SHARP Ar-FN1smE Service Manual

SERVICE MANUAL

3-TRAY FINISHER

MODEL AR-FN1

CONTENTS

[ 1 ] BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[ 2 ] UNPACKING AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . 2-1

[ 3 ] PICTORIAL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[ 4 ] OUTLINE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

[ 5 ] DISASSEMBLY AND REINSTALLATION . . . . . . . . . . . . . . . . . 5-1

[ 6 ] ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[ 7 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

[ 8 ] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

[ 9 ] DESCRIPTION OF CIRCUITS. . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

[10] CIRCUT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Parts marked with "! " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones
for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only.
The contents are subject to change without notice.

CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL !

Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.

(English) Caution !

Dispose of used batteries according to manufacturer’s instructions.

(Finnish) VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaan

(French) ATTENTION

Il y a danger d’explosion s’ il y a remplacement incorrect

de la batterie. Remplacer uniquement avec une batterie du

même type ou d’un type équivalent recommandé par

Mettre au rebut les batteries usagées conformément aux

(Swedish) VARNING

Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandoren.

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer.

tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

le constructeur.

instructions du fabricant.

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalent

typ som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt fabrikantens

instruktion.

[1] BASIC SPECIFICATIONS

1. Type

Copier-fitted type (detachable)

2. Tray

1 Number of

trays

2 Type Top (tray 1) Normal tray

3 Number of

sheets
loadable

3

Middle (tray 2) Normal tray
Bottom (tray 3) Lift tray
Normal tray 500 (80 g/m
Lift tray 1500 (A4/11"

(A3/11"

3. Paper transfer

Center reference

4. Storage

Face-up/face-down

2

)

´ 8.5") 750

´ 17") (80 g/m

8. Lift tray

Off-set 30 mm

9. Staple unit

Paper discharge tray Lift tray
Storage Face-up
Number of sheets

that can be stapled
Paper size AB series A3, B4, A4, A4R, B5

2

)

Stapling reference 1 point (front)/ 1 point (far end)/ 2 points
Needle feed system Cartridge (5000 needles)
Detection No needle/no cartridge/stapler rotation
Service life more than 100 K
Manual mode None

50 sheets (80 g/m
25 sheets when the size is over A4/LT.

Inch series 11"

2

)

´ 17"/8.5" ´ 14"/

´ 13"/8.5" ´ 11"/

8.5"

8.5"

´ 11"R

10. Power supply

Supplied from copier (DC 24V, DC 5V)

5. Discharge size

Face-up Top A3 ~ A6R/11 ´ 17 ~ 8.5 ´ 5.5,

special paper
Middle A3
Bottom A3

Face-down Top A3

Middle A3
Bottom A3

~ A5/11 ´ 17 ~ 8.5 ´ 5.5
~ B5R/11 ´ 17 ~ 8.5 ´ 11R
~ B5/11 ´ 17 ~ 8.5 ´ 11R
~ B5/11 ´ 17 ~ 8.5 ´ 11R
~ B5R/ 11 ´ 17 ~ 8.5 ´ 11R

6. Paper weight

Face-up Top 52 ~ 128 g/m

Middle 56
Bottom 52 ~ 128 g/m

Face-down 56

* 1: Paper of 200g/m

For paper weight exceeding 105g/m
the paper size of A4/8.5"

~ 105 g/m

2

~ 176m2, can be used.

~ 105 g/m

2

, exceeded.

´ 11" or smaller can be used.

2

2

2

2

in the face up mode, only

7. Paper full detection

11. Power consumption

MAX 60W

12. Dimensions

590 (W) ´ 560 (D) ´ 998 (H)

13. Weight

About 50 kg

*

1

*

1

Top Provided
Middle Provided
Bottom Provided

1 – 1

[2] UNPACKING AND INSTALLATION

1. Unpacking

Refer to the sketch below for unpacking.

2. Installation

Lock plate: 1

Staple cartridge: 1

Stapling position
label A: 1

Mounting plate: 1

Connecting plate: 1

Stapling position
label B: 1

Tray 3: 1 Exit trays: 2

Securing plate: 1 Screws A: 2 Screw B: 1

Screws C: 2

Screws D: 4

Unplug the copier’s power cord before carrying out
the following procedure.

1. Attach the lock plate and mounting plate.

Remove the two screws from the upper left cabinet of the copier and
attach the lock plate to the upper left cabinet using two screws D.

Screws for upper
left cabinet

Lock plate

2 – 1

Screws D

· If the clearance is narrow at the upper part:

Turn knob A and knob B clockwise so that the clearances at the
upper part and lower part are uniform.

· If the clearance is wide at the upper part:

Turn knob A and knob B counterclockwise so that the clearances
at the upper part and lower part are uniform.

Knob BKnob A

Clearance

· If the connecting hole is displaced toward the front side:

Turn knob A counterclockwise so that the connecting hole matches
the guide pin.
Then, push the finisher into the copier.
If the clearance between the finisher and copier is not proper,
adjust the clearances at the upper part and lower part using proce­dure <1>.

(Top view)

Guide pin

Clearance

<2> If the guide pi n of the lock plate does not match the con-

necting hole of the finisher:

Turn the knobs at the lower part of the finisher to adjust the height.

· If the connecting hole is displaced toward the rear side:

Turn knob B counterclockwise so that the connecting hole matches
the guide pin.
Then, push the finisher into the copier.
If the clearance between the finisher and copier is not proper,
adjust the clearances at the upper part and lower part using proce­dure <1>.

(Top view)

Guide pin

Knob A

Knob B

7. Attach the exit tray and tray 3.

Insert the three pawls at the rear side of tray 3 into the holes of the
tray mounting platform and secure the tray using two screws.
Attach the two exit trays to the finisher from the boss at <1>.

2

1

Exit trays

Screws D

Pawl

Pawl

Tray 3

Pawl

Knob A

8. Attach the staple cartridge to the staple unit.

1 Turn the staple unit to face the front.

1

Knob B

2 – 3

2 Insert the staple cartridge into the staple unit until it clicks in

place.

2

3 Return the staple unit to face down.

3

9. Paste the stapling position labels.

For document cover:

Stapling position label A

For ADF/RADF:

Stapling position label B

Connect the power cord, turn the main switch ON,
and perform the following procedure.

10. Check the finisher operation.

· Check the operation in the STAPLE SORT mode.

Make 10 sheets of copies in the STAPLE SORT mode.
Check to see if the copies are stapled properly.

For SPF:

Stapling position label A

11. Remove the tension spring of exit roller.

1) Pull out the exit unit of the copier until it stops.

2) Remove the 2 exit area cover securing screws and remove the
exit area cover.

3) Remove the 2 transport springs which are attached to the exit
area paper guide.

4) Store the 2 removed transport springs by hanging them on the exit
unit front frame (shown in Fig. 1).

5) Attach the exit area cover to its original position and secure it
using the 2 securing screws.

6) Insert the exit unit to the copier.

2 – 4

Paper exit unit

Fixing screw

Paper exit cover

3)

2 – 5

[3] PICTORIAL NOMENCLATURE

1. External view

3

4

1

5

No. Part name

1 Upper door
2 Front door
3 Tray 1
4 Tray 2
5 Tray 3

2

3 – 1

2. Internal view

20

19
18

23
22

30

29

25

26

27

28

21

11

24
6

7

1

2

3

4
5

8

9
10

12
13

14

15

16

No. Part name

1 Paper discharge gate 1
2 Transfer follow-up roller 2
3 Vertical transfer roller 1
4 Transfer follow-up roller 1
5 Paper entry gate
6 Reversion paper discharge follow-up roller
7 Reversion paper discharge roller
8 Paper entry Shaft

9 Paper entry De-curler
10 Reversion gate
11 Reversion roller
12 Reversion pressure release roller
13 Short cut gate
14 S tray paper entry roller
15 Paper delivery pressure release roller

17

No. Part name

16 Paper discharge gate 3
17 Paper discharge roller 4
18 Paper discharge roller 3
19 S tray paper entry follow-up roller
20 Vertical transfer roller 3
21 Transfer follow-up roller 1
22 Paper discharge roller 2
23 Follower roller FIN
24 Paper discharge gate 2
25 Vertical transfer roller 2
26 Transfer follow-up roller 1
27 Paper discharge roller 1
28 Follower roller FIN
29 De-curler roller
30 Vertical transport roller 3 lower

3 – 2

3. Clutch, solenoid

9. T12CL

13. PPSL

4. OG2SL

2. RRSL

10. PDCL

11. STORCL

5. OG3SL

12. T3ORSL

7. T3SLCL

3. OG1SL

14. STSL

1. INGSL

6. SPSL

8. T3UPSL

No. Signal name Name Function and Operation

1 INGSL Paper entry gate solenoid Switching between reversion/short cut path and outside turn path

2 RRSL Reversion roller pressure release solenoid Pressing reverse roller

3 OG1SL Paper discharge gate solenoid 1 Switching tray 1 paper delivery gate

4 OG2SL Paper discharge gate solenoid 2 Switching tray 2 paper delivery gate

5 OG3SL Paper discharge gate solenoid 3 Switching tray 3 paper delivery gate

6 SPSL Short path switching solenoid Switching short path gate

T3SLCL Tray 3 deceleration clutch Changing the speed of tray 3 paper speed change roller (Low

7

8 T3UPSL Tray 3 upper limit solenoid Pulling in tray 3 upper limit detection actuator

9 T12CL Tray 1 and 2 deceleration clutch
10 PDCL Puddler clutch Puddling in staple tray

11 STORCL ST paper delivery roller pressure release clutch Pressing staple paper delivery roller
12 T3ORSL Tray 3 paper exit roller clutch Changing the speed of tray 3 paper discharge roller (Low speed)
13 PPSL Paper holding solenoid Alignment of paper when stapling.
14 STSL Staple tray solenoid Holding the rear edge of paper in the staple tray.

speed)

Changing the speed of tray 1 and 2 paper delivery roller
(Low speed)

3 – 3

4. Sensor

2. DSW2

1. DSW1

23. STND

27. READY

25. LSTS

13. T1PF

9. PFD3

14. T2PF

20. JGHP

10. PFD4

18. EVRE

19. OFHP

16. T3UP

8. PFD2

7. PFD1

5. INPD

3. DSW3

6. RVPD

21. PSHP

28. STID2

12. STPD

11. STID

15. T3OD

22. STUHP

17. T3DN

24. STHP

26. NCTS

Stapler unit

No. Signal name Name Function and Operation

1 DSW1 Copier connection switch Detecting the finisher attached to the copier

2 DSW2 Top door opening switch Detecting top door opening

3 DSW3 Front door opening switch Detecting front door opening

5 INPD Paper entry sensor Detecting paper entry

6 RVPD Reversion paper discharge sensor Detecting paper discharge

7 PFD1 Transfer detecting sensor 1 Detecting transfer 1

8 PFD2 Transfer detecting sensor 2 Detecting transfer 2

9 PFD3 Transfer detecting sensor 3 Detecting transfer 3
10 PFD4 Transfer detecting sensor 4 Detecting transfer 4
11 STID Staple tray paper entry sensor Detecting staple tray paper entry
12 STPD Staple tray paper sensor Detecting the presence of paper in staple tray
13 T1PF Tray 1 full sensor Detecting tray 1 filled with paper
14 T2PF Tray 2 full sensor Detecting tray 2 filled with paper
15 T3OD Tray 3 paper delivery sensor Detecting tray 3 paper delivery
16 T3UP Tray 3 upper limit sensor Detecting tray 3 upper limit
17 T3DN Tray 3 lower limit sensor Detecting tray 3 lower limit
18 EVRE Elevator motor encoder Elevator motor encoder
19 OFHP Offset motor home position detecting sensor Detecting offset motor home position
20 JGHP Jogger motor home position detecting sensor Detecting jogger motor home position
21 PSHP Pusher motor home position detecting sensor Detecting pusher motor home position
22 STUHP Staple UN movement motor home position

detecting sensor
23 STND Staple needle replacement sensor Detecting stapler rotation for the replacement of needles
24 STHP Stapler home position detecting sensor Detecting stapler home position
25 LSTS Staple detecting sensor Detecting the presence of needles in stapler
26 NCTS Stapler cartridge sensor Detecting the presence of stapler cartridge in stapler
27 READY Stapler self priming sensor Detecting needles in stapling position
28 STID2 Staple tray paper entry sensor 2 Detecting staple tray paper entry 2

Detecting staple UN movement motor home position

3 – 4

5. Motor and PWB unit

2. RVM

1. FM

3. JGM

4. PSM

7. OFM

6. EVM

5. STUM

8. STM

9

10
11

No. Signal name Name Function and Operation Type

1 FM Main drive motor Transferring paper inside finisher DC brushless
2 RVM Reversion motor Reversing the paper DC stepping
3 JGM Jogger motor Positioning jogger to suit paper size and aligning paper in

staple tray

4 PSM Pusher motor Lowering the paper in staple tray to stapling position and lifting

the paper to delivery position
5 STUM Staple unit movement motor Moving staple unit to stapling position DC stepping
6 EVM Elevator motor Raising and lowing tray 3 DC brush
7 OFM Offset motor Shifting tray 3 back and forth to sort the paper in tray 3 DC brush
8 STM Staple motor Driving staple unit DC brush
9 Finisher main PWB 100/200 100/200V, Finisher control —

10 Filter PWB Common, Eliminating brush motor noise —
11 Filter PWB Common, Eliminating brush motor noise —

DC stepping

DC stepping

3 – 5

[4] OUTLINE OF OPERATION

1. Transfer route

The 3-tray finisher’s transfer routes are as follows.
a. Tray 1 face-up paper discharge

c. Tray 2 face-up paper discharge

b. Tray 1 face-down paper discharge

2

d. Tray 2 face-down paper discharge

2

1

1

4 – 1

e. Tray 3 outside turn face-up paper discharge

2

g. Tray 3 chart-cut face-up paper discharge

3

f. Tray 3 outside turn face-down paper discharge

1

1

2

4 – 2

2. Explanation of each section

The 3-tray finisher consists of (1)an upper paper transfer section, (2)a
reversion section, (3)a staple tray, (4)an offset tray, and (5)an eleva­tor section.

It has the following functions: Paper discharge to a selected tray,
paper reversion, stapling for paper delivered to the offset tray (3
positions), offset, and elevation. Each function is performed according
to the mode instructed by the copier.

5) Trays 1 (10) and 2 (7) paper discharge operation

When paper is delivered to the trays 1 (10) and 2 (7) at a high-speed
in the 3 tray finisher, the trays 1 and 2 deceleration clutch (13) is
operated at paper delivery timing to decelerate the paper discharge
rollers 1 and 2 in order to align the paper to the trays 1 (10) and 2 (7)
with high accuracy.

6) Trays 1 (10) and 2 (7) paper full detection

Whether the trays 1 (10) and 2 (7) are filled with paper is detected by
the tray 1 and 2 paper full sensor.

1)

2)

4)

3)

5)

A. Upper paper transfer section

1) Paper transfer

By rotating the main driving motor (FM), the transfer rollers in the
finisher are driven.

