In the interest of user-safety the oven should be restored to its original condition and
only parts identical to those specified should be used.
This is a supplemental Service Manual for Models R-310A K, R-330A K and R-330AW.
This supplemental service manual is mainly described the touch control panel parts information for the ovens from
January 1997 production. Use this supplemental manual together with the Base Model Service Manual (Refer No.
is S8605R330APK/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICE TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
FOREWORD.....................................................................................................................INSIDE FRONT COVER
TEST PROCEDURE ..............................................................................................................................................1
TOUCH CONTROL PANEL ASSEMBLY ..............................................................................................................3
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ..................................................................9
POWER UNIT CIRCUIT ......................................................................................................................................11
CPU UNIT CIRCUIT ............................................................................................................................................13
PRINTED WIRING BOARD OF POWER UNIT ...................................................................................................15
PARTS LIST FOR CONTROL PANEL ................................................................................................................16
INFORMATION FOR PARTS CHANGING ..........................................................................................................17
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey 07430-2135
R-310AK
R-330AK
R-330AW
SERVICE MANUAL
MICROWAVE OVEN
R-310AK/ R-330AK/ R-330AW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service
Information for the SHARP MICROWAVE OVENS, R-310AK, R-330AK, R-330AW.
It is recommended that service personnel carefully study the entire text of this manual so that they will be qualified to render
satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
This supplemental service manual contains update information only. Please refer to base model service manual
(Refer No. is S8605R330APK/) for complete service information.
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal
and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5)
evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before
the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed
on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement
Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and
2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for
Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with
emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven
has been brought into compliance.
PROCEDURE
LETTER
JTOUCH CONTROL PANEL ASSEMBLY TEST
R-310AK
R-330AK
R-330AW
TEST PROCEDURES
COMPONENT TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit, and also the Control Unit is divided into two units, CPU Unit and Power Unit, and troubleshooting
by replacement is described according to the symptoms indicated.
1. Key Unit. Note : Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Key unit test (Procedure K) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
Note: When defective components, the Power Unit or Key Unit are replaced, the defective part or parts
must be properly packed for return in the shipping carton, with its cushion material, in which the
new replacement part was shipped to you.
LRELAY TEST
Remove the outer case and check voltage between Pin No. 3 of the 2 pin connector (A) and the common
terminal of the relay RY2 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good, control
RY1Approx. 24.5V D.C.Approx. 14.0 D.C.Oven lamp / Turntable motor / Cooling fan motor
RY2Approx. 24.0V D.C.Approx. 12.8 D.C.Power transformer
unit is defective.
R-330AK/AWR-310AK
1
R-310AK
R-330AK
R-330AW
PROCEDURE
LETTER
NPROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
TEST PROCEDURES
COMPONENT TEST
(PWB) IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the
PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given
below for repair.
Problem: POWER ON, indicator does not light up.
STEPSOCCURRENCECAUSE OR CORRECTION
1The rated AC voltage is not present betweenCheck supply voltage and oven power cord.
Pin No. 3 of the 2-pin connector (A) and the
common terminal of the relay RY2.
2The rated AC voltage is present at primaryLow voltage transformer or secondary circuit defective.
side of low voltage transformer.Check and repair.
3Only pattern at "a" is broken.*Insert jumper wire J1 and solder.
4Pattern at "a" and "b" are broken.*Insert the coil RCILF2003YAZZ between "c" and "d".
XH
CN - A
VH
3
3
NOTE:*At the time of making these repairs,
make a visual inspection of the varistor.
Check for burned damage and examine the transformer with a tester for the
presence of layer short-circuit (check
the primary coil resistance which is approximately 212Ω± 10% (for R-330AK/
AW), 563Ω± 10% (for R-310AK)). If
any abnormal condition is detected,
replace the defective parts.
c
(J1)
a
b
d
(COM)
AC
HVT
RY2
2
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
R-310AK
R-330AK
R-330AW
The touch control section consists of the following units.
(1) Key Unit
(2) Control Unit (The Control Unit consists of Power Unit and
CPU Unit).
The principal functions of these units and the signals communicated among them are explained below.
Key Unit (R-330AK/AW)
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through P20 - P27.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P74 - P77
to perform the function that was requested.
