Sharp AR-F201, AR-207, AR-206, AR-201, AR-163 Service Manual

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Page 1

CODE: 00ZAR162//A1E

DIGITAL COPIER

AR-162 AR-163 AR-201

AR-206

AR-207

MODEL AR-F201

CONTENTS

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . . . . .4-1

[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 -1

[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

[11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

[12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . 12-1

[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safty and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

Page 2

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye’s retina, there is the danger of spot damage to the retina. The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.

1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts.

2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge.

3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system.

4) The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

Warning!

This product is a class A product. If it is operated in households, offices or similar surroundings, it can produce radio interferences at other appliances, so that the user has to take adequate countermeasures.

CLASS 1 LASER PRODUCT

LASER KLASSE 1

LUOKAN 1 LASERLAITE

KLASS 1 LASERAPPARAT

CAUTION

INVISIBLE LASER RADIATION, WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

VORSICHT

UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.

LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.

VARO !

AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.

ADVARSEL

USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.

VAROITUS!

VARNING

VARNING !

OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR FARLIG.

INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.

CAUTION

AVOID EXPOSURE TO BEAM.

UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GE…FFNET UND

VORSICHT

Laserstrahl

SICHERHEITSVERRIEGELUNG †BERER†CKT. NICHT DEM STRAHL AUSSETZEN.

USYNLIG LASERSTR LING VED BNING, N R SIKKERHEDSAFBRYDERE ER

ADVARSEL

UDE AF FUNKTION. UNDGA UDSAETTELSE FOR STR LING.

Disconnect the AC cord before servicing the unit.

USYNLIG LASERSTR LING N R DEKSEL PNES OG SIKKERHEDSL S BRYTES. UNNG EKSPONERING FOR STR LEN.

ADVERSEL

OSYNLIG LASERSTR LNING N R DENNA DEL R …PPNAD OCH SP RRAR R

VARNING

URKOPPLADE. STR LEN R FARLIG. BETRAKTA EJ STR LEN.

AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM T…NT

VARO!

LASERS TEILYLLE. L KATSO S TEESEEN.

CLASS 1

LASER PRODUCT

LASER KLASSE 1

LASER WAVE – LENGTH : 795 ± 15 mm Pulse times : 0.481 ms/6 mm Out put power : 5 mW

Page 3

CONTENTS

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . 1-1

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . 3-1

1. Supply system table . . . . . . . . . . . . . . . . . . . . . 3-1

2. Environment conditions . . . . . . . . . . . . . . . . . . . 3-3

3. Production number identifi cati on . . . . . . . . . . . . 3-3

4. Consumable parts recycli ng procedure . . . . . . 3-4

[ 4 ] EXTERNAL VIEWS AND INTERNAL

STRUCTURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

3. Operation Section . . . . . . . . . . . . . . . . . . . . . . . 4-2

4. Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . 4-3

5. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . 4-6

[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . 5-1

1. Installing conditions . . . . . . . . . . . . . . . . . . . . . . 5-1

2. Removal of protective material and

fixing screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

3. Installation of developing cart r id ge . . . . . . . . . . 5-1

4. Removal and storage of fixi ng screw . . . . . . . . 5-2

5. Changing the copy paper siz e in the tray . . . . . 5-3

[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . 6- 1

2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . 6-1

[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1. Entering the simulation mode . . . . . . . . . . . . . . 7-1

2. Cancelling the simulation mode . . . . . . . . . . . . 7-1

3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . 7-1

4. Contents of simulations . . . . . . . . . . . . . . . . . . . 7-2

[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . 8-1

1. List of user programs . . . . . . . . . . . . . . . . . . . . 8-1

2. Setting the user programs . . . . . . . . . . . . . . . . . 8-1

[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . 9-1

1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . 9-1

2. Details of trouble codes . . . . . . . . . . . . . . . . . . 9-1

[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

1. Maintenance table . . . . . . . . . . . . . . . . . . . . . . 10- 1

[11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . 11-1

1. High voltage section/Duplex transport section . 11-1

2. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-2

3. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . 11-3

4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . 1 1-5

5. MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7

6. Optical frame unit . . . . . . . . . . . . . . . . . . . . . . 11-7

7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7

8. Tray paper feed section /

Paper transport section . . . . . . . . . . . . . . . . . . 11-8

9. Manual multi paper feed secti on . . . . . . . . . . 11-9

10. Power section . . . . . . . . . . . . . . . . . . . . . . . 11-11

11. Developing section . . . . . . . . . . . . . . . . . . . . 11-12

12. Process section . . . . . . . . . . . . . . . . . . . . . . 11-13

[12] FLASH ROM VERSION UP PROCEDURE . . 12-1

1. MCU/E-SORT . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

2. PRINTER CONTROL PWB FIRMWARE

VERSION UP . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . 13-1

1. BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . 13- 1

2. ACTUAL WIRING DIAGRAM . . . . . . . . . . . . . 1 3- 2

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[1] GENERAL

The AR-207 is a revised model of the AR-206 with the E-sort PWB and RSPF. For the E-sort PWB, refer to the service manual of the AR-EB3, and for the RSPF the service manual of the AR-RP1.

The AR-F201 is a revised model of the AR-201 with the FAX function. For the FAX section, refer to the AR-FX2 Service Manual, for the SPF the AR-SP2 Service Manual, and for the LCD panel the AR-PA1 Service Manual.

1. Note for servicing

Pictogram

This Service Manual uses some pictographs to assure safe operation.

Please understand the meanings of pictographs before servicing.

WARNING: If this WARNING is ignored, serious injury or death

could occur.

CAUTION: If this CAUTION is ignored, an injury or damage to

property could occur.

A. Warning for servicing

1) Be sure to use the rated voltage and the rated current specified on the rating label. Avoid complex wiring. It may cause a fire.

2) If smoke or abnormal smell occurs, stop servicing and disconnect the power plug. It may cause a fire.

3) Be sure to set the ground wire. If not, a fire or an electric shock may occur. The ground wire is required also for protecting the machine from lightning.

4) If the ground wire is connected to the following places, an explosion, fire, or electric shock could result. Be sure to avoid it.

• Gas pipe

• Lightning conductor

• Water pipe (which is not approved as a ground pipe by the

authority), water faucet

• Ground wire for telephone

5) Do not cut or modify the power cord. Do not put a weight on the power cord. Do not bend or pull it extremely. These actions could result in fire.

6) Keep the power cord away from a heater or a heated material. Remove dust from the power plug. If the power plug with dust on it should be inserted into the power outlet, it may cause a fire or an electric shock.

7) Do not put a container with water in it, or a small piece of metal on the machine. If water or a metal piece would drop inside the machine, it could cause a fire or an electric shock.

8) When touching the power plug, inserting/removing the telephone line connector, or operating the machine, be sure to dry and clean your hands to prevent against an electric shock.

B. Cautions for servicing

1) Except when in a communication test or other unavoidable situations, be sure to disconnect the power plug, the printer cable, the network cable, and the telephone line from the machine when servicing.

2) There are several heated areas in the machine, which can cause a burn if touched. Use great care when servicing.

3) There are some high voltage sections in the machine, which may cause an electric shock. Use great care when servicing.

4) Do not disassemble the laser unit. Do not insert a screwdriver or other reflecting material in the laser path. Reflected laser beam can cause injury to your eyes.

5) When servicing with the machine operating, use great care not get caught by chain, belt, gear, of other driving sections.

6) Do not leave the machine with the cabinet removed. If any other person than the serviceman would touch the machine, he or she could be injured by fire or electric shock.

7) Be careful to protect your eyes from toner, developing agent, and ink. Be careful not to inhale them. If toner, developing agent, or ink should enter your eyes, wash them with water and consult a doctor if necessary.

8) There are some sharp edges in the machine. Be careful not to injure your fingers when servicing.

9) Do not put toner or waste toner or a container with toner or waste toner from the copier into a fire.

10)When replacing the lithium battery attached to the PWB, be sure to use the one specified. If the specification of the battery is not the one spcified, the battery may explode causing a breakdown or malfunction of the machine.

11)When carrying a part of the unit with a PWB or an electronic part, be sure to put it in an anti-static-electricity bag. Otherwise a breakdown or malfunction may occur.

C. Note for installation place

The machine performances depend on the environmental conditions of the installation areas. Avoid installation in the following areas:

1) Avoid high temperature, high humidity, low temperature, low humidity. Avoid areas subject to a rapid change in temperature and humidity. If installed in such a place, paper may be dampened and condensation may form inside the machine, causing paper jam or dirty copy. For use and storage of the machine, refer to the specifications described below.

2) Avoid areas with excessive vibration. It may cause a breakdown of the machine.

3) Avoid a poorly ventilated area. This machine uses the static electricity copy process, ozone is generated in the machine. The quantity of ozone generated is designed to a harmless level. If, however, the machine is used continuously in a poorly ventilated place, there may be a smell of ozone. Therefore install the machine in a well-ventilated area.

4) Avoid area with direct sunlight. Direct sunlight may deform plastic parts or discolor and spoil toner, causing dirty copy or a breakdown of the machine.

5) Avoid area with ammonium or organic gases. This machine which uses an organic photoconductor (OPC) drum, the drum may be damaged by ammonium or organic gases. Avoid installation near a diazo type copier. It may cause dirty copy or a breakdown of the machine.

6) Avoid a dusty area. If dust enters the machine, it may cause dirty copy or a breakdown of the machine.

7) Avoid installation near a wall. Some machines have an exhaust and intake vent. If the exhaust or intake is obstructed, it may cause dirty copy or a breakdown of the machine.

8) Avoid installation on an unstable surface. The machine could drop or tip over causing an injury or a breakdown of the machine. If the paper feed desk or an option desk is available, it is advisable to use it. When using an option desk, be sure to fix the adjusters on the floor and lock the casters.

AR-162 GENERAL – 1

Page 5

[2] SPECIFICATIONS

1. Copy mode

A. Type

Type Desk-top

B. Machine composition

AR-162 16-CPM standard model AR-163 16-CPM standard model (with shifter) AR-201 20-CPM standard model (with shifter) AR-206 20-CPM duplex model (with shifter) AR-207 20-CPM duplex model (with shifter, R-SPF, E-sort) AR-F201 20-CPM (with FAX. SPF)

(1) Option

Machine Model 250 sheets paper feed unit AR-DE5 250 sheets × 2 paper feed

unit SPF AR-SP2 AR-F201 standard RSPF AR-RP1 AR-207 standard Original cover AR-VR1 Electronic sorting kit AR-EB3 AR-207 standard Printer expansion kit AR-PB8 Facsimile extension kit AR-FX2 AR-F201 standard LCD panel kit

(20 digits × 2 lines) Job separator tray AR-TR2 AR-F201 standard PS2 expantion kit AR-PS1 Extension memory for FAX

(2MB) Extension memory for FAX

(4MB) Extension memory for FAX

(8MB)

C. Copy speed

(1) Scan One Print many

AR-162 Not available AR-163

AR-201/F201

AR-206/207

Condition: Copy speed in the normal copy from all the paper feed

ports including the manual paper feed port.

(2) Continuous copy speed (Sheets/min)

a. AR-162/163

Paper size Normal

A3 9 9 9 B4 10 10 10

system

A4 16 16 14 A4R 12 12 12 B5 16 16 16 B5R 14 14 14

(Available for AR-163 for North America,

AR-DE6

AR-PA1 AR-F201 standard

AR-MM5

AR-MM6

AR-MM7

Australia, Asia)

Available

Enlargement

(200%)

Reduction

(50%)

Paper size Normal

11" × 17" 9 9 9

8.5" × 14" 10 10 10

Inch

system

b. AR-201/206/207/F201

system

8.5" × 13" 11 11 11

8.5" × 11" 16 16 14

8.5" × 11"R 12 12 12

8.5" × 5.5" 16 16 16

Paper size Normal

A3 11 11 11 B4 12 12 12

A4 20 20 20 A4R 14 14 14 B5 20 20 20 B5R 16 16 16 11" × 17" 10 10 10

8.5" × 14" 12 12 12

Inch

8.5" × 13" 12 12 12

8.5" × 11" 20 20 20

8.5" × 11"R 15 15 15

8.5" × 5.5" 20 20 20

Enlargement

(200%)

Enlargement

(200%)

Reduction

(50%)

Reduction

(50%)

D. First copy time

(1) Basic speed

First copy time 7.2sec (A4, 8.5" × 11"/1st tray/with OC)

E. Document

Max. document size A3, 11" × 17" Document reference

position Detection (Platen) AR-162 None

Detection size A3, B4, A4, A4R, B5, B5R, A5

(1) SPF/R-SPF

Standard/Option Option

Document load capacity 30 sheets (56 ∼ 90g/m2 equivalent)

Document size (Max. ∼ Min.)

Document replacement speed

Document set/Paper feed direction

Document weight 56 ∼ 90g/m2, 15 ∼ 23.9 lbs Document size detection On the document feed tray Document mixture Copy mode: Not Available

Left side center

AR-163 AR-201/F201 Available AR-206/207

11" × 17", 8.5" × 14",

8.5" × 13", 8.5" × 11",

8.5" × 11"R, 8.5" × 5.5" (8.5" × 13" is detected by key input.)

SPF; AR-SP2 (AR-F201 standard) RSPF; AR-RP1 (AR-206 only) (AR-207 standard)

(15 ∼ 23.9 lbs.) A3 ∼ A5

11" × 17" ~ 8.5" × 5.5" (8.5" × 5.5", duplex is inhibited.)

16 sheets/min (A4 × 8.5" × 11" normal copy)

Face up, Center reference, Paper feed from the top

AR-162 SPECIFICATIONS – 1

Page 6

F. Paper feed

Copy size (Max. ∼ Min.)

Paper feed system

Paper feed capacity

Remaining quantity detection

(1) Paper feed section of the copier

Paper feed size A3, B4, A4, A4R, B5, B5R, A5

Side front Front Paper feed

capacity Detection Paper empty detection available,

Weight 56 ∼ 80g/m2 (15 lbs. ∼ 21 lbs.) Special paper Recycled paper

(2) Manual paper feed section

Paper feed size A3 ∼ A6, 11" × 17" ∼ 8.5" × 5.5" Paper feed

capacity Detection Size detection not available, paper empty

Weight 56 ∼ 128g/m2 (15 ∼ 34 lbs.) Special paper Recycled paper, OHP film, labels Paper feed Single except for recycled paper

(3) Option paper feed unit

Model AR-DE5 AR-DE6 Paper feed size A3, B4, A4, A4R, B5, B5R

Capacity (56 ∼ 80g/m2)

Paper weight 56 ∼ 80 g/m

Moisture preserving heater

Detection Paper empty detection, size detection

Paper size setting User setting (by key input) External dimensions

(W × D × H) Weight About 5kg About 10kg Special paper Recycled paper Power Supplied from the machine

(A3 ∼ A6) 11" × 17" ∼ 8.5" × 5.5"

AR-162 1 cassette + Multi manual paper AR-163 AR-201/F201 2 cassette + Multi manual paper AR-206/207 AR-162 50 × 1 (Paper feed tray) + 100 AR-163 AR-201/F201 250 × 2 (Paper feed tray) + 100 AR-206/207 Cassette section Empty detection available,

Manual tray Only empty detection

11" × 17", 8.5" × 14", 8.5" × 13", 8.5" × 11",

8.5" × 11"R, 8.5" × 5.5" (For A5 and 8.5" ×

5.5", only No. 1 tray available.)

250 sheets (56 ∼ 80g/m2 equivalent) (15 ∼ 21 lbs.)

size detection (by key input)

100 sheets

detection available

1-step paper feed

11" × 17", 8.5" × 14", 8.5" × 13", 8.5" × 11",

About 250 sheets ×

590 × 471 × 88mm

feed

(Multi bypass feed tray)

size detection by key input

available

2-step paper feed

unit

8.5" × 11"R About 250 sheets ×

1 step

(15 ∼ 21 lbs.)

None

(by key input)

unit

2 steps

590 × 471 ×

173.5mm

G. Job speed

S-S (1st step) 100% (document replacement rate)

(AR-162/163) 80% (document replacement rate) (AR-201/206/207/F201)

Condition: With SPF

H. Multi copy

Max. number of multi copy 99 sheets

I. Warmup time

Warmup time Approx. 35 sec ∗ Pre-heat Available

* May vary depending on the surrounding temperature.

J. Copy magnification ratio

Fixed magnification ratio AB system: 50, 70, 81, 86, 100, 115,

122, 141, 200% Inch system: 50, 64, 77, 95, 100, 121,

129, 141, 200% Zooming 50 ∼ 200% Independent

zooming/vertical Independent zooming

(horizontal)

Available (50 ∼ 200%)

K. Print density

Density mode Auto/Manual/Photo No. of manual adjustment 5 steps (Manual/Photo) Toner save mode Set by the user program

L. Void width

Void area Lead edge 1 ∼ 4mm, rear edge 4mm or less

(Duplex 4mm or less), both sides 4mm or less

Image loss Max. 4mm in total of lead edge and rear

edge, max. 4mm in total of right and left edges (Normal copy)

M. Auto duplex

Standard/Option Standard provision (AR-206/207 only) (D →

D/D → S enable only when RSPF is installed) Not available for AR-162/163/201/F201

N. Paper exit/finishing

Paper exit section capacity

Job separator Job separator, option (AR-TR2)

Full detection Available (Job separator upper step) Finishing Electronic sort board: Option (AR-EB3)

Electronic sort capacity

Offset function AR-162 None

Staple function None

Face down 250 sheets

(AR-F201 standard) Upper: FAX/Printer, Lower: Copier

Upper: 100sheets, Lower 150sheets

(AR-207 standard) A4 (8.5" × 11") standard document 60 sheets

AR-163 Available (by the shifter) AR-201/F201 AR-206/207

AR-162 SPECIFICATIONS – 2

Page 7

(1) Electronic sort board (Option AR-207 standard)

Electronic sort Sorting 60 sheets of A4 standard

documents

Grouping 60 sheets of A4 standard

Rotation copy If there is paper of same size as the

document, the image is rotated to copy even though the paper is set in the different direction from the document direction.

