Sharp CDE-44, CDE-500, CDE-55 Service manual

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CD-E500
CD-E55/E44
SERVICE MANUAL
No. S3333CDE500//
MINI COMPONENT SYSTEM
MODEL CD-E500
CD-E500 Mini Component System consisting of CD-E500 (main unit) and CP-E500 (speaker system).
Illustration CD-E500/E55
MODEL CD-E55
CD-E55 Mini Component System consisting of CD-E55 (main unit) and CP-E55 (speaker system).
MODEL CD-E44
CD-E44 Mini Component System consisting of CD-E44 (main unit) and CP-E44 (speaker system).
Illustration CD-E44
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
CONTENTS
Page
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)....................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................................. 2
NAMES OF PARTS ........................................................................................................................................................... 3
DISASSEMBLY.................................................................................................................................................................. 5
REMOVING AND REINSTALLING THE MAIN PARTS..................................................................................................... 7
ADJUSTMENT ................................................................................................................................................................. 10
TEST MODE .................................................................................................................................................................... 11
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 15
TYPES OF TRANSISTOR AND LED............................................................................................................................... 15
BLOCK DIAGRAM ........................................................................................................................................................... 16
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD............................................................................................. 20
VOLTAGE ........................................................................................................................................................................ 38
WAVEFORMS OF CD CIRCUIT...................................................................................................................................... 39
TROUBLESHOOTING ..................................................................................................................................................... 40
FUNCTION TABLE OF IC................................................................................................................................................ 44
FL DISPLAY..................................................................................................................................................................... 50 REPLACEMENT PARTS LIST/EXPLODED VIEW PACKING OF THE SET (FOR U.S.A. ONLY)
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CD-E500 CD-E55/E44
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)
BEFORE RETURNING THE AUDIO PRODUCT
(Fire & Shock Hazard) Before returning the audio product to the user, perform the following safety checks.
1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product.
2. Inspect all protective devices such as insulating materials,
cabinet, terminal board, adjustment and compartment covers or shields, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for leakage
current in the following manner. * Plug the AC line cord directly into a 120 volt AC outlet. * Using two clip leads, connect a 1.5 kohm, 10 watt resistor
paralleled by a 0.15 µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as conduit or electrical ground connected to earth ground.
* Use a VTVM or VOM with 1000 ohm per volt, or higher,
sensitivity to measure the AC voltage drop across the resistor (See diagram).
* Connect the resistor connection to all exposed metal parts
having a return path to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
VTVM
AC SCALE
1.5 kohms 10 W
0.15 µF
TO EXPOSED
TEST PROBE
METAL PARTS
CONNECT TO KNOWN EARTH GROUND
All check must be repeated with the AC line cord plug connection reversed. Any reading of 0.3 volt RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the audio product to the owner.
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
SPECIFICATIONS
General
Power source AC 120 V, 60 Hz Power
consumption Dimensions Width: 10-5/8" (270 mm)
Weight 14.5 lbs. (6.6 kg)
Amplifier (Except for Canada)
Output power 50 watts minimum RMS per channel into 8
Output terminals Speakers: 8 ohms
Input terminals Video/Auxiliary (audio signal): 500 mV/47 k
Amplifier
Output power RMS: 100 W (50 W + 50 W) (10 % T.H.D.) Output terminals Speakers: 8 ohms
Input terminals Video/Auxiliary (audio signal): 500 mV/47 k
CD player
Type 3-disc multi-play compact disc player Signal readout Non-contact, 3-beam semiconductor laser
D/A converter 1-bit D/A converter Frequency
response Dynamic range 90 dB (1 kHz)
Specifications for this model are subject to change without prior notice.
96 W
Height: 12" (305 mm) Depth: 13-1/2" (342 mm)
ohms from 100 Hz to 20 kHz, 10% total har­monic distortion
Headphones: 16 - 50 ohms (recommended: 32 ohms)
ohms
(For Canada)
Headphones: 16 - 50 ohms (recommended: 32 ohms)
ohms
pickup
20 - 20,000 Hz
Tuner
Frequency range FM: 87.5 - 108 MHz
AM: 530 - 1,720 kHz
Cassette deck
Frequency response
Signal/noise ratio 50 dB (TAPE 1, playback)
Wow and flutter 0.3 % (WRMS)
Speaker
Type Twin-drive speaker system
Maximum input power
Rated input power 50 W Impedance 8 ohms Dimensions Width: 7-7/8" (200 mm)
Weight 5.7 lbs. (2.6 kg)/each
Speaker
Type 2-way type speaker system
Maximum input power
Rated input power 50 W Impedance 8 ohms Dimensions Width: 7-7/8" (200 mm)
Weight 7.0 lbs. (3.2 kg)/each
125 - 8,000 Hz (normal tape)
50 dB (TAPE 2, recording/playback)
(CD-E500/E55)
4" (10 cm) woofer 2 100 W
Height: 12" (305 mm) Depth: 7-1/16" (180 mm)
(CD-E44)
2" (5 cm) tweeter 5" (13 cm) woofer 100 W
Height: 12" (305 mm) Depth: 7-1/16" (180 mm)
– 2 –
10 11
CD-E500
CD-E55/E44
NAMES OF PARTS
Front panel
1.Disc Tray
1
2 3
4 5
6 7
8 9
12
13 14
15 16
17
18 19
22 23
2.Timer Set Indicator
3.Memory/Set Button
4.Power On/Stand-by Button
5.Clock Button
6.Timer/Sleep Button
7.Tuning and Time Up Button
8.Tuning and Time Down Button
9.Headphone Jack
10.Tape 2 Record Pause Button
11.Tape 1 Cassette Compartment
12.Equalizer Mode Select Button
13.Extra Bass/Demo Mode Button
14.Volume Up and Down Buttons
15.Disc Tray Open/Close Button
16.Disc Skip Button
17.Tape 2 Cassette Compartment
18.CD Button
19.Tape (1 2) Button
20.CD or Tape Stop Button
21.CD Track Down or Fast Reverse, Tape 2 Rewind, Tuner Preset Down Button
22.Tuner (Band) Button
23.Video/Auxiliary Button
24.CD Play or Repeat, Tape Play Button
25.CD Track Up or Fast Forward, Tape 2 Fast Forward, Tuner Preset Up Button
20 21
CD-E500/E55
24 25
213 4567
131210 11
1
2
3
8 9
4 5
Display
1.Disc Number Indicators
2.CD Play Indicator
3.Tape Play Indicator
4.FM Stereo Mode Indicator
5.FM Stereo Receiving Indicator
6.Memory Indicator
7.Extra Bass Indicator
8.Timer Recording Indicator
9.Timer Play Indicator
10.CD Pause Indicator
11.CD Repeat Play Indicator
12.Tape Record Indicator
13.Sleep Indicator
Rear panel
1.Video/Auxiliary (Audio Signal) Input Jacks
2.Cooling Fan
3.AC Power Input Jack
4.FM/AM Loop Antenna Jack
5.Speaker Terminals
Note:
This product is equipped with a cooling fan inside, which begins to run at a specified volume level for better heat radiation.
Speaker system
1 2
2
1.Woofers
2.Bass Reflex Ducts
3.Speaker Wire
1
3
– 3 –
CD-E500 CD-E55/E44
CD-E44
213 4567
131210 11
Displa y
1.Disc Number Indicators
2.CD Play Indicator
8 9
3.Tape Play Indicator
4.FM Stereo Mode Indicator
5.FM Stereo Receiving Indicator
6.Memory Indicator
7.Extra Bass Indicator
8.Timer Recording Indicator
9.Timer Play Indicator
10.CD Pause Indicator
11.CD Repeat Play Indicator
12.Tape Record Indicator
13.Sleep Indicator
1
4
2
5
3
Rear panel
1.Video/Auxiliary (Audio Signal) Input Jacks
2.Cooling Fan
3.AC Power Input Jack
4.FM/AM Loop Antenna Jack
5.Speaker Terminals
Note:
This product is equipped with a cooling fan inside, which begins to run at a specified volume level for better heat radiation.
Speaker system
1
2
2
1.Tweeter
2.Bass Reflex Ducts
3.Woofer
4.Speaker Wire
3
4
Remote control
1
1.Remote Control Transmitter
2.Power On/Stand-by Button
3.CD Button
4.Tape (1 2) Button
5.Memory Button
6.Program Clear Button
7.Tuning and Time Down Button
8.CD Track Down or Fast Reverse, Tape 2 Rewind,
Tuner Preset Down Button
9.CD or Tape Stop Button
10.Equalizer Mode Select Button
11.Disc Number Select Buttons
12.Tuner (Band) Button
13.Video/Auxiliary But to n
14.CD Random Button
15.CD Track Up or Fast Forward, Tape 2 Fast Forward,
Tuner Preset Up Button
16.Tuning and Time Up Button
17.CD Play or Repeat, Tape Play Button
18.Tape 2 Record Pause Button
19.CD Pause Button
20.Extra Bass Button
21.Volume Up and Down Buttons
10
2 3
4
5 6
7
11 12
13 14
15 16 17
8 9
18 19
20
21
Buttons with " " mark in the illustration or highlighted in bold on the right can be operated on the remote control only.
– 4 –
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.
4. Take sufficient care on static electricity of integrated circuits and other circuits when servicing.
STEP
10 CD Servo PWB 1. Screw ...................... (K1) x4 6-3
11 Turntable 1. Screw ....................... (L1) x1 6-4
12 Loading Tray 1.
13 CD Mechanism 1. Hook ........................ (N1) x2 6-5
Note 1: How to open the changer manually. (Fig. 5-3)
1. In this state, turn fully the loading Gear in the arrow direction
2. After that,push foward the loading tray.
Note 2:
1. After removing the connector for the optical pickup from the
REMOVAL
1 Top Cabinet 1. Screw ...................... (A1) x5 5-1
2 Side Panel 1. Screw ...................... (B1) x8 5-1
(Left/Right)
3 CD Player Unit 1. Turn on the power supply,.. 5-2
4 Rear Panel 1. Screw ...................... (D1) x8 5-2
5 Main PWB 1. Screw ...................... (E1) x3 5-2
6 Front Panel 1. Screw .......................(F1) x3 6-1
7 Display PWB 1. Screw .................... (G1) x13 6-2 8 Tape Mechanism 1. Open the cassette holder. 6-2
9
Headphones PWB
(Note 2) 2. Socket ..................... (K2) x2
Block
through the hold on the loading tray bottom.
connector, wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electro­static damage.
open the disc tray, take out the CD tray cover, and close.
2. CD Tray Cover........ (C1) x1
3. Hook........................ (C2) x2
4. Socket ..................... (C3) x1
5. Socket ..................... (C4) x2 6-1
2. Screw ...................... (E2) x2 6-1
3. Socket ..................... (E3) x9
4. Socket ..................... (E4) x2 6-2
2. Hook.........................(F2) x2
2. Screw...................... (H1) x8
1. Screw ....................... (J1) x1 6-2
3. Solder...................... (K3) x2
2. Spacer......................(L2) x1
2.
PROCEDURE
.................................. (Note 1)
Push forward the loading tray. Inserting the flat head into the hole, push in the direction indi­cated by the arrow. ...
(M1) x2
FIGURE
6-4
Side Panel (Right)
(B1)x2 ø3x8mm
(A1)x1 ø3x8mm
Rear
Panel
Loading Gear
(A1)x2 ø3x16mm
(B1)x4 ø3x10mm
(C3)x1
CD Servo PWB
(D1)x6 ø3x8mm
Top Cabinet
(C2)x1
Pull
Rear Panel
Figure 5-1
CD Player Unit
2
(D1)x2 ø3x10mm
Figure 5-2
1
Front Side
or
CD-E500
CD-E55/E44
Front Panel
(A1)x2 ø3x16mm
Side Panel (Left)
(B1)x2 ø3x8mm
CD Tray Cover
(C1)x1
1
2
(C2)x1
Pull
(E1)x2 ø3x6mm
Main
PWB
(E1)x1 ø3x10mm
– 5 –
CD Player Unit (Bottom View)
Figure 5-3
CD-E500 CD-E55/E44
(F2)x1
(E3)x1
Power PWB
(E3)x2
(E3)x1
(C4)x2
(E2)x2 ø3x6mm
(E3)x1
Fan Motor PWB
(E3)x4
Figure 6-1
Main PWB
Front Panel
(F2)x1
(F1)x3 ø3x8mm
T/T Motor PWB
(K2)x1
Switch PWB
(K2)x1
(L1)x1 ø3x10mm
(K1)x4 ø3x8mm
CD Servo PWB
Solder (K3)x2
CD Player Unit
Figure 6-3
(L2)x1
Screwdriver
(M1)x1
(G1)x13 ø2.5x10mm
Display PWB
(H1)x8 ø3x8mm
Headphones PWB
Holder PWB
Front Panel
(J1)x1
ø2.5x10mm
Figure 6-2
(E4)x2
Tape Mechanism
Open
Cassette Holder
Turntable
Loading Tray
CD Mechanism Block
Screwdriver
(M1)x1
Figure 6-4
Hook (N1)x1
Pull
CP-E500/E55/E44
These speakers CP-E500,CP-E55,CP-E44 are available in assembles only and may not be disassembled.
Hook (N1)x1
Pull
Figure 6-5
– 6 –
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps 1 to 6 and 8 of the disassembly method to remove the tape mechanism.
How to remove the record/playback and erase heads (TAPE 1) (See Fig. 7-1)
1. When you remove the screws (A1) x 2 pcs., the record/ playback head can be removed.
How to remove the playback head (TAPE 2) (See Fig. 7-2)
1. When you remove the screws (B1) x 2 pcs., the erase head can be removed.
2. When you remove the screws (B2) x 2 pcs., the record/
playback head can be removed.
Note:
After replacing the heads and performing the azimuth adjustment, be sure to apply screwlock.
(A1)x1 ø2x7mm
Record/ Playback Head
(B2)x1 ø2x7mm
(A1)x1 ø2x3mm
Figure 7-1
(B2)x1 ø2x3mm
CD-E500
CD-E55/E44
TAPE 1
TAPE 2
How to remove the pinch roller (TAPE 1,2) (See Fig. 7-3)
1. When you remove the screw (C1) x 1 pc., the pinch roller can be removed.
Note:
When installing the pinch roller, pay attention to the spring mounting position.
How to remove the motor (See Fig. 7-4)
1. Remove the belt.
2. Remove the screws (D1) x 4 pcs., to remove the motor bracket.
3. Remove the screws (D2) x 3 pcs., to remove the motor.
How to remove the belt (TAPE 1) (See Fig. 7-5)
1. Remove the main belt (F1) x 1 pc., from the motor side.
How to remove the belt (TAPE 2) (See Fig. 7-5)
1. Remove the main belt (G1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (G2) x 1 pc.
(B1)x2 ø2x8mm
Erase Head
Record/ Playback Head
Figure 7-2
TAPE 1 TAPE 2
Pinch Roller (C1)x1
Figure 7-3
Motor
<A>
Pinch Roller Pawl
(D1)x2 ø2x4mm
TAPE 2
Main Belt (G1)x1
REW/FF Clutch Ass'y
REW/FF Belt (G2)x1
Motor
TAPE 2 Main Belt (G1)x1
Main Belt (F1)x1
TAPE 1 Main Belt (F1)x1
Motor
TAPE 1
– 7 –
(D1)x2 ø2x4mm
Motor Bracket
(D1)x3 Special Screw
Motor Bracket
Motor
Figure 7-4Figure 7-5
CD-E500 CD-E55/E44
How to remove the flywheel (TAPE 1,2) (See Fig. 8-1.)
1. Remove the stop washer (H1) x 1 pc., with a small precision screwdriver to extract the flywheel from the capstan metal.
Note:
When the stop washer is deformed or damaged, replace it with a new one.
How to reinstall the parts
Install each part in the reverse order of the removal with care.
TAPE 1
TAPE 2
Mechanism Chassis
Washerx2
Flywheel
(H1)x1 Stop Washer
Figure 8-1
Stop Washer
Driver
How to remove the tape mechanism PWB (TAPE 1,2) (See Fig. 8-2.)
1. Remove the screw (J1) x 1 pc., to remove the tape mechanism PWB.
2. Remove the screw (J2) x 1 pc.
3. Remove the solder joints (J3) x 2 pcs., to remove the tape mechanism PWB.
Tape Mechanism PWB
(J1)x1 ø2x3mm
Figure 8-2
TAPE 1,2
(J2)x1 ø2x8mm
Tape Mechanism PWB
(J3)x2 Solder Joint
– 8 –
CD PLAYER SECTION
(B1)x2 ø2.4x5mm
Up/Down Loading Motor
CD Player Unit
(B2)x1
Perform steps 1, 2, 3, 10,11, and 12 of the disassembly method to remove the CD mechanism.
How to remove the T/T rotate motor (See Figs. 9-1)
1. Remove the screws (A1) x 2 pcs.
2. Remove the belt (A2) x 1 pc.
3. Remove the screws (A3) x 2 pcs., to remove the T/T rotate
motor.
How to remove the up/down loading motor (See Figs. 9-2)
1. Remove the screws (B1) x 2 pcs.
2. Remove the belt (B2) x 1 pc.
Loading Tray
(A2)x1
T/T Motor PWB
Figure 9-1
(A1)x2 ø2.4x3mm
CD-E500
CD-E55/E44
(A3)x2 ø3x10mm
Loading Tray (Bottom View)
T/T Rotate Motor
How to remove the CD mechanism unit (See Fig. 9-3)
Perform steps 1, 2, 3, 10and 13 of the disassembly method to remove the CD mechanism.
1. Remove the screws (C1) x 4 pcs., to remove the mechanism
unit.
Note
After removing the connector for the optical pickup from the connector wrap the conductive aluminium foil around the front end of connector so as to protect the optical pickup from electrostatic damage.
Figure 9-2
Figure 9-3
Holder PWB
CD Mechanism Unit
(C1)x4 ø2.5x10mm
Holder
– 9 –
CD-E500 CD-E55/E44
ADJUSTMENT
MECHANISM SECTION
••
Driving Force Check
••
Torque Meter Specified Value
Play: DM-300 Tape 1: Over 80 g
••
Torque Check
••
Torque Meter
Play: DM-300 10 to 20 g.cm 10 to 20 g.cm Fast forward: DM-300 Over 50 g.cm Rewind: DM-300 Over 50 g.cm
••
Tape Speed
••
Test Tape
Adjusting
Tape TCC-119 Variable 3,000 ± 30 Hz Speaker speed Resistor in Terminal
motor. (Load
TAPE MECHANISM
Variable Resistor in Motor
T351
AM IF
TP302
R356 R357
Tape 2: Over 80 g
Tape 1
Point
Tape Motor
Figure 10-1
L303
FM BAND COVERAGE fL
VR351
FM MUTE Level
T304
FM IF
T306
AM BAND COVERAGE fL
Specified Value
Specified
Value
MAIN PWB
1
22 20
R381
TP301
IC302
11 12
IC301
1
L302 FM RF
T302 AM TRACKING
fL
Tape 2
Instrument
Connection
resistance: 8 ohms)
CNP301
TUNER SECTION
fL: Low-range frequency fH: High-range frequency
••
AM IF/RF
••
Signal generator: 400 Hz, 30%, AM modulated
Test Stage
AM IF 450 kHz 1,720 kHz T351 *1 AM Band 530 kHz (fL): T306 *2
Coverage 1.1 ± 0.1 V AM Tracking 990 kHz 990 kHz (fL): T302 *1
*1. Input: Antenna Output: TP302 *2. Input: Antenna Output: TP301
••
FM RF
••
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Test Stage
FM Band 87.50 MHz L303 (fL): *1 Coverage 1.3 V ± 0.1 V
FM RF 98.00 MHz 98.00 MHz L302 *2
*1. Input: Antenna Output: TP301 *2. Input: Antenna Output: Speaker Terminal
••
FM IF
••
Signal generator: 10.7 MHz, FM modulated
Test Stage
IF 10.7 MHz 98 MHz T304 *1
*1. Input: Antenna Output: TP301
• FM Mute Level (FM ST MODE)
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Frequency
98.00 MHz 98.00 MHz VR351*1 Input:CNP301 (26 dBµV) Output: Speaker
*1. Adjust so that an output signal appears.
Frequency Frequency
Display
Frequency Frequency
Display
(10-30 dB)
Frequency Frequency
Display
Display
Adjusting
Setting/
Adjusting
Point
Setting/
Adjusting
Point
(Turn the core of trans­former T304 fully counter­clock wise)
Adjusting
Parts
Setting/
Parts
Terminal
Instrument
Connection
Instrument
Connection
Instrument
Connection
Instrument
Connection
Figure 10-2 ADJUSTMENT POINTS
– 10 –
TEST MODE
The test mode applied to this microcomputer has three modes, namely the ordinary test mode for adjustment or measurement, the aging test mode, and the self-diagnosis test mode for self­judgment in case of final product inspection.
1. Turning on the test mode
For obtaining each test mode, press the POWER ON/ STAND BY button, while keeping pressing the following two buttons in the ordinary stand-by mode (power off ). In this case, the main unit buttons are valid. When turning the POWER on with remote control buttons, test modes are not obtained.
[Ordinary test mode]
1. CD Test Mode (TEST 1) .......................................... CD + VOLUME UP
2. Tuner Test Mode (TEST 2)...................................... TUNER(BAND) + VOLUME UP
3. Electronic Volume Test Mode (TEST 3) .................. TUNING DOWN + VOLUME UP
4. Timer Test Mode (TEST 4) ...................................... TIMER/SLEEP + VOLUME DOWN
5. FL Test Mode (TEST 5) ........................................... CLOCK + VOLUME DOWN
6. CD MECHANISM Aging Test Mode (TEST 8) ........ MEMORY/SET + VOLUME DOWN
CD-E500
CD-E55/E44
Press the following buttons in this state to obtain the operations specified below.
"POWER ON/STAND BY" ..
"FF/FWD".................After the pickup returns to the
"REW/REV"..............After the pickup returns to the
"MEMORY/SET" ......Shift to step 2
"STOP".....................Invalid
"VIDEO/AUX"...........CLV
2. Step 2 Mode
Press the "MEMORY/SET" button in this mode to transmit the laser lighting command LDON (8400) and turn on the laser. Any other operations are not performed in this case.
Test mode and power turned off to shift to the ordinary standby mode.
innermost periphery, it slides toward the outer periphery while this button is pressed.
innermost periphery, it slides toward the inner periphery while this button is pressed. If PICKUP IN is on, input is invalid.
[Self-diagnosis Test Mode]
1. Button input diagnosis test mode (TEST06) .….... TUNNIG UP + VOLUME UP
Processes are different depending on destinations at initial settings.
2. CD Test Mode (TEST 1)
In the CD test mode the operation of each step is possible even if the LID-SW is off. If focus cannot be taken in step 3 or any error is processed, it is impossible to proceed to the next step. During error processing, end the test mode by pressing the POWER ON/STAND BY button or return to the step 1 by pressing the CD STOP button. Any other operations are inhibited.
1. Step 1 Mode
When the CD test mode is obtained, the following display lights up. Then CD initialization operation flow proceeds up to CD STB off to wait for the following buttons to be pressed.
One second after display lights up
Press the following buttons in this state to obtain the operations specified below. "POWER ON/STAND BY" .
"FF/FWD" ................ The pickup slides toward the outer
"REW/REV" ............. The pickup slides toward the inner
"MEMORY/SET"......Shift to step 3
3. Step 3 Mode
While the laser keeps lighting, CD initialization operation flow proceeds up to 'CLV servo ON' to wait for the following buttons to be pressed.(Focus servo turned on for focus search) The focus search is repeated to take focus.
Press the following buttons in this state to obtain the operations specified below. "POWER ON/STAND BY" .
"FF/FWD" ................ The pickup slides toward the outer
"REW/REV" ............. The pickup slides toward the inner
"MEMORY/SET"......If focus has been taken, shift to step 4
Test mode and power turned off to shift to the ordinary standby mode.
periphery while this button is pressed. periphery while this button is pressed.
If PICKUP IN is on, input is invalid.
Test mode and power turned off to shift to the ordinary standby mode.
periphery while this button is pressed. periphery while this button is pressed.
If PICKUP IN is on, input is invalid. is executed. If not, acceptance is
inhibited.
– 11 –
*If the focus is not received after it has been taken, the process returns to step 1.
CD-E500 CD-E55/E44
4. Step 4 Mode
The CLV servo ON command (8600) is transmitted to wait for the following buttons to be pressed. (The disc is rotated for CLV lock.)
The time display always indicates "0:00".
Press the following buttons in this state to obtain the operations specified below. "POWER ON/STAND BY" .
"FF/FWD" ................ The pickup slides toward the outer
"REW/REV" ............. The pickup slides toward the inner
"MEMORY/SET"......Return to step 5
*If the focus is not received, the process returns to step 1.
5. Step 5 Mode
When the CD initialization operation flow is completed, the mute is turned off, and playback is started. Even if playback reaches the outermost periphery of disc, the operation does not stop. The LCD display indicates the playback passage time as in case of ordinary CD playback.
Test mode and power turned off to shift to the ordinary standby mode.
periphery while this button is pressed. periphery while this button is pressed.
If PICKUP IN is on, input is invalid.
3. Tuner Test Mode (TEST 2)
1. Outline of tuner (radio) test mode
The tuner test mode is intended to store the adjustment and measurement frequencies in the preset memory CH. When adjusting the tuner section in the production line, adjusting personnel are not required to set frequency.
2. Details of tuner test mode
Press the "TUNER(BAND)" and "VOLUME UP" buttons in POWER OFF state and turn on the power by the use of "POWER ON/STAND BY" button to preset and store frequency for adjustment and measurement of destination specified by the AREA terminal in the preset memory CH. However, Ordinary 1 and Ordinary 2 are stored in the destinations when the test mode is obtained.
(As for frequencies to be preset and stored for each destination, refer to item 3.) The tuner test mode is started from preset No.1. The operations of test mode are identical with the ordinary operations of TUNER function. FUNCTION switching is invalid.
It is necessary to discard the content of preset memory when the tuner test mode is ended; be sure to write "0000" or "1111" bits in the memory to be checked for judging memory error at initial setting and to initialize memory.
When the tuner test mode is obtained, the following display lights for one second.
Press the following buttons in this state to obtain the operations specified below.
"POWER ON/STAND BY" ..
"FF/FWD" ................. The pickup slides toward the outer
"REW/REV" .............. The pickup slides toward the inner
"PLAY" .....................Invalid
"STOP".....................Return to step 1
*If the focus is not received, the process returns to step 1. Other cautions
• TOC IL is not available for this test mode.
Test mode and power turned off to shift to the ordinary standby mode.
periphery while this button is pressed. periphery while this button is pressed.
If PICKUP IN is on, input is invalid.
• The TUNER TEST02 mode is obtained with >> + MEMORY/ SET + POWER ON/STAND-BY. ->Turn off AC in the TEST02 mode to restore the initial state.
Turn off POWER to protect the memory of TEST02 mode. Turn off POWER again to obtain the ordinary operation while the data is stored in the memory (besides TUNER).
If AC OFF state is maintained in this state for about 1/2 day, start is executed in the initial state.
• To clear the whole memory, insert the AC cord, pressing MEMORY/SET + CD PLAY.
– 12 –
3.Preset frequencies for various destinations (random preset memory)
CH
1 FM 87.5 MHz 2 FM108.0 MHz 3 FM FM 98.0 MHz 4 STEREO FM 90.0 MHz 5 FM106.0 MHz
6 AM 530 kHz 7 AM1720 kHz 8 AM AM 990 kHz 9 AM 600 kHz 10 AM1400 kHz
CH
16-35 36 FM106.0 MHz
37 FM 90.0 MHz 38 FM FM 98.0 MHz 39 MONO FM108.0 MHz 40 FM 87.5 MHz
• The slant line sections of the table store no memory.
4. Electronic volume Test Mode (TEST 3)
When this test mode is obtained, the following display lights for one second.
BAND
BAND
BAND
FM
AMCH
FM
CD-E500
CD-E55/E44
5. Timer test Mode (TEST 4)
When this test mode is obtained, the following display lights for one second.
Set the current time and timer time according to the following procedure to reproduce the timer.
1.Set the current time to 1:00, the timer to ON time 1:05, the function to CD, and volume to STEP 12, respectively. One minute is counted as one second, and the timer is reproduced. The fade-in (when playback is started) is executed at a rate of one step for 1 sec. After completion of fade-in, the fade­out is executed at a rate of one step for 1 sec (WAIT 1 sec inserted).
After completion of fade-out, the power is turned off (after
WAIT 1 sec), and the mode is shifted to the standby.
The display during operation is the same as that of ordinary
timer operation.
6. FL Test Mode (TEST 5)
When the FL test mode is obtained, all the FL segments are lighted. Then pressing the "PLAY" button switches display as below.
Lighting of all segments
In this mode, volume is Volume -14 dB (STEP23), FLAT AND X-BASS ON, and start-up function to CD, respectively. The button operations in the test mode are the same as those of ordinary operation except volume UP/DOWN.
(1) The display is the same as that of ordinary operation
except test mode setting.
(2) Unlike the ordinary state, the volume is controlled with
the volume UP/DOWN button in accordance with the following three steps.
Volume-
> Volume-0 (STEP 30)
(3) X-BASS is switched when button is pressed..
(STEP 0) <-> Volume-14 dB (STEP 23) <-
Lighting of odd segments
Lighting of even segments
– 13 –
CD-E500 CD-E55/E44
7. Button input diagnosis Test Mode (TEST 6)
When the test mode is obtained, the following is displayed. (STAND-BY AND DEMO OFF STATUS)
8. CD MECHANISM Aging Test Mode (TEST 8)
OPEN/CLOSE & 3 DISC CHANGER aging test. DISPLAY:
This test mode is intended to check whether all the main unit buttons can be detected. Accordingly, in this test mode, it is checked whether the "POWER ON/STAND BY" button was pressed after all the buttons shown below were pressed. If the result is OK, OK is displayed. If any one of keys was not pressed, an error is displayed. In both cases of OK termination or error termination, the mode is shifted to the standby mode if the "POWER ON/STAND BY" button is pressed subsequently.
All models using this type of microcomputer are not always provided with the same buttons. Since the buttons used are different depending on models, types of buttons to be used are determined by whether SURROUND, and an electric lid are available at the initial setting by MODEL port.
The order of buttons to be pressed is not determined. Accordingly, it is checked whether all buttons have been pressed.
1. PU-IN buttons: REW/PRESET DOWN + CD STOP Since this model is provided with SURROUND (HAVE OR NOT), and electric CD lid, the following 10 buttons are detected as all buttons. PLAY, X-BASS/DEMO, FUNCTION, VOLUME UP/ DOWN, MEMORY/SET, REW, FF, STOP, CD-OPEN/ CLOSE
The OK/NG display of test result is as follows.
FUNCTION: Enter the TEST MODE 8, MCU control the 3 DISC CHANGER OPEN/CLOSE. After open finished, tray rotate 1 circle (360 degree). Then close, After close finished, tray rotate 1 circle (360 degree) again.
Request: Every period include 4 operation. Below is TIMING:
Enter test mode
CHANGER
Find the disc 1 position
open
delay 3S after open finish
rotate 1 circle
close
delay 3S after close finish
rotate 1 circle
– 14 –
NOTES ON SCHEMATIC DIAGRAM
Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression “capacitance/withstand voltage” is used. (CH), (TH), (RH), (UJ): Temperature compensation (ML): Mylar type (P.P.): Polypropylene type
Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.
CD-E500
CD-E55/E44
The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chas­sis with no signal given.
1. In the tuner section,
indicates AM indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
Parts marked with “ 1 ” ( ) are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
REF. NO
SW1 PICKUP IN ON—OFF SW401 DISC UP/DOWN ON—OFF SW402 OPEN/CLOSE ON—OFF SW403 DISC NO. ON—OFF SW404 DISC 1 ON—OFF SW701 X-BASS/DEMO ON—OFF SW702 POWER ON/STAND-BY ON—OFF SW703 OPEN/CLOSE ON—OFF SW704 DISK SKIP ON—OFF SW705 VIDEO/AUX ON—OFF SW706 TAPE ON—OFF SW707 PRESET DOWN ON—OFF SW708 PLAY/REPEAT ON—OFF SW709 PRESET UP ON—OFF SW710 STOP ON—OFF
DESCRIPTION
POSITION
TYPES OF TRANSISTOR AND LED
REF. NO DESCRIPTION POSITION
SW711 MEMORY/SET ON—OFF SW712 TUNING/TIME DOWN ON—OFF SW713 TUNING/TIME UP ON—OFF SW714 TIMER/SLEEP ON—OFF SW715 CLOCK ON—OFF SW719 EQUALIZER ON—OFF SW720 VOLUME UP ON—OFF SW721 VOLUME DOWN ON—OFF SW722 TUNER(BAND) ON—OFF SW723 CD ON—OFF SW724 REC/PAUSE ON—OFF SW801 TAPE2 INITIALIZE ON—OFF SW802 TAPE1 INITIALIZE ON—OFF SW803 TAPE2 REC ON—OFF
FRONT
VIEW
E C B
(S) (G) (D) (1) (2) (3)
HSB562 C HSC1609 GR KRA102 M KRA107 M KRC102 M KRC104 M KRC107 M
KSA1015 GR KSA1271 Y KSC1815 GR KSC3203 Y SSC1674 C 2SC2001 K
123
KDV147B SVC348S
– 15 –
CD-E500
V
V
+
+
+
+
+
O
2
CD-E55/E44
AM LOOP ANTENNA
FROM
CD SECTION
CNS205
RECORD/
PLAYBACK HEAD
TAPE 2
ERASE
HEAD
TAPE 2
SW801
INITIALIZE
SW803
REC
SOL801
SOLENOID
PHOTE INTERRUPTER
FM
ANTENNA
3 2 1
CNP301
TAPE 1
PLAYBACK
HEAD
L-CH R-CH
P.B.
L-CH R-CH
CNP205
1 2 3
REC
SWITCHING
B.P.F
BF301
AM TRACKING
T302
L
R
Q801 Q803
+B2
Q821 Q822 Q823
BIAS CONT SWITCHING
SWITCHING
TA7358AP
1
FM FRONT END
2
3
FM RF
L302
SWITCHING
Q807,Q808 Q813,Q814
Q802
Q810 Q811
Q820
6
IC301
4
5
T306
SWITCHING
SWITCHING
COVERAGE
L REC R REC
FM IF FM IF
7
FM
T304
8
OSC
CF303
9
FM MPX./AM IF
L303
OSC BUFF
Q302
AM BAND
FM
SWITCHING
L(T1)
1
R(T1)
24
2
L(T2) R(T2)
23
L NF
3
R NF
22
6
REC
9
16
REF
14
15
1211
M801 TAPE
MOTOR
Q306
IC303
LA1832S
FM IF DET./
FM MUTE
LEVEL
VR351
FM OSC
VT
20
FM
Q360
13
P.B
21
L
4
R
5
20
L REC
7
R
18
L NF
8
R NF
17
ALC
10
19
M
CF302
CF352
T351
AM IF
4
IF OUT
GND
VCC
76
SD
STEREO
CE
3
985
FM/AM
OUT
18
DI
4
21
AM IF
10
AM IN
11
1516
MO/ST
FM/AM
10
98
AM OSC
OUT
2324
X352
4.5 MHz
1
OSC
1
2
AM MIX
IC303
LA1832S
21
AM RF IN
AM OSC IN
FM IN
22
IC302
LC72131
PLL(TUNER)
7
+B2
PB
IC801
AN7345K
PLAYBACK AND RECORD
/PLAYBACK AMP.
Q812 Q819
+B2
TAPE MPTOR
DRIVER
Q815 Q818
Q804 Q817
SOLENOID
DRIVER
CF351
FM
VCO
DET
MPXIN
16
DO
CL
5
6
MUTE
T2_RUN_PLUS
T1_RUN_PLUS
DZH05C2+
X351
456 kHz
13
17
MO/ST
L R
FM/AM
12
Q351
SWITCHING
17
TAPE_SW
T2_SOL T1_SOL
CH_SW
T_MOTOR
REC/PLAY
REC
14 15
BIAS
CNP803
1 2 3 4 5 6 7 8 9
10
DISPLAY
+B2
CNP202
CE
SD
FM ST
TUNER
CNS803
FROM
DISPLAY SECTION
CL
AUX
TAPE
CD
FR
CNS
34567
DO
DI
L
R
L
R
L
R
L
R
TAPE 1
SW802
INITIALIZE
SOL802
SOLENOID
PHOTE INTERRUPTER
Q809
U_CON5V
Q806
+B3
+B2
Q805 Q816
SOLENOID
DRIVER
Figure 16 BLOCK DIAGRAM (1/4)
– 16 –
CNS901
DG
CD-E500
FROM
CD-E55/E44
FROM
DISPLAY SECTION
CNS202
02
DI
CL
CE
DO
9
L
AUX
R
16 10
L
TAPE
R
15
L
11
TUNER
R
14
L
12
CD
R
13
FROM
CD SECTION
CNS204
12345
DI
CL
DO
D_GND
SO601
VIDEO/AUX IN
IC601
LC75341M
AUDIO PROCESSOR
8
7
17
18
3
CNP204
+7V
M_GND
+B5
DI CE
CL
23
+B2
654321
D_GND
1 2
24 21
4
+B4
SYSTEM
MUTE
Q101 Q102
IC101
STK40207
L
POWER AMP.
R L
15
R
1
+VCC
PRE
+VCC
8
–VCC
9
PRE
12
–VCC
4
6
7 10 11
R-OUT
L-OUT
Q105 Q106 Q203
Q103 Q104
Q108 Q109
RLY101
+B2
CD_+B MUTE
SIGAL_LVL SP_RLY SP_DETECT FAN_START FAN_PRT
Q107
Q208
CNP102
FAN MOTOR
DRIVER
Q201,202 Q204,205
+B3
1 2 3 4 5 6 7
M
SO101
SPEAKER
TERMINAL
HEADPHONES
FROM
CNS102
DISPLAY SECTION
M101
FAN
MOTOR
JK101
CD+B
+B4
+B5
A_12V
+B2
CNP901
1
VF1
DISPLAY SECTION
CNS901
VF2
–B2 +B3
DGND
+B3
2 3 4 5
CD_7V
+5.6 V
+5.6 V
–30 V
Q207
VOLTAGE
REGULATOR
VF2
VF1
Q206
IC203
KIA7808API
VOLTAGE
REGULATOR
IC202
KIA7812API
VOLTAGE
REGULATOR
IC201
KIA7805API
VOLTAGE
REGULATOR
+B1
–B1
D905~D908
D901~D904
F902
5A/125V
Q901
VOLTAGE
REGULATOR
F901
5A/125V
F903
1.6A/125V
+B2
T901
POWER TRANSFORMER
AC POWER
SUPPLY CORD
AC 120 V,60 Hz
Figure 17 BLOCK DIAGRAM (2/4)
– 17 –
CD-E500 CD-E55/E44
TO MAIN SECTION
+3.3V
CNS205
CONSTANT
VOLTAGE
Q411
AGND
R-CH
32
XL401
16.9344 MHz
CLDIDO
+7V (+B5)
DGND
L-CH
1
MGND
5
64
312
CONSTANT
VOLTAGE
CNS204
Q412
45 68
75 69 57 56 55 51 50 44 43 40 37 28 19
48
49
42
LCHO
RCHO
SERVO/SIGNAL CONTROL
6
XOUT
XIN
VDD
XVDD
RFVDD
ADAVDD
5
38
77
47
18
+3.3V
VDD5
IC401
LC78646E
VVDD
VREF
11
41
LVDD
64 6566
46
DO
RVDD
TIN1 E
FIN2 B
FIN1 A
987
CE
ROTATE
DISC 1_SW
DRF
VWRQ
11 810 9 6745231
CNP405
616263
67
DI
10
CL
TIN2 F
79
DRF
LDS
80
Q409
RES
LDD
VWRQ
CONT4 CONT5
SLDO SPDO
FDO TDO
LASER
DRIVER
CE
25 26 23 22 21 20
+3.3V
+7V
+7V
CLOSE_SW
CD RES
Q401,402 Q403,404 Q405,406 Q407,408
MUTE
2
4
12
FOCUS/TRACKING/
19 27
1
VCC VCC
30
VREF
29
25 2120 141526
UP_SW
DOWN_SW
OPEN_SW
DISC NO._SW
IC402
LA6548D
SPIN/SLED
DRIVER
REG_IN
REG_OUT
+3.3V
+
M
M
+
M401
UP/DOWN LOADING
MOTOR
6
51110
SW401 DISC UP/DOWN
SW402 OPEN/CLOSE
SW403 DISC NO.
SW404 DISC 1
M402
ROTATE
MOTOR
24
~~
22
9
7
+5V
VCC
E
C
A
B
C
VC
F
LD
MD
+
M
M
+
SW1
PICKUP IN
FOCUS COIL
TRACKING COIL
CD PICKUP UNIT
NM802
SPINDLE
MOTOR
NM801
SLED
MOTOR
Figure 18 BLOCK DIAGRAM (3/4)
– 18 –
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