Parts marked with "! " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones
for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only.
The contents are subject to change without notice.
CAUTION FOR BATTERY REPLACEMENT
(Danish)ADVARSEL !
Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.
(English)Caution !
Dispose of used batteries according to manufacturer’s instructions.
(Finnish)VAROITUS
Paristo voi räjähtää, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
(French)ATTENTION
Il y a danger d’explosion s’ il y a remplacement incorrect
de la batterie. Remplacer uniquement avec une batterie du
même type ou d’un type équivalent recommandé par
Mettre au rebut les batteries usagées conformément aux
(Swedish)VARNING
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandoren.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden
For paper weight exceeding 105g/m
the paper size of A4/8.5"
~ 105 g/m
2
~ 176m2, can be used.
~ 105 g/m
2
, exceeded.
´ 11" or smaller can be used.
2
2
2
2
in the face up mode, only
7. Paper full detection
11. Power consumption
MAX 60W
12. Dimensions
590 (W) ´ 560 (D) ´ 998 (H)
13. Weight
About 50 kg
*
1
*
1
TopProvided
MiddleProvided
BottomProvided
1 – 1
[2] UNPACKING AND INSTALLATION
1. Unpacking
Refer to the sketch below for unpacking.
2. Installation
Lock plate: 1
Staple cartridge: 1
Stapling position
label A: 1
Mounting plate: 1
Connecting plate: 1
Stapling position
label B: 1
Tray 3: 1Exit trays: 2
Securing plate: 1Screws A: 2Screw B: 1
Screws C: 2
Screws D: 4
Unplug the copier’s power cord before carrying out
the following procedure.
1. Attach the lock plate and mounting plate.
Remove the two screws from the upper left cabinet of the copier and
attach the lock plate to the upper left cabinet using two screws D.
Screws for upper
left cabinet
Lock plate
2 – 1
Screws D
· If the clearance is narrow at the upper part:
Turn knob A and knob B clockwise so that the clearances at the
upper part and lower part are uniform.
· If the clearance is wide at the upper part:
Turn knob A and knob B counterclockwise so that the clearances
at the upper part and lower part are uniform.
Knob BKnob A
Clearance
· If the connecting hole is displaced toward the front side:
Turn knob A counterclockwise so that the connecting hole matches
the guide pin.
Then, push the finisher into the copier.
If the clearance between the finisher and copier is not proper,
adjust the clearances at the upper part and lower part using procedure <1>.
(Top view)
Guide pin
Clearance
<2> If the guide pi n of the lock plate does not match the con-
necting hole of the finisher:
Turn the knobs at the lower part of the finisher to adjust the height.
· If the connecting hole is displaced toward the rear side:
Turn knob B counterclockwise so that the connecting hole matches
the guide pin.
Then, push the finisher into the copier.
If the clearance between the finisher and copier is not proper,
adjust the clearances at the upper part and lower part using procedure <1>.
(Top view)
Guide pin
Knob A
Knob B
7. Attach the exit tray and tray 3.
Insert the three pawls at the rear side of tray 3 into the holes of the
tray mounting platform and secure the tray using two screws.
Attach the two exit trays to the finisher from the boss at <1>.
2
1
Exit trays
Screws D
Pawl
Pawl
Tray 3
Pawl
Knob A
8. Attach the staple cartridge to the staple unit.
1Turn the staple unit to face the front.
1
Knob B
2 – 3
2Insert the staple cartridge into the staple unit until it clicks in
place.
2
3Return the staple unit to face down.
3
9. Paste the stapling position labels.
For document cover:
Stapling position label A
For ADF/RADF:
Stapling position label B
Connect the power cord, turn the main switch ON,
and perform the following procedure.
10. Check the finisher operation.
· Check the operation in the STAPLE SORT mode.
Make 10 sheets of copies in the STAPLE SORT mode.
Check to see if the copies are stapled properly.
For SPF:
Stapling position label A
11. Remove the tension spring of exit roller.
1) Pull out the exit unit of the copier until it stops.
2) Remove the 2 exit area cover securing screws and remove the
exit area cover.
3) Remove the 2 transport springs which are attached to the exit
area paper guide.
4) Store the 2 removed transport springs by hanging them on the exit
unit front frame (shown in Fig. 1).
5) Attach the exit area cover to its original position and secure it
using the 2 securing screws.
9T12CLTray 1 and 2 deceleration clutch
10PDCLPuddler clutchPuddling in staple tray
11STORCLST paper delivery roller pressure release clutchPressing staple paper delivery roller
12T3ORSLTray 3 paper exit roller clutchChanging the speed of tray 3 paper discharge roller (Low speed)
13PPSLPaper holding solenoidAlignment of paper when stapling.
