Sharp CDDV-777-W Service manual

CD-DV999W
SERVICE MANUAL
No. S6447CDDV777W
Illustration: CD-DV777W
Illustration: CD-DV999W
NTSC/PAL
MINI COMPONENT SYSTEM
MODEL
CD-DV777W DVD Mini System consisting of CD-DV777W and CP-DV777 (speaker system).
DVD MINI SYSTEM
CD-DV777W
DVD MINI SYSTEM
MODEL
CD-DV999W DVD Mini System consisting of CD-DV999W and CP-DV999 (speaker system).
In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
CONTENTS
CD-DV999W
(main unit)
(main unit)
CHAPTER 1. GENERAL DESCRIPTION
[1] Specifications ................................................. 1-1
[2] Names of parts............................................... 1-2
CHAPTER 2. ADJUSTMENTS
[1] Mechanism section ........................................ 2-1
[2] Tuner section ................................................. 2-1
[3] DVD/CD section ............................................. 2-2
[4] TEST Mode .................................................... 2-2
[5] CD Changer mechanism section ................. 2-10
CHAPTER 3. MECHANISM BLOCKS
[1] Caution on diassembly................................... 3-1
[2] Removing and reinstalling the main parts ........ 3-4
CHAPTER 4. DIAGRAMS
[1] Block diagrams............................................... 4-1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
CHAPTER 5. CIRCUIT DESCRIPTION
[1] Notes on schematic diagram .........................5-1
[2] Types of transistor and LED ..........................5-1
[3] Waveforms of DVD circuit..............................5-2
[4] Voltage...........................................................5-3
CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT
[1] Schematic diagram ........................................6-1
[2] Wiring side of PWB......................................6-16
CHAPTER 7. FLOWCHART
[1] Troubleshooting .............................................7-1
CHAPTER 8. OTHERS
[1] Function table of IC .......................................8-1
[2] FL Display....................................................8-16
Parts Guide
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CD-DV999W
SAFETY PRECAUTION FOR SERVICE MANUAL
WARNINGS
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. THEREFORE IT IS IMPORTANT THAT THE FOLLOWING PRECAUTIONS ARE OBSERVED DURING SERVICINGTO PROTECT YOUR EYES AGAINST EXPOSURE TO THE LASER BEAM.
1-WHEN THE CABINET ISREMOVED, THE POWER ISTURNED ON WITHOUT ACOMPACT DISC IN POSITION ANDTHE
PICKUP IS ON THE OUTER EDGE THE LASER WILL LIGHT FOR SEVERAL SECONDS TO DETECT A DISC. DO NOT LOOK INTO THE PICKUP LENS.
2-THE LASER POWER OUTPUT OF THE PICKUP UNIT AND REPLACEMENT SERVICE PARTS ARE ALL FACTORY
PRESET BEFORE SHIPMENT.
DO NOT ATTEMPT TO READJUST THE LASER PICKUP UNIT DURING REPLACEMENT OR SERVICING. 3-UNDER NO CIRCUMSTANCES STARE INTO THE PICKUP LENS AT ANY TIME. 4-CAUTION-USE OF CONTROLS OR ADJUSTMENTS, OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
VOLTAGE SELECTION
Before operating the unit on mains, check the preset voltage. If the voltage is different from your local voltage, adjust the voltage as follows. Turn the selector with a screwdriver until the appropriate voltage number appears in the window (110 V, 127 V, 220 V or 230 V - 240 V AC).
QACCE0015AW00
AC POWER SUPPLY CORD AND AC PLUG ADAPTOR
– i –
AudioCD-DV999W/CD-DV777WService ManualCD-DV999W/CD-DV777WMarketE
CHAPTER 1. GENERAL DESCRIPTION
[1] Specifications
CD-DV999W/CD-DV777W
General
Power source AC 110/127/220/230-240 V , 50/60 Hz
Power consumption 170 W
Dimensions Width: 260 mm (10-1/4")
Weight 10.5 kg (23.1 lbs.)
Height: 330 mm (13") Depth: 326 mm (12-7/8")
Amplifier
Output power MPO: 740 W (370 W + 370 W) (10 % T.H.D.)
Output terminals Speakers: 6 ohms
Input terminals
RMS: 400 W (200 W + 200 W) (10 % T.H.D.) RMS: 290 W (145 W + 145 W) (0.9 % T.H.D.)