2 in 1, 4 in 1 Copies of 2 pages or 4 pages are integrated

into one surface. Divided by solid lines, (Selectable by the user program.)

Edge erase Images surrounding the document are erased

when copying. (Adjustable in 0 ∼ 20mm by the user program.)

Center erase The image at the center is erased when

copying. (Adjustable in 0 ∼ 20mm by the user program.)

Margin shift Binding margin is made at the left edge of the

set documents.

documents

O. Additional functions

APS

AMS

Duplex Document count ✕ Sorter When the electronic sort board

Independent zooming

1 set 2 copy Enlargement inhibited, inhibited

Binding margin Shift width 9mm Edge erase Width 5mm (Adjustable 0 ∼ 20mm) Black-white

reversion 2 in 1, 4 in 1 Rotation copy Memory copy

Pre-heat function Conditions set by the user program Auto power shut

off function Auto tray

switching Message display (FAX/Printer extension)

User program Total counter

: Available

✕ : Not available

∗

: By the document size set key : When an option is installed

(APS not available by flowing in during use of SPF/RSPF)

(AMS not available by flowing in during use of SPF/RSPF)

AR-206/207 only available

installed. Vertical/Horizontal: 50 ∼ 200%

during the use of SPF

Whole surface only

(AR-201/206/207/F201 and AR-163

for North America, Australia, Asia: Available)

Conditions set by the user program

(AR-F201 standard)

P. Other specifications

Photoconductor type OPC (Organic Photo Conductor) Photoconductor drum dia. 30mm Copy lamp Xenon lamp Developing system Dry 2-component magnetic brush

development Charging system Saw teeth charging Transfer system (+) DC corotron Separation system (–) DC corotron Fusing system Heat roller Cleaning system Contact blade

Q. Package form

Body Body/Accessaries

R. External view

External dimensions (W × D × H)

Occupying area (W × D) 590 × 531mm

Weight About 32kg (AR-162/163)

590 × 531 × 470 mm (AR-162/163)

590 × 531 × 523mm (AR-201/206)

590 × 531 × 650mm (AR-207/F201)

(When the manual tray is installed.)

About 35.7kg (AR-201)

About 36.2kg (AR-206)

About 43kg (AR-207)

S. Power source

Voltage AC120V, 220V, 230V, 240V ± 15% Frequency 50/60Hz common

T. Power consumption

Max. power consumption About 1.3KWh

* EnergyStar standard (The 2nd level conformity)

Pre-heat About 60Wh Auto power shut

off

about 4.8wh (when FAX or the printer

expansion kit is installed)

0wh ⋅

U. Digital performance

Resolution Reading 400 dpi

Writing 600 dpi

Gradation Reading 256 gradations

Writing Binary

AR-162 SPECIFICATIONS – 3

Page 8

[3] CONSUMABLE PARTS

1. Supply system table

A. USA/CANADA/Latin America

NO Name Content Life Model name Remark

Toner cartridge (Black)

Developer Developer × 1

Drum kit Drum × 1

*1: For USA government

B. Middle East/Africa

NO Name Content Life Model name Remark

Toner cartridge (Black)

Developer Developer × 1

Drum kit Drum × 1

Toner × 1 (Toner: Net Weight 475g) Vinyl bag × 1

(Developer: Net Weight 400g) Vinyl bag × 1

Drum fixing plate × 1

Toner × 1 (Toner: Net Weight 475g) Vinyl bag × 1

(Developer: Net Weight 400g) Vinyl bag × 1

Drum fixing plate × 1

AR-201NT

13K

(AR-201-J*1)

AR-201ND <Not compatible with the

30K

AR-201DR The AR-201 DR/DM can be used

30K

AR-201FT Life setting by A4 6% document

13K

AR-201SD <Not compatible with the

30K

AR-201DR The AR-201 DR/DM can be used

30K

Life setting by A4 6% document <Not compatible with the AR-160/200/225>

AR-160/200/225>

instead of the AR-200 MR/LR/CR.

AR-160/200/225>

instead of the AR-200 MR/LR/CR.

C. Europe/East Europe

NO Name Content Life Model name Remark

Toner cartridge (Black)

Developer Developer × 1

Drum kit Drum × 1

Toner × 1 (Toner: Net Weight 475g) Vinyl bag × 1

(Developer: Net Weight 400g) Vinyl bag × 1

Drum fixing plate × 1

AR-201T Life setting by A4 6% document

13K

AR-201DV <Not compatible with the

30K

AR-201DM The AR-201 DR/DM can be used

30K

AR-160/200/225>

instead of the AR-200 MR/LR/CR.

D. Asia

NO Name Content Life Model name Remark

Toner cartridge (Black)

Developer Developer × 1

Drum kit Drum × 1

Toner × 1 (Toner: Net Weight 475g) Vinyl bag × 1

(Developer: Net Weight 400g) Vinyl bag × 1

Drum fixing plate × 1

AR-201ST Life setting by A4 6% document

13K

AR-201SD <Not compatible with the

30K

AR-201DR The AR-201 DR/DM can be used

30K

AR-160/200/225>

instead of the AR-200 MR/LR/CR.

E. Hong Kong/China

NO Name Content Life Model name Remark

Toner cartridge (Black)

Developer Developer × 1

Drum kit Drum × 1

Toner × 1 (Toner: Net Weight 475g) Vinyl bag × 1

(Developer: Net Weight 400g) Vinyl bag × 1

Drum fixing plate × 1

AR-201ST-C Life setting by A4 6% document

13K

AR-201SD-C <Not compatible with the

30K

AR-201DR-C The AR-201 DR/DM can be used

30K

AR-160/200/225>

instead of the AR-200 MR/LR/CR.

AR-162 CONSUMABLE PARTS – 1

Page 9

2. Environment conditions

3. Production number identification

A. Transport condition

(1) Transport conditions

Humidity (%)

Temperature

(2) Storage conditions (packed conditions)

The label on the toner cartridge shows the date of production.

Production

∗: Destination

Division No. Japan option 1 Ex option 2 Japan, same pack 6 Ex, same pack 7

month.

January

Production day.

Destination

Indicates production in China. The end digit of production year

Ver.No.

September October November

(∗)

December

0 X Y

Humidity (%)

Temperature

B. Use conditions

Use environment conditions

Humidity (%)

Temperature

C. Life (packed conditions)

Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)

The label on the drum cartridge shows the date of production.

Ver. A

The end digit of production year

Serial number (for each

month) (00001-99999)

Factory

Division No. Ex production 1 Option 2 Same pack 3

Production month

January

September October November December

0 X Y

AR-162 CONSUMABLE PARTS – 2

Page 10

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

1 Document feeder cover 2 Original table 3 Handles 4 Power switch 5 Operation panel 6 Paper output tray

7 Front cover 8 Paper trays 9 Side cover 10 Side cover handle 11 Bypass tray guides 12 Bypass tray 13 Bypass tray extension 14 Charger cleaner

∗ The AR-162/163 are equipped with one paper tray.

12 13

2. Internal

Reversing single pass feeder (RSPF)

1 Document feeder tray 2 Original guides 3 Feeding roller cover

4 Exit area 5 Reversing tray 6 Toner cartridge lock release lever

7 Toner cartridge 8 Photoconductive drum 9 Roller rotating knob 10 Fusing unit release levers 11 Right side cover 12 Paper guide

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 1

Page 11

3. Operation Section

1234567891011121314151617

18 19 20 22 23 24 25 26 27 28 29 30 31 32 343321

Not used for the copier features.

1 INTERRUPT key and indicator 2 Copy quantity display 3 ZOOM indicator 4 Copy ratio display key 5 Zoom keys 6 PAPER SIZE ENTER key

7 AUDIT CLEAR key 8 PAPER SIZE indicators 9 Alarm indicators ∗2 10 POWER SAVE indicator 11 SPF/RSPF indicator 12 Output tray full indicator 13 B/W REVERSE key and indicator 14 XY-ZOOM key and indicator 15 SORT/GROUP key and indicators 16 ORIGINAL DATA indicator 17 2 IN 1 / 4 IN 1 key and indicators 18 AUTO/MANUAL/PHOTO key and

indicators 19 Light and dark keys and indicators ∗3 20 Numeric keys 21 Zero key ∗4 22 CLEAR key 23 START key and indicator 24 CLEAR ALL key 25 PRESET RATIO selector keys and

indicators

28 TRAY SELECT key 29 AUTO IMAGE key and indicator 30 Paper feed location/misfeed location

31 DUAL PAGE COPY key and indicator 32 ERASE key and indicators 33 MARGIN SHIFT key and indicator 34 ORIGINAL TO COPY key and indicators

26 ORIGINAL SIZE ENTER key and

indicators

27 AUTO PAPER SELECT indicator

indicators

∗1 ON: Indicates that the machine is in the energy saving (pre-heat)

mode.

Blink: Indicates that the machine is in the process of resetting from

the energy saving mode or just after supplying the power. (During warmup)

OFF: Indicates that resetting from the energy saving mode is com-

pleted and that the fusing temperature is in ready state.

The combinations of the above display lamps are as follows: ( = ON, = OFF)

Lamp

Pre-heat lamp Blink Ready lamp Other lamps

Lamp

Pre-heat lamp Blink Blink Ready lamp Other lamps

Immediately after

power ON

Energy

saving mode

(Pre-heating)

Energy

saving mode

(Auto power

shut off)

Ready Copying

Resetting

from energy

saving mode

Copy is started during resetting from energy saving

mode

∗2

Maintenance indicator When the set count number (set by the simulation) is reached, the lamp lights up. The machine does not stop.

Toner cartridge replacement required indicator When toner density is lower than a specified level, the TONER CARTRIDGE REPLACEMENT indicator lights up to warn the user. If toner is not added after approximately 10% is copied, the indicator starts blinking and machine starts to supply toner. (Toner cartridge replacement indicator keeps lighting up) If toner density is not back to specific level after two minutes, the READ indicator goes out and Toner indicator starts blinking, and the copier stops.

Developer replacement required indicator (1) Lights up when the developer counter reaches 30K.

(2) Selection between STOP and NON-STOP is allowed with the

service simulation No. (Default: NON-STOP)

Paper required indicator Misfeed indicator

∗3 Light key

Press and hold this key for 5 sec, and the machine will enter the user program mode.

∗4 Zero key

Press and hold this key, and the total output counter value is displayed on the copy quantity display.

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 2

Page 12

4. Motor, solenoid, clutch

6 7

8 9

No. Name Code Function, operation

1 Exhaust fan motor VFM Cools the inside of the machine. 2 Shifter motor SHTM Shifts the paper exit tray. (Except for the AR-162) 3 Toner motor TM Toner supply 4 Mirror motor MRM Drives the optical mirror base (scanner unit). 5 Duplex motor DPX Switchback operation and paper exit motor in duplex. (only

AR-206/207) 6 Cooling fan motor CFM Cools the inside of the machine. 7 Main motor MM Drives the machine. 8 Paper feed solenoid CPFS1 Solenoid for paper feed from cassette 9 Resist roller solenoid RRS Resist roller rotation control solenoid

10 Manual paper feed clutch MPFC Drives the manual paper feed roller. 11 Manual paper feed solenoid MPFS Manual paper feed solenoid 12 Manual paper transport clutch MPTC Drives the manual paper transport roller. 13 2nd tray transport clutch CPFC2 Drives the 2nd tray transport roller. 14 2nd tray transport solenoid FSOL2 2nd tray transport solenoid 15 1st tray transport solenoid FSOL1 1st tray transport solenoid 16 2nd tray paper feed solenoid PSOL2 2nd tray transport solenoid 17 Paper feed clutch CPFC2 Drives the cassette paper feed roller. 18 1st tray paper feed solenoid PSOL1 1st tray transport solenoid 19 1st tray paper feed clutch CPFC1 Drives the 1st tray transport roller. 20 PS clutch RRC Drives the resist roller

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 3

Page 13

5. Sensor, switch

123

9 10 11

13 14

15 16

No. Name Code Function, operation

1 Mirror home position sensor MHPS Detects the mirror (scanner unit) home position. 2 Document size sensor DSIN Paper size detection 3 Toner density sensor TCS Toner quantity detection 4 Paper exit sensor (paper exit side) POD1 Detects paper exit. 5 OC open/close sensor DOC COVER Detects open/close of OC/SPF. 6 Right door switch DSWR Side door open/close detection 7 Paper full sensor P FULL Paper exit tray section full detection <For JOB separator> 8 Lift sensor LFTHP Paper feed tray lift up detection <For JOB separator>

9 Lower limit sensor JTRAY Job separator tray lower limit detection 10 Paper exit sensor (DUP side) PDPX Paper transport detection 11 Shifter home position sensor SFTHP Shifter home position detection (Excluding AR-162) 12 Thermistor RTH Fusing section temperature detection 13 Thermostat Fusing section abnormally high temperature detection 14 1st tray detection switch 1st tray detection 15 Paper in PIN Paper transport detection 16 2nd tray detection switch 2nd tray detection (Excluding AR-162/163) 17 Manual sensor MPED Manual transport detection 18 2nd tray door open/close sensor DRS2 2nd tray door open/close detection (Excluding AR-162/163) 19 2nd tray paper entry sensor PPD2 Paper transport detection (Excluding AR-162/163) 20 1st tray paper empty sensor CSS1 1st tray paper empty detection 21 2nd tray paper empty sensor CSS2 2nd tray paper empty detection (Excluding AR-162/163) 22 Power switch MAIN SW Turns ON/OFF the main power source.

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 4

Page 14

6. PWB unit

No. Name Function, operation No. Name Function, operation

1 Copy lamp Inverter PWB Copy lamp control 2 FAX main PWB Fax communication control <AR-F201 or Option> 3 TEL/LIU PWB Line control (Fax communication) <AR-F201 or Option> 4 Printer control PWB Printer control <Option> 5 Network Board Network system interface <Option> 6 CCD sensor PWB Image scanning 7 Mother PWB Connecting the MCU and Printer/FAX PWB <AR-F201 or Option> 8 Main PWB (MCU) Machine control/Image process

9 Paper exit interface PWB Paper exit, finishing control 10 Electronic sort PWB Electronic sort function control <AR-207 or Option> 11 Tray interface PWB Paper tray control 12 High voltage PWB High voltage control 13 Operation main PWB Operation panel input/Display, operation panel section control 14 Power PWB AC power input/DC power control 15 LCD PWB Printer and FAX status display <AR-F201 or Option> 16 Fax operation PWB Operation for FAX <AR-F201 or Option> 17 CRUM PWB Saving toner cartridge data

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 5

Page 15

7. Cross sectional view

12 3 45

8 9

10 11

12 13

1819202122

No. Name Function/Operation

1 Copy lamp Image radiation lamp 2 Copy lamp unit Operates in synchronization with No. 2/3 mirror unit to radiate documents sequentially. 3 LSU unit Converts image signals into laser beams to write on the drum. 4 Lens unit Reads images with the lens and the CCD. 5 MC holder unit Supplies negative charges evenly on the drum. 6 Paper exit roller Used to discharge paper. 7 Transport roller Used to transport paper. 8 Upper heat roller Fuses toner on paper (with the teflon roller).

9 Lower heat roller Fuses toner on paper (with the silicon rubber roller). 10 Waste toner transport roller Transports waste toner to the waste toner box. 11 Drum unit Forms images. 12 Transfer charger unit Transfer images (on the drum) onto paper. 13 Duplex transport roller Transports paper for duplex (only AR-206/207). 14 Resist roller Takes synchronization between the paper lead edge and the image lead edge. 15 Manual paper feed tray Manual paper feed tray 16 Manual paper feed roller Picks up paper in manual paper feed. 17 No. 2/3 mirror unit Reflects the images from the copy lamp unit to the lens unit. 18 Manual transport roller Transports paper from the manual paper feed port. 19 2nd tray paper transport roller Transports paper from the 2nd tray. (Excluding AR-162/163) 20 2nd tray paper feed roller

(semi-circular roller)

21 1st tray paper feed roller

(semi-circular roller)

22 MG roller Puts toner on the OPC drum.

Picks up paper from the 2nd tray. (Excluding AR-162/163)

Picks up paper from the 1st tray.

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 6

Page 16

[5] UNPACKING AND

INSTALLATION

1. Installing conditions

1) Copier installation

Do not install your copier in areas that are:

• damp, humid, or very dusty

• exposed to direct sunlight

• poorly ventilated

• subject to extreme temperature or humidity changes, e.g., near an

air conditioner or heater.

• Be sure to allow the required space around the machine for servic-

ing and proper ventilation.

4" (10 cm)

2) Power source

• Use an exclusive-use power outlet. If the power plug of this

machine is inserted into a power outlet commonly used with other illumination units, flickers of the lamp may be result. Use a power outlet which is not used commonly with any illumination units.

• Avoid complex wiring.

3) Grounding wire connection.

• To avoid danger, be sure to connect a grounding wire. If no

grounding wire is connected and a leakage occurs, a fire or an electric shock may be result.

3. Installing procedure

A. Developer cartridge installation

1) Open the manual tray, and open the side cover.

