SHARP R1874 Service Manual

SUPPLEMENTAL SER VICE MANUAL
S52M187R1874E
OVER THE RANGE
MIX CONV DEFROST SENSOR TURNTABLE ON OFF COOK LBS OZ KG HELP
MODEL R-1874
MICROWA VE OVEN
R-1874
This is a supplemental Service Manual for Model R-1874. This model is quite similar to Base Model R-1855A (S/M# S01M177R1875E). Use this supplemental manual together with the Base Model Service Manual for complete operation and service information
In the interest of user-safety, the oven should be restored to its original condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICE TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
MICROWAVE MEASUREMENT PROCEDURE.....................................................................................................1
FOREWORD..........................................................................................................................................................4
PRODUCT SPECIFICATIONS...............................................................................................................................5
GENERAL INFORMATION ...................................................................................................................................5
PICTORIAL DIAGRAM ..........................................................................................................................................7
CONTROL PANEL CIRCUIT ..................................................................................................................................8
PARTS LIST..........................................................................................................................................................9
PACKING AND ACCESSORIES .........................................................................................................................15
This document has been published to be used for after sales service only. The contents are subject to change without notice.
(IN USA):
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
OR:
(IN CANADA):
SHARP CORPORATION
SHARP ELECTRONICS OF CANADA LTD.
Head Office: 335 Britannia Road East, Mississauga, Ontario L4Z 1W9
(905) 890-2100
R-1874
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING (USA)
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
BEFORE SERVICING (CANADA)
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS OF CANADA LTD. immediately.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS OF CANADA LTD. and NHW, CANADA immediately.
Service personnel should inform SHARP ELECTRONICS OF CANADA LTD. of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
R-1874
MICRO WA VE MEASUREMENT PROCEDURE (USA)
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm surface of the oven.
2) Safety interlock switches: Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet. Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5½C (68½F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
2
at any point 5cm or more from the external
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
1
R-1874
MICROWAVE MEASUREMENT PROCEDURE (CANADA)
After adjustment of the door switches are completed individually or collectively, switch test and microwave leakage test must be performed with survey instrument and test result must be confirmed to meet the requirement of the performance standard for microwave ovens as undermentioned.
A. Requirements:
Every microwave oven shall function in such a manner that when the oven is fully assembled and operating with its service controls and user controls adjusted to yield the maximum output, the leakage radiation, at all points at least 5 cm. from the external surface of the oven, does not exceed:
1) 1.0mW/cm2 with the test load of 275 ± 15 ml of water at an initial temperature 20 ±5oC.
2) 5.0mW/cm
3) 5.0mW/cm
2
when the outer enclosure is removed with a test load of 275 ± 15 ml of water at an initial temperature 20±5oC.
2
without a test load.
B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet. Important: Survey instruments that comply with the requirement for instrumentation as prescribed by CSA and NHW performance standard for microwave ovens must be used for testing recommended instruments are , NARDA 8100 and NARDA 8200.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml of tap water initially at 20±5oC in the center of the oven cavity. The water container shall be a low form of 600 ml beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4) Set the cooking control on Full Power Cooking Mode, Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace it with 275 ml of cool water.
C. Leakage test with enclosure installed :
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 2.5 cm/sec. along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and that the secondary interlock switch does turn the oven OFF before any door movement.
C. Leakage test without enclosure:
1) Remove the enclosure (cabinet).
2) Grasp the probe of the survey instrument and hold it perpendicular to all mechanical and electric parts of the oven that is accessible to the user of the oven including, but not limited to, the waveguide, cavity seams, magnetron gap between the door and the body of the oven.
3) Move the probe slowly, not faster than 2.5 cm/sec. along the gap, watching for the maximum indication on the meter.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is under 5mW/cm2.
CAUTION: Special attention should be given to avoid electrical shock because HIGH VOLTAGE is generated during this test No Load test
1) Operate the oven without a load and measure the leakage by the same method as the above test procedure " Leakage test with enclosure installed"
2. Make sure that the highest leakage should not exceed 5mW/cm2.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
WARNING TO SERVICE PERSONNEL
e
Microwave ovens contain circuitry capable of pro­ducing very high voltage and current, contact with following parts electrical shock.
(Example) High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem­bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all instructions.
may result in a severe, possibly fatal,
R-1874
Don't Touch ! Danger High Voltag
Before Servicing
1. Disconnect the power supply cord , and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the high-voltage capacitor (that is the connecting lead of the high-voltage rectifier) against the chassis with the use of an insulated screwdriver.
Whenever troubleshooting is performed the power supply must be disconnected. It may in, some cases, be necessary to connect the power supply after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out Before Servicing procedure and re- examine the connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and microwave leakage test should be carried out.