Headphones: 16 - 50 ohms (recommended: 32 ohms) Video output: 1 Vp-p (75 ohms)
Game/Auxiliary (audio signal): 500 mV/ 47 k ohms Game/Video: 1 Vp-p Microphone 1/2: 1 mV/600 ohms
Cassette deck
Frequency response 50 - 14,000 Hz (normal tape)
Signal/noise ratio 55 dB (TAPE 1, playback)
Wow and flutter 0.3 % (WRMS)
50 dB (TAPE 2, recording/playback)
Tuner
Frequency range FM: 88.0 - 108.0 MHz
AM: 531 - 1,602 kHz
DVD/VCD/CD player
Signal system NTSC/PAL
Supported disc types DVD, audio CD, CD-R, CD-RW, VCD, MP3/
Video output Output socket: Pin socket x 1
S-video output Y output level: 1 Vp-p (75 ohms)
Video signal Horizontal resolution: 500 lines
Audio signal Frequency characteristics:
CP-DV999
Type 3-way type speaker system
Maximum input power
Rated input power 200 W
Impedance 6 ohms
Dimensions Width: 277 mm (10-7/8")
Weight 4.8 kg (10.6 lbs.)/each
WMA
Output level: 1 Vp-p (75 ohms)
C output level: 0.628 Vp-p (75 ohms) Output socket: S-video connector x 1
S/N ratio: 60 dB
Linear PCM DVD:
4 Hz to 22 kHz (48 kHz sampling)
4 Hz to 44 kHz (96 kHz sampling) CD: 4 Hz to 20 kHz S/N ratio: 96 dB, 1 kHz (CD) Dynamic range:
96 dB (Linear PCM DVD)
96 dB (CD) Total harmonic distortion ratio:
0.006 % maximum
with passive radiator
Super tweeter x 2 5 cm (2") tweeter x 1 16 cm (6-1/2") woofer x 1 10 cm (4") passive radiator
400 W
Height: 330 mm (13") Depth: 279 mm (11")
General
Power source AC 110/127/220/230-240 V , 50/60 Hz
Power consumption 140 W
Dimensions Width: 260 mm (10-1/4")
Weight 8.9 kg (19.6 lbs.)
Height: 330 mm (13") Depth: 326 mm (12-7/8")
Amplifier
Output power MPO: 600 W (300 W + 300 W) (10 % T.H.D.)
Output terminals Speakers: 6 ohms
Input terminals
RMS: 300 W (150 W + 150 W) (10 % T.H.D.) RMS: 150 W (75 W + 75 W) (0.9 % T.H.D.)
Headphones: 16 - 50 ohms (recommended: 32 ohms) Video output: 1 Vp-p (75 ohms)
Game/Auxiliary (audio signal): 500 mV/ 47 k ohms Game/Video: 1 Vp-p/75 ohms Microphone 1/2: 1 mV/600 ohms
Cassette deck
Frequency response 50 - 14,000 Hz (normal tape)
Signal/noise ratio 55 dB (TAPE 1, playback)
Wow and flutter 0.3 % (WRMS)
50 dB (TAPE 2, recording/playback)
DVD/VCD/CD player
Signal system NTSC/PAL
Supported disc types DVD, audio CD, CD-R, CD-RW, VCD, MP3/
Video output Output socket: Pin socket x 1
S-video output Y output level: 1 Vp-p (75 ohms)
Video signal Horizontal resolution: 500 lines
Audio signal Frequency characteristics:
WMA
Output level: 1 Vp-p (75 ohms)
C output level: 0.628 Vp-p (75 ohms) Output socket: S-video connector x 1
S/N ratio: 60 dB
Linear PCM DVD:
4 Hz to 22 kHz (48 kHz sampling)
4 Hz to 44 kHz (96 kHz sampling) CD:4Hzto20kHz S/N ratio: 96 dB, 1 kHz (CD) Dynamic range:
96 dB (Linear PCM DVD)
96 dB (CD) Total harmonic distortion ratio:
0.006 % maximum
Tuner
Frequency range FM: 88.0 - 108.0 MHz
CP-DV777
Typ e 3-way type speaker system
Maximum input power
Rated input power 150 W
Impedance 6 ohms
Dimensions Width: 277 mm (10-7/8")
Weight 3.9 kg (8.6 lbs.)/each
AM: 531 - 1,602 kHz
with passive radiator
Super tweeter x 2 5 cm (2") tweeter x 1 16 cm (6-1/2") woofer x 1 10 cm (4") passive radiator
300 W
Height: 330 mm (13") Depth: 279 mm (11")
Specifications for this model are subject to change without prior notice.
1 – 1
CD-DV999W/CD-DV777W
[2] Names of parts
CD-DV999W/CD-DV777W
Front panel
1. Disc Trays
2. Timer Set Indicator
3. On/Stand-by Button
4. DVD/Video CD/CD/MP3/WMA Track Up or Fast Forward, Tape 2 Fast Wind, Tuner Preset Up, Time Up Button
5. Clock/Timer Button
6. Tuning Up Button
7. Tuning Down Button
8. Tape 2 Reverse Mode Select Button
9. DVD/Video CD/CD/MP3/WMA Track Down or Fast Reverse, Tape 2 Fast Wind, Tuner Preset Down, Time Down Button
10. Equalizer Mode Select Button
11.
Tape 1 Cassette Compartment
12.
Game/Video Input Sockets
13. Headphone Socket
14. Disc Number Select Buttons
15. DVD/Video CD/CD/MP3/WMA Direct Play Button
16. Disc Tray Open/Close Button DVD/Video CD/CD/MP3/WMA Play, Tape 1 Play,
17. Tape 2 Forward Play Button
18. Memory/Set Button
19. Tape 2 Record Pause Button
20. Tape 2 Reverse Play Button
21. DVD/Video CD/CD/MP3/WMA or Tape Stop Button
22. Extra Bass/Demo Mode Button
23. Volume Control Tape 2 Cassette Compartment
24.