The transfer speed is switched over between the copier speed mode
and the high-speed mode according to the paper discharge mode
and paper size.

2) Paper entry gate (4)

The paper entry gate (4) is operated by the paper entry sole­noid(INGSL) to select the upper transfer (outside route) and rever­sion/short path according to the mode.

3) Paper discharge gate 1 (1)

The paper discharge gate 1 (1) is operated by the paper discharge
gate 1 solenoid (OG1SL), to select between the routes for paper
discharge to the tray 1 (10) and transport to the tray 2 (7)/staple tray.

4) Paper discharge gate 2 (8)

The paper discharge gate 2 (8) is operated by the paper discharge
gate 2 solenoid (OG2SL) to select between the routes for paper
discharge to the tray 2 (7) and transport to the staple tray.

(13)

(12)

(1)

(11)

(10)

(9)

(8)

(7)

Document reversion and
short-cut path

(6)

To stapler tray

No. Signal name Name

(1) — Paper discharge gate
(2) PFD2 Transfer detecting sensor 2
(3) PFD1 Transfer detecting sensor 1
(4) — Paper entry gate
(5) INPD Paper entry sensor
(6) PFD4 Transfer detecting sensor 4
(7) — Tray 2
(8) — Paper discharge gate 2

(9) T2PF Tray 2 paper full detecting sensor
(10) — Tray 1
(11) PFD3 Transfer detecting sensor 3
(12) T1PF Tray paper full sensor
(13) TI2CL Trays 1 and 2 deceleration clutch

(2)

(3)

(4)

(5)

4 – 3

B. Reversion unit

1) Reversion motor (RVM)

The reversion motor is connected to the reversion roller (4).
The paper is pulled into the reversion path by the reversion motor

rotating in forward, and fed into the upper transfer route by the motor
rotating in reverse. When the paper is discharged through the short­path, its transfer is performed by the reversion roller (4) until the
paper enters the staple tray.

2) Reversion pressure release roller

The reversion pressure release roller (3) is pressure released or pres­surized through ON/OFF control of the reversion roller pressure re­lease solenoid, to achieve the reversion of the paper at a high speed
without reducing JOB efficiency.

(1st sheet is reversed
and discharged.)

(1)

5) Short path switching gate (1)

The short path switching gate (1) is operated by the short path
switching solenoid (SPSL), to select the short path to feed paper to
the reversion path and stable tray.

6) Staple tray paper discharge

When the paper delivery roller pressure release clutch (STORCL) is
turned ON, the paper delivery pressure release roller (4) is pressur­ized through the cam to discharge the paper from the stable tray.

7) Paper discharge gate 3 (5)

The paper discharge gate 3 (5) is operated by the paper discharge
gate 3 solenoid (OG3SL) to switch over the routes of paper inside the
staple tray between the paper discharge side and the staple side of
the off-set tray.

8) Tray 3 deceleration clutch (8)
Tray 3 paper exit roller clutch (2)

The paper discharge rollers 3 and 4 are speed changed to improve
the stackability of stapled paper being discharged to the off-set tray.

(4)

Entry

Discharged

Pressure
release

No. Signal name Part name

(1) RVPD Reversion paper delivery sensor
(2) — Reversion gate
(3) — Reversion pressure release roller
(4) — Reversion roller

(2nd sheet is reversed
and entered.)

(2)

(3)

C. Staple tray

1) Jogger motor (JGM)

The jogger motor is driven when the paper is fed into the staple tray,
to operate the jog plates F and R so as to align the sidewise edge of
the paper.

2) Puddler (11)

The puddler clutch (PDCL) is turned ON when the paper is fed into
the staple tray, to give the puddler a full turn so as to drop the paper
downward (pusher), thus achieving alignment in the vertical direction.

3) Pusher motor (PSM)

With the pusher motor rotating, the paper stored inside the staple tray
is lowered from the home position (discharge position) to the stapling
position; after stapling, the paper inside the staple tray is elevated
from the stapling position to the home position.

4) Staple unit movement motor (STUM)

The staple unit is moved to the stapling positions (front, far end, 2
centers) by the staple unit motor.

(2)

(11)

(10)

(9)

(8)

No. Signal name Part name

(1) — Short path switching gate
(2) T3SLCL Tray 3 speed reduction clutch
(3) — Tray 3 speed reduction clutch
(4) — Paper delivery pressure release roller
(5) — Paper discharge gate 3
(6) STPD Staple tray paper detection sensor
(7) — Staple unit
(8) T3ORSL Tray 3 paper exit clutch
(9) T3OD Tray 3 paper delivery sensor

(10) STID Staple tray paper entry sensor
(11) — Puddler

(1)

(3)
(4)
(5)
(6)

(7)

4 – 4

(Operation of stapling)

1) 2) 2) 1)

Jog plate
R

Pusher

Paper size

Jog plate
F

Jogging in lateral direction

1) The jog plates are moved to the stand-by position before the
paper is fed to the staple tray.

2) Immediately after the paper is fed into the staple tray, the jog plate
is moved to the paper size position to ensure the alignment of the
paper.

Staple unit

Home
position

Staple unit moving
motor

Pusher

2) 4)

3)

1)

5)

Paper discharge
position

Staple position

ST rail

Staple unit movement at the time of stapling (1-point
stapling)

1) The stapler unit is moved to the stapling position.
– The number of sheets to be stapled is fed to the staple tray –

2) The pusher (the sheets to be stapled) is lowered the stapling
position.

3) The paper is stapled ... (in the case of 2-point stapling, the action
that is described on the following page is added.)

4) The pusher (the sheets stapled) is elevated to the paper dis­charge position.

5) After the job, the stapler unit is returned to the home position.

Pusher

Staple unit
moving range

Staple position

ST rail

Staple unit moving
motor

1)

3)

4)

5)

2)

Stapler unit movement at the time of stapling
(2-point stapling action is added.)

1) The pusher is elevated to the position which makes it possible for
the staple unit to move.

2) The staple unit is moved to the staple position where the 2nd
staple is driven.

3) The pusher (sheets to be stapled) is lowered to the stapling posi­tion.

4) Sheets are stapled.

5) The staple unit is returned to the 1st staple position.
(After the job is finished, the staple unit is returned to the home
position.)

D. Off-set tray

1) Off-set motor (3)

When the off-set motor (3) is driven, the tray is shifted sidewise
against the direction in which the sheets are delivered, so that the
sheets discharged into the off-set tray (1) are sorted by the specified
number of sheets. The rotation is unidirectional and controlled by the
crank. The motor is braked to a stop by the off-set home position
sensor (2) turning ON.

(3)

(2)

Moving range

(30 mm)

(1)

4 – 5

No. Signal name Part name

(1) — Tray 3 (Off-set tray)
(2) OFHP OFHP Off-set home position sensor
(3) OFM Off-set mo tor

E. Elevator

1) Elevator motor (3)

When the elevator motor (3) is driven, the winding pulley (5) is rotated
in both forward and reverse to wind up the wire (6) stretching verti­cally so that the tray 3 (off-set tray) is moved up and down. This
allows the discharge of paper at a fixed position according to the
number of sheets to be loaded on the off-set tray.

2) Off-set tray full and load detection

When the power is turned ON, the off-set tray lowers to the lower limit
sensor (4) position. Then it elevates until the upper limit sensor (7)
turns ON, while counting the encoder pulses of the elevator motor (3).

The volume of paper loaded on the off-set tray is calculated (0 ­100%) by counting the number of pulses from the elevator encoder
(1).

The off-set tray is judged to be full when both the lower and upper
limit sensors (4, 7) are turned ON.

3) Upper limit sensor solenoid (T3UPSL)

When the paper is discharged from the off-set tray, the upper limit
sensor solenoid is turned on to pull in the actuator so that the sheet
discharged does not ride on the actuator of the upper limit sensor (7).

(7)

3. Basic operation

A. Basic operation flowchart

Power ON

Initialization when

powered on

Independent movement

of staple unit

(Staple position)

Independent shifting

(Offset tray)

JOB_START

Operation when

JAM error occurs

Operation when

door is closed

(1)

(6)

(5)

(4)

No. Signal name Part name

(1) — Elevator motor encoder
(2) — Elevator drive unit
(3) EVM Elevator motor
(4) T3DN Tray 3 lower limit sensor
(5) — Winding pulley
(6) — Wire
(7) T3UP Tray 3 upper limit sensor

(3)

(2)

Transfer

Off-set trail paper

discharge

JOB_END

Fig. 1 Basic operation flowchart

Stapling

1) Initialization

The finisher is initialized (home positioning of each motor) at the
following timing.

· When the power is turned on.

· The finisher leaves the copier and when either of the top or bottom

door is opened.

· When the copier start key is pressed (JOB_START):

· Recovery action is performed.

4 – 6

[5] DISASSEMBLY AND REINSTALLATION

[Note]

· This section explains the procedure for disassembling and rein-

stalling the unit. Reinstall the unit in the reverse order of disassem­bly.

· Disassemble the unit in numerical order in each sketch.

· This section covers the procedure for disassembling the following

major parts. For the other parts, refer to the Parts Guide.

No. Part name

1 Main drive motor
2 Staple unit movement motor
3 Reversing motor
4 Elevator motor
5 Off-set motor
6 Stapler
7 Jogger motor
8 Pusher motor
9 Elevator wires, top and bottom

10 Paper discharge roller 3

1. Main drive motor

2. Staple unit movement motor

1)

1)

3)

2)

1)

2)

1)

2)

3)

5)

5)

6)

1)

4)

5)

4)

4)

5 – 1

3. Reversion motor 4. Elevator motor

3)

2)

1)

1)

4)

1)

1)

2)

2)

3)

(A)

1)

4)

5)

6)

5)

5)

4)

5)

5)

5)

[Note] Before trying to remove the frame stay 6), make sure the tray

3 is at the upper limit position.
If the tray 3 is not at the upper limit position, turn the knurled
part on the shaft A in the sketch and move the tray 3 to the
upper limit.

7)

7)

7)

5 – 2

7)

7)

9)

11)

12)

13)

5. Off-set motor

1)

2)

8)

10)

8)

14)

8)

13)

6)

4)

3)

5)

8)

A

9)

B

15)

7)

6)

[Note] When the setting the tray 3 cover (bottom), use caution not to

get the wire caught in the harness B.
When setting the off-set motor 9), pay attention to the filter
PWB A. For the direction, see the sketch given above.

16)

A

[Note] When setting the elevator motor 16, pay attention to the direc-

tion of the filter PWB A. For the direction, see the sketch
given above.

5 – 3

6. Stapler

6)

5)

5)

10)

2)

9)

3)

1)

7. Jogger motor

1)

8)

7)

2)

5 – 4

4)

4)

3)

3)

6)

3)

5)

3)

3)

3)

6)

3)

3)

3)

3)

5)

[Note] When installing the jogger motor 6), pay attention to the har-

ness pulling-out direction. See the sketch given above.

8. Pusher motor

1)

2)

8)

5)

7)

7)

5 – 5

9. Elevator wires, top and bottom

6)

11)

4)

2)

2)

3)

(A)

1)

1)

7)

5)

5)

7)

8)

7)

4)

5)

5)

10)

12)

13)

10)

10)

13)

12)

7)

7)

[Note] If the tray 3 is not at the upper limit position, turn the knurled

part on the shaft A in the sketch and move the tray 3 to the
upper limit position.

8)

8)

9)

8)

8)

8)

[Note] Remove the two screws 13) and:

1) Move the off-set tray to the lower limit position.

2) Turn the knurled part on the elevator worm gear shaft under the
elevator drive box so that the D-cut surface on the winding pulley
points upward.

C

14)

17)

15)

A

18)

16)

B

[Note] Remove the elevator wires (top, bottom) at the rear frame

5 – 6

side in the same manner.

[Reinstalling elevator wires (top, bottom) at the front
frame side]

1) Insert both the top elevator wire 15) and bottom elevator wire 16)
into the elevator pulley drive shaft A. Secure the winding pulley

18) with the screw 17).

2) Hook the bottom elevator wire 16) on the lower wire roller B from
the left side of the winding pulley 18), without giving extra winding.
With the wire extended upward, hook the wire mounting spring 14)
on the wire hook.

3) Wind the top elevator wire 15) onto the winding pulley 18) 3 and
3/4 turns in the clockwise direction, and hook on the upper wire
roller C. Hold it stretched downward.

4) When setting the top and bottom elevator wires at the rear frame
side (see the sketch below), observe the following conditions:

[Note] Observe the following conditions when setting elevator-wires

(top and bottom) at the rear frame side. See the sketch below.

· The bottom elevator wire 16) should be hooked onto the

bottom wire roller B from the right side of the winding pulley

18) without giving extra winding.

· The top elevator wire 15) should be wound onto the winding

pulley 18) 3 and 3/4 turns in the counterclockwise direction.

10. Paper discharge roller 3

10-1. Paper discharge roller 3 (top)

5)

3)

1)

5)

2)

1)

6)

4)

5)

4)

5)

15)

16)

14)

18)

C

17)

2)

8)

7)

7)

A

9)

B

10)

9)

5 – 7

A

11)

7)

12)

7)

A

[Note] After removing the E-ring 11), slide the bearing A in the direc-

tion A to remove the paper discharge roller 3 12).

11) 12)

10-2. Paper discharge roller 3 (bottom)

1)

2)

4)

5)

3)

9)

D

A

B

8)

D

3)

6)

6)

B

[Note] After removing the E-ring 8), slide the bearing A in the direc-

tion A to remove the paper discharge roller 4 9).

[Caution to be taken wh en rein stalling ]

When reinstalling the paper discharge roller 4, make sure that the
lock screw C settles in the U-shape notch D in the clutch B.

5 – 8

A

8)

9)

[6] ADJUSTMENT

The following table shows the main parts requiring adjustment at the
time of replacement

Item Part name

1 Jogger F/R
2 Paper entry gate solenoid
3 Reversion roller pressure release solenoid
4 Paper discharge gate solenoid 1
5 Paper discharge gate solenoid 2
6 Paper discharge gate solenoid 3
7 Short path switching solenoid
8 Tray 3 upper limit solenoid

9 Paper holding solenoid
10 Paddler clutch
11 Vertical transport roller 3 intermediate unit
12 Paper entry port de-curler unit

Note: Remove or install parts in numerical order shown in the follow-

ing figures.

1. Jogger F/R

A. Let the unit staple 5 sheets of A4 or letter paper and check the

bundle of the sheets for deviation in directions A).

Condition Adjusting procedure

1 When the deviation in the

direction A) exceeds 1 mm.

Note: The width between joggers can be visually checked by observ-

ing the label inside the staple tray.

Jogger

Decrease the simulation value.
(Decreasing the simulation by
1 narrows the width between
the joggers by 0.63 mm.)

Increase the simulation value.
(Increasing the simulation value
by 1 widens the width between
the joggers by 0.63 mm)

Label

A)

Pin

B. When the deviation in directions A) is are within 1 mm, there is no

need to adjust the jogger F/R.

C. When the deviation exceeds 1 mm, adjust the jogger F/R accord-

ing to the simulation 3-6: Adjusting Finisher Jogger Position.