3
R-1874
SUPPLEMENTAL
SERVICE MANUAL
MICROWAVE OVEN
R-1874
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVEN, R-1874.
The model R-1874 is quite similar to base model R-1855A (Ref.# S99M138R1855E)
It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured: (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is no other visible damage with the oven.
PRODUCT DESCRIPTION
GENERAL INFORMATION
OPERATION
WIRING DIAGRAM
PARTS LIST
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service person­nel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
USA MODEL
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
CANADIAN MODEL
OSAKA, JAPAN
4
SPECIFICATION
ITEM DESCRIPTION
Power Requirements
Power Output 850 watts (IEC-705 TEST PROCEDURE)
Convection Power Output 1400 watts Case Dimensions Width 29-15/16"
Cooking Cavity Dimensions Width 17-1/8"
1.1 Cubic Feet Depth 13-13/16" Hood lamp 2 bulbs, 20W x 2, Incandescent light bulbs Hood fan Horizontal discharge 230 C.F.M. , Vertical discharge 240 C.F.M. , Control Complement Touch Control System
120 Volts / 13.2 Amperes (Microwave), 13.2 Amperes (Convection) - [UL Rating] 116 Volts / 13.0 Amperes (Microwave), 13.0 Amperes (Convection) - [CFS Rating] 60 Hertz Single phase, 3 wire grounded
Operating frequency of 2450MHz
Height 16-11/32" Depth 15- 9/32"
Height 8-1/16"
Clock ( 1:00 - 12:59 ) Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking Repetition Rate;
P-HI................................................... Full power throughout the cooking time
P-90 .....................................................................approx. 90% of Full Power
P-80 .....................................................................approx. 80% of Full Power
P-70 .....................................................................approx. 70% of Full Power
P-60 .....................................................................approx. 60% of Full Power
P-50 .....................................................................approx. 50% of Full Power
P-40 ......................................................................approx. 40% of Full Power
P-30 ......................................................................approx. 30% of Full Power
P-20 .....................................................................approx. 20% of Full Power
P-10 .......................................................................approx. 10% of Full Powe
P-0......................................................No power throughout the cooking time
R-1874
CUSTOM HELP pad, SENSOR COOK pad, COMPU BROIL pad, COMPU ROAST pad COMPU BAKE pad, SENSOR REHEAT pad, MINUTE PLUS pad, POPCORN pad COMPU DEFROST pad, CONVECTION pad, REHEAT pad, LOW MIX/BAKE pad HIGH MIX/ROAST pad, BROIL pad, SLOW COOK pad, KITCHEN TIMER pad Number and temperature selection pads, CLOCK pad, KEEP WARM pad TURNTABLE ON / OFF pad, POWER LEVEL pad, STOP/CLEAR pad, START / TOUCH ON pad, Fan Hi/Lo, Light.
Oven Cavity Light Yes 20W x 1 Incandescent light bulb Safety Standard UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J Canadian Standards Association. Department of National Health and Welfare CANADA, Industry CANADA.
Weight Approx. 71 lbs.
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and grounded in accordance with the National Electrical Code and local codes and ordinances. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
5
R-1874
Electrical Requirements The oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE GROUNDING PIN FROM THE PLUG. The power supply cord and plug must be connected to a separate 120 Volt AC, 60 Hz, 15 Amp. or more branch circuit, using a grounded receptacle. The receptacle should be located inside the cabinet directly above the Microwave Oven/Hood system mounting location.
3-Pronged Plug
Grounding Pin
3-Pronged Receptacle
9
OVEN DIAGRAM
Grounded Receptacle Box
1
8
5
4
3
6
2
6
7
14
10
11
13
12
1. Oven door with see-through window.
2. Door hinges.
3. Stirrer cover.
4. Turntable motor shaft.
5. Oven lamp. It will light when oven is operating or door is open.
6. Door latches. The oven will not operate unless the door is securely closed.
7. One touch door open button. Push to open door.
8. Auto-Touch control panel.
9. Ventilation openings.
10. Light Cover.
11. Grease filters.
12. Removable turntable. The turntable will rotate clockwise or counterclockwise. Only remove for cleaning.
13. Removable turntable support.
14. Plug
NOTE: Some one-touch cooking features as "MINUTE PLUS" are disabled af­ter one minute when the oven is not used. These features are automati­cally enabled when the door is opened and closed or the STOP/ CLEAR pad is pressed.
6
H
G
F
E
D
C
B
A
H
1
1
2
2
3
3
7
45
45
CN-G
CN-C
RY7
CN-F
RY9 RY10 RY8
CN-B
RY6
RY2:
CN-E
RY5
PRIMARY INTERLOCK RELAY
IC1
RY1
RY4
RY2
RY3
CN-F
T1
N.O.
N.O.
N.O.
COM.
COM.
