SERVICE MANUAL
3-TRAY FINISHER
MODEL AR-FN1
CONTENTS
[ 1 ] |
BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-1 |
[ 2 ] |
UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . |
2-1 |
[ 3 ] |
PICTORIAL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . |
3-1 |
[ 4 ] |
OUTLINE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-1 |
[ 5 ] |
DISASSEMBLY AND REINSTALLATION . . . . . . . . . . . . . . . . . |
5-1 |
[ 6 ] |
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-1 |
[ 7 ] |
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7-1 |
[ 8 ] |
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8-1 |
[ 9 ] |
DESCRIPTION OF CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . |
9-1 |
[10] |
CIRCUT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
10-1 |
Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION for after sales service only.
The contents are subject to change without notice.
CAUTION FOR BATTERY REPLACEMENT
(Danish) ADVARSEL !
Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandoren.
(English) Caution !
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to manufacturer’s instructions.
(Finnish) VAROITUS
Paristo voi räjähtää, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden
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mukaisesti. |
(French) |
ATTENTION |
Il y a danger d’explosion s’ il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par
le constructeur.
Mettre au rebut les batteries usagées conformément aux instructions du fabricant.
(Swedish) VARNING Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt fabrikantens instruktion.
[1] BASIC SPECIFICATIONS
1. Type
Copier-fitted type (detachable)
2. Tray
1 Number of |
3 |
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trays |
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2 Type |
Top (tray 1) |
Normal tray |
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Middle (tray 2) |
Normal tray |
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Bottom (tray 3) |
Lift tray |
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3 Number of |
Normal tray |
500 (80 g/m2 ) |
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sheets |
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Lift tray |
1500 (A4/11" ´ 8.5") 750 |
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loadable |
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(A3/11" ´ 17") (80 g/m |
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3. Paper transfer
Center reference
4. Storage
Face-up/face-down
5. Discharge size
Face-up |
Top |
A3 |
~ A6R/11 ´ 17 ~ 8.5 ´ 5.5, |
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special paper |
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Middle |
A3 |
~ A5/11 ´ 17 |
~ 8.5 |
´ 5.5 |
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Bottom |
A3 |
~ B5R/11 ´ 17 ~ 8.5 ´ 11R |
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Face-down |
Top |
A3 |
~ B5/11 ´ 17 |
~ 8.5 |
´ 11R |
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Middle |
A3 |
~ B5/11 ´ 17 |
~ 8.5 |
´ 11R |
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Bottom |
A3 |
~ B5R/ 11 ´ 17 ~ 8.5 ´ 11R |
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6. Paper weight
Face-up |
Top |
52 ~ 128 g/m2 |
* |
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1 |
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Middle |
56 ~ 105 g/m2 |
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Bottom |
52 ~ 128 g/m2 |
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Face-down |
56 ~ 105 g/m2 , exceeded. |
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* 1: Paper of 200g/m2 ~ 176m2 , can be used.
For paper weight exceeding 105g/m2 in the face up mode, only the paper size of A4/8.5" ´ 11" or smaller can be used.
7. Paper full detection
Top Provided
Middle Provided
Bottom Provided
8. Lift tray
Off-set |
30 mm |
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9. Staple unit
Paper discharge tray |
Lift tray |
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Storage |
Face-up |
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Number of sheets |
50 sheets (80 g/m2 ) |
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that can be stapled |
25 sheets when the size is over A4/LT. |
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Paper size |
AB series |
A3, B4, A4, A4R, B5 |
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Inch series |
11" ´ 17"/8.5" ´ 14"/ |
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8.5" ´ 13"/8.5" ´ 11"/ |
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8.5" ´ 11"R |
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Stapling reference |
1 point (front)/ 1 point (far end)/ 2 points |
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Needle feed system |
Cartridge (5000 needles) |
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Detection |
No needle/no cartridge/stapler rotation |
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Service life |
more than 100 K |
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Manual mode |
None |
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10. Power supply
Supplied from copier (DC 24V, DC 5V)
11. Power consumption
MAX 60W
12. Dimensions
590 (W) ´ 560 (D) ´ 998 (H)
13. Weight
About 50 kg
1 – 1
[2] UNPACKING AND INSTALLATION
1. Unpacking |
2. Installation |
Refer to the sketch below for unpacking.
