SHARP AR-FN8, AR-FN9, AR-PN2A, AR-PN2B, AR-PN2C Service Manual
...
AR-PN2
SERVICE MANUAL
CODE : 00ZARFN8//A1E
FINISHER
PUNCH UNIT
AR-FN8
AR-FN9
AR-PN2A
AR-PN2B
AR-PN2C
AR-FN8
[1] GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] FINISHER UNIT BASIC OPERATION. . . . . . . . . . . . . . . . . . . . . 2-1
[3] SADDLE STICHER UNIT BASIC OPERATION . . . . . . . . . . . . . 3-1
[4] PUNCHER UNIT BASIC OPERATION . . . . . . . . . . . . . . . . . . . . 4-1
[5] MECHANICAL CONSTRUCTION. . . . . . . . . . . . . . . . . . . . . . . . 5-1
[6] MAINTENANCE AND INSPECTION. . . . . . . . . . . . . . . . . . . . . . 6-1
[7] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[8] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8-1
AR-FN9
CONTENTS
MODEL
AR-PN2D
Parts marked with “ “ are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for
SHARP CORPORATION
after sales service only.
The contents are subject to change without notice.
INTRODUCTION
This Service Manual contains the basic data and figures for the Finisher AR-FN8/Saddle
Finisher AR-FN9 needed to service the machine in the field.
This manual comprises the following chapters:
Chapter 1 “General Description” introduces the finisher’s features, specifications, and
names of parts, and shows how to operate the finisher.
Chapter 2 “Finisher Unit Basic Operation” discusses the principles of operation used for
the finisher mechanical and electrical systems. It also explains the timing at
which these systems are operated.
Chapter 3 “Saddle Finisher Unit Basic Operation” discusses the principles of operation
used for the saddle stitcher unit’s mechanical and electrical systems. It also
explains the timing at which these systems are operated.
Chapter 4 “Puncher (option) Unit Basic Operation” discusses the principles of operation
used for the puncher unit’s mechanical and electrical systems. It also explains
the timing at which these systems are operated.
Chapter 5 “Mechanical System” discusses how the finisher is constructed mechanically,
and shows how it may be disassembled/assembled and adjusted.
Chapter 6 “Maintenance and Inspection” provides tables of periodically replaced parts
and consumables and durables, together with a scheduled servicing chart.
Chapter 7 “Troubleshooting” shows how to troubleshoot possible faults and gives electri-
cal parts arrangement diagrams, LED/check pin diagrams by PCB.
“Appendix” contains diagrams showing tables of signals, overall circuit diagrams and tables of solvents/oils.
Descriptions of installation are not mentioned in this Service Manual as the Finisher/
Saddle Finisher’s packing boxes contain Installation Procedures.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form
of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins, and be able to identify and
isolate faults in the machine.