2) Open the front cover.

• Hold the both sides and pull down to open.

3) Loosen the screw and remove the developer cartridge.

2. Removal of protective material and fixing screw

1) Remove all tapes and protective material.

• Remove all tapes, then open the document cover and remove

the protective material of sheet shape

2) Remove the fixing screw.

• Use a coin to remove the fixing screw.

• The fixing screw is required when transporting the machine.

Keep it in the tray. (Refer to the later description.)

4) Remove the developer tank from the developer cartridge.

5) Supply developer into the developer tank while rotating the MG roller.

* Shake the developer bag enough before opening it.

AR-162 UNPACKING AND INSTALLATION – 1

Page 17

6) Attach the developer tank to the developer cartridge. * After supplying developer into the developer cartridge, do not

tilt or shake the developer cartridge.

7) Attach the developer cartridge to the copier, and fix it with the screw.

B. Toner cartridge installation

1) Shake the toner cartridge several times horizontally, and remove the tape.

* Do not hold the shutter lever when shaking. * After removing the tape, do not tilt or shake the toner cartridge.

4. Removal and storage of fixing screw

1) Lift the knob and gently pull out the tray.

4 or 5 times

Shutter

2) Attach the toner cartridge to the copier.

3) Pull the shutter lever.

2) Hold the paper pressure plate and turn the fixing screw in the arrow direction.

Tape

3) Store the fixing pin and the fixing screw in the tray.

• Store the fixing screw which was removed in the above proce-

dure 2 and the fixing screw which was removed in procedure 2 of 2.

• Removal of protective material and fixing screw in the storage

place in the tray.

Pressure

plate

lock

Close the front cover A, then close the side cover B.

• When closing the front cover, gently press the both sides.

• When closing the side cover, hold the knob.

• When closing the covers, be sure to close the front cover first,

then close the side cover. If closed in a wrong sequence, the covers may be broken.

AR-162 UNPACKING AND INSTALLATION – 2

Screw

Page 18

5. Changing the copy paper size in the tray

1) Gently lift and pull out the paper tray until it stops.

2) Push the pressure plate down until it locks in place.

3) Squeeze the lock lever of the front guide and slide the front guide to match the width of the paper.

Left guide

Front guide

4) Move the left guide to the appropriate slot as marked on the tray.

• When using 11" ×17" copy paper, store the left guide in the slot

at the left front of the paper tray.

5) Load copy paper into the tray.

6) Place the paper size plate in the front of the paper tray.

• The paper size indication which shows through the slot on the

front of the copier should match the selected paper size.

7) Push the paper tray firmly back into the copier.

8) To set the selected paper size, press and hold down the PAPER SIZE ENTER key. The selected paper feed location indicator and the corresponding paper size (which has been set) indicator will blink. All other indicators will go out.

• For paper size setting, ensure that the COPY mode has been

selected. However, if printer or facsimile output is being performed, paper size setting cannot be made even in the COPY mode.

10) Use the ORIGINAL SIZE ENTER key to select the paper size which is set.

• Each time the ORIGINAL SIZE ENTER key is pressed, a

paper size will be indicated with a blinking paper size indicator.

11) Press the START key and then the PAPER SIZE ENTER key.

• To change the paper size setting of another tray, repeat steps

9 to 10 after pressing the START key.

9) Use the TRAY SELECT key to select the paper tray of which the paper size has been changed.

• Each time the TRAY SELECT key is pressed, a paper tray is

indicated with a blinking paper feed location indicator. If an optional paper feed unit is not installed, this operation is not needed.

AR-162 UNPACKING AND INSTALLATION – 3

Page 19

[6] ADJUSTMENTS

Section Adjustment item Adjustment procedure/SIM No.

A Process

section

(1) Developing doctor gap adjustment Developing doctor gap adjustment

(2) MG roller main pole position adjustment MG roller main pole position adjustment

(3) Developing bias voltage output adjustment

(4) Main charger voltage output adjustment

B Mechanism

section

(1) Image lead edge position adjustment SIM 50-1

(2) Main scanning direction (FR direction) distortion

balance adjustment

No. 2/3 mirror base unit installing position adjustment

Copy lamp unit installing position adjustment

(3) Main scanning direction (FR direction) distortion

adjustment

Rail height adjustment

(4) Sub scanning direction (scanning direction) distortion

adjustment

Winding pulley position adjustment

(5) Main scanning direction (FR direction) magnification

ratio adjustment

SIM 48-1

(6) Sub scanning direction (scanning direction)

magnification ratio adjustment

a OC mode in copying (SIM 48-2)

b SPF mode in copying (SIM 48-5)

c OC mode in FAX (SIM 48-6)

d SPF mode in FAX (SIM 48-7)

(7) Off center adjustment a OC mode (SIM 50-13)

b SPF mode (SIM 50-16)

(8) OC (SPF) open/close detection position adjustment OC (SPF) open/close detection position adjustment

(9) Document size detection sensor SIM 41-3

C Image density

adjustment

(1) Copy mode SIM 46-1

2. Copier adjustment

A. Process section

(1) Developing doctor gap adjustment

1) Loosen the developing doctor fixing screw A.

2) Insert a thickness gauge of 1.5mm to the three positions at 20mm and 130mm from the both ends of the developing doctor as shown.

3) Push the developing doctor in the arrow direction, and tighten the developing doctor fixing screw. (Perform the same procedure for the front and the rear frames.)

4) Check the clearance of the developing doctor. If it is within the specified range, then fix the doctor fixing screw with screw lock.

* When inserting a thickness gauge, be careful not to scratch the

developing doctor and the MG roller.

Developing doctor gap

Both ends (20mm from the both ends):

1.5

−0.15

+0.1

C (Center)(150mm from the both ends): 1.55

−0.2

+0.15

(2) MG roller main pole position adjustment

1) Remove and separate the waste toner box and put the developing unit on a flat surface.

2) Tie a string to a needle or a pin.

3) Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.)

4) Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip.

5) Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm. If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 1

1. Adjustment item list

Page 20

(3) Developing bias voltage adjustment

5mm

4mm

*The dimension varies depending on the model.

5mm

0mm

* The scanning edge is set. (A line may be printed by scanning the document edge.)

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 2

Note: • Use a digital multi-meter with an internal resistance of

10MΩ or more.

1) Set the digital multi-meter range to DC700V.

2) Put the test rod of the digital multi-meter on the developing bias voltage output check pin.

3) Turn on the power.

4) Adjust the adjustment volume VR31 so that the output voltage is within the specified range shown below.

Mode Specification

Developing bias voltage DC-400±8V VR31

B. Mechanism section

(1) Image lead edge position adjustment (SIM 50-1)

a. OC image lead edge position adjustment

Note: In advance to this adjustment, the sub scanning magnification

ratio adjustment must be performed.

1) Set a scale on the OC table as shown below.

2) Make a copy.

3) Check the copy output. If necessary, perform the following adjustment procedures.

4) Execute SIM 50-1.

5) Set the OC lead edge position set value (Exposure display <AUTO> ON) to “99.” The OC image scanning start position is shifted inside the document edge.

6) Set the main cassette lead edge void adjustment value (Exposure display <PHOTO> ON) * to “1.” The lead edge void becomes the minimum.

7) Set the print start position value (Exposure display <EXP1> ON) to “99” and make a copy. The print start position is shifted inside the document edge.

(4) Grid bias voltage adjustment

Note: • Use a digital multi-meter with an internal resistance of

1) Set the digital multi-meter range to DC700V.

2) Put the test rod of the digital multi-meter on the grid bias voltage

3) Turn on the power.

4) Adjust the adjustment volumes (VR51, VR52) so that the output

10MΩ or more.

output check pin.

voltage is within the specified range. (The voltage is outputted in the grid bias high output mode during warming up, and in the grid bias low output mode after completion of warming up.)

Mode Specification Grid bias LOW DC-400±20V VR52 Grid bias HIGH DC-525±10V VR51

8) Measure the image loss R of the copied image. Enter the set value of the image scanning lead edge position (Exposure display <AUTO> ON) again.

• 1 step of the set value corresponds to about 0.127mm shift.

• Calculate the set value from the formula below.

99 - R/0.127 (mm) = Image loss set value <R: Image loss measurement value (mm)>

Example: 99 - 4/0.127 = 99 - 31.5 = about 67

Note: If the set value is not obtained from the above formula,

perform the fine adjustment.

Page 21

9) Measure the distance H between the paper lead edge and the

0mm

*Fit the print edge with the paper edge, and perform the lead edge adjustment.

2.5mm

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 3

image print start position. Set the image print start position set value (Exposure display <EXP1> ON) again.

• 1 step of the set value corresponds to about 0.127mm shift.

• Calculate the set value from the formula below.

99 - H/0.127 (mm) = Image print start position set value <H: Print start position measurement value (mm)>

Example: 99 - 5/0.127 = 99 - 39.4 = about 59

Note: If the set value is not obtained from the above formula,

perform the fine adjustment.

10)Set the main cassette lead edge void adjustment value (Exposure display <PHOTO> ON)* again.

• 1 step of the set value corresponds to about 0.127mm shift.

• Calculate the set value from the formula below.

B/0.127 (mm) = Lead edge void adjustment value <B: Lead edge void (mm)>

Adjustment

mode

OC image lead edge position

Main cassette lead edge void

2nd tray lead edge void

Multi bypass tray lead edge void

Print start position

OC 2nd print surface lead edge position adjustment

OC 2nd print surface lead edge void adjustment

* (Set to S → D mode for before execution)

b. SPF image lead edge position adjustment

1) Set a scale on the OC table as shown below.

SIM LED Set value

R/0.127

B/0.127

99 – H/0.127

1 step:

0.127mm shift

1 step:

0.127mm shift

SIM

50-1

SIM

50-1*

AUTO

PHOTO

AUTO +

MANUAL

+ PHOTO

MANUAL

+ PHOTO

EXP1

EXP 3

No display

Spec value

Lead edge

void: 1 -

4mm

Image

loss: 3mm

or less

Set

range

1 ∼ 99

Example: When setting the lead edge void to 2.5mm:

2.5 /0.127 = about 20

Note: If the set value is not obtained from the above formula,

perform the fine adjustment.

* 2nd tray lead edge void adjustment: Exposure display <AUTO

+ MANUAL + PHOTO> Multi bypass tray lead edge void adjustment: Exposure display <MANUAL + PHOTO>

OC 2nd print surface (Auto duplex) lead edge position adjustment: Density display <EXP3>

OC 2nd print surface (Auto duplex) lead edge void adjustment: Exposure display <None>

* For the adjustment procedure, set to S → D mode

Note: Before performing the 2nd print surface lead edge position

adjustment and the lead edge void adjustment, be sure to perform the 1st print surface lead edge position adjustment in advance, and be sure to perform the 2nd print surface lead edge position adjustment and then the lead edge void adjustment in this sequence.

Note: Since the printed copy is used as a test chart, put the scale in

paralled with the edge lines.

2) Make a copy, Then use the copy output as an original to make an SPF copy again.

3) Check the copy output. If necessary, perform the following adjustment procedures.

4) Execute SIM 50-1.

5) Set the SPF lead edge position set value (Exposure display <MANUAL> ON) so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment.

Adjustment

mode

SPF image

lead edge

position

SIM LED Set value Spec value

Lead edge

void: 1 -

4mm

Image loss:

3mm or less

SIM

50-1

MANUAL

1 step:

0.127mm shift

Set

range

1 ∼ 99

Page 22

c. Rear edge void adjustment

A4(8.5" x 11")

Paper rear edge

Scale image

Paper rear edge

Void amount (Standard value: 4mm or less)

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 4

1) Set a scale as shown in the figure below.

2) Set the document size to A4 (8.5" × 11"), and make a copy at 100%.

3) If necessary, perform the following adjustment procedure.

4) Execute SIM 50-1 and set the density mode to AUTO + PHOTO (Rear edge void).

The currently set adjustment value is displayed.

5) Enter the set value and press the start key.

The correction value is stored and a copy is made.

* 2nd print surface (auto duplex) rear edge void adjustment: Ex-

posure display <EXP 5>

* Set to S → D mode before execution.

Note: Before performing the 2nd print surface rear edge void

adjustment, be sure to perform the 2nd print surface lead edge position adjustment. Never reverse the sequence.

Mode SIM LED Set value

Rear edge void

SIM 50-1

AUTO +

PHOTO

2nd print surface rear

SIM 50-1∗EXP 5

edge void

1 step:

0.127mm shift

Specifi-

cation

4mm or

less

4mm or

less

Set

range

1 ∼ 99

∗ Set to S → D mode before execution

d. Paper off center adjustment

1) Execute SIM 50-1 and set the density mode of AUTO + MANUAL (Left edge void) to 1.

2) Set a test chart (UKOG-0089SCZZ) on the document table.

3) Select a paper feed port and make a copy.

Compare the copy and the test chart. If necessary, perform the following adjustment procedure.

4) Execute SIM 50-10.

After completion of warmup, shading is performed and the currently set off center adjustment value of each paper feed port is displayed.

5) Enter the set value and press the start key.

The correction value is stored and a copy is made.

* 2nd print surface (auto duplex) off-center adjustment: Exposure

display: None

Mode SIM LED Set value

Paper off

center

SIM 50-10

Selected

tray ON

Add 1:

0.127mm shift to R side.

2nd print

surface

off-center

SIM 50-10

display

Reduce 1:

0.127mm shift to L side.

Specifi-

cation

Single: Center

±2.0mm

Duplex:

Center

±2.5mm

Set

range

1 ∼ 99

* When SIM 48-01 (AE) is executed, the document off-center is

automatically set. Therefore, the off-center adjustment previously described in 5) must be adjusted again.

e. Left edge void area adjustment

Note: Before performing this adjustment, be sure to check that the

paper off center adjustment (SIM 50-10) is completed.

1) Set a test chart (UKOG-0089SCZZ) on the document table.

2) Select a paper feed port and make two copies.

Compare the 2nd copy and the test chart. If necessary, perform the following adjustment procedure.

* The 1st copy does not show the void. Be sure to check the 2nd

copy.

3) Execute SIM 50-1 and set the density mode to AUTO + MANUAL (Left edge void).

The currently set adjustment value is displayed. (When the off center adjustment previously described is performed, "0" is displayed.)

4) Enter the set value and press the start key.

The correction value is stored and a copy is made.

Mode SIM LED Set value Specification

Left edge void

SIM 50-1

AUTO +

MANUAL

1 step:

0.127mm shift

0.5 ∼ 4mm 1 ∼ 99

Set

range

* When the left edge void is set with the paper off center adjusted,

the both edge void is automatically adjusted.

(2) Main scanning direction (FR directional distortion

balance adjustment)

1) Remove the OC glass and the right cabinet.

Page 23

2) Loosen the copy lamp unit wire fixing screw.

Wire fixing screw

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 5

5) Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley.

3) Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit into contact with the positioning plate.

At that time, if the front frame side and the rear frame side of No. 2/3 mirror base unit are brought into contact with the positioning plate at the same time, the mirror base unit parallelism is proper.

If one of them is in contact with the positioning plate, perform the adjustment of 4).

6) Put No. 2/3 mirror base unit on the positioning plate again, push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw.

4) Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate.

Page 24

(3) Main scanning direction (FR direction) distortion

Original

Copy

Paper exit direction

Fit the paper edge and the glass holding plate edge.

A3 (11" x 17") white paper

Glass holding plate

Allow a little space.

Paper exit direction

La: Lead edge black background width Lb: Rear edge black background width

Rear side

Front side

Original

Copy A Copy B

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 6

adjustment

This adjustment must be performed in the following cases:

• When the mirror base drive wire is replaced.

• When the lamp unit, or No. 2/3 mirror holder is replaced.

• When a copy as shown is made.

1) Set A3 (11" x 17") white paper on the original table as shown below.

4) Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side.

• When La < Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)

• When La > Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)

5) Tighten the mirror base drive pulley fixing screw.

La = Lb

6) Execute the main scanning direction (FR) distartion balance adjustment previously described in 2) again.

2) Open the original cover and make a normal (100%) copy.

3) Measure the width of the black background at the lead edge and at the rear edge.

If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) ~ 7).

(4) Sub scanning direction (scanning direction)

distortion adjustment

When there is no skew copy in the mirror base scanning direction and there is no horizontal error (right angle to the scanning direction), the adjustment can be made by adjusting the No. 2/3 mirror base unit rail height.

Before performing this adjustment, be sure to perform the horizontal image distortion adjustment in the laser scanner section.

This adjustment must be performed in the following cases:

• When the mirror base wire is replaced.

• When the copy lamp unit or No. 2/3 mirror unit is replaced.

• When the mirror unit rail is replaced or moved.

• When a following copy is made.

Page 25

1) Making of a test sheet

10mm

Parallel line

White paper

Parallel line

Lb Ld

Paper exit direction

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 7

Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.)

2) Make a normal (100%) copy of the test sheet on A3 (11" x 17") paper. (Fit the paper edge with the glass holding plate edge.)

3) Measure the distances (La, Lb, Lc, Ld) at the four corners as shown below.

• When La > Lb

Shift the mirror base B rail upward by the half of the difference of La – Lb.

• When La < Lb

Shift the mirror base B rail downward by the half of the difference of Lb – La.

Example: When La = 12mm and Lb = 9mm, shift the mirror

base B rail upward by 1.5mm.

• When Lc > Ld

Shift the mirror base B rail downward by the half of the difference of Lc – Ld.

• When Lc < Ld

Shift the mirror base B rail downward by the half of the difference of Ld – Lc.