Letter position

A

Jogger

A4 position

The spacing between
labels is 0.5 mm.

Sim. 3-6: Adjusting Finisher Jogger Position

The screen above is displayed after the sub number of the simulation
is entered.

1) Adjust the value with the numeric keypad.

2) The joggers in the finisher are operated by pressing the [EXE­CUTE] key. The [EXECUTE] key is displayed in reverse video
during loading operation. When the [EXECUTE] key in this state
is pressed, loading operation can be canceled.

6 – 1

2. Paper entry gate solenoid

[Adjustment and precaution in setting]

2)

2)

3)

1)

2)

1)

2)

Positioning mark

8)

P

Q

View looking from P

B

A

View looking from Q

1) Insert the paper entry gate solenoid pin A into the hole B on the
paper feed gate arm and secure with the screw 4). In this step,
align the F flame edge with the position aligning stamp as shown
in the enlargement above.

2) When setting the paper entry gate solenoid spring 8), ensure that
the direction of the spring hook is as shown in the figure.

5)

6)

4)

7)

3. Reversion roller pressure release

solenoid

2)

1)

2)

3)

6 – 2

4. Paper discharge gate solenoid 1

3)

1)

6)

7)

5)

4)

[Precaution in setting]

1) Insert the solenoid pin B through the slot A in the paper feed lever,
insert the shaft C through the D-cut hole in the paper feed lever,
and secure the solenoid with the screw 4). In this step, align the
edge of the gate solenoid installation plate with the position align­ing stamp as shown in the enlargement below.

C

2)

2)

2)

1)

2)

A

B

5)

4)

Positioning marks

6)

7)

4)

6 – 3

[Adjustment and precaution in setting]

1) Insert the solenoid pin A through the longer slot in the valve
moving arm B shown in the figure below and secure with the
screw 4). In this step, align the edge of the solenoid installation
plate 6) with the position aligning stamp as shown in the enlarge­ment.

2) Hook one end of the paper discharge solenoid spring C in the
smaller slot in the valve moving arm B and the other end in the
hole in the F flame.

B

A

6)

5)

6)

C

Positioning lines

Match the right-most with the
middle of the second.

5. Paper discharge gate solenoid 2

4)

4)

[Adjustment and precaution in setting]

1) Insert the solenoid pin A through the longer slot in the paper
discharge gate 2 B and secure with the screw 4). In this step, the
solenoid installation plate 6) is positioned as shown in the enlarge­ment below.

7)

B

A

4)

2)

2)

Positioning mark

1)

3)

6 – 4

6. Paper discharge gate solenoid 3

7. Short path switching solenoid

2)

2)

7)

1)

6)

3)

5)

4)

1)

2)

3)

4)

[Adjustment and precaution in setting]

1) Insert the solenoid pin B through the notch in the manual stopper
rotation arm A and secure with the screw 4). In this step, align the
edge of the solenoid installation plate 6) with the positioning line at
the center.

A

B

4)

11)

3)

3)

3)

3)

10)

6 – 5

8. Tray 3 upper limit solenoid

[Adjustment and precautions in setting]

1) Adjust the distance from the end A of the installation plate 6) to
the actuator B for 8 mm, with the solenoid fully pulled. Secure the
solenoid with the screw 4).

8mm

AB

C

P

Slide the upper limit sensor unit 2) in the direction indicated by the
arrow and remove it.

1)

2)

D

As a rough guide, screw so
that the edges of solenoid
mounting plate 6) are
matched.

Line

2) Use caution to align the notch C of the upper limit sensor unit 2
with the notch D of the rear edge reinforcement plate when secur­ing the upper limit sensor unit 2 with the screw 1). (See the figure
below.)

4)

6)

4)

3)

6)

5)

6 – 6

9. Paper holding solenoid

10. Paddler clutch

2)

2)

1)

3)

2)

2)

1)

3)

[Adjustment and note for setting]

Adjust the guide solenoid fixing plate so that the staple tray guide is in
contact with the solenoid fulcrum arm.

Staple
movable
PG

[Adjustment and note for setting]

Adjust the paddler adjustment plate so that the paddler tip enters the
clearance of the staple tray guide.

6 – 7

Paddler

11. Vertical transport roller 3 intermediate
unit

Insert the jig between the de-curler roller and the de-curler follower
shaft of the vertical transport roller 3 intermediate unit, and install it.

Set values

Without paper entry

port de-curler unit
Nip amount 1.3
Shaft dimension 20.8 21.6

Jig

± 0.1 0.5 ± 0.1

De-curler jig R 1.3 De-curler jig R 0.5

De-curler jig F 1.3 De-curler jig F 0.5

[Process]

1) Temporarily install the vertical transport roller 3 intermediate unit
and the de-curler follower shaft to the machine.

2) Insert de-curler jigs F and R between the de-curler roller and the
de-curler follower shaft. While gently pressing the jigs downward,
tighten the fixing screw to fix the jigs.

3) Check that the de-curler jig R enters between the front side and
the rear side of the shaft.

4) If the jig R does not enter smoothly, repeat the above procedures
and check again.

De-curler follower shaft

De-curler roller

With paper entry

port de-curler unit

Fixing screw

Fixing jig R

Rear side Front side

R1.3

De-curler jig R1.3 De-curler jig F1.3

F1.3

Fixing screw

Fixing jig F

R0.5

De-curler jig R0.5

De-curler jig F0.5

6 – 8

12. Paper entry port de-curler unit

· Nip amount adjustment

For the paper entry de-curler unit, adjust the nip amount of the
de-curler roller according to the destination as shown below.

Nip amount 0.5 ± 0.1 0.8 ± 0.1 1.2 ± 0.1 1.6 ± 0.1
(Reference) Shaft

dimension
Inch series F/R
EX AB series F R
Japan F/R

· Adjustment procedure

The nip amount adjustment is made with the paper entry de-curler
jig.

1) Insert the jig to fit the inscribed mark of each nip amount as
shown in he figure below.

2) Press the de-curler adjustment plate F (arrow section) until the
shaft is in contact with the jig.

3) Tighten the screw.

Perform the same procedure to the front side and the rear side.

21.6 21.3 20.9 20.5

Front side insertion position

De-curler adjustment plate F (R)

Paper entry de-curler
follower shaft

3

Screw tightening (M4x8, 3 pcs.)
Hold th section.

2

Paper entry de-curler

Insert

Rear side insertion position

Paper entry de-curler

1

jig

6 – 9

[7] MAINTENANCE

If reception is performed during maintenance work, it is very dangerous. Therefore, be sure to disconnect the power cable from the machine.

1. Maintenance system table

| : Cleaning ★:

Lubrication

Name Work

Rollers Clean Maintenance service 80K or 2 years
Paper guides Clean Maintenance service 80K or 2 years
Gears Lubricate Grease Maintenance service 80K or 2 years
Belts Check Maintenance service 120K or 2 years
Sensors Check Maintenance service 80K or 2 years
Staple unit Replace Maintenance service 100K

✕: Check (Clean, replace, or adjust according to necessity.)

Execution conditions

Execution timing Cycle

Note

7 – 1

(Rollers/Paper guides)

C

C

D

E

F

B

A

A

B

E

D

F

7 – 2

K

K

G
H

J

L

G

I

H

I

L

J

7 – 3

(Gears)

Others (Sensors) (Belts)

7 – 4

[8] TROUBLESHOOTING

1. Trouble code

Trouble code

Main
code

Sub

code

F1 00 Content Finisher communication trouble

Detail Communication line test error occurs

when power is turned on or after the exit
of a simulation mode.
Improper communication with sorter

Cause Improper connection or broken wire of

Check
and
remedy

01 Content Finisher jogger shift trouble

Detail Jogger shift trouble
Cause Motor lock

Check
and
remedy

02 Content Finisher transport motor error

Detail Transport motor drive trouble
Cause Motor lock
Check

and
remedy

04 Content Finisher indexer lower limit detected

Detail Indexer has exceeded lower limit.
Cause Sensor defective

Check
and
remedy

05 Content Finisher elevator motor trouble

Detail Indexer has exceeded upper limit
Cause Sensor defective

Check
and
remedy

06 Content Finisher shift motor error

Detail Finisher shift motor trouble
Cause Motor lock

Check
and
remedy

connector or harness between copier
and Finisher
Finisher control PWB defective
Control PWB (PCU) defective
Malfunction due to noise

Clear by turning the power supply
OFF/ON.
Check communication line connector and
harness.
Replace Finisher control PWB or PCU
PWB.

Motor rpm abnormality
Motor overcurrent
Finisher control PWB trouble

Check the jogger motor operation with
SIM 3-3.

Check transport motor operation with
SIM3-3.

Finisher control PWB defective
Check sensor with SIM3-2.

Finisher control PWB defective
Check sensor with SIM3-2.

Improper motor speed
Overcurrent to motor
Finisher control PWB defective

Check shift motor operation with SIM3-3.

Description

Trouble code

Main
code

Sub

code

F1 08 Content Finisher staple shift motor trouble

Detail Staple motor drive trouble
Cause Motor lock

Check
and
remedy

10 Content Staple unit operation trouble

Detail Staple operation trouble
Cause Motor lock

Check
and
remedy

11 Content Pusher motor trouble

Detail Pusher motor trouble
Cause Motor lock

Check
and
remedy

15 Content Finisher elevator motor trouble

Detail Elevator motor trouble
Cause Motor lock

Check
and
remedy

80 Content Finisher power trouble

Detail 24V power is not supplied to the finisher

Cause Connector harness improper connection

Check
and
remedy

Motor RPM abnormality
Motor overcurrent
Finisher control PWB trouble

Check the staple motor operation with
SIM 3-3.

Motor rpm abnormality
Motor overcurrent
Finisher control PWB trouble

Check the staple motor operation with
SIM 3-3.

Motor rpm abnormality
Motor overcurrent
Finisher control PWB trouble

Check the pusher motor operation with
SIM 3-3.

Motor rpm abnormality
Motor overcurrent
Finisher control PWB trouble

Check the elevator motor operation with
SIM 3-3.

PWB.

or disconnection
Finisher control PWB trouble
Power unit trouble

Check the sensor operation with SIM 3-2.

Description

8 – 1

(1) Finisher does not operate. (excluding JAM

state)

1

2

Is connection

cable properly

connected?

Is load on motor

shaft normal?

CNA-6 and CNA-5 of

Is motor winding

(between U, V, and W)

CNA-1 and CNA-3 of

connected normally?

signals of main PWB

Motor rotates

even slightly?

YES

YES

+5V between

main PWB?

YES

shorted?

NO

+24V between

main PWB?

Is harness

YES

YES

Are

DSW1, 2, 3

OK?

YES

NO

Connect connection

cable to body properly.

Check mechanical load

NO

and driving system.

Remove foreign matter.

NO

Check or replace harness

or check supply voltage.

YES

NO

NO

Replace motor.

NO

Check or replace harness

or check supply voltage.

Connect harness

Check connections.

Check harnesses at

upper and lower surfaces

NO

and harness leading to

upper transfer switch for

Is voltage

connections, and replace

applied to motor

connector?

properly.

if necessary.

NO

Staple unit

moving motor rotates

normally?

YES

Pusher motor rotates

normally?

YES

Jogger motor rotates

normally?

YES

Check main PWB and

replace if necessary.

NO

NO

NO

4

4

4

YES

Transfer motor

rotates normally?

YES

Is motor

encoder output

normal?

Elevator motor

YES

rotates normally?

YES

Check main PWB and

replace if necessary.

Off-set motor

rotates normally?

YES

NO

2

NO

Check motor and

replace if necessary.

NO

3

NO

3

YES

8 – 2

(2) Transfer motor error (3) Elevator and off-set moter error

2

Is load on motor

shaft normal?

YES

Is motor winding

(between U, V, and W)

shorted?

NO

Is harness

connected normally?

YES

Check mechanical load

NO

and driving system.

Remove foreign matter.

YES

NO

Replace motor.

Connect harness

properly.

3

Is fuse blown out?

YES

Is load on motor

shaft normal?

YES

Is motor winding

shorted?

NO

NO

NO

YES

Replace fuse.

Check mechanical load

and driving system.

Remove foreign matter.

Replace motor.

Motor rotates

even slightly?

YES

Is motor

encoder output

normal?

YES

Check main PWB and

replace if necessary.

NO

NO

replace if necessary.

Is voltage

applied to motor

connector?

YES

Check motor and

NO

Is harness

connected normally?

YES

Motor rotates
even slightly?

YES

Is motor

encoder sensor output

normal?

YES

NO

NO

NO

Connect harness

applied on motor

Check motor and

replace if necessary.

Replace sensor

mounting and replace

Check harness and

replace if necessary.

properly.

Is voltage

connector?

YES

if necessary.

NO

8 – 3

Check main PWB and

replace if necessary.

(4) Stepping moter error

(6) Clutch and solenoid error

4

Is load on motor

shaft normal?

YES

Is motor winding

shorted?

NO

Is harness connected

normally?

YES

Check mechanical

NO

load and driving system.

Remove foreign matter.

YES

NO

Replace motor.

Connect harness

properly.

6

Is each

load properly

mounted?

YES

Conduction

between coils of each

load?

YES

Conduction

between connectors and

terminals?

YES

NO

Check mounting and
replace if necessary.

NO

NO

Replace clutch or

Check harness and

replace if necessary.

solenoid.

Check main PWB and

replace if necessary.

(5) Sensor error

5

Is sensor

mounted properly?

Is harness connected

properly?

Replace main PWB.

YES

Check sensor mounting

NO

and harness and replace

if necessary.

Replace main PWB.

8 – 4

[9] DESCRIPTION OF CIRCUITS

1. Outline

The finisher main circuit transmits and receives data to and from the copier main PWB. According to instructions from the copier, it controls loads,
sensors and the input of switching information.
The finisher main circuit consists of a circuit which receives signals from sensors and switches, a circuit which drives solenoids and clutches, CPU,
ROM, expansion I/O and other peripheral circuits.

2. Block diagram

The finisher block diagram is shown in Fig. 1.