Key Unit (R-310AK)
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through P73, P81, P82, P83,
P90 and P91
.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P60 - P63
to perform the function that was requested.
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit, absolute humidity sensor circuit and back
light circuit.
2) Indicator Circuit (R-310AK)
This circuit consists of 12 segments and 3 common electrodes using a Liquid Crystal Display.
3) Power Source Circuit
This circuit generates voltages necessary in the control
unit from the AC line voltage.
In addition, the synchronizing signal is available in order to
compose a basic standard time in the clock circuit.
SymbolVoltageApplication
VC-5.3VLSI(IC1)
4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable motor
and light the oven lamp.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion sound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in order
to compose a basic standard time in the clock circuit.
It accompanies a very small error because it works on
commercial frequency.
7) Door Sensing Switch
A switch to “tell” the LSI if the door is open or closed.
1) ACL
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.
2) Indicator Circuit (R-330AK/AW)
This circuit consists of 25 segments and 4 common electrodes using a Liquid Crystal Display.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes LD1LD5).
9) Absolute Humidity Sensor Circuit (R-330AK/AW)
This circuit detects moisture of the cooking food to allow its
automatic cooking.
3
R-310AK
A
B
0.1 sec.
2 sec.
H : GND
L : -5V
H : GND
L : -5V
R-330AK
R-330AW
DESCRIPTION OF LSI
LSI(IZA757DR) : R-330AK/AW
The I/O signal of the LSI(IZA757DR) is detailed in the following table.
Pin No.SignalI/ODescription
1C1INTerminal not used.
2VL1IN
Power source voltage input terminal.
Standard voltage for LCD.
3-6AN7-AN4IN
Terminal to change cooking constant according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the Model
in operation is applied to set up its cooking constant.
7AN3OUTTerminal not used.
8AN2IN
To input signal which communicates the door open/close information to LSI.
Door closed; “H” level signal (0V).
Door opened; “L” level signal (-5V).
9AN1IN
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the A/D
converter built into the LSI.
10AN0INUsed for initial balancing of the bridge circuit (absolute humidity sensor). This input is an
analog input terminal from the AH sensor circuit, and connected to the A/D converter built into
the LSI.
11-13P57-P55OUTTerminal not used.
14P54OUT
Signal to sound buzzer (2.0KHz).
A: key touch sound.
B: Completion sound.
15-18P53-P50OUTTerminal not used.
19-23P47-P43OUTUsed for initial balancing of the bridge circuit (absolute humidity sensor).
24INT0IN
Signal synchronized with commercial power source frequency.
This is basic timing for time processing of LSI.
16.7 msec.
H : GND
L : -5V
25-26P41-P40OUTTerminal not used.
27P77IN
Signal coming from touch key.
When either G12 line on key matrix is touched, a corresponding signal out of P20 - P27 will
be input into P77. When no key is touched, the signal is held at “H” level.
28P76IN
Signal similar to P77.
When either G11 line on key matrix is touched, a corresponding signal will be input into P76.
29P75IN
Signal similar to P77.
When either G10 line on key matrix is touched, a corresponding signal will be input into P75.
30P74IN
Signal similar to P77.
When either G9 line on key matrix is touched, a corresponding signal will be input into P74.
31P73OUT
32P72OUT
Oven lamp, fan motor and turntable motor driving signal.
To turn on and off shut off relay (RY1). The
16.7 msec.
square waveform voltage is delivered to the
RY1 driving circuit and RY2 control circuit.
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY2). The
signals holds “L” level during microwave cook-
ing and “H” level while not cooking. In other
cooking modes (variable cooking) the signal
turns to “H” level and “L” level in repetition
according to the power level.
OFF
P-HI
OFFOFF
P-70
4
During cooking
ON
24 sec.
ON
8 sec.
H : GND
L : -5V
H : GND
L : -5V
H : GND
L : -5V
Pin No.SignalI/ODescription
33P71OUTTerminal not used.
34P70INConnected to VC.
35RESETIN
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set to
“L” level the moment power is applied, at this time the LSI is reset. Thereafter set at “H” level.
36-37P81-P80OUTTerminal not used.
38XININ
Internal clock oscillation frequency input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to XIN terminal.
39XOUTOUT
Internal clock oscillation frequency control output.
Output to control oscillation input of XOUT.
