Sharp IV-C35M User Manual

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Compact Color Image Sensor Camera
User’s Manual (Introduction and Hardware)
Version 1.0
Produced in Mar. 2002
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Thank you for purchasing the SHARP IV-C35M compact color image sensor camera. Read this introductory user's manual carefully to thoroughly familiarize yourself with the functions and proper procedures for operation. Store this user's manual in a safe place. We are confident that the manual will be helpful whenever you encounter a problem. In addition to this manual, there are other IV-C35M manuals as follows. Read them in conjunction with this manual.
IV-C35M
User’s Manual (Introduction and Hardware: This manual) User’s Manual (Function and Operation) Instruction Manual
Manual type Major subjects How to use
IV-C35M User's Manual (Introduction and Hardware)
- Outline of the IV-C35M (features and functions)
- Description of the hardware
- Startup method
- General performance specifications.
- Example of operation and instruction
- Become acquainted with the IV-C35M
- Learn how to install the IV-C35M and wire it up
- When mastering the outline of operation
IV-C35M User's manual (Function and Operation)
- Detailed explanations of all the measurement functions.
- How to make menu selections for each measurement
- Details of inputting and outputting data and communications with other devices.
- Troubleshooting
- Learn how to specify measurement /inspection conditions, good or NG judgment conditions, etc.
- Lear how to connect a programmable controller or personal computer.
- Learn what to do if a problem occurs.
Notes
- This manual was written with the utmost care. However, if you have any questions or inquiries concerning the product, please feel free to contact our dealers or service agents.
- Copying all or part of this booklet is prohibited.
- The contents of this manual may be revised or modified for improvement without prior notice.
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Safety Precautions
Read this user's manual and the attached documents carefully before installing, operating, or performing any maintenance, in order to keep the machine working correctly. Make sure you understand all of the equipment details, safety information, and cautions before using this machine. In this user's manual, the safety precautions are divided into "Dangers" and "Cautions" as follows.
Danger : Improper handling is likely to lead to death or serious injury.
Caution : Improper handling may lead to injury or damage to equipment.
Even when only a Caution is given, serious results may occur depending on the circumstances. In all cases, important points are described. Be sure to follow the advice given.
The following symbols are used to prohibit or explain required action.
: This means do not do what is described. For example, prohibited disassembly is shown as .
: This means an action you must take. For example, a ground connection that must be made is shown as .
(1) Installation
Caution
- Use only in the environments specified in the instruction manual, or user's manual. Electric shock, fire or malfunction may result if used in high temperature, high humidity, dusty or corrosive environments, or if excessive vibration or impact occurs.
- Install the equipment only as described in the manual. An improper installation may cause the equipment to fail, breakdown, or malfunction.
- Never leave wire cuttings or any other foreign matter lying about. A fire, breakdown or malfunction may result from inappropriate objects left near the equip­ment.
(2) Wiring
Caution
- Do not connect any camera not specified by SHARP to the controller.
Connecting any other camera to the controller may damage the controller or the camera.
- Connect only to the specified power source. Connection to the wrong power source may cause a fire.
- Wiring should be performed by a qualified electrician. Improper wiring may lead to a fire, machine failure or electric shock.
(3) Use
Danger
- Don't touch the terminals while the power is turned ON or you may receive an electric shock.
- Assemble an external emergency stop circuit and interlock circuit (external to the IV-C35M compact color image sensor camera). Otherwise a breakdown or damage to other equip­ment may occur due to a problem with the IV-C35M.
Caution
- Take special care to follow all safety guidelines if you are changing the parameters for the operating conditions or performing an "enforced output," "run," or "stop" during operation. Misoperation may damage the machine or cause an accident.
- Turn ON the power supplies in the specified sequence. Turning ON the supplies in the wrong order may lead to a machine breakdown or cause an accident.
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(4) Maintenance
Warning
- The controller contains a lithium battery. Do not expose the IV-C35M directly to flames as the battery may explode and seriously injure people nearby.
Prohibit
- Don't disassemble or modify the camera. Fires, breakdowns or malfunctions may occur, if the camera is disassembled.
Caution
- Turn OFF the power source before connecting or disconnecting the IV-C35M. If you don't, electric shocks, malfunctions or breakdowns may occur.
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Chapter 1: Outline
Chapter 2: Precautions for Use
Chapter 3: System Configuration
Chapter 4: Part Names and Functions
Chapter 5: Connection and Installation Methods
Chapter 6: Setting and Operating Outlines
Chapter 7: Setting Examples Using the Set Wizard
Chapter 8: Specifications
Glossary
Appendix
Alphabetical Index
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Table of contents
Chapter 1: Outline ................................................................................................ 1 to 15
1-1 Features....................................................................................................................................... 1-1
1-2 Color extraction............................................................................................................................ 1-5
1-3 Color filter .................................................................................................................................... 1-5
1-4 Measurement program ................................................................................................................ 1-6
[1] Color extraction mode ................................................................................................................ 1-6
[2] Color filter mode......................................................................................................................... 1-8
[3] Common for both color extraction and color filter modes ........................................................ 1-14
Chapter 2: Precautions for Use ................................................................................ 2-1
Chapter 3: System Configuration ......................................................................3-1 to 6
3-1 Basic system configuration .......................................................................................................... 3-1
3-2 System configuration examples ................................................................................................... 3-3
[1] System configuration example for measurement triggered by an external trigger..................... 3-3
[2] System configuration example for measurement triggered by the internal CCD sensor trigger 3-4
[3] System configuration example for measurement triggered by a command from a PC.............. 3-6
Chapter 4: Part Names and Functions ..............................................................4-1 to 5
4-1 Controller (IV-C35M).................................................................................................................... 4-1
4-2 Camera ........................................................................................................................................ 4-2
[1] Camera ...................................................................................................................................... 4-2
[2] Camera lens (IV-S20L16) .......................................................................................................... 4-4
[3] Camera cable (IV-S30KC3/KC5) ............................................................................................... 4-4
4-3 Remote keypad (IV-S30RK1) ...................................................................................................... 4-5
Chapter 5: Connection and Installation Methods .......................................... 5-1 to 24
5-1 Installation conditions .................................................................................................................. 5-1
[1] Lighting equipment..................................................................................................................... 5-1
[2] Optimum lens and resolution ..................................................................................................... 5-2
5-2 Installing, connecting and wiring the IV-C35M controller ............................................................. 5-8
[1] Connecting equipment to the controller ..................................................................................... 5-8
[2] Installation .................................................................................................................................. 5-9
[3] Connecting a power supply.......................................................................................................6-11
[4] Connecting to the input/output terminals (parallel I/F) ............................................................. 5-12
[5] Connection for communications with personal computer (general purpose serial I/F) ............ 5-13
[6] Connecting a programmable controller using the computer link function ................................ 5-15
5-3 Installing and connecting the IV-C30C5, IV-S30C3/S30C4 camera .......................................... 5-16
[1] Installing and connecting the IV-C30C5, IV-S30C3 color/high-speed monochrome cameras . 5-16
[2] Installing and connecting the IV-S30C4 micro, high-speed monochrome cameras................ 5-20
Chapter 6: Setting and Operating Outlines .................................................... 6-1 to 19
6-1 Setting and operating procedures................................................................................................ 6-1
6-2 Description of the operation screen ............................................................................................. 6-2
6-3 Wizard.......................................................................................................................................... 6-5
[1] How to start the standard wizard ............................................................................................... 6-5
[2] Other operations in the "Set wizard" program............................................................................ 6-6
6-4 Operation chart ............................................................................................................................ 6-8
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[1] Method for displaying the operation chart .................................................................................. 6-8
[2] How to edit an operation chart ................................................................................................... 6-9
6-5 Menu tree....................................................................................................................................6-11
6-6 Relationship between the set wizard program, the operation chart, and the menu tree............ 6-13
6-7 Editing operation screen ............................................................................................................ 6-14
6-8 Option ........................................................................................................................................ 6-15
6-9 Environment settings ................................................................................................................. 6-16
6-10 Memory card ............................................................................................................................ 6-17
[1] Installation of a memory card ................................................................................................... 6-17
[2] Storage method ....................................................................................................................... 6-18
Chapter 7: Setting Examples Using the Set Wizard....................................... 7-1 to 33
7-1 Color evaluation ........................................................................................................................... 7-1
7-2 Fault inspection.......................................................................................................................... 7-13
7-3 Positional deviation measurement ............................................................................................. 7-23
Chapter 8: Specifications ..................................................................................8--1 to 8
8-1 Controller (IV-C35M).................................................................................................................... 8-1
8-2 Camera specifications ................................................................................................................. 8-4
[1] Camera (IV-SC30C5/S30C3/S30CC4) ...................................................................................... 8-4
[2] Camera lens (IV-S20L16) .......................................................................................................... 8-5
[3] Camera cable (IV-S30KC3/KC5) ............................................................................................... 8-5
8-3 Support tools................................................................................................................................ 8-6
[1] LCD monitors (IV-10MT/10MTV/10MTK)................................................................................... 8-6
[2] Monochrome monitor (IV-09MT: When using IV-S30C3/C4) ..................................................... 8-7
[3] LED lighting equipment (IV-60LD: When using IV-S30C3/C4) .................................................. 8-8
Glossary ............................................................................................................ G-1 to 14
Appendix ............................................................................................................. A-1 to 3
Appendix 1: Commercially available peripheral devices .................................................................... A-1
Appendix 2: Working samples ........................................................................................................... A-3
Alphabetical Index ............................................................................................... I-1 to 5
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1-1
Outline
Chapter 1: Outline
The IV-C35M compact color image sensor camera has an integrated color image processing function to inspect and measure images, that could not be inspected or measured using a monochrome camera. Thanks to SHARP's unique partial image capture function and a high-speed gray search function, it will reduce overall processing time. It will not only contribute to high-speed, high-efficiency inspection and measurement processes, but also help you keep your prices competitive.
1-1 Features
A variety of color filters and a color extraction function clearly distinguish subtle differences in tone and density.
In addition to filtering the three primary colors (red, green, and blue), the IV-C35M can make accu­rate images of objects using brightness and other optional filters.
Color filter functions for the three primary colors (RGB) and brightness and 5 optional
filters.
Select the color components and brightness of an area you want to evaluate, and display just the specified component brighter. Then convert it to a 256 gray scale or binary image. The color filter can be set to display the specified color brightly after gray scale image processing. This is effective in evaluating subtle differences in color, or for finding flaws or dirt that have similar colors or tones.
Original color image
Conventional monochrome processing
If the hue or color saturation is very similar between adjacent areas, the images cannot be evaluated.
Conventional gray image processing
The density of this image can be measured. However, the hue and color saturation cannot be evaluated.
Brightness filter
Displays areas that are within the specified brightness range (within the specified upper and lower limits) more brightly.
Custom filter
Specify the optimum color filter parameters to use, based on the original image conditions. The optional filter is effective if the RGB filters are not used to show areas as brighter.
R (red) filter
Displays red areas more brightly.
G (green) filter
Displays green areas more brightly.
B (blue) filter
Displays blue areas more brightly.
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1-2
Outline
Specify a color to extract from the original image.
The controller eliminates all areas of the image except those that have the specified color. Then, it converts what is left into a binary image. This color extraction function not only works with hue and saturation, but also with brightness. Therefore, achromatic objects that cannot be processed using a color filter can still be extracted. The controller can extract up to 8 colors in one object type. By specifying multiple object types, it can be used to evaluate even more colors.
The measurement menu has been improved further by adding new menu items.
In addition to conventional measurement menu items, new items have been added for color related functions including evaluating the color of objects, uneven color inspection, color positional measure­ment, and fault inspection. You can select the menu program items that match your application from 18 measurement menu items.
Easy operation menu
Setting wizard
The IV-C35M wizard asks you to make selections using a questionnaire, thus allowing anyone to set up the measurement operations and preferences, and decrease the chance of mistaken settings.
Color extraction
For example, you can extract just the blue area of the letter E in the image on left.
Color filer
* When a monochrome camera is connected to the IV-C35M, the color evaluation,
color unevenness inspection, and color position measurement features cannot be used.
Itemsinredarenewmenuitems.
Gray image Binary image
Color extraction
Binary image
- Color evaluation
- Color unevenness inspection
- Color position measurement
- Area measurement by binary conversion
- Object identification by binary conversion
- Count objects by binary conversion
- Area measurement by binary conversion
- Object identification by binary conversion
- Count objects by binary conversion
- BGA/CSP inspection
- Point measurement
- Fault inspection
- Position deviation measurement
- Degree of match inspection
- Lead inspection
- Point measurement
- Multiple position measurement
- Multiple degree of match inspection
STEP10
STORETHISSETTINGASA SAMPLEINTHEWIZARD?
1
NO
2
YES
RETURN END
・・・
・・・
STEP2 SELECTANIMAGECAPTURING METHODDURINGOPERATION
1
PA RT I AL-IMG
2
ALL IMAGE
3
NO CAPTURED□
ENTER A SHUTTER SPEED (1/301/10000)
1
SHUTTER SPEED 1/00060
RETURN NEXT
STEP1 SELECT THE MEASUREMENT START INPUT I/F
1
PARALLEL+SERIAL+USB
2
TRIG
CCD START
NEXTDETAIL
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1-3
Outline
Capturing whole image
Decreased capturing time
1
2
Capturing partial image
* When capturing 240 lines from vertical 480 lines.
Tree menu
The tree structure menu lets you find the setting parameter you need easily. Using the short cut function, you can move directly to a desired menu.
Operation screen editing function
You can move, remove, enlarge, and decrease the size of the information displayed on the operation
screen.
OBJECTTYPECOND  TYPE00  TYPERUNCOND IMAGE-ADJ  MEA-CND(CAMERA1)  MEAS0  POSI-CORRECT  MEAS01(MEAS-BIN-AREAP)  MEAS(NEW)  MEA-CND(CAMERA2) FINALNUM.CALC FINALOUTPUTCOND  OBJ-TYPEI/O  OBJ-TYPESYS.  TYPE(NEW)
+
+
+
VX.XX
X07Y07 READY
COLORFC1BRT(TYPE00)
OK
MEAS XXXXms2001-10-14 10:38 MEASUREMENT 1 MEAS-BIN-AREA
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
A00=001884 OK A01= A02= A03= A04= A05= A06= A07=
X07Y0〜7 READY
COLORFC1BRT(TYPE00)
OK
MEAS XXXXms2001-10-14 10:38 MEASUREMENT 1 MEAS-BIN-AREA
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
A00=001884 OK A01= A02= A03= A04= A05= A06= A07=
OK
VX.XX
Shorten the cycle time by connecting two cameras
The two IV-C30C5 color cameras or two IV-S30C3/C4 high-speed monochrome cameras can be simultaneously connected to IV-C35M controller. By connecting two cameras, your system can reduce the processing time by positioning two areas at the same time, and then inspecting two areas at the same time. By triggering the cameras at the same time, the system can capture two images, and display the images above and below each other, or left and right. Note: Combined use of a color camera and a high-speed monochrome camera is not possible.
High-speed processing now possible using a color camera or a high-speed monochrome
camera and partial image capture
Sharp's unique partial image function offers high-speed image capture.
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1-4
Outline
CCD trigger function does not need an external sensor
After a trigger window is setup, the IV-C35M does not need an external sensor if it is scanning moving objects. To set up a trigger, you can select from color, binary image conversion, average density, gray search, and edge detection techniques. The gray search mode is useful for a workpiece for which you cannot easily establish the density range.
Shutter speed freely set
The shutter speed can be set anywhere between 1/30 and 1/10000 second for each object type. Practically, this means that the light level can be adjusted without changing the lighting equipment for each object type. The random shutter function is used to close the shutter when a trigger event is detected, so that precise still images of moving objects can be scanned.
CE approval applied for, widely accepted in international markets
The reliability of the IV-S30 means that it can be used in units destined for overseas markets.
Displays and transfers NG images while measurements are being made
While in measurement, NG images and NG history of the IV-C35M can be seen. Using the USB communication, the controller transfers NG images to a personal computer in approximately 7 seconds. This is convenient to investigate NG images for feedback for designing, and contributes to quality improvement.
Automatically stores NG images on a flash memory card.
The controller is equipped with an interface for a compact flash memory card. When a compact flash memory card is inserted in the controller housing, NG images can be stored on the card. A flash memory card can store up to 264 NG images. * 512x480 pixels: When a 192 MB capacity flash memory card is used.
Read the OK/NG results easily by looking at a colored display of the measurement area and
evaluation result information.
Since the IV-C35M can display the measurement area in any color and the results of the evaluation can be display in any specified color, you can easily see for yourself if the result is OK or NG. This function is available even when a monochrome camera is connected.
Customize to your own specification
An IV-S30LB1 image processing library and IV-S30SP parameter setting support software are both available. Using these tools, the menu screen can be modified to suit your specialized needs to create your own unique image processing system.
CCD trigger
Scanning direction
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1-5
Outline
1-2 Color extraction
The color extraction function extracts a color in a certain area from the original image, and registers it as a reference color. The controller converts areas of color that are within the upper and lower limit ranges of hue, saturation, and brightness of the reference color to binary images, as well as colors outside of these ranges. Then, the controller measures these binary images with conventional measurement procedures.
Effects of extracting color
Available measurement programs that can be used with the color extraction function are area measurement by binary conversion, object counting by binary conversion, object identification by binary conversion, color evaluation, color unevenness inspection, and color position measurement.
1-3 Color filter
Color filter is to filter red, green, blue, brightness, or optionally, the captured image, and display the filtered color as bright gray. Then, the controller measures these gray images with conventional measurement
Filter types
The color filter function can be used with positional deviation measurement, degree of match inspec­tion, lead inspection, BGA/CSP inspection, area measurement by binary conversion, object counting by binary conversion, object identification by binary conversion, point measurement, multiple position measurement, multiple degree of match inspection, and fault inspection.
Originalcolorimage Extractingcolor
R (red) filter Displays red areas more brightly. G (green) filter Displays green areas more brightly. B (blue) filter Displays blue areas more brightly.
Brightness filter
Displays areas that are within the specified brightness range (within the specified upper and lower limits) more brightly.
Custom filter
Specify the optimum color filter parameters to use, based on the original image conditions.
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1-6
Outline
Image after extracting a colorCaptured image
Extracted color (red)
Measurement area
Measured result
Color degree of match = (Binary area / Measurement area size) x 100
[Inspection procedures]
Capture image Color extraction (binary conversion)Measurement
[Measurement results]
Binary areaColor degree of matchAverage hueAverage saturation
Purpose
Example
Evaluate whether the extracted color matches the reference.
Application
* Other colored pencils are
extracted one after the other.
* When the arrangement is
appropriate, all the measurement area will be white after extracted each color one after the other.
Color extracted area
changes to white.
Inspect arrangement of colored pencils (Check if the colored pencils are arranged in proper order.)
1-4 Measurement program
The IV-C35M integrates the following measurement programs.
Color extraction mode: Color evaluation, color shading (uneven color) inspection, color position
measurement, area measurement by binary conversion, object identification by binary conversion, and counting objects by binary conversion.
Color filter mode: Fault inspection, position deviation measurement, degree of match inspection,
lead inspection, BGA/CSP inspection, area measurement by binary conversion, counting objects by binary conversion, object identification by binary conversion, point measurement, multiple position measurement, and multiple degree of match inspection.
You can select operating condition parameters to suit your application of the IV-C35M.
A description of each screen area is shown below.
[1] Color extraction mode
(1) Color evaluation
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1-7
Outline
Purpose
Example
Evaluate color unevenness based on the size of certain extracted areas of color that are outside the reference color range.
Application
Evaluate ripeness of tomatoes.
[Inspection procedures]
Capture image → Set evaluation conditions (upper and lower limit values)
→Measurement
[Measurement results]
Number of objectsTotal area ・Area of each objectMax./min. hueMax./min. saturationNumber of objects having faulty hueNumber of objects having faulty saturation
Image after extracting a colorCaptured image
Setting extracting color
Upper value
Evaluation condition
Upper value
Level value
Level value
Measurement area
Number of NGs (number of pixels)
NG
OK
NG
Measured result
NG
OK
(2) Color unevenness inspection (color shading inspection)
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1-8
Outline
Cell
search area
[Inspection procedures]
Captured image→Specify search area→Specify a cell→Measurement
[Measurement results]
Average hue ・Average saturation ・Binary area ・Color degree of match
Purpose
Example
Detect flaws or dirt on a workpiece that color was emphasized using a color filter function.(Using a gray search function after filtering a color, the controller detects cells having the maximum density and minimum density in the search area. It can measure the maximum density difference with all of the area (total difference), a position that has maximum density difference with an adjacent cell (adjacent difference).
Application
Inspection of whole of color LCD monitor screen
Detect flaws or dirt on a workpiece that are the same color as was emphasized using a color filter function.
Image after extracting a colorCaptured image
■1 point search
Extracted color Reference image
Measured result
[Inspection procedures]
Binary conversion of the reference image→Register→Measurement
[Measurement results]
Coordinate of the reference imagePositional deviation of a workpiece from the reference image. ・Color degree of match ・Edge detection ・Angular deviation
Purpose
Example
Measure the position coordinates of a workpiece with the same extracted color as the reference color.
Application
Positioning workpieces or parts. Positional deviation inspection.
* Even if the workpiece which has
had the color extracted moves its position, the controller can measure the positional coordinate of this workpiece.
(3) Color positional measurement
[2] Color filter mode
(1) Fault inspection
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1-9
Outline
(2) Positional deviation measurement
Purpose
Example
Application
The gray scale search function and edge detection function* make possible measuring positional deviation as well as the absolute position.
- It is also possible to detect the position of sub-pixel units with great accuracy.
- A rotation angle of 360° can be detected. (When a one point gray search is selected).
[Determining the location of the positioning (the fiducial mark) mark that identifies the position of the substrate] (1) 1 point search: Detecting the deviation in position in X and Y directions
* Gray scale search / edge detection function
Gray scale search: Compares a workpiece image with the 256-level gray-scale
reference image to find an area that matches the reference image.
- See G-6.
Edge detection: Finds the boundary between light and dark areas in an image.
- See G-3.
- The deviation angle θ, determined in the 2-point search, is used to readjust the rotation of the image for measurements 1 to 4.
(2) 2 point search: Determining positional deviation in X and Y directions as well
as rotational deviation
Used to determine the position of machine parts and substrates.
[Measurement result]
Center coordinates: (X2,Y2) Amount of deviation: X2-X1, Y2-Y1
Y2-Y1
Search area
Inspection Image: Center coordinates (X2,Y2))
Reference image: Center coordinates (X1,Y1)
Reference image a: Center coordinates (Xa1,Ya1)
Inspection image b: Center coordinates (Xb2,Yb2)
Yb2Yb1
Search area (image b)
Search area (image a)
Anglar deviation:
θ
θ
Xa2-Xa1
Xb2Xb1
Ya2Ya1
[Measurement results]
- Center coordinates of image a: (Xa2,Ya2)
- Amount of deviation of image a: Xa2-Xa1, Ya2-Ya1
- Center coordinates of image b: (Xb2,Yb2)
- Amount of deviation of image b: Xb2-Xb1, Yb2-Yb1
- Deviation angle: θ
X2-X1
Reference image b:
Center coordinates (Xb1,Yb1)
Inspection image a:
Center coordinates (Xa2,Ya2)
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1-10
Outline
Purpose
Example
Inspection procedures
Evaluate whether workpieces are present or not at multiple specified points.
- Gray processes or converts to binary the image and evaluates whether specified pixel area is white or black.
- Obtains average density of specified pixel area, and evaluates whether the density is within the specified range.
Application
Inspection for LED lightings on mobile phones
CHR
PWR
1
4
7
*
2
5
8
0
3
6
9
#
Number of points (max.)
 : 128 points at average light levels  256 points in binary images
Point size: 2 m x 2 n pixels     (m, n = 1 to 16)
Image capture
Binary conversion Black/white evaluation of points
Average light level
Light level evaluation of points
Existence inspection of packing parts, inspect lighting conditions of mobile phones, LEDs, and fluorescent tubes, and sorting products.
CLR
(3) Degree of match inspection
(4) Point measurement
Search area for positioning
Search area for positioning
Criterion image for positioning
Criterion image for measuring object
Good label
Criterion image for measuring object
Criterion image for positioning
SERIAL NO. 8F053G26 MODEL IV
-
C35M
SERIAL NO.
8F053G26
MODEL
IV
-
C35M
NG label
Compare a good criterion image to a test image by inspecting matching levels using the gray scale search function. (Determine whether the part is acceptable or NG by checking similarities between the criterion image and the workpiece (test) image.)
Purpose
Example
Application
Detect positional deviation of labels, detect contamination of different parts, inspect the mounting of electronic parts on PC boards, detect mis-prints, inspect for missing electric parts such as terminals, and simple letter inspection.
[Measurement results]
- Degree of match compared with the reference image
- Detected coordinates (X/Y) of the measurement image.
- Light level in the measured image (average light level/absolute value of difference)
- Inspection procedure
1Conduct a gray scale search of the criterion image position 2Correct the position of the object being measured from the coordinates for
the criterion image obtained in item 1 above.
3If the matching level of the test image is low, the IV-C35M can determine
that the label position is NG.
●Detecting label deviations on packages
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1-11
Outline
(5) Lead inspection (Gray processing using a brightness filter)
(6) BGA/CSP inspection (Gray processing using a brightness filter)
- Inspection procedure
1 Determine the measurement points (K0 to K3) from the mid points of the leads
and the reference line.
2 Calculate the distances between the leads (D0 to D2) using the measurement
points.
3 Calculate the lead lengths (L0 to L3) from the measurement points (K0 to K3)
toward the lead measurement limit line.
Purpose
Example
Based on positional information obtained from the gray scale search function, inspect the condition of the IC leads and connector pins. (No. of lead pins that can be detected in one image: Max. 128.)
Application Inspect the IC leads and connector pins.
●Inspect the layout of the IC leads and connector pins
K0
Lead
Reference line
K1 K2 K3
D1D0
W0 W1 W2 W3
D2
L3
L0
L1
L2
[Lead inspection]
- Number of leads K
- D0 to D2: Distance between leads
- W0 to W3: Lead width
- L0 to L3: Lead length
Lead measurement limit line
- Inspection procedure
●Measurement of 6 balls
Image
capture
Binary
conversion
Measure centers
of gravity
Fillet diameters
Object identification
(numbering)
Inspecting BGA/CSP solder balls.
Area of each
object
Ball size
Distance between centers
of gravity for pairs of balls
Distance between balls
Number of balls
Object 0 Object 1 Object 2
Object 3 Object 4 Object 5
Measure the center of gravity, area of each object, number of objects, and fillet diameter using a color that was emphasized by the color filter function.
Purpose
Example
Application
[Measurement results]
- Number of objects: K
- Area of each object: R0 to R127
- Distance between centers of gravity:
(DX0, DY0) to (DX127, DY127)
- Fillet diameters: FX, FY
Page 19
1-12
Outline
(7) Multiple position measurement
The IV-C35M can detect up to 128 workpieces whose images exceed the specified matching level (gray search) or threshold value (edge detection) compared with the reference image.
- The positional deviation measurement needs to have a number of positions registered for measurement. However, this measurement only requires you to register one position and reduces the set up time.
Purpose
Example
Application
Position measurement of workpieces having complicated density conditions, that could not be measured by conventional binary conversion and density processing.
[Measurement results]
- Number of points detected
- Coordinates detected for each points
[Measured results]
- Number of images detected
- Coordinates and degree of match detected for each image
●Gray search
●Edge detection
This is useful for obtaining the distance between the coordinates of a position.
- L1 to L3 can be calculated by measuring distances and angles.
L1
L2 L3
Reference image
Four workpieces detected
Page 20
1-13
Outline
(8) Multiple degree of match inspection
Using the gray search function, the IV-C35M can detect up to 128 workpieces whose captured image exceeds the required degree of match with the reference
Purpose
Example
Application
Position measurement of workpieces having complicated density conditions, that could not be measured by conventional binary conversion and density processing.
[Measurement results]
- Number of images detected
- Degree of match, density (average/absolute difference), and detected coordinates
Reference image
Four workpieces detected
Page 21
1-14
Outline
[3] Common for both color extraction and color filter modes
(1) Area measurement by binary conversion
(2) Object identification (labeling) by binary conversion
- Inspection procedures
●Inspect contamination of different caps
Purpose
Example
Application
Measure the area of the color extracted or the area of the workpiece of a color on a emphasized using a color filter, and evaluate existence of the workpiece and size.
Inspecting contamination of different type of caps (inspects by measuring area of a certain color) Sorting parts (puts a different color mark for each type of part and finds certain color to sort parts)
Capture image
[Measurement results]
 ・Workpiece area
NG
Specify evaluation conditions (upper and lower limits
Color extraction
(binary conversion)
Measurement
(area value)
Objects
No.1 No.2
No.3
No.5No.4
No.6
When there are several objects and the measuring position is arbitrary, the presence or absence of objects and the size of the objects can be determined.
- The specified pixel area is converted to a binary image. The number of objects, total size of the white area (the objects) and the area, center of gravity, main axis angle, fillet diameter, center point, and circumference of each white area can be measured.
- Inspection procedure
Purpose
Example
Application
Counting the number of food products or parts, measuring the sloped angle or center of gravity of parts, and measuring the size of food products.
●Measurement of 6 objects
Color extraction
(binary conversion)
[Measurement result]
- Object identification (numbering), number of objects present, total area.
- Area of each object (No.1 to No. 6), center of gravity, main axis angle, fillet diameter, circumference, and center point of each object. 
Measurement (area, gravity center, main axis angle, fillet diameter, circumference, and center point)
Image
capture
Object identification
(numbering)
Page 22
1-15
Outline
(3) Count objects by binary conversion
(4) Distance and angle measurement
This measurement setting screen can be accessed from the measurement condition setting screen of the positional deviation measurement, degree of match inspection, object identification by binary conversion (gravity center measurement: Yes), multiple position measurement, and multiple degree of match inspection.
- Inspection procedure