i
ii
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES .................................. 1-1
II. SPECIFICATIONS .......................1-2
A. Finisher specification................ 1-2
B. Punch unit specification .........1-10
C. Cross Section ......................... 1-13
III. Using the Machine ..................... 1-16
A. Removing Paper Jams
from the Finisher Unit ............. 1-16
B. Supplying the Finisher Unit
with Staples ............................ 1-17
C. Removing Staple Jams from
the Finisher Unit .....................1-19
D. Removing Paper Jams from
the Saddle Stitcher Unit
(Saddle Finisher) .................... 1-20
E. Supplying the Saddle Stitcher
Unit with Staples (Saddle
Finisher) .................................1-22
F. Removing Staple Jams
from the Saddle Stitcher Unit
(Saddle Finisher) .................... 1-23
G. Removing Paper Jams from
the Puncher Unit (option) ....... 1-25
H. Removing Punched Scrap
from the Puncher Unit
(option) ...................................1-26
IV. MAINTENANCE BY THE
USER ........................................1-27
A. Maintenance by the User .......1-27
CHAPTER 2 FINISHER UNIT BASIC OPERATION
I. BASIC OPERATION ....................2-1
A. Outline ......................................2-1
B. Outline of Electrical
Circuitry ....................................2-2
C. Inputs to and Outputs from the
Finisher Controller PCB ...........2-4
II. FEED/DRIVE SYSTEM .............2-10
A. Outline ....................................2-10
B. Type of Delivery Paths............2-15
C. Feeding and Delivering .......... 2-18
D. Job Offset ...............................2-21
E. Stapling Operation ................. 2-24
F. Stapler Unit ............................ 2-32
G. Tray Operation ........................2-38
H. Detecting the Height of
Stack on the Tray ....................2-40
I. Shutter Operation ...................2-42
J. Buffer Path Operation ............. 2-46
K. Detecting Jams ......................2-51
III. POWER SUPPLY SYSTEM ....... 2-56
iii
CHAPTER 3 SADDLE STITCHER UNIT
BASIC OPERATION
I. BASIC OPERATION ....................3-1
A. Outline......................................3-1
B. Electrical Circuitry ....................3-2
C. Inputs to and Outputs from
the Saddle Stitcher Controller
PCB..........................................3-3
II. FEEDING/DRIVE SYSTEM .........3-8
A. Outline......................................3-8
III. PAPER OUTPUT
MECHANISM............................. 3-14
A. Outline....................................3-14
B. Controlling the Inlet
Flappers .................................3-17
CHAPTER 4 PUNCHER UNIT (OPTION)
BASIC OPERATION
I. BASIC OPERATION ....................4-1
A. Outline......................................4-1
B. Inputs to and Outputs from Punch
Driver PCB ...............................4-2
II. PUNCH OPERATION ..................4-5
C. Controlling the Movement of
Sheets ....................................3-21
D. Aligning the Sheets ................3-23
E. Controlling the Phase of the
Crescent Roller ...................... 3-26
IV. STITCHING SYSTEM ............... 3-29
V. FOLDING/DELIVERY
SYSTEM....................................3-32
VI. CHECKING FOR A JAM............ 3-40
VII. POWER SUPPLY ...................... 3-45
A. Outline...................................... 4-5
B. PUNCH OPERATION ............... 4-7
C. Horizontal Registration
Operation ............................... 4-11
III. POWER SUPPLY SYSTEM .......4-14
CHAPTER 5 MECHANICAL CONSTRUCTION
I. FINISHER UNIT .......................... 5-1
A. Externals and Controls ............. 5-1
B. FEEDING SYSTEM .................5-8
C. PCBs ......................................5-16
II. SADDLE STITCHER UNIT ........5-17
A. Externals and Controls ........... 5-17
iv
B. SADDLE UNIT .......................5-22
C. PCBs ......................................5-32
III. PUNCHER UNIT (OPTION) ...... 5-33
A. Externals and Controls ........... 5-33
B. Puncher Driver System .......... 5-34
C. PCBs ......................................5-39
CHAPTER 6 MAINTENANCE AND INSPECTION
I. PERIODICALLY REPLACED
PARTS .........................................6-1
A. Finisher Unit .............................6-1
B. Saddle Stitcher Unit ................. 6-1