14STSLStaple tray solenoidHolding the rear edge of paper in the staple tray.
speed)
Changing the speed of tray 1 and 2 paper delivery roller
(Low speed)
3 – 3
4. Sensor
2. DSW2
1. DSW1
23. STND
27. READY
25. LSTS
13. T1PF
9. PFD3
14. T2PF
20. JGHP
10. PFD4
18. EVRE
19. OFHP
16. T3UP
8. PFD2
7. PFD1
5. INPD
3. DSW3
6. RVPD
21. PSHP
28. STID2
12. STPD
11. STID
15. T3OD
22. STUHP
17. T3DN
24. STHP
26. NCTS
Stapler unit
No.Signal nameNameFunction and Operation
1DSW1Copier connection switchDetecting the finisher attached to the copier
2DSW2Top door opening switchDetecting top door opening
3DSW3Front door opening switchDetecting front door opening
5INPDPaper entry sensorDetecting paper entry
6RVPDReversion paper discharge sensorDetecting paper discharge
7PFD1Transfer detecting sensor 1Detecting transfer 1
8PFD2Transfer detecting sensor 2Detecting transfer 2
9PFD3Transfer detecting sensor 3Detecting transfer 3
10PFD4Transfer detecting sensor 4Detecting transfer 4
11STIDStaple tray paper entry sensorDetecting staple tray paper entry
12STPDStaple tray paper sensorDetecting the presence of paper in staple tray
13T1PFTray 1 full sensorDetecting tray 1 filled with paper
14T2PFTray 2 full sensorDetecting tray 2 filled with paper
15T3ODTray 3 paper delivery sensorDetecting tray 3 paper delivery
16T3UPTray 3 upper limit sensorDetecting tray 3 upper limit
17T3DNTray 3 lower limit sensorDetecting tray 3 lower limit
18EVREElevator motor encoderElevator motor encoder
19OFHPOffset motor home position detecting sensorDetecting offset motor home position
20JGHPJogger motor home position detecting sensorDetecting jogger motor home position
21PSHPPusher motor home position detecting sensorDetecting pusher motor home position
22STUHPStaple UN movement motor home position
detecting sensor
23STNDStaple needle replacement sensorDetecting stapler rotation for the replacement of needles
24STHPStapler home position detecting sensorDetecting stapler home position
25LSTSStaple detecting sensorDetecting the presence of needles in stapler
26NCTSStapler cartridge sensorDetecting the presence of stapler cartridge in stapler
27READYStapler self priming sensorDetecting needles in stapling position
28STID2Staple tray paper entry sensor 2Detecting staple tray paper entry 2
Detecting staple UN movement motor home position
3 – 4
5. Motor and PWB unit
2. RVM
1. FM
3. JGM
4. PSM
7. OFM
6. EVM
5. STUM
8. STM
9
10
11
No.Signal nameNameFunction and OperationType
1FMMain drive motorTransferring paper inside finisherDC brushless
2RVMReversion motorReversing the paperDC stepping
3JGMJogger motorPositioning jogger to suit paper size and aligning paper in
staple tray
4PSMPusher motorLowering the paper in staple tray to stapling position and lifting
the paper to delivery position
5STUMStaple unit movement motorMoving staple unit to stapling positionDC stepping
6EVMElevator motorRaising and lowing tray 3DC brush
7OFMOffset motorShifting tray 3 back and forth to sort the paper in tray 3DC brush
8STMStaple motorDriving staple unitDC brush
9Finisher main PWB 100/200100/200V, Finisher control—
10Filter PWBCommon, Eliminating brush motor noise —
11Filter PWBCommon, Eliminating brush motor noise—
DC stepping
DC stepping
3 – 5
[4] OUTLINE OF OPERATION
1. Transfer route
The 3-tray finisher’s transfer routes are as follows.
a. Tray 1 face-up paper discharge
c. Tray 2 face-up paper discharge
b. Tray 1 face-down paper discharge
2
d. Tray 2 face-down paper discharge
2
1
1
4 – 1
e. Tray 3 outside turn face-up paper discharge
2
g. Tray 3 chart-cut face-up paper discharge
3
f. Tray 3 outside turn face-down paper discharge
1
1
2
4 – 2
2. Explanation of each section
The 3-tray finisher consists of (1)an upper paper transfer section, (2)a
reversion section, (3)a staple tray, (4)an offset tray, and (5)an elevator section.
It has the following functions: Paper discharge to a selected tray,
paper reversion, stapling for paper delivered to the offset tray (3
positions), offset, and elevation. Each function is performed according
to the mode instructed by the copier.