Copier

Jogger motor HP sensor

Stapler self-priming sensor

Pusher motor HP sensor

Staple unit HP sensor

Tray 2 paper full sensor

Stapler needle
replacement sensor

Elevator motor encoder

Off-set HP sensor
Staple HP sensor

Transfer motor encoder

Paper entry sensor

Reversion paper discharge sensor

Transfer detection sensor 1
Transfer detection sensor 2
Transfer detection sensor 3
Transfer detection sensor 4

Tray 3 paper discharge sensor

Staple tray paper entry sensor
Staple paper detection sensor

Tray 1 paper full sensor

Staple tray paper entry sensor 2

Tray 3 upper limit sensor
Tray 3 lower limit sensor

Staple needle detection sensor

Staple cartridge sensor

Copier connection
switch

Upper door switch

Front door switch

BUFF

IC14

+5V
GND1

GND2

10V generating
circuit

ZD1,7,Q5

JGHP
READY
PSHP

STUHP
T2PF

STND

EVRE
OFHP
STHP
FMRE

INPD
RVPD

PFD1
PFD2
PFD3
PFD4
T3OD

STID
STPD
T1PF

STID2
T3UP
T3DN

LSTS
NCTS

+24VIN

Level

conversion

circuit

ZD3,4,5,6

F-RES

X1

[Mode 1]

+24VIN

IC19

+24V

F-TXD
F-RXD
F-DTR

F-DSR
F-RES

8MHz

"1"
"0"
"0"

PWD

DSW1

DSW2

DSW3

+10V

RXD0
TXD0
P95
P94
/RES

XTAL

EXTAL

MD0
MD1
MD2

P70
P71

P72

P74
P75

P77

P80
P81
PA0
PA6

EXPA0
EXPA1

EXPA3
EXPA4

EXPA5
EXPA6
EXPA7

EXPB0
EXPB1

EXPB2

EXPB3
EXPB4
EXPB5
EXPB6

EXPB7

EXPG0
‚d‚w‚o‚f‚O

EXPG1

EXPG2

EXPG3

RES

CPU(H8/3040)

IC2

EXP(M66500F)

IC3

PA4
PA7

P44

P 45

PB0~3

P40~43

PB4~7

P60
P46 PPSL

P47 STSL

A0~16

D0~7

CS0

RD

WR

CS2

CS
WR

RD
D0~7
A0~2

EXPE4
EXPE5

EXPE0
EXPE1

ECPC0~3

EXPF0
EXPF1
EXPF2
EXPF3

EXPF4
EXPF5
EXPF6
EXPF7

EXPC4
EXPC5
EXPC6
EXPC7

+10V

FMPWM
FMDIR

OFMA
OFMB

: A,B,A/,B/

*

RM*

STUM*

PM*
PMPD

A0~16

D0~7

ROMCS

RD

WR

EXPCS

EXPCS

WR

RD

D0~7
A0~2

STMA
STMB

EMA
EMB

JM*

INGSL
T3UPSL
OG1SL
OG3SL
RRSL

T30RCL1

PDCL
STORCL

SPSL
T12CL
OG2SL
T3SLCL

PPSL
STSL

2-phase brushless

motor driving circuit

DC brush motor

4

2-phase stepping

motor constant-current

2-phase stepping

4

motor constant current

4

2-phase stepping

motor constant current

17

8

DC brush motor

driving circuit(H driver)

DC brush motor

driving circuit(H driver)

4

2-phase stepping

motor constant current

driving circuit IC8

Solenoid/

Solenoid/

IC10,16,20

driving circuit

IC1

driving circuit

IC4

driving circuit

IC7

driving circuit

IC11

ROM(1M)

A0~16
D0~7

CS
OE

IC6

IC9,Q1,2,3,4

IC12,13

clutch

driving

circuit

IC17,18

clutch

driving

circuit

IC5

HU,HV,HW

Main driving motor

M

(FM)

[Brushless motor]

Off-set motor

M

(OFM)

[Brush motor]

Reversion motor

M

(RVM)

[Stepping motor]

Staple unit moving

M

motor (STUM)

[PM stepping motor]

Pusher motor

M

(PSM)

[HYB stepping motor]

Staple motor

M

(STM)

[Brush motor]

Elevator motor

M

(EVM)

[Brush motor]

Jogger motor

M

(JGM)

[PM stepping motor]

-

Paper entry gate solenoid

Tray 3 upper limit solenoid

Paper discharge gate solenoid

Paper discharge gate 3 solenoid

Reversion roller pressure release SL

Tray 3 paper exit roller clutch

Puddler clutch

ST paper discharge roller
pressure release clutch

Short path switching SL

Tray 1 / 2 speed change clutch

Paper discharge gate 2 solenoid

Tray 3 low speed clutch

Paper holding solenoid
Staple tray solenoid

Stapler

Fig. 1 3 tray finisher block diagram

9 – 1

Main PWB

3. CPU (HB/3040)

A. Outline

The CPU (IC2) controls finisher loads and the system synchronously,
transmitting and receiving data to and from the copier main PWB
through the serial communication line.

B. Features

The HB/3040 is a high-performance single chip microprocessor using
the 32-bit H8/300H CPU as a core, integrating peripheral functions
necessary for system configuration.

The HB/300H CPU has an internal 32-bit configuration and is
equipped with 16-bit
optimized instruction set for high-speed operation. It can handle 16M
byte linear address space.

As peripheral functions, it contains ROM, RAM, 16-bit integrated
timer unit (ITU), programmable timing patter controller (TPC), watch­dog timer (WDT), serial communication interface (SCI), A/D con­verter, D/A converter, I/O port, DMA controller (DMAC), and refresh
controller.

C. Terminal connection diagram

´ 16 general-purpose registers and a simple,

A Vcc

Vref
P70/AN0
P71/AN1
P72/AN2
P73/AN3
P74/AN4
P75/AN5

P76/AN6/DA0
P77/AN7/DA1

A Vss

P80/RFSH/IRQ0

P81/CS3/RAS/IRQ1

P82/CS2/IRQ2
P83/CS1/IRQ3

P84/CS0

PA0/TP0/TEND0/TCLKA

PA1/TP1/TEND1/TCLKB
PA2/TP2/TIOCA0/TCLKC
PA3/TP3/TIOCB0/TCLKD

PA4/TP4/TIOCA1/A23
PA5/TP5/TIOCB1/A22
PA6/TP6/TIOCA2/A21
PA7/TP7/TIOCB2/A20

Vss

P63/AS

Vcc

XTAL

EXTAL

Vss

NMI

RES

STBY

Φ

P62/BACK

P61/BREQ

P60/WAIT

Vss

P53/A19

IRQ5/SCK1/P95

P52/A18

D0/P40

D1/P41

D2/P42

D3/P43

MD2

MD1

MD0

P66/LWR

P65/HWR

P64/RD

75747372717069686766656463626160595857565554535251

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

12345678910111213141516171819202122232425

Vcc

TIOCA3/TP8/PB0

TIOCB3/TP9/PB1

TIOCA4/TP10/PB2

TIOCB4/TP11/PB3

TOCXA4/TP12/PB4

H8/3040

Vss

RES0

TXD0/P90

TXD1/P91

DREQ0/TP14/PB6

TOCXB4/TP13/PB5

RXD0/P92

RXD1/P93

IRQ4/SCK0/P94

P51/A17

P50/A16

P27/A15

Vss

D4/P44

P26/A14

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26

D5/P45

D6/P46

A13/P25
A12/P24
A11/P23
A10/P22
A9/P21
A8/P20
Vss
A7/P17
A6/P16
A5/P15
A4/P14
A3/P13
A2/P12
A1/P11
A0/P10
35 Vcc
D15/P37
D14/P36
D13/P35
D12/P34
D11/P33
D10/P32
D9/P31
D8/P30
D7/P47

ADTRG/DREQ1/TP15/PB7

9 – 2

D. CPU: H8/3040 (IC2) terminal signals

Pin

No.

1 VCC VCC Power supply (
2 PB0 RMA OUT H Reversion motor drive signal A
3 PB1 RMA/ OUT H Reversion motor drive signal A/
4 PB2 RMB OUT H Reversion motor drive signal B
5 PB3 RMB/ OUT H Reversion motor drive signal B/
6 PB4 PMA OUT H Pusher motor drive signal A
7 PB5 PMA/ OUT H Pusher motor drive signal A/
8 PB6 PMB OUT H Pusher motor drive signal B

9 PB7 PMB/ OUT H Pusher motor drive signal B/
10 /RES0 RES0/ OUT L External device reset signal
11 VSS GND Power supply (GND)
12 P90 F-RXD OUT UART output
13 P91 N.C
14 P92 F-TXD IN UART input
15 P93 N.C
16 P94 F-DSR OUT H DSR signal output to copier (communication request at H)
17 P95 F-DTR IN H DTR signal input from copier (communication permission at H)
18 P40 STUMA OUT H Staple unit movement motor drive signal A
19 P41 STUMA/ OUT H Staple unit movement motor drive signal A/
20 P42 STUMB OUT H Staple unit movement motor drive signal B
21 P43 STUMB/ OUT H Staple unit movement motor drive signal B/
22 VSS GND Power supply (GND)
23 P44 OFMA OUT H Off-set motor CCW drive signal
24 P45 OFMB OUT H Off-set motor CW drive signal
25 P46 PPSL OUT H Paper holding solenoid drive signal
26 P47 STSL OUT H Staple tray solenoid drive signal
27 P30 D0 IN/OUT Data signal (D0)
28 P31 D1 IN/OUT Data signal (D1)
29 P32 D2 IN/OUT Data signal (D2)
30 P33 D3 IN/OUT Data signal (D3)
31 P34 D4 IN/OUT Data signal (D4)
32 P35 D5 IN/OUT Data signal (D5)
33 P36 D6 IN/OUT Data signal (D6)
34 P37 D7 IN/OUT Data signal (D7)
35 VCC VCC Power supply (
36 P10 A0 OUT Address signal (A0)
37 P11 A1 OUT Address signal (A1)
38 P12 A2 OUT Address signal (A2)
39 P13 A3 OUT Address signal (A3)
40 P14 A4 OUT Address signal (A4)
41 P15 A5 OUT Address signal (A5)
42 P16 A6 OUT Address signal (A6)
43 P17 A7 OUT Address signal (A7)
44 VSS GND Power supply (GND)
45 P20 A8 OUT Address signal (A8)
46 P21 A9 OUT Address signal (A9)
47 P22 A10 OUT Address signal (A10)
48 P23 A11 OUT Address signal (A11)
49 P24 A12 OUT Address signal (A12)
50 P25 A13 OUT Address signal (A13)
51 P26 A14 OUT Address signal (A14)
52 P27 A15 OUT Address signal (A15)
53 P50 A16 OUT Address signal (A16)
54 P51 A17 OUT Address signal (A17)
55 P52 A18 OUT Address signal (A18)
56 P53 A19 OUT Address signal (A19)
57 VSS GND Power supply (GND)
58 P60 PMPD OUT H Pusher motor power down signal (power down at H)
59 P61 N.C
60 P62 N.C
61 S-CLK S-CLK OUT System lock signal
62 /STBY STBY/ IN L Stand-by signal (fixed at H level)
63 /RES RES/ IN L Reset signal (reset at L)
64 NMI NMI IN H Non-maskable interruption (fixed at L level)
65 VSS GND Power supply (GND)
66 EXTAL EXTAL IN Clock (8MHz)
67 XTAL XTAL IN Clock (8MHz)
68 VCC VCC Power supply (

Port

Signal

name

IN/OUT ACTIVE Specification Remarks

+ 5V)

+ 5V)

+ 5V)

9 – 3

Pin

No.

69 P63 AS/ OUT H Address strobe signal
70 P64 RD/ OUT L ROM, I/O read signal (read at L)
71 P65 HWR/ OUT L Upper write signal (write at L)
72 P66 LWR/ OUT L Lower write signal (write at L)
73 MD0 MD0 IN Mode setting signal 0 (fixed at H level)
74 MD1 MD1 IN Mode setting signal 1 (fixed at L level)
75 MD2 MD2 IN Mode setting signal 2 (fixed at L level)
76 AVCC AVCC A/D, D/A converter power supply
77 VREF VREF A/D, D/A converter reference voltage
78 P70 JGHP IN H Jogger motor home position signal (home position at H)
79 P71 READY/ IN L Stapler self-priming signal (ready at L)
80 P72 PSHP IN H Pusher motor home position signal (home position at H)
81 P73 N.C
82 P74 STUHP IN H Stapler unit home position signal (home position at H)
83 P75 T2PF/ IN L Tray 2 paper full sensor signal (full at L)
84 P76 N.C
85 P77 STND IN L Stapler needle replacement sensor (needle being replaced at L)
86 AVSS GND Power supply (GND)
87 P80 EVRE IN Elevator motor encoder
88 P81 OFHP IN H Off-set tray home position signal (home position at H)
89 P82 EXPCS/ OUT L Expansion I/O chip select signal (select at L)
90 P83 N.C
91 P84 ROMCS/ OUT L ROM chip select signal (select at L)
92 VSS GND Power supply (GND)
93 PA0 STHP/ IN L Stapler home position signal (home position at L)
94 PA1 N.C
95 PA2 N.C
96 PA3 N.C
97 PA4 FMPWM/ OUT L Transfer motor control signal (PWM output)
98 PA5 N.C
99 PA6 FMRE IN H Transfer motor encoder signal

100 PA7 FMDIR OUT L Transfer motor direction control signal (CW at L)

Port

Signal

name

IN/OUT ACTIVE Specification Remarks

4. Expansion I/O (M66500FP)

A. Outline

The expansion I/O converts data from the CPU into load control
signals and input signals from sensors and switches into data for the
CPU.

The expansion I/O uses the M66500FP.

B. Features

· I/Os are expandable up to 44 bits

(8-bit I/O port

´ 1)

port

· Directly connectable to 12 MHz CPU without weight

· Writable to output port in input mode

· Output terminal status can be read from CPU

· Possible to drive transistor array

· 24 mA high-dielectric output port (16 bits) is incorporated.

· TTL level terminal at CPU side

· I/O terminal is CMOS level schmitt trigger input

´ 3, 8-bit high-dielectric output port ´ 2, 4-bit input

C. Terminal connection diagram

64 PF5

63 PF4

62 PF3

61 PF2

60 PF1

56 PG2

59 PF0

58 GND2

57 PG3

55 PG1

PF6
PF7

Vcc
PE0
PE1
PE2
PE3
PE4
PE5
PE6
PE7
GND3
PB0
PB1
PB2
PB3
PB4
PB5
PB6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

2021222324252627282930

M66500FP

54 PG0

53 PC3

52 PC2

51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33

31

32

PC1
PC0
PC4
PC5
PC6
PC7
D7
D6
D5
D4
D3
D2
D1
D0
A0
A1
A2
GND1
RESET

9 – 4

PB7

PA7

PA6

PA5

PA4

PA3

PA2

PA1

PA0

Vcc

RD

WR

CS

D. Expansion I/O: M66500FP (IC3) terminal signals

Pin
No.