C. Puncher Unit (option) ...............6-1
II. CONSUMABLES AND
DURABLES .................................6-2
CHAPTER 7 TROUBLESHOOTING
I. ADJUSTMENTS ..........................7-1
A. Electrical System
(finisher unit) ............................ 7-1
B. Electrical System (saddle
stitcher unit).............................. 7-3
C. Electrical System (puncher
unit (option)) .............................7-5
II. TEST MODE ................................7-7
A. Finisher Unit .............................7-7
B. Saddle Stitcher Unit ................. 7-8
III. ARRANGEMENT OF ELECTRICAL
PARTS .......................................7-10
A. Finisher Unit .............................6-2
B. Saddle Stitcher Unit ................. 6-2
C. Puncher Unit (option) ............... 6-2
III. PERIODICAL SERVICING ..........6-2
A. Finisher Unit ...........................7-10
B. Saddle Stitcher Unit ............... 7-18
C. Puncher Unit (option) ............. 7-26
D. Light-Emitting Diodes (LED) and
Check Pins by PCB ................ 7-30
IV. TROUBLESHOOTING............... 7-32
A. Finisher Unit ...........................7-32
B. Saddle Stitcher Unit ............... 7-42
C. Puncher Unit (option) .............7-50
CHAPTER 8 UNPACKING AND INSTALLATION
I. FINISHER ....................................8-1 II. PUNCH UNIT .............................. 8-6
v
APPENDIX
A. SIGNAL AND
ABBREVIATIONS ....................... A-1
B. FINISHER UNIT CIRCUIT
DIAGRAM................................... A-2
C. FINISHER CONTROLLER
PCB ............................................ A-5
D. SADDLE STITCHER UNIT
CIRCUIT DIAGRAM ................. A-15
E. SADDLE STITCHER UNIT
PCB .......................................... A-17
F. PUNCHER UNIT (OPTION)
CIRCUIT DIAGRAM ................. A-25
G. PUNCH DRIVER PCB .............. A-26
H. SOLVENT AND OIL .................. A-29
vi
CHAPTER 1
GENERAL DESCRIPTION
I. FEATURES ................................1-1
II. SPECIFICATIONS .....................1-2
A. Finisher specification ...........1-2
B. Punch unit specification .....1-10
C. Cross Section..................... 1-13
III. Using the Machine ...................1-16
A. Removing Paper Jams
from the Finisher Unit......... 1-16
B. Supplying the Finisher Unit
with Staples........................1-17
C. Removing Staple Jams from
the Finisher Unit .................1-19
D. Removing Paper Jams from
the Saddle Stitcher Unit
(Saddle Finisher)................ 1-20
E. Supplying the Saddle Stitcher
Unit with Staples (Saddle
Finisher) .............................1-22
F. Removing Staple Jams
from the Saddle Stitcher Unit
(Saddle Finisher)................ 1-23
G. Removing Paper Jams from
the Puncher Unit (option) ...1-25
H. Removing Punched Scrap
from the Puncher Unit
(option)...............................1-26
IV. MAINTENANCE BY THE
USER ....................................... 1-27
A. Maintenance by the User ...1-27
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES
1. Accommodates large quantities of sheets.
• Normally, the finisher holds a stack of sheets 147 mm in height in its two bins (small-size
paper: equivalent to 1000 sheets)/74 mm in height (large-size paper: equivalent to 500 sheets)
2. Has high paper transportation performance.
• The finisher is capable of handling paper between 60 and 200 g/m2.
3. Offers a job offset function.
• The finisher has a job offset function for sorting non-stapled stacks of copies.
4. Offers four types of auto stapling.
• The finisher offers a choice of four stapling modes (1-point stapling at rear, diagonal stapling
at front, diagonal stapling at rear, 2-point stapling).
5. Uses a buffer roller.
• The use of a buffer roller enables the finisher to accept copies without interruption from the
host machine even during stapling or offset operation.
6. Has a saddle stitch function (Saddle Finisher).
• The finisher can staple along the center of paper and fold it in two (up to 15 sheets).
7. Offers a punch function (option).
• The use of the puncher unit enables the finisher to punch sheets for binders before they are
output. (The puncher unit is capable of handling papers between 64 and 200 g/m2. It cannot
handle special paper, postcards and transparencies.)