Lock plate: 1 |
Mounting plate: 1 |
Staple cartridge: 1 |
Connecting plate: 1 |
Stapling position |
Stapling position |
label A: 1 |
label B: 1 |
Tray 3: |
1 |
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Exit trays: 2 |
Securing plate: 1 |
Screws A: 2 |
Screw B: 1 |
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Screws C: 2 |
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Screws D: 4 |
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Unplug the copier’s power cord before carrying out the following procedure.
1. Attach the lock plate and mounting plate.
Remove the two screws from the upper left cabinet of the copier and attach the lock plate to the upper left cabinet using two screws D.
Screws for upper left cabinet
Lock plate
Screws D
2 – 1
·If the clearance is narrow at the upper part:
Turn knob A and knob B clockwise so that the clearances at the upper part and lower part are uniform.
·If the clearance is wide at the upper part:
Turn knob A and knob B counterclockwise so that the clearances at the upper part and lower part are uniform.
Knob A |
Knob B |
Clearance
Clearance
<2> If the guide pin of the lock plate does not match the connecting hole of the finisher:
Turn the knobs at the lower part of the finisher to adjust the height.
·If the connecting hole is displaced toward the rear side:
Turn knob B counterclockwise so that the connecting hole matches the guide pin.
Then, push the finisher into the copier.
If the clearance between the finisher and copier is not proper, adjust the clearances at the upper part and lower part using procedure <1>.
(Top view)
Guide pin
·If the connecting hole is displaced toward the front side:
Turn knob A counterclockwise so that the connecting hole matches the guide pin.
Then, push the finisher into the copier.
If the clearance between the finisher and copier is not proper, adjust the clearances at the upper part and lower part using procedure <1>.
(Top view)
Guide pin
Knob A |
Knob B |
7. Attach the exit tray and tray 3.
Insert the three pawls at the rear side of tray 3 into the holes of the tray mounting platform and secure the tray using two screws.
Attach the two exit trays to the finisher from the boss at <1>.
2
1
Exit trays
Screws D
Pawl
Pawl
Tray 3 |
Pawl |
8. Attach the staple cartridge to the staple unit.
1Turn the staple unit to face the front.
1
Knob A |
Knob B |
2 – 3
2Insert the staple cartridge into the staple unit until it clicks in place.
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3Return the staple unit to face down.
3
9. Paste the stapling position labels.
For document cover:
Stapling position label A
For SPF:
Stapling position label A
For ADF/RADF:
Stapling position label B
Connect the power cord, turn the main switch ON, and perform the following procedure.
10. Check the finisher operation.
·Check the operation in the STAPLE SORT mode.
Make 10 sheets of copies in the STAPLE SORT mode. Check to see if the copies are stapled properly.
11. Remove the tension spring of exit roller.
1)Pull out the exit unit of the copier until it stops.
2)Remove the 2 exit area cover securing screws and remove the exit area cover.
3)Remove the 2 transport springs which are attached to the exit area paper guide.
4)Store the 2 removed transport springs by hanging them on the exit unit front frame (shown in Fig. 1).
5)Attach the exit area cover to its original position and secure it using the 2 securing screws.
6)Insert the exit unit to the copier.
2 – 4
Fixing screw
Paper exit cover
Paper exit unit
3)
2 – 5
[3] PICTORIAL NOMENCLATURE
1. External view
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4 |
5 |
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No. |
Part name |
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1 |
Upper door |
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2 |
Front door |
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3 |
Tray 1 |
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4 |
Tray 2 |
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5 |
Tray 3 |
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3 – 1
2. Internal view
27 |
28 |
1 |
2 |
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26 |
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3 |
25 |
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4 |
23 |
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24 |
5 |
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22 |
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6 |
8 |
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7 |
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11 |
9 |
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20 |
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10 |
29 |
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12 |
30 |
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19 |
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13 |
18 |
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14 |
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15 |
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16 |
17 |
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No. |
Part name |
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1 |
Paper discharge gate 1 |
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2 |
Transfer follow-up roller 2 |
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3 |
Vertical transfer roller 1 |
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4 |
Transfer follow-up roller 1 |
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5 |
Paper entry gate |
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6 |
Reversion paper discharge follow-up roller |
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7 |
Reversion paper discharge roller |
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8 |
Paper entry Shaft |
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9 |
Paper entry De-curler |
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10 |
Reversion gate |
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11 |
Reversion roller |
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12 |
Reversion pressure release roller |
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13 |
Short cut gate |
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14 |
S tray paper entry roller |
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15 |
Paper delivery pressure release roller |
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No. |
Part name |
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16 |
Paper discharge gate 3 |
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17 |
Paper discharge roller 4 |
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18 |
Paper discharge roller 3 |
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19 |
S tray paper entry follow-up roller |
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20 |
Vertical transfer roller 3 |
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21 |
Transfer follow-up roller 1 |
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22 |
Paper discharge roller 2 |
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23 |
Follower roller FIN |
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24 |
Paper discharge gate 2 |
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25 |
Vertical transfer roller 2 |
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26 |
Transfer follow-up roller 1 |
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27 |
Paper discharge roller 1 |
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28 |
Follower roller FIN |
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29 |
De-curler roller |
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30 |
Vertical transport roller 3 lower |
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3 – 2
3. Clutch, solenoid
9. T12CL
4. OG2SL
2. RRSL
10. PDCL
11. STORCL
5. OG3SL
12. T3ORSL
7. T3SLCL
13. PPSL
3. OG1SL |
14. STSL |
1. INGSL
6. SPSL
8. T3UPSL
No. |
Signal name |
Name |
Function and Operation |
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1 |
INGSL |
Paper entry gate solenoid |
Switching between reversion/short cut path and outside turn path |
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2 |
RRSL |
Reversion roller pressure release solenoid |
Pressing reverse roller |
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3 |
OG1SL |
Paper discharge gate solenoid 1 |
Switching tray 1 paper delivery gate |
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4 |
OG2SL |
Paper discharge gate solenoid 2 |
Switching tray 2 paper delivery gate |
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5 |
OG3SL |
Paper discharge gate solenoid 3 |
Switching tray 3 paper delivery gate |
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6 |
SPSL |
Short path switching solenoid |
Switching short path gate |
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7 |
T3SLCL |
Tray 3 deceleration clutch |
Changing the speed of tray 3 paper speed change roller (Low |
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speed) |
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8 |
T3UPSL |
Tray 3 upper limit solenoid |
Pulling in tray 3 upper limit detection actuator |
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9 |
T12CL |
Tray 1 and 2 deceleration clutch |
Changing the speed of tray 1 and 2 paper delivery roller |
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(Low speed) |
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10 |
PDCL |
Puddler clutch |
Puddling in staple tray |
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11 |
STORCL |
ST paper delivery roller pressure release clutch |
Pressing staple paper delivery roller |
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12 |
T3ORSL |
Tray 3 paper exit roller clutch |
Changing the speed of tray 3 paper discharge roller (Low speed) |
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13 |
PPSL |
Paper holding solenoid |
Alignment of paper when stapling. |
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14 |
STSL |
Staple tray solenoid |
Holding the rear edge of paper in the staple tray. |
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3 – 3
4. Sensor
2. DSW2
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1. DSW1 |
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13. T1PF |
8. PFD2 |
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7. PFD1 |
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9. PFD3 |
5. INPD |
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14. T2PF |
3. DSW3 |
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20. JGHP |
6. RVPD |
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21. PSHP |
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10. PFD4 |
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28. STID2 |
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18. EVRE |
12. STPD |
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11. STID |
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19. OFHP |
15. T3OD |
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16. T3UP |
22. STUHP |
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23. STND |
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17. T3DN |
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24. STHP |
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27. READY |
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25. LSTS |
26. NCTS |
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Stapler unit |
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No. |
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Signal name |
Name |
Function and Operation |
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1 |
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DSW1 |
Copier connection switch |
Detecting the finisher attached to the copier |
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2 |
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DSW2 |
Top door opening switch |
Detecting top door opening |
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3 |
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DSW3 |
Front door opening switch |
Detecting front door opening |
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5 |
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INPD |
Paper entry sensor |
Detecting paper entry |
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6 |
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RVPD |
Reversion paper discharge sensor |
Detecting paper discharge |
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7 |
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PFD1 |
Transfer detecting sensor 1 |
Detecting transfer 1 |
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8 |
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PFD2 |
Transfer detecting sensor 2 |
Detecting transfer 2 |
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9 |
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PFD3 |
Transfer detecting sensor 3 |
Detecting transfer 3 |
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10 |
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PFD4 |
Transfer detecting sensor 4 |
Detecting transfer 4 |
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11 |
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STID |
Staple tray paper entry sensor |
Detecting staple tray paper entry |
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12 |
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STPD |
Staple tray paper sensor |
Detecting the presence of paper in staple tray |
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13 |
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T1PF |
Tray 1 full sensor |
Detecting tray 1 filled with paper |
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14 |
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T2PF |
Tray 2 full sensor |
Detecting tray 2 filled with paper |
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15 |
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T3OD |
Tray 3 paper delivery sensor |
Detecting tray 3 paper delivery |
16 |
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T3UP |
Tray 3 upper limit sensor |
Detecting tray 3 upper limit |
17 |
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T3DN |
Tray 3 lower limit sensor |
Detecting tray 3 lower limit |
18 |
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EVRE |
Elevator motor encoder |
Elevator motor encoder |
19 |
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OFHP |
Offset motor home position detecting sensor |
Detecting offset motor home position |
20 |
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JGHP |
Jogger motor home position detecting sensor |
Detecting jogger motor home position |
21 |
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PSHP |
Pusher motor home position detecting sensor |
Detecting pusher motor home position |
22 |
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STUHP |
Staple UN movement motor home position |
Detecting staple UN movement motor home position |
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detecting sensor |
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23 |
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STND |
Staple needle replacement sensor |
Detecting stapler rotation for the replacement of needles |
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24 |
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STHP |
Stapler home position detecting sensor |
Detecting stapler home position |
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25 |
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LSTS |
Staple detecting sensor |
Detecting the presence of needles in stapler |
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26 |
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NCTS |
Stapler cartridge sensor |
Detecting the presence of stapler cartridge in stapler |
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27 |
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READY |
Stapler self priming sensor |
Detecting needles in stapling position |
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28 |
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STID2 |
Staple tray paper entry sensor 2 |
Detecting staple tray paper entry 2 |
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3 – 4
5. Motor and PWB unit
2. RVM 1. FM
3. JGM
4. PSM
7. OFM
6. EVM
5. STUM
8. STM
9
10
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No. |
Signal name |
Name |
Function and Operation |
Type |
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1 |
FM |
Main drive motor |
Transferring paper inside finisher |
DC brushless |
2 |
RVM |
Reversion motor |
Reversing the paper |
DC stepping |
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3 |
JGM |
Jogger motor |
Positioning jogger to suit paper size and aligning paper in |
DC stepping |
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staple tray |
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4 |
PSM |
Pusher motor |
Lowering the paper in staple tray to stapling position and lifting |
DC stepping |
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the paper to delivery position |
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5 |
STUM |
Staple unit movement motor |
Moving staple unit to stapling position |
DC stepping |
6 |
EVM |
Elevator motor |
Raising and lowing tray 3 |
DC brush |
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7 |
OFM |
Offset motor |
Shifting tray 3 back and forth to sort the paper in tray 3 |
DC brush |
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8 |
STM |
Staple motor |
Driving staple unit |
DC brush |
9 |
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Finisher main PWB 100/200 |
100/200V, Finisher control |
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10 |
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Filter PWB |
Common, Eliminating brush motor noise |
— |
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11 |
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Filter PWB |
Common, Eliminating brush motor noise |
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3 – 5
[4] OUTLINE OF OPERATION
1. Transfer route
The 3-tray finisher’s transfer routes are as follows. |
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a. Tray 1 face-up paper discharge |
c. Tray 2 face-up paper discharge |
b. Tray 1 face-down paper discharge |
d. Tray 2 face-down paper discharge |
2
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1 |
1 |
4 – 1
e. Tray 3 outside turn face-up paper discharge |
g. Tray 3 chart-cut face-up paper discharge |
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2 |
3 |
1 |
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f. Tray 3 outside turn face-down paper discharge
1
2
4 – 2
2. Explanation of each section
The 3-tray finisher consists of (1)an upper paper transfer section, (2)a reversion section, (3)a staple tray, (4)an offset tray, and (5)an elevator section.
It has the following functions: Paper discharge to a selected tray, paper reversion, stapling for paper delivered to the offset tray (3 positions), offset, and elevation. Each function is performed according to the mode instructed by the copier.
1)
2)
4)
3)
5)
A. Upper paper transfer section
1) Paper transfer
By rotating the main driving motor (FM), the transfer rollers in the finisher are driven.
The transfer speed is switched over between the copier speed mode and the high-speed mode according to the paper discharge mode and paper size.
2) Paper entry gate (4)
The paper entry gate (4) is operated by the paper entry solenoid(INGSL) to select the upper transfer (outside route) and reversion/short path according to the mode.
3) Paper discharge gate 1 (1)
The paper discharge gate 1 (1) is operated by the paper discharge gate 1 solenoid (OG1SL), to select between the routes for paper discharge to the tray 1 (10) and transport to the tray 2 (7)/staple tray.
4) Paper discharge gate 2 (8)
The paper discharge gate 2 (8) is operated by the paper discharge gate 2 solenoid (OG2SL) to select between the routes for paper discharge to the tray 2 (7) and transport to the staple tray.
5) Trays 1 (10) and 2 (7) paper discharge operation
When paper is delivered to the trays 1 (10) and 2 (7) at a high-speed in the 3 tray finisher, the trays 1 and 2 deceleration clutch (13) is operated at paper delivery timing to decelerate the paper discharge rollers 1 and 2 in order to align the paper to the trays 1 (10) and 2 (7) with high accuracy.
6) Trays 1 (10) and 2 (7) paper full detection
Whether the trays 1 (10) and 2 (7) are filled with paper is detected by the tray 1 and 2 paper full sensor.
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(12) |
(13) |
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(1) |
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(2) |
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(11) |
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(10) |
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(3) |
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(9) |
(4) |
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(8) |
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(5) |
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(7) |
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Document reversion and |
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(6) |
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short-cut path |
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To stapler tray |
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No. |
Signal name |
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Name |
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(1) |
— |
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Paper discharge gate |
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(2) |
PFD2 |
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Transfer detecting sensor 2 |
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(3) |
PFD1 |
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Transfer detecting sensor 1 |
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(4) |
— |
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Paper entry gate |
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(5) |
INPD |
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Paper entry sensor |
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(6) |
PFD4 |
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Transfer detecting sensor 4 |
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(7) |
— |
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Tray 2 |
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(8) |
— |
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Paper discharge gate 2 |
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(9) |
T2PF |
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Tray 2 paper full detecting sensor |
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(10) |
— |
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Tray 1 |
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(11) |
PFD3 |
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Transfer detecting sensor 3 |
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(12) |
T1PF |
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Tray paper full sensor |
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(13) |
TI2CL |
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Trays 1 and 2 deceleration clutch |
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4 – 3
B. Reversion unit
1) Reversion motor (RVM)
The reversion motor is connected to the reversion roller (4).
The paper is pulled into the reversion path by the reversion motor rotating in forward, and fed into the upper transfer route by the motor rotating in reverse. When the paper is discharged through the shortpath, its transfer is performed by the reversion roller (4) until the paper enters the staple tray.
2) Reversion pressure release roller
The reversion pressure release roller (3) is pressure released or pressurized through ON/OFF control of the reversion roller pressure release solenoid, to achieve the reversion of the paper at a high speed without reducing JOB efficiency.
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(1st sheet is reversed |
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and discharged.) |
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(1) |
(4) |
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Entry |
(2nd sheet is reversed |
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Discharged |
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(2) and entered.) |
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Pressure |
(3) |
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release |
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No. |
Signal name |
Part name |
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(1) |
RVPD |
Reversion paper delivery sensor |
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(2) |
— |
Reversion gate |
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(3) |
— |
Reversion pressure release roller |
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(4) |
— |
Reversion roller |
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C. Staple tray
1) Jogger motor (JGM)
The jogger motor is driven when the paper is fed into the staple tray, to operate the jog plates F and R so as to align the sidewise edge of the paper.
2) Puddler (11)
The puddler clutch (PDCL) is turned ON when the paper is fed into the staple tray, to give the puddler a full turn so as to drop the paper downward (pusher), thus achieving alignment in the vertical direction.
3) Pusher motor (PSM)
With the pusher motor rotating, the paper stored inside the staple tray is lowered from the home position (discharge position) to the stapling position; after stapling, the paper inside the staple tray is elevated from the stapling position to the home position.
4) Staple unit movement motor (STUM)
The staple unit is moved to the stapling positions (front, far end, 2 centers) by the staple unit motor.
5) Short path switching gate (1)
The short path switching gate (1) is operated by the short path switching solenoid (SPSL), to select the short path to feed paper to the reversion path and stable tray.
6) Staple tray paper discharge
When the paper delivery roller pressure release clutch (STORCL) is turned ON, the paper delivery pressure release roller (4) is pressurized through the cam to discharge the paper from the stable tray.
7) Paper discharge gate 3 (5)
The paper discharge gate 3 (5) is operated by the paper discharge gate 3 solenoid (OG3SL) to switch over the routes of paper inside the staple tray between the paper discharge side and the staple side of the off-set tray.
8)Tray 3 deceleration clutch (8) Tray 3 paper exit roller clutch (2)
The paper discharge rollers 3 and 4 are speed changed to improve the stackability of stapled paper being discharged to the off-set tray.
(1)
(2) |
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(11) |
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(9) |
(10) |
(3) |
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(4) |
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(8) |
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(5) |
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(6) |
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(7) |
No. |
Signal name |
Part name |
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(1) |
— |
Short path switching gate |
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(2) |
T3SLCL |
Tray 3 speed reduction clutch |
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(3) |
— |
Tray 3 speed reduction clutch |
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(4) |
— |
Paper delivery pressure release roller |
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(5) |
— |
Paper discharge gate 3 |
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(6) |
STPD |
Staple tray paper detection sensor |
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(7) |
— |
Staple unit |
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(8) |
T3ORSL |
Tray 3 paper exit clutch |
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(9) |
T3OD |
Tray 3 paper delivery sensor |
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(10) |
STID |
Staple tray paper entry sensor |
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(11) |
— |
Puddler |
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4 – 4
(Operation of stapling) |
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1) |
2) |
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2) |
1) |
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Jog plate |
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Jog plate |
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R |
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F |
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Pusher
Paper size
Jogging in lateral direction
1)The jog plates are moved to the stand-by position before the paper is fed to the staple tray.
2)Immediately after the paper is fed into the staple tray, the jog plate is moved to the paper size position to ensure the alignment of the paper.
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Pusher |
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Paper discharge |
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Staple unit 1) |
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3) |
2) |
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4) |
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position |
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Home |
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Staple position |
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position |
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5) |
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ST rail |
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Staple unit moving |
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motor |
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Staple unit movement at the time of stapling (1-point stapling)
1)The stapler unit is moved to the stapling position.
– The number of sheets to be stapled is fed to the staple tray –
2)The pusher (the sheets to be stapled) is lowered the stapling position.
3)The paper is stapled ... (in the case of 2-point stapling, the action that is described on the following page is added.)
4)The pusher (the sheets stapled) is elevated to the paper discharge position.
5)After the job, the stapler unit is returned to the home position.
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Pusher |
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Staple unit |
1) |
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3) |
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moving range |
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4) |
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Staple position |
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5) 2)
ST rail
Staple unit moving motor
Stapler unit movement at the time of stapling (2-point stapling action is added.)
1)The pusher is elevated to the position which makes it possible for the staple unit to move.
2)The staple unit is moved to the staple position where the 2nd staple is driven.
3)The pusher (sheets to be stapled) is lowered to the stapling position.
4)Sheets are stapled.
5)The staple unit is returned to the 1st staple position.
(After the job is finished, the staple unit is returned to the home position.)
D. Off-set tray
1) Off-set motor (3)
When the off-set motor (3) is driven, the tray is shifted sidewise against the direction in which the sheets are delivered, so that the sheets discharged into the off-set tray (1) are sorted by the specified number of sheets. The rotation is unidirectional and controlled by the crank. The motor is braked to a stop by the off-set home position sensor (2) turning ON.
(3)
(2)
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(1) |
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Moving range |
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(30 mm) |
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No. |
Signal name |
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Part name |
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(1) |
— |
Tray 3 (Off-set tray) |
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(2) |
OFHP |
OFHP Off-set home position sensor |
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(3) |
OFM |
Off-set motor |
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4 – 5
E. Elevator
1) Elevator motor (3)
When the elevator motor (3) is driven, the winding pulley (5) is rotated in both forward and reverse to wind up the wire (6) stretching vertically so that the tray 3 (off-set tray) is moved up and down. This allows the discharge of paper at a fixed position according to the number of sheets to be loaded on the off-set tray.
2) Off-set tray full and load detection
When the power is turned ON, the off-set tray lowers to the lower limit sensor (4) position. Then it elevates until the upper limit sensor (7) turns ON, while counting the encoder pulses of the elevator motor (3).
The volume of paper loaded on the off-set tray is calculated (0 - 100%) by counting the number of pulses from the elevator encoder
(1).
The off-set tray is judged to be full when both the lower and upper limit sensors (4, 7) are turned ON.
3) Upper limit sensor solenoid (T3UPSL)
When the paper is discharged from the off-set tray, the upper limit sensor solenoid is turned on to pull in the actuator so that the sheet discharged does not ride on the actuator of the upper limit sensor (7).
(7)
(1)
(6)
(5)
(2)
(3)
(4)
No. |
Signal name |
Part name |
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(1) |
— |
Elevator motor encoder |
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(2) |
— |
Elevator drive unit |
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(3) |
EVM |
Elevator motor |
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(4) |
T3DN |
Tray 3 lower limit sensor |
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(5) |
— |
Winding pulley |
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(6) |
— |
Wire |
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(7) |
T3UP |
Tray 3 upper limit sensor |
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3. Basic operation
A. Basic operation flowchart
Power ON
Initialization when powered on
Independent movement of staple unit
(Staple position)
Independent shifting (Offset tray)
Operation when JAM error occurs
Operation when door is closed
JOB_START
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Transfer |
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Stapling |
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Off-set trail paper discharge
JOB_END
Fig. 1 Basic operation flowchart
1) Initialization
The finisher is initialized (home positioning of each motor) at the following timing.
·When the power is turned on.
·The finisher leaves the copier and when either of the top or bottom door is opened.
·When the copier start key is pressed (JOB_START):
·Recovery action is performed.
4 – 6
[5] DISASSEMBLY AND REINSTALLATION
[Note] |
2. Staple unit movement motor |
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· This section explains the procedure for disassembling and rein- |
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stalling the unit. Reinstall the unit in the reverse order of disassem- |
3) |
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bly. |
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·Disassemble the unit in numerical order in each sketch.
·This section covers the procedure for disassembling the following
major parts. For the other parts, refer to the Parts Guide. |
2) |
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No. |
Part name |
1) |
1 |
Main drive motor |
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2 |
Staple unit movement motor |
1) |
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3 |
Reversing motor |
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4 |
Elevator motor |
2) |
5 |
Off-set motor |
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6 |
Stapler |
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7 |
Jogger motor |
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8 |
Pusher motor |
1) |
9 |
Elevator wires, top and bottom |
1) |
10 |
Paper discharge roller 3 |
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1. Main drive motor
2)
1)
3) |
4) |
5)
6)
5)
4) |
4) |
5)
5 – 1