40VSSIN
Power source voltage : -5.1V.
VC voltage of power source circuit input.
41P27OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G8 line keys on key matrix is touched.
42P26OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G7 line keys on key matrix is touched.
43P25OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G6 line keys on key matrix is touched.
44P24OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G5 line keys on key matrix is touched.
45P23OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G4 line keys on key matrix is touched.
46P22OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G3 line keys on key matrix is touched.
47P21OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G2 line keys on key matrix is touched.
48P20OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one
of G1 line keys on key matrix is touched.
49-50P17-P16OUTTerminal not used.
51-62
63-66
SEG39-SEG28 OUTTerminal not used.
SEG27-SEG24 OUTSegment data signal.Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.)LCD (Pin No.) LSI signal (Pin No.)LCD (Pin No.)
SEG 27 (63) ........................ S0SEG 12 (78).......................... S5
SEG 26 (64) ........................ S1SEG 11 (79).......................... S6
SEG 25 (65) ........................ S2SEG 10 (80).......................... S7
SEG 24 (66) ........................ S3SEG 9 (81)........................... S8
SEG 22 (68) ........................ S4SEG 8 (82)........................... S9
SEG 21 (69) ...................... S26SEG 6 (84)......................... S10
SEG 20 (70) ...................... S25SEG 5 (85)......................... S11
SEG 19 (71) ...................... S24SEG 4 (86)......................... S12
SEG 18 (72) ...................... S23SEG 3 (87)......................... S13
SEG 17 (73) ...................... S22SEG 2 (88)......................... S14
SEG 16 (74) ...................... S21SEG 1 (89)......................... S15
SEG 14 (76) ...................... S20SEG 0 (90)......................... S16
SEG 13 (77) ...................... S19
5
R-310AK
R-330AK
R-330AW
R-310AK
R-330AK
R-330AW
Pin No.SignalI/ODescription
67SEG23OUTTerminal not used.
68-74
SEG22-SEG16OUTSegment data signal.
Signal similar to SEG27.
75SEG15OUTTerminal not used.
76-82
SEG14-SEG8OUTSegment data signal.
Signal similar to SEG27.
83SEG7OUTTerminal not used.
84-90
SEG6-SEG0OUTSegment data signal.
Signal similar to SEG27.
91/92
VCC/VREFINConnected to GND.
93AVSSINConnected to VC.
94COM3OUT
Common data signal: COM3.
Connected to LCD (Pin No. C0).
95COM2OUT
Common data signal: COM2.
Connected to LCD (Pin No. C1).
96COM1OUT
Common data signal: COM1.
Connected to LCD (Pin No. C2).
97COM0OUT
Common data signal: COM0.
Connected to LCD (Pin No. C3).
98-99VL3-VL2IN
Power source voltage input terminal.
Standard voltage for LCD.
100C2INTerminal not used.
LSI(IZA758DR) : R-310AK
The I/O signal of the LSI(IZA758DR) is detailed in the following table.
Pin No.SignalI/ODescription
1-12
SEG0-SEG11OUTSegment data signal.
Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.)LCD (Pin No.)LSI signal (Pin No.)LCD (Pin No.)
SEG 0 (1) ...................................S12SEG 6 (7) ....................................S6
SEG 1 (2) ...................................S11SEG 7 (8) ....................................S5
SEG 2 (3) ...................................S10SEG 8 (9) ....................................S4
SEG 3 (4) .....................................S9SEG 9 (10) ..................................S3
SEG 4 (5) .....................................S8SEG 10 (11) ................................S2
SEG 5 (6) .....................................S7SEG 11(12) .................................S1
13R60IN
Signal coming from touch key.
When either G12 line on key matrix is touched, a corresponding signal out of R73, R81-R83
and R90-R91 will be input into R60. When no key is touched, the signal is held at "H" level.
14R61IN
Signal similar to R60.
When either G11 line on key matrix is touched, a corresponding signal will be input into R61.
15R62IN
Signal similar to R60.
When either G10 line on key matrix is touched, a corresponding signal will be input into R62.
16R63IN
Signal similar to R60.
When either G9 line on key matrix is touched, a corresponding signal will be input into R63.
17AIN0IN
To input signal which communicates the door open/close information to LSI.