* When moving the mirror base rail, hold the mirror base rail with

your hand.

La = Lb, Lc = Ld

5) After completion of adjustment, manually turn the mirror base drive pulley, scan the mirror base A and mirror base B fully, and check that the mirror bases are not in contact with each other.

* If the mirror base rail is moved extremely, the mirror base may be

in contact with the frame or the original glass. Be careful to avoid this.

(5) Main scanning direction (FR direction) magnification

ratio adjustment (SIM 48-1)

Note: Before performing this adjustment, be sure to check that the

CCD unit is properly installed.

1) Put a scale on the original table as shown below.

When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5).

4) Move the mirror base F rail position up and down (in the arrow direction) to adjust.

(Note) If the rear side rail is used for the adjustment, the scanning

position of the white balance sheet is shifted and "E7-04" may occur only when scanning with the SPF. Therefore it is advisable to use the front side rail for the adjustment.

2) Execute SIM 48-1.

3) After warmup, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

4) Select the mode and press the start key again.

5) Auto correction mode (AE lamp ON)

The mirror unit moves to the shading position, and the reference width of the reference white plate is scanned, and the correction value is automatically calculated from that scanned value.

The correction value is displayed and a copy is made.

6) Compare the scale image and the actual scale.

If a fine adjustment is required, switch to the manual correction mode with the magnification ratio display key and perform fine adjustment.

7) Manual correction mode (TEXT lamp ON)

Enter the set value and press the start key.

The set value is stored and a copy is made.

Page 26

Center

Original guide

Copy paper (A3 or 17" x 11")

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 8

Note: A judgement must be made with 200mm width, and must not

be made with 100mm width.

Mode Specification SIM Set value Set range

Main scanning direction magnification ratio

At normal: ±1.0%

SIM

48-1

Add 1:

0.1% increase Reduce 1:

0.1% decrease

1 ~ 99

• Error in the auto correction mode

Display Content Major cause

Copy quantity display "– –"

The correction value calculated is over 5%.

• Improper position of

reference width line of the reference white plate

• Improper installation of

CCD unit

Paper jam lamp ON

* When SIM 48-01 (AE) is executed, the main scanning direction

magnification ratio is automatically set. Therefore, the main scanning direction magnification ratio adjustment previously described in 5) must be made again.

Reference line scanning error

• Defective CCD

• No reference white plate

(6) Sub scanning direction (scanning direction)

magnification ratio adjustment (SIM 48-2, SIM 48-5)

a. OC mode in copying

Note: • Before performing this adjustment, be sure to check that the

CCD unit is properly installed.

1) Put a scale on the original table as shown below, and make a normal (100%) copy.

2) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

3) Execute SIM 48-2.

4) After warmup, shading is performed and the current set value of the sub scanning direction magnification ratio is displayed on the display section in 2 digits.

5) Enter the set value and press the start key. The set value is stored and a copy is made.

Mode Specification SIM Set value Set range

Sub scanning direction magnification ratio (OC mode)

b. RSPF sub scanning direction magnification ratio

Note: • Before performing this adjustment, be sure to check that the

CCD unit is properly installed.

Normal

±1.0%

SIM

48-2

Add 1:

0.1% increase Reduce 1:

0.1% decrease

1 ~ 99

• Before performing this adjustment, the OC mode adjust-

ment in copying must be completed.

1) Put a scale on the original table as shown below, and make a normal (100%) copy to make a test chart.

Note: Since the printed copy is used as a test chart, put the scale

in parallel with the edge lines.

2) Set the test chart on the SPF and make a normal (100%) copy.

3) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

4) Execute SIM 48-5.

5) After warmup, shading is performed. The auto density lamp lights up and the current front surface sub scanning direction magnification ratio correction value is displayed in two digits on the display section.

6) Enter the set value and press the start key. The set value is stored and a copy is made.

7) Change the mode from the duplex original mode to the simplex original mode. "MANUAL" lamp lights up and the current back surface sub scanning direction magnification ratio is displayed in two digits on the display section.

8) Enter the set value and press the start key. The set value is stored and a copy is made.

Mode Specification SIM Set value Set range

Sub scanning direction magnification ratio (SPF mode)

Normal

±1.0%

SIM

48-5

Add 1:

0.1% increase Reduce 1:

0.1% decrease

1 ~ 99

(7) Off center adjustment (SIM 50-13, SIM 50-16)

a. OC mode

Note: • The operation of SIM 50-13 is the same as that of SIM

48-01 (Photo LED ON)

1) Make a test chart as shown below and set it so that its center line is fit with the original guide center mark.

* To make a test chart, draw a line on A3 or 11" x 17" paper at

the center in the paper transport direction.

2) Make a normal copy from the manual paper feed tray, and compare the copy and the test chart. If necessary, perform the following adjustment procedures.

3) Execute SIM 50-13.

4) After warmup, shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits.

5) Enter the set value and press the start key. The set value is stored and a copy is made.

Mode Specification SIM Set value Set range

Original off center mode (OC mode)

Single: Center ± 2.0mm

Duplex: Center ±2.5mm

SIM

50-13

Add 1:

0.1mm shift to R side Reduce 1:

0.1mm shift to L side

1 ~ 99

Page 27

b. SPF original off-center adjustment

Open

Distance A = Table glass top - OC (SPF) knob 117"

Check the position where the display checked in procedure 1) is changed.

(A)

(B)

Open/close sensor mounting plate

Factory setting : second from the top

AR-162 [6] ADJUSTMENT 11/1/2000

AR-162 ADJUSTMENTS – 9

Note: • Before performing this adjustment, be sure to check that the

paper off center is properly adjusted.

1) Make a test chart for the center position adjustment and set it on the SPF.

Draw a line on a paper in the scanning direction.

2) Make a normal copy from the manual paper feed tray, and compare the copy and the original test chart. If necessary, perform the following adjustment procedures.

3) Execute SIM 50-16.

4) After warmup, shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits.

5) Enter the set value and press the start key.

The set value is stored and a copy is made.

Mode Specification SIM Set value Set range

Original off center mode (SPF mode)

Single: Center ± 3.0mm

Duplex: Center ±3.5mm

SIM

50-16

Add 1:

0.1mm shift to R side Reduce 1:

0.1mm shift to

1 ~ 99

L side

(8) OC (SPF) open/close detection position adjustment

1) Set A4 or 8 1/2" × 11" paper on the OC table. Check that the document size display on the operation panel indicates the correct size of the set paper.

2) Close the OC (SPF) with a small clearance for insertion of your hand left, and remove the paper from the OC table. The document size display does not change from the display in 1).

3) Open the OC (SPF) slowly until the display on the operation panel changes (all the document size display lamps are turned off), and measure dimension A shown below under that state.

(9) Original sensor adjustment (SIM 41-3)

1) Execute SIM 41-2.

2) Set A3 (11" x 17") paper on the OC table.

3) Press the start key again.

4) The sensor level of the original sensor is automatically checked and the value with an original - 40 is made as the threshold value for scanning. (Automatic setting)

5) Execute SIM 41-3.

6) The light reception level of the original sensor is displayed. (The mode selection is made with the magnification ratio display key.)

The 1st digit of the copy quantity display shows "A": Light reception level display

The 1st digit of the copy quantity display shows "b": Original judgement level display

7) By changing the paper set on the original table, the original size LED sensed by the sensor is lighted.

C. Image density adjustment

(1) Copy mode (SIM 46-1)

1) Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.

OC (SPF) open/close position A: 207 ∼ 302mm

4) If the OC (SPF) open/close position A is not 207 ∼ 302mm, adjust the open/close sensor mounting plate position as shown below.

2) Put several sheets of A3 or 11" x 17" white paper on the test chart.

3) Execute SIM 46-1.

4) After warmup, shading is performed and the current set value of the density level is displayed on the display section in 2 digits.

For mode selection, use the density select key.

5) Change the set value with the 10-key to adjust the copy image density.

6) Make a copy and check that the specification below is satisfied.

Density

Auto Auto — "3" is slightly

Manual Manual 3 "3" is slightly

Photo Photo 3 "3" is slightly

Toner save

mode

Display

lamp

Manual/ Photo

Exposure

level

copied.

3 "3" is slightly

copied.

Sharp Gray

Chart output

Set value

The greater the set value is, the greater the density is. The smaller the set value is, the smaller the density is.

Set

range

1 ~ 99

Page 28

[7] SIMULATIONS

1. Entering the simulation mode

Perform the following procedure to enter the simulation mode. Clear key → Interrupt key → "0" key → Interrupt key → Main code → Start key → Sub code → Start key

2. Cancelling the simulation mode

When the clear all key is pressed, the simulation mode is cancelled. When the interruption key is pressed, the process is interrupted and the screen returns to the sub code entering display. * After canceling the simulation mode, be sure to turn OFF/ON the

power and check the operation.

3. List of simulations

Main

Sub

code

1 1 Mirror unit operation check

2 Optical system sensor operation check

2 1 SPF aging ADF

2 SPF sensor operation check ADF 3 SPF motor forward rotation operation check ADF 4 SPF motor reverse rotation operation check ADF 8 SPF paper feed solenoid operation check ADF 9 RSPF reverse solenoid operation check AD

10 RSPF paper exit gate solenoid operation

check

11 SPF PS release solenoid operation check ADF

3 2 Shifter job separator sensor operation check AEF

3 Shifter operation check E 4 Job separator operation check AF

11 Shifter Home Position Check E

5 1 Operation panel display check

2 Heater lamp lighting check, cooling fan

motor operation check

3 Copy lamp lighting check

6 1 Paper feed solenoid operation check

10 Main cassette semi-circular roller drive

7 1 Aging with warmup time display

4 Warmup saving 6 Intermittent aging 8 Warmup time display

9 1 Duplex motor forward rotation operation

check

2 Duplex motor reverse rotation operation

check 4 Duplex motor rotation speed adjustment B 5 Duplex motor switchback time adjustment B

10 Toner motor operation check 14 Trouble (except for U2) cancel 16 U2 trouble cancel 20 1 Maintenance counter clear 21 1 Maintenance cycle setting

2 Mini maintenance cycle setting

22 1 Maintenance counter display

2 Maintenance preset value display 3 JAM memory display 4 Total JAM counter display 5 Total counter display 6 Developing counter display 7 Developing preset counter value display 8 SPF counter display ADF 9 Paper feed counter display

12 Drum counter display 14 Copier ROM version display

Contents ∗

Main

Sub

code

22 15 Trouble memory display

16 Duplex print counter display B 17 Copy counter display 18 Printer counter display A 19 Electronic sort counter display AD 21 Scanner counter display

24 1 JAM memory, JAM counter clear

2 Trouble memory clear 4 SPF counter clear ADF 5 Duplex counter clear B 6 Paper feed counter clear 7 Drum counter clear 8 Copy counter clear

9 Printer counter clear A 10 Electronic sort counter clear AD 13 Scanner counter clear

25 1 Main motor operation check

10 Polygon motor operation check

26 1 Option switch display

3 Auditor setting

5 Counter mode setting

6 Destination setting

7 CRUM set value display 10 Model name setting 22 Language setting 30 CE mark conformity control setting 32 Fan rotation duty change state setup 37 Cancel of stop at developer life over 38 Cancel of stop at dram life over 42 Transfer timing adjustment 50 Black-white reversion function setup 51 Sort/Group copy temporary stop function

setup 30 1 Machine sensor operation check 41 2 OC document sensor adjustment C

3 Document sensor light reception level display C 42 1 Developing counter clear 43 1 Fusing temperature setting 46 1 Copy density level adjustment

19 AE mode picture quality change

48 1 Main scanning (front/rear) direction

50 1 Copy image lead edge position adjustment

51 2 Resist amount adjustment 63 1 Shading data check 64 1 Self printing mode 67 14 Printer Flash ROM Data Download A

∗A: Only when an option is installed.

B: AR-206/207 only C: Other than AR162/163 D: AR-207 only E: Other than AR-162 F: AR-F201 only

magnification ratio adjustment (Copy/FAX/OC-SPF common)

2 OC mode sub scanning direction

magnification ratio adjustment in copying

5 SPF mode sub scanning direction

magnification ratio adjustment in copying

10 Paper off center adjustment 13 OC mode document off center adjustment 16 SPF mode document off center adjustment D 18 Duplex memory reverse print adjustment B 19 Duplex rear edge void adjustment B

Contents ∗

AR-162 SIMULATIONS – 1

Page 29

4. Contents of simulations

Main

Sub

code

1 1 Mirror unit operation check Used to execute scanning at the speed corresponding to the set

Contents Details of operation

magnification ratio.

Key operation Display

Changing the magnification ratio: Fi xed magnific ation ratio k ey ZOOM UP KEY, ZOOM DOWN KEY

Set magnification ratio: Fixed magnification ratio LED ZOOM LED

Initial

value

100% 50 ∼ 200%

Set range

2 Optical system sensor

operation check

2 1 SPF aging

2 SPF sensor operation

check

3 SPF motor forward

rotation operation check

4 SPF motor reverse

rotation operation check

8 SPF paper feed solenoid

operation check

9 RSPF reverse solenoid

operation check

10 RSPF paper exit gate

solenoid operation check

11 SPF PS release solenoid

operation check

Used to check MHPS (Mirror home position sensor) ON/OFF state with the LED on the operation panel.

Display

<Lighting when the sensor is ON> MHPS: Paper empty LED

Used to perform SPF document transport. The paper size is not detected. (Excluding postcards, extra large sheet of 1m or greater.) With SPF installed: Single transport operation With RSPF installed: Duplex transport operation

Key operation Display

Changing the magnification ratio: Fi xed magnific ation ratio k ey ZOOM UP KEY, ZOOM DOWN KEY

Used to check sensors in SPF with the LED on the operation panel.

<Lighting at sensor ON> PW1: JAM LED PW2: Paper empty LED PW3: Machine position JAM LED PW4: SPF JAM LED PL1: Manual paper feed tray select LED PL2: 2nd tray position JAM LED P-IN: SPF select LED SPF COVER OPEN: Main cassette select LED

Used to rotate the SPF motor forward for 10 sec.

Used to rotate the SPF motor reversely for 10 sec.

Used to drive the SPF paper feed solenoid (PSOL) at the cycle of 500 msec ON and 500 msec OFF 20 times.

Used to drive the RSPF reverse solenoid (RSOL) at the cycle of 500 msec ON and 500 msec OFF 20 times.

Used to drive the RSPF paper exit gate solenoid (GSOL) at the cycle of 500 msec ON and 500 msec OFF 20 times.

Used to drive the SPF PS release solenoid at the cycle of 500 msec ON and 500 msec OFF 20 times.

Set magnification ratio: Fixed magnification ratio LED ZOOM LED

Display

100% 50 ∼ 200%

AR-162 SIMULATIONS – 2

Page 30

Main

Sub

code

3 2 Shifter job separator

5 1 Operation panel display

6 1 Paper feed solenoid

sensor operation check

3 Shifter operation check

4 Job separator operation

check

11 Shifter Home Position

check

check

2 Heater lamp lighting

check, cooling fan motor operation check

3 Copy lamp lighting check Used to light the copy lamp for 10 sec.

operation check

Contents Details of operation

Used to check the sensors state in the shifter job separator with the LED on the operation panel.

Display

<Lighting at sensor ON> Shifter HP sensor: Machine position JAM LED Job separator HP sensor: SPF JAM LED Paper exit full sensor: 2nd tray position JAM LED

Used to drive the shifter motor at the speed of printing of A4 (8-1/2 × 11"). Pressing the clear all key or interrupt key moves the shifter to the home position.

Key operation

The shifter is moved to the home position: Clear all key, interrupt key

Used to drive the job separator one way. Pressing the clear all key or interrupt key stops the job separator at the home position.

Key operation

Stops at the home position: Clear all key, interrupt key

Used to drive the shifter motor

Key operation

Feed: Exposure up key or "3" key Return: Exposure down key or "4" key Move to Home Position: Magnification ratio display key or "5" key

Used to light all LED’s on the operation panel for 5 sec.

Used to turn ON the heater lamp for 500 msec and OFF for 500 msec 5 times. At the same time, the cooling fan is rotated at a high speed. After checking the heater lamp operation, the cooling fan motor rotate at a low speed.

When the start key is pressed, the selected paper feed solenoid is driven at the cycle of 500 msec ON and 500 msec OFF 20 times.

Key operation Display

Solenoid selection: Tray select button

<Lighting at solenoid selection> Main cassette paper feed solenoid:

Main ca ssette sel ect LED Multi manual paper feed solenoid:

Manua l paper feed select LED No. 2 cassette paper feed solenoid:

No. 2 cassette select LED No. 3 cassette paper feed solenoid:

No. 3 cassette select LED <Only when an option is inst alled>

No. 4 cassette paper feed solenoid: No. 4 cassette select LED <Only when an option is inst alled>

Resist roller solenoid: Machine position JAM LED

No. 2 cassette transport solenoid: No. 2 cas sette posit ion JAM LED

No. 3 cassette transport solenoid: Machine p osition JAM LED + No. 2 cassette position JAM LED <Only when an option is inst alled>

No. 4 cassette transport solenoid: JAM LED <Only when an option is inst alled>

Initial value

Set range

10 Main cassette semi-

circular roller drive

Excute the simulation with the developer cartridge removed, used to rotate the semi-circular roller of the main cassette one turn to face it downward.