COM.
CN-A
CN-C
CN-B
6
H
G
3 2
CN-F
1 6
5 4
CN-E
3
2
1
to oven cavity front flange
RED
PPL BRN
BLK
9 8 7 6 5 4 3
2
1 7
6 5 4 3
2
1
5 4 3
CN-A
2 1
G
WHT RED
BLK
BLK BLK
WHT BRN GRN PNK
BRN
PPL
BLU
BLK
PNK
BLK
BLU
RED
ORG
GRY
YLW
RED
PPL
BLK BLK
YLW BRN
GRN
GRN GRN
F
AH. SENSOR
COM.
DOOR SENSING SWITCH
N.C.
COM.
COM.
F
N.O.
PNK GRN
BLK
MONITOR FUSE AND FUSE HOLDER
RED
WHT
BLK BLK
MONITOR SWITCH
N.O.
WHT
GRY
STIRRER MOTOR
Blue Marking
DAMPER SWITCH
BRN WHT
B
B
L
R
K
N
HOOD FAN THERMAL CUT-OUT
YLW RED
BLU PPL GRY
D
D
E
B
L SECONDARY INTERLOCK SWITCH
Figure S-1. Pictorial Diagram
E
K
6
RED
5 4
YLW
3
WHT
2
BLK
1
BLU
WHT
BLK
OVEN LAMP & SOCKET
N.O.
FAN MOTOR
GRY RED
TURNTABLE MOTOR
C
HOOD FAN MOTOR
TEMPERATURE FUSE (MG.)
R
B
E
L
D
K
YLW GRY
COM.
DAMPER MOTOR
GRY BLU
ORG WHT
C
B
BLK
3
BLK
BLK
2
WHT
GRY
1
GRN
GRN
CONVECTION MOTOR
WHT WHT
BLK
BLK BLK
RED WHT
2
BLK
1
BLK
Power Supply cord 120V 60Hz
HEATING ELEMENT
THERMISTOR
HIGH VOLTAGE COMPONENTS
GRY BRN
BLK
WHT
MAGNETRON
F
FA
POWER TRANSFORMER
Blue Marking
B
2
GRY
1
PNK
HOOD LAMPS & SOCKETS
HIGH VOLTAGE CAPACITOR
GRY-GRY BRN-BRN
H.V. RECTIFIER
GRY BRN
A
1
1
2
2
3
3
45
45
6
A
6
6
R-1874
Figure S-1. Pictorial Diagram
H
G
F
E
D
C
B
A
H
G
F
E
D
C
B
A
R-1874
(N)
1
AC120V 60Hz
A5
1
VRS 1
10G471K
2
d
b
a
(J1)
c
MOTOR RUN
2
CAPACITOR
TURNTABLE MOT OR
FAN MOTOR
DAMPE R MOT OR
3
CONVECTION MOT OR
HOOD LAMP
A1
A3
B1
B3
B5
B7
C1
C100
RY4
RY5
RY6
RY7
RY8
8
COM
C3
C9
45
HOOD THE RMO
HOOD MOTOR
LOW
HIGH
COM
(
H)
OVEN LAMP
C5
C7
NO
COM
NO
MICR O
COM
CONVECTION HER TER
NO
COM
6
H
RY9
RY10
RY1
RY2
RY3
T1
G
5
6
D1-D4 : 11ES 1
D1
3
4
D2
D20D21D22D23D24D25D26D27D28
D29
D4
D3
Q20 KR A101M
Q21 KR A101M
Q22 KR A101M
Q23 KR A101M
Q24 KR A101M
Q25 KR A101M
Q26 KR A101M
Q28 KR A101M
D32
Q29 KR A101M
+
C1 0.1µ/50v
C2 1000µ/35v
Q27 KRC243M
D30
R 1 4.3k
1/2w
ZD1
HZ6A3
Q1 2S B1238
R 2 1.5k
HZ16-1
+
C4 10µ/35v
C3 0.1µ/50v
R 4 510 1/2w
ZD2
R 3 680 1w
SP40
+
C20 10µ/35v
+
Q30 KRA101M
R 40 3.3k
C21 0.1µ/50v
C30
R 30 15k
R 31 4.7k R 62 36kF
D31
DOOR SWITCH
Figure S-2. Touch Control Panel Circuit
F
ZD3 HZ5C 2
Q3 KRA101M
C9
0.1µ/50v
Q40 KRA101M
(J2)
C50 C60
R 50 15k
R 51 4.7k
DAMPE R SWITCH
E4E3E2E1
C5
(J4)
ZD4
HZ4A2
+
(J6)
(J3)
D65
OVEN THERMISTOR
E
CONTROL UNIT
Q4 DTA123E S
C8
R 8 4.7k
C11
C12
10µ/35v
(J5)
(J7)
R65 1k
C65
100µ/16v
+
Q60 KRC102M
R 64 3.6 kF
R 63 220F
C7
R 7 4.7k
CF 1 4MHz
(A) (B) (C )
AH S ENS OR
C10 0.1µ/50v
R 90 100k
Q90 KR A101M
VCC
VEE AVS S VREF
AN7
AN6
AN5
AN4
AN3
AN2
AN1
AN0
P55 P54 P53 P52 P51 P50 P47 P46 P45 P44 P43 P42
INT1
P40
RST
P71 P70 XIN
XOUT
VSS
F3
F2F1E6E5
D
IC1 IZ A719DR
R 75 100k
C74 330pF
C73 330pF
C72 330pF
C71 330pF
C70 330pF
(VP )
1
P30 P31 P32 P33 P34 P35 P36 P37 P00 P01 P02 P03 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17 P20 P21 P22 P23 P24 P25 P26 P27
IC2 IZA 495DR
R 70 3.3k
R 71 3.3k
R 72 3.3k
NOTE
: IF N OT S PE CIFIE ED, 1/4w ± 5%
1
: IF NOT SPECIFIEED, 1SS270A
: IF N OT S PE CIFIE ED, 0.01µF /16v