Capture image
Measure (quantity, total area size)
Pill
Purpose
Example
Application
Count the number of separate colored areas on a workpiece that were extracted color or with a color emphasized by using a color filter.
Inspecting LED lighting indication on mobile phones, missing pills on sheets.
Measurement area
[Measurement result]
- Number of workpieces/total area size
Color extraction
(binary conversion)
Search area
(criterion image a)
Search area
(criterion image b)
Criterion image b
Criterion image a
Example
Application Measurement of mounted electronic parts
Purpose
Measure the distance and angle of two points using the center detection function in a gray scale search and the edge detection function, as well as center of gravity detection by functions.
- This function can measure the following distances and angles: distance between two points, X coordinate distance, Y coordinate distance, the angle between three points, the horizontal angle of two points, and the vertical angle of two points.
- The following points and lines can be set: center point, circle center point, gravity center, point where two straight lines cross, and line passing through two points.
●Measuring IC packages
Register criterion image a and b by matching edges of the IC package.
- Measurement procedures
1Find the center points of criterion images a and b using a 2-point gray scale
search.
2Determine the distance between the two center points.
Page 23
2-1
Precautions for Use
2
Chapter 2: Precautions for Use
Pay attention to the points below when handling the IV-C35M.
(1) Installation
- Each device in the IV-C35M system must be installed in an environment as specified in this manual. (Operating ambient temperature: 0 to 45˚C, operating ambient humidity: 35 to 85%RH (non­condensing.))
- Do not install the devices in the following locations. Installation in any of these locations may cause electrical shock, fire, or malfunction of the devices.
1. Places exposed to direct sunlight
2. Places with exposed to corrosive gases
3. Places with excessive amounts of dust, salt, or metal powder in the air.
4. Places exposed to water
(2) Mounting
Make sure to tighten the mounting and terminal screws securely and check everything before supplying power. A loose screw may cause faulty operation.
(3) Power source
- Do not use the IV-C35M (power supply for the controller) power supply with any other equipment.
- Do not turn OFF the power while the menu is displayed or while communicating with external equipment. Turning OFF the power may erase the data settings.
(4) Connection of cameras
Note that the IV-C35M cannot be connected with EIA cameras that are available on the market.
(5) Measurement settings
Make sure to specify 4000 ms (4 seconds) or less for the measurement processing time on each measurement item (MEASUREMENT 0 CAMERA 1, MEASUREMENT 0 CAMERA 2, and MEASUREMENT 1 to 4). For example, if the various tasks require 7000 ms of measurement processing time, assign 3500 ms to MEASUREMENT 1 and 3500 ms to MEASUREMENT 2 so that each of the assigned processing times is less than 4000 ms. If the measurement processing time exceeds 4000 ms, the IV-C35M assumes that an abnormal operation has occurred and may try to reset the system.
(6) Data saving
- The data set by using the remote keypad is temporarily stored in the memory (RAM) of the IV­C35M. However, it is not stored in the flash memory yet. Therefore, make sure to save the data settings before returning to the operation screen from any condition settings menu by pressing the SET key. If you do not save the data, the data will disappear when you turn OFF the power to the IV-C35M controller.
- We recommend that you save the data settings and reference images on a floppy diskette using the IV-S30SP parameter setting support software for the IV-C35M.
(7) Storing the devices
Do not put any object on top of any of the devices, or the device may malfunction.
(8) Maintenance
Be careful not to get any dirt or stains on the CCD surface or camera lens. This may cause mis measurement.
Page 24
3-1
System Configuration
3
3-1 Basic system configuration
-A maximum of two cameras can be connected to the IV-C35M.
- Mixed use of IV-C30C5 color camera and IV-S30C3/C4 high-speed monochrome camera is not available.
Note: The IV-C35M cannot be connected with EIA cameras that are available on the market.
Camera lens
(IV-S20L16 etc.)
Camera cable
IV-S30KC3 (3 m) IV-S30KC5 (5 m)
Camera cable
IV-S30KC3(3 m) IV-S30KC5 (5 m)
Camera cable
IV-S30KC3(3 m) IV-S30KC5 (5 m)
Conversion connector (Accessory for the IV-C35M)
Monitor
IV-10MT etc.
Monitor cable (Accessory for the IV-C35M)
With either an NTSC compatible video in­put terminals
Controller (IV-C35M)
Power supply
(24 VDC)
Personal computer
Programmable controller
Programmable controllerLimit switchWarning lamp, etc.
Input/output
Parallel I/F
Serial I/F
RS232C RS422
USB
Remote key pad (IV-S30RK1)
Camera lens
(IV-S20L16 etc.)
φ17 lens (purchase)
Compact flash card
Parameter setting support software: IV-S30SP
High-speed
monochrome
camera
(
IV-S30C3
)
High-speed micro
monochrome camera
(
IV-S30C4
)
Color camera
(IV-C30C5)
Chapter 3: System Configuration
IV-C35M
camera
Camera mode Camera connector
Color mode
CAMERA1 IV-C30C5 CAMERA2 IV-C30C5
Monochrome mode
CAMERA1 IV-S30C5, IV-S30C4 CAMERA2 IV-S30C3, IV-S30C4
Page 25
3-2
System Configuration
3
Product lines
- For details about the IV-S30SP, IV-S30LB1, IV-09MT, IV-10MT, and IV-60LD, see the individual instruction manuals.
Item name Model name Specification or details
Camera
Color IV-C30C5 Camera main housing (without lens or camera cable)
Monochro­me
High-speed IV-S30C3 Camera main housing (without lens or camera cable) Micro, high­speed
IV-S30C4 Camera main housing (without lens or camera cable)
Camera cable
IV-S30KC3 Cable for camera, 3 m
IV-S30KC5 Cable for camera, 5 m Camera lens IV-S20L16 C mount lens with a 16 mm focal length Remote keypad IV-S30RK1 Keys for remote entry
LCD monitors
IV-10MT Bare chassis type
IV-10MTV Model with a mounting frame
IV-10MTK
Model with a built-in remote keypad and a mounting
frame Monochrome monitor IV-09MT Monochrome 9 inch monitor LED lighting equipment IV-60LD Integrated light source and controller in one housing Parameter setting support software IV-S30SP Runs on Windows95/98/Me/NT4.0/2000 Image processing library IV-S30LB1 Runs on Windows95/98/Me/NT4.0/2000
Page 26
3-3
System Configuration
3
3-2 System configuration examples
This section outlines the system configurations for measurement using an external trigger, as follows:
- Measurement using a photo sensor.
- Measurement using CCD trigger.
- Measurement triggered by a command from a personal computer. See "Chapter 21: Setting the Input/Output Conditions" in the IV-C35M User’s Manual (Function and Operation).
[1] System configuration example for measurement triggered by an external
trigger, such as a photo sensor
(1) When IV-C35M is used in a stand-alone mode
- Purpose/application
Measurement is started by an external trigger (a photo sensor or proximity sensor), and the measurement result is output externally (warning lamp). The object type number is selected by an external switch.
(2) When a programmable controller is connected
- Purpose/application
Measurement is started by an external trigger (a photo sensor or proximity sensor), and the measurement data is output to a programmable controller. The object type number is selected by the programmable controller.
Power supply (24 VDC)
IV-S3*M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
RS232C/RS422
REMOTE
Monitor
Camera 1 (image)
Camera 2 (image)
Remote keypad
External trigger (a photo sensor or proximity sensor, etc.)
Object type selection switch
External
output
Warning lamp etc.
Controller
External trigger (a photo sensor or proximity sensor, etc.)
Controller
Power supply
(24 VDC)
Data (computer link)
Monitor
Camera 1 (image)
Camera 2 (image)
Remote keypad
Object type selection (parallel I/F)
Programmable controller
IV-S3*M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
RS232C/RS422
REMOTE
Page 27
3-4
System Configuration
3
(3) When a personal computer is connected
- Purpose/application
Measurement is started by a CCD trigger (sampling start input: personal computer), and the measurement data is output to a personal computer. The object type number is selected by the personal computer.
[2] System configuration example for measurement triggered by the internal CCD
sensor trigger
The internal CCD trigger can be used with camera 1, but with camera 2. (1) When IV-C35M is used in a stand-alone mode
- Purpose/application
Measurement is started by a CCD trigger, and the measurement result is output externally (warning lamp etc.). In this case, sampling operation is automatically started.
External trigger (a photo sensor or proximity sensor etc.)
Controller
IV-S3*M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
RS232C/RS422
REMOTE
Personal
computer
Power supply
(24 VDC)
Monitor
Camera 1 (image)
Camera 2 (image)
Measurement data
Object type change signal
Controller
IV-S3*M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
RS232C/RS422
REMOTE
Remote keypad
Camera 1 (image + CCD trigger)
Camera 2 (image)
Power supply (24 VDC)
Monitor
External output
Warning lamp etc.
Page 28
3-5
System Configuration
3
(2) When a programmable controller is connected
- Purpose/application
Measurement is started by a CCD trigger (sampling start input: a photo sensor etc.), and the measurement data is output to a programmable controller. The object type number is selected by the programmable controller.
(3) When a personal computer is connected
- Purpose/application
Measurement is started by a CCD trigger (sampling start input: personal computer), and the measurement data is output to a personal computer. The object type number is selected by the personal computer.
Controller
IV-S3*M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
RS232C/RS422
REMOTE
Start sampling input (a photo sensor or proximity sensor etc.)
Data (computer link)
Object type selection (parallel I/F)
Programmable
controller
Remote keypad
Camera 1 (image + CCD trigger)
Camera 2 (image)
Power supply
(24 VDC)
Monitor
Controller
IV-S3*M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
RS232C/RS422
REMOTE
Personal computer
CCD start sampling input Object type selection, data
Camera 1 (image + CCD trigger)
Camera 2 (image)
Power supply
(24 VDC)
Monitor
Page 29
3-6
System Configuration
3
Controller
IV-S3*M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
RS232C/RS422
REMOTE
Power supply (24 VDC)
Monitor
Camera 1 (image)
Camera 2 (image)
Personal computer
Remote keypad
Measurement date
Measurement trigger object type number
[3] System configuration example for measurement triggered by a command from a
personal computer
- Purpose/application
Measurement is started by a trigger from a personal computer, and the measurement data is output to the personal computer. The object type number is selected by the personal computer.
Page 30
4-1
Part Names and Functions
4
Chapter 4: Part Names and Functions
This section describes the names and functions of the controller, camera (camera body, camera converter, camera lens and camera cable), and the remote keypad which comprise the IV-C35M system.
See section in Chapter 5 "Connection and Installation Methods" for details about the housing brackets and camera angle bracket.
4-1 Controller (IV-C35M)
Frame ground terminal
9
Be sure to ground the housing frame ground terminal together with the frame ground of the constant-voltage power supply in accor­dance with class 3 grounding procedures.
I/O terminal block
INPUT: X0 to X7, C
(+) OUTPUT: Y0 to Y7, READY, COM
Name
This block has 8 input terminals and 9 output terminals.
- External devices are connected to these terminals for input and output (parallel I/F).
1
Power terminal block (24V, 0V)
2
Power lamp (POWER)
3
Monitor connector (VIDEO)
4
Camera 1 connector (CAMERA1)
5
Camera 2 connector (CAMERA2)
6
Remote key pad connector (REMOTE)
8
Commercially available constant-voltage power supply (24 V DC ± 10%, 700 mA or more) is connected here.
When the power is applied to the controller, the green lamp will light. A monitor is connected here.
- The monitor connector is an RCA female connector .
The camera cable connector is connected here.
- The camera connected to the CAMERA 1 position is camera 1, and the camera connected to the CAMERA 2 position is camera 2.
This connector is used to connect a personal computer for communi­cations (general purpose serial I/F) or to connect a programmable controller for a computer link.
The remote keypad connector is used to make selections from the menus on the screen (to set parameters). It is connected here.
Function
7
0
q
Communication connector
(USB)
This connector is used to connect a cable to a USB port on a person­al computer.
- The USB port only functions with Windows 98/Me.
Communication connector (RS232C/RS422: 9-pin D­sub female, rock screw M2.6)
Memory card connector (COMPACTFLASH)
Connect a memory card (compact flash) that will be used to save setting parameters, NG images, etc
S*.**
2 Power terminal block
4Monitor connector (VIDEO)
qMemory card connector
(with connect cover)
8 Remote key pad connector (REMOTE)
7 Communication connector (RS232C/RS422)
IV-C35M (front)
IV-C35M (side)
1 I/O terminal block
3Power lamp (POWER)
5Camera 1 connector (CAMERA1) 6Camera 2 connector (CAMERA2)
mark
(Software version *.**)
IV-C35M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
COMPACTFLASH
USB RS232C/RS422
REMOTE
0 Communication
connector (USB)
9 Frame ground
terminal
Page 31
4-2
Part Names and Functions
4
4-2 Camera
[1] Camera
(1) Color camera (IV-C30C5)
-To connect a color camera (IV-C30C5) to the IV-C35M controller, use the camera cable (IV­S30KC3/KC5) shown above.
(2) High-speed monochrome camera (IV-S30C3)
- To connect a high-speed monochrome camera (IV-S30C3) to the IV-C35M controller, use camera cable (IV-S30KC3/KC5) shown above.
Lens holder
FunctionName
The holder is used to make fine adjustment to the distance (back plane fo­cus) between the CCD section and camera lens using a focus fixed lens. (The distance has been adjusted before shipment. Usually, it does not need to be adjusted.)
- To adjust it, loosen the upper lock screw, and turn the lens holder coun­ter-clockwise. The maximum allowable distance is 1.5 mm.
Cable
connector
Connect this connector to the camera cable (IV-S30KC3/KC5).
2
1
2 Cable connector
CCD section
1 Lens holder
Front view (view A) of the CCD
Lock screw (for securing the lens holder)
⇒
A
Lens holder
FunctionName
The holder is used to make fine adjustment to the distance (back plane fo­cus) between the CCD section and camera lens using a focus fixed lens. (The distance has been adjusted before shipment. Usually, it does not
need to be adjusted.)
- To adjust it, loosen the upper lock screw, and turn the lens holder coun­ter-clockwise. The maximum allowable distance is 1.5 mm.
Cable
connector
Connect this connector to the camera cable (IV-S30KC3/KC5).
2
1
2 Cable connector
CCD section
1 Lens holder
Front view (view A) of the CCD
Lock screw (for securing the lens holder)
⇒
A
Page 32
4-3
Part Names and Functions
4
(4) Micro, high-speed monochrome camera (IV-S30C4)
- To connect micro, high-speed monochrome camera (IV-S30C4) to the IV-C35M controller, use the camera cable (IV-S30KC3/KC5) shown above.
Lens mount section
(M 15.5 x 0.5 mm)
Cable connector
2 Camera body
1 Camera head
Cable length: 1 m
Head cable
φ17mm
Camera head
installation section
CCD section
Name Function
1
Camera head
Install a (commercially available) lens
- The maximum external diameter of the camera head is ø17 mm, and the one for lens mount is M 15.5 x 0.5 mm.
2
Camera body Connect to the camera connector of the camera cable (IV-S30KC3/KC5)
Page 33
4-4
Part Names and Functions
4
[2] Camera lens (IV-S20L16)
[3] Camera cable (IV-S30KC3/KC5)
1.6 C
TVLENS1:1.616mm
focus
∞
0.05m
5.5 mm (Movable range for focus adjustment)
2 Iris
1Focus
Lock knob 2 (for fixing the focus)
Lock knob 1 (for fixing the iris)
Installation specification of a filter: M25.5, P=0.75, and V1
1 Camera connector
(Threaded type)
2 Controller connector
(Quick-connect type)
Cable length
IV-S30KC3: 3 m IV-S30KC5: 5 m
Camera
connector
FunctionName
Connect to a connector for camera cable of the camera (IV-C30C5,IV­S30C3/S30C4).
1
Controller connector
2
Connect to camera 1 connector or camera 2 connector of the IV-C35M controller.
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Page 34
4-5
Part Names and Functions
4
4 SEL change key
1Direction keys
(up, down, left and right)
5 TRG/BRT change key
2SET key
3ESC key
Dimensions (mm) 130 (W) ×61 (D) ×22.5 (H)
Cable length 3 m
Connector
- Connected to the controller
Selecting an item on a menu screen
To enter nested menus
Setting a value
Determine the setting value
Start measurement input
Displays popup menu.
Description
FunctionKey name
- Select a digit or an item with the left and right keys, and then specify a value with the up and down keys.
- Specify a value with the up, down, right and left keys.
On the REG-COND screen,
- Press the left arrow key + ESC key to change between a display of all items and just one item at a time.
Press this key on the operation screen, and a new
measurement is triggered.
Direction keys* (up, down, left and right)
SET key
ESC key
SEL key
TRG/BRT key
1
2
3
4
5
*The direction keys have an auto-repeat function.
Set each coordinate.Setting a window
Returning a setting to its original state before be-
ing changed
Returning to the previous menu
Determine a highlighted item
Use to select the display of object images: choose between "F" (Freeze) and "T" (Through) and between "BRT" (bright) and "DRK" (dark).
- When the screen is changed from "Through" to "Freeze," the IV-S30 will capture an image.
- Change the brightness of the image displayed on the screen.
On the setting screen,
- Press the left arrow key and the SEL key to change between Through and Freeze.
- Press the right arrow key and the SEL key to change between Bright and Dark.
Move the cursor to the function menu at the upper area.
Select an item with the up, down, left and right
keys.
4-3 Remote keypad (IV-S30RK1)
Page 35
5-1
5
Connection and Installation Methods
Label
Light beam
Light beam
Label detection
IV-C30C5
or similar
camera
5-1 Installation conditions
[1] Lighting equipment
Lighting for the workpieces is an important factor in image processing. The lighting conditions affect the measurement results. Select the proper lighting equipment.
- Make sure there is uniform illumination of the whole measurement field where object images will be taken.
- Use flicker-free lighting equipment, such as a high frequency fluorescent lamps or halogen lamps.
- Consult us about the right lighting equipment for your application.
(1) Backlighting
Light should uniformly illuminate the field behind an object, so that the IV-C35M measure the object with it's shadow. Since the shadow picture will be converted to binary values, reliable measurements can be executed.
Example:
(2) Reflective lighting
A light shone on the front of an object with angle will be reflected, and the IV-C35M will pick up the reflected light. If too much light is reflected, such as from a metallic surface or similar materials, a proper image may not be obtained.
Example:
Chapter 5: Connection and Installation Methods
IV-C30C5
Light
Transillumination equipment
Sheet film
Color letter inspection on film
A004
A003
A002
A001
Page 36
5-2
5
Connection and Installation Methods
[2] Optimum lens and resolution
The optimum lens for your system can be selected, based on the camera installation distance and the field of view (workpiece size).
When the IV-C30C5, IV-S30C3 camera is used
Lens
Lens holder
Close-up shot ring
Workpiece
Workpiece
View (mm)
Rounded surface of camera body
Camera installation distance (mm)
(Horizontal
direction)
Vertical direction
Vertical direction
Horizontal direction
IV-C30C5
Lens
Lens rear end
IV-S30C4
Workpiece
Workpiece
View (mm)
Camera installation distance (mm)
(Horizontal
direction)
Lens
(commercially available)
A dented side is the vertical (upper) direction.
Dented part
Horizontal
direction
Camera head
Vertical direction
Lens
(commercially available)
vertical direction
Page 37
5-3
5
Connection and Installation Methods
There is a relationships as shown on page 5-4 to page 5-6, among the camera installation distance, the field of view (in the vertical/horizontal direction), the lens focal length f, the aperture setting, the focal length, and the resolution.
[Example]
When the IV-C30C5 camera is used, the camera installation distance is 500 mm, and the field of view (in the horizontal direction) is 110 mm, the optimum lens can be selected as described in the following procedure. The required information is taken from the table on page 5-4.
1) Selecting the lens focal length f
Follow the line for a camera installation distance of 500 mm for the view (in the horizontal direction) that is closest to 110 mm, which is 114.6 mm. A 114.6 mm field of view is shown in the column for a lens focal length f, of 16 mm. Therefore, a lens with focal length of 16 mm is considered to be optimum.
2) Considering the focal length
The actual focal length, 16.5 mm, is longer than the lens focal length, f = 16 mm, by 0.5 mm. However, if the camera installation distance of 500 mm is within the focal range (distance from an object) of the actual lens (f = 16 mm), you can use it.
1. The focus range of the IV-S20L16 camera lens (f = 16 mm) built into the controller is from 50 mm to infinity. Therefore, the camera installation distance of 500 mm is within the focal range, and the IV-S20L16 lens can be used.
2. When another lens (with a focal range of 16 mm) is used, if its focal range exceeds 500 mm, install a commercially available C mount close-up shot ring. Use a ring that is 0.5 mm thick (16.5 - 16 = 0.5 mm).
3) Resolution
When the displayed image fills the whole monitor screen, and the view (in the horizontal direction) is 114.6 mm wide, the resolution is 223.9 mm.
See "G-9" for the definition of resolution.
1)
3)
2)
Lens focal length f=16mm
Camera installa­tion distance
View
(mm)
Hori­zontal
Vertical
Focal length
Reso-
lution
450 500 600
96.3
107.4
129.6
102.8
114.6
138.3
16.6
16.5
16.4
200.7
223.9
270.1
(mm)
(mm)
(mm)
114.6 mm
512 (pixel count)
223.9 m
Notes
- The values shown in the tables on page 5-4 to 5-6 are only reference data for installation. These values may vary, according to the characteristics of lenses you are using. When using any lens, check the data using the actual equipment.
-When the IV-C30C5, IV-S30C3 camera is used.
• If you want to use a camera lens other than the IV-S20L16, buy a lens with a C type lens
base. (The IV-S20L16 has a C type lens base.)
•A lens with too short focal length (f = 4.2 mm or 8 mm) will distort the edges of the field of
view.
- When the IV-S30C4 camera is used
• Use a commercially available ø17 mm lens.
•When a wide-angle lens is used, the distortion at the edges will be larger.
Page 38
5-4
5
Connection and Installation Methods
Lens focal lengthf=8mm
View
(mm)
View
(mm)
View
(mm)
Hori­zontal
Vertical
Hori­zontal
Vertical
Hori­zontal
Vertical
Lens focal lengthf=16mm Lens focal lengthf=25mm
Camera
installation
distance (mm)
(mm)
Focal length
(mm)
Focal length
(mm)
Focal length
Resolution
(mm)
Resolution
(mm)
Resolution
(mm)
55 60 70 80
90 100 120 140 160 180 200 250 300 350 400 450 500 600 700 800 900
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
14.2
16.4
20.9
25.3
29.7
34.2
43.1
51.9
60.8
69.7
78.6
100.8
123.0
145.2
167.4
189.6
211.8
256.2
300.6
345.0
389.4
433.8
478.2
522.6
567.0
611.4
655.8
700.2
744.6
789.0
833.4
877.8
1099.8
1321.8
1543.8
1765.8
1987.8
2209.8
2431.8
2653.8
2875.8
3097.8
3319.8
15.2
17.5
22.3
27.0
31.7
36.5
45.9
55.4
64.9
74.4
83.8
107.5
131.2
154.9
178.6
202.2
225.9
273.3
320.6
368.0
415.4
462.7
510.1
557.5
604.8
652.2
699.5
746.9
794.3
841.6
889.0
936.4
1173.2
1410.0
1646.8
1883.6
2120.4
2357.2
2594.0
2830.9
3067.7
3304.5
3541.3
10.0
9.7
9.4
9.1
9.0
8.8
8.7
8.5
8.5
8.4
8.4
8.3
8.2
8.2
8.2
8.1
8.1
8.1
8.1
8.1
8.1
8.1
8.1
8.1
8.1
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
29.6
34.2
43.5
52.7
62.0
71.2
89.7
108.2
126.7
145.2
163.7
210.0
256.2
302.5
348.7
395.0
441.2
533.8
626.3
718.8
811.3
903.8
996.3
1088.8
1181.3
1273.8
1366.3
1458.8
1551.3
1643.8
1736.3
1828.8
2291.3
2753.9
3216.4
3678.9
4141.4
4604.0
5066.5
5529.0
5991.5
6454.1
6916.6
9.8
12.0
14.2
16.4
18.6
23.1
27.5
32.0
36.4
40.8
51.9
63.0
74.1
85.2
96.3
107.4
129.6
151.8
174.0
196.2
218.4
240.6
262.8
285.0
307.2
329.4
351.6
373.8
396.0
418.2
440.4
551.4
662.4
773.4
884.4
995.4
1106.4
1217.4
1328.4
1439.4
1550.4
1661.4
10.4
12.8
15.2
17.5
19.9
24.6
29.4
34.1
38.8
43.6
55.4
67.3
79.1
90.9
102.8
114.6
138.3
162.0
185.7
209.3
233.0
256.7
280.4
304.1
327.7
351.4
375.1
398.8
422.5
446.2
469.8
588.2
706.6
825.1
943.5
1061.9
1180.3
1298.7
1417.1
1535.5
1653.9
1772.3
21.8
20.7
20.0
19.5
19.0
18.5
18.1
17.8
17.6
17.4
17.1
16.9
16.8
16.7
16.6
16.5
16.4
16.4
16.3
16.3
16.3
16.2
16.2
16.2
16.2
16.2
16.2
16.2
16.1
16.1
16.1
16.1
16.1
16.1
16.1
16.1
16.1
16.0
16.0
16.0
16.0
16.0
20.4
25.0
29.6
34.2
38.9
48.1
57.4
66.6
75.9
85.1
108.2
131.4
154.5
177.6
200.7
223.9
270.1
316.4
362.6
408.9
455.1
501.4
547.6
593.9
640.1
686.4
732.6
778.9
825.1
871.4
917.6
1148.9
1380.2
1611.4
1842.7
2074.0
2305.2
2536.5
2767.7
2999.0
3230.3
3461.5
5.0
6.4
7.8
9.2
10.7
13.5
16.3
19.2
22.0
24.9
32.0
39.1
46.2
53.3
60.4
67.5
81.7
95.9
110.1
124.3
138.5
152.7
166.9
181.2
195.4
209.6
223.8
238.0
252.2
266.4
280.6
351.6
422.7
493.7
564.8
635.8
706.8
777.9
848.9
920.0
991.0
1062.0
5.3
6.8
8.3
9.9
11.4
14.4
17.4
20.5
23.5
26.5
34.1
41.7
49.3
56.8
64.4
72.0
87.1
102.3
117.5
132.6
147.8
162.9
178.1
193.2
208.4
223.6
238.7
253.9
269.0
284.2
299.3
375.1
450.9
526.7
602.5
678.2
754.0
829.8
905.6
981.4
1057.1
1132.9
42.9
38.9
36.4
34.6
33.3
31.6
30.4
29.6
29.0
28.6
27.8
27.3
26.9
26.7
26.5
26.3
26.1
25.9
25.8
25.7
25.6
25.6
25.5
25.5
25.5
25.4
25.4
25.4
25.4
25.3
25.3
25.3
25.2
25.2
25.2
25.1
25.1
25.1
25.1
25.1
25.1
25.1
10.4
13.3
16.3
19.2
22.2
28.1
34.0
40.0
45.9
51.8
66.6
81.4
96.2
111.0
125.8
140.6
170.2
199.8
229.4
259.0
288.6
318.2
347.8
377.4
407.0
436.6
466.2
495.8
525.4
555.0
584.6
732.6
880.6
1028.7
1176.7
1324.7
1472.7
1620.7
1768.7
1916.7
2064.7
2212.7
− − − − − − − −
Relation among the camera installation distance, the field of view, and the focal
length
When the IV-C30C5, IV-S30C3 camera is used
Page 39
5-5
5
Connection and Installation Methods
View (mm)
View (mm)
View (mm)
Vertical VerticalVertical
Lens focal lengthf=35mm
Focal length
 