AR-162 SIMULATIONS – 3

Page 31

Main

Sub

code

7 1 Aging with warmup time

display

4 Warmup saving Used to bring the machine to the ready state without warmup. 1 ∼ 99 6 Intermittent aging After completion of warmup, counting is stopped and the ready lamp is

Contents Details of operation

Execute the simulation input with the copier side cover open, then close the side cover, and the machine will start warming up. Warm up time is counted up every 2nd and it is displayed. After completion of warmup, count up is terminated. When the clear all key is pressed ready lamp is lighted and the copy quantity is entered and the start key is pressed, copying is made to make the set quantity of copies. At that time, the paper size does not matter.

Key operation

Copy quantity setting: Copy quantity keys

lighted. When the copy quantity is entered and the start key is pressed, copying is made to make the set quantity of copies. After 3 sec standby, copying is made again to make the set quantity of copies. After that this operation is repeated. The paper size does not matter.

Key operation

Copy quantity setting: Copy quantity keys

Initial value

Set range

1 ∼ 99

8 Warmup time display Execute the simulation input with the copier side cover open, then close

the side cover, and the machine will starts warming up. Warm up time is counted up every 2nd and it is displayed.

9 1 Duplex motor forward

rotation operation check

2 Duplex motor reverse

rotation operation check

4 Duplex motor rotation

speed adjustment

5 Duplex motor switchback

time adjustment

10 Toner motor operation

check

14 Trouble (except for U2)

cancel 16 U2 trouble cancel Used to cancel U2 trouble. 20 1 Maintenance counter clear Used to clear the maintenance counter. ∗2 21 1 Maintenance cycle setting Used to display the currently set maintenance cycle at the numbers

Used to rotate the duplex motor forward for 30 sec.

Used to rotate the duplex motor reversely for 30 sec.

The currently set duplex motor rotation speed set value is displayed. When the set value is entered and the start key is pressed, the set value is stored.

Key operation

Duplex motor rotation speed set value: Copy quantity keys

The currently set duplex motor switchback time set value is displayed. When the set value is entered and the start key is pressed, the set value is stored.

Key operation

Duplex motor switchback time set value: Copy quantity keys

Used to operate the toner motor for 30 sec. Note: If this simulation is executed with the toner hopper installed, toner

is automatically supplied to the developer. Be careful of overtoner.

Used to cancel troubles except for U2.

shown at right. When the set value is entered and the start key is pressed, the set value is stored.

1 ∼ 99

61 ∼ 13

50 18 ∼ 76

40 ∼ 6

Key operation/Display 0: 2500 sheets 4: 150000 sheets 1: 5000 sheets 5: FREE (999999 sheets) 2: 15000 sheets 6: 10000 sheets 3: 30000 sheets 7: 7500 sheets

∗2: Display after clearing each counter

000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition

AR-162 SIMULATIONS – 4

Page 32

Main

Sub

code

21 2 Mini maintenance cycle

22 1 Maintenance counter

setting

display

2 Maintenance preset value

display

3 JAM memory display Used to display a JAM generated during copying on the JAM position

4 Total JAM counter display Used to display the current total JAM counter value. ∗1 5 Total counter display Used to display the current total counter value. ∗1 6 Developing counter display Used to display the current developing unit counter value. ∗1 7 Developing preset

counter value display

8 SPF counter display

9 Paper feed counter

display

Contents Details of operation

Used to display the currently set mini maintenance cycle at the numbers shown at right. When the set value is entered and the start key is pressed, the set value is stored.

Key operation/Display 0: 2500 sheets 4: 30000 sheets 1: 5000 sheets 2: 10000 sheets 3: FREE (999999 sheets)

Used to display the current maintenance counter value. ∗1

Used to display the current maintenance preset value (set with SIM 21-

1). ∗1

display on the operation panel. Max. 30 recent jams are stored. JAM No. 1 is displayed even when there is no JAM.

Key operation Display

JAM history select: Mag nification ratio display key

Used to display the current mini maintenance preset value (set with SIM 21-2). ∗1

Used to display the current SPF counter value. ∗1

Used to display the current paper feed counter value for each paper feed port. ∗1

Paper feed port selection: Tray select key

The history number (1 ∼ 30) is displayed on the display. The JAM position LED corresponding to the history number is lighted.

Key operation

Initial value

Set range

12 Drum counter display Used to display the current drum counter value. ∗1 14 Copier ROM version

display

15 Trouble memory display Used to display the actually occurred trouble codes on the display on

∗1: Each counter display method

To display 123456: 123 (0.75 sec) → Blank (0.35 sec) → 456 (0.75 sec) → Blank (1.0 sec) → repetition

∗2: Display after clearing each counter

000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition

Used to display the version number of the main ROM.

Display

(Example) When the ROM version is 4.01: 004 → Blank → 001 → Blank → Repetition

the operation panel. When the start key is pressed during the main code display, the sub code is displayed. Max. 20 recent trouble codes are stored.

Key operation Display Sub code display: Start key Histories 1 ∼ 10: The upper digit of Trouble code history

select: Magnification ratio display key

AR-162 SIMULATIONS – 5

display “A” ∼ “J” lights up. Histories 11 ∼ 20: The upper digit of display “A” ∼ “J” blinks.

●

Display without trouble code Main code: “– –” Sub code: “00”

Page 33

Main

Sub

code

22 16 Duplex print counter

24 1 JAM memory, JAM

25 1 Main motor operation

∗2: Display after clearing each counter

000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition

display

17 Copy counter display Used to display the current copy counter value. ∗1 18 Printer counter display

19 Electronic sort counter

display <Only when an E-

sort function is installed>

21 Scanner counter display Used to display the current scanner counter value.

counter clear 2 Trouble memory clear Used to clear the trouble memory. ∗2 4 SPF counter clear

<Only when an

SPF/RSPF is installed>

5 Duplex counter clear

6 Paper feed counter clear Used to clear the paper feed counter. ∗2 7 Drum counter clear Used to clear the drum counter. ∗2 8 Copy counter clear Used to clear the copy counter. ∗2 9 Printer counter clear

<Only when a printer

function is installed>

10 Electronic sort counter

clear <Only when an E-

sort function is

installed>

13 Scanner counter clear Used to clear the scanner counter. ∗2

check

10 Polygon motor operation

check

Contents Details of operation

Used to display the current duplex print counter value. ∗1

Used to display the current printer counter value. ∗1

Used to display the current electronic sort counter value. ∗1

Used to clear the JAM memory and the JAM counter. ∗2

Used to clear the SPF counter. ∗2

Used to clear the duplex counter. ∗2

Used to clear the printer counter. ∗2

Used to clear the electronic sort counter. ∗2

Execute the simulation with the developer cartridge removed, and the main motor will rotate for 30 sec. At that time, the cooling motor rotates at a low speed.

Used to drive the polygon motor for 30 sec.

Initial value

Set range

AR-162 SIMULATIONS – 6

Page 34

Main

Sub

code

26 1 Option switch display Used to display the installed option on the operation panel. (The LED

Contents Details of operation

corresponding to the installed option is lighted.)

Key

operation

Display select:

Magnification ratio display key

When “A” is displayed:

Shifter: Paper empty LED Job separator: JAM LED SPF: SPF select LED RSPF: SPF JAM LED Duplex mode: Main cassette select LED Simple x mode: Mu lti manual paper fee d select LE D MCU JMPER1: Top of the magnification ratio display MCU JMPER2: 2nd of the magnification ratio display MCU JMPER3: 3rd of the magnification ratio display MCU JMPER7: 4th of the magnification ratio display MCU JMPER7: 5th of the magnification ratio display MCU JMPER7: 6th of the magnification ratio display MCU JMPER7: 7th of the magnification ratio display MCU JMPER8: Bottom of the magnification ratio

display

When “b” is displayed:

Cassette (2nd step): No. 2 cassette select LED Cassette (3rd step): No. 3 cassette select LED Cassette (4th step): No. 4 cassette select LED Memory installed: Paper empty LED FAX: JAM LED Printer: Main body JAM LED ERDH: Main cassette select LED 16CPM: SPF JAM LED 20CPM: SPF select LED Document sensor: Auto paper select LED

Display

Initial value

Set range

3 Auditor setting Used to display the current auditor setting with the numbers at right.

After entering the set value, press the start key, and the set value is stored.

Key operation/Display 0: Built-in auditor 1: Coin vendor 2: Others

5 Counter mode setting Used to set the print counter mode in A3 or 11" × 17".

Used to display the currently set counter value with the numbers at right. After entering the set value, press the start key, and the set value is stored.

Key operation/Display 0: Total/Developer = 2 counts Maintenance = 2 counts 1: Total/Developer = 1 count Maintenance = 2 counts 2: Total/Developer = 2 counts Maintenance = 1 count 3: Total/Developer = 1 count Maintenance = 1 count

00 ∼ 2

00 ∼ 3

AR-162 SIMULATIONS – 7

Page 35

Main

Sub

code

26 6 Destination setting Used to display the current destination setting with the numbers at right.

7 CRUM set value display The currently set value of CRUM is displayed with the following numbers:

10 Model name setting Used to set the model name of the machine used with the following

Contents Details of operation

After entering the set value, press the start key, and the set value is stored.

Key operation/Display 0: Japan 8: EX AB series 1: USA (Inch series) 9: EX inch series (FC conformity) 2: Canada (Inch series) 10: EX AB series (FC conformity) 3: Germany 1 (AB series) (Australia, Newzealand) 4: UK (AB series) 11: China (AB series) 5: Not used 12: Taiwan (AB series) 6: France (AB series) 13: Germany 2 (AB series) 7: EX in ch series

Key operation/Display 0: Not set 3: BTA-C 1: BTA-A 99: Conv 2: BTA-B

numbers. After entering the set value, press the start key and the set value is stored.

Key operation/Display 0: AL-1600 11: AR-N200 23: AR-162/S162 1: AL-1610 12: AR-N205 24: AR-163/S163 2: AL-1620 13: AL-1621 25: AR-201S 3: AL-1640/AL-1641 14: AL-1650 26: AR-201/S201 4: AR-160/AR-S160 15: AL-1670 27: AR-206/S206 5: AR-161/AR-S161 16: AR-F200 28: AR-207 6: AR-200S 17: DM-2000 29: ARF161 7: AR-200/AR-S200 18: DM-2005 30: ARF201 8: AR-205/AR-S205 19: DM-2010 9: AR-F160 20: DM-2015 10: AR-F205

Initial value

Set range

00 ∼ 11

00 ∼ 30

22 Language setting Used to display the current setting of the language information with the

number at right. After entering the set value, press the start key, and the set value is stored.

Key operation/Display 0: Japanese 4: Italian 1: English 5: Dutch 2: French 6: Swedish 3: German 7: Spanish

30 CE mark conformity

control setting

32 Fan rotation duty change

state setup

Used to display the current setting of CE mark conformity control with the number at right. After entering the set value, press the start key, and the set value is stored.

Key operation/Display 0: CE mark control OFF 1: CE mark control ON

The currently set fan motor rotation duty is displayed with the following numbers. After entering the set value, press the start key to store the set value.

Key operation/Display 0: Operating 50%, standby 30% 1: Operating 80%, standby 50%

00 ∼ 7

00 ∼ 1

0 0.1

AR-162 SIMULATIONS – 8

Page 36

Main

Sub

code

26 37 Cancel of stop at

developer life over

Contents Details of operation

The currently set value is displayed. Enter a set value and press the START key, then the set value is registered.

Key operation/Display 0: Stops the machine at developer life over. 1: Does not stop the machine at developer life over.

Initial value

Set range

10 ∼ 1

38 Cancel of stop at drum

life over

42 Transfer timing adjustment After completion of warm up, shading is performed and the currently set

50 Black-white reversion

function setup

51 Sort/Group copy

temporary stop function setup

The currently set value is displayed. After entering the set value, press the start key to store the set value.

Key operation/Display 0: The machine stops at drum life over. 1: The machine does not stop at drum life over.

transfer timing adjustment value is displayed.

Key operation Transfer timing adjustment value: Copy quantity keys “1”: 240 ms “3”: 260 ms “5”: 280 ms “7”: 300 ms “9”: 320 ms

The current setup of black-white reversion is displayed with the following numbers. After entering the set value, press the start key to store the set value.

Key operation/Display 0: Black-white reversion function enabled 1: Black-white reversion function disabled

Used to set whether temporary stop for every 250-sheet print (150-sheet print when the job separator is installed) is made or not during copying with the sort/group function. The current setup is displayed with the following numbers. After entering the set value, press the start key to store the set value.

00 ∼ 1

5 1, 3, 5, 7, 9

0 0.1

1 0.1

30 1 Machine sensor operation

check

41 2 OC document sensor

adjustment

Key operation/Display 0: Does not stop. 1: Stops.

Used to check the sensors in the machine transport system with LED on the operation panel.

Display <Lighting at sensor ON> Paper entry sensor: Machine position JAM LED Duplex sensor: SPF JAM LED <Only AR-206/207> Paper exit sensor: JAM LED No. 2 cassette transport sensor: No. 2 cassette position LED No. 3 cassette transport sensor: No. 3 cassette position LED

No. 4 cassette transport sensor: No. 4 cassette position LED

Drum initial SW: DRUM LED

Used to read the document sensor input value with paper and perform the sensor detection level adjustment. For the adjustment procedure of the document sensor input value, refer to the previous descriptions.

AR-162 SIMULATIONS – 9

Page 37

Main

Sub

code

41 3 Document sensor light

42 1 Developing counter clear Used to clear the Developing counter. ∗2 43 1 Fusing temperature setting Used to display the current setting of the fusing temperature at right.

reception level display

Contents Details of operation

Used to display the light reception level and the detection level of the document sensor. (The sensor level adjusted with SIM 41-2 is displayed.)

Key operation Display Light reception/Detection level select: Magnification ratio display key Sensor select: Auto magnification ratio select key

After selecting the fusing temperature with the magnification ratio display key, press the start key, and the set value is stored. The set range is 155 ∼ 190˚C. Use the magnification ratio key to adjust the value by –5˚C.

Fusing temperature select: Magnification ratio display key

Display at the 3rd digit “A”: Light reception level display “b”: Document detection level display Sensor A: A3 (11 × 17) document size LED Sensor B: A4 (8 1/2 × 14) document size LED Sensor C: A4R (8 1/2 × 11) document size LED Sensor D: B4 (8 1/2 × 5 1/2) document size LED

Key operation

Initial value

170 155 ∼ 190

Set range

46 1 Copy density level

adjustment

19 AE mode picture quality

change

48 1 Main scanning (front/rear)

direction magnification ratio adjustment (Copy/FAX/OC-SPF common)

After completion of warmup, shading is performed and the currently set copy density level is displayed. For the adjustment procedure, refer to the previous descriptions.

Key operation Display

Mode select: Exposure mode select key Copy density level: Copy quantity keys

The currently set AE picture quality mode (gamma table) is displayed with the following set values. Enter a set value and press the START key, then the set value will be inputted.

1: Picture quality priority mode 2: Toner consumption priority mode

After completion of warmup, shading is performed and the currently set main scanning (front/rear) direction magnification ratio adjustment and the OC mode document center off adjustment are performed. For the adjustment procedure, refer to the previous descriptions.

Key operation Display

Adjustment mode select: Magnification ratio display key

Manual main scanning direction magnification ratio adjustment Set value: Copy quantity keys

<LED lighting at each mode selection> Auto mode: AUTO LED Manual mode: MANUAL LED Photo mode: PHOTO LED Toner save mode: MANUAL + PHOTO LED AETS mode: AUTO + PHOTO LED

Key operation/Display

Auto magnification ratio adjustment: AUTO LED

Manual magnification ratio adjustment: MANUAL LED OC mode document center off adjustment: PHOTO LED

48 1 ∼ 99

11 ∼ 2

58 1 ∼ 99

2 OC mode sub scanning

direction magnification ratio adjustment in copying

∗2: Display after clearing each counter

000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition

After completion of warmup, shading is performed and the currently set OC mode sub scanning direction magnification ratio adjustment in copying is performed. For the adjustment procedure, refer to the previous descriptions.

Key operation

OC mode sub scanning direction magnification ratio in copying: Copy quantity keys

AR-162 SIMULATIONS – 10

50 1 ∼ 99

Page 38

Main

Sub

code

48 5 SPF mode sub scanning

50 1 Copy image position

direction magnification ratio adjustment in copying

adjustment

Contents Details of operation

After completion of warmup, shading is performed and the currently set SPF mode sub scanning direction magnification ratio adjustment in copying is performed. For the adjustment procedure, refer to the previous descriptions.

Key operation Display

Adjustment mode select: Exposure mode select key

Set value: Copy quantity keys

After completion of warmup, shading is performed and the currently set value is displayed. For the adjustment procedure, refer to the previous descriptions.

Key operation Display

Adjustment mode select: Exposure mode select key Set value: Copy quantity keys

Auto: SPF mode sub scanning direction magnification ratio in copying

Manual: RSPF mode sub scanning direction magnification ratio in copying

Auto: Copy lead edge adjustment Manual: SPF lead edge adjustment

Photo: Main cassette lead edge void adjustment Auto + Manual: Left edge void adjustment Auto + Photo: Rear edge void adjustment Auto + Manual + Photo: Option cassette lead edge void adjustment Manual + Photo: Multi bypass tray lead edge void adjustment None: Duplex lead edge void adjustment

Exposure 1: Print start position adjustment Exposure 3: Duplex lead edge adjustment

Exposure 5: Duplex rear edge void adjustment <Only AR-206/207>

Initial value

55 77

48 40 18

55 60

Set range

1 ∼ 99

10 Paper off center

adjustment

13 OC mode document off

center adjustment

16 SPF mode document off

center adjustment

After completion of warmup, shading is performed and the currently set off center adjustment of each paper feed port is displayed. For the adjustment procedure, refer to the previous descriptions.

