Sharp R-1870 User Manual 2

SUPPLEMENTAL SERVICE MANUAL
S91M173R1870E
OVER THE RANGE
MICROWAVE OVEN
MODELS R-1870/R-1871
R-1870 R-1871
This is a supplemental Service Manual for Models R-1870/R1871. This model is quite similar to Base Model R-1850 (S/M# S6804R1850X//). Use this supplemental manual together with the Base Model Service Manuals for complete operation and service information
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE.....................................................................................................2
FOREWORD AND WARNING................................................................................................................................3
PRODUCT SPECIFICATIONS...............................................................................................................................4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION .........................................................................................................................................................6
COMPONENT TEST .............................................................................................................................................9
PICTORIAL DIAGRAM ........................................................................................................................................10
LSI UNIT CIRCUIT...............................................................................................................................................11
PARTS LIST........................................................................................................................................................12
PACKING AND ACCESSORIES .........................................................................................................................18
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-1870 R-1871
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a ) Do not operate or allow the oven to be operated with the door open. (b ) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d ) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e ) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro­ducing very high voltage and current, contact with following parts fatal, electrical shock.
(Example) High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem­bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all instructions.
may result in a severe, possibly
Don't Touch ! Danger High Voltage
R-1870 R-1871
Before Servicing
1. Disconnect the power supply cord , and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the high­voltage capacitor (that is the connecting lead of the high­voltage rectifier) against the chassis with the use of an insulated screwdriver.
Whenever troubleshooting is performed the power supply must be disconnected. It may, in some cases, be necessary to connect the power supply after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out Before Servicing procedure and re­examine the connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and a microwave leakage test should be carried out.
1
R-1870 R-1871
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
2) Safety interlock switches: Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important: Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5C (68F) in the center of the oven cavity. The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
SERVICE MANUAL
PRODUCT DESCRIPTION
R-1870 R-1871
MICROWAVE OVEN
R-1870/R1871
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVEN, R-1870 and R-1871.
The models R-1870 and R-1871 are quite similar to base model R-1850 (Ref.#
S6804R1850X//)
It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured: (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is no other visible damage with the oven.
GENERAL INFORMATION
OPERATION
TROUBLESHOOTING GUIDE AND TEST PROCEDURE
TOUCH CONTROL PANEL
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WIRING DIAGRAM
PARTS LIST
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service person­nel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
R-1870 R-1871
SPECIFICATION
ITEM DESCRIPTION
Power Requirements 120 Volts / 13.2 Amperes (Microwave), 13.2 Amperes (Convection)
60 Hertz Single phase, 3 wire grounded
Power Output 850 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz Convection Power Output 1400 watts Case Dimensions Width 29-15/16"
Height 16-11/32"
Depth 15- 9/32" Cooking Cavity Dimensions Width 17-1/8"
Height 8-1/16"
1.1 Cubic Feet Depth 13-13/16" Hood lamp 2 bulbs, 30W x 2, Incandescent light bulbs Hood fan Horizontal discharge 230 C.F.M. , Vertical discharge 240 C.F.M. , Control Complement Touch Control System
Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI .................................................. Full power throughout the cooking time
P-90 .................................................................... approx. 90% of Full Power
P-80 .................................................................... approx. 80% of Full Power
P-70 .................................................................... approx. 70% of Full Power
P-60 .................................................................... approx. 60% of Full Power
P-50 .................................................................... approx. 50% of Full Power
P-40 ..................................................................... approx. 40% of Full Power
P-30 ..................................................................... approx. 30% of Full Power
P-20 .................................................................... approx. 20% of Full Power
P-10 ...................................................................... approx. 10% of Full Powe
P-0......................................................No power throughout the cooking time
CUSTOM HELP pad, SENSOR COOK pad, COMPU BROIL pad, COMPU ROAST pad
COMPU BAKE pad, SENSOR REHEAT pad, MINUTE PLUS pad, POPCORN pad
COMPU DEFROST pad, CONVECTION pad, REHEAT pad, LOW MIX/BAKE pad
HIGH MIX/ROAST pad, BROIL pad, SLOW COOK pad, KITCHEN TIMER pad
Number and temperature selection pads, CLOCK pad, KEEP WARM pad
TURNTABLE ON / OFF pad, POWER LEVEL pad, STOP/CLEAR pad,
START / TOUCH ON pad
Oven Cavity Light Yes 30W x 1 Incandescent light bulb Safety Standard UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J Weight Approx. 71 lbs.
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and grounded in accordance with the National Electrical Code and local codes and ordinances. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
4
R-1870
CONTROL PANEL
g
R-1871
Electrical Requirements The oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE GROUNDING PIN FROM THE PLUG. The power supply cord and plug must be connected to a separate 120 Volt AC, 60 Hz, 15 Amp. or more branch circuit, using a grounded receptacle. The receptacle should be located inside the cabinet directly above the Microwave Oven/Hood system mounting location.
Grounded Receptacle Box
12
3-Pronged Plug
Grounding Pin
3-Pronged Receptacle
OVEN DIAGRAM
1
11 10
3
13
5
4
9 8
6
2
6
7
17
14
16
15
1. Oven door with see-through window.
2. Door hinges.
3. Stirrer cover.
4. Turntable motor shaft.
5. Oven lamp. It will light when oven is operating or door is open.
6. Door latches. The oven will not operate unless the door is securely closed.
7. One touch door open button. Push to open door.
8. FAN-HI/LO button. Push for High/Low/Off.
9. Light button. Push for On/Off
10.Auto-Touch control panel.
11.Time display: Digital display, 99 minutes 99 seconds.
12.Ventilation openings.
13.Light Cover.
14.Grease filters.
15.Removable turntable. The turntable will rotate clockwise or counterclockwise. Only remove for cleaning.
16.Removable turntable support.
17.Plu
NOTE: Some one-touch cooking features as "MINUTE PLUS" are disabled af­ter one minute when the oven is not used. These features are automati­cally enabled when the door is opened and closed or the STOP/ CLEAR pad is pressed.
MIX CONV DEFROST SENSOR
ON OFF COOK LBS OZ KG HELP
TURNTABLE
5
R-1870 R-1871
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during oven operation.