10 PE6 N.C
11 PE7 N.C
12 GND GND Power supply (GND)
13 PB0 STID/ IN L Staple tray paper entry sensor signal (On at L)
14 PB1 STPD/ IN L Staple tray paper sensor signal (On at L)
15 PB2 T1PF/ IN L Tray 1 paper full sensor signal (On at L)
16 PB3 STID IN L Staple tray paper entry sensor 2 signal (ON at L)
17 PB4 T3UP IN H Tray 3 upper limit sensor signal (On at H)
18 PB5 T3DN IN H Tray 3 lower limit sensor signal (On at H)
19 PB6 LSTS/ IN L Stapler needle sensor signal (presence of needle at L)
20 PB7 NCTS/ IN L Stapler cartridge sensor signal (presence of cartridge at L)
21 PA7 T3OD/ IN L Tray 3 paper discharge sensor signal (On at L)
22 PA6 PFD4/ IN L Transfer sensor signal 4 (On at L)
23 PA5 PFD3/ IN L Transfer sensor signal 3 (On at L)
24 PA4 PFD2/ IN L Transfer sensor signal 2 (On at L)
25 PA3 PFD1/ IN L Transfer sensor signal 1 (On at L)
26 PA2 N.C
27 PA1 RVPD/ IN L Reversion paper discharge sensor signal (On at L)
28 PA0 INPD/ IN L Paper entry sensor signal (On at L)
29 VCC VCC Power supply (
30 /RD RD/ IN L Data read signal (read at L)
31 /WR WR/ IN L Data write signal (write at L)
32 /CS CS/ IN L Chip select signal (select at L)
33 RESET RESET IN H Reset signal (reset at H)
34 GND GND Power supply (GND)
35 A2 A2 IN Address signal (A2)
36 A1 A1 IN Address signal (A1)
37 A0 A0 IN Address signal (A0)
38 D0 D0 IN/OUT Data signal (D0)
39 D1 D1 IN/OUT Data signal (D1)
40 D2 D2 IN/OUT Data signal (D2)
41 D3 D3 IN/OUT Data signal (D3)
42 D4 D4 IN/OUT Data signal (D4)
43 D5 D5 IN/OUT Data signal (D5)
44 D6 D6 IN/OUT Data signal (D6)
45 D7 D7 IN/OUT Data signal (D7)
46 PC7 T3SLCL OUT H Tray 3 low speed clutch drive signal (On at H)
47 PC6 OG2SL OUT H Paper discharge gate 2 solenoid (On at H)
48 PC5 T12CL OUT H Tray 1/2 low speed clutch drive signal (On at L)
49 PC4 SPSL OUT H Short path switching solenoid (On at H)
50 PC0 JMA OUT H Jogger motor drive signal A
51 PC1 JMA/ OUT H Jogger motor drive signal /A
52 PC2 JMB OUT H Jogger motor drive signal B
53 PC3 JMB/ OUT H Jogger motor drive signal /B
54 PG0 PWD IN H Power supply shut-off monitoring signal (power shut-off at H)
55 PG1 DSW1 IN H Connection to copier detection signal (disconnection at H)
56 PG2 DSW2 IN H Upper door opening and closing detection signal (door open at H)
57 PG3 DSW3 IN H Front door opening and closing detection signal (door open at H)
58 GND GND Power supply (GND)
59 PF0 INGSL/ OUT L Paper entry gate solenoid drive signal (On at L)
60 PF1 T3UPSL/ OUT L Tray 3 paper full defector drive solenoid signal (On at L)
61 PF2 OG1SL/ OUT L Paper discharge gate 1 solenoid drive signal (On at L)
62 PF3 OG3SL/ OUT L Paper discharge gate 3 solenoid drive signal (On at L)
63 PF4 RRSL OUT L Reversion roller pressure release solenoid drive signal (On at L)
64 PF5 T30RCL/ OUT L Tray 3 high speed clutch drive signal (On at L)

Port

1 PF6 PDCL/ OUT L Puddler clutch drive signal (On at L)
2 PF7 STORCL/ OUT L Paper discharge roller pressure release clutch (On at L)
3 VCC VCC Power supply (
4 PE0 EMA OUT H Elevator motor CW drive signal
5 PE1 EMB OUT H Elevator motor CCW drive signal
6 PE2 N.C
7 PE3 N.C
8 PE4 STMA OUT H Staple motor CW drive signal
9 PE5 STMB OUT H Staple motor CCW drive signal

Signal
name

IN/OUT ACTIVE Specifications Remarks

+ 5V)

+ 5V)

9 – 5

5. Communication buffer and reset circuit

In the communication buffer circuit, the transmission signal (F-TXD)
and communication permit signal (F-DTR) from the copier is received
by the transistor array TD62504 (IC14), while the reception signal
(F-RXD) and communication request signal (F-DSR) transmitted from
the finisher to the copier is output from the IC14.

+5V

1SS133x5

D14 D18

D15 D17

F-TXD

F-RXD

F-DTR

F-DSR

F-RES

from Copier

D16

D10

1SS133x5

D12

D11

D9

D13

C171

0.1U

+5V

BR12-2

4.7K

+5V

BR14-6

4.7K

+5V

BR12-3

4.7K

+5V

BR14-5

4.7K

+5V

R199
1K

The reset signal from the copier is also received by the IC14 and
input to the CPU’s reset terminal (active at L). In addition, the rever­sion signal is input to the expansion I/O reset terminal (active at H).
For each signal, a protective diode is inserted between
GND.

+5V

IC14

C131

0.1U

BR14-2

4.7K
14

RXD0/P92

F-TXD

+5V

BR12-5

4.7K

+5V

BR14-3

4.7K

+5V

BR12-6

4.7K

+5V

R139
1K

+5V

BR14-7

4.7K

F-RXD

F-DTR

F-DSR

RES/

RES

12

17

16

63

33

TXD0/P90

P95

P94

RES

CPU

(IC02)

RESET

I/O

(IC03)

4

10

IC14

16

1

TD62504F

IC14

11

6

TD62504F TD62504F

2

TD62504F

IC14

12

TD62504F

IC14

3

TD62504F

IC14

15

5

14

BR14-4

4.7K

+5V

13

7

TD62504F

IC14

+ 5V and

Signal

name

Description Logic (connector level)

F-TXD Signal line from copier to finisher Start bit detection at H

Usual (marking state) at L

F-RXD Signal line from finisher to copier Start bit detection at L

Usual (marking state) at L

F-DTR Status display signal line for the signal showing communication permit

from finisher to copier

F-DSR Status display signal line for the signal showing communication request

from finisher to copier

Communication from finisher to copier is inhibited at H
Communication from finisher to copier is permitted at L
No communication request from finisher to copier at H
Communication request from finisher to copier at L

F-RES Hard rest signal from copier Reset at H

Reset is released at L

6. Sensor input circuit

The signal from each sensor is 10 kohm pull-up resistance, noise-re­moving 1000 pF capacitor, 10 kohm protective resistance, CPU, and
expansion I/O input port.

HP sensor

*1

AMP

*1:Rated Voltage Sircuit

The sensor signal for transfer system is input to the schmitt trigger
input port because the sensor input circuit is not provided with rectifier
circuit.

+5V

+5V

Ω

10K

Ω

10K

1000PF

P**

CPU

(IC02)

Transfer system sensor

240

+5V

+5V

Ω

10K

Ω

1000PF

10K

*2

Ω

PA or PB

I/O

(IC03)

*2 Schumit trigger input port

9 – 6

7. Switch input circuit

This circuit checks whether the finisher is connected to the copier,
both the top and front doors are opened. It is connected to mi­croswitches whose contacts are closed when the finisher is con­nected to the copier or the doors are closed.

Each switch is connected in series from
power supply switch for the drive. That is,

+ 24V so that it becomes a

+ 24V is not conducted to

the drive if all the 3 microswitches are closed.
When the finisher is connected to the copier, the microswitch turns

on, letting

+ 24V be applied to ZD4. This allows electric current to flow

to the base resistance of the transistor array TD62504 (IC19), thus
turning on the transistor to change the expansion I/O PG1 (DSW1
signal) to L level.

Power supply +24V

Upper

Copier connection sw

Upper door sw

Lower

Front door sw

Microswitch x 3

Normal: SW ON
Copier separated
or door open: SW OFF

+24VIN

+24V1

+24V1

+24V2

+24V2

+24V

ZD05

RD6.2EB2

ZD04

RD6.2EB2

ZD03

RD6.2EB2

ZD06

RD6.2EB2

+24V

to each motor and
solenoid clutch

PWD
DSW1
DSW2
DSW3

Finisher door monitoring circuit

When the finisher is disconnected from the copier, the transistor is
turned off to change the expansion I/O PG1 to H level. ZD4 (RD6.2E)
has a threshold level preset, to increase detection speed when the
supply of

+ 24V is cut off. The levels of PG2 and 3 (DSW2, 3 signals)

also change when the top and front door switch is opened and
closed.

In addition, when

+ 24V power supply from the copier is cut off, the

expansion I/O PG0 (PWD signal) level changes at the above circuit.

+5V

BR10

1
2
3
4
5
6
7
8

IC19

I1
I2
I3
I4
I5
I6
I7
GND

TD62504F

COM

234

16

O1

15

O2

14

O3

13

O4

12

O5

11

O6

10

O7

9

56

10Kx5

PWD 54
DSW1 55
DSW2 56
DSW3 57

PG0
PG1
PG2
PG3

I/O

(IC03)

Here are logic’s at the time of the power supply from the copier being
cut off and the doors opening and closing being detected.

¬Upper Lower®

Expansion

Status

I/O port

Signal

name

Power supply from
copier is cut off

Disconnected from
copier

PG0 PG1 PG2 PG3

Remarks

PWD DSW1 DSW2 DSW3

H d.c d.c d.c

LHd.cd.c

Upper door open L L H d.c
Front door open L L L H

H: Power supply cut off (door open)
L: Conducting (door closed)
d.c: Unknown (no status is shown because power is cut off at up-

stream)

9 – 7

8. Solenoid and clutch drive circuit

The solenoid and clutch drive circuit uses non-inversion transistor
arrays TD62318AP (IC17, 18) which turn on the solenoids and
clutches when the input signal is at L; and an inversion transistor
array TD62004AP (IC5) which turns on the solenoids and clutches
when the input signal is at H.

IC05

I/0

(IC03)

PC4
PC5
PC6
PC7

PF0
PF1
PF2
PF3

PF4
PF5
PF6
PF7

49 SPSL
48 T12CL
47 OG2SL
46 T3SLCL

59 INGSL/
60 T3UPSL/
61 OG1SL/
62 OG3SL/

63 RRSL/
64 T3ORCL/

1 PDCL/
2 STORCL/

IC02(CPU)P46 PPSL
IC02(CPU)P47 STSL

1
2
3
4
5
6
7
8

TD62004AP

3

6
11
14

4

5
12
13

TD62318AP

3

6
11
14

4

5
12
13

TD62318AP

I1
I2
I3
I4
I5
I6
I7
GND

IC17
I1

I2
I3
I4

GND
GND
GND
GND

IC18

I1
I2
I3
I4

GND
GND
GND
GND

The expansion I/O PG port which controls the solenoids and clutches
is an open collector type which becomes high impedance when reset­ting and H output. For this reason, to turn on the solenoids and
clutches at L level, the non-inversion type TD62318AP is used for
driving the PG port. On the other hand, the expansion I/O’s PC port is
at L level at resetting. For this reason, for driving the PC port, the
inversion type TD62004AP which turns on the solenoids and clutches
at H level is used.

+24V

9

COM

COM1
COM2

VCC1
VCC2

COM1
COM2

VCC1
VCC2

O1
O2
O3
O4
O5
O6
O7

O1
O2
O3
O4

O1
O2
O3
O4

+24V

16
15
14
13
12
11
10

2

7
10
15

16

9

1

8

2

7
10
15

16

9

1

8

ZD02

+5V

ZD08

+5V

RD16FB

RD16FB

SPSL/

T12CL/

OG2SL/

T3SLCL/

PPSL/
STSL/

INGSL/

T3UPSL/

OG1SL/
OG3SL/

+24V

RRSL/

T3ORCL/

PDCL/

STORCL/

+24V

+24V

+24V

SPSL
T12CL

OG2SL
T3SLCL
PPSL
STSL

INGSL
T3UPSL
OG1SL
OG3SL

RRSL
T3ORCL
PDCL

STORCL

9. Jogger motor drive circuit

The jogger motor control signal (JMA, A/, B. B/) from the expansion
I/O (IC3) is input into the driver IC TD62004AP (IC8), to drive the
jogger stepping motor which aligns the sheets sidewise.

The driving method is unipolar, 1-2 phase excitement, constant-volt­age method.

IC08

50

JMA

51

JMA/

52

JMB

53

JMB/

(IC03)

PC0
PC1
PC2
PC3

I/O

Here is the driving pattern for the jogger motor.

Alignment direction

Stop

Opening direction

JMA
JMB
JMA/
JMB/

N.C.
N.C.
N.C.

1

I1

2

I2

3

I3

4

I4

5

I5

6

I6

7

I7

8

GND

TD62004AP

COM

JGMA
JGMA/
JGMB
JGMB/

+24V

JGM

+24V

+24V

R13

2.4K(1/4W)

9
16

O1

15

O2

14

O3

13

O4

N.C.

12

O5

N.C.

11

O6

N.C.

10

O7

9 – 8

10. Pusher, reversion, staple unit
movement motor drive circuit

The pusher motor control signal (PMA, A/, B, B/), reversion motor
control signal (RMA, A/, B, B/) and staple unit movement motor con­trol signal (STUMA, A/, B, B/) from the CPU (IC21) is input to the
stepping motor driver IC SLA7024M (IC11, 4, 7), to drive the following
motors: the pusher motor which elevates the paper inside the staple
tray to the stapling position and paper discharge position; the rever­sion motor which reverses the paper; and the staple unit movement
motor which move the staple unit to the stapling position.

The driving method is a unipolar, 2-phase (pusher), 1-2 phase (rever­sion, staple unit movement), constant-current chopper driving
method.

When the paper is stored inside the staple tray by static excitement
onto the pusher motor, the PMPD signal from the CPU is made at H
level to set the motor power down mode, in order to suppress heat
buildup (usually set to about 50% of the motor drive current).

Here are the driving patterns for the pusher, reversion, staple unit
movement motors.

PMA
PMB
PMA/
PMB/

RMA
RMB
RMA/
RMB/

STUMA
STUMB
STUMA/
STUMB/

Up

Reversion unit paper
entry direction

Front direction

Stop

Energized

Stop

Stop

Down

Reversion unit paper
discharge direction

Rear direction

CPU

(IC02)

PB0
PB1
PB2
PB3

P60

PB4
PB5
PB6
PB7

P40
P41
P42
P43

2
3
4
5

58

PMPD

6
7
8
9

18
19
20
21

RMA
RMA/
RMB
RMB/

IC05

7

TD62004AP

PMA
PMA/
PMB
PMB/

STUMA
STUMA/
STUMB
STUMB/

C135
2200P

C134

2200P

+5V

+5V

R142

47K

R146

47K

C132

470P
C136

470P

IC04

2

TDA

13

TDB

9

RSA

3

REFA

14

REFB

10

RSB

6

IN A

5

IN/A

17

IN B

16

IN/B

SLA7024MT

VSA
VSB

OUT A
OUT/A

OUT B
OUT/B

+24V

47U/35V

C04

RVMA
RVMA/
RVMB
RVMB/

+24V

RVM

+24V

7

12

1

8
11
18

4

GA

15

GB

+5V

+5V

R141
910

R143

100

C133

0.1U

R01

1(1W)

R145

2.4K

R144

2.4K
R02

1(1W)

Reversion motor driving circuit

+5V

R154

47K

R159

47K

C143
470P

C147
470P

IC11

2

TDA

13

TDB

9

RSA

3

REFA

14

REFB

10

RSB

6

IN A

5

IN/A

17

IN B

16

IN/B

SLA7024MT

VSA
VSB

OUT A
OUT/A

OUT B
OUT/B

+24V

47U/35V

C05

PSMA
PSMA/
PSMB
PSMB/

+24V

PSM

+24V

7

12

1

8
11
18

4

GA

15

GB

R14

C146

R158

R153

200

+5V

910

R155
200

C144

0.1U

10

1(2W)

R157

2.4K

R156

2.4K
R15

1(2W)

2200P

C145

2200P

Pusher motor driving circuit

R147
910

R149
160

C139

0.1U

R11

1(1W)

R151

2.4K

R150

2.4K
R12

1(1W)

C141

2200P

C140

2200P

R148
47K

R152

47K

C138

470P

C142

470P

IC07

2

TDA

13

TDB

9

RSA

3

REFA

14

REFB

10

RSB

6

IN A

5

IN/A

17

IN B

16

IN/B

SLA7024MT

VSA
VSB

OUT A
OUT/A

OUT B
OUT/B

+24V

47U/35V

C03

STUMA
STUMA/
STUMB
STUMB/

+24V

STUM

+24V

7

12

1

8
11
18

4

GA

15

GB

Staple unit moving motor driving circuit

9 – 9

11. Elevator motor drive circuit

The elevator motor control signal (EMA, B) from the expansion I/O is
input through the driver TD62503F (IC13) to the H driver STA457C
(IC12), to drive the elevator motor which adjusts the tray height ac­cording to the paper volume stored in the off-set tray (tray 3). EMA,B
signal logic controls the rotational direction of the motor (CW/CCW) to
move up and down the tray.