Focal length
(mm)
Focal length
(mm)
(mm)
Lens focal lengthf=50mm Lens focal lengthf=75mm
Resolution
(mm)
Resolution
(mm)
Resolution
(mm)
55 60 70 80
90 100 120 140 160 180 200 250 300 350 400 450 500 600 700 800 900
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
4.6
5.6
6.6
8.6
10.7
12.7
14.7
16.7
21.8
26.9
32.0
37.0
42.1
47.2
57.3
67.5
77.6
87.8
97.9
108.1
118.2
128.4
138.5
148.7
158.8
169.0
179.1
189.3
199.4
250.2
300.9
351.6
402.4
453.1
503.9
554.6
605.4
656.1
706.8
757.6
4.9
6.0
7.0
9.2
11.4
13.5
15.7
17.9
23.3
28.7
34.1
39.5
44.9
50.3
61.2
72.0
82.8
93.6
104.5
115.3
126.1
136.9
147.8
158.6
169.4
180.2
191.1
201.9
212.7
266.9
321.0
375.1
429.2
483.4
537.5
591.6
645.8
699.9
754.0
808.1
62.2
57.3
53.8
49.4
46.7
44.8
43.4
42.4
40.7
39.6
38.9
38.4
38.0
37.6
37.2
36.8
36.6
36.4
36.3
36.2
36.1
36.0
35.9
35.8
35.8
35.7
35.7
35.7
35.6
35.5
35.4
35.4
35.3
35.3
35.2
35.2
35.2
35.2
35.2
35.2
9.5
11.6
13.7
18.0
22.2
26.4
30.7
34.9
45.5
56.0
66.6
77.2
87.7
98.3
119.5
140.6
161.8
182.9
204.0
225.2
246.3
267.5
288.6
309.8
330.9
352.0
373.2
394.3
415.5
521.2
626.9
732.6
838.4
944.1
1049.8
1155.5
1261.2
1367.0
1472.7
1578.4
3.3
4.8
6.2
7.6
9.0
12.6
16.1
19.7
23.2
26.8
30.3
37.4
44.5
51.6
58.8
65.9
73.0
80.1
87.2
94.3
101.4
108.5
115.6
122.7
129.8
136.9
172.4
207.9
243.5
279.0
314.5
350.0
385.5
421.1
456.6
492.1
527.6
3.6
5.1
6.6
8.1
9.6
13.4
17.2
21.0
24.8
28.6
32.4
39.9
47.5
55.1
62.7
70.2
77.8
85.4
93.0
100.6
108.1
115.7
123.3
130.9
138.5
146.0
183.9
221.8
259.7
297.6
335.5
373.4
411.3
449.1
487.0
524.9
562.8
103.2
87.3
78.7
73.4
69.7
64.1
61.0
59.0
57.6
56.6
55.9
54.7
54.0
53.4
53.0
52.7
52.4
52.2
52.0
51.9
51.8
51.6
51.5
51.4
51.4
51.3
51.0
50.9
50.7
50.6
50.6
50.5
50.5
50.4
50.4
50.4
50.3
7.0
9.9
12.9
15.8
18.8
26.2
33.6
41.0
48.4
55.8
63.2
78.0
92.8
107.6
122.4
137.2
152.0
166.8
181.6
196.4
211.2
226.0
240.8
255.6
270.4
285.2
359.2
433.2
507.2
581.2
655.2
729.2
803.2
877.2
951.2
1025.3
1099.3
8.8
11.1
13.5
15.9
18.2
23.0
27.7
32.4
37.2
41.9
46.6
51.4
56.1
60.9
65.6
70.3
75.1
79.8
84.5
89.3
113.0
136.6
160.3
184.0
207.7
231.4
255.0
278.7
302.4
326.1
349.8
9.3
11.9
14.4
16.9
19.5
24.5
29.6
34.6
39.7
44.7
49.8
54.8
59.9
64.9
70.0
75.0
80.1
85.1
90.2
95.2
120.5
145.8
171.0
196.3
221.5
246.8
272.1
297.3
322.6
347.8
373.1
105.4
98.9
94.7
91.8
89.6
86.6
84.6
83.2
82.2
81.4
80.7
80.2
79.7
79.4
79.1
78.8
78.5
78.3
78.2
78.0
77.4
76.9
76.7
76.4
76.3
76.2
76.0
76.0
75.9
75.8
75.8
18.3
23.2
28.1
33.1
38.0
47.9
57.7
67.6
77.5
87.3
97.2
107.1
116.9
126.8
136.7
146.5
156.4
166.3
176.1
186.0
235.3
284.7
334.0
383.3
432.7
482.0
531.3
580.7
630.0
679.4
728.7
− − − −
− − − −
− − − −
Camera installation
distance(mm)
Hori­zontal
Hori­zontal
Hori­zontal
Page 40
5-6
5
Connection and Installation Methods
Vertical direction 15.00 Vertical direction 24.00Vertical direction 7.50
Camera
installation
distance (mm)
Focal length
Focal length
Focal length
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
Resolution
Resolution
Resolution
Lens focal lengthf=15mm
Lens focal lengthf=7.2mm
Lens focal lengthf=24 mm
Vertical
direction
Vertical
direction
Vertical
direction
Workpiece
size
Workpiece
size
(Hmm) (Hmm)
Workpiece
size
Workpiece
size
(Hmm) (Hmm)
Workpiece
size
Workpiece
size
(Hmm) (Hmm)
55 60 70 80
90 100 120 140 160 180 200 250 300 350 400 450 500 600 700 800 900
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
8.8
11.1
13.5
15.9
18.2
23.0
27.7
32.4
37.2
41.9
53.8
65.6
77.4
89.3
101.1
113.0
136.6
160.3
184.0
207.7
231.4
255.0
278.7
302.4
326.1
349.8
373.4
397.1
420.8
444.5
468.2
586.6
705.0
823.4
941.8
1060.2
1178.6
1297.0
1415.4
1533.8
1652.2
1770.6
9.3
11.9
14.4
16.9
19.5
24.5
29.6
34.6
39.7
44.7
57.3
70.0
82.6
95.2
107.9
120.5
145.8
171.0
196.3
221.5
246.8
272.1
297.3
322.6
347.8
373.1
398.4
423.6
448.9
474.1
499.4
625.7
752.0
878.3
1004.6
1130.9
1257.2
1383.5
1509.8
1636.1
1762.4
1888.7
18.2
17.6
17.1
16.8
16.6
16.2
16.0
15.9
15.8
15.7
15.5
15.4
15.4
15.3
15.3
15.3
15.2
15.2
15.2
15.1
15.1
15.1
15.1
15.1
15.1
15.1
15.1
15.1
15.1
15.1
15.1
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
18.3
23.2
28.1
33.1
38.0
47.9
57.7
67.6
77.5
87.3
112.0
136.7
161.3
186.0
210.7
235.3
284.7
334.0
383.3
432.7
482.0
531.3
580.7
630.0
679.4
728.7
778.0
827.4
876.7
926.0
975.4
1222.1
1468.7
1715.4
1962.1
2208.8
2455.4
2702.1
2948.8
3195.5
3442.2
3688.8
18.7
21.1
25.8
30.5
35.3
40.0
49.5
59.0
68.4
77.9
87.4
111.1
134.7
158.4
182.1
205.8
229.5
276.8
324.2
371.5
418.9
466.3
513.6
561.0
608.3
655.7
703.1
750.4
797.8
845.1
892.5
939.9
1176.7
1413.5
1650.3
1887.1
2123.9
2360.7
2597.5
2834.3
3071.1
3307.9
3544.7
20.0
22.5
27.5
32.6
37.6
42.7
52.8
62.9
73.0
83.1
93.2
118.5
143.7
169.0
194.2
219.5
244.8
295.3
345.8
396.3
446.8
497.4
547.9
598.4
648.9
699.4
750.0
800.5
851.0
901.5
952.0
1002.6
1255.2
1507.8
1760.4
2013.0
2265.6
2518.2
2770.8
3023.4
3276.0
3528.6
3781.2
9.0
8.8
8.6
8.4
8.3
8.2
8.1
8.0
7.9
7.9
7.8
7.8
7.7
7.7
7.7
7.6
7.6
7.6
7.6
7.6
7.6
7.6
7.6
7.6
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
39.0
43.9
53.8
63.6
73.5
83.4
103.1
122.8
142.6
162.3
182.0
231.4
280.7
330.1
379.4
428.7
478.1
576.7
675.4
774.1
872.8
971.4
1070.1
1168.8
1267.4
1366.1
1464.8
1563.5
1662.1
1760.8
1859.5
1958.1
2451.5
2944.9
3438.2
3931.6
4424.9
4918.3
5411.7
5905.0
6398.4
6891.7
7385.1
4.1
5.6
7.1
8.6
10.1
13.0
16.0
18.9
21.9
24.9
32.3
39.7
47.1
54.5
61.9
69.3
84.1
98.9
113.7
128.5
143.3
158.1
172.9
187.7
202.5
217.3
232.1
246.9
261.7
276.5
291.3
365.3
439.3
513.3
587.3
661.3
735.3
809.3
883.3
957.3
1031.3
1105.3
4.4
6.0
7.6
9.2
10.7
13.9
17.1
20.2
23.4
26.5
34.4
42.3
50.2
58.1
66.0
73.9
89.7
105.5
121.2
137.0
152.8
168.6
184.4
200.2
216.0
231.8
247.5
263.3
279.1
294.9
310.7
389.6
468.6
547.5
626.4
705.4
784.3
863.3
942.2
1021.1
1100.1
1179.0
30.9
29.1
28.0
27.3
26.8
26.2
25.8
25.5
25.3
25.1
24.9
24.7
24.6
24.5
24.5
24.4
24.3
24.3
24.3
24.2
24.2
24.2
24.2
24.2
24.1
24.1
24.1
24.1
24.1
24.1
24.1
24.1
24.1
24.1
24.0
24.0
24.0
24.0
24.0
24.0
24.0
24.0
8.6
11.7
14.8
17.9
21.0
27.1
33.3
39.5
45.6
51.8
67.2
82.6
98.1
113.5
128.9
144.3
175.1
206.0
236.8
267.6
298.5
329.3
360.2
391.0
421.8
452.7
483.5
514.3
545.2
576.0
606.8
761.0
915.2
1069.4
1223.5
1377.7
1531.9
1686.1
1840.2
1994.4
2148.6
2302.8
−−−−−−−−
When the IV-S30C4 camera is used
Page 41
5-7
5
Connection and Installation Methods
(Vertical size x Horizontal size x Diagonal size) mm
14" monitor magnification
1/3" viewing field
Magnification
×0.14 ×0.16 ×0.18 ×0.2 ×0.3 ×0.5 ×0.75 ×0.8 ×1 ×2 ×4 ×4.5 ×6 ×8 ×10 ×12
25×27×36.6 22×23×32.2 20×21×29.2 18×19×26.3 12×13×17.5
7.2×7.7×10.53
4.8×5.1×7.02
4.5×4.8×6.58
3.6×3.8×5.26
1.8×1.9×2.63
0.9×0.96×1.316
0.8×0.85×1.170
0.6×0.64×0.877
0.45×0.48×0.658
0.36×0.38×0.526
0.3×0.32×0.439
8.3
9.4
10.6
11.8
17.8
29.6
44.4
47.4
59.3
118.6
237.2
266.8
355.8
474.4 593
711.6
Table of magnifications and viewing size
Page 42
5-8
5
Connection and Installation Methods
5-2 Installing, connecting and wiring the IV-C35M controller
[1] Connecting equipment to the controller
Connect the cameras (up to 2 cameras), remote keypad, and monitor to the controller (IV-C35M).
Connect the camera cable (IV-S30KC3/KC5) connector or a connector of the main interface cable supplied with the IV-C35M to the camera 1 (CAMERA1) and camera 2 (CAMERA2)
connectors on the controller. Note: Only connect or disconnect the camera connectors while the power is OFF.
- Push the convex side of the connector into the concave side of the mating connector. When the connector is all the way on, it clicks.
- To disconnect the connector, hold the plug of the connector, and pull it straight out.
- A camera connected to the camera 1 connector (CAMERA1) is treated as camera 1 by this system, and a camera connected to the camera 2 connector (CAMERA2) is treated as camera
2.
Note: You must have a camera connected to the camera 1 connector.
Plug the remote keypad (IV-S30RK1) connector into the remote keypad connector (REMOTE) on the controller.
Connect the monitor to the monitor connector (VIDEO: RCA jack) on the controller using the monitor cable (supplied with the controller) and a conversion connector (supplied with controller).
If the monitor has an RCA jack, the conversion connector is not required.
- Use a monitor with either an EIA or NTSC compatible video input terminal.
-Connect the cable to the monitor connector straight and treat it carefully.
- If you need a monitor cable longer than 2 m, you can purchase a one at a video store.
For details about connecting and installing cameras, see page 5-16 and after in this manual.
Monitor
Monitor
Monitor connector (VIDEO)
Controller
BNC connector
Conversion connector
Monitor cable (Cable length 2 m)
RCA jack
Controller (side view)
Monitor connector (VIDEO)
Monitor
Remote keypad
Camera 1 connector (CAMERA1)
Camera 2 connector (CAMERA2)
Remote key pad connector (REMOTE)
Camera 2
Camera 1
IV-C35M
1
2
4
4
3
1
Page 43
5-9
5
Connection and Installation Methods
Leave enough space around the controller (IV-C35M)
In order to connect camera cables, the remote key pad cable, monitor cable and D-sub connector to the controller, the following space (min.) is required.
· Do not bend the camera cables repeat­edly.
· Make sure the installation location allows enough space for the input/output wires going to the I/O terminal block and the power terminal block on the controller. * Monitor cable and D-sub connector are
accessories of the IV-C35M controller.
[2] Installation
To install the IV-C35M controller, secure the bottom of the housing on the mounting surface with the two main housing brackets (supplied with the controller.)
Mounting procedure
1. Install the main housing angle bracket at the bottom of the IV-C35M housing, and secure using 4 screws (M3 x 6: Accessory).
Camera cable
Monitor cable*
100mm
(minimum)
D-sub connector*
Card cover
IV-C35M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USBCOMPACTFLASH RS232C/RS422
REMOTE
9mm9mm
130mm
148mm
100mm
Mounting surface
Main housing bracket
Main housing bracket
(2 pcs.)
Screw installation position
(4 places)
Bottom view
- When using a memory card, install a card cover (accessory) on the IV-C35M housing.
See page 6-17.
Page 44
5-10
5
Connection and Installation Methods
2. Using installation holes (4.5 mm width and 4 positions) of the main housing angle bracket, install the IV-C35M main housing on a panel.
IV-C35M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USBCOMPACTFLASH
RS232C/RS422
REMOTE
130
130
4-M3 tapped holes
(for securing angle bracket)
42
100 10042
130
The external dimensions of the main housing brackets and the controller are shown on the following page.
External dimension of the IV-C35M
External dimension of main housing angle bracket
(Unit: mm)
(Unit: mm)
IV-C35M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USBCOMPACTFLASH RS232C/RS422
REMOTE
55
138
148
100
70
10.5 10.5
4.5
Mounting position
(4 places)
Main housing bracket
(Unit: mm)
4.5
128
138
116
36
81
7
101
148
13
95
2
6
52
30
12.5
70
4-φ3.2
(To secure on the IV-C35M)
4-
φ
4.5 hole
(To secure base)
Page 45
5-11
5
Connection and Installation Methods
OUTPUT
INPUT
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
Power supply terminal (POWER : 0V)
24 VDC
(+) (-)
Fuse
(1A)
Constant-voltage power supply
Power supply terminal (POWER: +24V)
Frame ground terminal
Frame ground terminal
This distance must be as short as possible.
(Recommended distance: less than 1 m)
To improve the noise resistance of the constant-voltage power supply connected to the controller (IV-C35M), observe the following precautions.
- Ground the FG terminal of the constant-voltage power supply according to the class 3 grounding.
- The power line between the controller and the constant-voltage power supply must be as short as possible. (Recommended distance: less than 1 m) Do not run the power supply line near any noise generating sources, such as electric motor lines.
- Use twisted-pair wire for the power supply line.
Note
[3] Connecting a power supply
Connect a commercially available constant-voltage power supply to the power terminals (POWER: +24 V, 0 V) on the controller (IV-C35M). Use a 24 VDC ±10%, 1200 mA or more constant-voltage power supply.
-Use an individual power supply to supply power to the controller. If the power supply is used to power other equipment, measurement errors may occur.
- Check the polarity of the power supply terminals, +24 V and 0 V. If power is supplied with the polarity inverted, the controller may be damaged.
- Only connect or disconnect the camera cable and other equipment while the power is OFF.
Page 46
5-12
5
Connection and Installation Methods
X5 X6 X7X2X1 X4X0 X3
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
COM
READY
COM
Output terminals (OUTPUT)
Input terminals (INPUT)
Terminal block
Interrupt processing input (1 terminal)
External trigger (X0)
Input (7 terminals)
Object type change (X1 to 5): 5 terminals
External input (X6 and 7): 2 terminals
Common for input (1 terminal) (+) or (-) common
Output (9 terminals)
READY: 1 terminal
Logical output set by user (Y0 to 7): 8 terminals Common for output (1 terminal) (+) or (-) common Power supply (2 terminals) 24 VDC: 1 terminal, 0 V: 1 terminal
[4] Connecting to the input/output terminals (parallel I/F)
8 input terminals and 9 output terminals are available on the input/output terminal block on the controller (IV-C35M). The input terminal block has INPUT terminals X0 to X7 and COM , and the output terminal block has OUTPUT terminals Y0 to Y7, READY and COM .
Input/output terminal block on the controller
I/O port
The input/output terminals are isolated by photocouplers, to prevent malfunctions due to noise. Use them within the rated range. The specifications of the input/output ports are listed below.
12/24 VDC
10.8 to 26.4 VDC ON: 10.5 V or less OFF: 5 V or more ON: 3 mA or less OFF: 1.5 mA or more
3.3 k ohm 1 ms or less (OFF to ON, ON to OFF) 12/24 VDC
10.8 to 26.4 VDC 100 mA DC
MOS FET open drain
1.2V or less (100mA) Photo MOS isolation
3 ms or less (OFF to ON, ON to OFF)
Rated input voltage Input voltage range Input voltage level Input current level Input impedance Response time Rated output voltage Load voltage range Rated max. output current Output type Drop of ON voltage Isolation method Response time
Input
Item Rating
Output
Page 47
5-13
5
Connection and Installation Methods
Wiring to the controller (IV-C35M)
X0 X7 Y0 Y7 READYCOM COM
L LL
Power
supply
Load
Input Output
Fuse
(
1A)
Power
supply
-
+
+
-
Protective element
(Power supply
limit: 33 V)
IV-C35M
[5] Connection for communications with personal computer (general purpose
serial I/F)
Connect a personal computer to the communication connector (RS232C/RS422) on the controller (IV­C35M). A 9-pin D-sub, male connector is included with the controller.
Personal computer
Communication connector
(RS232C/RS422 : 9-pin D-sub female,
rock screw M2.6)
RS-232C/RS-422
IV-C35M
The controller pin arrangement of the communication connector (for RS-232C)
51
96
(9-pin D-sub, female)
Signal name
Pin No. Details
Direc­tion
RS-232C
RS-422C
Connector case
2
3
5 4 7 8 9
RD
SD
SG
TA
TB RA RB FG
Input
Frame ground
−
−
Output
Communication standard
Output
Signal ground
Transmitted data
(IV-C35M-Personal computer)
Received data
(Personal computer-IV-C35M)
Received data
(Personal computer-Controller)
Transmitted data
(Controller-Personal computer)
Input
Page 48
5-14
5
Connection and Installation Methods
(1) When communicating through the RS-232C port
- The controller pin arrangement of the communication connector (for RS-232C)
1 6
FL1 FL2
Memory protection 1 Memory protection 1
Communication connector on the IV-C35M
(RS232C/RS422: 9-pin D-sub)
2 3 5
RD SD SG
Received data Transmitted data
Signal ground
Function
3 2 5 7 8 6 1 4
Pin No. Pin No.
Pin No.
DOS/V, IBM-PC
SD RD SG RS CS
DSR
CD
DTR
Signal name
Signal name
PC98 series
2 3 7 4 5 6 8
20
*(RS-232C)
Personal computer
Connector case
Connector case
Connector case
9-pin D-sub 25-pin D-sub
FG FG
Frame ground
Note: When terminal 1 and 6 are opened, flash
memory protection will be ON. If you do not want to use a flash memory in serial, we recommend not to short circuit terminal 1 and 6.
* The maximum length of the communication cable depends on the communication speed.
9.6,19.2
38.4,57.6,115.2
15 m or less
2 to 3 m
Communication speed (kbps) Cable length
- Conduct a communication test before using the devices for measurements.
(2) When communicating through the RS-422
4-line system or 2-line system of RS422 shall be set as serial communication on the "I/O condition settings."
See "Chapter 21: Setting the Input/Output Conditions" in the IV-C35M User’s Manual, Function and Operation.
4-wire system
1 6
FL1 FL2
Memory protection 1 Memory protection 2
RS-232C/422 converter
Z-101HE
IV-C35M (9-pin D-sub)
4 7 8 9
FG
TA
TB RA RB
Pin No.
SHIELD
RD(+) RD(—) TD(+)
TD(—)
FG
TD RD SG
1 2 3 7
(RS-232C)
Shielded twisted-pair cable
Transmitted data
(IV-C35M -Personal computer)
Received data
(Personal computer -IV-C35M)
Connector frame ground
Personal computer
FG
TD RD SG
Signal
name
Signal
name
15 m
or less
(RS-422)
1 km or less
Function
Connector
case
Note: When terminal 1 and 6 are opened, flash
memory protection will be ON. If you do not want to use a flash memory in serial, we recommend not to short circuit terminal 1 and 6.
Page 49
5-15
5
Connection and Installation Methods
SHIELD
RD(+)
RD(—)
FG
TD RD RS SG
1 2 3 4 7
FG TD RD RS SG
1 6
FL1 FL2
Memory protection 1 Memory protection 2
RS-232C/422 converter
Z-101HE
IV-C35M (9-pin D-sub)
4 7 8 9
FG
TA
TB RA RB
Pin No.
(RS-232C)
Shielded twisted-pair cable
Transmitted data
(IV-C35M-Personal computer)
Received data
(Personal computer -IV-C35M)
Connector frame ground
Personal
computer
Signal
name
Signal
name
15 m
or less
(RS-422)
1 km or less
Function
Connector
case
Note: When terminal 1 and 6 are opened, flash
memory protection will be ON. If you do not want to use a flash memory in serial, we recommend not to short circuit terminal 1 and 6.
[6] Connecting a programmable controller using the computer link function
Connect a programmable controller to the communication connector (RS232C/RS422) and the input/ output terminals on the controller (IV-C35M).
1) Connect the computer link connector (RS-232C/RS-422) of a programmable controller to the communication connector (RS232C/RS422: 9-pin D-sub, female) on the controller.
See "Chapter 23 : Computer Link" in the IV-C35M User’s Manual (Function and Operation).
- In the case of RS-232C, the maximum communication cable length depends on the
communication speed.
See page 5-14.
2) Connect the input/output terminals of the programmable controller to the input/output terminals on the controller.
See page 5-12.
Communication connector
(RS232C/RS422)
RS-232C/RS-422
Input/output terminals
IV-C35M
(side view)
Communication
port
O/I
Programmable controller
IV-C35M
OUTPUT
INPUT
POWER
Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6
COM
COM
+24V
X7X0 X1 X2 X3 X4 X5 X6
READY
0V
VIDEO
CAMERA1
CAMERA2
USB
COMPACTFLASH
RS232C/RS422
REMOTE
2)
1)
(plan view)
IV-C35M
2-wire system
Page 50
5-16
5
Connection and Installation Methods
5-3 Installing and connecting the IV-C30C5, IV-S30C3/S30C4 camera
[1] Installing and connecting the IV-C30C5, IV-S30C3 color and high-speed
monochrome cameras
(1) Connections
Up to two IV-C30C5 color cameras or IV-S30C3 high-speed monochrome cameras can be connected to the following controllers using camera cables.
1) Connect the IV-S30KC3/S30KC5 camera cable(s) to the CAMERA 1 and CAMERA 2 connectors on the controller.
- To connect them, match the keyed portion of the connectors and press in. When they are firmly
connected, you will hear a click.
- To unplug a connector, hold the plug housing and pull it straight out.
-Any camera plugged into the CAMERA 1 connector will be system camera 1 and any camera
plugged into the CAMERA 2 connector will be system camera 2 in the IV-C35M system. Note 1: Make sure to turn OFF the power before connecting or disconnecting the cameras. Note 2: If there is only one camera, make sure to connect it as system camera 1.
2) Plug the other end of the camera cable into the IV-C30C5, IV-S30C3 and tighten the securing ring on the plug housing.
3) Screw the IV-S20L16 camera lens (or similar) into the lens holder on the IV-C30C5, IV-S30C3 until it is secure.
Remarks
- You cannot use different types of cameras at the same time with the same controller (color and high-speed monochrome camera cannot be mixed). When an IV-C30C5 or IV-S30C3 is connected to the controller, the other cameras that can be connected to the controller are as follows:
- Do not connect the IV-C30C5 color camera to other controller such as IV-S33MX etc.
Camera cable
Camera 1
Camera 2
Camera (IV-C30C5, IV-S30C3)
Camera 1 connector: CAMERA 1
Camera 2 connector: CAMERA2
Plug
IV-C35M (side view)
Connector
1)
1)
3) 2)
Lens holder
IV-C30C5, IV-S30C3
Camera lens (IV-S20L16 or similar)
Camera Compatible second cameras
Color camera
(IV-C30C5) High-speed
monochrome camera
(IV-S30C3)
IV-S30C4 (Micro, high-speed monochrome camera)
Page 51
5-17
5
Connection and Installation Methods
(2) Installing the camera body
Attach the camera (IV-C30C5, IV-S30C3) on the mounting surface with the camera angle bracket (supplied with the camera).
- Installation example 1
- Installation example 3
- Installation example 2
Mounting surface
Mounting surface
Mounting surface
Camera angle bracket
Camera angle bracket
Camera angle bracket
IV-C30C5, IV-S30C3
IV-C30C5, IV-S30C3
IV-C30C5, IV-S30C3
Camera front view Camera side view
Camera lens (IV-S20L16 or similar)
Installation procedure
1. Attach the camera angle bracket to the tapped M3 hole on the camera body (20 mm mounting pitch: one of three holes). Two screws (M 3 x 6) are supplied with the camera for attaching the angle.
2. Attach the camera controller angle to the mounting surface with the slotted holes 3.2 mm wide (20 mm mounting pitch) or 1/4-20 UNC threaded hole.
The external dimensions of the camera angle bracket and the IV-C30C5, IV-S30C3 camera body are shown on the following page.
Page 52
5-18
5
Connection and Installation Methods
External dimensions when the IV-S20L16 camera lens and IV-S30KC3/KC5 camera cable are connected to the IV-C30C5/IV-S30C3 camera.
External dimensions of camera angle bracket
30
28.5〜34
3
37 43
20*32 5
7
43
32
20 30
55
φ7
φ14.7
37
20
*
32
5
7
37
7
IV-S30KC33000 IV-S30KC55000
(Unit: mm)
2 M3 tapped holes
2 M3 tapped holes
2 M3 tapped holes
*1 Attach the camera angle bracket to one of the
tapped M3 holes 20 mm mounting pitch (3 places).
*1
28
22.5
5.5
39
31
17
10°10°
60°
20
20
3.2
28
25
1/4-20 UNC threaded hole
(for attachment to the mounting surface)
2 slotted holes 3.2 mm wide
(for attachment to the mounting surface)
4 slotted holes wide
(for securing on the camera body)
(Unit: mm)
Page 53
5-19
5
Connection and Installation Methods
Note
-When the camera cable (IV-S30KC3/KC5) is bent, its bending radius should be larger than 40 mm. If the camera cable will be bent repeatedly during operation, design the cable layout so that the bending radius is 75 mm or more and use components that can be flexed up to 2 million times.
Camera cable
Bending radius: Min. 40 mm
Page 54
5-20
5
Connection and Installation Methods
[2] Installing and connecting the IV-S30C4 micro, high-speed monochrome
cameras
(1) Connections
Up to two IV-S30C4 micro, high-speed cameras can be connected to the following controllers using camera cables.
1) Connect the IV-S30KC3/S30KC5 camera cable(s) to the CAMERA 1 and CAMERA 2 connectors on the controller.
- To connect them, match the keyed portion of the connectors and press in. When they are firmly
connected, you will hear a click.
- To unplug a connector, hold the plug housing and pull it straight out.
- Any camera plugged into the CAMERA 1 connector will be system camera 1 and any camera
plugged into the CAMERA 2 connector will be system camera 2 in the IV-C35M system. Note 1: Make sure to turn OFF the power before connecting or disconnecting the cameras. Note 2: If there is only one camera, make sure to connect it as system camera 1.
- You cannot use different types of cameras at the same time with the same controller (color and high-speed monochrome camera can not be mixed). When an IV-S30C4 is connected to the controller, the other cameras that can be connected to the controller are as follows:
Camera cable
Camera 1 connector: CAMERA 1
Camera 2 connector: CAMERA 2
Plug
Connector
IV-C35M
(side)
1)
2)
Camera 2
Camera 1
IV-S30C4
3)
Camera Compatible second cameras
Micro, high-speed
monochrome camera
(IV-S30C4)
IV-S30C3 (high-speed monochrome camera)
Remarks
Page 55
5-21
5
Connection and Installation Methods
2) Plug the camera connector on the camera cable (camera conversion cable) into the cable connector on the IV-S30C4 camera and screw it down to secure the connection.
3) Screw a commercially available lens into the camera head of the IV-S30C4.
.
STEP 1Screw the lens in until the camera image is focused.
STEP 1Secure the lens using the lens locking ring on the camera head
External dimensions of the IV-S30C4 camera head (Unit: mm)
Lens locking ring
Lens
(commercially available)
Camera head
22±0.1
7.4±0.1
*
*7
3
M15.5x0.5
φ
16
35.6
φ
17
Page 56
5-22
5
Connection and Installation Methods
(2) Installation of the camera head
1. Put the camera head through the bracket (supplied with the IV-S30C4) from the cable side and slide the camera head into position.
2. Secure the camera head bracket using the M3x6 screws that come with the IV-S30C4.
3. Secure the camera head assembly in place using the mounting hole (ø3.4) on the camera head bracket.
Note: The camera head bracket supplied with the camera is for simple installations and is not
vibration-damping. To meet specific needs, the user may have to make a specialized bracket.
External dimensions of the camera head bracket
Camera head bracket
(accessory)
Installed position of
the camera head
 Lens (commercially available)
Camera head
Screws (M3 x 6: accessory)
 Mounting hole (f3.4: For securing the camera assembly in place)
Front view Side view
Installation surface
Installation surface
(Shape before installation)
7 to10
6.5
f
15.9
M3 hole
f
3.4
f
3.4
f
3.4
31.4
20.8
27.9
0.4
(Unit: mm)
Page 57
5-23
5
Connection and Installation Methods
(3) Installation of the camera body
1. Attach the camera mounting bracket (comes with the IV-S30C4) to the three M3 tapped holes (spacing: 20 mm) on the camera body using the M3x6 installation screws that come with the IV­S30C4.
2. Secure the camera mounting bracket on the installation surface using a 3.2 mm long, 20 mm difference screw or a 1/4-20 UNC screw hole.
[Installation example]
Installation surface
Camera mounting bracket (accessory)
Camera body
Camera mounting bracket
Camera body
Front view
Side view
(Unit: mm)
50
28.5
※
2 M3 tapped holes
2 M3 tapped holes
205
*Attach the camera angle bracket to one of
the tapped M3 holes 20 mm mounting pitch (3 places).
※
2 M3 tapped holes
205
28.5
32
30506.5
※
2055
28.5
50
External dimensions of the IV-S30C4 camera body
Page 58
5-24
5
Connection and Installation Methods
28
22.5
5.5
39
31
17
10°10°
60°
20
20
3.2
28
25
1/4-20 UNC threaded hole
(for attachment to the mounting surface)
2 slotted holes 3.2 mm wide
(for attachment to the mounting surface)
4 slotted holes wide
(for securing on the camera body)
(Unit: mm)
*
*
Head cable
* Bending radius: Min. 40 mm
-When the camera head cable is bent, its bending radius should be larger than 40 mm. If the camera cable will be bent repeatedly during operation, design the cable layout so that the bending radius is 75 mm or more and use components that can be flexed up to 2 million times.
Note
External dimensions of camera angle bracket
Page 59
6-1
Setting and Operating Outlines
6
Chapter 6: Setting and Operating Outlines
6-1 Setting and operating procedures
This paragraph describes the rough operation sequence of the IV-C35M.
1 System design
(Ref. chapter)
Plan your hardware environment to suit your use of the IV-C35M.
- Measurement program (positional deviation measurement, degree of match inspection, etc.)
- Number of cameras, externally connected devices, system components
- Selection of color and monochrome cameras
- Input/output (start measurement input, result output, object type change, etc.)
- Lighting equipment, illumination, shutter speed, lens, etc.
1-4 Measurement programs
3-1 Basic system configuration 
3-1 Basic system configuration 3-2 System configuration examples
5-1 Installation conditions
6-7 Editing operation screen
6-8 Option
5-2 to 5-4 Installation, connection and wiring methods
2 Installation/assembly
Install the hardware you will be using.
- Connection of cameras and monitor to the controller
- Installation of the controller and camera body
- Connection of a power supply, input/output terminals and external devices
Supply power to each device.
3 Turning ON the power supply (controller and monitor)
5 Enter measuring programs
6 Editing Operation screen
7 Other settings
8 Operation
9 Test/inspection
0 Maintenance
4 Environment settings
Set IV-C35M parameters according to the actual hardware environment.
- Setting the Input / Output conditions
- Communication
- Computer link
- Gain / offset adjustment
Entered using the menu tree
Entered using the wizard
Self Diagnosis Initialization
User’s Manual (Function and Operation) Chapter 21 User’s Manual (Function and Operation) Chapter 22 User’s Manual (Function and Operation) Chapter 23 User’s Manual (Function and Operation) page 2-15
Chapter 7: Setting Examples Using
the Set Wizard 6-4 Operation chart 6-5 Menu Tree
User’s Manual (Function and Operation) Chapter 24
Page 60
6-2
Setting and Operating Outlines
6
6-2 Description of the operation screen
When the IV-C35M is started, the operation screen shown below will appear. Each area of the operation screen is described below.
(1) Displays the number of the currently selected object. (Object numbers can range from 00 to 31.)
(2) Indicates whether the current captured image is in color mode or monochrome mode.
(3) Select whether to display captured images on the screen as freeze images or through images.
To switch the image between "Through" and "Freeze" modes, press the SEL key on the remote keypad, and then press the up and down arrow keys.
(4) Indicates which camera is currently selected
C1: Camera 1 (the camera connected to the "CAMERA1" connector) C2: Camera 2 (the camera connected to the "CAMERA2" connector)
(1) Object type number
(10) READY output
(7) Measuring time
(9) I/O relay
(3) Freeze/through screen
(4) Camera currently selected
(5) Image brightness: bright/dark
(6) Software version
(11) Menu display
TYPE00
)
 COLORF C1 BRT
V
*.**
MEAS 0000ms 2001-12-07 10:38 
X0〜7
□□□□□□□□  
Y07
□□□□□□□□  
READY■
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
MEASURE 0 CAM1 NO
(8) Measurement
setting details
(2) Color mode
yalpsiD dohtem
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hguorhT
egami
.aremacehtybderutpacsegamifomaertsehtsyalpsiD-
.seitreporpegamidnasucofaremacehtgnitsujdarofdesU-
ezeerF
egami
.stnemerusaemgnikamfotratsehttaderutpacegamielgnisehtsyalpsiD-
.snoitidnocgnitarepodnasnoitidnoctnemerusaemehtfohcaetesotdesU-
Screen display Description
COLOR Appears when "color" is selected on the camera selection
No indication Appears when "monochrome" is selected on the camera selection
Page 61
6-3
Setting and Operating Outlines
6
Screen display Description
BRT Display the captured image without changing its brightness.
DRK* Display the captured image at 1/2 the actual brightness
(5) The brightness of the captured image can be set to one of two levels.
* This is effective when the characters on screen are difficult to read as the screen is dark.
How to select the brightness level
On any screen, except the operation screen, move the cursor to the "F" (freeze) or "T" (through) position on the upper part of the screen by pressing the SEL key. Then, press the left or right arrow key to move the cursor to the "BRT" (bright) or "DRK" (dark) indicator. Press the up or down arrow key to switch between bright and dark.
(6) Displays the software version.
(7) Displays the measurement time currently assigned.
(8) Display setting details of each measurement.
(9) Displays the status of input relays X0 to X7: OFF [ ], ON [ ].
Displays the status of output relays Y0 to Y7: OFF [ ], ON [ ].
(10) Displays the status of the ready output: OFF [ ], ON [ ].
(11) The menu bar at the bottom has two rows. When this menu is selected, the second row will
appear.
The details of each item on this menu bar are shown on the next page.
- Serial communication time is not included.
- Set the controller as follows to reduce the measurement time.
1. Increase the shutter speed.
2. Select the "partial" image capture feature for the CCD.
3. Select "NO" for the measurement results display (message display, pattern display, and binary image display).
(Only when changing the object type)
Actual measurement time
Time to change
object type
CCD exposure time
(Shutter operation time)
CCD image
capture time
Image
processing time
Result output
time
MEASURE 0 CAM1 NO
↑ ↑ ↑
Measurement
numbers from 0 to 4
Camera 1 or
camera 2
Measurement
program name
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
MNU-CHG NEXT-NG CHG-C1 CHG-C2 MANL-MEAS SHORTCUT
SEL
ESC
SET
TRG/BRT
Page 62
6-4
Setting and Operating Outlines
6
Item on the menu bar Description Display detail on the screen
MAIN-COND
(main conditions)
Displays the MAIN screen.
CHG-MEA
(Change measurement)
Press the up and down arrow keys to change the display of the evaluation results for each measurement number. (Measurement 0 camera 1 -> measurement 0 camera 2 -> Measurement 1 -> Measurement 2 -> Measurement 3 -> Measurement 4)
COND-CHG (Change the
measurement
conditions)
Displays the condition change selection list. Change the conditions that get displayed by pressing the up and down arrow keys. For details about the measurement conditions, see "Chapter 3: Instruction and Hardware" in Function and Operation. For details about the distance and angle conditions, see page
18-2 in Function and Operation.
For details about the numeric value calculation conditions, see page 19-6 in Function and Operation.
CHNG-REG
(change registration)
Change the display of the set of stored details between [A00] ­[A07] and [A08] - [A15] using the up and down arrow keys
SCREEN-CHG
(change screen)
Displays the screen change selection list. Select a screen using the up and down arrow keys. Note: The OPS-MAIN, JDG-COND-CHG, and PC-MNTR do
not appear on the popup menu unless "YES" is selected for each corresponding item on "TYPE RUN COND"
menu. Only the currently available screens are listed. When an NG image is stored, "NG-IMG-DISP" can be selected, press the SET key and the monitor will change to the NG image display screen.*
- See page 1-22 in IV-C35M User's Manual, Function and
Operation.
CHG-TYPE
(change the object
type)
Displays the object type selection list. Select an object type by pressing the up and down keys. This is enabled when Manual Object Type Change is set to "YES."
NEXT-NG *
(change the NG image)
List the NG screens that can be selected. Select a screen using the up and down keys.
CHG-C1
(change the Camera 1
image position)
Moves the image from Camera 1 up and down the screen using the up and down arrow keys. Note: This is enabled when "CAM1&2" or "CAM1&NG IMG" is
selected in 1MONITOR OUTPUT on the TYPE RUN
COND menu (operating conditions).
CHG-C2
(change the Camera 2
image position)
Moves the image from Camera 2 up and down the screen using the up and down arrow keys. Note: This is enabled when "CAM1&2" or "CAM1&NG IMG" is
selected in 1MONITOR OUTPUT on the TYPE RUN
COND (operation conditions).
MANL-MEAS
(Manual measurement)
Manually move the two crosshair cursors, and measure distance between these two points, as well as coordinate distance on X and Y axes. Note: Unless "MANL-MEAS" is selected on the
"qEXTENSION FUNC" line in the TYPE RUN COND
(operation conditions), this screen cannot be displayed.
SHORTCUT Displays a short cut screen.
Details of each item on the menu bar
SYS-CND
OBJECT TYPE COND
SET WIZARD
EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
MEASURE0 CAM1 NO
This part changes.
MEA-CND DST&ANG COND... NUMERIC CALC
COND-CHG CHNG-REG
OPS-MAIN JDG-COND-CHG PC-MNTR
SCREEN-CHG
CHG-TYPE
(TYPE00)
MEAS
0000ms
 