ITEM
Finisher
Finisher
Punch unit
Stapler for Finisher
5000 sheets
Stapler for Finisher
2000 sheets
MODEL
AR-FN8
AR-FN9
AR-PN2A
AR-PN2B
AR-PN2C
AR-PN2D
NOTE
Finsher with Saddle Stitching
2 holes (80mm pitch) Europe
2 holes (70mm pitch) 3 holes (108mm pitch) USA/Canada
4 holes (80mm pitch) France
4 holes (70/21mm pitch) Sweden
Staple Car tr ige x1 5000×3 SF-SC11 20
Staple Car tr ige x1 5000×3 SF-SC3 40
Cartridge for AR-FN8 and AR-FN9
Common w ith S5 5,S55N
AR-FN8 and AR-FN9
(For AR-FN9 S addle Stitch)
1-1
CHAPTER 1 GENERAL DESCRIPTION
II. SPECIFICATIONS
A. Finisher specifications
1. Basic specifications
a. General
Type
Installation type
Fixing method
Vertical adjustment feature
Distribution system
Paper entry port height
b. Tray section
(1) Functions (Mode)
Simple load (Non-sort)
Job offset load (Sort/Group)
Staple load
Mixed load Size mixed load
Staple mixed load
2-tray finisher * Stretching paper exit tray
Floor installation, field option
Latch method (Fixed with brackets in the upper side of the PPC exit
side)
Available
Tray shift system
683.5mm from the floor surface
Paper sheets of a same size are loaded in the specified bin in
the non-sort mode.
Discharged paper bundles are shifted back and forth to sort.
Stapling is automatically performed.
Paper sheets of different sizes are loaded in the specified bin.
(In the sort/group mode, only sheets of a same width can be
loaded.)
Paper sheets of different sizes (of a same width) are stapled
and loaded in a same bundle in the staple mode.
(2) Applicable paper
Size and load height [mm]
Weight
Kinds
Curl level
Stacking size
*1: Paper sizes and load height are shown below.
*1
Normal paper: 60 - 200g/m
Normal paper, recycled paper
Special paper: Conforming to the body specifications.
10mm or less
AB : A3, A4, A4-R, A5-R, B4, B5, B5-R
Inch : LD, LG, LT, LT-R, FOLIO, COMPUTER
1-2
2
CHAPTER 1 GENERAL DESCRIPTION
In the case of simple load, job offset load, and staple load
Mode
Tray No.121212
A5 long, ST long 147mm 147mm X X X X
B5 long 74mm 74mm X X X X
A4 short,
B5 short,
LT short
A4 long, B4 long,
A3 long, LT long,
LG long, LD long,
FOLIO, COMP
Single load (Non-sort) Job offset load (Sort/Group) Staple load
110mm, 750
147mm 147mm 147mm 147mm
74mm 74mm 74mm 74mm
Measuring sensor
Paper transport direction
sheets, or 50
sets, whichever
is reached first.
74mm, 500
sheets, or 50
sets, whichever
is reached first.
110mm, 750
sheets, or 50
sets, whichever
is reached first.
74mm, 500
sheets, or 50
sets, whichever
is reached first.
Stack tray
[Paper load height]
In the case of size/staple mixed load Mode
Mode
Setup Non-sort Sort Group Staple at one point Staple at 2 points
Mixed load of
different widths
Mixed load of A3
and A4
Mixed load of B4
and B5
Mixed load of LD
and LT
Mixed load of LG
and LT-R
74mm X X X X
74mm 74mm 74mm
74mm 74mm 74mm
74mm 74mm 74mm
74mm 74mm 74mm
Size mixed load Staple mixed load
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
74mm, 500 sheets,
or 50 sets,
whichever is
reached first.
1-3
CHAPTER 1 GENERAL DESCRIPTION
c. Staple section
Type
Staple load system
Installation
Fixing
Stapling capacity
Stapling direction
Basic functions
Applicable paper
Auto stapling
Staple empty detection
Size
Weight
Unit assembly type
Staple cartridge (5,000 staples)
Inside of the front cover
Magnet catch
(A4 short, B5 short, LT short): 50 sheets
(A3 long, B4 long, A4 long, LD long, LT long, FOLIO,
COMPUTER): 30 sheets
Face-up stapling
Stapling is automatically performed for every number of
sheets specified in the staple sort mode.
Staple empty in the staple cartridge is automatically detected
by the photo sensor.
* One-point staple in the front
A3 long, B4 long, A4 (long/short), B5 short, LD long, LG
long, LT (long/short), FOLIO, COMPUTER
* One-point staple at that back
A4 long, LG long, LT long, COMPUTER
* One-point staple at the back (Slant staple)
A3 long, B4 long, A4 short, B5 short, LD long, LT short
* Two-point staple
A3 long, B4 long, A4 (long/short), ‚a5 short, LD long, LT
(long/short), COMPUTER, LG long, FOLIO
64 - 80g/m
2
1-4
Kinds
Normal paper, recycled paper
Stapling position One-point staple in the front
CHAPTER 1 GENERAL DESCRIPTION
Paper feeding
direction
* Stapling position range:
The specified value ± 4mm
One-point staple at that back
Size A
A4-Long, FOLIO 204.0
LG-Long, LT-Long 210.0
One-point staple at the back
(Slant staple)
Size A
A3 long, A4 short 291.0
B4 long, B5 short 251.0
LD long, LT short 273.5
Paper width
Paper width
Paper width
(30˚)
Paper feeding
direction
(30˚)
Paper feeding
direction
4.4
4.4
5.0
6.0
A
4.0
6.0
A
Two-point staple
Size A B
A3 long, L4 short 83.0 203.0
A4 long, FOLIO 62.5 138.5
B4 long, B5 short, COMP 63.0 183.0
LD long, LT short 74.0 194.0
LT long, LG LONG 62.5 144.5
Paper width
Paper feeding
direction
5.0
B
A
1-5
CHAPTER 1 GENERAL DESCRIPTION
d. Saddle stitch section (AR-FN9 only)
Staple type
Staple load
Staple empty detection
Installing direction
Stapling capacity
Stapling system
Folding position
Applicable paper
Size
Stapling position
Weight
Kind
Load capacity
Unit assembly type
Staple cartridge (2,000 staples)
Available
Inside of the front lower cover
15 sheets
Center stapling, two-fold,
* Fixed stapling pitch
Center folding
* Sheet center adjustment function provided
A3 long, B4 long, A4 long, LD long, LT long
64 - 80g/m
* Cover only: 64 - 200g/m
2
2
Normal paper, recycled paper
Bundle of 11 - 15 sheets: 10 sets
Bundle of 6 - 10 sheets: 20 sets
Bundle of 5 sheets or less: 25 sets
* No stapling for one-folding
±1.0mm or less
1-6
B
A
Size A B
A3 long 83.0 203.0
B4 long 63.0 183.0
A4 long 39.5 159.5
LD long 74.0 194.0
LT long 42.0 162.0
2. Machine specifications
CHAPTER 1 GENERAL DESCRIPTION
External dimensions Machine external
dimensions
Package external
dimensions
Weight Machine weight
Package weight
Packed items
W599 x D615 x H1014mm
* Excluding the connection rail and the
projection. With no punch, with latch unit
installed, with sub tray closed.
W1162 x D817 x H951m
* Including the cardboard pallet
About 32kg (AR-FN8) About 52kg (AR-FN9)
* Machine body (excluding the connection
rail)
About 86kg
* Shipping condition
Finisher unit (1)
Installing bracket (1)
Rail (1)
Latch hold plate (1)
Positioning bracket (1)
Tray (2)
Harness cover (Large) (1)
Harness cover (Small) (1)
Latch unit (1)
Latch unit lower cover (1)
IPC board (1)
Locking support (1)
Staple position label (1)
Entry port mylar (1)
TPPAN screw M4x6 (4)
BID screw with washer M4x6 (1)
BID screw with washer M4x20 (4)
DIS screw with washer M4x16 (2)
Step screw (4)
BID screw M4x14 (1)
BID screw M4x6 (2)
3. Electrical specifications
Input voltage DC24V±10% supplied from PPC
4. Environment conditions
Operating conditions 10 - 30°C (without dew)
Transit/storage
conditions
Temperature
Humidity
Temperature
Humidity
20 - 85%RH (without dew)
-10 - 30°C (without dew)
20 - 85% RH (without dew)
1-7
CHAPTER 1 GENERAL DESCRIPTION
5. Reliability
Stack alignment
[Stack section]
Side shift
Lead edge shift
Non-sort, sort, group
L1: 30mm or less
A
L1=A - Paper width
Non-sort, sort, group
L2: 50mm or less
Non-sort, sort, group
B
L2=B - Paper length
(1) Excluding ST-R, A5-R, B5-R
(2) Bundle identification must be valid in the job offset mode.
(3) Side shift quantity is the value at the back edge of paper.
(4) Excluding unexpected error of non-conformity of the standards
(5) Alignment of 750 sheets or more is out of the above specifications.(Loadable)
(6) Alignment of mixed sizes is out of the above specifications. (Loadable)
6. Conforming standards
Safety standards
Obstruction wave standards
(1) UL
(2) C-UL
(3) TUV
(4) CE (Applied by Sharp)
(19 VCCI (As a system)
(2) FCC (IC) (As a system)
1-8
CHAPTER 1 GENERAL DESCRIPTION
7. System comparison of AR-S650/650
Paper size and load height (cascade setup)
Mode
Tray no.121212
A5 long, ST long X X X X X X
B5 longXXXXXX
A4 short,
B5 short,
LT short
A4 long, B4 long,
A3 long,
LT long,
LG long,
LD long, FOLIO,
COMP
Simple load (Non-sort/group) Job offset load (Sort) Staple load
X X 125mm 125mm
X X 63mm 63mm
93mm, 637
sheets, or 42
sets, whichever
is reached
first.
63mm, 425
sheets, or 42
sets, whichever
is reached
first.
93mm, 637
sheets, or 42
sets, whichever
is reached
first.
63mm, 425
sheets, or 42
sets, whichever
is reached
first.
Paper size and load height (cascade setup) in mixed load
Mode
Setup Non-sort Sort Group One-point staple Two-point staple
Different width
mixed
A3 and A4 mixed X 63mm X
B4 and B5 mixed X 63mm X
LD and LT mixed X 63mm X
LG and LT-R
mixed
XXXX X
X63mmX
Size mixed load Staple mixed load
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
63mm, 425 sheets,
or 42 sets,
whichever is
reached first.
1-9
CHAPTER 1 GENERAL DESCRIPTION
B. Punch unit specifications
1. Basic specifications
a. General
Installation type Field option
Number of
punch holes and
hole dia.
* For details of
punch positions,
refer to the next
page.
2-hole (Ø6.5)
2-hole/3-hole
auto selection
(Ø8.0)
4-hole (Ø6.5)
4-hole (Ø6.5)
Japan, Europe
North America
France (80mm pitch)
Sweden (70, 21mm pitch)
Punch position adjustment
Allowable
punch size
Punch dust full detection
Allowable weight for punch
Punch life
Display section
Operation panel
2-hole
2-hole/3-hole
auto selection
4-hole (F)
4-hole (S)
Punch hole pitch is fixed.
Punch position adjustment in the back and forth direction is
provided.
A3 long, B4 long, A4 (long/short), B5 (long/short), FOLIO,
LD long, LG long, LT (long/short), COMPUTER
A3 long, A4 short, LD long, LT short (3-hole), LG long, LT
long, COMPUTER (2-hole)
A3 long, A4 short, LD long, LT short
A3 long, B4 long, A4 (long/short), B5 (long/short), FOLIO,
LD long, LG long, LT (long/short), COMPUTER
Available
* Punch dust full and jam are displayed on the copier display.
64 - 200g (OHP sheet or special paper cannot be used.)