The motor is braked to improve the stopping accuracy of the tray.

+5V

D07

R183

200

R181

200

R182
1K

R180

C158

1000P

1

C159

1000P

2

3

4

IC13A

TD62503F

IC13B

TD62503F

IC13C

TD62503F

IC13D

TD62503F

1SS133

D08

1SS133

1K

PE0

PE1

I/O

(IC03)

4 EMA

5 EMB

R178

4.7K

R179

4.7K

TD62503 (IC13, a driver for driving STA457C, consists of R180­R183, R197, R198, C158, C159, C166, C167, D7, and D8 which
forms a delay circuit to prevent short electric current from flowing
inside the H driver when EMA and B are changed over.

To protect the circuit from shorting and motor locking, a protective
fuse (F3) is installed.

F03

+24V

D06 D05

EVM+

EVM-

1SR124-400x2

EVM

16

15

R198

14

13

C167

68000P

R19

2.4K(1/4W)

R20

2.4K(1/4W)
+5V

1K

1

6

277

1

6

R197

1K

C166
68000P

1.15A/125V
T1.0A/250V

2

IC12

5

5

10

10

3

8

4

9

STA457C

3

8

4

9

EMB EMA

Rotational

direction

Working direction

0 0 Brake Brake
0 1 CW Elevation
1 0 CCW Descent
1 1 Stop Stop

12. Off-set motor drive circuit

The off-set motor control signal (OFMA,B) from the CPU is input to
the H driver TA7291S (IC1), to drive the off-set motor which moves
the tray sidewise against the paper discharge direction, in order to
sort the sheets discahrged to the off-set tray (tray 3) by the number of
sheets specified.

+5V

47K47K

CPU

(IC02)

P44

P45

23 OFMA

24 OFMB

R101 R102

The rotational direction of the motor is crank controlled in one direc­tion (CW) and braked to a stop at the off-set home position.

To protect the circuit from shorting and motor locking, a protective
fuse (F1) is installed.

+24V

0.315A/125V

F01

T0.25A/250V

IC01

2

9

1

5

TA7291S

Vcc

IN1

IN2

GND

VREF

OUT1

OUT2

6

VS

8

7

3

C01

10U/35V

OFM+

OFM-

OFM

OFMB OFMA

Rotational

direction

Working direction

0 0 Stop Stop
0 1 CCW Not used
1 0 CW Off-set operation
1 1 Brake Brake

9 – 10

13. 10V power generating circuit

The 10V power generating circuit generates + 10V which is supplied
to the power supply of the transfer motor IC uPD1246C (IC10) and
comparator BA10393F (IC15). The circuit consists of a Zener diode
RD11EB (ZD7), transistor 2SC1472 (Q5), other peripheral resis­tances and capacitors.

+ 24V is reduced to about + 11V by the Zener

diode ZD7 and passed through the emitter follower circuit of the
transistor Q5 to become about

+ 10V for outputting.

14. Transfer motor drive circuit

The transfer motor drive circuit consists of a motor IC yP1246C
(IC10), transistor array TD62503F (IC16), motor driver IC SLA6023
(IC20) and peripheral circuits.

When the transfer motor control signal (FMPWM) from the CPU be­comes at L level, the transistor inside the IC20 turns on to let the
motor current flow to start the motor. When the motor is started, the
transfer motor hole signal (HU, HV, HW) input to the IC10 is changed
over to switch over the drive of the transistor inside the IC20 so that
the motor begins to rotate under non-controlled state.

+24V

R22
1K(1/4W)

R24
1K(1/4W)

ZD07

RD11EB

C169

0.1U

R23
100(1/4W)

Q05
2SC1472

C168 C10

0.1U

47U/35V

+10V

ZD01

RD18FB1

As the transfer motor rotates, the speed signal (FMRE) is output from
the motor. The CPU incorporates the signal. It reduces the ON duty
of the FMPWM signal to increase the speed when the motor speed is
slow; it increases the ON duty of the FMPWM signal to reduce the
speed when the motor speed is high. The motor speed is thus main­tained at a constant speed. As the current flowing into the motor
becomes large, the current flowing to the R25 also becomes large,
thus raising the voltage at the negative side of the comparator
BA10393F (IC15). When this voltage becomes greater than the refer­ence voltage (about 1.1V) preset at the plus side, the output of IC15
becomes at L level, thus turning off the IC20 transistor to restrict the
current flowing to the motor (current limit setting: about 5A).

PA6

CPU

(IC02)

+5V

2 3 4

PA4

PA7

97

FMPWM/

99
FMRE

100
FMDIR

BR11

2.2Kx3

+10V

C148

0.1U

R168
R169
R170

+5V

BR2-8
10K

1
2

4
3
5
6

8

10

1.2K

1.2K

1.2K

C151

IC13E

5

+5V

R160

2.2K

R167

2.2K

IC10

IN1
IN2
IN3
IN4
IN5
IN6

VCC
VREF

UPC1246C

C150

TD62503F

REVERSE

C149

+5V

R196
10K

12 7

11

OUT1

12

OUT3

13

OUT5

14

OUT6

15

OUT4

16

OUT2

7
9

GND

1000Px3

R172
R173
R174
R186
R185
R184

4

5

6

IC16G

10

TD62503F

IC16D

TD62503F

IC16E

TD62503F

IC16F

TD62503F

HW
HV
HU

+10V

R171

4.7K

13

12

11

10K
10K
10K

680
680
680

Transfer motor
haul signal

1

2

3

IC16A

TD62503F

IC16B

TD62503F

IC16C

TD62503F

2 3 4

C162

0.1Ux3

16

15

14

BR13

1Kx3

R138

10K

C161

R193

2.2K

R192

2.2K

R191

2.2K

C160

R25

0.22
(1W)

4 3 2

+5V

R137

2.4K

C130
1000P

1Kx3

BR15

IC20

2

IA1

8

IB1

9

IC1

5

GND

12

GND

11

IC2

6

IB2

4

IA2

SLA6023

R195

200

(1-point earth)

R187

2.4K

C164

0.1U

Vcc

OA
OB
OC

FMRE

1

3
7

10

+5V

R194
680

Transfer motor
speed signal

C09
100U/35V

U V W

D19
D20
D21

1SR124-400

x3

IC15B

5

+

6

-

C163

0.1U

+24V

FM

7

BA10393F

9 – 11

15. Stepping motor drive circuit

The control signal (STMA,B) from the expansion I/O expansion is
input through the driver TD62503F to the H driver circuit which con­sists of a large-current driving transistors Q1

~ 4, thus driving the

staple motor which staples sheets.
The rotational direction (CW, CCW) of the staple motor is controlled b

signal locks STMA, STMB. The motor is braked to stop at the home
position.

+5V

(IC03)

R161

4.7K

PE4

8 STMA

R162

4.7K

PE5

9 STMB

I/O

R166

200

R164

200

R165

1K

R163

1K

D03

1SS133

D04

1SS133

C152

10000P

3

4

IC09C

TD62503F

IC09D

TD62503F

1

C153

10000P

14

13

IC09A

TD62503F

IC09B

2

TD62503F

16

15

R176

1K

C157

68000P

+5V

R16

2.4K(1/4W)

R17

2.4K(1/4W)

TD62503 (IC15) is a driver to drive Q1

~ 4. A delay circuit is com-

posed of R163-R166, R176, R177, C152, C153, C156, C157, D3,
and D4 to prevent short current from flowing into the H driver circuit
which is formed by Q1

~ 4, when STMA and STMB are changed

over.
The staple motor has a large rush current. It thus has a current limit

circuit consisting of a voltage comparator BA10393F (IC15) and pe­ripheral resistances and capacitors, to apply current limit at about

5.3A. To prevent the circuit from shorting or motor locking, a protec­tive fuse (F2) is installed.

F02

+24V

STM

R177

1K

68000P

C156

Q04

3K

2SB1431

Q02

5K

2SD1590

500

150

Q03

500

Q01

150

2SD1590

3K

2SB1431

5K

D01 D02

1SR124-400•~2

STM+

STM-

2.5A/125V
T1.6A/250V

R189

2.2K
BA10393F

+10V+5V

813

4

IC09E

12

TD62503F

IC09F

11

TD62503F

5

6

C165

0.1U

16. Stapler unit

The stapler unit (EH-524S: Max Co., Ltd.) staples up to 50 sheets of
80-g paper. The unit consists of a driving DC motor (STM), home
position sensor (STHP), non-needle sensor (LSTS), cartridge sensor
(NCTS), and self-priming sensor which detects the stapling position of
needles (READY).

Item Specification
Outside dimensions H
Stapling capacity 52 g 2 sheets ~ 80 g 50 sheets, below 5

Stapling type Bypass flat clinch
Stapling speed 400 msec or below
Needle cartridge 5000 needles

´ W ´ L: 97 mm ´ 80 mm ´ 104 mm

mm thick

IC15A
+

­C155

0.1U

+5V

R188

3.9K

R190

100

2

C154

0.1U

R175

1.2K

R18

0.22
(1W)

STM

STHP

Finisher

main PWB

LSTS

NCTS

READY

+5V

GND

Stapler unit

9 – 12

[10] CIRCUIT DIAGRAM

1. ACTUAL WIRING CHART

Copier

6

9

8

7

4

5

11

1

2

3

9GY1012

Rear

DSW1

1
2

Connection to copier

DSW2

1
2

Upper door opening and closing

PPSL

OG2SL

RRSL

PDCL

T12CL

OG3SL

4PIN

1

22

RD
RD

RD
RD

RD
PL

RD
PL

RD
LB

RD
PK

RD
PL

RD
LB

CN-C

1+24VIN1
2+24V12

3+24V13
4+24V24

CN-L

1+24V1
2 PPSL/2

CN-F
3+24V1
4OG2SL2

5+24V1
6 RRSL/2

7+24V1
8 PDCL/2

CN-K

+24V

151

T12CL/

162

19 +24V
20 OG3SL/

RD

GY

GY

BL

3GND1

5GND2

6+5V

CN-A CN-B

1+24VIN

LB

5F-RES

Main PWB

(1/2)

PK

4F-DSR

BR

3F-DTR

PK

2F-RXD

PL

1F-TXD

FG

CN-D

RD

1+24V2 1

RD

2+24V 2

CN-J

GY

4GND2 4

BR

5STUHP 5

BL

6+5V 6

GY

9GND2 1

PL

8T3DN 2

BL

7+5V 3

CN-J

RD

17+24V 1

PK

18STSL/ 2

RD

19+24V 1

PL

20INGSL/ 2

CN-H

RD

27+24V 1

BR

28OG1SL/ 2

PK

7STUMB 1

LB

8STUMB/ 2

PL

6STUMA/ 3

BR

5STUMA 4

RD

3+24V 5

RD

4+24V 6

PK

13RVMB 1

LB

14RVMB/ 2

PL

12RVMA/ 3

BR

11RVMA 4

RD

9+24V 5

RD

10+24V 6

Front

DSW3

Front door opening and closing

STUHP

T3DN

STSL

INGSL

OG1SL

STUM

RVM

FM

BR
PL
LB
BL
GY
PK
BR
PL
LB

CN-E
1HW1
2HV2
3HU3

4+5V4
5GND25
6FMRE6
7W7
8V8
9U9

10 – 1

CN-M

PK

1OFM+ 1

GY

2OFM- 3

GY

5GND2 1

LB

4OFHP 2

BL

3+5V 3

GY

FG

OFM

2

OFHP

Off-set tray

Inside

PSM

JGM

STORCL

SPSL

PSHP1

JGHP

STPD

Staple tray unit

T3UPSL

T3UP

T3 plate unit

RD
RD
BR
PL
PK
LB

RD
RD
BR
PL
PK
LB

RD
BR

RD

PK

BL
PK
GY

BL
BR
GY

GY
PL
BL

BL
GY
PK

PK

LB

RD
PL

GY
LB
BL

CN-K

1

+24V1

2

+24V2

3

PSMA3

4

PSMA/4

5

PSMB5

6

PSMB/6

+24V7

7

+24V8

8

JGMA9

9

JGMA/10

10

JGMB11

11

JGMB/12

12

13 +24V13
14 STORCL/14

17 +24V

18 SPSL/

21 +5V1
22 PSHP12
23 GND23

27 +5V1
28 JGHP2
29 GND23

30 +5V4
31 STPD/5
32 +5V6

CN-J
12 +5V1
10 GND22
11 EVRE3

CN-H

1 EVM+

2 EVM-

29 +24V1
30 T3UPSL/2

CN-J
15 GND23
14 T3UP4
13 +5V5

Main PWB

(2/2)

