SHARP Ar-FN1smE Service Manual

SERVICE MANUAL

3-TRAY FINISHER

MODEL AR-FN1

CONTENTS

[ 1 ]

BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

[ 2 ]

UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

2-1

[ 3 ]

PICTORIAL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

[ 4 ]

OUTLINE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

[ 5 ]

DISASSEMBLY AND REINSTALLATION . . . . . . . . . . . . . . . . .

5-1

[ 6 ]

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

[ 7 ]

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

[ 8 ]

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

[ 9 ]

DESCRIPTION OF CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1

[10]

CIRCUT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1

Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION for after sales service only.

The contents are subject to change without notice.

CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL !

Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandoren.

(English) Caution !

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.

Dispose of used batteries according to manufacturer’s instructions.

(Finnish) VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan

tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden

 

mukaisesti.

(French)

ATTENTION

Il y a danger d’explosion s’ il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par

le constructeur.

Mettre au rebut les batteries usagées conformément aux instructions du fabricant.

(Swedish) VARNING Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt fabrikantens instruktion.

[1] BASIC SPECIFICATIONS

1. Type

Copier-fitted type (detachable)

2. Tray

1 Number of

3

 

 

 

trays

 

 

 

 

 

 

 

 

 

2 Type

Top (tray 1)

Normal tray

 

 

 

 

 

 

 

 

Middle (tray 2)

Normal tray

 

 

 

 

 

 

 

 

Bottom (tray 3)

Lift tray

 

 

 

 

 

 

 

3 Number of

Normal tray

500 (80 g/m2 )

 

 

sheets

 

 

 

 

Lift tray

1500 (A4/11" ´ 8.5") 750

loadable

 

(A3/11" ´ 17") (80 g/m

2

)

 

 

 

 

 

 

 

 

3. Paper transfer

Center reference

4. Storage

Face-up/face-down

5. Discharge size

Face-up

Top

A3

~ A6R/11 ´ 17 ~ 8.5 ´ 5.5,

 

 

special paper

 

 

 

 

 

 

 

 

 

Middle

A3

~ A5/11 ´ 17

~ 8.5

´ 5.5

 

 

 

 

 

Bottom

A3

~ B5R/11 ´ 17 ~ 8.5 ´ 11R

 

 

 

 

 

 

Face-down

Top

A3

~ B5/11 ´ 17

~ 8.5

´ 11R

 

 

 

 

 

 

 

Middle

A3

~ B5/11 ´ 17

~ 8.5

´ 11R

 

 

 

 

 

Bottom

A3

~ B5R/ 11 ´ 17 ~ 8.5 ´ 11R

 

 

 

 

 

 

6. Paper weight

Face-up

Top

52 ~ 128 g/m2

*

 

 

 

1

 

 

 

 

 

Middle

56 ~ 105 g/m2

 

 

Bottom

52 ~ 128 g/m2

*

 

 

 

1

 

 

 

 

Face-down

56 ~ 105 g/m2 , exceeded.

 

* 1: Paper of 200g/m2 ~ 176m2 , can be used.

For paper weight exceeding 105g/m2 in the face up mode, only the paper size of A4/8.5" ´ 11" or smaller can be used.

7. Paper full detection

Top Provided

Middle Provided

Bottom Provided

8. Lift tray

Off-set

30 mm

 

 

9. Staple unit

Paper discharge tray

Lift tray

 

 

 

 

Storage

Face-up

 

 

 

 

Number of sheets

50 sheets (80 g/m2 )

that can be stapled

25 sheets when the size is over A4/LT.

 

 

 

Paper size

AB series

A3, B4, A4, A4R, B5

 

 

 

 

Inch series

11" ´ 17"/8.5" ´ 14"/

 

 

8.5" ´ 13"/8.5" ´ 11"/

 

 

8.5" ´ 11"R

 

 

 

Stapling reference

1 point (front)/ 1 point (far end)/ 2 points

 

 

Needle feed system

Cartridge (5000 needles)

 

 

Detection

No needle/no cartridge/stapler rotation

 

 

Service life

more than 100 K

 

 

 

Manual mode

None

 

 

 

 

10. Power supply

Supplied from copier (DC 24V, DC 5V)

11. Power consumption

MAX 60W

12. Dimensions

590 (W) ´ 560 (D) ´ 998 (H)

13. Weight

About 50 kg

1 – 1

SHARP Ar-FN1smE Service Manual

[2] UNPACKING AND INSTALLATION

1. Unpacking

2. Installation

Refer to the sketch below for unpacking.

Lock plate: 1

Mounting plate: 1

Staple cartridge: 1

Connecting plate: 1

Stapling position

Stapling position

label A: 1

label B: 1

Tray 3:

1

 

Exit trays: 2

Securing plate: 1

Screws A: 2

Screw B: 1

Screws C: 2

 

Screws D: 4

 

Unplug the copier’s power cord before carrying out the following procedure.

1. Attach the lock plate and mounting plate.

Remove the two screws from the upper left cabinet of the copier and attach the lock plate to the upper left cabinet using two screws D.

Screws for upper left cabinet

Lock plate

Screws D

2 – 1

·If the clearance is narrow at the upper part:

Turn knob A and knob B clockwise so that the clearances at the upper part and lower part are uniform.

·If the clearance is wide at the upper part:

Turn knob A and knob B counterclockwise so that the clearances at the upper part and lower part are uniform.

Knob A

Knob B

Clearance

Clearance

<2> If the guide pin of the lock plate does not match the connecting hole of the finisher:

Turn the knobs at the lower part of the finisher to adjust the height.

·If the connecting hole is displaced toward the rear side:

Turn knob B counterclockwise so that the connecting hole matches the guide pin.

Then, push the finisher into the copier.

If the clearance between the finisher and copier is not proper, adjust the clearances at the upper part and lower part using procedure <1>.

(Top view)

Guide pin

·If the connecting hole is displaced toward the front side:

Turn knob A counterclockwise so that the connecting hole matches the guide pin.

Then, push the finisher into the copier.

If the clearance between the finisher and copier is not proper, adjust the clearances at the upper part and lower part using procedure <1>.

(Top view)

Guide pin

Knob A

Knob B

7. Attach the exit tray and tray 3.

Insert the three pawls at the rear side of tray 3 into the holes of the tray mounting platform and secure the tray using two screws.

Attach the two exit trays to the finisher from the boss at <1>.

2

1

Exit trays

Screws D

Pawl

Pawl

Tray 3

Pawl

8. Attach the staple cartridge to the staple unit.

1Turn the staple unit to face the front.

1

Knob A

Knob B

2 – 3

2Insert the staple cartridge into the staple unit until it clicks in place.

2

3Return the staple unit to face down.

3

9. Paste the stapling position labels.

For document cover:

Stapling position label A

For SPF:

Stapling position label A

For ADF/RADF:

Stapling position label B

Connect the power cord, turn the main switch ON, and perform the following procedure.

10. Check the finisher operation.

·Check the operation in the STAPLE SORT mode.

Make 10 sheets of copies in the STAPLE SORT mode. Check to see if the copies are stapled properly.

11. Remove the tension spring of exit roller.

1)Pull out the exit unit of the copier until it stops.

2)Remove the 2 exit area cover securing screws and remove the exit area cover.

3)Remove the 2 transport springs which are attached to the exit area paper guide.

4)Store the 2 removed transport springs by hanging them on the exit unit front frame (shown in Fig. 1).

5)Attach the exit area cover to its original position and secure it using the 2 securing screws.

6)Insert the exit unit to the copier.

2 – 4

Fixing screw

Paper exit cover

Paper exit unit

3)

2 – 5

[3] PICTORIAL NOMENCLATURE

1. External view

1

 

3

 

4

5

2

 

No.

Part name

 

 

1

Upper door

 

 

2

Front door

 

 

3

Tray 1

 

 

4

Tray 2

 

 

5

Tray 3

 

 

3 – 1

2. Internal view

27

28

1

2

 

 

 

26

 

 

3

25

 

 

 

 

 

 

 

 

4

23

 

24

5

 

 

22

 

6

8

 

 

7

 

 

 

11

9

 

21

20

 

 

10

29

 

 

12

30

 

 

 

 

 

19

 

 

13

18

 

 

14

 

 

 

15

 

 

 

16

17

 

 

 

No.

Part name

 

 

1

Paper discharge gate 1

 

 

2

Transfer follow-up roller 2

 

 

3

Vertical transfer roller 1

 

 

4

Transfer follow-up roller 1

 

 

5

Paper entry gate

 

 

6

Reversion paper discharge follow-up roller

 

 

7

Reversion paper discharge roller

 

 

8

Paper entry Shaft

 

 

9

Paper entry De-curler

 

 

10

Reversion gate

 

 

11

Reversion roller

 

 

12

Reversion pressure release roller

 

 

13

Short cut gate

 

 

14

S tray paper entry roller

 

 

15

Paper delivery pressure release roller

 

 

No.

Part name

 

 

16

Paper discharge gate 3

 

 

17

Paper discharge roller 4

 

 

18

Paper discharge roller 3

 

 

19

S tray paper entry follow-up roller

 

 

20

Vertical transfer roller 3

 

 

21

Transfer follow-up roller 1

 

 

22

Paper discharge roller 2

 

 

23

Follower roller FIN

 

 

24

Paper discharge gate 2

 

 

25

Vertical transfer roller 2

 

 

26

Transfer follow-up roller 1

 

 

27

Paper discharge roller 1

 

 

28

Follower roller FIN

 

 

29

De-curler roller

 

 

30

Vertical transport roller 3 lower

 

 

3 – 2

3. Clutch, solenoid

9. T12CL

4. OG2SL

2. RRSL

10. PDCL

11. STORCL

5. OG3SL

12. T3ORSL

7. T3SLCL

13. PPSL

3. OG1SL

14. STSL

1. INGSL

6. SPSL

8. T3UPSL

No.

Signal name

Name

Function and Operation

 

 

 

 

1

INGSL

Paper entry gate solenoid

Switching between reversion/short cut path and outside turn path

 

 

 

 

2

RRSL

Reversion roller pressure release solenoid

Pressing reverse roller

 

 

 

 

3

OG1SL

Paper discharge gate solenoid 1

Switching tray 1 paper delivery gate

 

 

 

 

4

OG2SL

Paper discharge gate solenoid 2

Switching tray 2 paper delivery gate

 

 

 

 

5

OG3SL

Paper discharge gate solenoid 3

Switching tray 3 paper delivery gate

 

 

 

 

6

SPSL

Short path switching solenoid

Switching short path gate

 

 

 

 

7

T3SLCL

Tray 3 deceleration clutch

Changing the speed of tray 3 paper speed change roller (Low

 

 

speed)

 

 

 

 

 

 

 

8

T3UPSL

Tray 3 upper limit solenoid

Pulling in tray 3 upper limit detection actuator

 

 

 

 

9

T12CL

Tray 1 and 2 deceleration clutch

Changing the speed of tray 1 and 2 paper delivery roller

(Low speed)

 

 

 

 

 

 

 

10

PDCL

Puddler clutch

Puddling in staple tray

 

 

 

 

11

STORCL

ST paper delivery roller pressure release clutch

Pressing staple paper delivery roller

 

 

 

 

12

T3ORSL

Tray 3 paper exit roller clutch

Changing the speed of tray 3 paper discharge roller (Low speed)

 

 

 

 

13

PPSL

Paper holding solenoid

Alignment of paper when stapling.

 

 

 

 

14

STSL

Staple tray solenoid

Holding the rear edge of paper in the staple tray.

 

 

 

 

3 – 3

4. Sensor

2. DSW2

 

1. DSW1

13. T1PF

8. PFD2

 

7. PFD1

9. PFD3

5. INPD

 

14. T2PF

3. DSW3

20. JGHP

6. RVPD

21. PSHP

10. PFD4

28. STID2

 

18. EVRE

12. STPD

 

11. STID

19. OFHP

15. T3OD

16. T3UP

22. STUHP

 

23. STND

 

17. T3DN

 

 

 

 

 

 

24. STHP

 

27. READY

 

 

 

25. LSTS

26. NCTS

 

 

 

 

 

 

 

Stapler unit

 

 

 

 

 

 

No.

 

Signal name

Name

Function and Operation

 

 

 

 

 

1

 

DSW1

Copier connection switch

Detecting the finisher attached to the copier

 

 

 

 

 

2

 

DSW2

Top door opening switch

Detecting top door opening

 

 

 

 

 

3

 

DSW3

Front door opening switch

Detecting front door opening

 

 

 

 

 

5

 

INPD

Paper entry sensor

Detecting paper entry

 

 

 

 

 

6

 

RVPD

Reversion paper discharge sensor

Detecting paper discharge

 

 

 

 

 

7

 

PFD1

Transfer detecting sensor 1

Detecting transfer 1

 

 

 

 

 

8

 

PFD2

Transfer detecting sensor 2

Detecting transfer 2

 

 

 

 

 

9

 

PFD3

Transfer detecting sensor 3

Detecting transfer 3

 

 

 

 

 

10

 

PFD4

Transfer detecting sensor 4

Detecting transfer 4

 

 

 

 

 

11

 

STID

Staple tray paper entry sensor

Detecting staple tray paper entry

 

 

 

 

 

12

 

STPD

Staple tray paper sensor

Detecting the presence of paper in staple tray

 

 

 

 

 

13

 

T1PF

Tray 1 full sensor

Detecting tray 1 filled with paper

 

 

 

 

 

14

 

T2PF

Tray 2 full sensor

Detecting tray 2 filled with paper

 

 

 

 

 

15

 

T3OD

Tray 3 paper delivery sensor

Detecting tray 3 paper delivery

16

 

T3UP

Tray 3 upper limit sensor

Detecting tray 3 upper limit

17

 

T3DN

Tray 3 lower limit sensor

Detecting tray 3 lower limit

18

 

EVRE

Elevator motor encoder

Elevator motor encoder

19

 

OFHP

Offset motor home position detecting sensor

Detecting offset motor home position

20

 

JGHP

Jogger motor home position detecting sensor

Detecting jogger motor home position

21

 

PSHP

Pusher motor home position detecting sensor

Detecting pusher motor home position

22

 

STUHP

Staple UN movement motor home position

Detecting staple UN movement motor home position

 

 

 

detecting sensor

 

 

 

 

 

 

23

 

STND

Staple needle replacement sensor

Detecting stapler rotation for the replacement of needles

 

 

 

 

 

24

 

STHP

Stapler home position detecting sensor

Detecting stapler home position

 

 

 

 

 

25

 

LSTS

Staple detecting sensor

Detecting the presence of needles in stapler

 

 

 

 

 

26

 

NCTS

Stapler cartridge sensor

Detecting the presence of stapler cartridge in stapler

 

 

 

 

 

27

 

READY

Stapler self priming sensor

Detecting needles in stapling position

 

 

 

 

 

28

 

STID2

Staple tray paper entry sensor 2

Detecting staple tray paper entry 2

 

 

 

 

 

3 – 4

5. Motor and PWB unit

2. RVM 1. FM

3. JGM

4. PSM

7. OFM

6. EVM

5. STUM

8. STM

9

10

11

No.

Signal name

Name

Function and Operation

Type

 

 

 

 

 

1

FM

Main drive motor

Transferring paper inside finisher

DC brushless

2

RVM

Reversion motor

Reversing the paper

DC stepping

 

 

 

 

 

3

JGM

Jogger motor

Positioning jogger to suit paper size and aligning paper in

DC stepping

 

 

 

staple tray

 

4

PSM

Pusher motor

Lowering the paper in staple tray to stapling position and lifting

DC stepping

 

 

 

the paper to delivery position

 

 

 

 

 

 

5

STUM

Staple unit movement motor

Moving staple unit to stapling position

DC stepping

6

EVM

Elevator motor

Raising and lowing tray 3

DC brush

 

 

 

 

 

7

OFM

Offset motor

Shifting tray 3 back and forth to sort the paper in tray 3

DC brush

 

 

 

 

 

8

STM

Staple motor

Driving staple unit

DC brush

9

 

Finisher main PWB 100/200

100/200V, Finisher control

 

 

 

 

 

10

 

Filter PWB

Common, Eliminating brush motor noise

 

 

 

 

 

11

 

Filter PWB

Common, Eliminating brush motor noise

3 – 5

[4] OUTLINE OF OPERATION

1. Transfer route

The 3-tray finisher’s transfer routes are as follows.

 

a. Tray 1 face-up paper discharge

c. Tray 2 face-up paper discharge

b. Tray 1 face-down paper discharge

d. Tray 2 face-down paper discharge

2

2

1

1

4 – 1

e. Tray 3 outside turn face-up paper discharge

g. Tray 3 chart-cut face-up paper discharge

 

2

3

1

 

f. Tray 3 outside turn face-down paper discharge

1

2

4 – 2

2. Explanation of each section

The 3-tray finisher consists of (1)an upper paper transfer section, (2)a reversion section, (3)a staple tray, (4)an offset tray, and (5)an elevator section.

It has the following functions: Paper discharge to a selected tray, paper reversion, stapling for paper delivered to the offset tray (3 positions), offset, and elevation. Each function is performed according to the mode instructed by the copier.

1)

2)

4)

3)

5)

A. Upper paper transfer section

1) Paper transfer

By rotating the main driving motor (FM), the transfer rollers in the finisher are driven.

The transfer speed is switched over between the copier speed mode and the high-speed mode according to the paper discharge mode and paper size.

2) Paper entry gate (4)

The paper entry gate (4) is operated by the paper entry solenoid(INGSL) to select the upper transfer (outside route) and reversion/short path according to the mode.

3) Paper discharge gate 1 (1)

The paper discharge gate 1 (1) is operated by the paper discharge gate 1 solenoid (OG1SL), to select between the routes for paper discharge to the tray 1 (10) and transport to the tray 2 (7)/staple tray.

4) Paper discharge gate 2 (8)

The paper discharge gate 2 (8) is operated by the paper discharge gate 2 solenoid (OG2SL) to select between the routes for paper discharge to the tray 2 (7) and transport to the staple tray.

5) Trays 1 (10) and 2 (7) paper discharge operation

When paper is delivered to the trays 1 (10) and 2 (7) at a high-speed in the 3 tray finisher, the trays 1 and 2 deceleration clutch (13) is operated at paper delivery timing to decelerate the paper discharge rollers 1 and 2 in order to align the paper to the trays 1 (10) and 2 (7) with high accuracy.

6) Trays 1 (10) and 2 (7) paper full detection

Whether the trays 1 (10) and 2 (7) are filled with paper is detected by the tray 1 and 2 paper full sensor.

 

(12)

(13)

 

(1)

 

 

(2)

(11)

 

 

 

(10)

 

(3)

 

(9)

(4)

 

(8)

 

(5)

 

 

(7)

 

 

 

 

 

 

Document reversion and

 

(6)

 

short-cut path

 

 

 

 

 

 

To stapler tray

 

 

 

 

No.

Signal name

 

Name

 

 

 

 

(1)

 

Paper discharge gate

 

 

 

 

(2)

PFD2

 

Transfer detecting sensor 2

 

 

 

 

(3)

PFD1

 

Transfer detecting sensor 1

 

 

 

 

(4)

 

Paper entry gate

 

 

 

 

(5)

INPD

 

Paper entry sensor

 

 

 

 

(6)

PFD4

 

Transfer detecting sensor 4

 

 

 

 

(7)

 

Tray 2

 

 

 

 

(8)

 

Paper discharge gate 2

 

 

 

 

(9)

T2PF

 

Tray 2 paper full detecting sensor

 

 

 

 

(10)

 

Tray 1

 

 

 

 

(11)

PFD3

 

Transfer detecting sensor 3

 

 

 

 

(12)

T1PF

 

Tray paper full sensor

 

 

 

 

(13)

TI2CL

 

Trays 1 and 2 deceleration clutch

 

 

 

 

4 – 3

B. Reversion unit

1) Reversion motor (RVM)

The reversion motor is connected to the reversion roller (4).

The paper is pulled into the reversion path by the reversion motor rotating in forward, and fed into the upper transfer route by the motor rotating in reverse. When the paper is discharged through the shortpath, its transfer is performed by the reversion roller (4) until the paper enters the staple tray.

2) Reversion pressure release roller

The reversion pressure release roller (3) is pressure released or pressurized through ON/OFF control of the reversion roller pressure release solenoid, to achieve the reversion of the paper at a high speed without reducing JOB efficiency.

 

 

(1st sheet is reversed

 

 

and discharged.)

 

 

(1)

(4)

 

 

 

Entry

(2nd sheet is reversed

 

 

Discharged

 

(2) and entered.)

 

Pressure

(3)

 

 

 

release

 

No.

Signal name

Part name

 

 

 

(1)

RVPD

Reversion paper delivery sensor

 

 

 

(2)

Reversion gate

 

 

 

(3)

Reversion pressure release roller

 

 

 

(4)

Reversion roller

 

 

 

C. Staple tray

1) Jogger motor (JGM)

The jogger motor is driven when the paper is fed into the staple tray, to operate the jog plates F and R so as to align the sidewise edge of the paper.

2) Puddler (11)

The puddler clutch (PDCL) is turned ON when the paper is fed into the staple tray, to give the puddler a full turn so as to drop the paper downward (pusher), thus achieving alignment in the vertical direction.

3) Pusher motor (PSM)

With the pusher motor rotating, the paper stored inside the staple tray is lowered from the home position (discharge position) to the stapling position; after stapling, the paper inside the staple tray is elevated from the stapling position to the home position.

4) Staple unit movement motor (STUM)

The staple unit is moved to the stapling positions (front, far end, 2 centers) by the staple unit motor.

5) Short path switching gate (1)

The short path switching gate (1) is operated by the short path switching solenoid (SPSL), to select the short path to feed paper to the reversion path and stable tray.

6) Staple tray paper discharge

When the paper delivery roller pressure release clutch (STORCL) is turned ON, the paper delivery pressure release roller (4) is pressurized through the cam to discharge the paper from the stable tray.

7) Paper discharge gate 3 (5)

The paper discharge gate 3 (5) is operated by the paper discharge gate 3 solenoid (OG3SL) to switch over the routes of paper inside the staple tray between the paper discharge side and the staple side of the off-set tray.

8)Tray 3 deceleration clutch (8) Tray 3 paper exit roller clutch (2)

The paper discharge rollers 3 and 4 are speed changed to improve the stackability of stapled paper being discharged to the off-set tray.

(1)

(2)

 

 

 

(11)

 

(9)

(10)

(3)

 

 

(4)

(8)

 

 

(5)

 

 

 

 

(6)

 

 

(7)

No.

Signal name

Part name

 

 

 

(1)

Short path switching gate

 

 

 

(2)

T3SLCL

Tray 3 speed reduction clutch

 

 

 

(3)

Tray 3 speed reduction clutch

 

 

 

(4)

Paper delivery pressure release roller

 

 

 

(5)

Paper discharge gate 3

 

 

 

(6)

STPD

Staple tray paper detection sensor

 

 

 

(7)

Staple unit

 

 

 

(8)

T3ORSL

Tray 3 paper exit clutch

 

 

 

(9)

T3OD

Tray 3 paper delivery sensor

 

 

 

(10)

STID

Staple tray paper entry sensor

 

 

 

(11)

Puddler

 

 

 

4 – 4

(Operation of stapling)

 

 

 

1)

2)

 

 

 

2)

1)

 

 

 

Jog plate

 

 

 

 

 

 

 

Jog plate

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

Pusher

Paper size

Jogging in lateral direction

1)The jog plates are moved to the stand-by position before the paper is fed to the staple tray.

2)Immediately after the paper is fed into the staple tray, the jog plate is moved to the paper size position to ensure the alignment of the paper.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pusher

 

 

 

Paper discharge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Staple unit 1)

 

3)

2)

 

 

 

4)

 

 

 

position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Home

 

 

 

 

 

 

 

 

 

 

 

 

Staple position

position

 

 

 

 

 

 

 

 

 

 

 

 

 

5)

 

 

 

 

 

 

 

 

 

 

 

 

ST rail

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Staple unit moving

 

 

 

 

 

 

 

 

 

 

 

 

motor

 

 

 

 

 

 

 

 

 

 

 

 

Staple unit movement at the time of stapling (1-point stapling)

1)The stapler unit is moved to the stapling position.

– The number of sheets to be stapled is fed to the staple tray –

2)The pusher (the sheets to be stapled) is lowered the stapling position.

3)The paper is stapled ... (in the case of 2-point stapling, the action that is described on the following page is added.)

4)The pusher (the sheets stapled) is elevated to the paper discharge position.

5)After the job, the stapler unit is returned to the home position.

 

 

 

 

 

Pusher

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Staple unit

1)

 

 

 

3)

 

 

 

 

 

 

 

moving range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4)

 

Staple position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5) 2)

ST rail

Staple unit moving motor

Stapler unit movement at the time of stapling (2-point stapling action is added.)

1)The pusher is elevated to the position which makes it possible for the staple unit to move.

2)The staple unit is moved to the staple position where the 2nd staple is driven.

3)The pusher (sheets to be stapled) is lowered to the stapling position.

4)Sheets are stapled.

5)The staple unit is returned to the 1st staple position.

(After the job is finished, the staple unit is returned to the home position.)

D. Off-set tray

1) Off-set motor (3)

When the off-set motor (3) is driven, the tray is shifted sidewise against the direction in which the sheets are delivered, so that the sheets discharged into the off-set tray (1) are sorted by the specified number of sheets. The rotation is unidirectional and controlled by the crank. The motor is braked to a stop by the off-set home position sensor (2) turning ON.

(3)

(2)

 

 

 

 

 

(1)

 

 

 

 

 

 

 

 

 

 

 

Moving range

 

(30 mm)

 

 

 

 

 

 

 

 

 

 

 

No.

Signal name

 

Part name

 

 

 

 

 

 

 

(1)

Tray 3 (Off-set tray)

 

 

 

 

 

 

 

(2)

OFHP

OFHP Off-set home position sensor

 

 

 

 

 

 

 

(3)

OFM

Off-set motor

 

 

 

 

 

 

 

4 – 5

E. Elevator

1) Elevator motor (3)

When the elevator motor (3) is driven, the winding pulley (5) is rotated in both forward and reverse to wind up the wire (6) stretching vertically so that the tray 3 (off-set tray) is moved up and down. This allows the discharge of paper at a fixed position according to the number of sheets to be loaded on the off-set tray.

2) Off-set tray full and load detection

When the power is turned ON, the off-set tray lowers to the lower limit sensor (4) position. Then it elevates until the upper limit sensor (7) turns ON, while counting the encoder pulses of the elevator motor (3).

The volume of paper loaded on the off-set tray is calculated (0 - 100%) by counting the number of pulses from the elevator encoder

(1).

The off-set tray is judged to be full when both the lower and upper limit sensors (4, 7) are turned ON.

3) Upper limit sensor solenoid (T3UPSL)

When the paper is discharged from the off-set tray, the upper limit sensor solenoid is turned on to pull in the actuator so that the sheet discharged does not ride on the actuator of the upper limit sensor (7).

(7)

(1)

(6)

(5)

(2)

(3)

(4)

No.

Signal name

Part name

 

 

 

(1)

Elevator motor encoder

 

 

 

(2)

Elevator drive unit

 

 

 

(3)

EVM

Elevator motor

 

 

 

(4)

T3DN

Tray 3 lower limit sensor

 

 

 

(5)

Winding pulley

 

 

 

(6)

Wire

 

 

 

(7)

T3UP

Tray 3 upper limit sensor

 

 

 

3. Basic operation

A. Basic operation flowchart

Power ON

Initialization when powered on

Independent movement of staple unit

(Staple position)

Independent shifting (Offset tray)

Operation when JAM error occurs

Operation when door is closed

JOB_START

 

 

 

 

 

Transfer

 

 

 

Stapling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Off-set trail paper discharge

JOB_END

Fig. 1 Basic operation flowchart

1) Initialization

The finisher is initialized (home positioning of each motor) at the following timing.

·When the power is turned on.

·The finisher leaves the copier and when either of the top or bottom door is opened.

·When the copier start key is pressed (JOB_START):

·Recovery action is performed.

4 – 6

[5] DISASSEMBLY AND REINSTALLATION

[Note]

2. Staple unit movement motor

· This section explains the procedure for disassembling and rein-

 

stalling the unit. Reinstall the unit in the reverse order of disassem-

3)

bly.

 

·Disassemble the unit in numerical order in each sketch.

·This section covers the procedure for disassembling the following

major parts. For the other parts, refer to the Parts Guide.

2)

No.

Part name

1)

1

Main drive motor

2

Staple unit movement motor

1)

 

3

Reversing motor

 

4

Elevator motor

2)

5

Off-set motor

6

Stapler

 

7

Jogger motor

 

8

Pusher motor

1)

9

Elevator wires, top and bottom

1)

10

Paper discharge roller 3

 

1. Main drive motor

2)

1)

3)

4)

5)

6)

5)

4)

4)

5)

5 – 1

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