DWA R-610DSA

∆

∆ ∆ ∆ ∆ ∆ ∆

∆

REF. NO. PART NO. DESCRIPTION Q'TY CODE

4-11 LANG-A081WRWZ Separate angle B 1 AD 4-12 ************* Oven cavity (Not a replaceable part) 1-4-13 GCOVHA419WRFZ Choke cover 1 AK 4-14 LANGQA536WRWZ Lamp angle 1 AS 4-15 LANG-A077WRPZ Magnetron thermal cut-out angle 1 AC 4-16 PCOVPA361WREZ Waveguide cover 1 AD 4-17 PCUSGA057WRP0 Cushion 1 AA 4-18 PCUSUA557WRPZ Cushion 1 AC 4-19 PCUSUA556WRPZ Cushion 1 AC 4-20 PCUSUA126WRE0 Cushion 1 AC 4-21 PPACGA177WREZ Cushion 1 AC 4-22 PCUSGA505WRP0 Cushion 1 AB 4-23 PCUSUA376WRP0 Cushion 1 AF 4-24 PCUSUA409WRP0 Cushion 1 AD 4-25 PCUSUA558WRPZ Cushion 1 AC 4-26 PDUC-A751WRTZ Exhaust duct 1 AP 4-27 LANGFA200WRPZ Support angle 1 AD 4-28 PCUSUA375WRP0 Cushion 1 AH 4-29 PCUSUA562WRPZ Cushion 1 AB 4-30 PCUSUA568WRPZ Cushion 1 AE

DOOR PARTS

5- 1 FDORFA343WRTZ Door panel 1 AS 5- 2 PSHEPA735WREZ Sealer film 1 AG 5-3-1 FUNTKB082WREZ Key unit [R-610DKA] 1 AT 5-3-1 FUNTKB083WREZ Key unit [R-610DWA] 1 AT 5-3-1 FUNTKB082WREZ Key unit [R-610DSA] 1 AT 5-3-2 HPNL-A768WRRZ Door screen [R-610DKA] 1 AZ 5-3-2 HPNL-A770WRRZ Door screen [R-610DWA] 1 AZ 5-3-2 HPNL-A768WRRZ Door screen [R-610DSA] 1 AZ 5- 3 FWAKPA338WRKZ Door frame assembly [R-610DKA] 1 BF 5- 3 FWAKPA340WRKZ Door frame assembly [R-610DWA] 1 BF 5- 3 FWAKPA342WRKZ Door frame assembly [R-610DSA] 1 BF 5- 4 JHNDPA203WRTZ Handle [R-610DKA] 1 AP 5- 4 JHNDPA203WRTZ Handle [R-610DWA] 1 AP 5- 4 JHNDPA205WRTZ Handle [R-610DSA] 1 AQ 5- 5 LANGKA975WRPZ Handle mounting angle 1 AP 5- 6 LSTPPA193WRFZ Latch head 1 AE 5- 7 MSPRTA187WRE0 Latch spring 1 AC 5- 8 LHLD-A242WRFZ LCD holder 1 AE 5- 9 LHLD-A237WRFZ Light guide 1 AL 5-10 PSHEPA786WREZ LED sheet 1 BB 5-11 FW-VZA271DREZ 7-pin wire harness 1 AQ 5-12 DPWBFC212WRKZ CPU unit 1 BC 5-13 PCOVPA367WRWZ PWB cover 1 AD 5-14 PCUSUA569WRPZ Cushion 1 AE 5-15 XCPSD40P06000 Screw : 4mm x 6mm 2 AA 5-16 XEPSD40P16000 Screw : 4mm x 16mm 2 AA 5-17 XEPSD30P08XS0 Screw : 3mm x 8mm 3 AA 5-18 XEPSD40P08000 Screw : 4mm x 8mm 7 AA

MISCELLANEOUS

6- 1 FROLPA097WRKZ Turntable support 1 AN 6- 2 NTNT-A099WRE0 Turntable tray 1 AX 6- 3 FW-VZB850WREZ Main wire harness 1 AW 6- 4 QW-QZA242WRZZ High voltage wire B 1 AF 6- 5 FW-VZB802WREZ T.T. motor harness 1 AF 6- 6 TCAUAA156WRR0 User caution label 1 AF 6- 7 TCAUAA201WRR0 DHHS caution label 1 AE 6- 8 TCAUAA254WRR0 Monitor caution label 1 AC 6- 9 TCAUAA255WRR0 Screw caution 1 AC 6-10 TINSEA911WRRZ Instruction book 1 AD 6-11 FW-VZB801WREZ Switch harness 1 AF

SCREWS,NUTS AND WASHERS

7- 1 XHPSD40P08K00 Screw : 4mm x 8mm 4 AA 7- 2 XBPSD40P08K00 Screw : 4mm x 8mm 2 AA 7- 3 XOTSD40P08000 Screw : 4mm x 8mm 12 AA 7- 4 XHTSD40P06000 Screw : 4mm x 6mm 2 AA 7- 5 XCPSD40P08000 Screw : 4mm x 8mm 1 AA 7- 6 XHPSD30P08XS0 Screw : 3mm x 8mm 2 AB 7- 7 XHTSD40P08RV0 Screw : 4mm x 8mm 5 AA 7- 8 LX-CZA070WRE0 Special screw (Torx tamper proof screw) 2 AC