CN-G

CN-L

CN-F

T3ORCL/

CN-L

T3SLCL/

CN-H

CN-J

3PIN

BL

1COM1 1

GY

3GND2 2

PK

2INPD/ 3

7PIN

BL

6COM2 1

GY

4GND2 2

BR

5RVPD/ 3

BL

7COM3 4

GY

9GND2 5

LB

8PFD1/ 6

GY

3PIN

BL

12COM4 1

GY

10GND2 2

PL

11PFD2/ 3

7PIN

BL

13COM5 1

GY

15GND2 2

PK

14PFD3/ 3

BL

18COM6 4

GY

16GND2 5

BR

17PFD4/ 6

3PIN

BL

1COM9 1

GY

2GND2 2

LB

3T1PF/ 3

3PIN

BL

1COM10 1

GY

2GND2 2

PL

3T2PF/ 3

3PIN

BL

11+5V 1

PL

12STID2/ 2

GY

13GND2 3

9PIN

BL

5COM7 1

LB

6STID/ 2

GY

7GND2 3

RD

9+24V 4

BR

10 5

GY

8GND2 6

BR

9T3OD/ 7

BL

10COM8 8

2PIN

RD

3+24V 1

BR

4 2

18PIN

RD

15STM+ 1

RD

16STM+ 2

PK

17STM- 3

PK

18STM- 4

GY

19GND2 5

BL

20+5V 6

LB

21LSTS/ 7

PL

22NCTS/ 8

BR

23STHP/ 9

GY

24GND2 10

LB

25READY/ 11

BL

1+5V 12

PK

2STND/ 13

GY

3GND2 14

1
2

INPD

3

1
2

RVPD

3

21PFD1

7

7

9

3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
3
2

1
2

2
3
1

PFD2

PFD3

PFD4

T1PF

T2PF

STID2

STID

T3OD

T3SLCL

Paper discharge guide unit

1

Stapler

2

EH-520

3
4
5
6
7
8

9
10
11

3

2

STND

15
16
17
18

1

Stapler unit

T3ORCL

STM

FG

EVRE

GY
GY

EVM

18PIN

17

18

6PIN

4
5
6

9PIN

7
8
9

1
2
3

6PIN

6

GY

FG

2
5
4
6
3
1

5
6
4
3
1
2

1
2

1
2
3

3
2
1

3
2
1

3
2
1

1
2

1
2
3

10 – 2

12345678

2. Circuit diagram

1/3

Main PWB

DSW3/

JGHP

CNK-28

READY/

CNH-25

PSHP1

CNK-22

PSHP2/

D

C

CNK-25
CNJ-05
CNG-23

CNJ-02

CNB-01
CNB-03

CNB-05,CNP-02

CNB-02
CNB-04

STUHP
T2PF/

STND

F-TXD

F-DTR

F-RES

F-RXD
F-DSR

JP5(RES)

B

T3OD/

CNL-09

PFD4/

CNG-17

PFD3/

CNG-14

PFD2/

CNG-11

PFD1/

CNG-08

PGOP

CNG-26

RVPD/

CNG-05

INPD/

CNG-02

2-7A

+24VIN

+24VIN

CNC-01

+24V1

CNC-02

+24V1

CNC-03

+24V2

CNC-04

A

CND-01

CND-02

CNJ-11

+24V2
+24V

EVRE

N.C

D14 D15

D9 D10 D11

+24V

+5V

1SS133 X 2

BR06-2
BR06-3
BR06-4
BR06-5
BR06-6
BR06-7
BR06-8
BR06-9

ZD05

ZD04

ZD03

ZD06

BR01-2 10K
BR01-3 10K
BR01-4 10K
BR01-5 10K
BR01-6 10K
BR01-7 10K
BR01-8 10K
BR01-9 10K

10K X 8

1SS133 X 3

D16

1SS133 X 3

1-7A

F-RES

D18

D13 D12

10K
10K
10K
10K
10K
10K
10K
10K

10K X 8

RD6.2EB2

RD6.2EB2

RD6.2EB2

RD6.2EB2

BR10-7 10K

F-RES

1-7C

C109 C108 C107 C106 C105 C104 C103 C102

1000P X 8

C171

D17

1-3D

ROMCS/

C170

+5V

0.1U

1SS133 X 2

1000P

4.7K X 5 1.0K X 6

4.7K

BR12-2

4.7K

BR12-3

1K

R199

4.7K

BR12-5

4.7K

BR12-6

4.7K

BR12-7

RD/

1-3C

C129 C128 C127 C126 C125 C124 C123 C122

R13

+24V

CNK-09
CNK-10
CNK-11
CNK-12

PWD1PWD1

1

I1

DSW1DSW1

2

I2

DSW2DSW2

3

I3

DSW3

4

I4

EVRE

5

I5

N.C

6

I6

F-RESF-RES

7

I7

8

G

TD62504F

IC14

1

I1

O1

2

I2

O2

3

I3

O3

4

I4

O4

5

I5

O5

6

I6

O6

7

I7

O7

8

G

COM

TD62504F

A0 D0 A5
A1 D1 A6
A2 D2 A7
A3 D3
A4 D4 A8
A5 D5 A9
A6 D6 A10
A7 D7 A11
A8 A12
A9 A13

A11
A12
A13
A14
A15

A16

1-3C

ZD9

RD22EB

JGMA
JGMA/
JGMB
JGMB/

D22-25
EK04x4

IC19

16

O1

15

O2

14

O3

13

O4

12

O5

N.C

11

O6

F-RES/

10

O7

N.C

9

COM

R112 10K
R111 10K
R110 10K
R109 10K
R108 10K

10K

R107
R106 10K
R105 10K

1.0K

BR14-2

16

BR14-3 1.0K

15
14

BR14-4
BR14-5
BR14-6
BR14-7

IC06

27C010

10K X 6

1.0K

1.0K

1.0K

1.0K

13

O0

14

O1

15

O2

17

O3

18

O4

19

O5

20

O6

21

O7

32

VCC

C137

0.1U

GND

16

EXPCS/
1-3D

RES

1-6C

IC08

9

COM

1

16

I1

O1

2

15

I2

O2

3

14

I3

O3

4

13

I4

O4

5

12

I5

O5

6

11

I6

O6

7

10

I7

O7

8

GND

BA12004B

10K
10K
10K
10K
10K

EVRE/
F-RES/

13
12
11
10

N.C

9

12

A0

11

A1

10

A2

9

A3

8

A4

7

A5

6

A6

5

A7

27

A8

26

A9

23

A10

25

A11

4

A12

28

A13

29

A14

3

A15

2

A16

22

CE

24

OE

1

VPP

31

PGM

N.C
N.C
N.C

BR10-2
BR10-3
BR10-4
BR10-5
BR10-6

RES/

1-3C

YB2SL

1-4A

R134
R133
R132
R131
R130
R129
R128
R127

1000P X 8

N.C
N.C
N.C

1-3C

1-1D

47U/35V

RES
1-6B

1-3C
1-3C

C02

C121

C120

+

0.1U

2-7C

RMA

2-7C

RMA/

2-7C

RMB

2-7C

RMB/

2-7B

PMA

2-7B

PMA/

2-7B

PMB

2-7B

PMB/

R201 10K

R136 10K
R135 10K

2-7A

STUMA

2-7A

STUMA/

2-7A

STUMB

2-7A

STUMB/

2-5C

OFMA

2-5C

OFMB

1-4A

PPSL

BR07-9 10K
BR07-8 10K
BR07-7 10K
BR07-6 10K
BR07-5
BR07-4 10K
BR07-3 10K
BR07-2 10K

10K X 8
BR08-9
BR08-8
BR08-7
BR08-6
BR08-5
BR08-4
BR08-3
BR08-2

10K X 8
BR09-9
BR09-8
BR09-7
BR09-6
BR09-5
BR09-4
BR09-3
BR09-2

10K X 8

L101

ACB20120M-150-T

A2
A1
A0
D7
D6
D5
D4
D3
D2
D1
D0

RD/

HWR/

10K

T3OD/ EMA

10K

PFD4/

10K

PFD3/

10K

PFD2/

10K

PFD1/

10K

PGOP

10K

RVPD/

10K

INPD/

JMB/JMB/ LSTS/
JMBJMB T3DN
JMA/JMA/ T3UP
JMAJMA STID2/

DSW3DSW3
DSW2DSW2 OG2SL
DSW1DSW1 T12CL
PWD1PWD1 SPSL

+5V

L102
ACB20120M-150-T

0.1U

VCCVCC
RMA
RMA/
RMB
RMB/
PMA
PMA/
PMB
PMB/
RESO/
GND
F-RXDF-RXD
N.C
F-TXD
N.C
F-DSRF-DSR
F-DTR

F-DTR
STUMA
STUMA/
STUMB
STUMB/
GND

GND
OFMA
OFMB
STGSL
(YB2SL)
D0
D1
D2
D3

10K

D4
D5
D6
D7
VCCVCCVCCVCC

10K

A0

10K

A1

10K

A2

10K

A3

10K

A4
10K
10K
10K

GND
10K
10K
10K
10K
10K
10K
10K

A14

A14A10
10K

A15

A15

JP2
JUMPER

A2
A1
A0
D7
D6
D5
D4
D3
D2
D1
D0
/CS
/RD
/WR
RESET

PA7
PA6
PA5
PA4
PA3
PA2
PA1
PA0

PC3
PC2
PC1
PC0

PG3
PG2
PG1
PG0

IC03

M66500FP

35
36
37
45
44
43
42
41
40
39
38
32
30
31
33

21
22
23
24
25
26
27
28

53
52
51
50

57
56
55
54

JP1
JUMPER

1

VCC

2

TIOCA3/TP8/PB0

3

TIOCB3/TP9/PB1

4

TIOCA4/TP10/PB2

5

TIOCB4/TP11/PB3

6

TOCXA4/TP12/PB4

7

TOCXB4/TP13/PB5

8

%%oDREQ0%%o/TP14/PB6

9

%%oADTRG%%o/%%oDREQ1%%o

10

%%oRESO%%o

11

VSS

12

TXD0/P90

13

TXD1/P91

14

RXD0/P92

15

RXD1/P93

16

%%oIRQ4%%o/SCK0/P94

17

%%oIRQ5%%o/SCK1/P95

18

D0/P40

19

D1/P41

20

D2/P42

21

D3/P43

22

VSS

23

D4/P44

24

D5/P45

25

D6/P46

26

D7/P47

27

D8/P30

28

D9/P31

29

D10/P32

30

D11/P33

31

D12/P34

32

D13/P35

33

D14/P36

34

D15/P37

35

VCC

36

A0/P10

37

A1/P11

38

A2/P12

39

A3/P13

40

A4/P14

41

A5/P15

42

A6/P16

43

A7/P17

44

VSS

45

A8/P20

46

A9/P21

47

A10/P22

48

A11/P23

49

A12/P24

50

A13/P25

3

VCC

29

VCC

34

GND1

58

GND2

12

GND3

(RUN/)

11

PE7

N.C

10

PE6

STMB

9

PE5

STMA

8

PE4

N.C

7

PE3

N.C

6

PE2

EMB

5

PE1

4

PE0

STORCL/

2

PF7

PDCL/

1

PF6

T30RCL/

64

PF5

RRSL/

63

PF4

OG3SL/

62

PF3

OG1SL/

61

PF2

T3UPSL/

60

PF1

INGSL/

59

PF0

NCTS/

20

PB7

19

PB6

18

PB5

17

PB4

16

PB3

T1PF/

15

PB2

STPD/

14

PB1

STID/

13

PB0

T3SLCL

46

PC7

47

PC6

48

PC5

49

PC4

1-6C
1-6C
1-3C

IC02

P81/

%%oCS3%%o/%%oRAS%%o/%%oIRQ1%%o

C119

0.1U

PPSL
YB2SL
PMPD

PA7/TP7/
PA6/TP6/
PA5/TP5/
PA4/TP4/

PA3/TP3/

TIOCB0/TCLKD

PA2/TP2/
PA1/TP1/
PA0/TP0/

TP15/PB7

P83/%%oCS1%%o/%%oIRQ3%%o
P82/%%oCS2%%o/%%oIRQ2%%o

P80/%%oRFSH%%o/%%oIRQ0%%o

H8/3040

R119
R120
R121
R122
R123
R124
R125
R126

TIOCA0/TCLKC
%%oTEND1%%o/TCLKB
%%oTEND0%%o/TCLKA

P84/%%oCS0%%o

P66/%%oLWR%%o

P65/%%oHWR%%o

P64/%%oRD%%o

P63/%%oAS%%o

%%oSTBY%%o

P62/%%oBACK%%o
P61/%%oBREQ%%o

P60/%%oWAIT%%o

R162
R161

R179
R178

10K
10K
10K
10K
10K
10K
10K
10K

C111 C112 C113 C114 C115 C116 C117 C118

1

2

3

4

5

6

7

8

TIOCB2/A20
TIOCA2/A21
TIOCB1/A22
TIOCA1/A23

VSS

AVSS
P77/AN7/DA1
P76/AN6/DA0

P75/AN5
P74/AN4
P73/AN3
P72/AN2
P71/AN1
P70/AN0

VREF

AVCC

MD2
MD1
MD0

VCC

XTAL

EXTAL

VSS

%%oRES%%o

S-CLK

VSS
P53/A19
P52/A18
P51/A17
P50/A16
P27/A15
P26/A14

4.7K

4.7K

4.7K

4.7K

IC05

COM

I1

O1

I2

O2

I3

O3

I4

O4

I5

O5

I6

O6

I7

O7

GND
BA12004B

RUN/

1-4B

1-6A

F-RES/

CPU+5V

FMDIR

100

FMRE

99

(DSW3/)

98

FMPWM/

97

(DSW2/)

96

(DSW1/)

95

(STSW/)

94

STHP/

93

GND

92

ROMCS/

91

N.C

90

EXPCS/

89

OFHP

88

EVRE/

87

GND

86

STND

85

(YB1SN)

84

T2PF/

83

STUHP

82

PSHP2/

81

PSHP1

80

READY/

79

JGHP

78

VCC

77

VCC

76

MD2

75

MD1

74

MD0

73

LWR/

72

HWR/

71

RD/

70

AS/

69

VCC

68

XTAL

67

EXTAL

66

GND

65

GND

64

NMI

RES/

63

STBY/

62

N.C

61

N.C

60

N.C

59

PMPD

58

GND

57

A19

56

A18

55

A17

54

A16

53

A15

52

A14

51

RUN/
STMB

STMA

EMB
EMA

9
16
15
14
13
12

N.C

11
10

+24V

1-1D
2-4B

2-4B

2-3C
2-3C

BR02-9
BR02-8
BR02-7
BR02-6
BR02-5

BR02-4
BR02-3
BR02-2

10K
10K
10K
10K
10K

10K
10K
10K

10K X 8

BR03-3
BR03-4
BR03-5
BR03-6
BR03-7

10K X 6

R139
R140
R200
BR05-2
BR05-3

BR05-4
BR05-5
BR05-6
BR05-7

R153 200

10K
10K
10K
10K
10K

10K X 6

SPSL/
T12CL

1K
10K
10K
10K
10K

10K
10K
10K
10K

OG2SL/
T3SLCL/
PPSL/

3

6
11
14

4

5
12
13

3

6
11
14

4

5
12
13

CNK-18

CNK-16

CNF-04

CNL-04

CNL-02

1000P X 8

1-6B

1-6B,7B

C131

0.1U

A16

I1
I2
I3
I4

GND
GND
GND
GND

TD62318AP

I1
I2
I3
I4

GND
GND
GND
GND

TD62318AP

PMPD/

FMDIR

FMPWM/

ROMCS/
EXPCS/
EVRE/

HWR/
RD/

1-7B

IC17

IC18

2-8B

COM1
COM2

VCC1
VCC2

COM1
COM2

VCC1
VCC2

O1
O2
O3
O4

O1
O2
O3
O4

2-5C

RES/

PMPD

2-6D

1-7B
1-6B
1-6A

8.00MHz

X1

1-6C

2
7
10
15

16
9
1
8

2
7
10
15

16
9
1
8

1-4A

note

BR2,3,5,7,8,9,
R135,136,139,140, R200,201

ZD02

+5V

ZD08

+5V

BR04-9
BR04-8
BR04-7
BR04-6
BR04-5
BR04-4
BR04-3
BR04-2

RD16FB

RD16FB

10K X 8

10K

R138

10K

R117

10K

R104

10K

10K
10K
10K
10K
10K
10K
10K
10K

CPU+5V

R137

2.4K

C130

1000P

R118

10K

C110

1000P

R103

4.7K

C101

1000P

R05

+5V

+24V

+24V

=

R06

R04

R07

R03

R10

R08

R09

R26

R27

R28

1

BRXX,RXX
10K

2

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

240(1/4W)