Key operation Display

Paper feed port tray select: Tray select key

Off center adjustment value: numeric keys

After completion of warmup, shading is performed and the currently set off center adjustment value for the document in OC reading is displayed. For the adjustment procedure, refer to the previous descriptions.

Off center adjustment value: Copy quantity keys

After completion of warmup, shading is performed and the currently set off center adjustment value for the document in SPF reading is displayed. For the adjustment procedure, refer to the previous descriptions.

Off center adjustment value: Copy quantity keys

Main cassette: Main cassett e select LED

Manual paper feed: Manu al feed sel ect LED

No. 2 cassette: No. 2 cassette s elect LED

No. 3 cassette: No. 3 cassette s elect LED <Only when an op tion is installed>

No. 4 cassette: No. 4 cassette s elect LED <Only when an op tion is installed>

Duplex: None <Only AR-206/207>

Key operation

50 1 ∼ 99

61 1 ∼ 99

AR-162 SIMULATIONS – 11

Page 39

Main

Sub

code

50 18 Duplex memory reverse

50 19 Duplex rear edge void

51 2 Resist amount adjustment After completion of warmup, shading is performed and the currently set

63 1 Shading data check The copy lamp is shifted to the shading position and it is lighted with the

64 1 Self print mode Disregards the optical system and performs self printing in 1 by 2mode. 67 14 Printer Flash ROM

position adjustment

adjustment

Data Download

Contents Details of operation

After completion of warmup, shading is performed and currently set value is displayed

Key operation

Memory reverse position adjustment value: Co py quantity keys

After completion of warmup, shading is performed and currently set value is displayed.

Key operation Display Adjustment mode select:

Exposu re mode se lect key Set value:

Copy qu antity key s

resist amount adjustment value is displayed.

Key operation Display

Resist amount adjustment: Copy quantity keys Adjustment mode select: Exposure mode select key

reference voltage at AD conversion fixed (Vref– = 0.5V, Vref+ = 4.5V). The level of one pixel at the center at that time is displayed.

Display section: Shading data

The machine enters the version up mode of the printer control PWB flash ROM. For details, refer to the later.

Auto: SPF/R-SPF rear edge void

Manual: R-SPF off center Photo: R-SPF lead edge void

Auto: Main cassette Manual : 2nd tray Photo: Manual fee d tray Auto + Manual: Duplex <Only AR-206/207> Auto + Photo: RSPF <Only when an

option is ins talled>

Display

Initial value

Set range

58 1 ∼ 99

1 ∼ 99

52 70

1 ∼ 99

(6 ∼ 94 for

the duplex

only)

1 50 50 48

AR-162 SIMULATIONS – 12

Page 40

[8] USER PROGRAMS

The user programs allow the parameters of certain functions to be set, changed, or canceled as desired.

1. List of user programs

This copier has the following user programs.

Program name

Auto clear time 1

Preheat mode 2

Auto power shutoff timer

Stream feeding mode*

Auto power shutoff setting

Border line for 2 in 1 or 4 in 1*

Rotation copy* 7 Enables or disables rotation of original images. ON

Auto paper select mode

Auto tray switching

Auditing mode 10

Account number entry

Account number change

Account number deletion

Number of copies per account

Resetting account 15 Resets all audit accounts or resets any desired individual account. – –

Erase width adjustment*

Program

Sets the auto clear time. The copier returns to the initial settings when the auto clear time elapses after the last copy is made.

Sets the time that elapses before the copier enters the preheat mode after any operation is made.

Sets the time that elapses before the copier enters the auto

power shut-off mode after any operation is made.

Enables or disables the stream feeding mode when an optional

SPF or RSPF is installed.

5 Enables or disables the auto power shut-off mode. ON

Enables or disables the border line which is printed in 2 in 1 or 4

in 1 copying when an electronic sorting kit and an SPF or RSPF are installed.

8 Enables or disables the auto paper selection. ON

Enables or disables the automatic tray switching which occurs

when paper in a tray runs out. (This switching cannot switch to the bypass tray.)

Enables or disables the auditing mode, which controls access to copier.

11 Registers accounts for auditing mode. – –

12 Changes account numbers for auditing mode. – –

13 Deletes accounts for auditing mode. – –

Displays the total number of copies made against account

numbers.

16 Sets the amount of the edge erase and center erase areas. 10mm[1/2"]

Description Default Parameters

0(OFF) 1(30sec)

60sec

90sec

30min

OFF

––

2(60sec) 3(90sec) 4(120sec) 5(10sec) 0(OFF) 1(30sec) 2(60sec) 3(90sec) 4(120sec) 1(30min) 2(60min) 3(90min) 4(120min) 5(240min) 0(OFF) 1(ON) 0(OFF) 1(ON) 0(OFF)

1(ON) 0(OFF)

1(ON) 0(OFF) 1(ON) 0(OFF)

1(ON) 0 (OFF)

1 (ON)

0(0mm[0"]) 1(5mm[1/4"]) 2(10mm[1/2"]) 3(15mm[3/4"]) 4(20mm[1"])

AR-162 USER PROGRAMS – 1

Page 41

Program name

Program

Description Default Parameters

Selects a pattern for 2 in 1 copying.

1(Pattern 1)

Layout in 2 in 1 copy*

Layout in 4 in 1 copy*

Offset of paper output tray

Image rotation in duplex copying

Location of the margin*

∗ These programs do not affect the copier functions unless certain optional equipment is installed.

2. Setting the user programs

1) Press and hold the light key for more than 5 seconds until all the alarm indicators ( , , , , and ) blink and "- -" ap-

pears in the copy quantity display.

2) Enter a program number using the numeric keys.

● The selected program number will blink in the copy quantity dis-

play.

● If a mistake is made in steps 2) to 4), press the CLEAR key.

The copier will return to step 2). For example, to change the setting of the auto power shut-off timer, press key 3.

3) Press the START key.

● For programs 1 to 9 and 16 to 19, the entered program number will be steadily lit on the left side of the copy quantity display and the currently selected parameter number for the program will blink on the right side.

● For programs 10 to 15 (programs for auditing accounts), the display varies with the program number.

4) Select the desired parameter using the numeric keys.

● The entered parameter number will blink on the right side of the copy quantity display.

● The parameters are shown in the table below.

For example, to change the setting of the auto power shut-off timer to 60 min., press key 2. ∗∗ In European countries, the default setting of the preheat mode is 1

(30 sec.). For other programs, factory-default settings in these countries are same to those shown above with an asterisk (∗).

Note: If you select "0" (OFF) in a program, the corresponding function

will be disabled.

5) Press the START key.

● The right-hand number in the copy quantity display will be steadily lit and the entered value will be stored.

6) To continue with other user programs, press the PRESS key and then repeat steps 2 to 5. To exit the user program mode, press the light key.

● All the alarm indicators will go out.

Patern A

Selects a pattern for 4 in 1 copying.

Patern A Patern B Patern C Patern D

Enables or disables the offset function of the paper output tray.

The offset function can be specified respectively for the upper and lower areas separated by an optional job separator tray kit.

Enables or disables image rotation (180˚) of the front side in one-

sided to two-sided copying or two-sided to one-sided copying.

22 Selects the location of the expanded margin. Left

Patern B

3. Toner cartridge life

To find out the approximate quantity of toner remaining, follow the procedure below.

1) Press and hold the light key for more than 5 seconds until all the alarm indicators ( , , , , and ) blink and "- -" ap-

pears in the copy quantity display.

2) Press and hold the copy ratio display key for more than 5 seconds.

● The approximate quantity of toner remaining will be indicated as

a percent in the copy quantity display. ("100", "75", "50", "25", "10" or "LO" is displayed. When "LO" is displayed, the toner is down to less than 10%.)

3) Press the light key.

● All the alarm indicators will go out.

Pattern 1

Upper ON, Lower ON

OFF

2(Pattern 2)

1(Pattern 1) 2(Pattern 2) 3(Pattern 3)

4(Pattern 4)

0(Upper OFF, Lower OFF) 1(Upper ON, Lower On) 2(Upper ON, Lower OFF) 3(Upper OFF, Lower On) 0(OFF) 1(ON) 1(Left) 2(Top)

AR-162 USER PROGRAMS – 2

Page 42

[9] TROUBLE CODE LIST

1. Trouble code list

Trouble

code

E1 00 E-Sort board communication trouble

10 E-Sort board trouble 11 E-Sort ASIC error 12 E-Sort CODEC error 13 E-Sort flash ROM error 14 E-Sort RAM error 15 E-Sort page memory error 16 E-Sort SIMM error 17 Rotation RAM error 80 E-Sort board communication trouble (Protocol) 81 E-Sort board communication trouble (Parity) 82 E-Sort board communication trouble (Overrun) 84 E-Sort board communication trouble (Framing) 88 E-Sort board communication trouble (Time-out)

E7 03 LSU trouble

04 CCD white level trouble

05 CCD black level trouble F1 06 Shifter motor trouble F2 04 CRUM data read trouble F5 02 Copy lamp error F6 00 FAX board communication trouble

10 FAX board trouble

80 FAX board communication trouble (Protocol)

81 FAX board communication trouble (Parity)

82 FAX board communication trouble (Overrun)

84 FAX board communication trouble (Framing)

88 FAX board communication trouble (Time-out) F9 00 Printer PWB communication trouble

10 Printer PWB trouble

80 Printer PWB communication trouble (Protocol)

81 Printer PWB communication trouble (Parity)

82 Printer PWB communication trouble (Overrun)

84 Printer PWB communication trouble (Framing)

88 Printer PWB communication trouble (Time-out)

H2 00 Thermistor open detection H3 00 Heat roller abnormally high temperature H4 00 Heat roller abnormally low temperature

L1 00 Mirror base feed trouble L3 00 Mirror base return trouble L4 01 Main motor lock

10 Job separator motor abnormality L6 10 Polygon motor lock L8 01 Zero cross pulse (FW) trouble

U2 04 EEPROM serial communication error

11 Counter check sum error

12 Adjustment value check sum error (EEPROM)

40 CRUM communication error

U3 29 Mirror base home position error

Trouble content

U9 00 Operation control PWB communication trouble

80 Operation control PWB communication trouble

(Protocol)

81 Operation control PWB communication trouble

(Parity)

82 Operation control PWB communication trouble

(Overrun)

84 Operation control PWB communication trouble

(Framing)

88 Operation control PWB communication trouble (Time-

out) U95 Operation control PWB connection error U99 Operation control PWB connection error

2. Details of trouble codes

Main code

Sub

code

E1 00 Content Communication trouble between

MCU and E-Sort.

Detail Communication setup error,

Cause E-Sort PWB connector

Check and remedy

10 Content E-Sort PWB trouble

Detail Communication trouble between

Cause E-Sort PWB connector

Check and remedy

11 Content E-Sort PWB ASIC error

Detail E-Sort PWB ASIC abnormality Cause An ASIC abnormality is detected

framing, parity, protocol error

disconnection E-Sort PWB MCU PWB harness failure E-Sort Motherboard connector pin breakage. E-Sort PWB ROM defect, data failure

Check the connectors and harness of the E-Sort PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the E-Sort PWB.

MCU and E-Sort

disconnection E-Sort PWB MCU PWB harness failure E-Sort Motherboard connector pin breakage. E-Sort PWB ROM defect, data failure

Check the connectors and harness of the E-Sort PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the E-Sort PWB.

in the E-Sort PWB. Control circuit hung up due to noises ASIC peripheral circuit error

Detail of trouble

AR-162 TROUBLE CODE LIST – 1

Page 43

Main code

Sub

code

E1 11 Check and

remedy

12 Content E-Sort PWB CODEC error

Detail E-Sort PWB CODEC error Cause A CODEC error is detected in the

Check and remedy

13 Content E-Sort PWB Flash ROM error

Detail E-Sort PWB Flash ROM

Cause A Flash ROM abnormality is

Check and remedy

14 Content E-Sort PWB Work RAM error

Detail E-Sort PWB Work RAM abnormality Cause A Work RAM abnormality is

Check and remedy

15 Content E-Sort PWB Page Memory error

Detail E-Sort PWB Page Memory

Cause A Page Memory abnormality is

Check and remedy

16 Content E-Sort PWB SIMM error

Detail E-Sort PWB SIMM abnormality Cause A SIMM abnormality is detected in

Check and remedy

17 Content E-Sort PWB image rotating RAM

Detail E-Sort PWB image rotating RAM

Detail of trouble

Replace the E-Sort PWB. Check grounding of the machine.

E-Sort PWB. Control circuit hung up due to noises CODEC peripheral circuit error

Replace the E-Sort PWB. Check grounding of the machine.

abnormality

detected in the E-Sort PWB. Control circuit hung up due to noises Flash ROM peripheral circuit error

Replace the E-Sort PWB. Rewrite the flash ROM data. Check grounding of the machine.

detected in the E-Sort PWB. Control circuit hung up due to noises RAM peripheral circuit error

Replace the E-Sort PWB. Check grounding of the machine.

abnormality

detected in the E-Sort PWB. Control circuit hung up due to noises Page Memory peripheral circuit error

Replace the E-Sort PWB. Check grounding of the machine.

the E-Sort PWB. Control circuit hung up due to noises SIMM peripheral circuit error

Replace the E-Sort PWB. Replace the SIMM. Check grounding of the machine.

error

abnormality

Main

Sub

code

E1 17 Cause An image rotating RAM

abnormality is detected in the ESort PWB. Control circuit hung up due to noises Image rotating RAM peripheral circuit error

Check and remedy

80 Content E-Sort PWB communication

Detail Communication trouble between

Cause E-Sort PWB connector

Check and remedy

81 Content E-Sort PWB communication

Detail Communication trouble between

Cause E-Sort PWB connector

Check and remedy

82 Content E-Sort PWB communication

Detail Communication trouble between

Cause E-Sort PWB connector

Replace the E-Sort PWB. Check grounding of the machine.

trouble (protocol)

MCU and printer PWB (Protocol error)

disconnection E-Sort PWB MCU PWB harness failure E-Sort Motherboard connector pin breakage. E-Sort PWB ROM defect, data failure

Check the connectors and harness of the E-Sort PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the E-Sort PWB.

trouble (Parity)

MCU and printer E-Sort (Parity error)

disconnection E-Sort PWB MCU PWB harness failure E-Sort Motherboard connector pin breakage. E-Sort PWB ROM defect, data failure

Check the connectors and harness of the E-Sort PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the E-Sort PWB.

trouble (Overrun)

MCU and E-Sort PWB (Overrun error)

disconnection E-Sort PWB MCU PWB harness failure E-Sort Motherboard connector pin breakage. E-Sort PWB ROM defect, data failure

Detail of trouble

AR-162 TROUBLE CODE LIST – 2

Page 44

Main code

Sub

code

E1 82 Check and

remedy

84 Content E-Sort PWB communication

Detail Communication trouble between

Cause E-Sort PWB connector

Check and remedy

88 Content E-Sort PWB communication

Detail Communication trouble between

Cause E-Sort PWB connector

Check and remedy

E7 03 Content LSU trouble

Detail After the polygon motor becomes

Cause LSU connector disconnection or

Check the connectors and harness of the E-Sort PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the E-Sort PWB.

trouble (Framing)

MCU and E-Sort PWB (Framing error)

disconnection E-Sort PWB MCU PWB harness failure E-Sort Motherboard connector pin breakage. E-Sort PWB ROM defect, data failure

Check the connectors and harness of the E-Sort PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the E-Sort PWB.

trouble (Time-out)

MCU and E-Sort PWB (Time-out error)

disconnection E-Sort PWB and MCU PWB harness failure E-Sort Motherboard connector pin breakage. E-Sort PWB ROM defect, data failure

Check the connectors and harness of the E-Sort PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the E-Sort PWB.

active, BD signal (HSYNC) from the LSU is not detected at the specified times (41 ± 10 times within 20msec).

LSU’s inside harness disconnection or breakage Polygon motor rotation abnormality Improper positioning of the laser home position sensor in the LSU. Laser power voltage failure Laser emitting diode abnormality MCU PWB abnormality

Detail of trouble

Main code

Sub

code

E7 03 Check and

remedy

04 Content CCD white level trouble

Detail CCD white reference level which

Cause Flat cable installation failure to

Check and remedy

05 Content CCD black level trouble

Detail CCD black level which is read

Cause Flat cable installation failure

Check and remedy

F1 06 Content Shifter motor trouble

Details The home position is not detected

Cause The shifter home position sensor

Check and remedy

Improper connection of the LSU connector Check the polygon motor operation with SIM 25-10. Check printing with SIM64-1. Check laser emission of laser emitting diode. Check the LSU unit. Check the MCU PWB.

is read during the copy lamp lighting is abnormal.

CCD unit Dirt on the mirror, lens, and reference white plate Copy lamp lighting failure CCD unit installation failure CCD unit abnormality MCU PWB abnormality

Clean the mirror, the lens, and the reference white plate. Check the copy lamp (SIM 5-3) ON. Carriage unit position failure Check the sub scanning direction distortion adjustment (F rail height). CCD unit check MCU PWB check

while the copy lamp is off is abnormal.

CCD unit abnormality MCU PWB abnormality

Check flat cable installation to the CCD unit. CCD unit check MCU PWB check

within 1 sec after shifter motor drive.

is defective. The shifter motor is defective. The shifter motor periphery circuit is defective. The condition of the MCU PWB JP4 is wrong. The assembly of the shifter motor unit is improper.

Check the shifter operation by means of SIM3-2 and 3. Check the harnesses and connectors. Check whether the shifter unit is properly assembled. Check whether the condition of the MCU PWB JP4 is correct.