1 million sheets (80g paper)
Not provided.
Not provided
* The punch mode can be set with the operation panel of the
copier.
1-10
Punch position (Unit : mm)
70 1
12 3
35 3
12 3
(80 1)
(80 1)
(80 1)
40 3
CHAPTER 1 GENERAL DESCRIPTION
2-hole ( Ø 6.5) : Japan/Europe (80mm pitch)
12 3
40 3
80 1
3-hole ( Ø 8.0) : North America
12 3
108 3 108 1
108 1
2-hle ( Ø 8.0) : North America (70mm pitch)
4-hole ( Ø 6.5) : France
4-hole ( Ø 6.5) Sweden
35 3
12 3
(21 1)
(70 1)
(21 1)
1-11
CHAPTER 1 GENERAL DESCRIPTION
2. Machine specifications
External dimensions
Weight
Package weight
Machine external
dimensions
Package external
dimensions
Machine weight
Package weight
W76 x D581x H373mm
* Punch dimension does not include the punch
lower cover.
W726 x D514 x H339mm
About 6kg
About 11kg
Punch unit body (1)
Punch lower cover (1)
Jam process label (1)
Saddle jam process label (1)
Connector cover (1)
Body cover stopper (1)
Step screw (long) (1)
Step screw (short) (2)
BID screw M4x16 (1)
BID screw M4x6 (3)
3. Electrical specifications
Input voltage DC24±V10% supplied from PPC
4. Environment conditions
Operating conditions
Transit/storage
conditions
Temperature
Humidity
Temperature
Humidity
10 - 30 ° C (without dew)
20 - 85%RH (without dew)
-10 - 30 ° C (without dew)
20 - 85% RH (without dew)
1-12
C. Cross Section
1. Finisher Unit
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [18] [19]
CHAPTER 1 GENERAL DESCRIPTION
[1] Tray 1/2
[2] Shutter
[3] Delivery roller
[4] Swing guide
[5] Feed roller 2
[6] Height sensor
[7] Wrap flapper
[8] Buffer roller
[9] Buffer inlet flapper
[10] Saddle stitcher flapper
[17] [12][13][16] [15] [14]
[11] Inlet feed roller
[12] Feed roller 1
[13] Vertical path
[14] Stapler
[15] Knurled belt
[16] Tray lift motor
[17] Saddle stitcher unit
(Saddle Finisher)
[18] Latch unit
[19] Inlet feed section
Figure 1-204
1-13
CHAPTER 1 GENERAL DESCRIPTION
2. Saddle Stitcher Unit
[6]
[5]
[4]
[3]
[2]
[1]
[7]
[8]
[9]
[10]
[11]
[12]
1-14
[1] Guide plate
[2] Folding roller
[3] Delivery guide plate
[4] Holding roller
[5] Stitcher (front, rear)
[6] Inlet roller
[7] No. 1 flapper
[8] No. 2 flapper
[9] Stitcher plate (front, rear)
[10] Butting plate
[11] Crescent roller
[12] Paper positioning plate
Figure 1-205
3. Puncher Unit (option)
[1]
[2]
CHAPTER 1 GENERAL DESCRIPTION
[3]
[4]
[1] Punch motor
[2] Cam
[3] Hole puncher (Punch blade)
[4] Die
[5] Photosensor PCB
[5]
[6]
[7]
[8]
[9]
[6] LED PCB
[7] Horizontal registration motor
[8] Scrap-full detector PCB unit
[9] Punched scrap container
Figure 1-206
1-15
CHAPTER 1 GENERAL DESCRIPTION
IV. USING THE MACHINE
A. Removing Paper Jams
from the Finisher Unit
If the host machine indicates the finisher paper jam message, perform the following to remove the jam.
1) Holding the latch lever down as shown,
move it to detach it from the host machine.
3) Open the upper cover and check the inside
of the finisher.