(B)(C)
12
F F P1
(VP )
R 100 330 1w
(A)
1, 2
31, 32
R 91 100k
FLUORESCENT DISPLAY TUBE
MIX C ONV
DEF ROS T
4
SENSOR
ON OF F COOK LBS OZ K G HE LP
TURNTABLE
678
9
1011121315161718192023222425262728
P2 5
P3P4P5P6P7P8P9
R 92 100k
R 93 100k
29
P10
P11
P12
P13
P14
P15
P161G2G3G4G5G6G7G8G
2
3
45
3.3k
3.3k
D74
SENSOR
COMPU ROAST
R81
COOK
FAN HI/LO
3.3k
D75
R 82 3.3k
COMPU
BROIL
COMPU
BAKE
LIGHT
D76
R 77 3.3k
R 76 3.3k
R 73 3.3k
R 74 3.3k
G 1 G 2 G 3 G 4 G 5 G 6 G 7
CUSTOM
G 8
HELP
CONVEC
G 9
BROIL
G10
KITCHEN
G11
TIMER
TURNTABLE
G12
ON / OFF
R 78 3.3k
R79
D70
SENSOR REHEAT
PREHEAT
SLOW COOK
CLOCK
POWER
LEVE L
D72
D71
MINUT E
POPCORN
PLUS
LOW MIX
HIGH MIX
BAKE
ROAST
1
100°F2150°F3275°F4300°F5325°F
6
350°F7375°F8400°F9425°F0450°F
STOP
KEEP
WARM
CLEAR
D73
COMPU
DEF ROS T
TOUCH ON
R80
START
KEY UNIT
6
C
B
A
R-1874
PARTS LIST
"§" MARK: PARTS DELIVERY SECTION.
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 FH-DZB017MRY0 M High voltage rectifier assembly 1 AM 1- 2 RC-QZA234WRE0 M High voltage capacitor 1 AR 1- 3 QFS-TA013WRE0 M Temperature fuse 150°C 1AG 1- 4 RHET-A174WRE0 M Convection heater 1 AZ 1- 5 RMOTDA211WRE0 M Turntable motor 1 AQ 1- 6 RMOTDA241WRE0 M Stirrer motor 1 AG 1- 7 RTHM-0044MRE0 M Thermal cut-out N.O. 60°C 1AG 1- 8 RTRN-B070MRE0 M Power transformer 1 BF 1- 9 RV-MZA302WRE0 M Magnetron 1 BC 1-10 QFSHDB003MRE0 M Fuse holder 1 AD 1-11 QSW-MA085WRE0 M 1-12 FFS-BA018/KIT M Monitor and sec. interlock switch with fuse assembly 1 AF 1-13 FACCDB011MRE0 M Power supply cord 1 AP 1-14 QSOCLB006MRE0 M Hood lamp socket 2 AE 1-15 FH-HZA053WRE0 M Thermistor 1 AP 1-16 QSOCLB006MRE0 M Oven lamp socket 1 AE 1-17 FMOTEA362WRK0 M Hood fan motor 1 BM 1-18 RMOTEA343WRE0 M Convection motor 1 AX 1-19 RMOTEB032MRE0 M Fan motor 1 AW 1-20 RLMPTA068WRE0 M Hood lamp and oven lamp 3 AG 1-21 FDTCTA217WRKZ M AH sensor 1 AW 1-22 RMOTDA242WRE0 M Damper motor 1 AH 1-23 RR-WZA031WRE0 M Noise resistor 1 AK 1-24 FPWBFB014MRK0 M Noise filter 1 AU
2- 1 PFIL-B002MRE0 M Grease filter 2 AF 2- 2 FDIF-B013MRK0 M Hood exhaust louver 1 AW 2- 3 GDAI-B052MRP0A M Base plate right 1 AH 2- 4 GDAI-B039MRP0A M Base plate left 1 AF 2- 5 GCABUB106MRP0 M Outer case cabinet 1 BC 2- 6 TMAPCB063MRR0 M Schematic diagram 1 AB 2- 7 FANGKB009MRY0 M Hood lamp glass assembly 1 AM 2-7-1 LANGQB016MRP0 M Hood lamp glass angle 1 AG 2-7-2 PGLSPB004MRE0 M Hood lamp glass 1 AH 2- 8 PCOVPB030MRT0A M Base cover 1 AX 2- 9 FDECAB028MRK0 M Sash left 1 AL 2-10 LSTY-B010MRP0 M Rear stay 1 AG
3- 1 DPWBFB061MRU0 M Control unit 1 BQ 3- 1A QCNCMA227DRE0 J 3-pin connector CN-A 1 AC 3- 1B QCNCMA230DRE0 J 4-pin connector CN-B 1 AC 3- 1C QCNCMA234DRE0 J 5-pin connector CN-C 1 AC 3- 1D QCNCMA267DRE0 J 6-pin connector CN-E 1 AC 3- 1E QCNCMA237DRE0 J 3-pin connector CN-F 1 AD 3- 1F QCNCWA030DRE0 J 12-pin connector CN-G 1 AE 3- 1G RV-KXB003MRE0 M Fluorescent display tube 1 AV 3- 1H PTPEHB010MRE0 M Tape 2mm 1 AB C1 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AB