OFF CONDITION
Closing the door activates the door sensing switch and secondary interlock switch. (In this condition, the monitor switch contacts are opened.) When oven is plugged in, 120 volts A.C. is supplied to the control unit. (Figure O-1).
1. The display will show SHARP, SIMPLY, THE, BEST, PRESS, CLEAR, and PRESS, CLOCK. To set any program or set the clock, you must first touch the STOP/CLEAR pad. The display will clear, and " : " will appear.
COOKING CONDITION
Program desired cooking time touching the NUMBER pads. When the START pad is touched, the following operations occur:
1. The contacts of relays are closed and components connected to the relays are turned on as follows. (For details, refer to Figure O-2)
RELAY CONNECTED COMPONENTS RY 1 Oven lamp RY 2 Power transformer/ Stirrer motor RY4 Turntable motor RY 5 Fan motor
2. 120 volts A.C. is supplied to the primary winding of the power transformer and is converted to about 3.3 volts A.C. output on the filament winding, and approximately 2000 volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron filament and the H.V. winding voltage is sent to a voltage doubler circuit.
4. The microwave energy produced by the magnetron is channelled through the waveguide into the cavity feed­box, and then into the cavity where the food is placed to be cooked.
5. Upon completion of the cooking time, the power transformer, oven lamp, etc. are turned off, and the generation of microwave energy is stopped. The oven will revert to the OFF condition.
6. When the door is opened during a cook cycle, monitor switch, door sensing switch, primary switch and secondary switch and secondary interlock relay are activated with the following results. The circuits to the stirrer motor, the cooling fan motor, the turntable motor, and the high voltage components are de-energized, and the digital read-out displays the time still remaining in the cook cycle when the door was opened.
7. The monitor switch is electrically monitoring the operation
of the primary and secondary switch and secondary interlock relay and is mechanically associated with the door so that it will function in the following sequence. (1) When the door opens from a closed position, the
secondary interlock relay, door sensing switch, primary and secondary switch open their contacts, and then the monitor switch contacts close.
(2 ) When the door is closed from the open position, the
monitor switch contacts first open, and then the
contacts of the primary and secondary switch close. If the primary switch, secondary switch and secondary interlock relay fail with their contacts closed when the door is opened, the closing of the monitor switch contacts will form a short circuit through the monitor fuse, secondary switch switch, primary switch and secondary interlock relay, causing the monitor fuse to blow.
POWER LEVEL P-0 TO P-90 COOKING
When Variable Cooking Power is programmed, the 120 volts A.C. is supplied to the power transformer intermittently through the contacts of relay (RY2) which is operated by the control unit within an interval second time base. Microwave power operation is as follows:
VARI-MODE ON TIME OFF TIME Power 10(P-HI) 32 sec. 0 sec.
(100% power) Power 9(P-90) 30 sec. 2 sec.
(approx. 90% power) Power 8(P-80) 26 sec. 6 sec.
(approx. 80% power) Power 7(P-70) 24 sec. 8 sec. (approx. 70% power)
Power 6(P-60) 22 sec. 10 sec. (approx. 60% power)
Power 5(P-50) 18 sec. 14 sec. (approx. 50% power)
Power 4(P-40) 16 sec. 16 sec. (approx. 40% power)
Power 3(P-30) 12 sec. 20 sec. (approx. 30% power)
Power 2(P-20) 8 sec. 24 sec. (approx. 20% power)
Power 1(P-10) 6 sec. 26 sec. (approx. 10% power)
Power 0(P-0) 0 sec. 32 sec. (0% power)
Note: The ON/OFF time ratio does not correspond with the
percentage of microwave power, because approx. 2 seconds are needed for heating of the magnetron filament.
6
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. CLOCK APPEARS ON DISPLAY.
R-1870 R-1871
120 V AC. 60 Hz
BLK
BLK
GRY
BLK BLK
GRN
GND
BLK
HOOD FAN THERMAL CUT OUT
NOISE
RESISTOR
WHT
YLW
BLU GRY
FUSE 20A
BLU
BLK
YLW
BR PN
PPL
HOOD MOTOR
RED
RED
N
K
BRN
RED
MAGNETRON TEMPERATURE FUSE
BLK
C3
C9
RY9
C5
RY10
C7
HOOD CAPACITOR
A1 A3 C1 A5 B5 B3 B1 B7
BRN
HL HL
HOOD LAMP
GRY
CONTROL UNIT
RY8
PNK
GRY
BRN
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. COOKING TIME PROGRAMMED.
3. START PAD TOUCHED.
RY6 RY5 RY4 RY7 RY1
BLU
RED
ORG
DM
DAMPER
MOTOR
GRY
FAN
MOTOR
FM
GRY
GRY
TTM
TURNTABLE
MOTOR
WHT
WHT
SECONDARY INTERLOCK SWITCH
N.O. RY1
BLK
MOTOR
OVEN LAMP
CM
CONVECTION
WHT
WHT
YLW
OL
COM. RY1
COM. RY2
BRN
YLW
GRY
BRN
COM. RY3
PPL
PPL
HEATING
ELEMENT
N.O. RY3
RY3
RED
WHT
E1
PNK
DOOR SENSING SWITCH
BLK BLK
RY2
N.O. RY2
PRIMARY
E2
GRN
Figure O-1. Oven Schematic - Off Condition
AH SENSOR
F1 F2 F3
INTERLOCK RELAY
E5 E6
BLK
BLK
E3
BRN
DAMPER SWITCHTHERMISTOR
E4
STM
WHT
STIRRER MOTOR
WHT
BLK
MONITOR
SWITCH
POWER TRANSFORMER
BLK
BLK BLK
WHT
WHT
HIGH VOLTAGE CAPACITOR
0.9∝F
HIGH VOLTAGE RECTIFIER
MAGNETRON
120 V AC. 60 Hz
BLK
BLK
GRY
BLK BLK
GRN
GND
BLK
HOOD FAN THERMAL CUT OUT
NOISE
RESISTOR
WHT
YLW
BLU GRY
FUSE 20A
BLU
BLK
YLW
MAGNETRON TEMPERATURE FUSE
RY8
PNK
BRN
CONTROL UNIT
GRY
DAMPER
MOTOR
RY6 RY5 RY4 RY7 RY1
BLU
DM
FAN
GRY
BLK
C3
C9
RY9
C5
RY10
C7
HOOD CAPACITOR
A1 A3 C1 A5 B5 B3 B1 B7
BRN
HL HL
HOOD LAMP
GRY
R
B
N
P
PPL
HOOD MOTOR
RED
RED
N
K
BRN
RED
Figure O-2. Oven Schematic - Microwave Cooking Condition
FM
MOTOR
RED
GRY
GRY
ORG
TTM
CONVECTION
TURNTABLE
MOTOR
WHT
WHT
SECONDARY INTERLOCK SWITCH
MOTOR
CM
N.O. RY1
YLW
BLK
OL
OVEN LAMP
WHT
WHT
COM. RY1
COM. RY2
BRN
YLW
GRY
BRN
COM. RY3
PPL
PPL
HEATING
ELEMENT
N.O. RY3
RY3
RED
DOOR SENSING SWITCH
WHT
RY2
E1
PNK
N.O.
BLK BLK
RY2
PRIMARY
INTERLOCK RELAY
E2
E5 E6
BLK
GRN
AH SENSOR
F1 F2 F3
E3
BLK
BRN
DAMPER SWITCHTHERMISTOR
E4
STM
WHT
STIRRER MOTOR
WHT
BLK
MONITOR
SWITCH
POWER TRANSFORMER
BLK
BLK BLK
WHT
WHT
HIGH VOLTAGE CAPACITOR
0.9∝F
HIGH VOLTAGE RECTIFIER
MAGNETRON
7
R-1870 R-1871
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. CONVECTION PAD TOUCHED.
3. DESIRED TEMP. TOUCHED.
4. START PAD TOUCHED.
120 V AC. 60 Hz
BLK
BLK
GRY
BLK
BLK
GRN
GND
BLK
HOOD FAN THERMAL CUT OUT
NOISE
RESISTOR
WHT
YLW
BLU
GRY
FUSE 20A
BLU
BLK
YLW
BR PN
PPL
HOOD MOTOR
RED
RED
N
K
BRN
RED
MAGNETRON TEMPERATURE FUSE
RY8
PNK
BRN
CONTROL UNIT
GRY
DAMPER
MOTOR
RY6 RY5 RY4 RY7 RY1
BLU
RED
DM
FM
TURNTABLE
FAN
MOTOR
GRY
GRY
GRY
BLK
C3
C9
RY9
C5
RY10
C7
HOOD CAPACITOR
A1 A3 C1 A5 B5 B3 B1 B7
BRN
HL HL
HOOD LAMP
GRY
ORG
TTM
CONVECTION
MOTOR
WHT
WHT
SECONDARY INTERLOCK SWITCH
MOTOR
CM
N.O. RY1
YLW
BLK
OL
OVEN LAMP
WHT
WHT
COM. RY1
COM. RY2
BRN
YLW
GRY
BRN
COM. RY3
PPL
PPL
HEATING
ELEMENT
N.O. RY3
RY3
RED
DOOR SENSING SWITCH
WHT
RY2
E1
PNK
N.O.
BLK BLK
RY2
PRIMARY
INTERLOCK RELAY
E2
E5 E6
BLK
GRN
AH SENSOR
F1 F2 F3
E3
BLK
BRN
DAMPER SWITCHTHERMISTOR
E4
STM
WHT
STIRRER MOTOR
WHT
BLK
MONITOR
SWITCH
POWER TRANSFORMER
BLK
BLK BLK
WHT
WHT
HIGH VOLTAGE CAPACITOR
0.9∝F
HIGH VOLTAGE RECTIFIER
Figure O-3. Oven Schematic - Convection Cooking Condition (CONVEC, PREHEAT, BROIL, SLOW COOK)
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. MIX COOKING PAD TOUCHED.
3. DESIRED TEMP. TOUCHED.
4. COOKING TIME PROGRAMMED.
5. START PAD TOUCHED.
NOTE: RY2 and RY3 will alternately close during cook cycle
MAGNETRON
120 V AC. 60 Hz
BLK
BLK
GRY
BLK
GRN
GND
BLK
BLK
HOOD FAN THERMAL CUT OUT
BLU GRY
FUSE 20A
NOISE
RESISTOR
WHT
BLK
YLW
BLU
YLW
MAGNETRON TEMPERATURE FUSE
RY8
PNK
BRN
CONTROL UNIT
GRY
DAMPER
RY6 RY5 RY4 RY7 RY1
BLU
DM
MOTOR
FAN
GRY
BLK
C3
C9
RY9
C5
RY10
C7
HOOD CAPACITOR
A1 A3 C1 A5 B5 B3 B1 B7
BRN
HL HL
HOOD LAMP
GRY
BR
N
P
PPL
HOOD MOTOR
RED
RED
N K
BRN
RED
Figure O-4. Oven Schematic - Automatic Mix cooking Condition
FM
MOTOR
RED
GRY
GRY
ORG
TTM
CONVECTION
TURNTABLE
MOTOR
WHT
WHT
SECONDARY INTERLOCK SWITCH
MOTOR
CM
N.O. RY1
YLW
BLK
OL
OVEN LAMP
WHT
WHT
COM. RY2
YLW
8
COM. RY1
BRN
GRY
BRN
COM. RY3
PPL
PPL
HEATING
ELEMENT
N.O. RY3
RY3
RED
DOOR SENSING SWITCH
WHT
RY2
E1
PNK
N.O.
BLK BLK
RY2
PRIMARY
INTERLOCK RELAY
E2
E5 E6
BLK
GRN
AH SENSOR
F1 F2 F3
E3
BLK
BRN
DAMPER SWITCHTHERMISTOR
E4
STM
WHT
STIRRER MOTOR
MONITOR
WHT
BLK
SWITCH
POWER TRANSFORMER
BLK
BLK BLK
WHT
WHT
HIGH VOLTAGE CAPACITOR
0.9∝F
HIGH VOLTAGE RECTIFIER
MAGNETRON
R-1870 R-1871
PROCEDURE
LETTER
Note: When defective components, the Control Unit or Key Unit are replaced, the defective part or parts
R KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the door sensing (stop switch) is good, disconnect the flat ribbon that connects the key unit to the control unit and make sure the door sensing switch is closed (either close the door or short the stop switch connecter). Use the key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep, the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method may be used ( after clearing the control unit) to determine if the control unit or key pad is at fault.
COMPONENT TEST
must be properly packed for return in the shipping carton, with its cushion material, in which the new replacement part was shipped to you.
G 1 G 2 G 3 G 4 G 5 G 6 G 7
G 8
G 9
G10
G11
G12
CUSTOM
CONVEC
KITCHEN
TURNTABLE
HELP
BROIL
TIMER
ON / OFF
SENSOR REHEAT
PREHEAT
SLOW COOK
CLOCK
POWER
LEVEL
START
SENSOR
COOK
COMPU
ROAST
FAN LIGHT
COMPU
COMPU
MINUTE
POPCORN
PLUS
LOW MIX
HIGH MIX
ROAST
BAKE
1
100 F2150 F3275 F4300 F5325 F
6
350 F7375 F8400 F9425 F0450 F
KEEP
WARM
CLEAR
STOP
COMPU
DEFROST
TOUCH ON
BROIL
BAKE
9
H
1
2
3
10
45
CN-G
CN-C
RY7
CN-F
RY9 RY10 RY8
CN-B
RY6
RY2:
CN-E
RY5
RY4
PRIMARY INTERLOCK RELAY
IC1
RY2
RY1
6
H
RY3
CN-F
T1
N.O.
N.O.
N.O.
COM.
COM.
CN-A
CN-F
CN-E
to oven cavity front flange
COM.
CN-C
CN-B
CN-A
G
3 2 1
6 5 4 3 2 1
RED
PPL
BRN
BLK
9 8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
5 4
3 2 1
G
WHT RED
BLK
BLK BLK
WHT BRN GRN PNK
BRN
PPL
BLU
BLK
PNK
BLK
BLU
RED
ORG
GRY
YLW
RED
PPL
BLK BLK
YLW BRN
GRN
GRN GRN
F
AH. SENSOR
N.O.
COM.
DOOR SENSING SWITCH
MONITOR FUSE AND FUSE HOLDER
WHT
N.C.
COM.
N.O.
COM.
F
E
PNK
GRN
BLK
RED
BLK BLK
MONITOR SWITCH
B
WHT
SECONDARY INTERLOCK
GRY
SWITCH
Figure S-1. Pictorial Diagram
E
L
K
D
YLW RED
BLU PPL GRY
STIRRER MOTOR
Blue Marking
DAMPER SWITCH
BRN WHT
B
B
L
R
K
N
HOOD FAN THERMAL CUT-OUT
D
6
RED
5 4
YLW
3
WHT
2
BLK
1
BLU
TEMPERATURE FUSE (MG.)
WHT
BLK
YLW GRY
OVEN LAMP & SOCKET
FAN MOTOR
GRY RED
TURNTABLE MOTOR
COM.
N.O.
C
HOOD FAN MOTOR
R
B
E
L
D
K
DAMPER MOTOR
GRY
BLU
ORG WHT
C
B
BLK
3
BLK
BLK
2
WHT
GRY
1
GRN
GRN
CONVECTION MOTOR
WHT WHT
BLK
BLK BLK
Power Supply cord 120V 60Hz
RED WHT
2
BLK
1
BLK
HEATING ELEMENT
THERMISTOR
HIGH VOLTAGE COMPONENTS
WHT
GRY BRN
BLK
MAGNETRON
F
FA
POWER TRANSFORMER
Blue Marking
B
2
GRY-GRY
GRY
1
BRN-BRN
PNK
HOOD LAMPS & SOCKETS
HIGH VOLTAGE CAPACITOR
H.V. RECTIFIER
GRY BRN
R-1870
A
R-1871
1
2
3
45
6
A
H
1
AC120V 60Hz
MOTOR RUN CAPACITOR
2
TURNTABLE MOTOR
FAN MOTOR
DAMPER MOTOR
3
CONVECTION MOTOR
HOOD LAMP
11
45
6
HOOD THERMO HOOD MOTOR
OVEN LAMP
MICRO
CONVECTION HERTER
H
COM
LOW HIGH
COM
A5
A1 A3
B1
B3
B5
B7
C1
C3
C9
C7 C5
NO
COM NO
COM NO
COM
(J1)
C
IC2 IZA495DR
R70 3.3k
R71 3.3k
R72 3.3k
R73 3.3k
C
12
(B)(C)
R74 3.3k
G 8
G 9
G10
G11
G12
B
NOTE
: IF NOT SPECIFIEED, 1/4w ± 5% : IF NOT SPECIFIEED, 1SS270A : IF NOT SPECIFIEED, 0.01∝F/16v
FLUORESCENT DISPLAY TUBE
F
1, 2
MIX CONV
31, 32
F
DEFROST
4
P1
SENSOR TURNTABLE
(VP)
R100 330 1w
R91 100k
R92 100k
(A)
R76 3.3k
D70
G 1 G 2 G 3 G 4 G 5 G 6 G 7
CUSTOM
HELP
CONVEC
BROIL
KITCHEN
TIMER
TURNTABLE
ON / OFF
ON OFF COOK LBS OZ KG HELP
678
9
1011121315161718192023222425262728
P2 5
P3P4P5P6P7P8P9
P10
P11
P12
R93 100k
1
6
D72
POPCORN
HIGH MIX
ROAST
STOP
CLEAR
R79
3.3k
D73
R77 3.3k
R78 3.3k
D71
SENSOR
MINUTE
REHEAT
PLUS
LOW MIX
PREHEAT
BAKE
SLOW
100˚F2150˚F3275˚F4300˚F5325˚F
COOK
CLOCK
350˚F7375˚F8400˚F9425˚F0450˚F
POWER
KEEP
LEVEL
WARM
P13
P14
P15
P161G2G3G4G5G6G7G8G
3.3k
R80
D74
COMPU
DEFROST
START
TOUCH ON
KEY UNIT
B
3.3k
R81
D75
SENSOR
COOK
COMPU ROAST
FAN LIGHT
A
COMPU
BROIL
COMPU
BAKE
A
R82 3.3k
D76
1
2
29
3
45
6
R-1870
R-1871
C1 0.1∝/50v
F
ZD2
1/2w
+
R1 4.3k
C2 1000∝/35v
ZD1
R2 1.5k
HZ6A3
Q1 2SB1238
HZ16-1
+ –
C3 0.1∝/50v
R4 510 1/2w
G
T1
1
5
6
10G471K
2
C100
D1-D4 : 11ES1
D1
3
4
D2
D4
D3
VRS1
d
b
a
c
R3 680 1w
RY4
D20D21D22D23D24D25D26D27D28
Q20 KRA101M
SP40
RY5
C4 10∝/35v
R40 3.3k
E
C50.01µ 16v
ZD3 HZ5C2
Q3 KRA101M
C9
0.1∝/50v
CONTROL UNIT
ZD4
HZ4A2
R8 4.7k
Q4 DTA123ES
C8
Q21 KRA101M
Q40
+
RY6
Q22 KRA101M
KRA101M
C12 10µ 35v
C11
RY7
(J2)
(J4)
(J6)
(J3)
(J5)
Q23 KRA101M
(J7)
RY8
Q24 KRA101M
RY9
Q25 KRA101M
RY10
RY1
RY2
RY3
D29
Q26 KRA101M
Q28 KRA101M
D32
Q29 KRA101M
Q27 KRC243M
– +
C20 10∝/35v
+
C21 0.1∝/50v
Q30 KRA101M
C30
R30 15k
R31 4.7k R62 36kF
C50 C60
R50 15k
R51 4.7k
D31
R65 1k
R64 3.6kF
R63 220F
D65
0
0
1
5
6
C
+
Q60 KRC102M
D30
E4E3E2E1
DOOR SWITCH
DAMPER SWITCH
OVEN THERMISTOR
R7 4.7k
v
6
1
µ
CF1 4MHz
(A) (B) (C)
D
C7
Q90 KRA101M
F2F1E6E5
AH SENSOR
C10 0.1∝/50v
R90 100k
VCC
VEE
AVSS
VREF
AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P55 P54 P53 P52 P51 P50 P47 P46 P45 P44 P43 P42
INT1
P40 RST P71 P70 XIN
XOUT
VSS
F3
(VP)
1
P30 P31 P32 P33 P34 P35 P36 P37 P00 P01 P02 P03 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17 P20 P21 P22
IC1 IZA719DR
P23 P24 P25 P26 P27
R75 100k
C74 330pF
C73 330pF
C72 330pF
C71 330pF
C70 330pF
Figure S-2. Touch Control Panel Circuit
G
F
E
D
R-1870 R-1871
Note: The parts marked “
∆∆
” may cause undue microwave exposure.
∆∆
PARTS LIST
The parts marked “*” are used in voltage more than 250V. "§" MARK: PARTS DELIVERY SECTION.
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 FH-DZB017MRY0 M High voltage rectifier assembly 1 AM 1- 2 RC-QZB234MRE0 M High voltage capacitor 1 AR 1- 3 QFS-TA013WRE0 M Temperature fuse 150½C 1 AG 1- 4 RHET-A174WRE0 M Convection heater 1 A Z 1- 5 RMOTDA211WRE0 M Turntable motor 1 A Q 1- 6 RMOTDA214WRE0 M Stirrer motor 1 AQ 1- 7 RTHM-B044MRE0 M Thermal cut-out N.O. 60½C 2 AG 1- 8 RTRN-B070MRE0 M Power transformer 1 B F 1- 9 RV-MZA255WRE0 M Magnetron 1 BE 1-10 QFSHDB003MRE0 M Fuse holder 1 AD 1-11 QSW-MA110WRE0 M Secondary interlock, door sensing and damper switches 3 AE 1-12 FFS-BA016/KIT M Monitor switch with fuse assembly 1 AF 1-13 FACCDB011MRE0 M Power supply cord 1 AP 1-14 QSOCLB006MRE0 M Hood lamp socket 2 A E 1-15 FH-HZA053WRE0 M Thermistor 1 AP 1-16 QSOCLB006MRE0 M Oven lamp socket 1 A E 1-17 FMOTEA362WRK0 M Hood fan motor 1 B M 1-18 RMOTEA343WRE0 M Convection motor 1 A X 1-19 RMOTEA344WRE0 M Fan motor 1 AW 1-20 RLMPTA068WRE0 M Hood lamp and oven lamp 3 AG 1-21 FDTCTA217WRK0 M AH sensor 1 A W 1-22 RMOTDA217WRE0 M Damper motor 1 AP 1-23 RR-WZA031WRE0 M Noise resistor 1 AK
CABINET PARTS
2- 1 PFIL-B002MRE0 M Grease filter 2 AF 2- 2 PDIF-B032MRF0 M Hood exhaust louver [R-1870] 1 A V 2- 2 PDIF-B033MRF0 M Hood exhaust louver [R-1871] 1 A V 2- 3 GDAI-B052MRP0 M Base plate right 1 AL 2- 4 GDAI-B039MRP0 M Base plate left 1 AH 2- 5 GCABUB106MRP0 M Outer case cabinet [R-1870] 1 BC 2- 5 GCABUB107MRP0 M Outer case cabinet [R-1871] 1 BC 2- 6 TMAPCB056MRR0 M Schematic diagram 1 A B 2- 7 FANGKB009MRY0 M Hood lamp glass assembly [R-1870] 1 AN 2- 7 FANGKB010MRY0 M Hood lamp glass assembly [R-1871] 1 AM 2-7-1 LANGQB033MRP0 M Hood lamp glass angle [R-1870] 1 A G 2-7-1 LANGQB020MRP0 M Hood lamp glass angle [R-1871] 1 A G 2-7-2 PGLSPB004MRE0 M Hood lamp glass 1 AH 2- 8 PCOVPB030MRT0A M Base cover [R-1870] 1 AX 2- 8 PCOVPB031MRT0 M Base cover [R-1871] 1 AX 2- 9 HDECQB030MRF0 M Sash left [R-1870] 1 AL 2- 9 HDECQB031MRF0 M Sash left [R-1871] 1 AL 2-10 LSTY-B010MRP0 M Rear stay 1 AG
CONTROL PANEL PARTS
3- 1 DPWBFB061MRU0 M Control unit 1 BQ 3- 1A QCNCMA227DRE0 J 3-pin connector CN-A 1 AC 3- 1B QCNCMA230DRE0 J 4-pin connector CN-B 1 AC 3- 1C QCNCMA234DRE0 J 5-pin connector CN-C 1 AC 3- 1D QCNCMA267DRE0 J 6-pin connector CN-E 1 AC 3- 1E QCNCMA237DRE0 J 3-pin connector CN-F 1 AD 3- 1F QCNCWA030DRE0 J 12-pin connector CN-G 1 AE 3- 1G RV-KXB003MRE0 M Fluorescent display tube 1 AV 3- 1H PTPEHB010MRE0 M Tape 2mm 1 AB C1 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AB C2 VCEAB31VW108M J Capacitor 1000 uF 35V 1 AF C3 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AB C4,C2 VCEAB31VW106M J Capacitor 10 uF 35V 2 AB C6 VCEAB31VW106M J Capacitor 10 uF 35V 1 AB C7-8 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 AH C9-10 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 2 AB C20 VCEAB31VW106M J Capacitor 10 uF 35V 1 AB C21 VCEAB31HW104M J Capacitor 0.1 uF 50V 1 AM C30,C5 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 AH C50,C11 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 AH C60 VCKYD11CY103N J Capacitor 0.01 uF 16V 1 AH C70-74 VCKYD11HB331K J Capacitor 330 pF 50V 5 AA C65 VCEAB31CW107M J Capacitor 100 µF 16v 1 AF C100 RC-QZB014MRE0 M Capacitor 7 uF 230V 1 AM CF1 RCRS-A010DRE0 J Ceramic resonator (CST4.00MGW) 1 AD
12
R-1870 R-1871
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
D1-4 VHD11ES1///-1 J Diode (11ES1) 4 AB D20-32 VHD1SS270A/-1 J Diode (1SS270A) 13 AA D65 VHD1SS270A/-1 J Diode (1SS270A) 1 AA D70-76 VHD1SS270A/-1 J Diode (1SS270A) 7 AA IC1 RH-IZA719DRE0 J LSI 1 AW IC2 RH-IZA495DRE0 J IC 1AL Q1 VS2SB1238//-3 J Transistor (2SB1238) 1 AA Q3 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q4 VSDTA123ES/-3 J Transistor (DTA123ES) 1 AA Q20-26 VSKRA101M//-3 J Transistor (KRA101M) 7 AB Q27 VSKRC243M//-3 J Transistor (KRC243M) 1 AB Q28-30 VSKRA101M//-3 J Transistor (KRA101M) 3 AB Q40 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q60 VSKRC102M//-3 J Transistor (KRC102M) 1 AB Q90 VSKRA101M//-3 J Transistor (KRA101M) 1 AB R1 VRD-B12HF432J J Resistor 4.3k ohm 1/2W 1 AH R2 VRD-B12EF152J J Resistor 1.5k ohm 1/4W 1 AA R3 VRS-B13AA681J J Resistor 680 ohm 1W 1 AA R4 VRD-B12HF511J J Resistor 510 ohm 1/2W 1 AB R7-8 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 2 AA R30 VRD-B12EF153J J Resistor 15k ohm 1/4W 1 AA R31 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 1 AA R40 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 1 AA R50 VRD-B12EF153J J Resistor 15k ohm 1/4W 1 AA R51 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 1 AA R62 VRN-B12EK363F J Resistor 36k ohm 1/4W 1 AA R63 VRN-B12EK221F J Resistor 220 ohm 1/4W 1 AB R64 VRN-B12EK362F J Resistor 3.6k ohm 1/4W 1 AA R65 VRD-B12EF102J J Resistor 1k ohm 1/4W 1 AA R70-74 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 5 AA R75 VRD-B12EF104J J Resistor 100k ohm 1/4W 1 AA R76-82 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 7 AA R90-93 VRD-B12EF104J J Resistor 100k ohm 1/4W 4 AA R100 VRS-B13AA331J J Resistor 330 ohm 1W 1 AA RY1-3 RRLY-B002MRE0 M Relay (DU24D1-1P(M)) 3 AH RY4-9 RRLY-A075DRE0 J Relay (OJE-SS-124LM) 6 AG RY10 RRLY-B001MRE0 M Relay (VE-24HSF-K) 1 AM SP40 RALM-A014DRE0 J Buzzer (PKM22EPT) 1 AG T1 RTRNPB004MRE0 M Transformer 1 AN VRS1 RH-VZA032DRE0 J Varistor (10G471K) 1 AE ZD1 VHEHZ6A3///-1 J Zener diode (HZ6A-3) 1 AC ZD2 VHEHZ161///-1 J Zener diode (HZ16-1) 1 AA ZD3 VHEHZ5C2///-1 J Zener diode (HZ5C-2) 1 AA ZD4 VHEHZ4A2///-1 J Zener diode (HZ4A-2) 1 AA 3- 2 FPNLCB377MRK0 M Control panel sub. assembly [R-1870] 1 BB 3- 2 FPNLCB378MRK0 M Control panel sub. assembly [R-1871] 1 BB 3- 2-1 FUNTKB324MRE0 M Key unit [R-1870] 1 AX 3- 2-1 FUNTKB323MRE0 M Key unit [R-1871] 1 AX 3- 2-2 GMADIB023MRF0 M Display window 1 AD 3- 2-3 MSPRTA050WRE0 M Open button spring 1 AA 3- 2-4 JBTN-B111MRF0 M Open button [R-1870] 1 AD 3- 2-4 JBTN-B112MRF0 M Open button [R-1871] 1 AD 3- 2-5 JBTN-B113MRF0 M Select button [R-1870] 1 AC 3- 2-5 JBTN-B114MRF0 M Select button [R-1871] 1 AC 3- 2-6 LANGQB036MRP0 M Key fixing 1 AL 3- 3 PCUSUB044MRP0 M Cushion 1 AA 3- 4 XEPSD30P10XS0 M Screw; 3mm x 10mm 3 AA
OVEN PARTS
4- 1 FFTA-B004MRK0 M Exhaust damper assembly 1 AM 4- 2 FROLPB020MRK0 M Turntable support assembly 1 AS 4- 3 NTNT-B006MRE0 M Turntable tray 1 AZ 4- 4 LANGKB010MRP0 M Capacitor holder 1 BB 4- 5 FCOVPB002MRY0 M Stirrer cover assembly 1 AM 4- 6 FFAN-B008MRK0 M Stirrer fan assembly 1 AL 4- 7 PDUC-B053MRP0 M Convection heater duct assembly 1 AT 4- 8 NCPL-B007MRF0 M Coupling 1 AE 4- 9 NFANMB003MRP0 M Convection motor fan 1 AE 4-10 LANGQB031MRP0 M Convection motor angle 1 AF 4-11 PPACGB013MRE0 M Turntable motor packing 1 AC 4-12 LBNDK0054WRE0 M Heater mounting holder 2 AD 4-13 NFANMB004MRP0 M Convection fan 1 AE
13
R-1870 R-1871
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
4-14 PHOK-B013MRF0 M Latch hook 1 AG 4-15 FANGTB003MRY0 M Unit mounting plate 1 AV 4-16 PFPF-B002MRE0 M Heat protect L 1 AK 4-17 PPIPFB002MRE0 M Coller 1 AD 4-18 PREFHB006MRP0 M Heater cover L 1 AM 4-19 PDUC-B083MRP0 M Hood intake duct L 1 AG 4-20 NFANPB005MRK0 M Fan blade 1 AC 4-21 GBDYRB002MRP0 M Back plate 1 AX 4-22 FDUC-B046MRK0 M Fan duct 1 AM 4-23 LBSHC0037WRE0 M Cord bushing 1 AB 4-24 FDUC-B050MRK0 M Exhaust duct 1 AK 4-25 MLEVPB016MRF0 M Open lever 1 AD 4-26 PCUSGB030MRP0 M Cushion 1 AC 4-27 MCAMPB001MRF0 M Damper cam 1 AC 4-28 PCUSGB032MRP0 M Damper cushion 1 AC 4-29 PFPF-B001MRE0 M Heat protect R 1 AD 4-30 PFTA-B003MRP0 M Damper plate 1 AD 4-31 PREFHB004MRP0 M Thermal cover R 1 AK 4-32 LANGQB033MRP0 M Hood lamp angle 1 AM 4-33 PREFHB005MRP0 M Thermal cover bottom 1 AK 4-34 LSTPPB024MRF0 M Door stopper 1 AD 4-35 PCOVPB047MRP0 M Oven lamp cover 1 AD 4-36 PCOVPB050MRP0 M Heat protect top sheet 1 AK 4-37 PCUSGB027MRP0 M Cushion 1 AA 4-38 PDUC-B056MRF0A M Hood exhaust duct 1 AY 4-39 PDUC-B057MRP0 M Top duct 1 AN 4-40 PDUC-B058MRF0 M Magnetron duct 1 AD 4-41 PDUC-B060MRP0 M Hood intake duct R 1 AH 4-42 PFILWA035WRE0 M Oven light screen 1 AF 4-43 PFPF-B003MRE0 M Heat protect top 1 AE 4-44 PCUSUB018MRP0 M Exhaust cushion A 1 AA 4-45 PCUSUB019MRP0 M Exhaust cushion B 1 AA 4-46 PCUSUB020MRP0 M Cushion 1 AA 4-47 PCUSUB024MRP0 M Cushion 1 AD 4-48 PCUSGB035MRP0 M Cushion 2 AA 4-49 PCUSUB046MRP0 M Cushion 2 AA 4-50 PCUSUB047MRP0 M Cushion 1 AA 4-51 PFPF-B004MRE0 M Heat protect rear 1 AE 4-52 PFPF-B005MRE0 M Heat protect bottom 1 AE
DOOR PARTS
5 CDORFB285MRK0 M Door assembly, complete [R-1870] 1 BL 5 CDORFB286MRK0 M Door assembly, complete [R-1871] 1 BN 5- 1 DDORFB074MRY0 M Door panel assembly 1 BB 5- 2 GWAKPB140MRF0 M Door frame [R-1870] 1 AS 5- 2 GWAKPB141MRF0 M Door frame [R-1871] 1 AS 5- 3 PGLSPB036MRR0 M Door glass front [R-1870] 1 AV 5- 3 PGLSPB037MRR0 M Door glass front [R-1871] 1 AV 5- 4 GCOVHB031MRF0 M Choke cover 1 AM 5- 5 LSTPPB025MRF0 M Latch head 1 AE 5- 6 LSTPPB028MRF0 M Glass stopper 1 AD 5- 7 MSPRTA046WRE0 M Latch spring 1 AB 5- 8 PCUSUB022MRP0 M Cushion 1 AC 5- 9 XCTSD40P08000 M Screw : 4mm x 8mm 6 AA
MISCELLANEOUS
6- 1 CFZK-B131MRK0 M Installation material assembly 1 AN 6-1-1 LBSHC0040MRE0 M Grommet 1 AC 6-1-2 LX-BZ0195WRE0 M Toggle screw 4 AC 6-1-3 LX-MZ0001WRE0 M Cord holder 1 AC 6-1-4 XBRSD50P60000 M Screw : 5mm x 60mm 2 AC 6-1-5 XOTSD40P12000 M Screw : 4mm x 12mm 1 AA 6-1-6 XTSSD50P35000 M Screw : 5mm x 35mm 6 AA 6-1-7 XWHSD50-16300 M Washer 2 AA 6- 2 TINSEB141MRR0 M Installation instruction 1 AD 6- 3 TINSEB286MRK0 M Operation manual 1 AF 6- 4 TINSKB018MRR0 M Top template 1 AD 6- 5 TINSKB019MRR0 M Wall template 1 AD 6- 6 QW-QZB011MRE0 M High voltage wire A 1 AD 6- 7 TCADCB012MRR0 M Cook book 1 AP 6- 8 FW-VZB166MRE0 M Main harness A 1 AY 6- 9 UAMI-B011MRM0 M High rack 1 AQ 6-10 UAMI-B010MRM0 M Low rack 1 AP
14
R-1870 R-1871
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
6-11 FW-VZB077MRE0 M Main harness C 1 AH 6-12 TCAUAA041WRR0 M Caution label 1 AA 6-13 TCAUAB005MRR0 M DHHS caution label 1 AA 6-14 TCAUAB037MRR0 M Monitor caution label 1 AA
SCREWS,NUTS AND WASHERS
7- 1 LX-BZA041WRE0 M Screw : 4mm x 8mm 1 AA 7- 2 XOTSF40P10000 M Screw : 4mm x 10mm [R-1870] 3 AB 7- 2 XOTSE40P10000 M Screw : 4mm x 10mm [R-1871] 3 AC 7- 3 XCBSD30P08000 M Screw : 3mm x 8mm 3 AA 7- 4 XBTSD40P08RV0 M Screw : 3mm x 6mm 2 AA 7- 5 XCBSD30P08000 M Screw : 3mm x 8mm 2 AA 7- 6 XBTWW40P06000 M Screw : 4mm x 6mm 2 AA 7- 7 XOTSD40P12000 M Screw : 4mm x 12mm 19 AA 7- 8 XOTSF40P10000 M Screw : 4mm x 10mm [R-1870] 1 AA 7- 8 XOTSC40P10000 M Screw : 4mm x 10mm [R-1871] 1 AA 7- 9 LX-BZ0208WRE0 M Screw : 4mm x 8mm 2 AA 7-10 LX-BZB011MRE0 M Unit mounting screw 2 AH 7-11 LX-CZA038WRE0 M Special screw 4 AA 7-12 XCBWW30P08000 M Screw : 3mm x 6mm 5 AA 7-13 LX-CZ0052WRE0 M Special screw 2 AA 7-14 XCTWW40P08RV0 M Screw : 4mm x 8mm 2 AA 7-15 XRESD40-06000 M E-ring 1 AA 7-16 XOTSD40P12000 M Screw : 4mm x 12mm 2 AC 7-17 XCTWW40P08000 M Screw : 4mm x 8mm 2 AA 7-18 LX-NZA002WRE0 M Nut: 4mm x 3.2mm 1 AB 7-19 XWSUW40-10000 M Spring Washer 1 AA 7-20 LX-BZ0081YBE0 M Screw : 4mm x 8mm 9 AA 7-21 XWHSD50-20120 M Washer : 5mm x 2mm 1 AA 7-22 XWHUW40-08120 M Washer : 4mm x 0.8mm 2 AA 7-23 XWHUW50-08120 M Washer : 5mm x 0.8mm 1 AA 7-24 XOTSD40P08000 M Screw : 4mm x 8mm 13 AA 7-25 XOTWW40P10000 M Screw : 4mm x 10mm 8 AA 7-26 LX-CZB004MRE0 M Hood louver screws [R-1870] 2 AA 7-26 LX-CZB016MRE0 M Hood louver screws [R-1871] 2 AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION
Order Parts from the authrized SHARP parts Distributor for your area. Defective parts required return should be returned as indicated in the Service Policy.
15
R-1870 R-1871
1
OVEN AND CABINET PARTS
A
B
4-45
4-24
4-44
C
4-37
1-7
7-17
D
1-18
7-14
4-10
1-15
E
7-12
7-26
F
2-2
4-6
7-25
G
7-14
4-18
4-16
7-25
4-38
1-21
7-17
7-3 4-19
7-15
4-9
7-4
7-6
4-35
7-21
4-3
2
7-3
7-23
4-5
4-17
4-12
7-247-24
4-7
7-22
7-26
7-7
2-1
1-17
1-4
7-12
2-9
4-12
4-13
7-22
2-4
7-7
1-20
4-42
7-12
7-19
7-18
1-14
2-10
1-20
2-8
3
7-24
7-25
4-8
1-16
4-32
4-33
1-5
1-20
4-36
4-39
4-43
7-7
1-6
1-14
7-7
4-11
1-23
4-1
7-24
7-20
4-52
6-12
7-20
4-26
45
4-49
4-48
7-11
4-23
1-13
2-6
7-7
4-51
1-3
4-21
7-3
7-7
7-20
4-4
1-2
1-1
7-1
1-9
7-13
7-5
7-24
4-25
1-7
1-11
4-14 7-16
1-8
1-11
2-3
1-10
1-19
4-40
1-12
4-47
4-29
6-14
7-7
4-31
7-20
4-22
4-50
1-11
1-22
7-7
7-11
2-5
7-11
7-1
4-20
4-28
6
A
B
4-15
C
D
6-13
E
7-9
F
4-30
4-27
4-46
G
2-7
7-10
4-2
H
1
7-10
2
2-7-2
7-8
2-7-1
7-2
3
45
4-41
2-1
7-7
H
6
16
R-1870 R-1871
1
CONTROL PANEL PARTS
A
B
7-7
C
3-2-4
3-2-3
3-2-2
2
3-2-1
3-3
3-2-6
3-2
3-2-5
3
45
3-1
3-4
6
A
DOOR PARTS
B
3-4
5-9
5-4
5-6
5-1
4-34
C
5-9
5-5
D
5
D
5-7
5-8
5-3
E
5-2
MISCELLANEOUS
E
6-1
6-8
F
6-1-4
6-1-1
6-6
F
6-1-5
6-1-2
6-1-3
G
6-1-6
6-1-7
G
6-9
6-10
6-11
H
1
2
3
45
6
H
17
R-1870 R-1871
PACKING AND ACCESSORIES
2-1
GREASE FILTER (x 2)
6-4
TOP TEMPLATE
WALL TEMPLATE
6-5
6-2
INSTALLATION INSTRUCTION
6-7
COOK BOOK
6-3
OPERATION MANUAL
TOP PAD
DOOR PROTECTOR
WRAP COVER
BOTTOM PAD
INSTALL MATERIAL ASSEMBLY
6-1
4-1
EXHAUST DAMPER ASSEMBLY
4-3
TURNTABLE TRAY
6-10
6-9
ACCESSORY PACK
Non-replaceable items
PACKING CASE
18
Notes
R-1870 R-1871
19
R-1870 R-1871
Notes
20
Notes
R-1870 R-1871
21
R-1870 R-1871
COPYRIGHT © 2001 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, me­chanical, photocopying, recording, or other­wise, without prior written permission of the publisher.
22
'01 SHARP CORP. (9M2.60E) Printed in U.S.A
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