Door close "H" level signal (0V). Door open "L" level (-5V)
18-20
AIN1-AIN3INTerminal to change functions according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the Model
in operation is applied to set up its function.
level and "L" level in repetition according to the
power level.
23PULSEOUT
Signal to sound buzzer (2.0 kHz).
A: key touch sound.
B: Completion sound.
24R72OUT
Oven lamp, fan motor and turntable motor driving signal
To turn on and off shut off relay (RY1). The
square waveform voltage is delivered to the
RY1 driving circuit and RY2 control circuit.
R-310AK
R-330AK
R-330AW
OFF
P-HI
OFFOFF
P-70
ON
ON
24 sec.
8 sec.
H : GND
L : -5V
H : GND
L : -5V
(ON and OFF times for other power level.)
0.1 sec.
A
2 sec.
B
H : GND
L : -5V
H : GND
L : -5V
25R73OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while one
of G8 line keys on key matrix is touched.
26INT2IN
Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
27R81OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while one
of G7 line keys on key matrix is touched.
28R82OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while one
of G6 line keys on key matrix is touched.
29R83OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while one
of G5 line keys on key matrix is touched.
30R90OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while one
of G4 line keys on key matrix is touched.
31R91OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while one
of G3 line keys on key matrix is touched.
32R92OUTTerminal not used.
33XININ
Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the capacitor and resistor circuit with respect
to XOUT terminal.
34XOUTOUT
Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
35RESETIN
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is supplied. Temporarily set "L"
level the moment power is supplied, at this time the LSI is reset. Thereafter set at "H" level.
36HOLDIN/OUT Connected to GND.
37VLCIN
Signal synchronized with commercial power source frequency.
Signal similar to VSS.
38COM1OUT
Common data signal: COM1.
Connected to LCD (Pin No. C1)
39COM2OUT
Common data signal: COM2.
Connected to LCD (Pin No. C2)
7
R-310AK
R-330AK
R-330AW
Pin No.SignalI/ODescription
40COM3OUTCommon data signal: COM1.
Connected to LCD (Pin No. C3)
41COM4OUTTerminal not used.
42VDDIN
Power source voltage input terminal.
Connected to GND.
ABSOLUTE HUMIDITY SENSOR CIRCUIT (R-330AK/AW)
(1) Structure of Absolute Humidity Sensor
The absolute humidity sensor includes two thermistors as
shown in the illustration. One thermistor is housed in the
closed vessel filled with dry air while another in the open
vessel. Each sensor is provided with the protective cover
made of metal mesh to be protected from the external
airflow.
ventilation opening for sensing
Sensing part
(Open vessel)
Thermistors
Sensing part
(Closed vessel)
(2) Operational Principle of Absolute Humidity Sensor
The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two thermistors
and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it heated
at about 150˚C (302˚F), the resultant heat is dissipated in
the air and if the two thermistors are placed in different
humidity conditions they show different degrees of heat
conductivity leading to a potential difference between them
causing an output voltage from the bridge circuit, the
intensity of which is increased as the absolute humidity of
the air increases. Since the output is very minute, it is
amplified by the operational amplifier.
Absolute humidity vs,
R1
R2
Operational
amplifier
+
-
S : Thermistor
open vessel
C : Thermistor
closed vessel
Output
voltage
Output voltage
C
S
R3
output voltage characterist
Absolute humidity (g/m )
2
(3) Detector Circuit of Absolute Humidity Sensor Circuit
This detector circuit is used to detect the output voltage of
the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the sensor
cooking mode, 16 seconds clearing cycle occurs than the
detector circuit starts to function and the LSI observes the
initial voltage available at its AN1 terminal.
With this voltage given, the switches SW1 to SW5 in the LSI
are turned on in such a way as to change the resistance
values in parallel with R107 ~ R111. Changing the resistance
values results in that there is the same potential at both F3 terminal of the absolute humidity sensor and AN0 terminal
of the LSI. The voltage of AN1 terminal will indicate about
-2.5V. This initial balancing is set up about 16 seconds after
the unit is put in the Sensor Cooking mode. As the sensor
cooking proceeds, the food is heated to generate moisture
by which the resistance balance of the bridge circuit is
deviated to increase the voltage available at AN1 terminal
of the LSI.