MEASURE0 CAM1 NO
This part changes.
+
+
MANL-MEAS
1
CURSOR1-COORD MOVE(224.208)
2
CURSOR2-COORD MOVE(287.271)
DIST-BETW-2PT 089.0
DIST-BETW-X 063.0
DIST-BETW-Y 063.0
PLACE
1
SHORTCUT1 NO
2
SHORTCUT2 NO
3
SHORTCUT3 NO
Page 63
6-5
Setting and Operating Outlines
6
6-3 Wizard
The "Wizard" is a program that helps users make settings for measurement operations easily and without making mistakes. The controller asks you a series of questions at each step and you simply answer these to complete the settings. The wizard is convenient for making settings when beginners and inexperienced operators are operating the machine. However, operators who are familiar with the operation may save a lot of time by using other setting methods.
[1] How to start the standard wizard
Basic operation
1. Move the cursor to the "MAIN-COND" item on the lower menu using the left and right arrow keys, and press the SET key.
2. The "MAIN MENU" will appear. Move the cursor to the "SET WIZARD" item using the up and down keys and press the SET key.
3. Move the cursor to the " STANDARD WIZARD" and press the SET key. The SET WIZARD program will start.
4. Answer the questions at each step, from STEP 1 to the final step (the step which displays the "End" item")
STEP7
STORETHISSETTINGASA SAMPLEINTHEWIZARD?
1
NO
2
YES
RETURN END
・・・
・・・
STEP2 SELECTANIMAGECAPTURING METHODDURINGOPERATION
1
PAR TIAL-IMG
2
ALL IMAGE
3
NO CAPTURED□
ENTER A SHUTTER SPEED (1/301/10000)
1
SHUTTER SPEED 1/00060
RETURN NEXT
STEP1 SELECT THE MEASUREMENT START INPUT I/F
1
PARALLEL+SERIAL+USB
2
TRIG
CCD START
NEXT DETAIL
X07
□□□□□□□□
Y07
□□□□□□□□
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
TYPE00
V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE 0 CAM1 NO
COLOR F C1 BRT
Choose this
F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE00 Start End
Function menu
Screen change menu
Setting area
Operation chart display area
Goes to the next screen.
Return to the previous screen.
Enter a detail setting screen of currently selected item.
STEP9
STORE A TITLE FOR THIS SETTING?
1NO□ 2
YES
■
RETURN NEXT DETAIL
Page 64
6-6
Setting and Operating Outlines
6
5. After storing the sample in the final step, the sample name will appear on the line as shown on the figure right.
[2] Other operations in the "Set wizard" program
1. Up/down/left/right keys
When the "Set Wizard" program screen appears, the cursor is on the " CHG-TYPE" item. Press the up and down keys and the cursor will move to " STANDARD WIZARD" or " OPERATION CHART." (For the details about the operation chart, see page 6-4.) In this operation the left and right keys are not used.
2. SEL key
Move the cursor to the " STANDARD WIZARD" line. Then press the SEL key. The cursor will jump to "F" (freeze) in the upper menu area. Press the up and down key to change between "F" (freeze) and "T" (through) display of images.
"F" (freeze): Static image (Capture an image with the camera and
display it on the monitor.
"T" (through): Dynamic images (display the sequence of images
coming from the camera on a real time basis. As the object moves, the display of the object will also move.)
When the cursor is at "F" (or "T") and you press the left or right key, the cursor will move to the "BRT" (bright) (or "DRK" (dark)) position. Now press the up or down key to change the screen between bright and dark. "BRT": Bright screen "DRK": Dark screen
Press the SEL key again and the cursor will jump back to " STANDARD WIZARD."
3. TRG/BRT key
Move the cursor to the " STANDARD WIZARD" line using the up and down arrow keys. Then press the TRG/BRT key. The cursor will jump to "SCREEN" in the upper menu area. Press the left and right arrow keys to move the cursor between the "SAVE" and "DEL (delete)" items. Press the TRG/BRT key again to bring the cursor back to the " STANDARD WIZARD" item.
SEL
ESC
SET
TRG/BRT
SEL
ESC
SET
TRG/BRT
SEL
ESC
SET
TRG/BRT
SEL
ESC
SET
TRG/BRT
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE00 Start End
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
4
AREA
SCREEN SAVE DEL
SET WIZARD
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE00 Start End
Page 65
6-7
Setting and Operating Outlines
6
4. ESC key
Press the ESC key to return to the previous screen.
SCREEN
Move the cursor to "SCREEN" and press the SET key. A pop up menu will appear. Select the desired item using the up and down arrow keys and press the SET key. "OPS-MENU": Return to the operation screen. "RETURN": Return to the MAIN MENU.
SAVE
Move the cursor to the "SAVE" and press the SET key. The Save Settings screen will appear. Press the SET key and select "YES," the current setting data will be stored in flash memory. If you press the ESC key and select "NO," the controller will close the screen without saving the current setting data.
DEL
Deletes the sample selected.
CHG-TYPE
Move the cursor to " CHG-TYPE" and press the up or down arrow key. The object number shown on the right side of the monitor will change. Use the number to determine the object type number to set using the standard wizard. (Or, use the number to select an object number operation chart to display. See page 6-9).
For details about the setting measurement conditions using the Set Wizard,
See "Chapter 7: Setting Examples Using the Set Wizard."
SEL
ESC
SET
TRG/BRT
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
OPS-MENU RETURN
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
 