25. Tuner (Band) Button
26. DVD/Video CD/CD/MP3/WMA Button
27. Tape (1
28. Game/Video Button Mic 1
29.
30.
Mic 2 Mic Level
31.
Socket Socket
2) Button
Display
1. Disc Number Indicators
2. DVD/Video CD/CD/MP3/WMA Play Indicator
3. DVD/Video CD/CD/MP3/WMA Pause Indicator
4. DVD/Video CD/CD/MP3/WMA Repeat Indicator
5. DVD Indicator
6. VCD Indicator
7. CD Indicator
8. MP3 Indicator
9. Extra Bass Indicator
10. Memory Indicator
11. DVD Angle Indicator
12. DVD Chapter Indicator
13. DVD Title Indicator
14. WMA Indicator
15. Virtual Surround Indicator
16. Tape 2 Record Indicator
17. Timer Recording Indicator
18. Timer Play Indicator
19. Sleep Indicator
20. Tape 2 Reverse Play Indicator
21. Tape 1 Play or Tape 2 Forward Play Indicator
22. Tape Reverse Mode Indicator
23. FM Stereo Mode Indicator
24. FM Stereo Receiving Indicator
25. Daily Timer Indicator
26. Tuner Receiving Frequency Indicators
27. Karaoke Mode Indicator
1 – 2
CD-DV999W/CD-DV777W
Rear panel
1. Audio Digital Output Socket
2. S-Video Output Socket
3. Cooling Fan
4. AC Voltage Selector
5. AC Power Lead
6. FM 75 Ohm Aerial Terminal
7. FM Aerial Earth Terminal
8. AM Loop Aerial Socket
9. Span Selector Switch
10. Video Output Socket
11. Speaker Terminals
CD-DV999W/CD-DV777W
Remote control
1. Remote Control Transmitter
2. Disc Number Select Buttons
3. DVD Top Menu Button
4. Clock/Timer Button
5. Direct Search Buttons
6. Clear/Display Button
7. Enter Button
8. Cursor Left Button
9. Memory/Dimmer Button
10. Cursor Down Button
11. Tape 2 Record Pause Button
12.
DVD Chapter Skip, DVD/Video CD/CD/MP3/WMA Fast Reverse, Video CD/CD/MP3/WMA Track Down, Tape 2 Fast Wind and Tuner Preset Down, Time Down Button
13. DVD/Video CD/CD/MP3/WMA Pause Button
14.
DVD Chapter Skip, DVD/Video CD/CD/MP3/WMA Fast Forward, Video CD/ Tuner Preset Up, Time Up Button
15. Tape 2 Reverse Play Button
16. DVD/Video CD/CD/MP3/WMA/Tape Stop Button
17. DVD/Video CD/CD/MP3/WMA/Tape 1 Play, Tape 2 Forward Play Button
18. Shift Button
19. Volume Up/Down Buttons
20. On/Stand-by Button
21. Echo Level Up/Down Buttons
22. DVD Direct Button
23. DVD Menu Button
24. Return Button
25. CD Random Button
26. Cursor Up Button
27. Cursor Right Button
28. DVD/Video CD Slow Button
29. DVD/Video CD/CD/MP3/WMA Repeat Button
30. DVD Subtitle Button
31. DVD Angle Button
32. DVD Zoom Button
33. DVD/Video CD/CD/MP3/WMA Button
34. Tuner (Band) Button
35. Tape (1
36. Game/Video Button
37. Equalizer Mode Select Button
38. Extra Bass Button
39. DVD 3-D Virtual Surround Button
40. DVD On Screen Button
CD/MP3/WMA Track Up, Tape 2 Fast Wind and
2) Button
2
3
4
5
6
7 8
9
10
11
12 13 14
15 16 17
18
19
1
20
21
22 23
24
25
26 27 28
29 30 31 32
33 34
35 36
37 38 39 40
1 – 3
CD-DV999W/CD-DV777W
CD-DV999W/CD-DV777W
Remote control with shift button
1. Karaoke/Audio Mode Button
2. DVD Setup Button
3. DVD Sound Button
4. DVD Super Picture Button
5. DVD/Video CD/CD A-B Repeat Button
6. DVD Digital Gamma Button
1
2
CP-DV999/CP-DV777
1. Tweeter
2. Passive Radiator
3. Woofer
4. Super Tweeters
5. Speaker Wire
5
3
6
4
1 – 4
AM IF
FM RF
TP301
TP302
FM IF
T301
T302
R356
R381
T303
T306
IC301
L312
T351
CNP301
AM/FM LOOP ANTENNA
FM BAND COVERAGE fL
AM BAND COVERAGE fL
AM TRACKING fL
MAIN PWB
1
AudioCD-DV999W/CD-DV777WService ManualCD-DV999W/CD-DV777WMarketE
CHAPTER 2. ADJUSTMENTS
[1] Mechanism section
• Driving Force Check
Torque Meter Specified Value
Play: TW-2111 Tape 1: Over 80 g
• Torque Check
Torque Meter Specified Value
Play: TW-2111 30 to 80 g.cm 30 to 80 g.cm Fast forward: TW-2231 — 70 to 180 g.cm
• Tape Speed
Test Tape Adjust-
Normal
MTT-111 Variable
speed
Tape 2: Over 80 g
Tape 1 Tape 2
70 to 180 g.cm
ing Point
Resistor in motor.
Specified
Value
3,000 ± 30 Hz Speaker
Instrument
Connection
Speaker Ter­minal (Load resistance: 6 ohms)
CD-DV999W/CD-DV777W
•FM RF
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Test
Stage
FM Band Coverage
FM RF 98.00 MHz
*1. Input: Antenna Output: TP301 *2. Input: Antenna Output: Speaker terminal
•FM IF
Signal generator: 10.7 MHz, FM modulated
Test
Stage
IF 10.7 MHz 98 MHz T302 (Turn the
Frequency Frequency
Display
87.50 MHz T301 (fL):
1.3 V ± 0.1 V
98.00 MHz L312 *2
(10-30 dB)
Frequency Frequency
Display
Setting/Adjust-
ing Point
core of trans­former T302 fully counter clockwise)
Setting/
Adjusting
Point
Instrument
Connection
*1
Instrument
Connection
*1
TAPE MECHANISM
Tape Motor
Variable Resistor in motor
Figure 1
[2] Tuner section
fL: Low-range frequency
fH: High-range frequency
• AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage Frequency Frequency
AM IF 450 kHz 1,602 kHz T351 *1 AM Band
Coverage AM
Tracking
*1. Input: Antenna Output: TP302
531 kHz (fL): T306
990 kHz 990 kHz (fL): T303 *1
*2. Input: Antenna Output: TP301
Display
Setting/
Adjusting
Parts
1.1 ± 0.1 V
Figure 2 Adjustment Points
Instrument
Connection
*2
2 – 1
CD-DV999W/CD-DV777W
[3] DVD/CD section
1. DVD SECTION
Adjustment
Since this DVD system incorporates the following automatic adjust­ment functions, readjustment is not needed when replacing the pickup. Therefore, different PWBs and pickups can be combined freely.
Each time a disc is changed, these adjustments are performed automatically. Therefore, playback of each disc can be performed under optimum conditions.
Items adjusted automatically
1) Offset adjustment (The offset voltage between the head amplifier output and the VREF reference voltage is compensated inside the IC.)
* Focus offset adjustment
* Tracking offset adjustment
2) Tracking balance adjustment
3) Gain adjustment (The gain is compensated inside the IC so that the loop gain at the gain crossover frequency will be 0 dB.)
* Focus gain adjustment
* Tracking gain adjustment
DVD/CD Error code description
Error Explanation
10* CAM error. Can't detect CAM switch when CAM is moving. 11* When it detect cam operation error during initialize pro-
cess.
20* TRAY error. Can't detect TRAY switch when TRAY is mov-
ing.
21* When it detect TRAY operation error during initialize pro-
cess.
30 When it change to DVD/CD function, DVD cannot read ini-
tial data.
*'CHECKING'
If Error is detected, 'CHECKING' will be displayed instead of 'ER­CD**'. 'ER-CD**' display will only be displayed when error had been detected for the 5th times.
[4] TEST Mode
1. TEST Mode Functions
1.1. Entering the TEST Mode
While holding down both the button and the X-BUSS button of the main unit from the power-off state, press the POWER button to enter the Test Menu Mode.
1.4. Canceling TEST Mode
1. Press the POWER button in each TEST Mode to display “CLEARAL” except SHIPPING TEST. Then reset and start.(Clear RAM.)
2. It is necessary to play-off the A/C cord after “FINISHED” is dis­played on the FL for SHIPPING TEST
2. Shipping TEST Mode
2.1. Outline
• ID command for initialization is sent to the DVD unit and E2PROM in the unit is initialized.
• System Microcomputer and DVD changer initializerd
2.2. TEST Mode Operation
When entering the Shipping TEST Mode:
1. “WAIT” is displayed on the FL display.
2. “FINISHED” shall be kept displaying after Initiation is completed.
Manually play off the A/C cord to get out of the TEST Mode.
When lnitialization is failed, “INIT ERR” remains to be shown on the FL display until play off the A/C cord.
2.3. Supplementary Note
1. When entering this TEST Mode, it is prohibited to press any key until the above processing is completed.
3. DVD TEST Mode
3.1. Outline
• To send key codes of the TEST Mode 1 to the DVD unit to start the TEST Mode.
• Thereafter the system’s microcomputer only sends key codes to the DVD unit.
• The main unit operation is started in the same way as the normal startup of the DVD/CD Function.
• Only monitor (video) output is normally controlled. “MUTE ON” remained.
• During this TEST Mode, “DVD TEST” is shown on the FL display and change to “DVD ****” (****: DVD version).
(Display is shown by OSD. Main unit display not available.)
3.2. TEST Mode Operation
1. The TEST Mode is started in the same way as the normal startup of the DVD/CD Function. Then the DVD unit is normally started. Dur­ing the TEST Mode, “DVD****” is continuously displayed.
1.2. Test mode processing
• When entering the TEST Mode, the ROM version are displayed as follows.
Version on the FL display: UD***** (****: Version No.)
1.3. TEST Mode button
• Press direct designation button during the version display to enter the specified TEST Mode as shown below.
TEST MODE
No. TEST Mode Direct Designation Button
1 SHIPPING TEST open/close 2 DVD TEST DVD/CD 3 DVD DISPLAY TEST disc 2
2 – 2
2. DVD TEST Mode
1. Press the DVD/CD button on the main unit from the TEST mode initial condition to enter "DVD TEST".
CD-DV999W/CD-DV777W
F0000000 00000000
(Press the "1" key of the remote control.)
TEST MODE
Model name (MODEL)
Program version/ Creation date
CPRM key code (CPRM)
CPRM Serial No. (S/N)
Microcode version (UCODE)
Servo program version
(SODCV)
Source code version (CSTMV)
FFFF FFFF
RO*: Region No.
Press the "PLAY" key of the remote control 8 times.
TEST Mode initial screen returns.
(TEST Mode initial screen)
LASER TEST Mode
1. Press the DVD/CD button on the main unit from the TEST mode initial condition to enter "DVD TEST".
F0000000 00000000
Press the (3) key.
DYNAMIC TEST
1 : LASER TEST
2 : STEP TEST 3 : PLAY TEST
3 : PLAY TEST NO TRAY
MENU:SPIN OFFSET ADJUST
Press the (1) key. Press the (1) key.
LASER TEST
DVD LD ON
(TEST MODE initial screen)
The screen display as shown on the left.
the tray opens and DVD laser lights on.
The spin rotates approx. 1 sec. The pick slightly moves in the circumference direction.
Press the (1) key.
LASER TEST
CD LD ON
LASER TEST
LD OFF
DVD laser lights off and CD laser lights on.
The spin rotates approx. 1 sec. The pick slightly moves in the circumference direction.
Laser lights off.
The spin rotates approx. 1 sec. The pick slightly moves in the circumference direction.
Press the (1) key to shift to "DVD LD ON". Press the "STOP" key to return to the "DYNAMIC TEST" screen.
2 – 3
CD-DV999W/CD-DV777W
Step Execute Mode
1. Press the DVD/CD button on the main unit from the TEST mode initial condition to enter "DVD TEST".
F0000000 00000000
Press the (3) key.
DYNAMIC TEST
1:LASER TEST
2:STEP TEST 3:PLAY TEST
9:PLAY TEST NO TRAY
MENU : SPIN OFFSET ADJUST
Press the (2) key.
STEP TEST
TRAY OPEN
Press the "PLAY" key.
STEP TEST
FOCUS ON
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
Press the "PLAY" key.
STEP TEST
TRACK ING ON
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP ASAGC
4-digit alphanumeric
TEAGC
4-digit alphanumeric
FBAL0
0000
TBAL0
Press the "PLAY" key.
Press the "PLAY" key.
Press the "PLAY" key.
Press the "STOP" key to return to the DYNAMIC TEST screen. Turn the power from off to on to clear the Step Execute Mode.
4-digit alphanumeric
STEP TEST
FBAL STUDY
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
4-digit alphanumeric
ASAGC
4-digit alphanumeric
TEAGC
4-digit alphanumeric
FBAL0
4-digit alphanumeric
TBAL0
STEP TEST
GAIN STUDY
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
4-digit alphanumeric
ASAGC
4-digit alphanumeric
TEAGC
4-digit alphanumeric
FBAL0
4-digit alphanumeric
TBAL0
4-digit alphanumeric
FCGA0
4-digit alphanumeric
TKGA0
STEP TEST
D V D I D 8-digit numeric
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
4-digit alphanumeric
ASAGC
4-digit alphanumeric
TEAGC
4-digit alphanumeric
FBAL0
4-digit alphanumeric
TBAL0
4-digit alphanumeric
FCGA0
4-digit alphanumeric
TKGA0
4-digit alphanumeric
FCBT0
4-digit alphanumeric
OFTR0
4-digit alphanumeric 4-digit alphanumeric
DVD CD
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1 FCGA1 TKGA1
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1 FCGA1 TKGA1 FCBT1 OFTR1
(TEST MODE initial screen).
The screen display as shown on the left.
The tray opens. Put the disc on the tray.
Focus On.
0000 0000
Tracking On.
0000 0000
0000
0000 0000
0000 0000
0000 0000
" ": 4-digit alphanumeric also displayed for DVD double deck disc.
Focus balance adjustment values displayed.
" ": 4-digit alphanumeric also displayed for DVD double deck disc.
Focus tracking gain adjustment values displayed.
4-digit alphanumeric also displayed for "****" in the case of DVD double deck disc.
Equalizer adjustment values and Off-track Level adjustment values displayed. 8-digit numeric of DVD ID grows.
" ": 4-digit alphanumeric also displayed for DVD double deck disc.
Press the "PLAY" key.
STEP TEST
TRACK ING ON
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
4-digit alphanumeric
ASAGC
4-digit alphanumeric
TEAGC
0000
FBAL0
4-digit alphanumeric
TBAL0
Press the "PLAY" key.
STEP TEST
FBAL STUDY
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
4-digit alphanumeric
ASAGC
4-digit alphanumeric
TEAGC
4-digit alphanumeric
FBAL0
4-digit alphanumeric
TBAL0
Press the "PLAY" key.
STEP TEST
GAIN STUDY
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
4-digit alphanumeric
ASAGC
4-digit alphanumeric
TEAGC
4-digit alphanumeric
FBAL0
4-digit alphanumeric
TBAL0
4-digit alphanumeric
FCGA0
4-digit alphanumeric
TKGA0
Press the "PLAY" key.
STEP TEST
C D N O 2-digit numeric T I M E 6-digit numeric
4-digit alphanumeric
ASMAX
4-digit alphanumeric
FEPP
4-digit alphanumeric
ASAGC
4-digit alphanumeric
TEAGC
4-digit alphanumeric
FBAL0
4-digit alphanumeric
TBAL0
4-digit alphanumeric
FCGA0
4-digit alphanumeric
TKGA0
4-digit alphanumeric
FCBT0
4-digit alphanumeric
TEOFS
Press the "STOP" key to return to the DYNAMIC TEST screen. Turn power from off to on to clear the Step Execute Mode.
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1 FCGA1 TKGA1
4-digit alphanumeric 4-digit alphanumeric ASAGC TEAGC FBAL1 TBAL1 FCGA1 TKGA1 FCBT1
4-digit alphanumeric
TEOFS
Tracking On.
0000
"0000": 4-digit alphanumeric
0000
also displayed for CD-RW.
Focus balance adjustment values displayed.
0000
"0000": 4-digit alphanumeric
0000
also displayed for CD-RW.
Focus tracking gain adjustment values displayed.
0000
"0000": 4-digit alphanumeric
0000
also displayed for CD-RW.
Equalizer adjustment value and TES signal offset displayed. 6-digit numeric of the TIME counter grows.
0000
"0000": 4-digit alphanumeric
0000
also displayed for CD-RW.
2 – 4
Spin Offset Adjustment Mode
Note 1: After replacing the DVD main PWB unit and the DVD mechanism chassis unit,
be sure to adjust spin offset.
Start from "NO DISC" (the tray closed).
CD-DV999W/CD-DV777W
F0000000 00000000
Press the "3" key.
DYNAMIC TEST
1:LASER TEST
2:STEP TEST 3:PLAY TEST
3:PLAY TEST NO TRAY
M E N U:SPIN OFFSET ADJUST
Press the "MENU" key.
SPIN OFFSET ADJUST
SPIN AD OFFSET
SPIN OFFSET TEST
ADJUST COMPLETE
SPIN 4-digit alphanumeric
The screen display as shown on the left
The screen display as
shown on the left
Tray opens.
Adjustment started 4-digit alphanumeric displayed
Failure
SPIN OFFSET TEST
ADJUST FAILED
2 – 5
Turn off the power and clear the Spin Offset Adjustment Mode to try again from the start.
CD-DV999W/CD-DV777W
3.3. DVD Display Test
To display servo adjustment values, error rates, laser current, etc. during DVD playback.
1. Press the DISC 2 button on the main unit from the TEST Mode initial condition.
2. DVD starts up with “DVD” blinking on the FL display.
3. Press the Tuner/Band button to display DVD adjustment values, etc. Press it again and the display disappears and the normal screen returns.
The error rates displayed are for reference; they are not the judging criteria.
4. Press the “Power” button to cancel this mode.
DVD
FG0 TG0 TG1FG1 FBL0 TBL0 TBL1FBL1
Average error rate
Audio buffer space Video buffer space Number of error occurrence
TitleNo ChapNo
CD
Audio buffer space Video buffer space Number of error occurrence
TrNo TIME
When the Spin Offset Mode is never executed DVD
FG0
Average error rate
Maximum error rate Laser output
Sector ID
Maximum error rat Laser output
TG0 TG1FG1 FBL0 TBL0 TBL1FBL1
SPIN READ NG
Audio buffer space Video buffer space Number of error occurrence
TitleNo ChapNo Sector ID
CD
Audio buffer space Video buffer space Number of error occurrence
TrNo TIME
2 – 6
3.4. ROM Rewrite Mode
Description of version name
Example: VER: VXW0223A From the left:
V : Video model X : CD-DV***W W : Southeast Asia
0223A:Version
* The format may be changed.
ex)VXW0223A
2 Destination
1 Model
V: Video model/A: Audio/Model for SACD
X : CD-DV***W
1 Model
J : Japan H : Europe U : USA K : Korea/Philippines W : Southeast Asia A : Australia Z : Middle East C : China M : Mexico
2 Destination
1. Creating version upgrade disc
• Write the following three files on CD-R/CD-RW.
• !$#%&’().@{}
• D-combo3.cdr
• ********.bin
(********: Names differ according to versions)
• Write the files at lowest possible speed.
• Do not mix other data.
2. During normal power-on, insert the version upgrade disc.
3. After the version upgrade disc is normally determined, the mes­sage, “VERSION UP DISC IS DETECTED” and the version are dis­played on OSD. Then ROM data read is started.
OSD display (Example)
VERSION UP DISC
IS DETECTED
0905
CD-DV999W/CD-DV777W
7. Confirming the version
• A few moments after entering the DVD TEST Mode, “DVD ****” is displayed on the main unit.
(****: 4-digit numeric version code)
• To confirm the detailed version information, press the “1” key of the remote control.
The system information is displayed on the OSD display. (“********”: Version name) Check that the version name con­forms to the write data.
4. When the data read is completed, “NOW FLASH WRITE START…” is displayed on OSD. Then the Flash Rom rewrite is entered.
OSD display (Example)
NOW FLASH WRITE START...
5. When rewrite is normally completed, “FL W: END” is displayed on the main unit. Eject the disc automatically coming out from the tray. Then turn the power off.
6. If “FL W: ERR” or “CANT READ” is displayed on the main unit or “FL W: END” is not displayed after 10 minutes, turn the power off to try again from the start.
ROM DATA READING
956
VERSION UP DISC
IS DETECTED
0905
READ COMPLETE
8. Press the POWER button to display “CLEARAL”
• Reset and start the system microcomputer to control the TEST MODE.
2 – 7
CD-DV999W/CD-DV777W
3.5. List of Keys Used for DVD TEST Mode and Transmit Key Codes to the Unit
Button for System
Communication
C-PLAY Play 26h C-PAUSE/STILL
(Remote Control) C-STOP (Remote control) Stop 27h C-STOP (Main Unit) Stop 27h SKIP-UP/CUE Skip+ 2Ch In this TEST Mode Skip+/Next button code (2Ch) is constantly transferred. SKIP-DWN/REV Skip- 2Bh In this TEST Mode Skip-/Prev button code (2Bh) is constantly transferred. SKIP-UP (Remote Control) SKIP-DWN (Remote Control) REPEAT (Remote Control) Repeat 32h A-B repeat
(Remote Control) PROGRAM
(Remote Control) “1” key (Remote Control) 1 01h “2” key (Remote Control) 2 02h “3” key (Remote Control) 3 03h “4” key (Remote Control) 4 04h “5” key (Remote Control) 5 05h “6” key (Remote Control) 6 06h “7” key (Remote Control) 7 07h “8” key (Remote Control) 8 08h “9” key (Remote Control) 9 09h “0” key (Remote Control) 0 0Ah ENTER (Remote Control) Enter 70h MENU (Remote Control) MENU 68h SLOW> (Remote Control) SLOW> 72h
Button Code Button Code
HEX Value
Pause/still 29h
Skip+ 2Ch
Skip- 2Bh
A-B Repeat 49h
Program 1Fh
Remarks
Buttons used for the TEST Mode are shown above. When pressing the following DVD-related buttons, corresponding button codes are transmitted. ON SCREEN, SURROUND, CUE, REVIEW, Curser ↑, ↓, ←, →, RETURN, ZOOM, TOP-MENU, CLEAR, RANDOM subtitle, angle, sound, DVD
MENU, Gamma, S-picture, DIRECT, DISPLAY, SET-UP.
3.6. Supplementary Note
1. Do not press buttons other than the DVD-related buttons, except for the Power button. Do not switch functions; do not control volumes.
For the electronic volume IC and the monitor output control, constantly fix the setting to DVD/CD function.
2 – 8
4. CD-ROM Write Mode
F
z
4.1. Outline
DVD-ROM can be upgraded from CD-ROM. The write mode is entered from the normal mode.
1. When any CD-ROM for version upgrade DVD is detected, the sta­tus informs that the version upgrade ROM is being read.
When DVD microcomputer is changed to System microcomputer and byte 24 status data detects 0Fh:
• The TEST Mode is entered by the status reception. (Required to
be internally recognized.)
• The Power button /Function switching is prohibited.
(Power supply is necessary until write is completed.)
• It is prohibited to accept any button input until write is com-
pleted.
• Change the display as follows:
TOC READ
Standard Specification of Stereo System Error Message Display Contents
Error Contents Display Notes
CD CD Changer Mechanism Error. 'ER-CD**' (*) 10: CAM SW Detection NG during normal operation
DVD Communication Error. 'ER-CD30' DVD COMMUNICATION ERROR. Focus Not Match/IL Time Over. 'NO DISC'
TUNER PLL Unlock. PLL Unlock.
M 87.50 MH
11: CAM SW Detection NG during initialize process 20:TRAY SW Detection NG during normal operation 21:TRAY SW Detection NG during initialize process
2. To expand into RAM, DVD performs read-operation.
3. When reading ends, transmission stops for writing.
(Ignore stoppage of transmission during write.)
When transmission stops, the transmission port receives write states, which are displayed according to port states.
DVD DATA DVD CLK State Unit display
1 L H During read FLASH WR 2 H L During write FL W : S T R 3 H H Write ended FL W : E N D 4 L L Write error FL W : E R R
4. The DVD/CD tray will automatically open when end of rewrite is detected.
(The DVD status is not relevant since there is no communication.)
5. To close the DVD/CD door, cancel the TEST Mode and reset when the Power button is pressed.
6. To initialze the E2PROM, do the shipping TEST mode.
CD-DV999W/CD-DV777W
(*) CHECKING:
If CD changer mechanism error is detected, 'CHECKING' will be dis­play instead of 'ER-CD**'. 'ER-CD**' display will only be display when error had been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had
occurred, it can be check by pressing 'POWER', ' ' and 'X-BASS' button. MicroComputer version number will displayed as "UD".
Press ‘GAME/VIDEO’ button during version number display and then press ‘POWER’, ‘MEMORY/SET’ and ‘GAME/VIDEO’ button. Display will show "S** B**". S is referring to speaker abnormal detection and B is referring to +B PROTECTION. ** is in hex valve.
+B PROTECTION is condition when irregular process occur on power supply line.
BEFORE TRANSPORTING THE UNIT
The following process need to be taken after set tapering/parts replacement.
7. Press the ON/STAND-BY button to enter stand-by mode.
8. While pressing down the button and the X-BASS/DEMO but­ton, press the ON/STAND-BY button. The Micro Computer version number will be displayed as "UD".
9. Press OPEN/CLOSE button until "WAIT" "FINISHED" appears.
10.Unplug the AC cord and the unit is ready for transporting.
2 – 9
CD-DV999W/CD-DV777W
[5] CD Changer mechanism section
• A number in the drawing sheet is the number of the parts guide (CHANGER MECHANISM PARTS).
1
141
2 – 10
140
HALF GEAR MUST ARRANGE AS SHOWN
2
CD-DV999W/CD-DV777W
139
APPLY SANKOL BEFORE FIX
FIX ITEM 1 ACCORDING TO THE SHOWN PICTURE ABOVE
ROTATE MODE BIG GEAR UNTIL REACH AS SHOWN IN PICTURE
2 – 11
CD-DV999W/CD-DV777W
3
143
APPLY GREASE
112
PULL THE LEVER UNITIL REACH THE ARROW MARK
2 – 12
4
CD-DV999W/CD-DV777W
FIGURE 2
FIGURE 1
152
142
APPLY GREASE
118
SLOT CLAMP SW ARM INSIDE BASE SLOT
2 – 13
CD-DV999W/CD-DV777W
5
APPLY GREASE AT BOTTOM SIDE OF GEAR FOLLOW MARKING
NO NEED APPLY GREASE AT BOTTOM SIDE
FIGURE 1
APPLY GREASE AT TOP SIDE OF GEAR FOLLOW MARKING
127
OTHER THAN FIGURE 1 DIRECTION ALL N.G
O.K
128
N.G
BLACK MARK
2 – 14
6
CD-DV999W/CD-DV777W
APPLY GREASE AT HALF GEAR AREA
ROTATE CLOCKWISE UNTIL REACH HERE (MAXIMUM)
129
2 – 15
CD-DV999W/CD-DV777W
7
CHANGE COLOR TO BLACK
150151148
2 – 16
8
CD-DV999W/CD-DV777W
TRAY BIG GEAR CHANGE COLOR TO BLACK
MUST FREE FROM GREASE THE SHOWN AREA
O.K
GREASE APPLICATION LENGTH
GREASE APPLICATION PORTION
N.G
124
TRAY BIG GEAR CHANGE COLOR TO BLACK
SHOWN HOLE MUST FACING ARROW DIRECTION
131
2 – 17
CD-DV999W/CD-DV777W
9
138 126 125
APPLY GREASE AT BOTTOM SIDE ONLY
TR-RE JOINT GEAR C
APPLY GREASE ONLY AT TOP SIDE GEAR
MUST FIX ACCORDING TO THE HOLE'S
2 – 18
10
CD-DV999W/CD-DV777W
148 147 146 145
2 – 19
CD-DV999W/CD-DV777W
11
121
144
WH EN FIXING ITEM 2 MUST FOLLOW AS SHOWN
APPLY GREASE
130
2 – 20
12
CD-DV999W/CD-DV777W
117
FIGURE 2
FIGURE 1
APPLY GREASE
FIGURE 3
APPLY GREASE SC141
2 – 21
CD-DV999W/CD-DV777W
13
ITEM 2 , 3 MUST APPLY GREASE ON TOP SIDE GEAR ONLY
134
GEAR 112 GEAR 112
133
132
O.K
TOP VIEW AFTER ASSY
N.G
FIX REVERSE N.G
2 – 22
14
APPLY GREASE BEFORE FIX
A
MOVE 112 UNTIL TOUCH THE WALL
B
DURING GEAR A ROTATE MUST PRESS SHOWN AREA AND LEVER B WILL MOVE ARROW DIRECTION THEN FIX PART 108
CD-DV999W/CD-DV777W
SCREW TORQUE
+0.5
2 kgf-cm
-0
108 803 x6
APPLY GREASE
CONFIRM WHETHER FIXED PROPELY OR NOT
2 – 23
CD-DV999W/CD-DV777W
15
APPLY GREASE
115
BEHIND THE LEVER NEED TO APPLY GREASE
PULL IT THEN LEVER WILL MOVE IN
2 – 24
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