Then the LSI observes that voltage at AN1 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to be
cooked), the LSI causes the unit to stop sensor cooking;
thereafter, the unit goes in the next operation automatically.
When the LSI starts to detect the initial voltage at AN1
terminal 16 seconds after the unit has been put in the
Sensor Cooking mode, if it is not possible to balance, of the
bridge circuit due to disconnection of the absolute humidity
sensor, ERROR will appear on the display and the cooking
is stopped.
1) Absolute humidity sensor circuit
C. Thermistor in
closed vesssl
S. Thermistor in
open vessel
F-1
C
F-3
3.57k
S
F-2
VA : -15V
R112
R105
3.32k
R90
C101
1.8k
R107
R108
R109
R110
R111
R106
0.1
R101
uF
37.4k
47k
C103
+
IC2
-
VA : -15V
620k
300k
150k
75k
R102
360k
0.01uF
C102
0.015uF
R103
10k
VC : -5V
R104
47k
0.01uF
C104
D101
SW1
19
R47
SW2
20
R46
SW3
21
R45
SW4
22
R44
SW5
23
R43
10
AN0
LSI
(IC1)
9
AN1
8
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
CAUTION: DISCONNECT OVEN FROM POWER SUPPLY BEFORE REMOVING OUTER CASE.
DISCHARGE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING
AFTER REMOVING OUTER CASE.
CONTROL PANEL ASSEMBLY REMOVAL
R-310AK
R-330AK
R-330AW
1. Disconnect oven from power supply and remove outer
case.
2. Discharge high voltage capacitor.
3. Disconnect wire leads from the door sensing switch and the
oven cavity front flange.
4. Disconnect the wire leads from panel components.
5. Make one (1) tab of the oven cavity front plate straight
holding the control panel assembly to the oven flange.
6. Slide the control panel assembly upward and remove it.
7. Now, individual components can be removed.
NOTE: 1. Before attaching a new key unit, wipe off remaining
adhesive on the control panel frame surfaces
completely with a soft cloth soaked in alcohol.
2. When attaching the key unit to the control panel
frame, adjust the upper edge and right edge of
the key unit to the correct position of control panel
frame.
3. Stick the key unit firmly to the control panel frame
by rubbing with soft cloth not to scratch.
CPU UNIT AND POWER UNIT
NOTE: When soldering the CPU unit and the power unit, make
sure both the CPU unit and power unit are parallel, as
shown figure C-9.
CPU unit
Connector
Solder
These should be parallel
Power unit
Figure C-9. Side view of CPU unit and Power unit
Handle the CPU unit carefully so that the ribbon cable
does not come off. Because the ribbon cable is sticked
on the LCD and the printed wiring board only by heated
paste.
Ribbon cable
Liquid Crystal
Display (LCD)
of CPU unit
Printed wiring board
Figure C-10. CPU unit
WARNING FOR WIRING
To prevent an electric shock, take the following manners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for 60 seconds.
2. Don’t let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage capacitor and High voltage rectifier assembly.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Weveguide flange, Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Switch lever, Open button.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin is locked. And make sure that the wire leads should not come off
even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads correctly, referring to the Pictorial Diagram.
9
R-310AK
R-330AK
R-330AW
1
A
BLKBLK
B
OVEN
THERMAL CUT-OUT
C
2
GRN
N
H
BLK
NOTE:
The grounding conductor of
the power supply cord has
been grounded by power
supply cord fixing screw.
The screw must allways be
kept tight.
OUTER CASE
SWITCH (Upper)
N.O.
BLK
WHT
COM.
BLK
3
NOTE:
The neutral (WHT) wire must be
connected to the terminal with "N"
mark on the power supply cord.
POWER SUPPLY
CORD 120V 60Hz
N.O.
COM.
OUTER CASE
SWITCH (Lower)
WHT
WHT
WHT
45
RECTIFIER
H.V.
HIGH VOLTAGE
MAGNETRON
HIGH VOLTAGE COMPONENTS
RED
GRY
GRY
CAPACITOR
POWER
TRANSFORMER
6
A
B
C
D
BLK
WHT
OVEN LAMP
AND SOCKET
E
Hot (BLK) wire must be
NOTE:
F
GRY
N.O.