TYPE00 Start End
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE
00 Start End
Change using the up and down arrow keys.
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
 
TYPE00 Start End
DATA SAVE? (YES=[SET]/NO=[ESC])
Page 66
6-8
Setting and Operating Outlines
6
6-4 Operation chart
As each setting is made using the wizard, the operation chart keeps track of the settings and displays them as an operation chart. You can see all settings you have made so far, or jump back to a specific step on the operation chart.
This section describes how to use the operation chart. The operation chart shows the measurement decisions that were made and saved as a chart. You can easily see the major flow of the measurement process and you can determine the execution timing for processes other than image processing (such as numeric and ladder processing). Also, you can change the settings for each step.
[1] Method for displaying the operation chart
1. Move the cursor to "MAIN-COND" at the bottom of the operation screen and press the SET key.
2. The "MAIN MENU" will appear. Move the cursor to "SET WIZARD" using the up and down arrow keys, and press the SET key.
3. The "SET WIZARD" screen will appear.
X07
□□□□□□□□
Y07
□□□□□□□□
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
TYPE00
V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE 0 CAM1 NO
COLOR F C1 BRT
Choose this
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE00 Start End
TYPE00
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS CND STEP8MEAS1/EVALUATION
STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE ALL WINDOW/YES STEP17TITLE/YES End
COLOR F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
Page 67
6-9
Setting and Operating Outlines
6
4. Change the object type number on the operation chart to the desired object type number. Select " CHG-TYPE" and press the SET key. Then press the up and down arrow keys to change the object type number. After selecting a number, press the ESC key.
5. Move the cursor to " OPERATION CHART" using the up and down arrow keys and press the SET key. The operation chart for the selected object type will be displayed on the right side of the screen.
Reference: To use a sample operation chart,
move the cursor to the sample number desired and press the SET key. (Ex.: )
Note: If no measurement conditions are set, the
screen will not display any operation chart when you select " OPERATION CHART."
[2] How to edit an operation chart
1. While looking at an open operation chart, select the item you want to edit using the up and down arrow keys. Press the TRG/BRT key, and move the cursor to "EDIT" in the upper function menu. Then, press the SET key.
SEL
ESC
SET
TRG/BRT
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE
00 Start End
Change using the up and down arrow keys.
EXIT
[
SAMPLE
]
1
CHG-TYPE
2
STANDARDWIZARD
3
OPERATIONCHART
4
AREA
Sample
COLOR F C1 BRTSET WIZARD
TYPE00
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS CND STEP8MEAS1/EVALUATION
STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE ALL WINDOW/YES STEP17TITLE/YES End
COLOR F C1 BRTSET WIZARD SCREEN EDIT SAVE
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
TYPE00
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS CND STEP8MEAS1/EVALUATION
STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE ALL WINDOW/YES STEP17TITLE/YES End
Page 68
6-10
Setting and Operating Outlines
6
2. A pop up menu will appear and you can chose "CHANGE," "ADD," or "DELET" from it. Or, while the cursor is in the " OPERATION CHART," move the cursor to any desired step number and press the SET key. You can then edit that step. (You cannot delete a step using this access method.)
3. To quit editing, press the TRG/BRT key and move the cursor to "EXIT" in the upper function menu. Then, press the SET key. (Or, press the ESC key twice.)
4. The screen will ask "SAVE OK?." Move the cursor to "OPERATION CHART" or "NEW SAMPLE" using the up and down arrow keys, and press the SET key.
- The changes will be written into the current operation chart.
- Save as new sample (The original operation chart will not be changed.)
Note: To change the sample, you can select "NOW SAMPLE" or
"NEW SAMPLE."
COLOR F C1 BRTSET WIZARD EXIT
[
SAMPLE
]
STEP4 SELECT A CAMERA TO SPECIFY
MEASUREMENT CONDITIONS
1
NO REGISTRATION
□
2
CAM1
■
3
CAM2
□
RETURN NEXT
TYPE00
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS CND STEP8MEAS1/EVALUATION
STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE ALL WINDOW/YES STEP17TITLE/YES End
SET WIZARD EXIT [
SAMPLE
]
SAVE OK?
■
OPERATION CHART
□
NEW SAMPLE
YES=SET, NO=ESC
F C1 BRTSET WIZARD SCREEN EDIT SAVE
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
CHANGE ADD DELET
TYPE00
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS CND STEP8MEAS1/EVALUATION
STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE ALL WINDOW/YES STEP17TITLE/YES End
Page 69
6-11
Setting and Operating Outlines
6
6-5 Menu tree
This section describes each of the settings using the menu tree.
1. Move the cursor to "MAIN-COND" at the bottom of the Operation screen and press the SET key.
2. The "MAIN MENU" will appear. Move the cursor to "OBJECT TYPE COND" using the up and down arrow keys, and press the SET key.
3. A menu tree is displayed for each setting or registered object type. To create a new object type, move the cursor to "TYPE(NEW)" and press the SET key. The lowest, not yet assigned number will be selected. (Default value is TYPE00.)
4. Move the cursor to the object type number you want to change using the up and down keys. Press the right arrow key and the sub menu will be displayed. A plus sign " " means that there are other sub-menus below the marked menu. A minus sign " " means that the sub menus are already displayed. By pressing the left arrow key on the " " sign, the sub menu display will be closed.
X07
□□□□□□□□
Y07
□□□□□□□□
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
TYPE00
V*.**
MEAS 0000ms 2001-10-14 10:38 MEASURE 0 CAM1 NO
COLOR F C1 BRT
Choose this
OBJECT TYPE COND TYPE00 TYPE01
TYPE RUN COND IMAGE-ADJ MEA-CND(CAMERA1)
MEAS0 POSI-CORRECT MEAS01 (MEAS-BIN-AREA P)
MEAS(NEW) MEA-CND(CAMERA2) FINAL NUM. CALC FINAL OUTPUT COND
OBJ-TYPE I/0 OBJ-TYPE SYS. TYPE(NEW)
+
+
+
+
OBJECT TYPE COND
TYPE00(MEASURE1)
TYPE01 TYPE02 TYPE(NEW)
+ + +
SELECT OBJECT TYPE COND
MAIN MENU IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
OBJECT TYPE COND
  
TYPE00(MEASURE1)
TYPE RUN COND
IMAGE-ADJ
MEA-CND(CAMERA1)
MEA-CND(CAMERA2)
FINAL NUM. CALC
FINAL OUTPUT COND
OBJ-TYPE I/0
OBJ-TYPE SYS.
  