Detail of trouble

AR-162 TROUBLE CODE LIST – 3

Page 45

Main code

Sub

code

F2 04 Content CRUM data read trouble

Detail Communication error between

CRUM PWB and MCU PWB

Cause CRUM PWB data error

MCU PWB error MCU PWB EEPROM error Disconnection between CRUM (toner cartridge) and MCU PWB

Check and remedy

F5 02 Content Copy lamp error

Detail Copy lamp voltage detection error Cause Power unit trouble

Check and remedy

F6 00 Content Communication trouble between

Detail Communication establishment

Cause Bad connection of FAX control

Check and remedy

10 Content FAX control PWB trouble

Detail Communication trouble between

Cause Bad connection of FAX control

Check and remedy

80 Content FAX control PWB communication

Detail Communication trouble between

Replace the toner cartridge. Replace MCU PWB. Replace MCU PWB EEPROM Check and fix connection between CRUM (toner cartridge) and MCU PWB.

Copy lamp trouble Inverter trouble MCU PWB trouble

Replace the power unit. Check the copy lamp ON with SIM 5-3. Replace the copy lamp. Replace the inverter. Replace the MCU PWB.

MCU and FAX (MCU detection)

error, framing error, parity error, protocol error

PWB connector Defective harness between FAX control PWB and MCU PWB. Motherboard connector pin breakage FAX control PWB ROM error, data error

Check connector/harness of FAX control PWB and MCU PWB. Check grounding of the machine. Check FAX control PWB ROM.

MCU and FAX control WPB

PWB connector Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check connector/harness between FAX control PWB and MCU PWB. Check grounding of the machine. Check FAX control PWB ROM.

trouble (Protocol)

MCU and FAX control PWB (Protocol error)

Detail of trouble

Main

Sub

code

F6 80 Cause Bad connection of FAX control

PWB connector Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check and remedy

81 Content FAX control PWB communication

Detail Communication trouble between

Cause Bad connection of FAX control

Check and remedy

82 Content FAX control PWB communication

Detail Communication trouble between

Cause Bad connection of FAX control

Check and remedy

84 Content FAX control PWB communication

Detail Communication trouble between

Cause Bad connection of FAX control

Check and remedy

Check connector/harness between FAX control PWB and MCU PWB. Check grounding of the machine. Check FAX control PWB ROM.

trouble (Parity)

MCU and FAX control PWB (Parity error)

PWB connector Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check connector/harness between FAX control PWB and MCU PWB. Check grounding of the machine. Check FAX control PWB ROM.

trouble (Overrun)

MCU and FAX control PWB (Overrun error)

PWB connector Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check connector/harness between FAX control PWB and MCU PWB. Check grounding of the machine. Check FAX control PWB ROM.

trouble (Framing)

MCU and FAX control PWB (Framing error)

PWB connector Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check connector/harness between FAX control PWB and MCU PWB. Check grounding of the machine. Check FAX control PWB ROM.

Detail of trouble

AR-162 TROUBLE CODE LIST – 4

Page 46

Main code

Sub

code

F6 88 Content FAX control PWB communication

trouble (Timeout)

Detail Communication trouble between

MCU and FAX control PWB (Timeout error)

Cause Bad connection of FAX control

PWB connector Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check and remedy

F9 00 Content Communication trouble between

Detail Communication establishment

Cause Bad connection of printer PWB

Check and remedy

10 Content Printer PWB trouble

Detail Communication trouble between

Cause Bad connection of printer PWB

Check and remedy

80 Content Printer PWB communication

Detail Communication trouble between

Cause Bad connection of printer PWB

Check and remedy

Check connector/harness between FAX control PWB and MCU PWB. Check grounding of the machine. Check FAX control PWB ROM.

MCU and printer PWB (MCU detection)

error, framing error, parity error, protocol error

connector Defective harness between printer PWB and MCU PWB. Motherboard connector pin breakage Printer PWB ROM error, data error

Check connector/harness of printer PWB and MCU PWB. Check grounding of the machine. Check printer PWB ROM.

MCU and printer PWB

connector Defective harness between printer PWB and MCU PWB. Motherboard connector pin breakage Printer PWB ROM error, data error

Check connector/harness of printer PWB and MCU PWB. Check grounding of the machine. Check printer PWB ROM.

trouble (Protocol)

MCU and printer PWB (Protocol error)

connector Defective harness between printer PWB and MCU PWB. Motherboard connector pin breakage Printer PWB ROM error, data error

Check connector/harness of printer PWB and MCU PWB. Check grounding of the machine. Check printer PWB ROM.

Detail of trouble

Main code

Sub

code

F9 81 Content Printer PWB communication

trouble (Parity)

Details Communication trouble between

MCU and printer PWB(Parity error)

Cause Printer PWB connector

Check and remedy

82 Content Printer PWB communication

Details Communication trouble between

Cause Printer PWB connector

Check and remedy

84 Content Printer PWB communication

Details Communication trouble between

Cause Printer PWB connector

Check and remedy

88 Content Printer PWB communication

Details Communication trouble between

disconnection Printer PWB MCU PWB harness failure Printer PWB mother board connector pin breakage. Printer PWB ROM defect,data failure

Check the connectors and harness of the printer PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the printer PWB.

trouble (Overrun)

MCU and printeu PWB(Overrun error)

disconnection Printer PWB MCU PWB harness failure Printer PWB mother board connector pin breakage. Printer PWB ROM defect,data failure

Check the connectors and harness of the printer PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the printer PWB.

trouble (Framing)

MCU and printer PWB(Framing error)

disconnection Printer PWB MCU PWB harness failure Printer PWB mother board connector pin breakage. Printer PWB ROM defect,data failure

Check the connectors and harness of the printer PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the printer PWB.

trouble (Time-out)

MCU and printeu PWB(Time-out error)

Detail of trouble

AR-162 TROUBLE CODE LIST – 5

Page 47

Main code

Sub

code

F9 88 Cause Printer PWB connector

disconnection Printer PWB MCU PWB harness failure Printer PWB mother board connector pin breakage. Printer PWB ROM defect,data failure

Check and remedy

H2 00 Content Thermistor open detection

Detail Fusing thermistor open Cause Thermistor defect

Check and remedy

H3 00 Content Heat roller abnormally high

Detail Fusing temperature of 220 ∼

Cause Thermistor defect

Check and remedy

H4 00 Content Heat roller abnormally low

Detail When the temperature does not

Cause Thermistor failure

Check the connectors and harness of the printer PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the printer PWB.

MCU PWB defect Fusing section connector contact failure Power supply failure Fusing unit not installed

Check the harness and the connector of the thermistor and the MCU. Clear the self diag display with SIM 14.

temperature

240˚C.

MCU PWB defect Fusing connector connection failure Power supply failure

Check the heater lamp blinking with SIM 5-2. When the lamp blinks normally: Check th e thermisto r and the harness. Check the MCU PWB thermistor input circuit. When the lamp lights up instead of blinking: Check the lamp control circuit of the powe r supply PWB an d the MCU PWB. Clear the trouble with SIM 14.

temperature

reach 155˚C within 55 sec after turning on the power, or when it falls under 145˚C during printing, or when it falls under 100˚C during pre-heating.

Heater lamp failure MCU PWB failure Thermostat failure Power supply failure Interlock switch failure

Detail of trouble

Main

Sub

code

H4 00 Check and

remedy

L1 00 Content Mirror base feed trouble

Detail The mirror home position (MHPS)

Cause Mirror unit defect

Check and remedy

L3 00 Content Mirror base return trouble

Detail The mirror home position (MHPS)

Cause Mirror unit

Check and remedy

L4 01 Content Main motor lock

Detail The main motor encoder pulse is

Cause Main motor defect

Check blinking of the heater lamp with SIM 5-2. When the lamp blinks normally: Check th e thermisto r and the harness. Check the MCU PWB thermistor input circuit. When the lamp does not light: Check fo r heater lam p disconne ction or t hermostat disconnection. Check th e interlo ck switch. Check th e power supp ly PWB and MCU PWB lamp control circuit. Clear the trouble with SIM 14.

does not turn off though the feed operation is completed during mirror initial operation after turning on the power. The mirror home position (MHPS) does not turn off during shading operation. The mirror home position (MHPS) does not turn on when the mirror base is returned for the specified time after copy feed is started and SPF scanning position shift is performed.

Mirror home position sensor defect MCU PWB defect Scanner wire disconnection

Check the scanning operation with SIM 1-1.

does not turn on though the mirror base returning is completed during mirror initial operation after turning on the power. The mirror home position does not turn on when the mirror is returned to the home position during shading. The mirror home position (MHPS) does not turn on when the mirror base returning is completed for the specified time (about 6 sec) after copy return start.

Mirror home position sensor defect MCU PWB defect Scanner wire disconnection

Check the scanning operation with SIM 1-1.

not detected for 400msec.

Harness disconnection between the MCU PWB and the main motor. Control circuit failure

Detail of trouble

AR-162 TROUBLE CODE LIST – 6

Page 48

Main code

Sub

code

L4 01 Check and

remedy

10 Content Job separator motor trouble

Details When the home is not detected

Cause The job separator upper limit

Check and countermeas ure

L6 10 Content Polygon motor lock

Detail The lock signal (the specified

Cause LSU connector disconnection or

Check and remedy

L8 01 Content Zero cross pulse (FW) trouble

Detail Zero cross pulse width is shifted

Cause MCU PWB defect

Check and remedy

U2 04 Content EEPROM serial communication

Detail Error in communication with

Cause EEPROM failure

Check and remedy

Check the main motor operation with SIM 25-1. Check the harness and the connector between the MCU PWB and the main motor.

within 2.5 sec after the job separator tray starts to move upwards.

detection sensor is defective. The job separator motor is defective. The job separator motor periphery circuit is defective. The condition of the MCU PWB JP5 is wrong.

Check the job separator operation by means of SIM3-2 and 4. Check the harnesses and connectors. Check whether the condition of the MCU PWB JP5 is correct.

rotation speed signal) is not supplied within the specified time (about 6 sec)after starting the polygon motor rotation.

harness disconnection in the LSU. Check the operation of the

polygon motor with SIM 25-10. Check the harness and the connector connection. LSU replacement

by 55Hz ± 10% or more.

Power supply unit breakdown Check the harness and the

connector. MCU PWB replacement Power supply unit replacement

error

EEPROM

Installation of uninitialized EEPROM MCU PWB EERPOM access circuit failure

Check that the EEPROM is properly set. To prevent against loss of counter/adjustment values, record the values with simulation. U2 trouble cancel with SIM 16 MCU PWB replacement

Detail of trouble

Main code

Sub

code

U2 11 Content Counter check sum error

Detail Counter check sum value stored

in the EEPROM is abnormal.

Cause EEPROM failure

Control circuit hung up by noises MCU PWB EEPROM access circuit defect

Check and remedy

12 Content Adjustment value check sum error

Detail Adjustment value data area check

Cause EEPROM failure

Check and remedy

40 Content CRUM communication error

Detail Toner cartridge CRUM data read

Cause A toner cartridge of a different

Check and remedy

U3 29 Content Mirror base home position error

Detail Home position is not detected

Cause Mirror unit defect

Check and remedy

U9 00 Content Communication trouble between

Detail Communication setup error,

Check that the EEPROM is properly set. To prevent against loss of counter/adjustment values, record the values with simulation. U2 trouble cancel with SIM 16 MCU PWB replacement

(EEPROM)

sum error

Control circuit hung up by noises MCU PWB EEPROM access circuit failure

Check that the EEPROM is properly set. To prevent against loss of counter/adjustment values, record the values with simulation. U2 trouble cancel with SIM 16 MCU PWB replacement

error

destination is installed. EEPROM trouble Check the destination setup. Toner cartridge CRUM PWB trouble MCU PWB trouble CRUM connector disconnection

Install a specified toner cartridge. Check the SIM 26-6 setup. Replace the EEPROM. Replace the toner cartridge. Replace the MCU PWB. Check connection of the CRUM connector. Execute SIM 16.

when starting mirror base shift.

Mirror home position sensor defect MCU PWB decfect Scanner wire disconnection

Check the scanning operation with SIM 1-1.

MCU and OPE (OPE detection)

framing, parity, protocol error

Detail of trouble

AR-162 TROUBLE CODE LIST – 7

Page 49

Main code

Sub

code

U9 00 Cause Operation control PWB connector

disconnection Operation control PWB MCU PWB harness failure

Check and remedy

80 Content Operation control PWB

Detail Communication trouble between

Cause Operation control PWB connector

Check and remedy

81 Content Operation control PWB

Detail Communication trouble between

Cause Operation control PWB connector

Check and remedy

82 Content Operation control PWB

Detail Communication trouble between

Cause Operation control PWB connector

Check and remedy

84 Content Operation control PWB

Detail Communication trouble between

Cause Operation control PWB connector

Check and remedy

Check the connectors and harness of the operation control PWB and the MCU PWB. Check grounding of the machine. Check the ROM of the operation control PWB.

communication trouble (Protocol)

MCU and the operation control PWB (Protocol error)

disconnection Operation control PWB MCU PWB harness failure

Check the connectors and harness of the operation control PWB and the MCU PWB. Check grounding of the machine.

communication trouble (Parity)

MCU and the operation control PWB (Parity error)

disconnection Operation control PWB MCU PWB harness failure

Check the connectors and harness of the operation control PWB and the MCU PWB. Check grounding of the machine.

communication trouble (Overrun)

MCU and the operation control PWB (Overrun error)

disconnection Operation control PWB MCU PWB harness failure

Check the connectors and harness of the operation control PWB and the MCU PWB. Check grounding of the machine.

communication trouble (Framing)

MCU and the operation control PWB (Framing error)

disconnection Operation control PWB MCU PWB harness failure

Check the connectors and harness of the operation control PWB and the MCU PWB. Check grounding of the machine.

Detail of trouble

Main

Sub

code

U9 88 Content Operation control PWB

communication trouble (Time-out)

Detail Communication trouble between

MCU and the operation PWB (Time-out error)

Cause Operation control PWB connector

disconnection Operation control PWB MCU PWB harness failure

Check and remedy

U95 Content Operation control PWB

Detail Communication error between the

Cause Disconnection or reverse

Check and remedy

U99 Content Operation control PWB

Detail Communication error between the

Cause Disconnection or reverse

Check and remedy

Check the connectors and harness of the operation control PWB and the MCU PWB. Check grounding of the machine.

communication error

operation control PWB and the MCU PWB (Detected by the OPEPWB)

connection of the flat cable between the Operation control PWB and the MCU PWB. Operation control PWB trouble MCU PWB trouble Connector trouble of the operation control PWB and the MCU PWB

Check insertion of or replace the flat cable between the operation control PWB and the MCU PWB. Replace the operation control PWB. Replace the MCU PWB. Check connection of the connector of the operation control PWB and the MCU PWB.

communication error

operation control PWB and the MCU PWB (Detected by the OPEPWB)

connection of the flat cable between the Operation control PWB and the MCU PWB. Operation control PWB trouble MCU PWB trouble Connector trouble of the operation control PWB and the MCU PWB

Detail of trouble

AR-162 TROUBLE CODE LIST – 8

Page 50

[10] MAINTENANCE

1. Maintenance table

✕: Check (Clean, adjust, or replace when required .) : Clean ▲: Replace : Adjust ✩: Lubrica te

Unit name Part name

Transfer section Charger unit

Transfer paper guide

Optical section Lamp unit Reflector

Mirror

No. 2/3 mirror unit Mirror

Pulley CCD peripheral Lens Glass Table glass

White plate Other Drive wire

Rail

Document cover

Document size sensor

LSU Dust-proof glass Paper feed section Multi paper feed section Takeup roller

Paper feed roller

Spring clutch Cassette section Paper feed roller

Spring clutch

Paper transport section PS roller

Transport (paper exit) rollers

Spring clutch

Fusing section Upper heat roller

Pressure roller

Pressure roller bearing

Upper separation pawl

Lower separation pawl

Drive section Gears

Belts

Paper exit section Ozone filter

∗1: Recommendable replacement time: 30K (A4 (8.5" × 11"), 6% print)

When calling or

replacing the kit

✕✕

✕✩ ✕✩

✩✩

✕✩ ✕ ✕

✕✩ ✕✩

✕ ✕✕

150k

▲

∗1

2. Maintenance display system

Toner Life 13K

Remaining quantity check ∗1

Remaining quantity

LED ON Flash Machine Operation allowed Stop

Developer Life 30K

LED ON at 30K of the developer count. Machine Selection is available between Not Stop and Stop by Service Simulation (SIM 26-37) Setup.

Maintenance LED Selection is available among 30K, 15K, 10K, 7.5K, 5K, and free (no lighting) with SIM 21-1.

Machine Not stop.

∗1: Installation of a new toner cartridge allows to display the remaining quantity.

a. Press and hold the density adjustment LIGHT key for more than 5 sec, and the machine will enter the

user program mode.

b. Press and hold the "%" key for more than 5 sec, and the remaining quantity will be displayed on the copy

quantity display in one of the following levels: (Remaining quantity display levels: 100%, 75%, 50%, 25%, 10%, LO)

c. Press the density adjustment LIGHT key to cancel.

NEAR EMPTY About 10%

(If Stop is selected, the LED will flash and stop at 30K.)

∗ Default: Not Stop ∗ Clear: SIM 42-1

∗ Default: 30K ∗ Clear: SIM 20-1

AR-162 MAINTENANCE – 1

EMPTY

Page 51

3. Note for replacement of consumable parts

A. Toner cartridge

When a waste toner cartridge is removed from the machine, it must be put in a polyethylene bag to avoid scattering of toner.