DOOR
SENSING
SWITCH
G
AH SENSOR ( for R-330AK/AW only)
BLUE MARK
THERMAL CUT-OUT (MG.)
connected to the terminal
with blue mark on the
oven light socket.
GRN
COM.
GRY
BLK
GRN
BLK
CN-A
BLK
1
D
BLK
BLK
GRY
WHT
BLK
BLK
WHT
FAN MOTOR
TURNTABLE
MOTOR
BLK
2
3 WHT
&
FUSE
HOLDER
BLK
RY2 (COM)
BLK
RED
RED
RY2 (N.O.)
RED
WHT
N.C.
COM.
WHT
NO
MONITOR
SWITCH
SECONDARY
GRY
WHT
COM.
INTERLOCK
SWITCH
WHT
one "FW-VZB572WRE0" and both wire harness are
interchangeable.
NOTE: The parts number of the main wire harness is the same as old
E
Figure S-1. Pictorial Diagram
F
G
BLK
RED
WHT
CN-F
123
H
CONTROL UNIT
1
R-330AK/AW
CN-G
CN-F
IC1
1 2 3
SH-A
SH-B
RY1
2
RY2
T1
PRIMARY
INTERLOCK
RELAY
N.O.
1
CN-A
3
COM.
CONTROL UNIT
3
10
SH-A
R-310AK
CN-G
IC1
SH-B
RY1
RY2
T1
PRIMARY
INTERLOCK
RELAY
N.O.
CN-A
1
3
COM.
45
H
6
R-310AK
R-330AK
R-330AW
1
A
B
AC
C
D
2
A 3
VRS1
a
b
d
c
1
2
(J1)
3
D1-D4
T1
11ES1
3
D3
4
D4
VR
RY1
LD1-LD5
D1
D2
45
LD1 LD2 LD3 LD4 LD5
WH-1
V
R
R4 27
D5
C1 0.1µ/50v
D6
+
–
Q2 2SA933
R5 4.7k
C2 1000µ/25v
R3 910 1/2w
SP1
C 1
C 2
C 3
C 4
C 5
6
A
B
C
D
TURNTABLE
MOTOR
OVEN LAMP
FAN
MOTOR
E
MICRO
AC
F
G
A 1
N.O.
COM
RY2
D7
R6 3.3k
C 6
C 7
D8
E
C 8
C 9
Q3 KRC243M
F
SH-B
B 1
+
C5
10µ/35v
–
B 2
SH-A
G
J2
VR
H
1
NOTE
Figure S-2(a). Power Unit Circuit (R-310AK)
2
: IF NOT SPECIFIED, 1/4w ± 5%
: IF NOT SPECIFIED, 1SS270A
3
45
11
H
6
R-310AK
R-330AK
R-330AW
1
A
B
AC
C
D
2
A 3
VRS1
a
b
d
c
1
2
(J1)
3
T1
3
D3
4
D4
V
R
RY1
D1-D4
11ES1
LD1-LD5
D1
D2
45
LD1 LD2 LD3 LD4 LD5
WH-1
R
V
R4 27
D5
C1 0.1µ/50v
D6
+
–
Q2 2SB1238
R5 4.7k
ZD1
R1 2.4k
C2 1000µ/35v
HZ16-1
Q1
C3 0.1µ/50v
+
–
C4 10µ/35v
R3 510
2SB1238
R2 680 1/2w
SP1
C 1
C 2
C 3
1/2w
C 4
C 5
6
A
B
C
D
TURNTABLE
MOTOR
OVEN LAMP
FAN
MOTOR
E
MICRO
AC
F
G
A 1
N.O.
COM
RY2
D7
R6 3.3k
C 6
C 7
E
D8
C 8
C 9
Q3 KRC243M
F
SH-B
B 1
+
C5
10µ/35v
–
B 2
SH-A
G
J2
V
R
H
1
NOTE
Figure S-2(b). Power Unit Circuit (R-330AK/AW)
2
: IF NOT SPECIFIED, 1/4w ± 5%
: IF NOT SPECIFIED, 1SS270A
Outer case cabinet (R330AW)
Foot
Foot
Leg
Control Panel Parts
Cushion
Cushion
MG. air guide
Cushion
Sensor mounting angle
Cushion
Cushion
Door assembly
Door assembly
Screw
Cushion
Screw
Instruction book
Screw
Screw
Screw
Screw