TYPE01
  
TYPE02
  
TYPE(NEW)
+ +
+ +
SELECT OBJECT TYPE COND
Page 70
6-12
Setting and Operating Outlines
6
5. Move the cursor to the item on the menu that you want to set using the up and down arrow keys. Press the SET key to begin setting this item.
Ex.: To select binary area measurement using
camera 1, move the cursor to "MEA-CND (CAMERA1)" and press the SET key. Next, select "MEAS(NEW)" in the sub menu and then press the SET key.
When "COLOR FILTER" is selected on the " COLOR MODE"
6. Select either "COLOR FILTER" or "EXTRACT
COLOR" from the " COLOR MODE" line. On the " MEAS SELECTION" line, press the SET key, and then from the pop-up menu, select "MEAS-BIN-AREA" and press the SET key.
For detail about the color filter, see page 3-5.
When "EXTRACT COLOR" is selected on the " COLOR MODE”
For details about the extract color, see page 3-
10.
7. After making your selection, press the ESC key to return the cursor to the menu tree. Item "MEAS01 (MEAS-BIN-AREA P*)" will be given a " " sign on the menu tree. * When the "COLOR FILTER" is selected on the
" COLOR MODE," "F" will be added on this line.
8. Move the cursor to "MEAS01 (MEAS-BIN-AREA P)" and press the right arrow key. Now the sub menu will appear and your can set each item used for binary area me measurement.
OBJECT TYPE COND
  
TYPE00
     
TYPE RUN COND
IMAGE-ADJ
MEA-CND(CAMERA1)
MEAS0
POSI-CORRECT
MEAS(NEW)
MEA-CND(CAMERA2)
FINAL NUM. CALC
FINAL OUTPUT COND
OBJ-TYPE I/0
OBJ-TYPE SYS.
TYPE01
TYPE02
TYPE(NEW)
+ +
+
1
COLORMODE
2
COLORFILTERSET
3
MEASSELECTION
COLOR F C1BRTSELECT OBJECT TYPE COND
SET=NEW REGISTRATION SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
1
COLOR MODE
2
COLOR FILTER SET
3
MEAS SELECTION
RED F C1 BRT
MEASUREMENT1 SCREEN COND SAVE
COLOR FILTER (TO NEXT SUB-MENU) MEAS-BIN-AREA
NO POSI-DEVATION CHK-DEG-MATCH INSPECT-LEAD INSPECT-BAG/CSP MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ POINT-MEAS MULTI-POSI MULTI MATCHES INSPECT NG
COLOR FILTER EXTRACT COLOR
1
COLOR MODE
2
COLOR EXTRACT SET
3
MEAS SELECTION
COLOR F C1 BRT
MEASUREMENT1 SCREEN COND SAVE
EXTRACT COLOR (TO NEXT SUB-MENU) MEAS-BIN-AREA
NO MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ COLOR EVALUATION INSPECT COLOR SHADING MEAS-CAM-POSI
COLOR FILTER EXTRACT COLOR
OBJECT TYPE COND
  
TYPE00
     
TYPE RUN COND
IMAGE-ADJ
MEA-CND(CAMERA1)
MEAS0
POSI-CORRECT
MEAS01(MEAS-BIN-AREAP)
MEAS(NEW)
MEA-CND(CAMERA2)
FINAL NUM. CALC
FINAL OUTPUT COND
OBJ-TYPE I/0
OBJ-TYPE SYS.
TYPE(NEW)
+
1
COLORMODE
2
COLOREXTRACTSET
3
MEASSELECTION
COLORFC1BRTSELECT OBJECT TYPE COND
+
Page 71
6-13
Setting and Operating Outlines
6
PositionaldeviationmeasurementAreameasurementbybinaryconversion
Setwizardoperationchart
中止
静 C1明設定ウィザ-ド
Menutree
F C1 BRTSET WIZARD EXIT
[
SAMPLE
]
STEP5
SELECT A COLOR IMAGE PROCESSING MODE
1
COLOR FILTER
■
2
EXTRACT COLOR
□
COLOR FILTER SET
DETAIL
SELECT A MEASUREMENT TYPE
1
MEAS SEL MEAS-BIN-AREA
RETURN NEXT
OBJECT TYPE COND
  
TYPE00
     
TYPE RUN COND
IMAGE-ADJ
MEA-CND(CAMERA1)
MEAS0
POSI-CORRECT
MEAS01(POSI-DEVIATIONF) IMGPRE-PROC MEASCND EVALUATIONCOND DISTANCE&ANGLECOND  NUM-CALC OUT-COND
MEAS(NEW)
MEA-CND(CAMERA2)
FINAL NUM. CALC
FINAL OUTPUT COND

OBJ-TYPE I/0
  
1
COLORMODE
2
COLORFILTERSET
3
MEASSELECTION
COLORFC1BRTSELECT OBJECT TYPE COND
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
+
+
+
1
COLORMODE
2
COLORFILTERSET
3
MEASSELECTION
COLORFC1BRTSELECT OBJECT TYPE COND
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
+
+
OBJECT TYPE COND
  
TYPE00
     
TYPE RUN COND
IMAGE-ADJ
MEA-CND(CAMERA1)
MEAS0
POSI-CORRECT
MEAS01(MEAS-BIN-AREAF)
IMGPRE-PROC MEASCND EVALUATIONCOND  NUM-CALC OUT-COND
MEAS(NEW)
MEA-CND(CAMERA2)
FINAL NUM. CALC
FINAL OUTPUT COND

OBJ-TYPE I/0
中止
静 C1明設定ウィザ-ド
F C1 BRTSET WIZARD EXIT
[
SAMPLE
]
STEP5
SELECT A COLOR IMAGE PROCESSING MODE
1
COLOR FILTER
■
2
EXTRACT COLOR
□
COLOR FILTER SET
DETAIL
SELECT A MEASUREMENT TYPE
1
MEAS SEL POSI-DEVATION
RETURN NEXT
TYPE00
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/BIN-AREA STEP6MEAS1/WINDOW/MASK,1 STEP7MEAS1/MEAS CND STEP8MEAS1/EVALUATION
STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE ALL WINDOW/YES STEP17TITLE/YES End
TYPE00
Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3COLOR IMAGE CORRECT STEP4MEAS1/CAM1 STEP5MEAS1/F/POSI DEVIAT STEP6MEAS1/MEAS CND STEP7MEAS1/DTECT PRECISION STEP8MEAS1/EVALUATION
STEP9MEAS1/CALC STEP10MEAS1/OUT STEP11FINAL NUMERIC CALC STEP12FINAL OUTPUT COND STEP13SERIAL OUTPUT/ANY STEP14OPS MENU COND STEP15CALIBRATION/YES STEP16MOVE ALL WINDOW/YES STEP17TITLE/YES End
NO POSI-DEVATION CHK-DEG-MATCH INSPECT-LEAD INSPECT-BAG/CSP MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ POINT-MEAS MULTI-POSI MULTI MATCHES INSPECT NG
NO POSI-DEVATION CHK-DEG-MATCH INSPECT-LEAD INSPECT-BAG/CSP MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ POINT-MEAS MULTI-POSI MULTI MATCHES INSPECT NG
6-6 Relationship between the set wizard program, the operation chart,
and the menu tree
If you change the operation chart using the set wizard, the menu tree will also change. If you change a setting on the menu tree, the operation chart in the set wizard will also be changed.
Ex.: Change measurement type from "positional deviation measurement" to "area measurement
by binary conversion."
If you change the positional deviation measurement to area measurement by binary conversion using the set wizard program, the corresponding item on the menu tree will also change.
Page 72
6-14
Setting and Operating Outlines
6
6-7 Editing operation screen
In this controller, the operation screen display can be changed. You can move, enlarge, reduce, or hide any block of text.
(1) Move the cursor to "MAIN-COND" on the
operation screen and press the SET key.
(2) Move the cursor to "EDIT MAIN OPS MENU" and
press the SET key.
(3) Now the operation screen will appear. Select a
block of text you want to edit using the up, down, left, and right arrow keys, and press the SET key. A pop up menu will appear and you can select from move, enlarge, reduce, and hide. (In this example, the block of text "OK" is selected.)
MOVE
Select "MOVE" using the SET key. Now the highlighted block of text can be moved using the up, down, left, and right arrow keys. When the text is in the desired new position, press the SET key again.
MAGNIFCATION/REDUCTION
Move the cursor to the "ENLARGE, REDUCE" line and press the SET key. The highlighted block of text can be enlarged or reduced.
NON-DISP
Move the cursor to the "NON-DISP" line and press the SET key. The highlighted block of text will be deleted.
COLOR F C1 BRTMAIN MENU
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
OPS-MAIN
TYPE00)SAMPLE00
F C1 DRK
 ○
LOCK FULL V
*.*■
C1=002.2 OK C2=100.0 OK NG-IMG 00(00)
MEAS XXXXms 2001-10-14 10:38 
MEAS1 MEAS-BIN-AREA
MEAS PROGRAM MEAS RESULT
SCREEN OBJECT SAVE RESET
OK
COLOR F C1 BRT
X0〜7 Y0〜7 READY
計測 
XXXXms 2001-10-14 10:38
 
計測 
MEAS
OPS-MAIN
TYPE00)SAMPLE00
F C1 BRT
LOCKFULL
V*.*
■
C1=002.2 OK C2=100.0 OK NG-IMG 00(00)
計測 ???? 
SCREEN OBJECT SAVE RESET
OK
COLOR F C1 BRT
MOVE MAGNIFCATION REDUCTION NON-DISP
MEAS PROGRAM MEAS RESULT
X0〜7 Y0〜7 READY
Page 73
6-15
Setting and Operating Outlines
6
6-8 Option
With the IV-C35M, you can initialize the measurement settings, and run a self-diagnosis from the option menu.
Setting method
Display the "OPTION" from the "MAIN MENU."
Select the operation you want, such as " INITIALIZATION" or " SELF-DIAGNOSIS."
INITIALIZATION
Select "ALL-INT" or "INT-RAM" and the following message will appear.
MEM. INIT.? (YES=[SET], NO=[ESC])
Press the SET key to start the initialization. The bar shown below will appear and display the progress of the initialization.
After the initialization is complete, the word "INITIALIZING" will change to "COMPLETE INIT." Press the ESC key to return to "MAIN MENU."
SELF DIAGNOSIS
Select " SELF DIAGNOSIS" and press the SET key twice. The controller will execute a self­diagnosis and display the results of the diagnosis, as shown right. If the diagnosis results are normal, "OK" will be displayed. If the results are abnormal, "NO" will be displayed.
When the diagnosis is complete, the "DIAGNOSING" display will change to "COMPLETE DIAGNOSIS." Press ESC key to return to the "MAIN MENU."
REFERENCE IMG SYSTEM I/O OBJECT TYPE COND
INITIALIZATION
■■
■
■■■■■■■□□□
  COLOR F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
OPTION SCREEN SAVE COLOR F C1 BRT
1
INITIALIZATION
ALL-INITINIT-RAM
NG-IMG-INIT
2
SELF DIAGNOSISEXEC
OPTION SCREEN SAVE COLOR F C1 BRT
1
INITIALIZATION
ALL-INITINIT-RAMNG-IMG-INIT
2
SELF DIAGNOSISEXEC
VRAM OK SDRAM OK TIME OK
TYPE COND
OK
REFFERENCE IMG OK
BOOT-PROG OK SYSTEM-PROG OK
DIAGNOSING
SET=EXEC ESC=BACK SEL=CHNG IMG TRG=FUNC
Page 74
6-16
Setting and Operating Outlines
6
6-9 Environment settings
The IV-C35M can change the display color of each items displayed on the screens.
How to enter the environment setting screen
To change color of each item, enter the "ENVIRONMENT SETTING" screen. To enter the "ENVIRONMENT SETTING" screen, on the "MAIN screen," select the "ENVIRONMENT SETTING" and press the SET key.
Setting method
Select an item to change display color from to , and press the SET key, and select the color number using up and down arrow keys. The frame at right changes color. Color numbers are allocated as follows.
Available colors of each item are as follows.
  COLOR F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
[
DISPLAY TYPE
][
COLOR NUMBER
]
1
OBJ TYPE NO. &TITLE
7(07)
2
FIN EVAL RESULT (OK)
4(07)
3
FIN EVAL RESULT (NG)
1(07)
4
MEAS EVAL RESULT (OK)
7(07)
5
MEAS EVAL RESULT (NG)
7(07)
6
ERROR MESSAGE
7(07)
7
DISP A MENU (NORMAL)
7(07)
8
DISP A MENU (SELECTED)
7(07)
9
BIN IMAGE (NORMAL)
3(07)
0
BIN IMAGE (SELECTED)
6(07)
q
PATTERN DISPLAY
2(07)
COLOR F C1 BRTENVIRONMENT SETTING SCREEN COND SAVE
SET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNC
Color No.
Display
color
012 3 4 5 67
Black Red Green
Yellow
Blue
Magenta
Cyan White
Display items Available colors
1OBJ TYPE NO.&TITLE
0 (black), 7 (white)
2FIN EVAL RESULT(OK)
0 (black), 1 (red), 4 (blue), 7 (white)
3FIN EVAL RESULT(NG)
0 (black), 1 (red), 4 (blue), 7 (white)
4MEAS EVAL RESULT(OK)
0 (black), 7 (white)
5MEAS EVAL RESULT(NG)
0 (black), 7 (white)
6ERROR MESSAGE
0 (black), 7 (white)
7DISP A MENU(NORMAL)
0 (black), 7 (white)
8DISP A MENU(SELECTED)
0 (black), 7 (white)
9BIN IMAGE(NORMAL)
0to7(all colors)
0BIN IMAGE(SELECTED)
0to7(all colors)
qPATTERN DISPLAY
0to7(all colors)
Page 75
6-17
Setting and Operating Outlines
6
6-10 Memory card
The IV-C35M can store measurement parameters etc. into a memory card.
[1] Installation of a memory card
When you want to store NG images or data using a memory card (compact flash), install a memory card following the procedures below.
1. Remove the installation screws on the connector cover, and then remove the connector cover.
2. Connect the memory card to the memory card connection connector of the IV-C35M, install the card cover, and secure the installation screws that were used to fix the connector cover.
IV-C35M
Connector cover
Installation screws
Memory card
(Compact flash)
Memory card connection connector
Card cover
Installation screws
Page 76
6-18
Setting and Operating Outlines
6
[2] Storage method
To save data into a memory card, display the "MEMORY CARD" screen by selecting "MEMORY CARD" on the "MAIN MENU" screen.
TRANSMISSION METHOD
Select whether to transfer data from the memory card or save data to the memory card. Select from "READ," "NEW SAVE," "SAVE AS," or "DELETE."
When "NEW SAVE" is selected
When "NEW SAVE" is selected on the " TRANSMISSION METHOD," the screen shown right will appear.
INPUT FILE NAME
Select " INPUT FILE NAME (TO NEXT SUB­MENU)" using the up and down arrow keys, and press the SET key; "INPUT FILE NAME" screen will appear. Enter "FILE NAME" and "COMMENT" on this screen.
Note: To move the cursor from the "FILE NAME" block to the "COMMENT" box, select the down
arrow key on the screen and press the SET key.
FILE TYPE
Select file type to save.
  COLOR F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
1
TRANSMISSION METHOD
2
INPUT FILE NAME
3
FILE TYPE
FILE NAME
4
EXEC (SET KEY)
SET=SELECT A MENU ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
MEMORY CARD SCREEN SAVE
NEW SAVE (TO NEXT SUB-MENU) PARAM
PARAM NG-IMG
[FILE NAME]
[COMMENT]
COLOR F C1 BRT
INPUT FILE NAME SCREEN SAVE
A N 0 =
B O 1
-
C
P 2 (
D Q
3 )
E
R
4
F S 5
G T 6
H U 7
I V 8
J
W
9
LYM
Z
← → ↑ ↓ DEL END
1
TRANSMISSION METHOD
2
SELECT FILE
FILE TYPE FILE NAME
3
EXEC
COLOR F C1 BRT
MEMORY CARD SCREEN SAVE
READ (TO NEXT SUB-MENU)
(SET KEY)
1
TRANSMISSION METHOD
2
INPUT FILE NAME
3
FILE TYPE FILE NAME
4
EXEC (SET KEY)
COLOR F C1 BRT
MEMORY CARD SCREEN SAVE
NEW SAVE (TO NEXT SUB-MENU) PARAM
READ NEW SAVE SAVE AS DELET
Page 77
6-19
Setting and Operating Outlines
6
EXEC
After completing entry, select " EXEC" and press the SET key. A screen shown below will appear and the controller will start saving data to the memory card.
SAVING...
When this screen disappears, saving is complete.
When "READ" or "SAVE AS" is selected
SELECT FILE (TO NEXT SUB-MENU)
Select " SELECT FILE (TO NEXT SUB-MEN)" using the up and down arrow keys, and press the SET key to go to a sub menu.
On the "FILE LIST" screen, file names currently stored in the memory card are displayed. Select a file to read or overwrite, and press the SET key.
The selected file name will be displayed under the "FLE TYPE" line.
EXEC
Select " EXEC" and press the SET key. A screen shown below will appear.
UNDER ACCESS...
Note: When "SAVE AS" is selected, "UNDER ACCESS..." will appear on the screen.
1
TRANSMISSION METHOD
2
SELECT FILE FILE TYPE FILE NAME
3
EXEC
COLOR F C1 BRT
MEMORY CARD SCREEN SAVE
READ (TO NEXT SUB-MENU) PARAM AAA (SET KEY)
PAGE NO.
1
PAGE CHNG
FILE NAME TYPE SIZE RENEWAL DATE MODEL COMMENT SMPL1 PARAM 210 0115 Sample1
COLOR F C1 BRT
FILE LIST SCREEN SAVE
1
TRANSMISSION METHOD
2
SELECT FILE FILE TYPE FILE NAME
3
EXEC
COLOR F C1 BRT
MEMORY CARD SCREEN SAVE
READ (TO NEXT SUB-MENU) PARAM AAA (SET KEY)
1
TRANSMISSION METHOD
2
SELECT FILE FILE TYPE FILE NAME
3
EXEC
COLOR F C1 BRT
MEMORY CARD SCREEN SAVE
READ (TO NEXT SUB-MENU) PARAM AAA (SET KEY)
Page 78
7-1
Setting Examples Using the Set Wizard
7
Chapter 7: Setting Examples Using the Set Wizard
7-1 Color evaluation
This function selects specified color from objects with multiple colors, and converts this area to binary. Then, the controller measures area, color degree of match, average hue, and average saturation. Use the remote keypad for this operation.
See page 4-5 and 6-6 for detail of the operation of
each key on the remote keypad.
(1) Move the cursor to "MAIN COND" using the left and
right arrow keys and press the SET key.
(2) The "MAIN MENU" will appear.
Move the cursor to the "SET WIZARD" item using the up and down arrow keys, and press the SET key.
(3) The "SET WIZARD" screen will appear.
(4) Enter an object type number.
Move the cursor to " CHG-TYPE," using the up and down arrow keys, and press the SET key. " CHG­TYPE" will be highlighted. Next, press the up and down arrow keys and the "TYPE00" display on the right will change. Each time you press the up key, the type number will increase by one, from 00 to 31 and then back to 00. Each time you press the down key, the type number will decrease by one, first from 00 to 31 and then from 31 down to 00. Holding down either of these keys advances the number rapidly. Finally, press the ESC key to confirm the selected number.
SEL
ESC
SET
TRG/BRT
SEL
ESC
SET
TRG/BRT
X0〜7
□□□□□□□□
Y07
□□□□□□□□
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
TYPE00
V*.**
MEAS 0000ms 2001-12-07 09:41  MEASURE 0 CAM1 NO
COLOR F C1 BRT
Choose this
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE00 Start End
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE
00 Start End
Change using the up and down arrow keys.
COLORFC1BRTMAIN MENU
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
IVC35M
SYS-CND
OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
COLOR F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
Page 79
7-2
Setting Examples Using the Set Wizard
7
How to go to next step while leaving the current step in the Set Wizard unchanged.
(1) Press the up or down arrow key several times to move
the cursor to the "NEXT" item.
(2) Press the SET key.
(5) Move the cursor to " STANDARD WIZARD" and press the SET key. The set wizard will start.
= In this example, the settings on the screens from the STEP1 to STEP 3 (CORRECT POSITION) are not changed. Select "NEXT" on each of these screens to go to the next screen. =
(6) Select a camera in order to specify measurement
conditions Move the cursor to " CAM1" or " CAM2" using the up and down arrow keys, and press the SET key. Note: If you select "NO REGISTRATION", you cannot
set the measurement conditions.
STEP2 SELECT AN IMAGE CAPTURING
METHOD DURING OPERATION
1
PAR TIAL-IMG
■
2
ALL IMAGE
□
3
NO CAPTURED
□
ENTER A SHUTTER SPEED 1/301/10000
1
SHUTTER SPEED 1/00060
RETURN NEXT
STEP1 SELECT THE MEASUREMENT
START INPUT I/F
1
PARALLEL+SERIAL+USB
2
TRIG CCD START
□
NEXT DETAIL
STEP3 CORRECT POSITION?
1
NO
■
2
CAM1
□
3
CAM2
□
RETURN NEXT
This screen is used to select the signal that the system will use to start making a measurement. The default is "1PARARELL+SERIAL+USB."
- For details, see page 21-1 in Function and Operation.
CCD trigger
- For details, see page G-2.
Select a method to capture image. The default is "1PAR TIAL-IMG."
Specify whether or not to correct the captured image.
- For details, see page 3-42 in Function and Operation.
STEP1 SELECT THE MEASUREMENT
START INPUT I/F
1
PARALLEL+SERIAL+USB
2
TRIG CCD START
NEXT DETAIL
STEP3 SELECT A CAMERA TO SPECIFY
MEASUREMENT CONDITIONS
1
NO REGISTRATION
□
2
CAM1
■
3
CAM2
□
RETURNNEXT
 