5) Trays 1 (10) and 2 (7) paper discharge operation
When paper is delivered to the trays 1 (10) and 2 (7) at a high-speed
in the 3 tray finisher, the trays 1 and 2 deceleration clutch (13) is
operated at paper delivery timing to decelerate the paper discharge
rollers 1 and 2 in order to align the paper to the trays 1 (10) and 2 (7)
with high accuracy.
6) Trays 1 (10) and 2 (7) paper full detection
Whether the trays 1 (10) and 2 (7) are filled with paper is detected by
the tray 1 and 2 paper full sensor.
1)
2)
4)
3)
5)
A. Upper paper transfer section
1) Paper transfer
By rotating the main driving motor (FM), the transfer rollers in the
finisher are driven.
The transfer speed is switched over between the copier speed mode
and the high-speed mode according to the paper discharge mode
and paper size.
2) Paper entry gate (4)
The paper entry gate (4) is operated by the paper entry solenoid(INGSL) to select the upper transfer (outside route) and reversion/short path according to the mode.
3) Paper discharge gate 1 (1)
The paper discharge gate 1 (1) is operated by the paper discharge
gate 1 solenoid (OG1SL), to select between the routes for paper
discharge to the tray 1 (10) and transport to the tray 2 (7)/staple tray.
4) Paper discharge gate 2 (8)
The paper discharge gate 2 (8) is operated by the paper discharge
gate 2 solenoid (OG2SL) to select between the routes for paper
discharge to the tray 2 (7) and transport to the staple tray.
(9)T2PFTray 2 paper full detecting sensor
(10)—Tray 1
(11)PFD3Transfer detecting sensor 3
(12)T1PFTray paper full sensor
(13)TI2CLTrays 1 and 2 deceleration clutch
(2)
(3)
(4)
(5)
4 – 3
B. Reversion unit
1) Reversion motor (RVM)
The reversion motor is connected to the reversion roller (4).
The paper is pulled into the reversion path by the reversion motor
rotating in forward, and fed into the upper transfer route by the motor
rotating in reverse. When the paper is discharged through the shortpath, its transfer is performed by the reversion roller (4) until the
paper enters the staple tray.
2) Reversion pressure release roller
The reversion pressure release roller (3) is pressure released or pressurized through ON/OFF control of the reversion roller pressure release solenoid, to achieve the reversion of the paper at a high speed
without reducing JOB efficiency.
(1st sheet is reversed
and discharged.)
(1)
5) Short path switching gate (1)
The short path switching gate (1) is operated by the short path
switching solenoid (SPSL), to select the short path to feed paper to
the reversion path and stable tray.
6) Staple tray paper discharge
When the paper delivery roller pressure release clutch (STORCL) is
turned ON, the paper delivery pressure release roller (4) is pressurized through the cam to discharge the paper from the stable tray.
7) Paper discharge gate 3 (5)
The paper discharge gate 3 (5) is operated by the paper discharge
gate 3 solenoid (OG3SL) to switch over the routes of paper inside the
staple tray between the paper discharge side and the staple side of
the off-set tray.
The jogger motor is driven when the paper is fed into the staple tray,
to operate the jog plates F and R so as to align the sidewise edge of
the paper.
2) Puddler (11)
The puddler clutch (PDCL) is turned ON when the paper is fed into
the staple tray, to give the puddler a full turn so as to drop the paper
downward (pusher), thus achieving alignment in the vertical direction.
3) Pusher motor (PSM)
With the pusher motor rotating, the paper stored inside the staple tray
is lowered from the home position (discharge position) to the stapling
position; after stapling, the paper inside the staple tray is elevated
from the stapling position to the home position.
4) Staple unit movement motor (STUM)
The staple unit is moved to the stapling positions (front, far end, 2
centers) by the staple unit motor.
(2)
(11)
(10)
(9)
(8)
No.Signal namePart name
(1)—Short path switching gate
(2)T3SLCLTray 3 speed reduction clutch
(3)—Tray 3 speed reduction clutch
(4)—Paper delivery pressure release roller
(5)—Paper discharge gate 3
(6)STPDStaple tray paper detection sensor
(7)—Staple unit
(8)T3ORSLTray 3 paper exit clutch
(9)T3ODTray 3 paper delivery sensor
(10)STIDStaple tray paper entry sensor
(11)—Puddler
(1)
(3)
(4)
(5)
(6)
(7)
4 – 4
(Operation of stapling)
1) 2)2)1)
Jog plate
R
Pusher
Paper size
Jog plate
F
Jogging in lateral direction
1) The jog plates are moved to the stand-by position before the
paper is fed to the staple tray.
2) Immediately after the paper is fed into the staple tray, the jog plate
is moved to the paper size position to ensure the alignment of the
paper.
Staple unit
Home
position
Staple unit moving
motor
Pusher
2)4)
3)
1)
5)
Paper discharge
position
Staple position
ST rail
Staple unit movement at the time of stapling (1-point
stapling)
1) The stapler unit is moved to the stapling position.
– The number of sheets to be stapled is fed to the staple tray –
2) The pusher (the sheets to be stapled) is lowered the stapling
position.
3) The paper is stapled ... (in the case of 2-point stapling, the action
that is described on the following page is added.)
4) The pusher (the sheets stapled) is elevated to the paper discharge position.
5) After the job, the stapler unit is returned to the home position.
Pusher
Staple unit
moving range
Staple position
ST rail
Staple unit moving
motor
1)
3)
4)
5)
2)
Stapler unit movement at the time of stapling
(2-point stapling action is added.)
1) The pusher is elevated to the position which makes it possible for
the staple unit to move.
2) The staple unit is moved to the staple position where the 2nd
staple is driven.
3) The pusher (sheets to be stapled) is lowered to the stapling position.
4) Sheets are stapled.
5) The staple unit is returned to the 1st staple position.
(After the job is finished, the staple unit is returned to the home
position.)
D. Off-set tray
1) Off-set motor (3)
When the off-set motor (3) is driven, the tray is shifted sidewise
against the direction in which the sheets are delivered, so that the
sheets discharged into the off-set tray (1) are sorted by the specified
number of sheets. The rotation is unidirectional and controlled by the
crank. The motor is braked to a stop by the off-set home position
sensor (2) turning ON.
(3)
(2)
Moving range
(30 mm)
(1)
4 – 5
No.Signal namePart name
(1)—Tray 3 (Off-set tray)
(2)OFHPOFHP Off-set home position sensor
(3)OFMOff-set mo tor
E. Elevator
1) Elevator motor (3)
When the elevator motor (3) is driven, the winding pulley (5) is rotated
in both forward and reverse to wind up the wire (6) stretching vertically so that the tray 3 (off-set tray) is moved up and down. This
allows the discharge of paper at a fixed position according to the
number of sheets to be loaded on the off-set tray.
2) Off-set tray full and load detection
When the power is turned ON, the off-set tray lowers to the lower limit
sensor (4) position. Then it elevates until the upper limit sensor (7)
turns ON, while counting the encoder pulses of the elevator motor (3).
The volume of paper loaded on the off-set tray is calculated (0 100%) by counting the number of pulses from the elevator encoder
(1).
The off-set tray is judged to be full when both the lower and upper
limit sensors (4, 7) are turned ON.
3) Upper limit sensor solenoid (T3UPSL)
When the paper is discharged from the off-set tray, the upper limit
sensor solenoid is turned on to pull in the actuator so that the sheet
discharged does not ride on the actuator of the upper limit sensor (7).
(7)
3. Basic operation
A. Basic operation flowchart
Power ON
Initialization when
powered on
Independent movement
of staple unit
(Staple position)
Independent shifting
(Offset tray)
JOB_START
Operation when
JAM error occurs
Operation when
door is closed
(1)
(6)
(5)
(4)
No.Signal namePart name
(1)—Elevator motor encoder
(2)—Elevator drive unit
(3)EVMElevator motor
(4)T3DNTray 3 lower limit sensor
(5)—Winding pulley
(6)—Wire
(7)T3UPTray 3 upper limit sensor
(3)
(2)
Transfer
Off-set trail paper
discharge
JOB_END
Fig. 1 Basic operation flowchart
Stapling
1) Initialization
The finisher is initialized (home positioning of each motor) at the
following timing.
· When the power is turned on.
· The finisher leaves the copier and when either of the top or bottom
door is opened.
· When the copier start key is pressed (JOB_START):
· Recovery action is performed.
4 – 6
[5] DISASSEMBLY AND REINSTALLATION
[Note]
· This section explains the procedure for disassembling and rein-
stalling the unit. Reinstall the unit in the reverse order of disassembly.
· Disassemble the unit in numerical order in each sketch.
· This section covers the procedure for disassembling the following
major parts. For the other parts, refer to the Parts Guide.
No.Part name
1Main drive motor
2Staple unit movement motor
3Reversing motor
4Elevator motor
5Off-set motor
6Stapler
7Jogger motor
8Pusher motor
9Elevator wires, top and bottom
10Paper discharge roller 3
1. Main drive motor
2. Staple unit movement motor
1)
1)
3)
2)
1)
2)
1)
2)
3)
5)
5)
6)
1)
4)
5)
4)
4)
5 – 1
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