Figure 1-303
4) Lift the buffer roller cover and remove the
jam.
Figure 1-301
2) Remove any jam visible from the outside.
Figure 1-302
Figure 1-304
5) Lift the buffer roller and remove the jam.
Figure 1-305
1-16
CHAPTER 1 GENERAL DESCRIPTION
6) Return the buffer roller and the buffer roller
cover to their original positions, and close
the upper cover.
Figure 1-306
7) Connect the finisher to the host machine.
B. Supplying the Finisher Unit
with Staples
If the copier indicates the finisher unit staple
supply message, perform the following to supply it with staples.
1) Open the front door.
Figure 1-308
2) Turn the blue knob counterclockwise.
Figure 1-307
8) Operate as instructed on the display.
Figure 1-309
3) Draw out the staple unit, and pull put the
staple cartridge.
Figure 1-310
1-17
CHAPTER 1 GENERAL DESCRIPTION
4) Push the blue knob and pull out the empty
staple case.
Figure 1-311
5) Set a new staple case.
6) Pull the length of tape (used to hold the
staples in place) straight out.
Figure 1-313
7) Set the staple cartridge.
Figure 1-312
Reference:
You may set no more than one staple cartridge
at a time.
Make sure that the new cartridge is one
specifically designed for the finisher unit.
* Do not tear off the seal which fixes the
staples before setting them in the cartridge.
1-18
Figure 1-314
8) Push in the stapler unit completely until it
stops and turn the blue knob clockwise to
lock it and close the front door.
Figure 1-315
CHAPTER 1 GENERAL DESCRIPTION
C. Removing Staple Jams
from the Finisher Unit
If the copier indicates the finisher unit staple
jam message, perform the following to remove
the jam.
1) Remove the stack waiting to be stapled from
the delivery tray.
Figure 1-316
2) Open the front door.
4) Draw out the stapler unit and then lift it up.
Figure 1-319
5) Remove the lock of the stopper and open
the staple cover.
* Lift up the metal knob softly to open the
staple cover.
Figure 1-317
3) Turn the blue knob counterclockwise.
Figure 1-318
Figure 1-320
6) Remove the jammed staples.
Figure 1-321
7) Push down the metallic knob and close the
1-19
CHAPTER 1 GENERAL DESCRIPTION
staple cover.
8) Return the stapler unit to its original position, and turn the blue knob clockwise to
lock it.
Figure 1-322
9) Close the front door.
Reference:
When the door has been closed, the stapler
unit will automatically execute idle punching
several times to advance the staples.
D. Removing Paper Jams
from the Saddle Stitcher
Unit (Saddle Finisher)
If the host machine indicates the saddle
stitcher unit paper jam message, perform the following to remove the jam.
1) Holding the latch lever down unit as shown,
move it to detach it from the host machine.
Figure 1-323
2) Open the front lower door.
1-20
Figure 1-324
CHAPTER 1 GENERAL DESCRIPTION
3) Turn the knob clockwise.
Figure 1-325
4) Turn the knob counterclockwise while pushing it in.
6) Open the inlet cover and remove the jam.
Figure 1-328
7) Close the front lower door.
Figure 1-326
5) Remove the jam.
Figure 1-327
Figure 1-329
8) Connect the saddle finisher to the host machine.
9) Operate as instructed on the display.
1-21
CHAPTER 1 GENERAL DESCRIPTION
E. Supplying the Saddle
Stitcher Unit with Staples
(Saddle Finisher)
If the host machine indicates the saddle
stitcher unit staple supply message, perform the
following to supply it with staples.
1) Open the front lower door.
Figure 1-330
3) Pull the stitcher unit to the front once and
then shift it up.
Figure 1-332
4) Hold the empty cartridge on its sides and
remove it.
2) Slide out the stitcher unit.
Figure 1-331
Figure 1-333
5) Set a new cartridge.
Figure 1-334
Reference
You must always replace both cartridges at the
same time.
1-22
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