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 End
COLOR F C1 BRTSET WIZARD EXIT
Page 80
7-3
Setting Examples Using the Set Wizard
7
(7) Select color image processing mode
Move the cursor to " EXTRACT COLOR" and press the SET key.
Next move the cursor to "COLOR EXTRACT SET" using the up and down arrow keys and press the SET key. Select "DETAIL" to enter the "SET EXTRACT COLOR" screen.
EXTRACT COLOR NO.
Enter the register number of the extracted color that is used for measurement (enter 0 in this example). Eight colors from 0 to 7 can be registered as reference colors. These can be used for each measurement, independently.
COLOR EXTRACTION AREA
Select " COLOR EXTRACTION AREA" using the up and down arrow keys, and press the SET key to enter the setting screen.
1. Press the SEL key to move the cursor to the "F" (freeze image) that is at upper right of the screen. Press the up and down arrow keys to change from "F" to "T" (through image). The image of Camera 1 changes to through image and current image through the camera is displayed on the monitor.
2. Adjust focus and aperture of the camera lens to make clear the image of the object to measure.
3. After the image is adjusted to clear, change the image from "T" to "F" using the up and down arrow keys. By changing the image from "T" to "F," the IV-C35M stores the image.
4. Move the coordinate of " UP.L" and " LO.R" to determine position and size of the color extraction area, and press the SET key. (In this example, extract blue color.)
Note: If you want to move the color extraction area without changing shape and size, select
" MOVE."
STEP4
SELECT A COLOR IMAGE PROCESSING MODE
1
COLOR FILTER
□
2
EXTRACT COLOR
■
COLOR EXTRACT SET
DETAIL
SELECT A MEASUREMENT TYPE
1
MEAS SELNO
 RETURN NEXT
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1
End
COLORFC1BRTSET WIZARD EXIT
[SAMPLE]
1
EXTRACT COLOR NO
0(07)
2
COLOR EXTRACTION AREA SET
 (277,232)(292,247)
3
FINE ADJUSTMENT
(
TO NEXT SUB-MENU
)
  
HUE (START PNT080 END PNT060) CHROMA (U.LM130 L.LM110) BRIGHT LEV (U.LM130 L.LM110)
COLOR F C1 BRTSET EXTRACT COLOR SCREEN COND SAVE
1
UP. L
(248,232)
2
LO. R
(263,247)
3
MOVE
4
REG
SET=MOVE ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
RECTANGLE RESET RETURN
X:248 Y:232
Page 81
7-4
Setting Examples Using the Set Wizard
7
Register extracted color
Select " REG" using the up and down arrow keys and then press the SET key. From the popup menu, select "NEW" or "ADD."
After the colors are registered, the "REGISTRATION WAS COMPLETED" message appears.
Press the SET key again, the selected area is converted to binary, and this color is registered as extraction color number 0.
Press the ESC key to return to the previous screen.
FINE ADJUSTMENT
On " FINE ADJUSTMENT" line, press the SET key to enter the sub-menu screen. The screen shows "HUE," "CHROMA," (color saturation) and "BRIGHT LEV" of the registered extracted color with numeric values and graphs.
Dotted lines on each graph are upper and lower limits, and the solid line is the center value.
adjust the upper and lower limit values.
1
UP. L
(248,232)
2
LO. R
(263,247)
3
MOVE
4
REG
SET=DECISION ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
RECTANGLE RESET RETURN
X:248 Y:232
NEW
ADD UNDO
1
EXTRACT COLOR NO
0 (07)
[HUE]
2
START POINT
080.0 (0359)
3
CENTR
250.0 (0359)
4
END POINT
060.0 (0359)
[CHROMA]
5
U. LM
130.0 (0255)
6
CENTR
120.0 (0255)
7
L. LM
110.0 (0255)
[BRIGHT LEVEL]
8
U. LM
130.0 (0255)
9
CENTR
120.0 (0255)
0
L. LM
110.0 (0255)
[COLOR DETECT]
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
COLOR F C1 BRT
FINE ADJUSUTMENT SCREEN SAVE
69: (EXT COL) REF COL NOT SET
REGISTRATION WAS COMPLETED, PRESS SET KEY.
1
UP. L
(248,232)
2
LO. R
(263,247)
3
MOVE
4
REG
COLOR F C1 BRT
RECTANGLE RESET RETURN
X:248 Y:232
Page 82
7-5
Setting Examples Using the Set Wizard
7
Ex.: Change " START POINT" of hue.
Increase value of the " START POINT" of hue and the start point of the hue and chroma (saturation) graph moves. The center value also changes accordingly. Select " CENTR" and" END POINT" and change numeric values so that each position can be shifted. By moving " CENTR," both start and end points slide accordingly.
Note: To extract and covert to binary wider range
hue, set start and end points of hue wider.
Ex.: Change upper and lower limits of saturation
(chroma).
Increase or decrease values of " U.LM" and " L.LM" for saturation, the upper and lower limit range on the bar graph can be widen or narrowed. Moving the " CENTR," both upper and lower limits slides accordingly.
After fine adjustment is complete, press the ESC key three times to return to the "SET WIZARD" screen.
(8) Next, move the cursor to the " MEAS SEL"
line using the up and down arrow keys, and press the SET key. Select "COLOR EVALUA­TION" from the popup menu. Then, select "NEXT" to move to the next screen.
1
EXTRACT COLOR NO
0 (07)
[HUE]
2
START POINT
080.0 (0359)
3
CENTR
250.0 (0359)
4
END POINT
060.0 (0359)
[CHROMA]
5
U. LM
130.0 (0255)
6
CENTR
120.0 (0255)
7
L. LM
110.0 (0255)
[BRIGHT LEVEL]
8
U. LM
130.0 (0255)
9
CENTR
120.0 (0255)
0
L. LM
110.0 (0255)
[COLOR DETECT]
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
COLOR F C1 BRT
FINE ADJUSUTMENT SCREEN SAVE
69: (EXT COL) REF COL NOT SET
1
EXTRACT COLOR NO
0 (07)
[HUE]
2
START POINT
080.0 (0359)
3
CENTR
250.0 (0359)
4
END POINT
060.0 (0359)
[CHROMA]
5
U. LM
130.0 (0255)
6
CENTR
120.0 (0255)
7
L. LM
110.0 (0255)
[BRIGHT LEVEL]
8
U. LM
130.0 (0255)
9
CENTR
120.0 (0255)
0
L. LM
110.0 (0255)
[COLOR DETECT]
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
COLOR F C1 BRT
FINE ADJUSUTMENT SCREEN SAVE
69: (EXT COL) REF COL NOT SET
STEP4
SELECT A COLOR IMAGE PROCESSING MODE
1
COLOR FILTER
□
2
EXTRACT COLOR
■
COLOR EXTRACT SET
DETAIL
SELECT A MEASUREMENT TYPE
1
MEAS SELCOLOREVALUATION
 RETURN NEXT
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1
End
COLORFC1BRTSET WIZARD EXIT
[SAMPLE]
NO MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ COLOR EVALUATION INSPECT COLOR SHADING MEAS-CAM-POSI
Page 83
7-6
Setting Examples Using the Set Wizard
7
= In this example, the settings on the screens are not changed. Select "NEXT" on each of these screens to go to the next screen. =
(9) Select a registration number
Move the cursor to " REGISTER NO. (0 ~ 7)" and press the SET key. While this item is highlighted, press the up and down arrow keys and press the SET key when the number you want appears.
Next, move the cursor to " YES" on the "SELECT REGISTRATION (YES/NO)" line and press the SET key.
The "DETAIL" item will appear in the lower menu. Move the cursor to "DETAIL" and press the SET key.
Now "REG COND" screen will appear.
COLOR F C1 BRTSET WEZARD    EXIT
[SAMPLE]
STEP6
1
REGISTER NO.07) 0
SELECT REGISTATION (YES/NO)
1
NO
□
2
YES
■
RETURNNEXTDETAIL
 
TYPE00 Start
STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/P/COLOR EVALUATION STEP5MEAS1/WINDOW/NORMAL STEP6MEAS1/MEAS CND
End
STEP5 SELECT WINDOW TYPE
1
NORMAL
1
BINARY-IMG-MASK
1
POLYGON
RETURN NEXT
Page 84
7-7
Setting Examples Using the Set Wizard
7
(10) Setting the registration conditions
REGISTER NO.
The previously specified register number is displayed. To change the register number, press the SET key. While the number is highlighted, press the up and down arrow keys to change it.
Next, adjust the image you want to measure.
1. Press the SEL key to move the cursor to the "F" position in the upper function menu. Press the up and down arrow keys to change the "F" to "T." Now the image from "CAM1" will be displayed as a through image on the monitor.
Note: When the image is difficult to see,
change the image setting between "BRT" and "DRK." After changing from the "Freeze" to the "Through" image display, press the left key once and then press the up key once. The "Dark" image setting can be selected.
2. Adjust the focus and aperture of the camera lens to obtain a clear image of the object.
See pages 5-3.
3. After the measurement object image is clearly visible, change the image mode back to "F" (Freeze) using the up and down arrow keys. By switching the image display mode from "T" to "F," the image will be captured by the IV­C35M controller.
Note: Whenever you want to register a reference image, the image display mode should be
changed to "F."
4. Press the SEL key and move the cursor from the upper function menu to the "REG COND" screen.
1
REGISTER NO
0 (03)
2
DEFERENCE COLOR
0 (07)
3
MEAS SHAPE RECTANGLE
4
MEAS AREA SET
(224, 208)(287, 271)
SET=VALUE ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
REG COND SCREEN COND SAVE DETAIL
69: (EXT COL) REF COL NOT SET
1
REGISTER NO
0 (03)
2
DEFERENCE COLOR
0 (07)
3
MEAS SHAPE RECTANGLE
4
MEAS AREA SET
(224, 208)(287, 271)
SET=VALUE ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
REG COND SCREEN COND SAVE DETAIL
69: (EXT COL) REF COL NOT SET
Page 85
7-8
Setting Examples Using the Set Wizard
7
REFERENCE COLOR
Select the reference color number that was registered in the color extraction. (In this example select 0.)
MEAS SHAPE
Move the cursor to this line and press the SET key. A popup menu will appear. Move the cursor to "RECTANGLE", "CIRCLE" or "ELLIPSE" and press the SET key. In this example, select "RECTANGLE."
MEAS AREA
Move the cursor to this line and press the SET key. The "SET" line will be highlighted. Press the SET key again and the "RECTANGLE" setting screen will appear. Adjust the size of the rectangle by setting " UP.L" and " LO.R" (upper left and lower right corners) in order to establish the reference image area.
1
REGISTER NO
0 (07)
2
DEFERENCE COLOR
0 (07)
3
MEAS SHAPE RECTANGLE
4
MEAS AREA SET
(224, 208)(287, 271)
SET=SELECT A MENU ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
REG COND SCREEN COND SAVE DETAIL
RECTANGLE CIRCLE ELLIPSE
1
UP. L
(224,208)
2
LO. R
(287,271)
3
MOVE
SET=SELECT A MENU ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
RECTANGLE RESET RETURN
X:248 Y:232
UP.L
The upper left corner of the rectangle can be moved up, down, left, and right.
LO.R The lower right corner of the rectangle can be moved up, down, left, and right.
MOVE
The rectangle can be moved up, down, left, and right. Select "3MOVE" and press the SET key to display a cross hair cursor on the screen. Now, move the rectangle by pressing the up, down, left, and right arrow keys. When it is in position, press the SET key to confirm it.
Page 86
7-9
Setting Examples Using the Set Wizard
7
(11) Select whether or not to set the evaluation
conditions for measured results. Select " YES" and press the SET key.
The "DETAIL" item will appear on the lower part of the screen. Move the cursor to "DETAIL" and press the SET key.
The "EVALUAT COND" screen will appear. Select " REGISTER NO." using the up and down arrow keys. Change the number to "0" using the up and down arrow keys. Then press the SET key.
Select " CONDITION SET," " DEG-MATCH OF COL," using the up and down arrow keys, and enter upper and lower limit values. Use the left and right arrow keys to change between each digit and use up and down arrow keys to change values of each digit.
Select a digit using the left and right arrow keys. Select a number using the up and down arrow keys. For example, when selecting " DEG­MATCH OF COL," determine values, and then press the SET key. Then move the cursor to "NO" on the "OUTPUT" column using the left and right arrow keys. After the value is correct, press the SET key. Then press the left and right keys to move the cursor to "OUTPUT." Now press the SET key. A popup menu will appear and you can choose "NO," "Y," or "C."
Note: "Y" is for terminal block. "C" is for auxiliary
relay. Move the cursor to "Y" and press the SET key. Then select the Y0 and press the SET key. Now the evaluation results will be output to the Y0 terminal.
For details about the evaluation conditions, see page 3-28 in Function and Operation.
After the settings are complete, press the ESC key to return to the "SET WIZARD" screen.
1
REGISTER NO
0 (07)
[TEST RESULT] [OOUTPUT]
2
CONDITION SET AUTO (–10%)
3
AREA
000000245760
A = NO
4
HUE (AVG)
000. 0 359. 9
H = NO
5
CHROMA (AVG)
000. 0 255. 0
S= NO
6
DEG-MATCH OF COL
-10000+10000
CM= NO
7
TEST EXEC (WITH-POSI. ADJ WITHOUT-POSI. ADJ)
COLOR F C1 BRT
EVALUAT COND SCREEN COND SAVE EDIT SEL
1
REGISTER NO
0 (07)
[TEST RESULT] [OOUTPUT]
2
CONDITION SET AUTO (–10%)
3
AREA
000000245760
A = NO
4
HUE (AVG)
000. 0 359. 9
H = NO
5
CHROMA (AVG)
000. 0 255. 0
S= NO
6
DEG-MA
7
TEST
SET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNC
COLOR F C1 BRT
EVALUAT COND SCREEN COND SAVE EDIT SEL
Y OUTPUT
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
Use place SI. AD
NO NO NO NO NO NO NO NO
NO Y C
STEP7
COMPARE EVALUATION CONDITIONS TO MEASUREMENT RESULTS (YES/NO)
1
NO
□
2
YES
■  RETURN NEXT DETAIL
TYPE00 Start STEP1PARALLEL+SERIAL+USB STEP2CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/P/COLOR EVALUATION STEP5MEAS1/WINDOW/NORMAL STEP6MEAS1/MEAS CND STEP7MEAS1/EVALUATION
End
COLORFC1BRTSET WIZARD EXIT
[SAMPLE]
Page 87
7-10
Setting Examples Using the Set Wizard
7
= In this example, the settings on the STEP8 (COMPARE MEASUREMENT SETTINGS) to STEP
78 (MAIN OPS MENU) are not changed. Select "NEXT" on each of these screens to go to the next screen. =
STEP8 STEP8
CALCULATE SETTINGS FOR ALL MEASUREMENT RESULTS(YES/NO)
CHANGE DISPLY CONTENTS OF THE MAIN OPS MENU
ADD MEASUREMENT CONDITIONS?
RETURN NEXT
RETURN NEXT
RETURN NEXT
RETURN NEXT
RETURN NEXT
STEP8
1
NO
■
2
YES(MEAS)
□
STEP8
1
NO
■
2
YES
□
STEP8
1
NO
■
2
YES
□
STEP8
1
NO
■
2
COMPUTER LINK
□
3
SERIAL I/F
□
1
NO
■
2
YES(MEAS)
□
3
YES(DST&AGL)
□  
   
1
NO
■
2
YES(MEAS)
□
3
YES(DST&AGL)
□  
STEP8 
1
NO
■
2
YES
□  
Settings for measurement results.
- For details, see Chapter 19 in Function and Operation.
Settings for measurement conditions.
- For details, see page 3-1 in Function and Operation.
Settings for the calculations applied to all measurements.
- For details, see Chapter 19 in Function and Operation.
Settings of interface to output results.
- For details, see Chapter 22 and 23 in Function and Operation.
Settings for displaying the operation screen.
- For details, see page 6-14 of this manual.
Settings for the calculations applied to all measurements.
- For details, see Chapter 19 in Function and Operation.
Output settings.
- For details, see Chapter 22 in
Function and Operation.
LADDER CIRCUIT AND RESULT OUTPUT BASED ON MEASUREMENT AND CALCULATION RESULT (YES/NO)
COMPARE MEASUREMENT SETTINGS TO MEASUREMENT RESULTS (YES/NO)
SELECT AN INTERFACE FOR OUTPUTTING RESULTS WHEN THE INPUT IS THE PARALLEL I/F
SET LADDER CIRCUIT RESULT OUTPUT BASED ON ALL MEASUREMENT AND CALCULATION RESULTS (YES/NO)
RETURN NEXT
RETURN NEXT
Page 88
7-11
Setting Examples Using the Set Wizard
7
(12) STORE A TITLE FOR THIS SETTING?
After making this series of settings, select " YES" to save the settings as a group. By selecting " YES," "DETAIL" will appear in the lower menu. Select "DETAIL" and press the SET key.
The "STR OBJ TITLE" screen will appear. Enter a name using the up, down, left, and right arrow keys. Then, select "END" and press the SET key. * In this example, "AREA" is entered as the title.
The monitor will return to the "SET WIZARD" screen. Select "NEXT" and press the SET key to go to the next screen.
(13) STORE THIS SETTING AS A SAMPLE IN THE
WIZARD? Select " NO" or " YES" and then "END." Finally, press the SET key.
If you selected " YES" to store the settings, move the cursor to "END" and press the SET key. The wizard will shut down.
STEP8
1
NO
□
2
YES
■  
TYPE00
STORE A TITLE FOR THIS SETTING?
RETURN NEXT DETAIL
[SAMPLE]
COLOR F C1 BRTSET WIZARD EXIT
 
Start STEP1 STEP2 STEP3 STEP4 STEP5 STEP6: STEP7: STEP8
End
PARALLEL+SERIAL+USB CAPTURE IMG/PARTIAL-IMG MEAS1/CAM1 MEAS1/P/COLOR EVALUATION MEAS1/WINDOW/NORMAL MEAS1/MEAS CND MEAS1/EVALUATION TITLE/YES
ABCDEFGHIJKLM NOPQRSTUVWXYZ 0123456789
--()<>SP ←→DEL END
AREA_
STR OBJ TITLE SCREEN SAVE COLORFC1BRT
TYPE00
PARALLEL+SERIAL+USB CAPTURE IMG/PARTIAL-IMG MEAS1/CAM1 MEAS1/P/COLOR EVALUTION MEAS1/WINDOW/NORMAL MEAS1/MEAS CND
MEAS1/EVALUATION TITLE/YES
 
Start STEP1 STEP2 STEP3 STEP4 STEP5 STEP6: STEP7: STEP8
End
COLOR F C1 BRTSET WIZARD EXIT
[SAMPLE]
STEP8 
1
NO
□
2
YES
■  
STORE THIS SETTING AS A SAMPLE IN THE WIZARD?
RETURN END
Page 89
7-12
Setting Examples Using the Set Wizard
7
(14) The sample is registered with the title you assigned to on the
"SET WIZARD" screen.
Note 1: If no title was assigned, the sample settings are simply
listed as "Sample *"
Note 2: A maximum of eight sample settings can be assigned.
(15) The monitor will return to display the operation screen.
To return to the operation screen, press the ESC key twice, or move the cursor to "SCREEN" in the upper menu area using TRG/BRT key and select "OPS-MENU" from the popup menu.
(16) Execute a measurement.
While the operation screen is displayed, press the TRG/BRT key. The measurement results will be displayed on the screen.
*1 The final evaluation result will be displayed as "OK" in the upper left corner of the screen when all
of the items have been evaluated acceptable. If there is a single unacceptable item, "NG" will be displayed.
*2 When the final evaluation result is OK, Y0 is turned ON, and a filled box is displayed. (When the
result is NG, an empty box is displayed.)
 