C2 VCEAB31VW108M J Capacitor 1000 uF 35V 1 AF C3 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AB C4,C12 VCEAB31VW106M J Capacitor 10 uF 35V 2 AB C5 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AB C6 VCEAB31VW106M J Capacitor 10 uF 35V 1 AB C7-8 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 AH C9-10 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 2 AB C20 VCEAB31VW106M J Capacitor 10 uF 35V 1 AB C21 VCEAB31HW104M J Capacitor 0.1 uF 50V 1 AM C30,C5 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 AH C50,C11 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 A H C60 VCKYD11CY103N J Capacitor 0.01 uF 16V 1 AH C70-74 VCKYD11HB331K J Capacitor 330 pF 50V 5 AA C100 RC-QZB014MRE0 M Capacitor 7 uF 230V 1 AM CF1 RCRS-A010DRE0 J Ceramic resonator (CST4.00MGW) 1 AD D1-4 VHD11ES1///-1 J Diode (11ES1) 4 AB D20-32 VHD1SS270A/-1 J Diode (1SS270A) 13 AA D70-76 VHD1SS270A/-1 J Diode (1SS270A) 7 AA
Secondary interlock, third door sensing and damper switches
CABINET PARTS
CONTROL PANEL PARTS
3AE
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R-1874
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
IC1 RH-IZA719DRE0 J LSI 1AW IC2 RH-IZA495DRE0 J IC 1AL Q1 VS2SB1238//-3 J Transistor (2SB1238) 1 AA Q3 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q4 VSDTA123ES/-3 J Transistor (DTA123ES) 1 AA Q20-26 VSKRA101M//-3 J Transistor (KRA101M) 7 AB Q27 VSKRC243M//-3 J Transistor (KRC243M) 1 AB Q28-30 VSKRA101M//-3 J Transistor (KRA101M) 3 AB Q40 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q60 VSKRC102M//-3 J Transistor (KRC101M) 1 AB Q90 VSKRA101M//-3 J Transistor (KRA101M) 1 AB R1 VRD-B12HF432J J Resistor 4.3k ohm 1/2W 1 AH R2 VRD-B12EF152J J Resistor 1.5k ohm 1/4W 1 AA R3 VRS-B13AA681J J Resistor 680 ohm 1W 1 AA R4 VRD-B12HF511J J Resistor 510 ohm 1/2W 1 AB R7-8 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 2 AA R30 VRD-B12EF153J J Resistor 15k ohm 1/4W 1 AA R31 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 1 AA R40 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 1 AA R50 VRD-B12EF153J J Resistor 15k ohm 1/4W 1 AA R51 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 1 AA R62 VRN-B12EK363F J Resistor 36k ohm 1/4W 1 AA R63 VRN-B12EK221F J Resistor 220 ohm 1/4W 1 AB R64 VRN-B12EK362F J Resistor 3.6k ohm 1/4W 1 AA R70-74 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 5 AA R75 VRD-B12EF104J J Resistor 100k ohm 1/4W 1 AA R76-82 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 7 AA R90-93 VRD-B12EF104J J Resistor 100k ohm 1/4W 4 AA R100 VRS-B13AA331J J Resistor 330 ohm 1W 1 AA RY1-3 RRLY-B002MRE0 M Relay (DU24D1-1P(M)) 3 AH RY4-9 RRLY-A075DRE0 J Relay (OJE-SS-124LM) 6 AG RY10 RRLY-B001MRE0 M Relay (VE-24HSF-K) 1 AM SP40 RALM-A014DRE0 J Buzzer (PKM22EPT) 1 AG T1 RTRNPB004MRE0 M Transformer 1 AN VRS1 RH-VZA032DRE0 J Varistor (10G471K) 1 AE ZD1 VHEHZ6A3///-1 J Zener diode (HZ6A-3) 