B. DV cartridge

Do not shake or put up the developer cartridge. Otherwise developer may scatter.

[11] DISASSEMBLY AND

ASSEMBLY

WARNING: Before performing the disassembly procedure, be sure

to remove the power cord to prevent against an electric shock.

No. Item

1 High voltage section/Duplex transport section 2 Optical section 3 Fusing section 4 Paper exit section 5 MCU 6 Optical frame unit 7 LSU 8 Tray paper feed section/Paper transport section

9 Manual multi paper feed section 10 Power section 11 Developing section 12 Process section

1. High voltage section/Duplex transport section

No. Content

A Transfer charger unit B Charger wire C Duplex transport section <Only AR-206/207>

A. Transfer charger unit

(5 )

(2 )

(1 )

(4 )

AR-162 MAINTENANCE – 2

(3 )

Page 52

B. Charger wire

Installation: The spring tip must be between two reference ribs.

• The charger wire must be free from twist or bending.

• Be sure to put the charger wire in the V groove.

(1 )

(3 )

(1 )

(2 )

(1 )

2. Optical section

No. Content

A Table glass B Copy lamp unit C Copy lamp D Lens unit

A. Table glass

(1 )

(2 )

(1 )

(3 )

(4 )

(1 )

C. Duplex transport section <Only AR-206/207>

(3)

(4)

(3)

(1)

(3)

(2)

(1)

(3)

B. Copy lamp unit

Disassembly: Be sure to put No. 2/3 mirror unit to the positioning

Assembly: Put the notched surface of wire holder (3) downward,

Adjustment: Main scanning direction distortion balance adjustment

plate (A).

tighten temporarily, and install.

(4 )

(A )

(2 )

(3 )

(4 )

(1 )

(A )

(2 )

(3 )

(1)

(2)

AR-162 DISASSEMBLY AND ASSEMBLY – 1

(4 )

(6 )

(5 )

Page 53

C. Copy lamp

(1 )

(3 )

3. Fusing section

No. Contents

A Fusing unit B Thermostat C Thermistor D Heater lamp E Upper heat roller F Separation pawl G Lower heat roller

(2 )

D. Lens unit

Note: Do not remove screws which are not indicated in the figure. If

the height of the base plate is changed, it cannot be adjusted in the market.

A. Fusing unit removal

(1)

(3)

(2)

Lens unit attachment reference

Attach the lens unit so that the lens unit number on the lens adjustment plate is aligned with the scribe line on the base plate.

Example: Lens unit number –2.8

Attach the lens unit at 2 scales in the paper exit direction from the reference line.

Note: Never touch the other screws than the unit attachment

screw. The lens unit is supplied only in a whole unit.

AR-162 DISASSEMBLY AND ASSEMBLY – 2

B. Thermostat

(1 )

(3 )

(2 )

(1 )

Page 54

C. Thermistor

Installation: Check that the thermistor is in contact with the upper

heat roller.

(1 )

(2 )

D. Heater lamp

Assembly: Insert the spring (A) into the hole (B) in the fusing frame.

(B)

(A)

(3)

(4)

(3)

Disassembly: There are three pawls on the fusing cover. Remove

the screws and slide the fusing cover to the right to remove. The heater lamp is fixed on the fusing cover with a screw. Slide the fusing cover to the front and remove the screw, then remove the heater lamp.

(6 )

(B)

(A)

(2)

(1)

(2)

Assembly: Put the paper guide earth spring (A) under the paper

guide (B) before fusing.

(9 )

(5 )

(7 )

(10)

(8 )

(A )

(8 )

(B )

(C )

Assembly: Put the fusing harness (A) on the heater lamp (B) as

shown in the figure and fix them together. Place the fusing harness inside the rib (C).

AR-162 DISASSEMBLY AND ASSEMBLY – 3

Page 55

E. Upper heat roller

(1 )

(2 )

G. Lower heat roller

Assembly: When installing the paper guide (3) before fusing, tighten

the paper guide fixing plate so that the paper guide fixing plate (2) is in contact with the frame bottom section (A) under fusing.

∗

(2) (A)

(4)

∗

(3)

(4)

* Apply heat-resistive grease (UKOG-0235FCZZ).

F. Separation pawl

(3)

∗

(1)

(2)

(1)

(3)

(1)

(2)

(3)

(2)

(1)

(2)

(3)

* Apply heat-resistive grease (UKOG-0235FCZZ).

AR-162 DISASSEMBLY AND ASSEMBLY – 4

Page 56

4. Paper exit section

(5)

No. Content

A Front cabinet unit/Right cabinet unit B Ozone filter C Paper exit unit D Transport roller E Paper exit roller

A. Front cabinet unit, right cabinet disassembly

C. Paper exit unit

(1)

(4 )

(6 )

(5 )

B. Ozone filter

(5 )

(6 )

(2 )

(1 )

(3 )

(1 )

(3)

(9 )

D. Transport roller

(3)

(2)

(9 )

(10)

(8 )

(6 )

(7 )

(6 )

(8 )

(1 )

(2 )

(1 )

AR-162 DISASSEMBLY AND ASSEMBLY – 5

Page 57

(7 )

E. Paper exit roller

(5 )

(3 )

(6 )

(1 )

(5 )

(4 )

(6 )

(D )

(A )

(B )

(4 )

(C )

(5 )

(C )

(6 )

(7 )

(2 )

(3 )

(2 )

(8 )

5. MCU

No. Content

A MCU

A. MCU disassembly

Note: When replacing the MCU PWB, be sure to replace the

EEPROM of the MCU PWB to be replaced.

(1)

Assembly: Insert the spring pin so that the waveform (A) of the

spring pin faces in the longitudinal direction of the paper exit drive gear long hole (B). Be sure to insert two ribs (C) into the groove (D).

AR-162 DISASSEMBLY AND ASSEMBLY – 6

(2)

(1)

Page 58

Note: When replacing the MCU PWB, be sure to restore the original

jumper conditions.

<Reference: Factory setup>

JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 AR-162 AR-163 ✕

series

: Ju mp er wir e pr o vid ed ✕ : Jumper wire not provided

AR-163 AR-201 ✕✕ ✕ ✕

AR-F201 ✕✕ ✕✕ ✕

AR-206/207 ✕✕✕✕ ✕✕

AR-162 AR-163 ✕

Inch

AR-163 AR-201 ✕✕✕✕

AR-F201 ✕✕ ✕✕✕

AR-206/207 ✕✕✕✕ ✕ ✕

✕✕

SOPM

✕✕

SOPM

7. LSU

No. Content

A LSU unit

A. LSU unit

(3)

(1)

(4)

(1)

6. Optical frame unit

No. Content

A Optical frame unit

A. Optical frame unit

(1)

(2)

(1)

(3)

(2)

(6 )

(5 )

Note: Do not disassemble the LSU. Adjustment: • Image lead edge position adjustment

• Image left edge position adjustment

• Paper off-center adjustment

Installation: Install the optical unit in the sequence shown above.

AR-162 DISASSEMBLY AND ASSEMBLY – 7

Page 59

8. Tray paper feed section/Paper transport section

No. Content

A Interface frame unit B Drive unit C Solenoid (paper feed solenoid, resist roller solenoid) D Resist roller clutch , Resist roller E Paper feed clutch/Paper feed roller (Semi-circular roller)

A. Intermittent frame unit

(2)

(1)

B. Drive unit

Assembly: Move down the clutch pawl as shown below, and avoid

the clutch and install.

(1)

(2)

Assembly: Do not miss the door lock pawl.

(3 )

(1)

(4 )

C. Solenoid (paper feed solenoid, resist roller

solenoid)

(3)

(2)

(1)

AR-162 DISASSEMBLY AND ASSEMBLY – 8

Page 60

D. Resist roller clutch/Resist roller

(3 )

(2 )

(1 )

(4 )

9. Manual multi paper feed section

No. Content

A Manual multi paper feed section B Manual transport clutch C Manual paper feed clutch D Manual transport roller/Manual paper feed roller E Multi feed solenoid

A. Manual multi paper feed

(1 )

(3 )

(2 )

E. Paper feed clutch/Paper feed roller

(Semi-circular roller)

(4 )

(3 )

(2 )

(1 )

(2 )

(A )

B. Manual transport clutch

(2 )

(3 )

(5 )

(3 )

(1 )

AR-162 DISASSEMBLY AND ASSEMBLY – 9

(1 )

(4 )

Page 61

C. Manual paper feed clutch

Disassembly: Set up the shutter arm (1) then remove it. Assembly: Install so that the boss section of the fulcrum arm (2)

comes between ribs.

(1 )

(2 )

(8 )

Disassembly: Set up the cam transmission arm (2), and remove it. Assembly: Install so that the cam transmission arm (2) is under

the roller arm (A).

(4 )

(3 )

(7 )

(6 )

(5 )

D. Manual transport roller/Manual paper feed roller

Installation: Be careful of the installing direction of the manual

transport roller (4).

(3 )

(2 )

(A )

AR-162 DISASSEMBLY AND ASSEMBLY – 10

(1 )

(4 )

(5 )

Page 62

E. Multi feed solenoid

(1)

Assembly: Install so that the latches (A) and (B) move smoothly.

(1 )

(A )(B )

(2 )

10. Power section

No. Content

A Power unit

1 1. Developing section

No. Contents

A Developing box B Developing doctor C MG roller

A. Developing box

A. Power unit

(3 )

(5 )

(3 )

(4 )

(1 )

(4 )

(1 )

B. Developing doctor

(2 )

(1 )

Adjustment: Developing doctor gap adjustment

C. MG roller

(2 )

(1 )

(2 )

AR-162 DISASSEMBLY AND ASSEMBLY – 11

Page 63

(3 )

(4 )

(5 )

(3 )

(2 )

B. MC holder unit

(3 )

(6 )

Adjustment: MG roller main pole position adjustment

12. Process section

No. Contents

A Drum unit B MC holder unit C Cleaning blade

A. Drum unit

(1)

(1 )

C. Cleaning blade

(1 )

(2 )

(1 )

(2 )

AR-162 DISASSEMBLY AND ASSEMBLY – 12

Page 64

[12] FLASH ROM VERSION UP

PROCEDURE

1. MCU/E-SORT

A. Tool

● Machine

● PC

Operates on Windows 95/98.

● Level converter (UKOG-0002QSZZ) (with serial cable)

● Level converter (UKOG-0003QSZZ) (without serial cable)

● (Serial cable)

B. Procedures

1) Connect the PC and the level converter, and start Windows.

2) Turn off the power of the machine.

3) Remove the cap at the rear of the machine.

7) Communication port/communication speed setting

● Select “Comport” in the option menu, and select the most suitable item with consideration of PC environment, work time, etc.

4) Connect the serial connector.

5) Turn on the power of the machine.

● The machine enters the download mode. (All LED lamps are turned off. The machine accepts no key operations.)

6) Execute “mainte-Vxxx.exe” on the PC.

8) Select “Download the Program Data” in the SPECIAL folder, and transfer data.

Note Use “mainte_vxxx.exe” ver.1.06 or later. Since version 1.05 or before cannot identify the model (AR162/163/201/206/207/F201), it may erroneously perform writing. In this case, the machine does not operate properly.

AR-162 FLASH ROM VERSION UP PROCEDURE – 1

Page 65

9) Select the data for MCU to be transferred.

10) Select the data for the electronic sort board to be transferred. ∗ When the electronic sort board is not installed, this procedure is

automatically canceled. Go to procedure 11).

2. PRINTER CONTROL PWB FIRMWARE VERSION UP <With an option installed>

A. Cases where flash memory rewriting is required

In the following cases, the program in the printer control PWB flash memory must be rewritten.

1) When a bug or other error is found

2) Data stored in the flash memory is destroyed or deleted.

3) When the flash memory is replaced.

B. Necessary tools

1) Computer (PC) <Operates on MS-DOS.>

2) Parallel cable

3) Program data file (xxx.BIN)

C. Procedure

1) Print the configuration list to check the firmware version. Use the operation panel of the copier to perform the following procedure. ONLINE <off line> → MENU <Test Printing Menu> → ITEM <Configuration Page> → ENTER <The test page prints>

2) Connect the PC and the copier with the parallel cable.

3) Turn on the power

4) Execute SIM 67-14. “Erase Flash Data?” is displayed on the LCD.

5) Press the ENTER key on the copier’s operation panel. “Now Erasing” is displayed on the LCD.

6) After deletion of data, “Please Send Data” is displayed on the LCD and the machine enters the ready state for data input.

7) Download the program file.

(Note) Never turn off the power during download.

Set the PC to DOS mode → Check that the display shows READY. → Then type COPY /B xxx.BIN LPT1: and press the enter key. ( : space)

11) After transfer of data, turn off the machine and disconnect the connector.

Reference: If the power is turned off during the procedure or in case

of a communication error, resume the procedure from 2).

8) The machine enters the data reception mode. While “Writing” is displayed on the LCD, data are written into the flash ROM.

9) When data reception and data writing into the flash ROM are completed, the SUM check is automatically performed.

(Note) In case of an error, “Sum check Error” is displayed.

Turn off the power once, and repeat the procedures from 3).

10) If there is no problem on the result of the SUM check, “Complete” is displayed on the LCD.

11) Turn off/on the power to print the configuration page with the above procedures, and check the firmware version.

12) Perform printing on the PC side and check that printing is performed normally.

AR-162 FLASH ROM VERSION UP PROCEDURE – 2

Page 66

[13] ELECTRICAL SECTION

1. BLOCK DIAGRAM

Down-Load-CON

CCD-PWB

Mirror-Motor

INCHAB

PAPER SIZE SENSOR

Polygon-Motor

LSU-PWB

CN8 CN9

BD-PWB

APC-PWB

CN4

ERDH-PWB

CN7

Tel/Liu-PWB

Mother-PWB FAX-PWB

CN3

NIC-Board

PCL-PWB

NW-CON-PWB

CN31CN6 CN5

CN38

CN27

Defog-Heater

DEFOG-HEATER-PWB

HVU

CRUM

UNIT

SWITCH

SIDE

COVER

DEV

SENSOR

PS-FAN

Power Supply

PS-SW

Shifter-Motor Job Separator-Motor

SCANNER

SCANNERHPSENSOR

FUSER COOLING FAN

TRAY-PWB

Copy-Lamp

COVER

SWITCH

SPF-PSOL

CN20 CN35 CN2 CN1

CN29 CN17

CN23 CN24CN25

CN11

Dsub-25pin

MCU-PWB

SPF-GSOL

SPF-CLH SPF-RSOL

CN34

CN26

DUPLEX

PAPER OUT

Duplex-Motor

SENSOR

CASS1PPD1DRS1CSS1CASS2PPD2

CN10

CASS:CS UNIT DETECTOR

CSS :PAPER DETECTOR

2ndCS-PWB

CN36 CN13 CN12

CN28

CN32 CN33

CN14 CN22

CN18

CN15 CN19

PPD :PAPER PASS DETECTOR

DRS :DOOR DETECTOR

FEED

SOL1

PICKUPSOL1

PICKUPSOL2

Toner-Motor MAIN-Motor

PAPERINSENSOR

CASETTE

PAPER

EMPTY

SENSOR

HAND

PAPER

EMPTY

SENSOR

SWITCH

CASETTE

ROLLER

SOL

CASETTE

PICK UP

SOL

HAND

PICK UP

THERMISTER

Fuser-Lamp

ERDH-OP-PWBCOPY-OP-PWBLCD-OP-PWB

SPF-SEN-PWB

SPF-CON-PWB

SPF-Motor

AR-162 ELECTRICAL SECTION – 1

OPERATION PANEL

FAX-OP-PWB

Page 67

2. ACTUAL WIRING DIAGRAM

ACTUAL WIRING DIAGRAM 1/3

AR-162 ELECTRICAL SECTION – 2

Page 68

ACTUAL WIRING DIAGRAM 2/3

AR-162 ELECTRICAL SECTION – 3

Page 69

ACTUAL WIRING DIAGRAM 3/3

AR-162 ELECTRICAL SECTION – 4

Page 70

CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL !

Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.

(English) Caution !

Dispose of used batteries according to manufacturer’s instructions.

(Finnish) VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaan

(French) ATTENTION

Il y a danger d’explosion s’ il y a remplacement incorrect

de la batterie. Remplacer uniquement avec une batterie du

même type ou d’un type équivalent recommandé par

Mettre au rebut les batteries usagées conformément aux

(Swedish) VARNING

(German) Achtung

Explosionsgefahr bei Verwendung inkorrekter Batterien.

Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder

vom Hersteller empfohlene Batterien verwendet werden.

Entsorgung der gebrauchten Batterien nur nach den vom

Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandoren.

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer.

tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

le constructeur.

instructions du fabricant.

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalent

typ som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt fabrikantens

instruktion.

Hersteller angegebenen Anweisungen.

Page 71

Printed in Japan.

No part of this publication may be reproduced,

stored in a retrieval system, or transmitted,

in any form or by any means,

electronic, mechanical, photocopying, recording, or otherwise,

without prior written permission of the publisher.

Trademark acknowledgments

Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A. and other countries. IBM and PC/AT are trademarks of International Business Machines Corporation. PCL is a trademark of Hewlett-Packard Company. Pentium is a registered trademark of Intel Corporation. All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION Digital Document System Group Quality & Reliability Control Center Yamatokoriyama, Nara 639-1186, Japan

2000 November Printed in Japan N

Sharp AR-F201, AR-207, AR-206, AR-201, AR-163 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual