This Service Manual describes only the different points from the
AR-C150/C250. For servicing of the AR-C160, therefore, use this
Service Manual together with that of the AR-C150/C250.
Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
Cautions on laser
Wave length785 nm
Pulse times
North America: (4.374 µs ±4.4 ns)/7 mm
Europe: (5.732 µs ±5.7 ns)/7 mm
+10 nm
-15 nm
Output power0.25 - 0.45 mW
Caution
This product contains a low power laser device. To ensure
continued safety do not remove any cover or attempt to
gain access to the inside of the product. Refer all
servicing to qualified personnel.
For North America:
SAFETY PRECAUTIONS
This Digital Copier is rated Class 1 and complies with 21 CFR 1040.10 and 1040.11 of the CDRH standards.
This means that the copier does not produce hazardous laser radiation. For your safety, observe the
precautions below.
●
Do not remove the cabinet, operation panel or any other covers.
●
The copier’s exterior covers contain several safety interlock switches. Do not bypass any safety interlock by
inserting wedges or other items into switch slots.
For Europe:
CLASS 1 LASER PRODUCT
LASER KLASSE 1
LUOKAN 1 LASERLAITE
KLASS 1 LASERAPPARAT
INVISIBLE LASER RADIATION
CAUTION
WHEN OPEN AND INTERLOCKS
DEFEATED. AVOID EXPOSURE
TO BEAM.
VORSICHT
UNSICHTBARE
LASERSTRAHLUNG WENN
ABDECKUNG GEÖFFNET UND
SICHERHEITSVERRIEGELUNG
ÜBERBRÜCKT. NICHT DEM
STRAHL AUSSETZEN.
ADVARSEL
USYNLIG LASERSTRÅLNING VED
ÅBNING, NÅR
SIKKERHEDSBRYDERE ER UDE
AF FUNKTION. UNDGÅ
UDSAETTELSE FOR STRÅLNING.
LAITTEEN KÄYTTÄMINEN
MUULLA KUIN TÄSSÄ
KÄYTTÖOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA
KÄYTTÄJÄN
TURVALLISUUSLUOKAN 1
YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE
LASERSÄTEILYLLE.
OM APPARATEN ANVÄNDS PÅ
ANNAT SÄTT ÄN I DENNA
BRUKSANVISNING
SPECIFICERATS, KAN
ANVÄNDAREN UTSÄTTAS FÖR
OSYNLIG LASERSTRÅLNING,
SOM ÖVERSKRIDER GRÄNSEN
FÖR LASERKLASS 1.
VAROITUS!
VARNING
INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.
AVOID EXPOSURE TO BEAM.
CAUTION
UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET UND
SICHERHEITSVERRIEGELUNG ÜBERERÜCKT. NICHT DEM STRAHL AUSSETZEN.
VORSICHT
USYNLIG LASERSTRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER
UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.
ADVARSEL
USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG SIKKERHEDSLÅS BRYTES.
UNNGÅ EKSPONERING FOR STRÅLEN.
ADVERSEL
OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRRAR ÄR
URKOPPLADE. STRÅLEN ÄR FARLIG. BETRAKTA EJ STRÅLEN.
Laserstrahl
VARNING
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTÖNTÄ
LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VAR O!
CLASS 1
LASER PRODUCT
LASER KLASSE 1
(Caution on power source)
Before servicing, be sure to disconnect the power plug from the power outlet.
(Relationship between this Service Manual and
previous Service Manuals and how to utilize them)
There are following three kinds of Service Manuals for the AR-C100/
C150/C160/C250.
"List of Service Manuals and the contents" below indicates the relationship between each model and the contents of its Service Manual.
Refer to it to utilize the Service Manuals.
List of Service Manuals and the contents
Documents marked with ❍ includes the latest contents and the different points. Utilize them.
Service Manual
Chapter Contents of Service ManualDocument nameDocument code AR-C100 AR-C150 AR-C160 AR-C250
contents of the ARC100/C150/C250. (The
details are only of the
differences from the
AR-C100/C150/C250.)
differences from the
AR-C100/C150/C250.
(However, the list
includes the contents
of all the models.)
differences from the
AR-C10/C150.
differences from the
AR-C100/C150/C250.
(However, for the
contents of necessary
work items of
maintenance and
servicing of all the
models, refer to this
Manual.)
differences from the
AR-C100/C150/C250.
contents of the ARC160.
of all the models.
[ 1 ] CONFIGURATION
1. Main unit and option lineup. . . . . . . . . . . . . . . . . . . . . . . . 1-1
AR-CS2 (AR-C150/C250)/500 sheet paper drawer
AR-CS2N (AR-C160/C250/C150)/500 sheet paper
drawer
AR-VR2/Original cover (excluding Japan)
AR-FN4 Finisher (Use for AR-C250/C160)AR-PX3/PX4 (AR-C160)/Printer power unit
1 – 1
CD ROM
Operation Manual
AR-PE2 (AR-C160)/Built-in type printer controller
(with I/F PWB)
(3) Option combinations
Option
ItemModel
Large capacity tray
Reversing automatic document feederAR-RF1AR-C150/C250/C160 Supplied from the copier body.
Duplex module
500 sheet paper drawer
20 bin staple sorterAR-SS2AR-C150/C250/C160 Supplied from the copier body.
Department supervision card reader (Japan only) AR-EC1AR-C150/C250/C160 Supplied from the copier body. Japan only
Fiery Printer controller/Printer engine I/F kit
Fiery printer controller (built-in type, with printer
connection kit)/DC power unit
Original coverAR-VR2AR-C150/C250/C160Outside of Japan only
FinisherAR-FN4AR-C250/C160Supplied from the copier body
Fiery printer controller (built-in type, with printer
connection kit)/DC power unit
FinisherAR-FN4— — — — — — — —
❍: Possible ✕: Not possible ▲: Possible; however, only operational in copy mode (does not operation in printer mode)
AR-LC2AR-C150/C250Supplied from the copier body. Outside of Japan only
AR-LC2NAR-C150/C250/C160 Supplied from the copier body. Outside of Japan only
AR-DU2AR-C150/C250Supplied from the copier body.
AR-DU2N AR-C150/C250/C160 Supplied from the copier body.
AR-CS2AR-C150/C250Supplied from the copier body.
AR-CS2N AR-C150/C250/C160 Supplied from the copier body.
Models and the copy mode are shown below. The copy mode differs depending on the model.
The copy mode (Note *1) is substantially same as the copy mode (Note *2), and they differ in display.
Since the descriptions on the copy mode of the AR-C250/C160 is the most accurate, refer to it.
Copy mode
ColorCopy
document
mode
Normal mode ManualTEXT MODETEXT MODETEXT MODE—Area separation, filter
Color
enhancement
mode
Monochrome Copy
document
mode
Normal mode ManualTEXT MODETEXT MODETEXT MODE—Area separation, filter
Developing system Dry, 2-component magnetic brush development
Voltage– 120V to – 600V
(8) Transfer
MethodDC positive static electricity transfer (transfer belt method)
Voltage1.75 to 5KV
(9) Paper separation system
MethodCurvature release + Separation pawl
(10) Discharging
MethodDischarging lamp method
(11) Cleaning
MethodBlade method
(12) Toner compartment capacity
BlackColor (C, M, Y)
Capacity600g (AR-C150/C250)
650g (AR-C160)
267g (AR-C150)
300g (AR-C250/
C150/C160)
(13) Waste toner collector capacity
Capacity—
Printed sheets40K (Conditions of each color 5% coverage, total
20% coverage)
(14) Correction functions
Correction functions Toner density correction (toner density control
level correction)
Drum sensitivity correction (laser power control
level correction)
Transfer-ability correction (transfer voltage
control level correction)
Developing-ability correction (developing bias
voltage control level correction)
Halftone correction (laser power duty control
level correction)
2 – 10
F. Fuser section
(1) Type
Fusing systemHeat roller system (oil usage)
(2) Lamp
Main unit
voltage
ratings
100VMain heater lampHalogen lamp100V1000W
110VMain heater lampHalogen lamp——
120VMain heater lampHalogen lamp120V1200W
127VMain heater lampHalogen lamp——
220 to 230VMain heater lampHalogen lamp230V1300W
240VMain heater lampHalogen lamp230V1300W
LampType
Sub heater lampHalogen lamp100V700W
Sub heater lampHalogen lamp——
Sub heater lampHalogen lamp120V700W
Sub heater lampHalogen lamp——
Sub heater lampHalogen lamp230V700W
Sub heater lampHalogen lamp230V700W
(3) Fuser temperature
(AR-C100/C150)
Mode
Ready
condition
Copy/Print
mode
Pre-heat
mode
Sleep
mode
Ready condition control temperature (HL1)Upper heat roller187187187177177187187187187
Ready condition control temperature (HL2)Lower heat roller142142142132132142142142142
Normal mode control temperature (HL1)Upper heat roller180180180170170180180180180
Normal mode control temperature (HL2)Lower heat roller135135135125125135135135135
Thick paper mode control temperature (HL1)Upper heat roller200200200200200200200200200 AR-C150 only
Thick paper mode control temperature (HL2)Lower heat roller155155155155155155155155155 AR-C150 only
OHP mode control temperature (HL1)Upper heat roller180180180180180180180180180 AR-C150 only
OHP mode control temperature (HL2)Lower heat roller175175175175175175175175175 AR-C150 only
Energy saving mode control temperature (HL1) Upper heat roller
Control temperature when resetting from preheat to B/W (HL1)
Ready condition control temperature (HL1)Upper heat roller177177177177177177177177177
Ready condition control temperature (HL2)Lower heat roller
Normal mode control temperature (HL1)Upper heat roller170170170170170170170170170
Normal mode control temperature (HL2)Lower heat roller
Thick paper mode 1 control temperature (HL1) Upper heat roller185185185185185185185185185
Thick paper mode 1 control temperature (HL2) Lower heat roller155155155155155155155155155
Thick paper mode 2 control temperature (HL1) Upper heat roller200200200200200200200200200
Thick paper mode 2 control temperature (HL2) Lower heat roller155155155155155155155155155
OHP mode control temperature (HL1)Upper heat roller180180180180180180180180180
OHP mode control temperature (HL2)Lower heat roller175175175175175175175175175
Energy saving mode control temperature (HL1) Upper heat roller136
Control temperature when resetting from preheat to B/W (HL1)
HL1Upper heat rollerOFFOFFOFF OFFOFFOFFOFF OFF OFF
HL2Lower heat rollerOFFOFFOFF OFFOFFOFFOFF OFF OFF
(4) Heat roller
TypeSilicone rubber rollerφ40mm (AR-C150)
Life40K
φ50mm (AR-C250/C160)
(5) Pressure roller
TypeSilicone rubber roller
Life40K
φ40mm (AR-C150)
φ50mm (AR-C250/C160)
Lamp rating
Vol tag e
Power
consumption
Upper heat roller
Upper heat roller148
U.S.A Canada Inch Japan AB_B Europe U.K Aus. AB_A
140140140
155155155
U.S.A Canada Inch Japan AB_B Europe U.K Aus. AB_A
132132132
125125125
(146)
(158)
136
(146)
148
(158)
Control temperature
140
(137)
155
(152)
Control temperature
140
(132)
140
(125)
136
136
(146)
(146)
148
148
(158)
(158)
140140140140140
155155155155155
140
132132132132
(132)
140
125125125125
(125)
136
136
136
136
(146)
148
(158)
(146)
148
(158)
(146)
148
(158)
(146)
148
(158)
136
(146)
148
(158)
(6) Release method
Forced release by releasing tabs
NOTE
( ) AR-C100
( ) AR-C100
NOTE
( ) AR-C160
( ) AR-C160
( ) AR-C160
( ) AR-C160
2 – 11
G. Drive section
Drive sectionMotor nameMotor type
Toner hopper
(C, M, Y, K)
Photosensitive drum
(C, M, Y, K)
Image scannerScanner motorStepping motor
Developing
(C, M, Y, K)
Paper feed and
conveyance
Transfer beltTransfer belt motorStepping motor
FusingFusing motorDC brush-less motor
1Developer unit kitDeveloper unit× 4— AR-DW1
2Waste toner container kitDrum waste toner container (AS)× 140KAR-C15HB5% coverage of each of C/M/Y/K, total 20% coverage
Note 1) A4 document with 10% coverage
Note 2) Inner carton printed in 2 languages including English and French
Note 3) A4 document with 6% coverage
× 10 4.85K × 10
Note 1)
× 10 4.85K × 10
Note 1)
× 10 4.85K × 10
Note 1)
× 10 21.7K × 10
Note 3)
× 340K each
color × 3
AR-C25MT6A(AR-C25NT6) × 10 = AR-C25MT6
AR-C25MT7A(AR-C25NT7) × 10 = AR-C25MT7
AR-C25MT8A(AR-C25NT8) × 10 = AR-C25MT8
AR-C16MT1A(AR-C16NT1) × 10 = AR-C16MT1
The AR-C25MT1 or AR-C16MT1
can be used.
AR-C15MD9(AR-C15ND9) × 3 = AR-C15MD9
Not applicable for AR-C150 and
AR-C250.
Not applicable for AR-C150 and
AR-C250.
Not applicable for AR-C150 and
AR-C250.
3 – 2
AR-C160 supply system (USA/Canada)
No.NameContentLifeModelRemark
1Developer unit kitDeveloper unit× 4— AR-DW1
2Waste toner container kitDrum waste toner container (AS)× 140KAR-C15HB 5% coverage of each of C/M/Y/K, total 20% coverage
Transfer waste toner tank unit× 1
3Fusing oilFusing oil (800g)× 1040K × 10AR-C15LL AR-C15LL = AR-C15SL × 10
4Upper heat roller kitUpper heat roller unit× 140KAR-C16UH For AR-C160
Applying unit mini oil bottle× 1
7Filter kitProcess ozone filter× 280KAR-C15FL
Toner duct ozone filter× 1
Toner filter× 1
8Transfer belt kitTransfer belt× 1160KAR-C16TT
Transfer roller kitTransfer roller× 4
9Staple cartridgeStaple cartridge (SF-SC11)× 35,000 × 3SF-SC11For AR-SS2. Common with FN1.
10 Fusing unitFusing unit
(Except for motor, PWB,
upper/lower lamps)
11 Transfer unitTransfer unit
(Except for motor)
12 DV seal kitDV seal unit (assemble)× 380KAR-C15DS
13 Staple cartridgeStaple cartridge3,000 × 3AR-SC1For AR-FN4
14 Transfer belt cleaning blade kit Transfer belt cleaning blade× 180KAR-C16TG AR-C16TG = AR-C160G × 10 (for USA)
Transfer belt cleaning blade kit Transfer belt cleaning blade× 180KAR-C16TK AR-C16TK = AR-C160K × 10 (for Canada)
× 1AR-C16FU (For servicing)
× 1AR-C16TU (For servicing)
AR-C25KH
For AR-C150
For AR-C250
For AR-C160
AR-C150 Supply List (Europe/Australia/New Zealand)
NAMECONTENT(S)
1 Color Toner (cyan)"Toner Cartridge (cyan) (267g),
Instruction Sheet"
2 Color Toner (magenta) "Toner Cartridge (magenta) (267g),
Instruction Sheet"
3 Color Toner (yellow)"Toner Cartridge (yellow) (267g),
Instruction Sheet"
4 Toner (black)"Toner Cartridge (black) (600g),
Instruction Sheet"
5 Color Developer kit[Developer (cyan × 1, magenta × 1,
7 Drum UnitDrum Unit× 140KAR-C25DUNot applicable for
(Drum/Unit Parts included)× 1
Color Seal (C, M, Y, Bk each × 2)
8 Drum KitDrum× 140KAR-C25DKNot applicable for
Cleaning Blade× 1
Toner Receiving Seal× 1
Charger Unit× 1
Color Seal (C, M, Y, Bk each × 1)
× 104.85K × 10 Note 1)AR-C25LT6B(AR-C25T6) × 10 =
× 104.85K × 10 Note 1)AR-C25LT7B(AR-C25T7) × 10 =
× 104.85K × 10 Note 1)AR-C25LT8B(AR-C25T8) × 10 =
× 108.64K × 10 Note 1)
21.7 × 10 Note 3)
× 340K each color × 3AR-C15LD9(AR-C15DV9) × 3 =
AR-C25LT1B(AR-C25T1) × 10 =
AR-C25LT6
AR-C25LT7
AR-C25LT8
AR-C25LT1
The AR-C16MT1 can
be used.
AR-C15LD9
AR-C15LD1
black in AR-C160.
black in AR-C160.
Note 1) A4 document with 10% coverage
Note 2) Inner carton printed in 4 languages
Note 3) A4 document with 6% coverage
AR-C150/C250 supply system (Europe/Australia/New Zealand)
No.NameContentLifeModelRemark
1Developer unit kitDeveloper unit× 4— AR-DW1
2Waste toner container kitDrum waste toner container (AS)× 140KAR-C15HB5% coverage of each of C/M/Y/K, total 20% coverage
yellow × 1 each color 300g, black × 1 650g)
Developer (cyan × 1, magenta × 1, yellow
× 1, black × 1 650g each)
Fuser oil × 1
—AR-C16SK1Not applicable for AR-C150 and
Use for Black
Not applicable for AR-C150
and AR-C250.
AR-C250.
Note 1) A4 document with 10% coverage
Note 2) Inner carton printed in 4 languages
Note 3) A4 document with 6% coverage
AR-C160 supply system (Europe/Australia/New Zealand)
No.NameContentLifeModelRemark
1Developer unit kitDeveloper unit× 4— AR-DW1
2Waste toner container kitDrum waste toner container (AS)× 140KAR-C15HB 5% coverage of each of C/M/Y/K, total 20%
Transfer waste toner tank unit× 1
3Fusing oilFusing oil (80g)× 1040K × 10AR-C15LLAR-C15LL = AR-C15SL × 10
4Upper heat roller kitUpper heat roller unit× 140KAR-C16UH For AR-C160
AR-C150/C250 supply system (Middle and South America/Middle East/Asia/others)
No.NameContentLifeModelRemark
1Developer unit kitDeveloper unit× 4— AR-DW1
2Waste toner container kitDrum waste toner container (AS)× 140KAR-C15HB5% coverage of each of C/M/Y/K, total 20% coverage
Use for Black
Not applicable for
AR-C150 and
AR-C250.
Use for Black
Not applicable for
AR-C150 and
AR-C250.
3 – 7
AR-C160 supply system (Middle and South America/Middle East/Asia/others)
No.NameContentLifeModelRemark
1Developer unit kitDeveloper unit× 4— AR-DW1
2Waste toner container kitDrum waste toner container (AS)× 140KAR-C15HB5% coverage of each of C/M/Y/K, total 20% coverage
10 Staple cartridgeStaple cartridge (SF-SC11)× 35,000 × 3SF-SC11For AR-SS2. Common with FN1.
11 Fusing unitFusing unit
12 Transfer unitTransfer unit
13 DV seal kitDV seal unit (assemble)× 380KAR-C15DS
14 Staple cartridgeStaple cartridge3,000 × 3AR-SC1For AR-FN4
Fusing separation pawl lower× 5
Oil filter unit× 1
Applying unit mini oil bottle× 1
Toner duct ozone filter× 1
Toner filter× 1
Transfer roller× 4
Transfer belt claning blade× 180KAR-C16TKAR-C160TK = AR-C160K × 10
× 140KAR-C16FU(For servicing)
(Except for motor, PWB,
upper/lower lamps)
× 1AR-C16TU(For servicing)
(Except for motor)
AR-C25KH
For AR-C150
For AR-C250
For AR-C160
2. Compatibility of Supplies for AR-C150/250/160 (Overseas)
❑ - Target Model, ❍ - Usable, ∆ - Usable (under some conditions), ✕ - Not usable, Colored portions: To be discontinued after the current stock is
used up.
ItemContentModel NameProduct ID Model NameAR-C150AR-C250AR-C160Remarks
Toner
(Black)
Color Toner
(Cyan)
Color Toner
(Magenta)
Color Toner
(Yellow)
Developer
(Black)
Color
Developer
Starter KitStarter Kit AR-C25SK1A3ARC25SK1❑❑✕With black developer
DrumDrum UnitAR-C15DUA3ARC15DU❍✕ ✕15DU/DK cannot be
Toner (Black) 600gAR-C15MT1/LT1/CT1A3ARC15MT1/LT1/CT1❍❍❍Some of initial 15MT1 lot
Toner (Black) 600gAR-C25MT1/LT1/CT1A3ARC25MT1/LT1/CT1❍❍❍
Toner (Black) 650gAR-C16MT1/LT1/CT1A3ARC16MT1/LT1/CT1❑❑❑
Color Toner (Cyan) 267gAR-C15MT6/LT6/CT6A3ARC15MT6/LT6/CT6❍❍❍Using increased toner
Color Toner (Cyan) 300gAR-C25MT6/LT6/CT6A3ARC25MT6/LT6/CT6❑❑❑
Color Toner (Magenta) 267g AR-C15MT7/LT7/CT7A3ARC15MT7/LT7/CT7❍❍❍Using increased toner
Color Toner (Magenta) 300g AR-C25MT7/LT7/CT7A3ARC25MT7/LT7/CT7❑❑❑
Color Toner (Yellow) 267gAR-C15MT8/LT8/CT8A3ARC15MT8/LT8/CT8❍❍❍Using increased toner
Color Toner (Yellow) 300gAR-C25MT8/LT8/CT8A3ARC25MT8/LT8/CT8❑❑❑
Drum KitAR-C15DKA3ARC15DK❍✕ ✕
Drum Unit (with PET to
prevent white streak on
paper edge)
Drum Unit (with PET to
prevent white streak on
paper edge)
Drum for BlackAR-C16DRA3ARC16DR✕✕❑ (BK)
Main Charger KitAR-C16MKA3ARC16MK✕✕❑ (BK)
AR-C16MD1/LD1/CD1 A3ARC16MD1/LD1/CD1✕✕❑
AR-C15MD9/LD9/CD9 A3ARC15MD9/LD9/CD9❑❑❑
AR-C16SK1A3ARC16SK1✕✕❑
AR-C25DUA3ARC25DU❑❑❑ (COLOR)
AR-C25DKA3ARC25DK❑❑❑ (COLOR)
don’t have a heat seal
which is an action for
highland region.
(300g) provides merit
cost-wise.
(300g) provides merit
cost-wise.
(300g) provides merit
cost-wise.
(for 80K), coating
material of carrier
changed.
(for 80K), coating
material of carrier
changed.
used for AR-C250/160,
because doing so will
cause a defect such as
white streak on paper
edge.
3 – 8
3. Photoconductor, developer, toner
A. Serial number identification
(1) Photoconductor
(11)
(1)(2)(3)(4)(5)(6)(7)(8)(9)
(1)Figure
Indicates the sensitivity of the photoconductor.
(2) (3) Alphabet
Indicates the model code. This machine’s code is PD (or PN
for the AR-C160 black.).
(4)Figure
Indicates the end digit of the production year.
(5)Figure or X, Y, Z
Indicates the production month. X= October, Y= November,
Z= December
(6)Figure
Indicates the production lot.
(7)Figure
Indicates the sub lot division.
(8)Figure or X, Y, Z
Indicates the packing month. X= October, Y= November, Z=
December
(9) (10) Figure
Indicates the packing date.
(11)Figure or alphabet
Indicates the product name of the drum.
NOTE: The shape of flange for the AR-C160 black OPC drum differs
from the others.
(2) Developer
(10)
(3)Figure, alphabet
Indicates the production month. X= October, Y= November,
Z= December
(4) (5) Figure
Indicates the production date.
(6)Figure
Indicates the end digit of the production year.
(7)Alphabet
Indicates the management code. (A to Z)
(3) Toner
(1)(2)(3)(4)(5)(6)(7)
(1) (2) Alphabet
Indicates the toner color as shown below:
ColorAlphabet
YellowRY
MagentaRM
CyanRC
BlackSK
(3)Figure, alphabet
Indicates the production month. X= October, Y= November,
Z= December
(4) (5) Figure
Indicates the production date.
(6)Figure
Indicates the end digit of the production year.
(7)Alphabet
Indicates the management code. (A to Z)
(1)(2)(3)(4)(5)(6)(7)
(1) (2) Alphabet
Indicates the developer color as shown below:
ColorAlphabet
YellowYR
MagentaMR
CyanCR
BlackKS (KT for the AR-C160)
3 – 9
4. Paper
(1) Color print paper
The recommendable color print paper is shown below.
Use of the recommendable paper provides the best copy quality. The
standard paper follows it.
KindModelSupplierSpecificationNote
Recommend
paper
Standard paper NecosaNecosa[11 × 8.5", 75g/m
OHP sheet
(Specified paper)
Hammermill
LASER PRINT
Neusiedler
Color Copy
(90g/m
HammermillDPHammermill [11 × 8.5", 75g/m
IgepaIgepa[A4, 80g/m
BG74.6FOREXA4 size, 140g/m
Hammermill [11 × 8.5", 90g/m
Neusiedler [A4, 90g/m
2
)
[11 × 17", 90g/m
[A3, 90g/m
[11 × 17", 75g/m
[11 × 17", 75g/m
[A3, 80g/m
When paper of low white level is used, normal copy quality (color reproduction) may not be obtained.
For OHP sheet, be sure to use the specified one.
(2) Monochrome print paper
For monochrome print, the following specifications serve as the criteria of applicable or not.
(Values are under 20 ± 1°C, 65 ± 2%RH)
ItemStandard paperApplicable paper
Weight60 – 90g/m
SmoothnessFront: ≥ 20s
Back : ≥ 20s
(BEEK method)
2
60 – 120g/m
Front: ≥ 20s
Back : ≥ 18s
(BEEK method)
Vesicularity≥ 7s (BEEK method)Same as the left.
Untransparency ≥ 77%Same as the left.
Surface
resistance
10
1 × 10
– 5 × 10
(20 ± 1°C, 65 ± 2%RH)
HardnessVertical: ≥ 17cm
10
Ωcm
≥ 5.0 × 108Ωcm
(20 ± 1°C, 65 ± 2%RH)
Same as the left.
Horizontal: ≥ 13cm
(CLARK method)
Water content4.5 % – 7.0%Same as the left.
Thickness75µm – 110 µmSame as the left.
DimensionsStandard ± 1mm (
1No. 2 mirrorSends the original image to No. 3 mirror.
2No. 3 mirrorSend the original image to the CCD.
3Y-LSU unitConverts yellow components of image signals sent from the ICU PWB into laser
beams, and radiates the beams onto the OPC drum.
4M-LSU unitConverts magenta components of image signals sent from the ICU PWB into laser
beams, and radiates the beams onto the OPC drum.
5No. 1 mirrorSends the original image to No. 2 mirror.
6Scanner lampRadiates light to the CCD for scanning the original image.
7CCD lensReduces the original image (light) and project it to the CCD.
8C-LSU unitConverts cyan components of image signals sent from the ICU PWB into laser
beams, and radiates the beams onto the OPC drum.
9CCD PWBReads the original image and converts it into electrical signals.
10K-LSU unitConverts black components of image signals sent from the ICU PWB into laser
beams, and radiates the beams onto the OPC drum.
11Developing roller (Y)Attaches toner on the OPC drum. (Y)
12Developing roller (M)Attaches toner on the OPC drum. (M)
13Developing roller (C)Attaches toner on the OPC drum. (C)
14Developing roller (K)Attaches toner on the OPC drum. (K)
15Upper resist rollerTransports paper to the transfer section.
16Lower resist rollerTransports paper to the transfer section.
17Paper transport roller 1Transports paper to the transfer resist roller.
18Idle rollerApplies pressure to paper and the transport roller.
19Idle rollerPrevents against paper skew.
20Paper transport roller 1Transports paper to the transfer section (transfer resist roller).
21Paper feed tray (No. 1 paper tray)Feeds paper to the paper transport section.
22Separation roller (No. 1 paper tray)Separates paper and transport it to the paper transport section.
Note
5 – 4A
No.
NameFunction and operation
Parts
Note
23Paper pickup roller (No. 1 paper tray) Sends paper to the paper feed roller.
24Idle rollerApplies pressure to paper and the transport roller.
25Paper transport roller 2Transports paper to the transport roller 1.
26Paper feed roller (No. 2 paper roller)Feeds paper to the paper transport section.
27Separation roller (No. 2 paper tray)Separates paper and prevents against double feed.
28Paper pickup roller (No. 2 paper tray) Sends paper to the paper feed roller.
29Idle rollerApplies pressure to paper and the transport roller.
30Paper transport roller 3Transports paper to the transport roller 2.
31Paper feed roller (No. 3 paper tray)Feeds paper to the paper transport section.
32Separation roller (No. 3 paper tray)Separates paper and prevents against double feed.
33Paper pickup roller (No. 3 paper tray)Feeds paper to the paper feed roller.
34Idle rollerApplies pressure to paper and the transport roller.
35Paper transport roller 4Transports paper to the transport roller 3.
36Paper feed roller (No. 4 paper tray)Feeds paper to the paper transport section.
37Separation roller (No. 4 paper tray)Separates paper and prevents against double feed.
38Paper pickup roller (No. 4 paper tray) Sends paper to the paper feed roller.
39Transfer roller (K)Applies a transfer voltage to the transfer belt.
40OPC drum unit (K)Forms black latent electrostatic images.
41Main charger unit (K)Charges the black OPC drum negatively.
42OPC drum unit (C)Forms cyan latent electrostatic images.
43Transfer roller (C)Applies a transfer voltage to the transfer belt.
44Main charger unit (C)Charges the cyan OPC drum negatively.
45OPC drum unit (M)Forms magenta latent electrostatic images.
46Transfer roller (M)Applies a transfer voltage to the transfer belt.
47Main charger unit (M)Charges the magenta OPC drum negatively.
48OPC drum unit (Y)Forms yellow latent electrostatic images.
49Transfer roller (Y)Applies a transfer voltage to the transfer belt.
50Main charger unit (Y)Charges the yellow OPC drum negatively.
51Transfer beltTransfers toner images on the OPC drum to paper.
52Waste toner bottleCollects waste toner.
53Oil tankStores oil.
54Lower heater lampHeats the lower heat roller.
55Lower heat rollerApplies a pressure and heat to toner and fuses it to paper.
56Lower separation pawlSeparates paper mechanically from the lower heat roller.
57Fusing transport rollerTransports paper to the paper exit roller.
58ADU gateSwitches the paper route in the duplex mode.
59Paper exit rollerDischarges paper outside the machine.
60Idle rollerApplies pressure to paper and the paper exit roller.
61Idle rollerApplies pressure to paper and the transport roller.
62Upper cleaning rollerCleans the fusing roller.
63Upper heat rollerApplies a pressure and heat to toner and fuses it to paper.
64Upper heat lampHeats the upper heat roller.
65Oil rollerApplies oil to the upper heat roller.
66Oil bladeControls oil quantity on the oil roller to be even.
67Separation pawlSeparates paper from the transfer belt mechanically.Japan only
68Waste toner bottleCollects waste toner from transfer belt.
69Paper pickup rollerSends paper to the paper feed roller.Manual paper
feed section
70Paper pickup solenoidPresses paper onto the paper pickup roller.
71Manual paper feed rollerFeeds paper to the paper transport section.
72Manual paper feed clutchTransmits the paper feed drive motor power to the manual paper feed unit.
(Controls ON/OFF of the manual paper feed unit.)
73Separation rollerSeparates paper to prevent against double feed.
74Manual transport rollerApplies a pressure to paper and the transport roller to give the transport roller
power to the paper.
75Idle rollerApplies a pressure to paper and the transport roller and gives a transport power of
the transport roller to the paper.
76Resist roller cleanerClean the resist roller.AR-C160 only
5 – 5A
f. Transfer section
4
3
2
9
10
18
1
7
16
5
6
12
7
11
8
28
14
15
26
24
13
27
19
4
555
2
3
5
666
8
12
6
10
22
16
15
14
13
21
Parts
No.
Code
Signal
name
NameTypeFunction/Operation
1Transfer unitTransfers toner from the OPC
drum to paper.
2Transfer belt
separation pawl
3BPSSBPSSSeparation pawl
solenoid
4Transfer belt
Separates paper from the
transfer belt mechanically.
Drives the separation
solenoid.
Drives the transfer belt.
drive roller
5Transfer
discharge
Discharges electric charges
of the transfer belt.
electrode
6Transfer rollerApplies a transfer voltage to
the transfer belt.
7Lift camTransmits the transfer belt lift
motor power to the transfer
unit.
8PCSPCSImage density
sensor
9BLUMBLUMTransfer belt
Photo sensor
(Photo reflection)
Detects toner patch density in
image density correction.
Stepping motorLifts the transfer belt unit.
motor
25
Active
condition
Analog input
23
20
28
ModelNote
Japan only
Not equipped
(AR-C160)
4 pcs (Y, M, C,
K)
4 pcs (Y, M, C,
K)
Lifted up in
color print
mode, and lifted
down in
monochrome
mode.
5 – 6A
Parts
No.
Code
10CALSCALSSensor switch
11TC high voltage
Signal
name
NameTypeFunction/Operation
Selects the image density
solenoid
sensor.
Generates the high voltage
power PWB
for transfer.
12Transfer beltTransfers toner images on
the OPC drum onto paper.
13Waste toner tankCollects toner of toner patch
used in image density
correction.
14Transfer belt
cleaning blade
Cleans toner of toner patch
used in image density
correction.
15Transfer belt idle
roller
16Transfer belt
cleaning pad
17BLUDBLUDTransfer belt
position sensor
Photo sensor
(Photo
Applies a tension to the
transfer belt.
Cleans the back of the
transfer belt.
Detects that the transfer belt
is lifted up or down.
transmission)
18BTMBTMTransfer belt
Stepping motorDrives the transfer belt.
drive motor
19PSMPSMResist roller
drive motor
20HUDHUDTemperature
sensor
Stepping motorDrives the resist roller and
controls ON/OFF.
Detects humidity in the
machine.
21PCU sub PWBControls the image process
section.
22Oil pumpSupplies fusing oil to the
fusing roller.
23PPD1PPD1Paper detector in
front of resist
roller
Photo sensor
(Photo
transmission)
Detects paper in front of the
resist roller.
24Upper resist rollerTransports paper to the
transfer section.
25Lower resist rollerTransports paper to the
transfer section.
26BELTCH1 BELTCH1 Transfer belt
installation
detection switch
Micro switchTurns ON/OFF the +24V
power line from the DC main
power PWB to the PCU PWB.
(+24V)
27BELTCH2 BELTCH2 Transfer belt
installation
detection switch
Micro switchTurns ON/OFF the +5V
power line from the DC main
power PWB to the PCU PWB.
(+5V)
28Resist roller
Cleaning the resist rollerAR-C160
cleaner
Active
ModelNote
condition
Switches the
sensor angle
depending on
detection of
color toner
patch density or
black toner
patch density.
L when lifting
up H when
lifting down
Analog inputEach correction
of image
process section
is made
according to
this sensor data.
L with paper
presence
This detector
signal serves as
the paper
transport timing
control signal to
the transfer
section.
The operation
timing is
controlled by
the resist roller
motor.
ON when the
transfer unit
operation is
allowed.
ON when the
transfer unit
operation is
allowed.
5 – 7A
(8) PWB
(AR-C150/C250)
1
2
3
4
9
10
8
5
31
12
6
7
22
14
15
(AR-C160)
25
26
13
1
2
3
9
11
4
10
31
27
16
18
23
24
19
20
8
5
12
6
7
17
28
29
30
20
28
22
1719
2930
14
15
25
26
13
11
27
18
23
24
19
20
16
17
28
29
30
20
28
1719
2930
5 – 8A
No.
NameFunction/Operation
Parts
Note
1Operation PWB LOutputs the key operation signals.
2OP control PWBControls the whole operation unit. (Displays information from the PCU PWB, and
sends operation information to the PCU PWB.)
3Operation PWB ROutputs the key operation signals.
4LCD back light inverter PWBDrives the LCD back light.
5ICU-Main PWBControls the ICU SCN PWB, ICU IMG PWB, and CCD PWB. Converts digital
image data into video signals and sends them to the scanner (writing) unit.
6ICU-SCN PWBPerforms correction of images outputted from the CCD.
7ICU-IMG PWBPerforms image processes such as area separation, color correction, black
generation, gamma correction, and filter process.
8CPT PWBRecognizes the bank note patterns.
9Original size sensor PWB
Detects the original size.
(Light reception)
10Original size sensor (Light
Outputs light to detect the original size.
emitting)
11CCD power PWBOutputs the CCD PWB paper power.
12Scanner motor PWBScanner motor control PWB.Controls the
scanner motor.
13PCU sub PWBControls the image process section.
14High voltage power PWB
Generates the high voltage for main charger and the developing bias voltage.
(MC/DV)
15Main charger interface PWBInterfaces the main charger power.
16OPC drum motor control/Signal
interface PWB
Controls (drives) the OPC drum motor. (AR-C150/C250/C160)
Signals are interfaced. (AR-C160)
17Scanner lamp control PWBControls the scanner lamp
18Humidity sensor PWBDetects humidity in the machine.Each correction of
image process
section is made by
this sensor data.
19PCU PWB (A)Controls the engine section.
20PCU PWB (B)Controls the engine section.
21Paper tray lift unit control PWBControls the paper tray lift unit.Provided in each
paper tray lift unit.
22Discharge lamp PWB unitDischarges electric charges on the OPC drum.
23IFD PWBEquipped with No. 1/2 paper tray paper exit detectors and the right upper door
open/close detector.
24PFD PWB unitEquipped with No. 3/4 paper tray paper exit detectors and the right lower door
open/close detector.
25Process control PWBInterfaces signals between the developing unit, OPC drum unit, the high voltage
PWB, and the PCU PWB.
26Fusing control PWB (AC sub
Interfaces the heater lamp drive control, sensor, detector signals.
PWB)
27High voltage power PWB (TC)Generates the transfer voltage.
28DC main power PWB
Generates the voltage used by the other units than the operation unit.
(AR-C100/C150/C250)
DC power PWB (AR-C160)
29DC sub power PWB
(AR-C150/C250)
Power control PWB (AR-C160)
Generates the voltage for the operation unit (AR-C150/C250)
Controls powers of 24V, 5V and 3.3V in the sleep mode, the preheat mode, and
the normal mode. (AR-C160)
30AC power PWBControls the primary side power (AC power).
31CCD PWBConverts original images (light) into electrical signals.
5 – 9A
(9) Fuses, thermostat
(AR-C150/C250)
1
16
15
14
13
12
11
10
2
4
3
5
17
6
7
No.
CodeNameTypeSpecFunction/Operation
1F1Scanner motor
power fuse
2HLTSUUpper heat roller
thermostat
3HLTSDLower heat roller
thermostat
4F101OPC drum motor
power fuse
5F701Scanner lamp
power fuse
6F712DC sub power
26V power fuse
7F711DC sub power
primary size fuse
8F102AC main power
primary side fuse
AC main power
primary side fuse
AC main power
primary side fuse
9F101AC main power
primary side fuse
AC main power
primary side fuse
AC main power
primary side fuse
10F702DC main power
+ 5V fuse
8
Parts
Normal fuseProtects the scanner motor and its control
circuit from an overcurrent.
ThermostatCuts conduction to the heater lamp when the
9
Note
Scanner motor
control PWB
Fusing unit
temperature rises abnormally.
ThermostatCuts conduction to the heater lamp when the
Fusing unit
temperature rises abnormally.
Normal fuseProtects the OPC drum motor and its control
circuit from an overcurrent.
OPC drum motor
control PWB
Normal fuse250V 4AProtects the scanner lamp from an overcurrent.Scanner lamp
control PWB
Normal fuse250V 1AProtects the PCC main PWB and the operation
control PWB form an overcurrent.
Normal fuse250V 3.15AProtects the DC sub power primary side from
an overcurrent.
Normal fuse125V 20AProtect the AC main power primary side from
DC sub power
PWB
DC sub power
PWB
Japan
an overcurrent.
Normal fuse250V 15AProtect the AC main power primary side from
100V series
an overcurrent.
Normal fuse240V 10AProtect the AC main power primary side from
200V series
an overcurrent.
Normal fuse125V 20AProtect the AC main power primary side from
Japan
an overcurrent.
Normal fuse250V 15AProtect the AC main power primary side from
100V series
an overcurrent.
Normal fuse240V 10AProtect the AC main power primary side from
200V series
an overcurrent.
Normal fuse125V 6.3AProtects the ICU PWB from an overcurrent.100V series
5 – 10A
No.
CodeNameTypeSpecFunction/Operation
11F703DC main power
+ 5V fuse
12F704DC main power
+ 24V
DC main power
+ 24V
13F705DC main power
+ 24V
DC main power
+ 24V
14F706DC main power
+ 24V
DC main power
+ 24V
15F707DC main power
+ 24V
DC main power
+ 24V
16F708DC main power
+ 24V
DC main power
+ 24V
17Scanner lamp
temperature fuse
(AR-C160)
Parts
Normal fuse125V 6.3AProtects the PCU main PWB, LSU, and CCD
power PWB from an overcurrent.
Normal fuse125V 6.3AProtects the PCU main PWB from an
overcurrent.
Normal fuse250V 6.3AProtects the PCU main PWB and the high
voltage PWB (MC/DN) from an overcurrent.
Normal fuse125V 6.3AProtects the PCU main PWB and the high
voltage PWB (MC/DN) from an overcurrent.
Normal fuse250V 6.3AProtects the PCU main PWB from an
overcurrent.
Normal fuse125V 6.3AProtects the scanner motor control PWB, LSU,
and CCD power PWB from an overcurrent.
Normal fuse250V 6.3AProtects the scanner motor control PWB, LSU,
and CCD power PWB from an overcurrent.
Normal fuse125V 6.3AProtects the process control PWB, the OPC
drum control PWB, and the developing motor
(color) from an overcurrent.
Normal fuse250V 6.3AProtects the process control PWB, the OPC
drum control PWB, and the developing motor
(color) from an overcurrent.
Normal fuse125V 6.3AProtects the PCU main PWB, RADF, the sorter,
the large capacity paper tray, the OPC drum
control PWB, and the developing motor (color)
from an overcurrent.
Normal fuse250V 6.3AProtects the PCU main PWB, RADF, the sorter,
the large capacity paper tray, the OPC drum
control PWB, and the developing motor (color)
from an overcurrent.
Temperature
fuse
104°C 250V
10A
Cuts conduction to the scanner lamp when the
temperature rises abnormally.
Note
100V series
100V series
200V series
100V series
200V series
100V series
200V series
100V series
200V series
100V series
200V series
100V
9
10
11
2
1
3
5
12
200V
9
10
11
6
8
7
5 – 11A
No.
CodeNameTypeSpecFunction/Operation
1F1Scanner motor
power fuse
2HLTSUUpper heat roller
thermostat
3HLTSDLower heat roller
thermostat
4F101OPC drum motor
power fuse
5F701Scanner lamp
power fuse
6/7F102/F101AC main power
primary side fuse
AC main power
primary side fuse
AC main power
primary side fuse
8F1DC power
primary side fuse
9F2DC main power
+ 24V
DC main power
+ 24V
10F3DC main power
+ 24V
DC main power
+ 24V
11F4DC main power
+ 24V
DC main power
+ 24V
12Scanner lamp
temperature fuse
(11) Power source
(AR-C150/C250)
Parts
Normal fuseProtects the scanner motor and its control
circuit from an overcurrent.
ThermostatCuts conduction to the heater lamp when the
Note
Scanner motor
control PWB
Fusing unit
temperature rises abnormally.
ThermostatCuts conduction to the heater lamp when the
Fusing unit
temperature rises abnormally.
Normal fuseProtects the OPC drum motor and its control
circuit from an overcurrent.
OPC drum motor
control PWB
Normal fuse250V 4AProtects the scanner lamp from an overcurrent.Scanner lamp
control PWB
Normal fuse125V 20AProtect the AC main power primary side from
Japan
an overcurrent.
Normal fuse250V 15AProtect the AC main power primary side from
100V series
an overcurrent.
Normal fuse240V 10AProtect the AC main power primary side from
200V series
an overcurrent.
Normal fuse250V 4.0AProtect the DC power primary side from an
200V series
overcurrent.
Normal fuse125V 4.0AOvercurrent protection of the LSU, the OPC
100V series
drum motor, the RADF, the finisher, the PCU
Normal fuse250V 6.3A200V series
MAIN PWB, the paper feed/transport section
motors
Normal fuse125V 4.0AOvercurrent protection of the PCU SUB PWB,
100V series
the transfer belt section motor, the fusing
Normal fuse250V 6.3A200V series
motor, the developing motor (color), the CD
power PWB, and the high voltage (TC) PWB
Normal fuse125V 4.0AOvercurrent protection of the developing motor
100V series
(black), the high voltage (MC, DV) PWB, the
Normal fuse250V 6.3A200V series
LCC, the scanner motor, the operation PWB,
the ADU, and the printer controller
Temperature
fuse
104°C 250V
10A
Cuts conduction to the scanner lamp when the
temperature rises abnormally.
1
3
2
7
4
5
6
5 – 12A
(AR-C160)
No.
1
3
2
Parts
NameFunction/OperationSpec
7
4
5
6
1CCD power PWBOutputs the CCD PWB power.
2High voltage power
Generates the transfer voltage.
PWB (TC)
3Fusing control PWB
(AC sub PWB)
Interfaces the heater lamp drive control, the sensor, and the
detector signals.
4DC main power PWBGenerates a voltage used by the other unit than the operation unit.
5Dc sub power PWB
(AR-C150/C250)
Power control PWB
Generates a vlotage for the operation unit (AR-C150/C250)
Controls powers of 24V, 5V and 3.3V in the sleep mode, the
preheat mode, and the normal mode. (AR-C160)
(AR-C160)
6AC main power PWBControls the power (AC power) on the primary side.
7High voltage power PB
(MC/DV)
Generates the high voltage for the main charger and the developing
bias voltage.
(12) Adjustment volumes
(AR-C150/C250)
Note
2
3
4
1
5 – 13A
No.
CodeNameFunction/Operation
Parts
Note
1VR1HLV power voltage adjustment volumeAdjusts the HLV voltage.DC sub power PWB
2VR704+3.4V power voltage adjustment volumeAdjusts the +3.4V power voltage.DC main power PWB
3VR703+5V power voltage adjustment volumeAdjusts the +5Vpower voltage.DC main power PWB
4VR702+24V power voltage adjustment volumeAdjusts the +24V power voltage.DC main power PWB
(AR-C160)
200V
3
2
Parts
Note
No.
100V
1
CodeNameFunction/Operation
1RV2 (100V series)+3.4V power voltage adjustment volumeAdjusts the +3.4V power voltage.DC power PWB
2VR201 (200V series)+5V power voltage adjustment volumeAdjusts the +5Vpower voltage. (200V series)DC power PWB
3VR301 (200V series)+3.4V power voltage adjustment volumeAdjusts the +3.4V power voltage.DC power PWB
5 – 14A
[6] MACHINE OPERATIONS
1. Operation mode
This machine has the following operation modes.
ModeContents
Copy modeBasic operation modeUsed to select paper and set the copy magnification ratio and copy density, etc.
Special function modeUsed to edit images and adjust color.
Duplex copy modeUsed to make various setups of duplex copy mode.
Finishing modeUsed to make various setups related to the sorter.
Job program modeUsed to preset the copy operation conditions.
User setup modeUsed to make setup of the specifications according to the user’s needs.
Operation guidance mode Help menu (Displays the operational descriptions on copying.)
Printer modeUses the print server (option) to perform as a printer.
Power save mode Pre-heat modeUsed to lower the fusing temperature, saving the power consumption.
Sleep modeUsed to stop the sections except for the control PWB section.
Simulation modeUsed in servicing to set, adjust, and check operations.
2. Operation menu
This machine has the following operation menus.
These operation menus differ depending on installation of options and the configurations.
AR-C150/C250/C160 Operation Menus
Level 1Level 2Level 3Level 4Level 5
Basic menuPaper
5-way paper feed model (with an option tray installed)
Tra y 1
Tray 2
Tra y 3
Tra y 4
Manual paper feed Normal paper
BY-PASS:
(AR-C150)
Paper size/remaining quantity display
4-way paper feed model (Standard model)
With the duplex unit installed
Tra y 1
Tray 2
Tra y 3
Manual paper feed Normal paper
BY-PASS:
(AR-C150)
Paper size/remaining quantity display
6-way paper feed model (With the option tray/LCC installed)
Tra y 1
Tray 2
Tra y 3
Tra y 4
Tray 5 (LCC)
BY-PASS:
(AR-C150)
Paper size/remaining quantity display
5-way paper feed model (with the option tray/LCC installed)
With the duplex unit installed
Magnification ratio
100% (Normal)
Zoom up
Zoom down
86%(AB)/77% (Inch)
81% (AB)/64% (Inch)
70%(AB)
115%(AB)/121%(Inch)
122%(AB)/129%(Inch)
141%(AB)/
200%(AB/Inch)
400%(AB/Inch)
Optional % 1 (Displayed when registered)
Optional % 2 (Displayed when registered)
Optional % 3 (Displayed when registered)
Optional % 4 (Displayed when registered)
Auto selection of magnification ratio
Independent zooming of vertical/horizontal magnification ratios
Auto
Manual
Auto
Manual
Auto
Manual
Auto
Manual
AR-C150
AR-C150
AR-C250
AR-C250
AR-C160
AR-C160
AR-C160
AR-C160
Setup pallet of independent zooming of
vertical/horizontal magnification ratios
Duplex copy
Output
Document feed unit
Paper
Magnification ratio
Program
Interruption
Binding margin
1 set 2 copy
Centering
Cover insertion
OHP cover insertion
Color adjustment
Single color
Negative/Positive
Mirror image
Photo repeat
A3 wide copy
Enlargement continuous copy
Display contrast
Extra size (AR-C250/C160)
(When the information key is pressed when in toner empty, the toner supply guidance is displayed.)
OFFLINE
ONLINE
Displayed only when the ADU is installed.
Displayed only when the sorter or finisher is installed.
Displayed only when the RADF is installed.
Displayed only when the RADF is installed.
Printer setup
Copy quantity total
Amount total
Total quantity/amount erase
Dept number setup
Copy unit price setup
Limitation of copy quantity
Warning for erroneous input of dept number
Auto copy mode copy density adjustment
Toner save mode setup (Black/White)
Program magnification ratio setup
Copy quantity upper limit setup
Binding margin standard value setup
Edge erase width standard value setup
Copy mode standard state setup
Color balanceColor balance test copy
Paper feed tray paper size setup
Operation inhibition mode setup
Stream feeding mode setup
Staple sorter bin paper exit quantity limitation cancel
Transfer belt position setup (Color/B & W)
Sleep mode setup
Auto clear time setup
Pre-heat mode setup
Message display time setup
Paper auto select inhibition
Tray auto select inhibition
Manual feed tray inhibition in duplex copy
Registered copy condition rewrite inhibition
Document feed unit use inhibition
Duplex copy inhibition
Staple inhibition
Cover mode inhibition
Copy inhibition in warning of size/direction
PC Modem access inhibition
Sleep mode inhibition
Black/white copy pre-scan inhibition
Color copy inhibition
Input size value (AR-C250/C160)
Displayed only when the RADF is installed
Displayed only when the sorter is installed
Use SIM 26-53 to set Enable/Disable
of this function.
Displayed only when the ADU is installed
Displayed only when the RADF is installed
Displayed only when the ADU is installed
Displayed only when the sorter is installed
Displayed only when the RADF is installed
Only in Japan
No display
6 – 4
3. Pre-heat mode and sleep mode
operations
A. Operation timing
This machine has a pre-heat mode and a sleep mode to save the
power consumption when copying (printing) is not performed.
The shift timing to the pre-heat mode and the sleep mode can be set
with the user program with the non-operating state as the start point.
The timing of the two modes can be separately set. It is possible to
shift from the normal mode directly to the sleep mode without passing
through the pre-heat mode.
Operation timing in the pre-heat mode and the sleep mode
Copy (print) operation
(Pre-heat mode cancel conditions)
In the following cases, the pre-heat mode is canceled.
Coin insertion (Only in the
coin vendor mode) (Japan
only)
Original size change
(Including Original Empty
→ Presence, Presence →
Empty)
(Including Original Empty
→ Presence, Presence →
Empty)
Scanner operation
CopyCopyingNOTE
Scanner operation
Pre-heat mode
Sleep mode
Ts (Sleep mode timer)
(Sleep mode shift timing extending condition)
When the non-operation of copying and printing continues and the following case occurs within 10 min of entering the sleep mode, set the
sleep mode timer to 10 min again, and extend the shift timing to the
sleep mode.
Control sectionPhenomenonNOTE
Operation
section
Auditor section Card insertion (Only in the
Original size
detection
(Original size
sensor section)
Coin insertion (Only in the
coin vendor mode) (Japan
only)
Original size change
(Including Original Empty
→ Presence, Presence →
Empty)
(Including Original Empty
→ Presence, Presence →
Empty)
Paper tray attachment/
detachment detection,
Paper tray lift operation
take-up execution)
Scanner operation
B. Pre-heat mode and sleep mode operations
(1) Control unit operations in the pre-heat mode and the
sleep mode
a. Operation (operation panel) section
ModeOperationNOTE
SleepLCD displayDoes not display.
Pre-heat
mode
Normal
LED lights
up.
KeyPrinter/Copy key:
Original
detection
Card readerDoes not operate.Japan only
All load operations possible
Printer/Copy : Light
up.
Start, interruption,
data, online: Does
not light up.
Valid
Other keys: Invalid
Original size
sensor: Does not
operate.
Original cover
open/close
detection: Does
not operate
6 – 5
b.PCU PWB
ModeOperates.NOTE
SleepDoes not operate.
PreheatRefer to "d. Signals controlled by
NormalOperates.
c.ICU PWB
ModeOperates.NOTE
SleepDoes not operate.
Low power
NormalOperates.
(Signals controlled by the PCU PWB in the pre-heat mode)
SectionSignal nameContent
Manual
paper feed
Paper feed
tray
Paper
transport
the PCU PWB in the pre-heat
mode".
MPWSManual feed width
detection
MPLD1Manual feed
MPLD2Manual feed
MTOP1Manual feed tray
MTOP2Manual feed tray
MPEDManual feed
C
∗
SS1Paper size
∗
SS2Paper size
C
∗
SS3Paper size
C
∗
C
SS4Paper size
∗
PED
∗
LUD
∗
PD1Paper remaining
C
LUM_ENB
∗
PFD
PPD1Paper detection in
PODMachine paper
PODFFinisher paper exit
PFMPaper feed motor
TRCTransport clutch
MPFSManual paper
MPFCManual paper
∗
CPFS
∗
CPFC
RRM_START RR motor
length detection
length detection
pull-out detection
pull-out detection
paper empty
detection
detection
detection
detection
detection
Paper empty
detection
Paper upper limit
detection
quantity detection
1
∗
Paper tray lift-up
motor
Cassette paper
feed detection
front of RR roller
exit detection
detection
feed solenoid
feed clutch
Cassette paper
feed solenoid
Cassette paper
feed clutch
Operation in the
pre-heat mode
Does not
operate.
Does not
operate.
Does not
operate.
SectionSignal nameContent
Developing PRD_AN?Toner
concentration
detection
FusingHLPRHL power relayON
Waste
toner
Image
process
Coin
vendor
(Japan
only)
Scanner
(reading)
Copy lamp CLScanner lampDoes not
FanCFMScanner (reading)
OthersDSWFFront door open
TBBOXWaste toner bottle
TFDWaste toner full
DMENBAll OPC drum
DVKMDeveloping motor
DVCMDeveloping motor
HPCHToner hopper
PRD_ANRTH Image process
CV_COPYB/W copy allow
CV_CLCOPY Color copy allow
CV_COUNTCount signalDoes not
CV_STARTCopy start signal
CV_COLORColor signal
CV_SIZE0Size signal 0
CV_SIZE1Size signal 1
CV_SIZE2Size signal 2
CV_SIZE3Size signal 3
MHPSMirror home
SMENBScanner (writing)
VFPWMFusing
LSUPWMLSU cooling fan
OZFMOzone exhaust
DDSWPaper exit door
RDSWUPaper fed upper
RDSWDPaper feed lower
PSPRMain power relayOFF
MCLKAPaper tray lift
MCLKB
DHPRDehumidifier
installation
detection
detection
drive motor
(Black)
(Color)
installation
detection
temperature
detection
signal
signal
position detection
motor
cooling fan
exhaust/cooling
fan
(LSUFM)
fan
detection
open detection
door open
detection
door open
detection
motor/Toner motor
heater power relay
Operation in the
pre-heat mode
Does not
operate.
Does not
operate.
Does not
operate.
❍
(No Money
insertion →
Detection ;
pre-heat mode
canceled)
operate.
Does not
operate.
operate.
Does not
operate.
Operates. (Only
the fusing
exhaust fan is
operable.)
Does not
operate.
Does not
operate.
Does not
operate.
Operates.
6 – 6
d. Communication in the pre-heat mode
SectionSignal nameContent
PCU SUB
PWB
TXD_SUBPCU SUB data
send
RXD_SUBPCU SUB data
receive
Operation in the
pre-heat mode
Operates.
LCCTXD_LCCLCC data sendDoes not
RIC I/FTXD_RICRIC data sendDoes not
BELTCHTransfer belt
pull-out detection
ADUTXD_ADUADU data sendDoes not
RXD_ADUADU data receive
RES_ADUADU reset
operate.
ICU PWBICU_RXDICU data receiveDoes not
ADU_CHADU pull-out
detection
RADFTXD_RADFRADF data sendOperates.
RXD_RADFRADF data receive
Operation
unit
RES_RADFRADF reset
SorterRES_SOTSOT resetOperates.
(2) Fusing section operation in the pre-heat mode and the sleep mode
(AR-C100/C150)
Ready
condition
Copy/Print
mode
Pre-heat
mode
Sleep
mode
Ready condition control temperature (HL1) Upper heat roller187187187177177187187187187
Ready condition control temperature (HL2) Lower heat roller142142142132132142142142142
Normal mode control temperature (HL1)Upper heat roller180180180170170180180180180
Normal mode control temperature (HL2)Lower heat roller135135135125125135135135135
Thick paper mode control temperature
(HL1)
Thick paper mode control temperature
(HL2)
OHP mode control temperature (HL1)Upper heat roller
OHP mode control temperature (HL2)Lower heat roller
Energy saving mode control temperature
(HL1)
Control temperature when resetting from
pre-heat to B/W (HL1)
Ready condition control temperature (HL1) Upper heat roller177177177177177177177177177
Ready condition control temperature (HL2) Lower heat roller
Normal mode control temperature (HL1)Upper heat roller170170170170170170170170170
Normal mode control temperature (HL2)Lower heat roller
Thick paper mode 1 control temperature
(HL1)
Thick paper mode 1 control temperature
(HL2)
Thick paper mode 2 control temperature
(HL1)
Thick paper mode 2 control temperature
(HL2)
OHP mode control temperature (HL1)Upper heat roller180180180180180180180180180
OHP mode control temperature (HL2)Lower heat roller175175175175175175175175175
Energy saving mode control temperature
(HL1)
Control temperature when resetting from
pre-heat to B/W (HL1)
HL1Upper heat rollerOFFOFFOFFOFFOFFOFFOFFOFFOFF
HL2Lower heat rollerOFFOFFOFFOFFOFFOFFOFFOFFOFF
Mode
Upper heat roller
Lower heat roller
Upper heat roller
Upper heat roller
Mode
Upper heat roller
Lower heat roller
Upper heat roller
Lower heat roller
Upper heat roller136
Upper heat roller148
U.S.A Canada InchJapan AB_B EuropeU.KAus.AB_A
200200200200200200200200200
155155155155155155155155155
180180180180180180180180180
175175175175175175175175175
140140140
155155155
U.S.A Canada InchJapan AB_B EuropeU.KAus.AB_A
132132132
125125125
185185185185185185185185185
155155155155155155155155155
200200200200200200200200200
155155155155155155155155155
(146)
(158)
136
(146)
148
(158)
SectionSignal nameContent
RXD_LCCLCC data receive
RES_LCCLCC reset
RXD_RICRIC data receive
DTR_RICMachine power
ON signal
DSR_RICRIC power ON
signal
ICU_TXDICU data send
ICU_RESICU reset signal
OPE_TXDData send to OPE Operates.
OPE_RXDData receive from
OPE
OPE_RESOPE reset signal
Control temperature
140
140140140140140
(137)
155
155155155155155
(152)
Control temperature
140
140
132132132132
(132)
140
125125125125
(125)
136
136
(146)
(146)
(146)
148
148
(158)
(158)
(158)
136
148
136
(146)
148
(158)
(132)
140
(125)
136
(146)
148
(158)
136
(146)
148
(158)
Operation in the
pre-heat mode
operate.
operate.
operate.
NOTE
AR-C150
only
AR-C150
only
AR-C150
only
AR-C150
only
( ) AR-C100
( ) AR-C100
NOTE
( ) AR-C160
( ) AR-C160
136
( ) AR-C160
(146)
148
( ) AR-C160
(158)
6 – 7
4. Consumable parts life and machine operation
The relationship between the consumable parts life and the machine operation is as shown in the table below.
Fusing oilOil emptyCopy (print) is immediately stopped.H6 trouble (Fusing oil
OPC drum
section
Transfer section LifeCopying (printing) is stopped after completion of the half-way copy
LifeCopying (printing) is stopped after completion of the half-way copy
(print).
(Monochrome copy is allowed.)
(print).
(print).
Toner empty
Toner empty
Replace toner collection
bottle
Transfer unit toner
collection bottle full
empty)
6 – 8
[7] SETTING AND ADJUSTMENTS
1. Adjustment/setup items list
Each adjustment item in the adjustment item list is indicated with its JOB number. Perform the adjustment procedures in the sequence of Job numbers from the smallest to the greatest.
However, there is no need to perform all the adjustment items. Perform only the necessary adjustments according to the need. Unnecessary adjustments can be omitted. Even in this case, however, the sequence from the smallest to the greatest JOB number must be observed. If the above precaution should be neglected, the adjustment would not complete normally or a trouble may occur.
JOB NoADJUSTMENT ITEMSIMULATION
ADJ M1DV doctor gap adjustment
ADJ M2DV roller main pole position adjustment
ADJ M3Toner concentration control reference level
ADJ M4High voltage adjustmentADJ 1Main charger grid voltage adjustment8-2
ADJ M5Paper skew adjustment44-2
ADJ M6Image density sensor adjustmentADJ 1Image density sensor calibration44-13
ADJ M11 Image distortion adjustmentADJ 1Scanner (Reading) unit parallelism adjustment
ADJ M12 Image focus (Main scanning direction copy
ADJ M13 Sub scanning direction copy magnification ratio
ADJ M14 Image position adjustment (Main scanning
ADJ M15 Image position adjustment (Main scanning
ADJ M16 "Image position, image loss, void area
ADJ M17 Copy color blance and density adjustmentADJ 1CCD gamma adjustment (CCD calibration) (Normal
setting
Image registration adjustment (Auto adjustment)
(AR-C250/C160) (New version of AR-C150)
Main scanning direction copy magnification ratio
adjustment (Manual adjustment) (Scanner
(Writing) unit)
Main scanning direction image registration
adjustment (Manual adjustment) (Scanner
(Writing) unit)
Sub scanning direction color image resist
adjustment (Manual adjustment) (Scanner
(Writing) unit) (Color)
magnification ratio) adjustment (CCD position
adjustment)
adjustment
direction) (Print engine)
direction) (Scanner (Writing)
adjustment"
ADJ 2DV bias voltage adjustment8-1
ADJ 3Transfer voltage adjustment8-6 (Old)
ADJ 2Image density sensor sensing position adjustment44-23
Main scanning direction copy magnification ratio adjustment
(Scanner (Writing) unit)
Main scanning direction image registration adjustment (Scanner
(Writing) unit)
Sub scanning direction color image resist adjustment (Scanner
(Writing) unit)
ADJ 1Main scanning direction copy magnification ratio
adjustment (Scanner (Writing) unit) (Black)
ADJ 2Main scanning direction color image resist adjustment
(Scanner (Writing) unit) (Color)
Main scanning direction copy magnification ratio
adjustment (Scanner (Writing) unit) (Color)
ADJ M19 Waste toner full detection level adjustment
ADJ M20 Touch panel coordinates setting65-1
ADJ M21 Transfer belt level adjustment
(Transfer belt traveling adjustment)
ADJ M22 Fusing pressure adjustment
ADJ M23 Power voltage adjustment (AR-C100/C150/C250) ADJ 13.4 V power voltage adjustment
ADJ 25.0 V power voltage adjustment
ADJ 324 V power voltage adjustment
ADJ M24 Manual feed paper size sensor adjustment40-2
ADJ M25 OHP sensor adjustment40-5
∗ 1/∗ 2/∗ 3: ADJ M9A automatically performs the adjustment contents of ADJ M9/ADJ M10. If satisfactory results are obtained by ADJ M9A, there is
no need to execute manual adjustments of ADJ M9/ADJ M10.
∗ 4/∗ 5:ADJ M17/ADJ 2 automatically perform the adjustment contents of ADJ M17/ADJ 3. If satisfactory results are obtained by ADJ M17/ADJ 2,
there is no need to execute manual adjustments of ADJ M17/ADJ 3.
46-27
46-25
26-55
26-53
ADJ M1
This adjustment must be performed in the following cases:
•
When the developing unit is disassembled.
•
When the print density is low.
•
When there is a lot of toner dispersion abnormally.
1) Remove the developing unit from the copier, and remove the developing unit cover and the blade cover.
2) Loosen the DV doctor fixing screw A.
3) Insert a 0.525 thickness gauge at the point of 40mm – 70mm from
the DV doctor edge.
DV doctor gap adjustment
40mm
30mm
30mm
40mm
4) Push the DV doctor in the arrow direction and tighten the DV doctor fixing screw.
(Perform the same procedure for the front and the rear frame simultaneously.)
5) Check that the clearance is 0.525 ± 0.03mm at two positions
which are 40mm – 70mm from the both sides of the DV doctor.
∗
When inserting the thickness gauge, be careful not to scratch the
DV doctor and the MG roller.
ADJ M2
DV roller main pole position
adjustment
This adjustment must be performed in the following cases:
•
When the developing unit is disassembled.
•
When the print density is low.
•
When there is a lot of toner dispersion abnormally.
1) Remove the developing unit cover and the blade cover, and place
the developing unit on a flat surface.
2) Tie a string to a needle or a pin.
3) Hold the string and put the needle horizontally and move it toward
the MG roller. (Do not use a clip which is too big to have a correct
position.)
4) With the needle tip at 2 – 3mm from the MG roller surface, mark
the point on the surface which is on the extended line of the needle tip. (Do not make contact between the needle tip and the MG
roller.)
7 – 2
5) Measure the distance between the marking position and surface P
of the developing unit, and check that the black unit is 13mm,
color unit 24mm.
If the distance is not as specified above, loosen the fixing screw A
of the main pole adjustment plate, and move the adjustment plate
in the arrow direction to adjust.
2 ~ 3mm
P
2 ~ 3mm
2) Close the front cabinet.
3) Select the developing unit to be adjusted.
4) When the [EXECUTE] key is pressed, it is highlighted. The OPC
drum drive motor rotates and the toner concentration sensor detects toner concentration and the output value is displayed.
After stirring for 3 min, the average value of toner concentration sensor detection level is set (stored) as the reference toner concentration
control value.
NOTE: When the operation is stopped in 3 min, the adjustment re-
sult is not registered.
When the [EXECUTE] key is pressed during rotation of the
motor, it is stopped and the [EXECUTE] key returns to the
normal display.
If "EE-EU" or "EE-EL" is displayed, it means that the reference toner concentration control value is not set normally.
EE-EL: Less than 79 (1.59V)
EE-EU: More than 177 (3.41V)
5) Execute SIM 24-5 to clear the developer counter.
6) Execute SIM 44-27 to reset the half tone correction data (correction conditions) to the default.
NOTE: 1) When replacing the color developer, replace the yellow,
Magenta, and Cyan developers at the same time.
If only one developer is replaced, the color balance may
be abnormal.
The black developer can be replaced alone.
2) After replacement of developers and the photoconductor,
be sure to execute SIM 44-27 to reset the half tone
correction data (correction conditions) to the default level.
If the above procedure is ignored, half tone correction
may not be performed properly.
A
13.0mm
black
2 ~ 3mm
A
24.0mm
color
ADJ M3
This adjustment must be performed in the following case:
•
When the developer is replaced.
1) With the front cabinet open, enter the SIM 25-2 mode.
Toner concentration control reference
level setting
ADJ M4
(Note) For adjustment of the output voltage, use internal impedance
of 1000Mohm or more and whose effective value can be
measured (Recommend: FLUKE87 FLUKE80K-40). Use a
high voltage probe.
High voltage adjustment
ADJ 1 Main charger grid voltage adjustment
This adjustment must be performed in the following cases:
•
When the high voltage power (MC/DV) PWB is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Enter SIM 8-2 mode.
2) Select the color mode to be adjusted with the scroll key and press
the [EXECUTE] key.
3) Check the output voltage with the high voltage probe, and adjust
the value of each color so that the specification in the table below
is satisfied.
Enter the adjustment value with the 10-key and press the [OK] key.
Normal mode adjustment spec
AR-C100/C150AR-C250AR-C160
Check pin
7 – 3
(5)
(6)
(7)
(8)
(4)
(3)
(2)
(1)
GND
∗
With all the OPC drums removed from the machine, bring the high
voltage probe into contact with the high voltage PWB GB pin to
check the adjustment value.
If an effective value meter and a high voltage probe are not available,
refer to the table below to enter the adjustment value.
This allows to make a simple adjustment.
Main charger grid voltage adjustment value
Color
KA525545545
CB525545555
MC525545555
YD525545555
SIM 8-2 adjustment value
AR-C100/C150AR-C250AR-C160
ADJ 2 DV bias voltage adjustment
This adjustment must be performed in the following cases:
•
When the high voltage power (MC/DV) PWB is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Enter the SIM 8-1 mode.
2) Select the color mode to be adjusted with the scroll key and press
the [EXECUTE] key.
3) Check the output voltage with the high voltage probe, and adjust
the value of each color so that the specification in the table below
is satisfied.
Enter the adjustment value with the 10-key and press the [OK]
key.
GND
∗
Set the developing unit (K, C, M, Y), bring the high voltage probe
into contact with the high voltage PWB GB pin to check the
adjustment value.
If an effective value meter and a high voltage probe are not available,
refer to the table below to enter the adjustment value.
This allows to make a simple adjustment.
Developing bias voltage adjustment value
ColorSIM 8-1 adjustment value
KA325
CB325
MC325
YD325
ADJ 3 Transfer voltage adjustment
This adjustment must be performed in the following cases:
•
When the high voltage power (TC) PWB is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Enter the SIM 44-30 mode, enter the following value for each
mode and each color, and enter the [OK] key. (AR-C250/C160)
(New version of AR-C150)
Enter the SIM 8-6 mode and enter the following values for each
color and press the [OK] key. (Old version of AR-C150)
Transfer voltage input values
Normal paper modeA: SPX178164123123
ADU modeB: DPX178164123123
OHP modeC: TRANSPARENCY204209167182
Thick paper modeD: HEAVY PAPER204187138138
DisplayBKCMY
ColorNormal mode adjustment specCheck pin
K– 325 ± 5V(1)
C– 325 ± 5V(2)
M– 325 ± 5V(3)
Y– 325 ± 5V(4)
7 – 4
NOTE: Do not press the [EXECUTE] key in SIM 8-6, otherwise the
photoconductor may be damaged.
The AR-C250/C160 is provided with the adjustment of the transfer
voltage with SIM 44-30 from the beginning of production, and the ARC100/C150 in the middle of production.
ADJ M5
This adjustment must be performed in the following cases:
•
When the resist roller section is disassembled.
1) Enter the SIM 64-1 mode.
Select the black print mode.
2) Set the items as shown below:
A: 5
B: 255
C: 1
D: 9
E: Select A3 (11 × 17) paper size.
3) Press the [EXECUTE] key.
The grid pattern is printed. Check that the print line in the paper
transport direction is in parallel with both edges.
Paper skew adjustment
Paper edgeCheck that lines
La
are in parallel.
Lb
ADJ M6
Image density sensor adjustment
ADJ 1 Image density sensor calibration
This adjustment must be performed in the following cases:
•
When the image density sensor is replaced.
•
When the transfer belt is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
The process control sensor gain adjustment means:
The detection level differs between machines due to variations in
density detection sensors and parts. To prevent against this, attach a
seal of a certain density on the belt to calibrate the sensor.
1) With the power OFF, open the right cover of the machine.
2) Pull out the transfer unit, and attach the adjustment sheet (UKOG-
0281FCZZ) to the belt.
(The attachment position is between the two separation pawls of
the fusing unit.)
3) Return the transfer unit. With the front cover open, turn on the
power.
4) Enter the SIM 44-13 mode.
5) Close the front cover.
6) Press the [EXECUTE] key.
The adjustment is automatically performed. When the adjustment
is completed, the [EXECUTE] key returns to the normal display.
Paper
Paper transport direction
If the above condition is not satisfied, perform the following procedure.
4) Loosen the resist roller fixing screw, and change the resist roller
angle.
The standard position is at the center.
Repeat procedures 3) – 4) until the condition of procedure 3) is satisfied.
7) Check that the SIM 44-13 values are within the specifications.
Check contentSpec
PCLEDC (Sensor current in color calibration)128 or below
DARK_ID (Color image density sensor dark
voltage)
P_PSI (Read value of calibration sheet)102 ± 5
P_CYI (Read value of calibration plate)80 ± 15
∗
When an error message is displayed, clean the sensor and the
calibration plate, and adjust again.
∗
If the above procedure cannot cancel the error, replace the
sensor and the calibration plate.
8) Turn off the power.
50 or below
7 – 5
9) Pull out the transfer unit, and remove the adjustment sheet.
(The adjustment sheet is positioned in front of the cleaning blade
at the back of the unit as the transfer belt rotates.)
10) Return the transfer unit.
NOTE: If the motor drive power is turned on immediately after at-
taching the adjustment sheet to the transfer belt, the adjustment sheet does not stop at the specified position and the
transfer belt keeps rotating.
As a result, the adjustment sheet may be damaged by the
transfer cleaning blade or the transfer cleaning blade may be
damaged by the adjustment sheet.
To prevent against this, be sure to observe the following.
1) Before entering the SIM 44-13 mode, open the right
cover of the machine to open the motor drive power line.
2) After completion of the adjustment, remove the adjustment sheet from the transfer belt.
2) Set the values of A – D of the set item as shown in the table be-
low, and make an A3 (11" × 17") copy. (The grid pattern is
printed.)
∗
Use the paper tray at the bottom.
SIM 64-1 set items
ParameterSet value
A PRINT PATTERN5
B PRINT START GRADATION LEVEL1
C SELF PRINT Q’TY SETTING1
D DENSITY MODE9
Enter the input value with the 10-key and press the OK key. When
the [EXECUTE] key is pressed, printing is performed. Paper is selected by the set item E.
3) Check the distortion of the printed image.
If the right-angle level of the traverse print line is 0.5mm or less for
the longitudinal print line of paper, there is no need to adjust.
0.5mm or less
Comparison line
ADJ 2 Image density sensor sensing position
adjustment
This adjustment must be performed in the following cases:
•
When the image density sensor is replaced.
•
When the image density sensor section is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Enter the SIM 44-23 mode.
2) Press the [EXECUTE] key. The adjustment is automatically performed, and the average data is displayed.
When the operation is completed, the [EXECUTE] key is highlighted.
In case of an abnormal end, "ERROR" is displayed.
•
When the ICU main PWB is replaced.
•
When the EEPROM of the ICU main PWB is replaced.
ADJ M7
Image skew adjustment (Scanner
(Writing) unit)
This adjustment must be performed in the following cases:
•
When the scanner (writing) unit is replaced.
•
When the scanner (writing) unit is removed from the machine.
•
When a color image mis-resist occurs.
•
When the installing location is changed.
1) Enter the SIM 64-1 mode.
Select the color mode of Black.
Right-angle
4) If the image is distorted, loosen the red screw for the holder on the
chassis side, and adjust the LSU inclination with the black LSU
adjustment screw (set screw). (The LSU at the right end is black.)
After completion of the adjustment, fix the holder with the red
screw.
Reference line
Longitudinal direction
7 – 6
Red screw for the holder
5) Enter the SIM 61-4 mode.6) Select A3 (11 × 17) paper and press the [EXECUTE] key. Paper is
Compare the positions (front-rear) of the same color
selected by the set item B.
The check pattern is printed.
∗
Use the paper tray at the bottom.
7) Check that the center shift between the Y/M/C print color patterns
is within 0 ± 1 step.
(Check the shift between the print patterns of the same color.
Even though there is some shift between different colors, there is
no problem.)
If the above condition is not satisfied, loosen the red screw for the
holder on the front side of the chassis, and adjust the LSU adjustment screw (set screw) to adjust the LSU inclination.
After completion of the adjustment, fix the holder with the red
screw.
Compare the positions (front-rear) of the same color print patterns.
Procedures 1) – 4) : Adjustment procedures of the black LSU
Procedures 5) – 7) : Adjustment procedures of the color LSU
7 – 7
ADJ M8
This adjustment is available in two procedures, old and new. Both are
basically the same. Either procedure will do.
The differences between the old and the new procedures are as follows:
∗
Some AR-C100/C150 machines use the old procedure (with SIM
44-20). On the other hand, the AR-C250/C160 uses only the new
procedure (with SIM 44-31) and does not have the old procedure.
In the AR-C100/C150, the old procedure (with SIM 44-20) is
abolished and the new procedure is employed in the middle of
production.
∗
In SIM 44-31, the adjustment pattern is printed in A4R or 8.5" ×
11"R size.
In SIM 44-20, the adjustment pattern is printed in A3 or 11" × 17"
size.
This adjustment is required in the following cases:
•
When the photoconductor drum is replaced.
•
When the photoconductor drum is removed from the machine.
•
When the photoconductor drum drive section is disassembled.
•
When the photoconductor drum drive unit is replaced.
•
When U2 trouble occurs.
•
When PCU MAI PWB is replaced.
•
When EEPROM on the PCU MAIN PWB is replaced.
Photoconductor phase adjustment
Old procedure of photoconductor phase adjustment (SIM
44-20)
1) Enter the SIM 44-20 mode.
2) Enter "2" in the setup item A (PRINT MODE) with the 10-key, then
press the [OK] key. (Default setting is 3.)
3) Select the paper feed cassette with A3 (11" × 17") paper in the
setup item E (PAPER SELECT), and press the [OK] key.
∗
Use the paper tray at the bottom.
4) Press the [EXECUTE] key, and the drum deflection adjustment
pattern is printed in four pages.
∗
Pattern N (1, 4, 7, 10) is printed.
5) Check the deflection cycle of 125.6mm pitch of four printed patterns (C, M, Y). Use the output pattern of the smallest deflection
as the set value of each color, and set it to item B, C, and D. (After
entering the adjustment value, press the OK key.)
6) After entering the adjustment value, enter "3" to set item A with
the 10-key and press the [EXECUTE] key to print the adjustment
pattern again.
If the above procedures cannot bring a satisfactory result, select
mode 1 and print twelve pages of the print pattern.
This allows to make more detailed checks and adjustments.
The adjustment procedure is the same as procedure 5).
It, however, takes about 6 min to do this procedure.
NOTE: If there is an extra deflection other than the drum frequency
(125.6mm pitch), check the set values of the RS motor and
the fusing motor speed.
7 – 8
A3 or 11" x 17"
Deflection pattern of Magenta
Check the deflection of 125mm pitch.
125mm125mm125mm
7 – 9
New procedure of photoconductor phase adjustment
(SIM 44-31)
1) Enter the SIM 44-31 mode.
5) Check the deflection of 125.6mm pitch for each of C, M, and Y in
the four output patterns, and select the output pattern number with
the smallest deflection as the set value of each color, and set the
number to each of setup items B, C, and D. (After entering the adjustment value, press the [OK] key.)
6) After entering the adjustment value, enter "3" in the setup item A
with the 10-key and press the [EXECUTE] key to print an adjustment pattern for checking again.
If the above procedure is not satisfactory, select the PRINT MODE 1
to print 12 print patterns.
This allows to make more detailed check and adjustment. The adjustment procedure is the same as procedure 5).
This procedure takes about 4 minutes.
NOTE: If there is an extra deflection other than the drum frequency
(125.6mm pitch), check the set values of the RS motor and
the fusing motor speed.
2) Enter "2" in the setup item A (PRINT MODE) with the 10-key, and
press the [OK] key. (The default is "3.")
3) Select the paper tray with A4R (8.5 × 11R) paper in the setup item
E (PAPER SELECT) and press the [OK] key.
NOTE: Use the lowest paper tray.
4) Press the [EXECUTE] key, and the drum deflection adjustment
patterns (4 pages) are printed.
Deflection pattern of Magenta
A4R (8.5 x 11R)
ADJ M9A
The following items are automatically adjusted.
•
ADJ M9/ADJ1 main scanning direction copy magnification ratio adjustment (Scanner (writing) unit) (Black)
•
ADJ M9/ADJ 2 main scanning direction image magnification ratio
adjustment, image resist adjustmemt (Scanner (writing) unit)
(Color)
•
ADJ M10 sub scanning direction image resist adjustment (Scanner
(writing) unit)
If this automatic adjustment of ADJ M9A is not satisfactory, perform
the manual adjustment of ADJ M9 and ADJ M10.
This adjustment is required in the following cases:
•
When the scanner (writing) unit is replaced.
•
When the scanner (writing) unit is removed from the machine.
•
When the main scanning direction image magnification ratio adjustment (scanner (writing) unit) (Black) is performed.
•
When color image mis-resist is generated in the main scanning direction.
•
When color image mis-resist is generated in the sub scanning direction.
•
When installation or the installing place is changed.
•
When U2 trouble occurs.
•
When ICU MAIN PWB is replaced.
•
When EEPROM on ICU MAIN PWB is replaced.
Check the deflection of 125mm pitch.
Note before adjustment
Before execution of this adjustment, check that the following adjustment have been properly completed.
If the great density sections of C and M are in the range of –1 to +1 with the mark as the reference in the check pattern 1,
it is O.K.
·
If the above procedure is not satisfactory, or for Yellow, check that the color lines are shifted from the black lines in the check
pattern 2.
7 – 11
3) Check the following items with the check pattern.
∗
Check that the section of the greatest density of C and M in
MSR check pattern, MSF check pattern 1, and SS check pattern is in the range of ± 1 with the black triangle mark as the
center reference.
If this check is difficult, perform the following procedure.
Check that the print lines of M and C in SS check pattern 2,
MSF check pattern 2, and MSR check pattern 2 coincide with
the print lines of K.
∗
Check that the print line of Y in the check (adjustment) pattern
of MSR check pattern 2, MSF check pattern 2, and SS check
pattern 2 coincides with the print line of K.
If the above conditions are satisfied, cancel the simulation and terminate the adjustment.
If the above conditions are not satisfied, perform the following procedures.
4) Set the printed check (adjustment) pattern on the document table.
At that time, adjust so that the white triangle mark comes to the
center of the left side of the document table, and place 5 sheets of
white paper on it.
Check that the check (adjustment) pattern is in close contact with
the document table.
Check (adjust) pattern
If the image resist adjustment (auto) has been satisfactorily completed with SIM 50-22, there is no need to perform the following procedures.
1) ADJ M9 (Main scanning direction image resist adjustment/Main
scanning direction image magnification ratio adjustment) SIM 5020
Main scanning direction copy
magnification ratio adjustment
(Manual adjustment) (Scanner
(Writing) unit)
Main scanning direction image
registration adjustment (Manual
adjustment) (Scanner (Writing) unit)
ADJ 1 Main scanning direction copy
magnification ratio adjustment (Scanner
(Writing) unit) (Black)
This adjustment must be performed in the following cases:
•
When the black scanner (writing) unit is replaced.
•
When a U2 trouble occurs.
•
When the ICU main PWB is replaced.
•
When the EEPROM of the ICU main PWB is replaced.
1) Enter the SIM 50-10 mode.
2) Select H: BLACK LD MAG.
3) Press the [EXECUTE] key.
4) Check that the dimension inside the printed half tone pattern is
220mm.
5) Press the [EXECUTE] key.
The check (adjustment) pattern is scanned (read) and the image
resist adjustment is automatically performed. (It takes about 30
sec for scanning (reading) and calculation.)
The calculated adjustment value is displayed together with the adjustment result (EXACT, ROUGH, ERROR).
EXACT: The adjustment has been normally completed.
ROUGH: The accuracy of the adjustment is lower than EXACT due
to dirt, dusts, and improper placing of the check
(adjustment) pattern, etc.
ERROR: Adjustment error due to erroneous scanning
When "ERROR" is displayed, check the following items and repeat
procedures from procedure 1 or perform the manual adjustment of
image resist (ADJ M9/ADJ 1/ADJ 2).
∗
The paper is not placed properly.
∗
Dirt and dust on the glass and mirrors.
∗
The check (adjustment) pattern is dirty, folded, or not in close
contact with the document glass.
When the check (adjustment) pattern is normally scanned (read), the
image resist adjustment is automatically performed and EXACT or
ROUGH is displayed, go to procedure 5).
6) Press the [EXECUTE] key.
A4 or 8.5 × 11 paper is automatically selected and a check (adjustment) pattern is printed.
7) Perform the same procedure as procedure 3). If the image resist
is within the specified range, adjustment is completed.
If the adjustment is repeated twice and the image resist is not within
the specified range, perform the manual adjustment of image resist
(ADJ M9/ADJ 1/ADJ 2).
220mm
Use one of the following paper sizes (A4/A3/11" × 8.5"/11" × 17")
5) If the dimension is not as specified above, change the set value
and perform an adjustment again.
Enter the adjustment value with the 10-key and press the [OK]
key.
7 – 12
ADJ 2 Main scanning direction color image
registration adjustment (Scanner
(Writing) unit) (Color)
Main scanning direction copy
magnification ratio adjustment (Scanner
(Writing) unit) (Color)
This adjustment must be performed in the following cases:
•
When the scanner (writing) unit is replaced.
•
When the scanner (writing) unit is removed from the machine.
•
When the main scanning direction image magnification ratio (scanner (writing) unit (Black)) is performed.
•
When a color image mis-resist occurs in the main scanning direction.
•
When the installing position is changed.
•
When a U2 trouble occurs.
•
When the ICU main PWB is replaced.
•
When the EEPROM of the ICU main PWB is replaced.
1) Enter the SIM 50-20 mode.
4) Check the print patterns of the rough adjustment and the fine adjustment for equal color on the front and the rear side.
Rough adjustment print pattern check: Check that the rough adjustment print pattern is at the center for the rough adjustment reference pattern.
Fine adjustment print pattern check: Check that the fine adjustment print pattern is at the center for the fine adjustment reference
pattern.
(If the fine adjustment print pattern is in the range of 0 ± 1 for the
scale of the fine adjustment reference pattern, there is no need to
adjust.)
2) Select the paper feed cassette of A3 (11" × 17") paper in the setup
item H (PAPER SEL).
∗
Use the paper tray at the bottom.
3) Press the [EXECUTE] key. The adjustment pattern is printed.
∗
A: Rough adjustment pattern
∗
B: Fine adjustment pattern
∗
C: Adjustment range (0±1)
7 – 13
[How to read the pattern]
When deflection is made to the positive (+) side in the rough adjustment, increase the value on the positive (+) side.
When the deflection is made to the negative (–) side in the rough adjustment, increase the value on the negative (–) side.
When the read value is 27
(= 20 +7 ):
∗
C
B
(Example)
When the simulation is set to 105,
newly set to 132 (= 105 + 27).
20
When the read value is –27
(= –20 – 7):
∗
C
∗
A
∗
B
(Example)
When the simulation is set to 105,
newly set to 78 (= 105 – 27).
∗
A: Rough adjustment pattern
∗
B: Fine adjustment pattern
∗
C: Adjustment range
20
∗
A
[Main scan registration adjustment pattern]
If the rough adjustment pattern or the fine adjustment pattern is not in
the above range, perform the following procedures.
5) Calculate the shift from the adjustment reference position for each
adjustment mode.
The sum of the shift of rough adjustment reference and the shift of
fine adjustment is the actual shift.
Shift (Correction value) = Rough adjustment shift + Fine adjustment shift
The interval between scales of the rough adjustment reference
corresponds to 20. Be careful of polarities of the shift (positive or
negative) when calculating.
6) Select the mode to be adjusted with the scroll key.
7) Add or reduce to or from the current adjustment value, enter the
obtained value, and press the [OK] key.
•
When the shift (correction value) is positive:
Adjustment value = Current adjustment value + Shift (Correction value)
•
When the shift (correction value is negative:
Adjustment value = Current adjustment value – Shift (Correction value)
8) Press the [EXECUTE] key.
The adjustment pattern is printed.
Check that the conditions of procedure 4) are satisfied.
Repeat procedures 4) – 8) until the conditions of procedure 4) are
satisfied.
NOTE: When either of the adjustment values of the front and the
rear adjustment mode is changed, the other adjustment print
pattern may be varied. Be careful of that.
When the adjustment can be completed with a fine adjustment, perform the front adjustment mode first, and then perform the rear adjustment mode after completion of the front
adjustment.
Before performing this adjustment, be sure to adjust the K
magnification ratio (SIM 50-10, H) properly.
(Example) Set the simulation values as shown below.
When deflection is made to the positive (+) side in the rough adjustment, increase the value on the positive (+) side.
When the deflection is made to the negative (– ) side in the rough adjustment, increase the value on the negative (– ) side.
20
When the read value is – 27
(= – 20– 7)
∗
A
∗
∗
C
B
When the read value is 27
(= 20+7)
– 20
∗
C
(Example)
When the simulation is set to 105,
newly set to 78 (= 105 – 27).
∗
A: Rough adjustment pattern
∗
B: Fine adjustment pattern
∗
C: Adjustment range
If the rough adjustment pattern or the fine adjustment pattern is not in
the above range, perform the following procedures
5) Calculate the shift from the adjustment reference position for each
adjustment mode.
The sum of the shift of rough adjustment reference and the shift of
fine adjustment is the actual shift.
Shift (Correction value) = Rough adjustment shift + Fine adjustment shift
The interval between scales of the rough adjustment reference
corresponds to 20. Be careful of polarities of the shift (positive or
negative) when calculating.
6) Select the mode to be adjusted with the scroll key.
(Example)
When the simulation is set to 105,
newly set to 132 (= 105 + 27).
7) Add or reduce to or from the current adjustment value, enter the
obtained value, and press the [OK] key.
•
When the shift (correction value) is positive:
Adjustment value = Current adjustment value + Shift (Correction value)
•
When the shift (correction value is negative:
Adjustment value = Current adjustment value – Shift (Correction value)
8) Press the [EXECUTE] key.
The adjustment pattern is printed.
Check that the conditions of procedure 4) are satisfied.
Repeat procedures 4) – 8) until the conditions of procedure 4) are
satisfied.
NOTE: Before performing this adjustment, SIM 44-20 or 44-31 (drum
7 – 17
phase adjustment) must have been adjusted properly.
ADJ M11
This adjustment must be performed in the following cases:
•
When the scanner (reading) section is disassembled.
•
When a copy image distortion occurs.
Image distortion adjustment
ADJ 1 Scanner (Reading) unit parallelism
adjustment
1) Loosen the screw which is fixing the scanner unit A and the drive
wire, and remove the scanner unit A from the drive wire.
Scanner unit A
7) With the scanner unit B in contact with two stoppers on the front
and the rear frame side simultaneously, slide the scanner unit A
until it comes to the right end of the frame, and fix it to the drive
wire with the fixing screw.
2) Manually turn the scanner drive gear to bring the scanner unit B
into contact with the stopper.
At that time, if the scanner unit B makes contact with the two stoppers on the front and the rear frame simultaneously, the parallelism of the scanner unit B is proper.
If not, perform the following procedures.
3) Loosen the fixing screw of the scanner unit drive pulley on the
side where the scanner unit B is not in contact with the stopper.
Scanner unit B
4) While keeping the scanner unit drive shaft stationary, turn the
scanner unit drive pulley manually so that the scanner unit B
makes contacts with two stoppers on the front and the rear frame
side simultaneously. (Change the relative positions of the scanner
unit drive pulley and the drive shaft.)
5) Fix the scanner unit drive pulley fixing screw which was loosened
in procedure 3).
6) Perform procedure 2).
Repeat procedures 3) – 6) until the parallelism of the scanner unit
B becomes proper.
7 – 18
ADJ 2 Image sub scanning direction distortion
adjustment
1) Make a test chart on A3 (11 × 17") paper as shown below. (Draw
a rectangular with four right angles.)
2) Set the test chart made in procedure 1) on the document table.
(Leave a space of about 30mm between the reference position
and the test chart. With the document cover open, make a copy
on A3 (11 × 17").
5) With the scanner unit drive shaft kept stationary, turn the scanner
unit drive pulley manually to change the parallelism of scanner
units A and B. (Change the relative positions of the scanner unit
drive pulley and the drive shaft.)
6) Tighten the scanner unit drive pulley fixing screw.
Repeat procedures 2) – 6) until the condition of procedure 3) is
satisfied.
ADJ 3 Image scanning direction distortion
adjustment
1) Make a test chart on A3 (11 × 17") paper as shown below. (Draw
a rectangle with four right angles.)
2) Set the test chart made in procedure 1) on the document table.
With the document cover open, make a copy on A3 (11 × 17").
3) Check for distortion in the main scanning direction.
If the four angles of the rectangle on the copy are right angles,
there is no distortion. (Completion of the adjustment)
3) Check for distortion in the sub scanning direction.
If La = Lb, there is no distortion.
If there is some distortion in the sub scanning direction, perform
the following procedures.
4) Loosen either of two fixing screws of the scanner unit drive pulley.
(Either one on the front or the rear side will do.)
If there is some distortion in the main scanning direction, perform
the following procedures
4) Check for a difference between the right distortion and the left distortion (balance).
Lc
Copy A
Left distortion is equal
to right distortion.
Lc = Ld
Ld
Lc
Copy B
Ld
Left distortion is not equal
to right distortion
Lc ≠ Ld
If Lc = Ld, there is no difference between the left distortion and the
right distortion.
If the above condition is satisfied, go to procedure 6).
If the above condition is not satisfied, perform the following procedures.
7 – 19
5) Change the height balance of the front frame side scanner rail.
Perform procedures 2) – 5) until there is no difference between
the left distortion and the right distortion.
(Example) Fit 10mm of the scale with 10mm of the copied scale and
compare them.