R-610DKA R-610DWA R-610 DSA

REF. NO. PART NO. DESCRIPTION Q'TY CODE

7- 9 LX-CZ0052WRE0 Special screw 2 AA 7-10 XHPSD30P06000 Screw : 3mm x 6mm 1 AA 7-11 XHTSD40P08000 Screw : 4mm x 8mm 13 AA 7-12 XHTSD40P12RV0 Screw : 4mm x 12mm 1 AA 7-13 XOTSD40P12RV0 Screw : 4mm x 12mm 3 AA 7-14 XOTSF40P08000 Screw : 4mm x 8mm [R-610DKA] 2 AA 7-14 XOTSE40P08000 Screw : 4mm x 8mm [R-610DWA] 2 AA 7-14 XOTSE40P08000 Screw : 4mm x 8mm [R-610DSA] 2 AA 7-15 XOTSD40P12000 Screw : 4mm x 12mm 2 AA 7-16 XOTSD40P10000 Screw : 4mm x 10mm 1 AA 7-17 LX-EZA060WREZ Special screw 4 AA 7-18 LX-CZA073WRE0 Special screw 2 AC

HOW TO ORDER REPLACEMENT PARTS

To have your order filled promptly and correctly, please furnish the following information.

1. MODEL NUMBER

2. REF. NO.

3. PART NO.

4. DESCRIPTION

Order Parts from the authorized SHARP parts Distributor for your area. Defective parts requiring return should be returned as indicated in the Service Policy.

PACKING AND ACCESSORIES

FORM SHEET SPAKHA015WREZ

6-10 INSTRUCTION BOOK & PRINTING MATTER

DOOR PROTECTION SHEET SPADPA178WRE0

(for R-610DKA/DSA)

6- 2 TURNTABLE TRAY

TOP PAD ASSEMBLY FPADBA426WRKZ

PLASTIC BAG SSAKHA032WRE0

CABINET COVER (for R-610DKA/DSA) SPAKHA016WREZ

BOTTOM PAD ASSEMBLY FPADBA427WRKZ

INTO THE OVEN CAVITY

6- 1 TURNTABLE SUPPORT

TRAY PACK SPADFA481WREZ

Not replaceable items.

PACKING CASE SPAKCD405WREZ [R-610DKA] SPAKCD407WREZ SPAKCD408WREZ [R-610DSA]

[R-610DWA]

R-610DKA R-610DWA R-610DSA

OVEN AND CABINET PARTS

4-30

4-28

6-6

7-3

4-16

7-18

4-10

7-1

7-15

2-5

4-26

4-12

1-12

1-10

4-17

7-11

1-13

7-9

4-25

7-15

6-2

7-11

2-6

4-23

6-8

7-17

7-6

4-1

7-5

6-9

1-5

3-1

1-2

7-14

7-11

4-15 7-10

1-3

1-4

1-3

7-12

7-3

1-4

1-9

7-3

4-24

2-4

1-1

1-8

7-11

7-7

7-13

4-22

7-14

4-27

4-18

6-7

7-1

7-18

1-11

4-11

7-3

4-14

4-20

7-11

7-4

7-11

4-4

4-3

4-7

4-6

7-2

4-21

7-11

4-5

7-7

1-6

4-2

7-1

1-7

2-3

4-9

7-3

4-19

4-8

7-8

7-3

7-4

7-3

6-1

7-16

4-29

2-2

2-1

R-610DKA R-610DWA R-610 DSA

DOOR PARTS

5-17

5-12

5-8

5-18

5-9

5-18

5-11

5-10

5-3

5-3-1

5-3-2

5-1

5-14

5-13

5-5

5-18

5-2

5-18

5-16

5-18

4-13

5-15

5-18

5-6

5-7

MISCELLANEOUS

5-4

6-3

Actual wire harness may be different from illustration.

(CAPACITOR)

6-4

6-11

6-5

R-610DKA R-610DWA R-610DSA

No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

2001 SHARP CORP. (7S1.700E) Printed in U.S.A

SHARP R610DWA, R-610DKA, R-610DSA Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

BEFORE SERVICING

W ARNING TO SER VICE PERSONNEL

MICROW A VE MEASUREMENT PROCEDURE

SPECIFICATION

GENERAL INFORMATION

OPERATION

DESCRIPTION AND FUNCTION OF COMPONENTS

TROUBLESHOOTING GUIDE

A MAGNETRON ASSEMBLY TEST

TEST PROCEDURES

B POWER TRANSFORMER TEST

C HIGH VOLTAGE RECTIFIER TEST

D HIGH VOLTAGE CAPACITOR TEST

E OVEN THERMAL CUT-OUT TEST

MAGNETRON THERMAL CUT-OUT TEST

F SECONDARY INTERLOCK SWITCH TEST

PRIMARY INTERLOCK SYSTEM TEST

G MONITOR SWITCH TEST

H BLOWN MONITOR FUSE TEST

I CONTROL UNIT TEST

J KEY UNIT TEST

K RELAY TEST

L COMPU DEFROST TEST

M FOIL PATTERN ON THE PRINTED WIRING BOARD TEST

TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL

TOUCH CONTROL PANEL SERVICING

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

W ARNING AGAINST HIGH VOL T AGE:

W ARNING FOR WIRING

OUTER CASE REMOVAL

OVEN CAVITY ASSEMBLY REMOVAL

POWER TRANSFORMER REMOVAL

HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR REMOVAL

MAGNETRON REMOVAL

FAN MOTOR REMOVAL

TURNTABLE MOTOR REMOVAL

POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL

TERMINAL INSULATOR REPLACEMENT

DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL

DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT

DOOR REPLACEMENT

INDIVIDUAL DOOR PARTS REMOVAL

PARTS LIST

HOW TO ORDER REPLACEMENT PARTS

PACKING AND ACCESSORIES

OVEN AND CABINET PARTS