DSW2/
DSW1/
STSW/
RUN/
F-RES/
DBG_ONLY

FMRE

STHP/

COM1

(INPD/)

COM2

(RVPD/)

COM3

(PFD1/)

COM4
(PFD2/)

COM5

(PFD3/)

COM6
(PFD4/)

COM7

(STID/)

COM8

(T3OD/)

COM9
(T1PF/)

COM10

(T2PF/)

COM11

(SIZE/)

INGSL/
T3UPSL/T3UPSL/
OG1SL/OG1SL/
OG3SL/OG3SL/

RRSL/

T30RCL
PDCL/PDCL/
STORCL/

NCTS/
LSTS/LSTS/
T3DNT3DN
T3UPT3UP
STID2/
T1PF/T1PF/
STPD/STPD/
STID/STID/

EXIT
BR,R

OFHP

10K

CNP-05
CNP-04
CNP-03
CNP-01
CNP-09
CNP-08

CNE-06

CNH-23

CNM-04

CNJ-20
CNH-30
CNH-28
CNK-20

CNF-06
CNF-10
CNF-08
CNK-14

CNH-22
CNH-21
CNJ-08
CNJ-14
CNL-12
CNG-20
CNK-31
CNL-06

=

CNG-01

CNG-06

CNG-07

CNG-12

CNG-13

CNG-18

CNL-05

CNL-10

CNG-19

CNG-24

CNG-25

+5V

1

BRXX,RXX
10K

2

D

C

B

A

12345678

10 – 3 10 – 4

12345678

U
VV
WW

CNH-15,16
CNH-17,18

CNE-09
CNE-08
CNE-07

CNH-01
CNH-02

2/3

D

C

B

A

Main PWB

+24VIN
2-7A

D

HU

CNE-03

HV

CNE-02

HW

CNE-01

R141
910

R143

C

+5V

PMPD/
1-3A

100

R158
910

R155
200

C133

0.1U

C144

0.1U

B

+5V

R147
910

R149

C139

160

0.1U

+5V

CNA-06

CNA-05

GND2

+

C07
47U/35V

C173

0.1U

A

CNA-01,02

CNA-03,04

+24VIN

GND1

+

C08
47U/35V

C172

0.1U

R01

R145

2.4K
R144

2.4K

R02

1(1W)

R14

R157

2.4K
R156

2.4K

R15

1(2W)

R11

R151

2.4K
R150

2.4K

R12

1(1W)

JP4(+5V)

JP3(GND2)

JP1(+24V)

JP2(GND1)

1(1W)

C135
2200P

C146
2200P

1(1W)

C141

2200P

1(2W)

R22
1K(1/4W)

R24
1K(1/4W)

1-5D
1-5D
1-5D
1-5D

1-5D
1-5D
1-5D
1-5D

1-5C
1-5C
1-5C
1-5C

ZD07
RD11EB

C151 C150 C149

+5V+5V

R142
47K

R146

47K

C134
2200P

RMA/
RMA
RMB/
RMB

+5V

R154

47K

R159

47K

C145

2200P

PMA/
PMA
PMB/
PMB

+5V

R148
47K

R152

47K

C140

2200P

STUMA/
STUMA
STUMB/
STUMB

+5V

GND2

GND1

+24VIN

1-8A
2-7D

C169

0.1U

C132

C136

C143

C138

C142

C147

R23
100(1/4W)

Q05
2SC1472

C168

0.1U

1000P X 3

470P

470P

2

TDA

13

TDB

9

RSA

3

REFA

14

REFB

10

RSB

5

IN/A

6

IN A

16

IN/B

17

IN B

470P

470P

2

TDA

13

TDB

9

RSA

3

REFA

14

REFB

10

RSB

5

IN/A

6

IN A

16

IN/B

17

IN B

470P

470P

2

TDA

13

TDB

9

RSA

3

REFA

14

REFB

10

RSB

5

IN/A

6

IN A

16

IN/B

17

IN B

+

C10
47U/35V

IC04

SLA7024MT

IC11

SLA7024MT

IC07

SLA7024MT

N.C

N.C

N.C

ZD01
RD18FB1

R170
R169
R168

7

VSA

12

VSB

1

OUT A

8

OUT/A

11

OUT B

18

OUT/B

4

GA

15

GB

7

VSA

12

VSB

1

OUT A

8

OUT/A

11

OUT B

18

OUT/B

4

GA

15

GB

7

VSA

12

VSB

1

OUT A

8

OUT/A

11

OUT B

18

OUT/B

4

GA

15

GB

IC09G

7 10

TD62503F

IC13F

6 11

TD62503F

IC13G

7 10

TD62503F

FMPWM/
1-3D

+24V

+24V

+24V

+10V

1.2K

1.2K

1.2K

N.C
N.C

+

+

+

2-1D

C04
47U/35V

RVMA
RVMA/RVMA/
RVMBRVMB
RVMB/RVMB/

C05
47U/35V

PSMA
PSMA/PSMA/
PSMBPSMB
PSMB/PSMB/

C03
47U/35V

STUMA
STUMA/STUMA/
STUMBSTUMB
STUMB/STUMB/

IC13E

5 12

TD62503F

OC/

+5V

BR11-2 2.2K
BR11-3 2.2K
BR11-4 2.2K

CNH-11
CNH-12
CNH-13
CNH-14

CNK-03
CNK-04
CNK-05
CNK-06

CNH-05
CNH-06
CNH-07
CNH-08

BR03-2
BR12-4

IC09

TD62503F

10K

4.7K

+5V

R196
10K

IC16G

7 10

TD62503F

R160

+10V

8

2.2K

1-5C
1-5C

R167

2.2K

C148

0.1U

OFMA
OFMB

IC13

TD62503F

1

IN1

2

IN2

4

IN3

3

IN4

5

IN5

6

IN6

8

VCC

10

VREF

IC10

UPC1246C

R101
47K

+10V

OUT1
OUT3
OUT5
OUT6
OUT4
OUT2

REVERSE

R171

4.7K

GND

+5V

R102

47K

IC16

TD62503F

11
12
13
14
15
16
7
9

4 13

5 12

6 11

R172
R173
R174

2

VCC

9

IN1

1

IN2
GND5OUT2

88

IC16D

TD62503F

IC16E

TD62503F

IC16F

TD62503F

FMDIR
1-3D

IC01

TA7291S

STMA
1-4B

STMB
1-4B

VREF
OUT1

IC16A

1 16

TD62503F

IC16B

2 15

TD62503F

IC16C

3 14

TD62503F

10K
10K
10K

+24V

0.315A/125V

F01

T0.25A/250V

C01

+

6

VS

8

10U/35V

7
3

R166

200

R165

R164

1K

200

OFM+
OFM-

D03

1SS133

D04

1SS133

R163

1K

IC09D

4 13

TD62503F

IC09F

6 11

TD62503F

CNM-01
CNM-02

C153
10000P

C152
10000P

IC09C

3 14

TD62503F

5 12

+5V

R193
R192
R191

R186
R185
R184

EMA
1-4B

EMB
1-4B

1 16

2 15

IC09E

TD62503F

R189

2.2K

IC09A

TD62503F

IC09B

TD62503F

C165

0.1U

2.2K

2.2K

2.2K

680
680
680

IC15A

BA10393F

BR15

BR13

1

1K x 3

1K x 3

C157
68000P

0.1U X 3

R16

R17

+10V

8

4

2
3
4

2
3

4

C162

R183

200

R182

R181

2.4K(1/4W)

2.4K(1/4W)

R176
1K

3

+

2

-

C160

C161

R195

200

R25

0.22
/1W

D07

1SS133

1K

D08

200

1SS133

R180

1K

+24V

+5V+5V

R177
1K

C156
68000P

C155

0.1U

C164

0.1U

C159
10000P

C158
10000P

IC13D

4 13

TD62503F

F02

Q04

3K 3K

Q02

5K

R190

100

C154

0.1U

2

IA1

8

IB1

9

IC1

5

GND

12

GND

11

IC2

6

IB2

4

IA2

+5V

1 16

2 15

IC13C

3 14

TD62503F

2.5A/125V
T1.6A/250V

2SB1431

150

2SD1590

+5V

R188

3.9K

R175

1.2K

IC20

SLA6023

R187

2.4K

R194

680

IC13A

TD62503F

IC13B

TD62503F

R18

0.22
(1W)

VCC

OA
OB
OC

C163

0.1U

C167

68000P

Q03

Q01

1
3
7
10

5
6

R19

R20

D19

IC15B

+

­BA10393F

2.4K(1/4W)

2.4K(1/4W)

R198
1K

500500

2SB1431

150

2SD1590

+

7

+5V+5V

C09
100U/35V

D20 D21

IC12

STA457C

1

6

R197
1K

C166
68000P

5K

+5V

+24V

+24V

1SR124-400 X3

2

7

5

10

GND2

GND1

OC/
2-6D

F03

1.15A/125V
T0.8A/250V

3
8
4
9

D01 D02

1SR124-400 X 2

CNE-04,
CNH-20,
CNJ-01,06,07,12,13,
CNK-21,26,27,32,
CNL-11,
CNM-03,
CNP-10

CNB-06,
CNG-03,04,09,10,15,16,21,22,27
CNH-19,24,
CNJ-03,04,09,10,15,
CNK-23,24,29,30,
CNL-07,08,13,
CNM-05

CNF-03,05,07,09,
CNH-03,04,09,10,27,29,
CNJ-19,
CNK-01,02,07,08,13,15,17,19,
CNL-03,
CNP-07

CNE-05,
CNP-06

D06 D05

STM+
STM-

+24V

EVM+
EVM-

1SR124-400 X 2

12345678

10 – 5 10 – 6

12345678

Main PWB 3/3

D

SIGNALNO

+24VIN

01

+24VIN

02

GND1

03

GND1

04

GND2

05

+5V

06

BODY
POWER

CNB (B6B-PH-K-S)

CNA (B6P-VH)

SIGNALNO

01

F-TXD

02

F-RXD
F-DTR

03

F-DSR

04
05

F-RES

06

GND2

BODY
INTERFACE

CNC (B4P-VH)

SIGNALNO

01

C

+24VIN

02

+24V1
+24V1

03

+24V2

04

DSW1

DSW2

CND (B2P-VH)

NO

SIGNAL

01

+24V2

02

+24V

DSW3

CNE (B10B-PHDSS)

SIGNALNO

01

HW

02

HV
HU

03

+5V

04
05

GND2

06

FMRE
07 W
08

B

V

U

09

(N.C)

10

FM

CNF (B12B-PHDSS)

NO

SIGNAL

01

(N.C)
02

(N.C)
03

+24V

OG2SL/

+24V05
0604RRSL/
07 +24V
08 PDCL/
09

+24V

T30RCL/10
11

(N.C)
12

(N.C)

OG2SL

RRSL

PDCL

T30RCL

A

CNG (B28B-PHDSS)

SIGNAL

NO
01

COM1

02

INPD/

GND203
04 GND2
05

RVPD/
06

COM2
07

COM3

PFD1/

08
09

GND2

GND2

10
11

PFD2/
12

COM4
13

COM5

PFD3/

14

GND2

15

GND2

16
17

PFD4/

COM6

18

COM919

T1PF/

20

GND2

21

GND222
23

T2PF/

COM1024
25 COM11
26

PGOP

GND227
28

(N.C)

CNH (B30B-PHDSS)

NO

SIGNAL

01

EVM+

EVM-02

+24V

03
04

+24V
05

STUMA

STUMA/

06

STUMB

07
08

STUMB/

+24V

09
10

+24V
11

RVMA
12

RVMA/

RVMB

13

RVMB/

14

STM+15
16

STM+

STM-

17

STM-18
19

GND2
20

+5V
21

LSTS/

NCTS/

22

STHP/
24 GND2
25

READY/
26

(N.C)

+24V

27
2823OG1SL/
2930+24V

T3UPSL/

INPD

RVPD

PFD1

PFD2

PFD3

PFD4

T1PF

T2PF

PGOP

EVM

STUM

RVM

STPLR

OG1SL

T3UPSL

CNJ (B20B-PHDSS)

SIGNAL

NO
01

+5V
STND02

03

GND2
GND2

04
05

STUHP
+5V

06
07

+5V
T3DN

08

GND2

09

GND210
EVRE

11

+5V

12
13

+5V

14

T3UP

GND215
16 (N.C)
17

(N.C)
18

(N.C)
19

+24V
20

INGSL/

CNK (B32B-PHDSS)

NO

SIGNAL

01

+24V
02

+24V
03

PSMA

PSMA/

04
05

PSMB
06

PSMB/

+24V

07

+24V

08

JGMA

09
10 JGMA/
11

JGMB
12

JGMB/
13

+24V
14

STORCL/

+24V

15

T12CL/

16
17

+24V
18

SPSL/

+24V

19
20 OG3SL/
21

+5V
22

PSHP1

GND2

23
24

GND2

PSHP2

25

+5V

26

+5V

27

JGHP

28
29

GND2
30

GND2
31

STPD/

+5V

32

STND

STUHP

T3DN

EVRE

T3UP

INGSL

PSM

JGM

STORCL

T12CL

SPSL

OG3SL

PSHP1

(PSHP2)

JGHP

STPD

CNL (B14B-PHDSS)

SIGNALNO

+24V

01

PPSL/

02
03

+24V

04

T3SLCL/
COM7

05
06

STID/
GND2

07

GND2

08
09 T3OD/
10

COM8
+5V

11

STID2/

12

GND213

14

(N.C)

PPSL

T3SLCL/

STID

T3OD

STID2

CNC CNA CNB CNE CNF

1416

1

CND

2

1

2

CNH

29

30

1

220

CNJ

19

15

CNM

CNM (B5B-PH-K-S)

NO

SIGNAL

01

OFM+
OFM-

0302+5V

OFHP04
GND2

05

16

OFM

OFHP

D

C

CNK

2
1

32

31

2

1

28

27

10

9

2
1

12
11

B

CNG

2

1

14

13

CNL

2

1

A

10 – 7 10 – 8

12345678

10 – 9

CPWBN1323FC

OEUPWB0405L//

q

COPYRIGHT C 1998 BY SHARP CORPORATION

All rights reserved.

Printed in Japan.

No part of this publication may be reproduced,

stored in a retrieval system, or transmitted,

in any form or by any means,

electronic, mechanical, photocopying, recording, or otherwise,

without prior written permission of the publisher.

SHARP CORPORATION
Printing & Reprographic Systems
Group
Quality & Reliability Control Center
Yamatokoriyama, Nara 639-1186, Japan

1998 July Printed in Japan S