TYPE00 Start End
SCREEN SAVE DEL
SET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
4
AREA
OPS-MENU RETURN
Register as a sample
COLOR F C1 BRT
V3. 03C
(TYPE00) AAA 12: MEASURE 0 CAM1
OK
MEAS 0019ms2002-02-04 16:13 MEASUREMENT1    COLOREVALUATION
REGISTER NO. 0 (07) A= H= S= CM=
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
X07
Y07
READY
Final evaluation result (*1) Measuring time
Registration number Measured binary area Hue Saturation (chroma) Color degree of match
Page 90
7-13
Setting Examples Using the Set Wizard
7
7-2 Fault inspection
Flaws having a little difference of color or contract could not be found with gray processing of conventional monochrome cameras. The IV-C35M can easily evaluate flaws having little difference of color and contrast. Use the remote keypad for this operation.
See page 6-6 for detail of the operation of each
key on the remote keypad.
(1) Move the cursor to "MAIN COND" using the left and
right arrow keys and press the SET key.
(2) The "MAIN MENU" will appear.
Move the cursor to the "SET WIZARD" item using the up and down arrow keys, and press the SET key.
(3) The "SET WIZARD" screen will appear.
(4) Enter an object type number.
Move the cursor to " CHG-TYPE," using the up and down arrow keys, and press the SET key. " CHG-TYPE" will be highlighted. Next, press the up and down arrow keys and the "TYPE00" display on the right will change. Each time you press the up key, the type number will increase by one, from 00 to 31 and then back to 00. Each time you press the down key, the type number will decrease by one, first from 00 to 31 and then from 31 down to 00. Holding down either of these keys advances the number rapidly. Finally, press the ESC key to confirm the selected number.
X07
□□□□□□□□
Y07
□□□□□□□□
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
TYPE00
V*.**
MEAS 0000ms 2001-12-07 09:41  MEASURE 0 CAM1 NO
COLOR F C1 BRT
Choose this
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE
00 Start End
Change using the up and down arrow keys.
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE
00 Start End
Change using the up and down arrow keys.
SEL
ESC
SET
TRG/BRT
SEL
ESC
SET
TRG/BRT
COLOR F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
COLORFC1BRTMAIN MENU
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
IVC35M
SYS-CND
OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
Page 91
7-14
Setting Examples Using the Set Wizard
7
(5) Move the cursor to " STANDARD WIZARD" and press the SET key. The set wizard will start.
= In this example, the settings on the screens from the STEP1 to STEP 3 (CORRECT POSITION)
are not changed. Select "NEXT" on each of these screens to go to the next screen. =
(6) Select a camera in order to specify measurement
conditions Move the cursor to " CAM1" or " CAM2" using the up and down arrow keys, and press the SET key.
Note: If you select "NO REGISTRATION", you
cannot set the measurement conditions.
How to go to next step while leaving the current step in the Set Wizard unchanged.
(1) Press the up or down arrow key several times to move
the cursor to the "NEXT" item.
(2) Press the SET key.
STEP1 SELECT THE MEASUREMENT
START INPUT I/F
1
PARALLEL+SERIAL+USB
2
TRIG CCD START
NEXT DETAIL
STEP2 SELECT AN IMAGE CAPTURING
METHOD DURING OPERATION
1
PAR TIAL-IMG
■
2
ALL IMAGE
□
3
NO CAPTURED
□
ENTER A SHUTTER SPEED 1/301/10000
1
SHUTTER SPEED 1/00060
RETURN NEXT
STEP1 SELECT THE MEASUREMENT
START INPUT I/F
1
PARALLEL+SERIAL+USB
2
TRIG CCD START
□
NEXT DETAIL
STEP3 CORRECT POSITION?
1
NO
■
2
CAM1
□
3
CAM2
□
RETURN NEXT
This screen is used to select the signal that the system will use to start making a measurement. The default is "1PARARELL+SERIAL+USB."
- For details, see page 21-1 in Function and Operation.
CCD trigger
- For details, see page G-2.
Select a method to capture image. The default is "1PAR TIAL-IMG."
Specify whether or not to correct the captured image.
- For details, see page 3-42 in Function and Operation.
STEP3 SELECT A CAMERA TO SPECIFY
MEASUREMENT CONDITIONS
1
NO REGISTRATION
□
2
CAM1
■
3
CAM2
□
RETURNNEXT
 
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 End
COLOR F C1 BRTSET WIZARD EXIT
Page 92
7-15
Setting Examples Using the Set Wizard
7
(7) Select an image-processing method
Move the cursor to " COLOR FILTER" and press the SET key.
Next move the cursor to "COLOR FILTER SET" using the up and down arrow keys and press the SET key. Select "DETAIL" to enter the "COLOR FILTER SET" screen.
(8) On the " FILTER TYPE" item, select a filter from
the popup menu.
After the settings are complete, press the ESC key to return to the "SET WIZARD" screen.
(9) Move the cursor to the " MEAS SEL" line using
the up and down arrow keys, and press the SET key. Select "INSPECT NG" from the popup menu. Then, select "NEXT" to move to the next screen.
STEP4
SELECT A COLOR IMAGE PROCESSING MODE
1
COLOR FILTER
■
2
EXTRACT COLOR
□
COLOR FILTER SET
DETAIL
SELECT A MEASUREMENT TYPE
1
MEAS SELNO
 RETURN NEXT
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1
End
COLORFC1BRTSET WIZARD EXIT
[SAMPLE]
1
FILTER TYPE RED
COLOR F C1 BRT
COLOR FILTER SET SCREEN COND SAVE
RED GREEN BLUE BRIGHT LEV ANY
STEP4
SELECT A COLOR IMAGE PROCESSING MODE
1
COLOR FILTER
■
2
EXTRACT COLOR
□
COLOR FILTER SET
DETAIL
SELECT A MEASUREMENT TYPE
1
MEAS SELINSPECTNG
 RETURN NEXT
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/F/INSPECT NG
End
COLORFC1BRTSET WIZARD EXIT
[SAMPLE]
NO POSI-DEVIATION CHK-DEG-MATCH INSPECT-LEAD INSPECT-BGA/CSP MEAS-BIN-AREA CNT-BIN-OBJ LABEL-BIN-OBJ POINT-MEAS MULTI-POSI MULTI MATCHES INSPECT NG
RED Displays red areas more brightly. GREEN Displays green areas more brightly. BLUE Displays blue areas more brightly.
BRIGHT LEV
Displays areas that are within the specified brightness range (within the specified upper and lower limits) more brightly.
ANY
Specify the optimum color filter parameters to use, based on the original image conditions.
Page 93
7-16
Setting Examples Using the Set Wizard
7
= In this example, the settings on the screens are not changed. Select "NEXT" on each of these screens to go to the next screen. =
(10) Select a registration number
Move the cursor to " REGISTER NO. (0 ~ 7)" and press the SET key. While this item is highlighted, press the up and down arrow keys and press the SET key when the number you want appears.
Next, move the cursor to " PROXIMITY DIFFERENC" on the "SELECT AN INSPECTION MODE" line and press the SET key.
The "DETAIL" item will appear in the lower menu. Move the cursor to "DETAIL" and press the SET key.
Now "REG COND" screen will appear.
STEP5
1
REGISTER NO. (07) 0
 SELECTANINSPECTIONMODE
1
NO
□
2
PROXIMITY DIFFERENC
■
2
TOTAL DEFFERENCE
□  RETURN NEXT DETAIL
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/F/INSPECT NG STEP5MEAS1/MEAS COND
End
COLORFC1BRTSET WIZARD EXIT
[SAMPLE]
Select whether or not to process the captured image. Calculation between images - See page 3-30 in Function and Operation Density conversion - See page 3-33 in Function and Operation Space filter - See page 3-34 in Function and Operation
STEP5 SELECT TYPE OF CALCULATION
BETWEEN IMAGES
1
COMPARE IMG
NO
SELECT WHETHER OR NOT TO CONVERT IMAGE DENSITY
1
CHING GRAY LEVEL NO
SELECT FILTER TYPE FOR IMAGE DATA
1
SPACE FILTER NO
RETURN NEXT
Page 94
7-17
Setting Examples Using the Set Wizard
7
(11) Setting the registration conditions
REGISTER NO.
The previously specified register number is displayed. To change the register number, press the SET key. While the number is highlighted, press the up and down arrow keys to change it.
Next, adjust the image you want to measure.
1. Press the SEL key to move the cursor to the "F" position in the upper function menu. Press the up and down arrow keys to change the "F" to "T." Now the image from "CAM1" will be displayed as a through image on the monitor.
Note: When the image is difficult to see,
change the image setting between "BRT" and "DRK." After changing from the "Freeze" to the "Through" image display, press the left key once and then press the up key once. The "Dark" image setting can be selected.
2. Adjust the focus and aperture of the camera lens to obtain a clear image of the object.
See pages 5-3.
3. After the measurement object image is clearly visible, change the image mode back to "F" (Freeze) using the up and down arrow keys. By switching the image display mode from "T" to "F," the image will be captured by the IV­C35M controller.
Note: Whenever you want to register a reference image, the image display mode should be
changed to "F."
4. Press the SEL key and move the cursor from the upper function menu to the "REG COND" screen.
1
REGISTER NO
0 (07)
2
MEAS SHAPE RECTANGLE
3
MEAS AREA SET
(224, 208)(287, 271)
4
CELL SIZE
16 (496)
SET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNC
RED F C1 BRT
REG COND SCREEN COND SAVE
1
REGISTER NO
0 (07)
2
MEAS SHAPE RECTANGLE
3
MEAS AREA SET
(224, 208)(287, 271)
4
CELL SIZE
16 (496)
SET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNC
RED F C1 BRT
REG COND SCREEN COND SAVE
Page 95
7-18
Setting Examples Using the Set Wizard
7
MEAS SHAPE
Move the cursor to this line and press the SET key. A popup menu will appear. Move the cursor to "RECTANGLE," "CIRCUMFERENCE," or "ARC," and press the SET key. In this example, select "RECTANGLE."
MEAS AREA
Move the cursor to this line and press the SET key. The "SET" line will be highlighted. Press the SET key again and the "RECTANGLE" setting screen will appear. Adjust the size of the rectangle by setting " UP.L" and " LO.R" (upper left and lower right corners) in order to establish the reference image area.
Press the ESC key to return to the previous screen, and then select cell size.
CELL SIZE
In this setting example, do not set cell size, and press the ESC key.
After returning to the previous screen, select "NEXT" and press the SET key to go to next screen.
1
REGISTER NO
0 (07)
2
MEAS SHAPE RECTANGLE
3
MEAS AREA SET
(224, 208)(287, 271)
4
CELL SIZE
16 (496)
SET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNC
RED F C1 BRT
REG COND SCREEN COND SAVE
RECTANGLE
CIRCUMFERENCE ARC
1
UP. L
(224, 208)
2
LO. R
(287, 271)
3
MOVE
SET=MOVE ESC=BACK SEL=CHNG IMG TRG=FUNC
RED F C1 BRT
REG COND RESET RETURN
X:224 Y:208
UP.L
The upper left corner of the rectangle can be moved up, down, left, and right.
LO.R The lower right corner of the rectangle can be moved up, down, left, and right.
MOVE
The rectangle can be moved up, down, left, and right. Select "3MOVE" and
press the SET key to display a cross hair cursor on the screen. Now, move
the rectangle by pressing the up, down, left, and right arrow keys. When it is
in position, press the SET key to confirm it.
Page 96
7-19
Setting Examples Using the Set Wizard
7
(12) Select whether or not to set the evaluation
conditions for measured results. Select " YES" and press the SET key.
The "DETAIL" item will appear on the lower part of the screen. Move the cursor to "DETAIL" and press the SET key.
The "EVALUAT COND" screen will appear. Select " REGISTER NO." using the up and down arrow keys. Change the number to "0" using the up and down arrow keys. Then press the SET key.
Select " CONDITION SET" and " MAX­GRAYS-DIFF" using the up and down arrow keys, and enter upper and lower limit values. Use the left and right arrow keys to change between each digit and use up and down arrow keys to change values of each digit.
For example, when selecting " MAX-GRAYS­DIFF," press the SET key and then move the cursor to the "OUTPUT" column using the left and right arrow keys. Now, press the SET key, a popup menu appears. From this popup menu, select output destination from "NO," "Y," and "C." * "Y" is for terminal block. "C" is for auxiliary relay. Move the cursor to "Y" and press the SET key. Then select the Y0 and press the SET key. Now the evaluation results will be output to the Y0 terminal.
For details about the evaluation conditions,
see page 3-28 in Function and Operation.
After the settings are complete, press the ESC key to return to the "SET WIZARD" screen.
STEP6
COMPARE EVALUATION CONDITIONS TO MEASUREMENT RESULT (YES/NO)
1
NO
□
2
YES
■  RETURN NEXT DETAIL
TYPE00 Start STEP1PARALLELSERIALUSB STEP2
CAPTURE IMG/PARTIAL-IMG STEP3MEAS1/CAM1 STEP4MEAS1/F/INSPECT NG STEP5MEAS1/MEAS COND STEP6MEAS1/EVALUATION
End
COLORFC1BRTSET WIZARD EXIT
[SAMPLE]
1
REGISTER NO.
0 (07)
[TEST RESULT] [OUTPUT]
2
CONDITION SET AUTO (–10%)
3
MAX-GRAYS-DIFF
000. 0 255. 0
SG= NO
4
MAX-GRAYS
000. 0 255. 0
MXG= NO
5
MIN-GRAYS
000. 0 255. 0
MNG= NO
6
TEST EXEC (WITH-POSI. ADJ WITHOUT-POSI. ADJ)
SET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNC
RED F C1 BRT
EVALUAT COND SCREEN COND SAVE EDIT SEL
1
REGISTER NO.
0 (07)
[TEST RESULT] [OUTPUT]
2
CONDITION SET AUTO (±10%)
3
MAX-GRAYS-DIFF
000. 0 255. 0
SG=066.6 OK NO
4
MAX-GRAYS
000. 0 255. 0
MXG=137.8 OK NO
5
MIN-GRAYS
000. 0 255. 0
MNG=054.5 OK NO
6
TEST
SET=VALUE INPUT ESC=BACK SEL=CHNG IMG TRG=FUNC
RED F C1 BRT
EVALUAT COND SCREEN COND SAVE EDIT SEL
Y OUTPUT
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
Use place
NO NO NO NO NO NO NO NO
NO Y C
Page 97
7-20
Setting Examples Using the Set Wizard
7
= In this example, the settings on the STEP 7 (COMPARE MEASUREMENT SETTINGS) to STEP 7
(MAIN OPS MENU) are not changed. Select "NEXT" on each of these screens to go to the next
screen. =
STEP7 STEP7
CALCULATE SETTINGS FOR ALL MEASUREMENT RESULTS(YES/NO)
CHANGE DISPLY CONTENTS OF THE MAIN OPS MENU
ADD MEASUREMENT CONDITIONS?
RETURN NEXT
RETURN NEXT
RETURN NEXT
RETURN NEXT
RETURN NEXT
STEP7
1
NO
■
2
YES(MEAS)
□
STEP7
1
NO
■
2
YES
□
STEP7
1
NO
■
2
YES
□
STEP7
1
NO
■
2
COMPUTER LINK
□
3
SERIAL I/F
□
1
NO
■
2
YES(MEAS)
□
3
YES(DST&AGL)
□  
   
1
NO
■
2
YES(MEAS)
□
3
YES(DST&AGL)
□  
STEP7 
1
NO
■
2
YES
□  
Settings for measurement results.
- For details, see Chapter 19 in Function and Operation.
Settings for measurement conditions.
- For details, see page 3-1 in Function and Operation.
Settings for the calculations applied to all measurements.
- For details, see Chapter 19 in Function and Operation.
Settings of interface to output results.
- For details, see Chapter 22 and 23 in Function and Operation.
Settings for displaying the operation screen.
- For details, see page 6-14 of this manual.
Settings for the calculations applied to all measurements.
- For details, see Chapter 19 in Function and Operation.
Output settings.
- For details, see Chapter 22 in Function and Operation.
LADDER CIRCUIT AND RESULT OUTPUT BASED ON MEASUREMENT AND CALCULATION RESULT (YES/NO)
COMPARE MEASUREMENT SETTINGS TO MEASUREMENT RESULTS (YES/NO)
SELECT AN INTERFACE FOR OUTPUTTING RESULTS WHEN THE INPUT IS THE PARALLEL I/F
SET LADDER CIRCUIT RESULT OUTPUT BASED ON ALL MEASUREMENT AND CALCULATION RESULTS (YES/NO)
RETURN NEXT
RETURN NEXT
Page 98
7-21
Setting Examples Using the Set Wizard
7
(13) STORE A TITLE FOR THIS SETTING?
After making this series of settings, select " YES" to save the settings as a group. By selecting " YES," "DETAIL" will appear in the lower menu. Select "DETAIL" and press the SET key.
The "STR OBJ TITLE" screen will appear. Enter a name using the up, down, left, and right arrow keys. Then, select "END" and press the SET key. The monitor will return to the "SET WIZARD" screen. Select "NEXT" and press the SET key to go to the next screen. * In this example, "AREA" is entered as the title.
(14) STORE THIS SETTING AS A SAMPLE IN THE
WIZARD? Select " NO" or " YES" and then "END." Finally, press the SET key.
If you selected " YES" to store the settings, move the cursor to "END" and press the SET key. The wizard will shut down.
STEP8
1
NO
□
2
YES
■  
TYPE00
STORE A TITLE FOR THIS SETTING?
RETURN NEXT DETAIL
[SAMPLE]
COLOR F C1 BRTSET WIZARD EXIT
 
Start STEP1 STEP2 STEP3 STEP4 STEP5 STEP6: STEP7: STEP8
End
PARALLEL+SERIAL+USB CAPTURE IMG/PARTIAL-IMG MEAS1/CAM1 MEAS1/P/COLOR EVALUATION MEAS1/WINDOW/NORMAL MEAS1/MEAS CND MEAS1/EVALUATION TITLE/YES
ABCDEFGHIJKLM NOPQRSTUVWXYZ 0123456789
--()<>SP ←→DEL END
AREA_
STR OBJ TITLE SCREEN SAVE COLORFC1BRT
TYPE00
PARALLEL+SERIAL+USB CAPTURE IMG/PARTIAL-IMG MEAS1/CAM1 MEAS1/P/COLOR EVALUTION MEAS1/WINDOW/NORMAL MEAS1/MEAS CND
MEAS1/EVALUATION TITLE/YES
 
Start STEP1 STEP2 STEP3 STEP4 STEP5 STEP6: STEP7: STEP8
End
COLOR F C1 BRTSET WIZARD EXIT
[SAMPLE]
STEP8 
1
NO
□
2
YES
■  
STORE THIS SETTING AS A SAMPLE IN THE WIZARD?
RETURN END
Page 99
7-22
Setting Examples Using the Set Wizard
7
(15) The sample is registered with the title you assigned to on the
"SET WIZARD" screen.
Note 1: If no title was assigned, the sample settings are simply
listed as "Sample *"
Note 2: A maximum of eight sample settings can be assigned.
(16) The monitor will return to display the operation screen.
To return to the operation screen, press the ESC key twice, or move the cursor to "SCREEN" in the upper menu area using TRG/BRT key and select "OPS-MENU" from the popup menu.
(17) Execute a measurement.
While the operation screen is displayed, press the TRG/BRT key. The measurement results will be displayed on the screen.
*1 The final evaluation result will be displayed as "OK" in the upper left corner of the screen when all
of the items have been evaluated acceptable. If there is a single unacceptable item, "NG" will be displayed.
*2 When the final evaluation result is OK, Y0 is turned ON, and a filled box is displayed. (When the
result is NG, an empty box is displayed.)
 
TYPE00 Start End
SCREEN SAVE DEL
SET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
4
AREA
OPS-MENU RETURN
Register as a sample
COLOR F C1 BRT
V3. 03C
(TYPE00) AAA 12: MEASURE 0 CAM1
NG
MEAS 0018ms2002-02-04 16:27 MEASUREMENT1    COLOREVALUATION
REGISTER NO. 0 (07) SG= 030.8 NG MXG= 198.4 NG MNG= 151.9 NG
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
X07
Y07
READY
Final evaluation result (*1) Measuring time
Registration number Maximum density difference Maximum density Minimum density
Page 100
7-23
Setting Examples Using the Set Wizard
7
7-3 Positional deviation measurement
This function selects specified color from objects with multiple colors, and converts this area to binary. Then, the controller measures area, color degree of match, average hue, and average saturation. Use the remote keypad for this operation.
See page 6-6 for detail of the operation of each
key on the remote keypad.
(1) Move the cursor to "MAIN COND" using the left and
right arrow keys and press the SET key.
(2) The "MAIN MENU" will appear.
Move the cursor to the "SET WIZARD" item using the up and down arrow keys, and press the SET key.
(3) The "SET WIZARD" screen will appear.
(4) Enter an object type number.
Move the cursor to " CHG-TYPE," using the up and down arrow keys, and press the SET key. " CHG­TYPE" will be highlighted. Next, press the up and down arrow keys and the "TYPE00" display on the right will change. Each time you press the up key, the type number will increase by one, from 00 to 31 and then back to 00. Each time you press the down key, the type number will decrease by one, first from 00 to 31 and then from 31 down to 00. Holding down either of these keys advances the number rapidly. Finally, press the ESC key to confirm the selected number.
SEL
ESC
SET
TRG/BRT
SEL
ESC
SET
TRG/BRT
COLOR F C1 BRTMAIN MENU
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
X07
□□□□□□□□
Y07
□□□□□□□□
READY
MNU-CHG MAIN-COND CHG-MEA COND-CHG CHNG-REG SCREEN-CHG CHG-TYPE
TYPE00
V*.**
MEAS 0000ms 2001-12-07 09:41  MEASURE 0 CAM1 NO
COLOR F C1 BRT
Choose this
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE
00 Start End
Change using the up and down arrow keys.
SCREEN SAVE DEL
COLOR F C1 BRTSET WIZARD
[
SAMPLE
]
1
CHG-TYPE
2
STANDARD WIZARD
3
OPERATION CHART
 
TYPE00 Start End
COLORFC1BRTMAIN MENU
SET=TO NEXT SUB-MENU ESC=BACK SEL=CHNG IMG TRG=POPUP
IVC35M
SYS-CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION ENVIRONMENT SETTING MEMORY CARD
Positioning mark
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