1 AC ZD2 VHEHZ161///-1 J Zener diode (HZ16-1) 1 AA ZD3 VHEHZ5C2///-1 J Zener diode (HZ5C-2) 1 AA ZD4 VHEHZ4A2///-1 J Zener diode (HZ4A-2) 1 AA 3- 2 FPNLCB407MRK0 M Control panel sub. assembly 1 BB 3- 2-1 FUNTKB353MRE0 M Key unit 1 A T 3- 2-2 GMADIB037MRF0 M Display window 1 AE 3- 2-3 MSPRTA050WRE0 M Open button spring 1 AA 3- 2-4 FDECAB029MRK0 M Open button 1 AK 3- 2-5 LANGQB054MRP0 M Key fixing 1 AF 3- 3 XEPSD30P10XS0 M Screw; 3mm x 10mm 5 AA
OVEN PARTS
4- 1 FFTA-B004MRK0 M Exhaust damper assembly 1 AM 4- 2 FROLPB020MRK0 M Turntable support assembly 1 AS 4- 3 NTNT-B006MRE0 M Turntable tray 1 AZ 4- 4 LANGKB010MRP0 M Capacitor holder 1 BB 4- 5 FCOVPB002MRY0 M Stirrer cover assembly 1 AM 4- 6 FFAN-B008MRK0 M Stirrer fan assembly 1 AL 4- 7 ------------- M Oven cavity (not replaceable) 1 AP 4- 8 DHET-B001MRK0 M Convection heater unit 1 AT 4- 9 NCPL-B007MRF0 M Coupling 1 AE 4-10 NFANMB003MRK0 M Convection motor fan 1 AE 4-11 LANGQB031MRP0 M Convection motor angle 1 AF 4-12 PPACGB013MRE0 M Turntable motor packing 1 AC 4-13 LBNDK0054WRE0 M Heater mounting holder 2 AD 4-14 NFANMB004MRP0 M Convection fan 1 AE 4-15 PHOK-B013MRF0 M Latch hook 1 AG 4-16 FANGTB003MRY0 M Unit mounting plate 1 AV 4-17 PFPF-B002MRE0 M Heat protect L 1 AK 4-18 PPIPFB002MRE0 M Coller 1 AD 4-19 PREFHB006MRP0 M Heater cover L 1 AM 4-20 PDUC-B083MRP0 M Hood intake duct L 1 AG 4-21 NFANPB005MRE0 M Fan blade 1 AC 4-22 GBDYRB002MRP0 M Back plate 1 AX 4-23 FDUC-B046MRK0 M Fan duct 1 AM
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R-1874
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
4-24 LBSHC0037WRE0 M Cord bushing 1 AB 4-25 FDUC-B050MRK0 M Exhaust duct 1 AK 4-26 MLEVPB016MRF0 M Open lever 1 AD 4-27 PCUSGB030MRP0 M Cushion 1 AC 4-28 MCAMPB001MRF0 M Damper cam 1 AC 4-29 PCUSGB032MRP0 M Damper cushion 1 AC 4-30 PFPF-B004MRE0 M Heat protect R 1 AD 4-31 PFTA-B003MRP0 M Damper plate 1 AD 4-32 PREFHB004MRP0 M Thermal cover R 1 AK 4-33 LANGQB033MRP0 M Hood lamp angle 1 AM 4-34 PREFHB005MRP0 M Thermal cover bottom 1 AK 4-35 LSTPPB024MRF0 M Door stopper 1 AD 4-36 PCOVPB047MRP0 M Oven lamp cover 1 AD 4-37 PCOVPB050MRP0 M Heat protect top sheet 1 AK 4-38 PCUSGB027MRP0 M Cushion 1 AA 4-39 PDUC-B056MRF0A M Hood exhaust duct 1 AW 4-40 PDUC-B057MRP0 M Top duct 1 AN 4-41 PDUC-B058MRF0 M Magnetron duct 1 AD 4-42 PDUC-B060MRP0 M Hood intake duct R 1 AH 4-43 PFILWA035WRE0 M Oven light screen 1 AF 4-44 PFPF-B003MRE0 M Heat protect top 1 AE 4-45 PCUSUB018MRP0 M Exhaust cushion A 1 AA 4-46 PCUSUB019MRP0 M Exhaust cushion B 1 AA 4-47 PCUSUB020MRP0 M Cushion 1 AA 4-48 PCUSUB024MRP0 M Cushion 1 AA 4-49 PCUSUB033MRP0 M Cushion 1 AD 4-50 PCUSGB035MRP0 M Cushion 1 AA 4-51 PCUSUB047MRP0 M Cushion 1 AD 4-52 PCUSUB046MRP0 M Cushion 1 AE 4-53 PFPF-B005MRE0 M Heat protect 1 AR 4-54 PFPF-B004MRE0 M Heat protect 1 AK 4-55 LANGQB025MRP0 M Noise filter angle 1 AE 4-56 PDUC-B122MRP0 M Exhaust duct B 1 AD
DOOR PARTS
5- 1 CDORFB312MRK0 M Door assembly, complete 1 BM 5- 2 DDORFB074MRY0 M Door panel assembly 1 BB 5- 3 FCOV-B216MRK0 M Door frame 1 AT 5- 4 PGLSPB047MRR0 M Door glass front 1 A R 5- 5 GCOVHB031MRF0 M Choke cover 1 AM 5- 6 LSTPPB025MRF0 M Latch head 1 AE 5- 7 LSTPPB037MRF0 M Glass stopper 2 AC 5- 8 MSPRTA046WRE0 M Latch spring 1 AB 5- 9 XCTSD40P08000 M Screw : 4mm x 8mm 6 AA 5- 10 PCUSUB022MRP0 M Door cushions 2 AC
MISCELLANEOUS
6- 1 CFZK-B131MRK0 M Installation material assembly 1 AN 6-1-1 LBSHC0040MRE0 M Grommet 1 AC 6-1-2 LX-BZ0195WRE0 M Toggle screw 4 AC 6-1-3 LX-MZB001MRE0 M Cord holder 1 AC 6-1-4 XBRSD50P60000 M Screw : 5mm x 60mm 2 AC 6-1-5 XOTSD40P12000 M Screw : 4mm x 12mm 1 AA 6-1-6 XTSSD50P35000 M Screw : 5mm x 35mm 6 AA 6-1-7 XWHSD50-16300 M Washer 2 AA 6- 2 TINSEB141MRR0 M Installation instruction 1 AD 6- 3 TINSEB309MRR0 M Operation manual 1 AE 6- 4 TINSKB018MRR0 M Top template 1 AD 6- 5 TINSKB019MRR0 M Wall template 1 AD 6- 6 QW-QZB011MRE0 M High voltage wire A 1 AD 6- 7 TCADCB012MRR0 M Cook book 1 AP 6- 8 FW-VZB171MRE0 M Main harness A 1 A Y 6- 9 FAMI-B006MRM0 M High rack 1 AQ 6-10 FAMI-B005MRM0 M Low rack 1 AP 6-11 FW-VZB077MRE0 M Main harness C 1 AH 6-12 TCAUAB005MRR0 M Caution label 1 AB 6-13 TCAUAB041MRR0 M DHHS caution label 1 AA 6-13 TCAUAB034MRR0 M NHW caution label 1 AA 6-14 TCAUAB045MRR0 M Monitor caution label 1 AA 6-15 TCAUAB008MRR0 M User caution label (CANADIAN) 1 AA 6-16 TCAUAB018MRR0 M Cleaning label 1 AA
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REF. NO. PART NO. § DESCRIPTION Q'TY CODE
SCREWS,NUTS AND WASHERS
7- 1 XCPSD40P08000 M Screw : 4mm x 8mm 2 AA 7- 2 XOTSF40P10000 M Screw : 4mm x 10mm 4 AB 7- 3 XCBSD30P08000 M Screw : 3mm x 8mm 2 AA 7- 4 XBTSD40P08RV0 M Screw : 3mm x 6mm 2 AA 7- 5 XCBSD30P08000 M Screw : 3mm x 8mm 2 AA 7- 6 XBTWW40P06000 M Screw : 4mm x 6mm 2 AA 7- 7 XOTSD40P12000 M Screw : 4mm x 12mm 24 AA 7- 8 XOTSF40P10000 M Screw : 4mm x 10mm 1 AA 7- 9 LX-BZ0208WRE0 M Screw : 4mm x 8mm 2 AA 7-10 LX-BZB011MRE0 M Unit mounting screw 2 AH 7-11 LX-CZA038WRE0 M Special screw 4 AA 7-12 XCBWW30P08000 M Screw : 3mm x 6mm 5 AA 7-13 LX-CZ0052WRE0 M Special screw 2 AA 7-14 XCTWW40P08RV0 M Screw : 4mm x 8mm 2 AA 7-15 XRESD40-06000 M E-ring 1 AA 7-16 XOTSD40P12000 M Screw : 4mm x 12mm 2 AC 7-17 XCTWW40P08000 M Screw : 4mm x 8mm 1 AA 7-18 LX-NZA002WRE0 M Nut: 4mm x 3.2mm 1 AB 7-19 XWSUW40-10000 M Spring Washer 1 AA 7-20 LX-BZA041WRE0 M Screw : 4mm x 8mm 9 AA 7-21 XWHSD50-20120 M Washer : 5mm x 2mm 1 AA 7-22 XWHUW40-08100 M Washer : 4mm x 0.8mm 2 AA 7-23 XWHUW50-08120 M Washer : 5mm x 0.8mm 1 AA 7-24 XOTSD40P08000 M Screw : 4mm x 8mm 9 AA 7-25 XOTWW40P10000 M Screw : 4mm x 10mm 10 A A 7-26 LX-CZB004MRE0 M Hood louver Screws 2 AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION
Order Parts from the authrized SHARP parts Distributor for your area. Defective parts required return should be returned as indicated in the Service Policy.
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4-16
7-11
7-7
7-5
7-20
7-20
7-7
7-14
7-15
7-21
7-4
7-14
7-12
4-11
4-10
1-18
4-18
7-23
4-44
4-40
1-21
7-3
7-247-7
4-37
4-1
1-17
4-36
4-46
4-39
7-24
7-7
7-1
2-6
4-24
1-13
2-5
4-25
1-6
1-16
2-9
1-20
2-7
2-3
1-14
2-4
1-14
4-30
4-32
6-14
1-22
4-26
1-11
1-11
4-34
4-43
4-13
7-25
4-9
4-12
6-12
7-18
4-14
4-19
4-17
7-6
4-13
4-8
1-4
7-22
7-22
1-9
1-2
4-4
4-31
4-48
4-29
4-28
4-47
2-8
1-20
4-33
7-19
7-12
7-12
1-20
1-8
1-11
7-5
4-27
7-16
2-1
2-1
7-10
7-10
4-42
1-5
7-20
7-1
1-19
7-9
4-50
4-21
4-23
1-1
4-41
4-15
7-13
1-7
4-5
4-6
2-2
4-3
4-2
7-25
7-8
2-7-2
2-7-1
7-2
4-7
1-15
1-3
4-22
7-24
7-11
7-11
6-13
7-24
7-7
7-25
2-10
7-7
7-7
7-7
7-7
7-20
7-7
4-20
4-38
7-17
7-7
7-5
1-7
4-52
4-52
4-51
4-50
4-50
4-49
4-53
4-54
1-23
7-5
1-12
1-10
1-24
4-55
7-16
7-26
7-26
4-56
4-45
6-16
C
D
E
F
G
H
A
B
1
1
2
2
3
3
13
45
OVEN AND CABINET PARTS
45
6
A
B
C
D
E
F
G
H
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1
2
3
45
A
3-3
3-2
3-2-5
3-2-1
B
6-15
7-7
3-2-4
3-2-3
C
5-7
3-2-2
3-3
3-1
4-35
5-5
5-2
5-10
5-9
6
A
B
C
5-6
D
E
F
5-1
6-1-1
6-1-2
6-1-3
6-1
6-1-4
6-1-5
6-1-6
6-1-7
5-8
5-3
5-4
6-8
6-6
G
D
E
F
G
6-9
6-11
H
1
2
3
45
6-10
H
6
14
PACKING AND ACCESSORIES
6-1
INSTALL MATERIAL ASSEMBLY
6-7
COOK BOOK
6-3
OPERATION MANUAL
6-5
WALL TEMPLATE
INSTALLATION INSTRUCTION
6-2
6-4
TOP TEMPLATE
2-1
GREASE FILTER (x 2)
DOOR PROTECTOR
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TOP PAD
WRAP COVER
TRAY HOLDER
6-10
6-9
4-3
DAMPER HOLDER
LOW RACK
HIGH RACK
MILLER MAT
TURNTABLE TRAY
4-2
TURNTABLE SUPPORT ASSEMBLY
DAMPER ASSEMBLY
4-1
TAPE
BOTTOM PAD
PACKING CASE
Non-replaceable items
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'96 SHARP CORP. (8K5.550E) Printed in U.S.A
R-1874
NOTES
16
NOTES
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COPYRIGHT © 2002 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, me­chanical, photocopying, recording, or other­wise, without prior written permission of the publisher.
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'02 SHARP CORP. (10M2.42E) Printed in U.S.A
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