Main scanning direction copy magnification ration
100 – 99
=
100
× 100 = 1
6) When there is no difference between the left distortion and the
right distortion, change the height of the scanner rail on the front
frame side.
7) Set the test chart made in procedure 1) on the document table,
and make a copy on A3 (11 × 17") paper. Check that the main
scanning distortion is within the specified range.
Repeat procedures 6) – 7) until the main scanning direction distortion is within the specified range.
ADJ M12
Image focus (main scanning direction
copy magnification ratio) adjustment
(CCD position adjustment)
This adjustment must be performed in the following cases:
•
When the CCD unit is removed from the machine.
•
When the CCD unit is replaced.
•
When the copy image focus is improper.
•
When the copy magnification ratio in the main scanning direction is
improper.
1) Enter the SIM 48-1 mode.
2) Set the set item B to 50 (initial value).
3) As shown in the figure below, place a scale on the original table.
100mm scale
(Original)
Copy image
(1mm (1%)
shorter than the
original)
7) Remove the original guide L and R, and remove the table glass.
8) Remove the dark box cover.
9) Remove the slide pin of the front cover unit.
10) Loosen the CCD unit fixing screws.
102090100110
1.0mm
102090100110
10 20 3040 50 6070 8090 50100110120130140
4) Make a normal copy on A4 paper.
5) Compare the scale image length and the actual scale length.
6) Obtain the main scanning direction copy magnification ratio according to the following formula.
Main scanning direction copy magnification ratio
(Original length – Copy length)
=
Original length
× 100[%]
7 – 20
∗
Never loosen the screws which are not indicated in the figure
above. If loosened, the CCD unit must be replaced.
11) Insert the slide pin as shown below, and make positioning in the
sub scanning direction. (Initial positioning is completed.)
3) Make a normal copy and obtain the copy magnification ratios.
Copy magnification ratio
A
B
12) Make a copy in the initial position and check the copy
magnification ratio again.
If the copy magnification ratio is not in the range of 100 ± 1%, perform
the following procedure.
Repeat procedures 12) and 13) until the copy magnification ratio is
within the range of 100 ± 1%.
When the copy image is longer than the original, move in the
direction of B.
When the copy image is shorter than the original, move in the
direction of A.
One scale of scribe line corresponds to 0.2%.
13) Change the installing position in the CCD sub scanning direction
to adjust the magnification ratio.
NOTE: Due to the structure of the optical system, when the CCD unit
fixing position is changed with SIM 48-1 set to 50, the copy
magnification ratio is adjusted to the specified level (100 ±
1.0%) and the specified resolution is provided.
ADJ M13
Sub scanning direction copy
magnification ratio adjustment
This adjustment must be performed in the following cases:
•
When the copy magnification ratio in the copy image sub scanning
direction is improper.
•
When the scanner motor is replaced.
•
When the scanner motor control PWB is replaced.
•
When a U" trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
Before this adjustment, perform the focus adjustment (CCD unit installing position adjustment).
1) Place a scale on the original table as shown below.
10203040
506070
809050
100
110
120130140
2) Enter the SIM 48-1 mode.
(Original
=
(Example 1)
Copy A shorter
than the original
Scale
(Original)
(Example 2)
Copy B longer
than the original
4) Check that the copy magnification ratio is within the specified
range (100 ± 1%).
If the copy magnification ratio is within the specified range (100 ±
1%), the adjustment is completed.
If not, perform the following procedure.
5) Change the scan mode adjustment value of SIM 48-1.
When the adjustment value is increased, the sub scanning direction copy magnification ratio is increased.
A change in the adjustment value by 1 corresponds to a change in
the copy magnification ratio by about 0.1%.
Repeat procedures 3) – 5) until the coy magnification ratio is
within the specified range (100 ± 0.28%).
NOTE: Fix the adjustment value of SIM 48-1 adjustment mode (F –
ADJ M14
dimension – Copy dimension
Original dimension
10
10
10
R) to 50.
Image position adjustment (Main
20
2090100
2090100
)
× 100[%]
90100110
110
110
scanning direction) (Print engine)
This adjustment must be performed in the following cases:
•
When the paper tray is replaced.
•
When the paper tray section is disassembled.
•
When the manual paper feed tray is replaced.
•
When the manual paper feed tray is disassembled.
•
When the duplex section is disassembled.
•
When the duplex section is installed or replaced.
•
When the large capacity paper feed tray is installed or replaced.
•
When the large capacity paper feed tray is disassembled.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Enter the SIM 50-10 mode.
2) Select the paper feed mode to be adjusted with the scroll key.
3) Press the [EXECUTE] key.
The adjustment pattern is printed.
7 – 21
4) Check the adjustment pattern image position.
Measure the dimensions from the paper center to the front and the
rear edge of the adjustment pattern to check that they are the
same.
If A – B = ± 2.0mm, there is no need to adjust.
If the above condition is not satisfied, perform the following proce-
dure.
5) Check the copy image center position.
If A – B = ± 4.0mm, there is no need to adjust. (400%)
If the above condition is not satisfied, perform the following proce-
dures.
A
Half tone
A
B
Half tone
5) Change the adjustment value.
(Enter the adjustment value and press the [OK] key.)
When the adjustment value is increased, the image is shifted
backward.
When the adjustment value is decreased, the image is shifted forward.
A change in the set value by 1 corresponds to a change in the
shift by about 0.1mm.
Repeat procedures 3) – 5) until the condition of procedure 4) is satisfied.
If the above condition cannot be satisfied with the above procedures,
perform the following procedures.
6) Loosen the paper feed tray cover fixing screw, and shift the installing position in the arrow direction.
Perform procedures from 2) again.
Direction A
Direction B
Perform the above procedures for all paper feed units.
ADJ M15
Image position adjustment (Main
A– B =±2.0mm
scanning direction) (Scanner (Writing))
This adjustment must be performed in the following cases:
•
When the scanner (reading) section is disassembled.
•
When the scanner (reading) unit is replaced.
•
When the RADF section is disassembled.
•
When the RADF unit is installed.
•
When the RADF unit is replaced.
•
When a U2 trouble occurs.
•
When the ICU main PWB is replaced.
•
When the EEPROM of the ICU main PWB is replaced.
1) Set the adjustment chart on the document table.
2) Enter the SIM 50-12 mode.
The copy magnification ratio is automatically set to 400%.
3) Select the OC mode with the scroll key.
4) Press the COPY key. A copy is made.
A – B = 4.0mm
(400%)
B
6) Change the adjustment value.
(Enter the adjustment value and press the OK key.)
When the adjustment value is increased, the image is shifted
backward. When the adjustment value is decreased, the image is
shifted forward.
A change in the set value by 1 corresponds to a change in the
shift by about 0.4mm. (400%)
Repeat procedures 4) – 6) until the condition of procedure 5) is satisfied.
ADJ M16
"Image position, image loss, void area
adjustment"
This adjustment must be performed in the following cases:
•
When the scanner (reading) section is disassembled.
•
When the scanner (reading) unit is replaced.
•
When the resist roller section is disassembled.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
This adjustment uses SIM 50-2 and SIM 50-1.
The above two simulations are used in the following manner.
SIM 50-2: Rough adjustment
SIM 50-1: Fine adjustment
If the desired value is obtained by SIM 50-2, there is no need to per-
form SIM 50-1.
(Adjustment item)
No.Adjustment item
1 Lead edge image lossIMAGE
2 Lead edge void areaDEN-ADEN-A4.0
3 Rear edge void areaDEN-BDEN-B6.0
4 Image reference positionRRC-A
5 Paper timingRRC-B
6 Distance between image lead edge
position and scale of 10mm × 10
7 Distance between paper lead edge
and image lead edge × 10
Adjustment items 1 – 3 can be adjusted either with SIM 50-1 or with
SIM 50-2.
The adjustment values 6 and 7 will affect the adjustment items 4 and
5 automatically.
Therefore, adjusting the items 6 and 7 will lead to the same result as
adjusting the items 4 and 5 directly.
SIM 50-2
set item
LOSS
L1
L2
SIM 50-1
set item
IMAGE
LOSS
Adjustment
value
±
4.0
1.0mm
±
1.0mm
±
1.0mm
7 – 22
1) Place a scale on the original table as shown below.
Note that the scale must be placed in parallel with the scanning direction and that the scale lead edge must be in close contact with
the original guide plate.
10203040506070809050100110120130140
2) Enter SIM 50-2.
3) Set IMAGE LOSS and DEN-A to "20".
4) Set all the set items of L1 and L2 to "0".
5) Make a copy at 400%. (Original table mode)
6) Measure the copied image dimensions X and Y.
X: Distance between the copy image lead edge and the scale of
10mm
Y: Distance between the paper lead edge and the copy image
lead edge.
7) Multiply X, Y, and Z by 10 to obtain L1, L2, and L3 respectively.
Enter the values of L1, L2, and L3.
L1 = X × 10
L2 = Y × 10
8) Cancel the simulation, make a copy, and check that the lead
edge image loss and void area are within the specified range
shown below.
Lead edge image loss: 4.0 ± 1.0mm
Lead edge void area: 4.0 ± 1.0mm
If the above specifications are not satisfied, perform the following procedures.
9) Enter SIM 50-1.
10) Set a scale in the same manner as procedure 3), and make a
copy at 50% and at 400% in the original table mode.
11) Measure the distance between the paper lead edge and the
copy image lead edge of 50% copy and of 400% copy.
12) Check that there is no difference between the above distance of
50% copy and that of 400% copy.
If there is a difference of 1.5mm or above, change the
adjustment value of RRC-A.
Repeat procedures 10) to 12) until the above specification is satisfied.
13) If the lead edge void area is not within the specified range,
change the DEN-A value.
14) If the lead edge void area is not within the specified range,
change the IMAGE LOSS value.
15) If the rear edge void area is not within the specified range,
change the DEN-B value.
Paper lead
edge
X
10203040
Y
400% enlarged copy
50
Image loss
Lead edge void areaLead edge void area
Adjustment
item
IMAGE
LOSS
Lead edge
image loss
DEN-A Lead edge
void area
DEN-B Rear edge
void area
Adjustment
value
4.0 ± 1.0mm
4.0 ± 1.0mm
6.0 ± 1.0mm
The greater the set value is,
the greater the image loss is.
The greater the set value is,
the greater the void area is.
The greater the set value is,
the greater the void area is.
Note
7 – 23
ADJ M17
Copy color blance and density adjustment
(1) Note before color balance and density adjustment
(Conditions required for color balance and density adjustment)
Before performing color balance and density adjustment, the following adjustments must have been completed normally, which will affect color balance and density adjustment.
The importance level is as shown below.
(The following adjustment items directly affect color balance and density adjustment and should be performed in advance
to the picture quality adjustment.)
2) The adjustment items A - E of SIM 46-1/2/10 - 20 and the adjustment values of SIM 46-27 should be all set to 50.
3) SIM 26-55 should be set to DISABLE.
4) The scanner (reading) section should be clean.
5) The image process section (charger unit, transfer section, developing section, OPC drum section, etc.) should be clean.
Main scanning direction copy magnification ratio adjustment
(Scanner (Writing) unit)
Main scanning direction image registration adjustment (Scanner
(Writing) unit)
Sub scanning direction color image resist adjustment (Scanner
(Writing) unit) (Color)
ADJ 1Main scanning direction copy magnification ratio
adjustment (Scanner (Writing) unit) (Black)
ADJ 2Main scanning direction color image resist adjustment
(Scanner (Writing) unit) (Color)
Main scanning direction copy magnification ratio
adjustment (Scanner (Writing) unit) (Color)
(The following adjustment items affect color balance and density, but they are required to be adjusted frequently. In case of
a trouble, however, they should be checked and adjusted.)
(Relationship between servicing contents and color balance/density adjustment)
Note that the procedures before and after the copy color balance/density adjustment differ depending on the conditions of the machine and the servicing contents.
There are following 5 major cases.
Refer to the table below to meet the necessity of each case.
1) When installing
2) When performing the periodic maintenance
3) When replacing consumable parts in repair work
4) When not replacing consumable parts in repair/check work
5) When cleaning the scanner (reading) section in repair/check work
44-30 (New)
61-4
44-31 (New)
50-22
50-10
50-20
50-21
25-2/44-27
7 – 24
When in
repair/check
(without replacing
consumable parts)
periodic
When in
maintenance
scanner
After cleanign
(reading) section
∗
∗
∗
7A
6B
∗
∗
∗
waste toner
After disposing
transfer section
∗
∗
transfer belt
After replcing
∗
Repair (When a consumable part is replaced)/maintenance
∗
developer (∗2)
After replacing
∗
After replacing
OPC drum (∗1)
∗
When
installing
257
13
23
Simulation
252424444464442444
∗
∗
∗
∗
1
8
27
20 (Old)/31 (New)
∗
22 (Auto)/
20 (Manual)
50
∗
22 (Auto)/
21 (Manual)
50
∗
22/24
46
6A
∗
∗
3
63
∗
∗
3∗3
∗
6
21
44
46
∗
21
44
∗
∗
26
44
∗
3
∗
7
63
∗
∗
4
7B
∗
∗
9
10 - 19
25 (AR-C160/C250)
46
63
Toner concentration reference control level setup
Developer counter clear
OPC drum counter clear
Image desntiy sensor adjustment
Image density sensor position adjustment
Image skew adjustment
OPC drum phase adjustment
Transfer section waste toner counter clear
Half-tone correction level is set to zero.
JOB NoWork item
ADJ M8
ADJ M7
ADJ M6
ADJ M5
ADJ M3
123456789
(2) Necessary work items in maintenance service
The work items necessary for maintenance are shown below.
Perform the work according to the following description when other than maintenance (when replacing a consumable part/when repairing and checking (without replacement of consumable parts)/
No
when installing/when cleaning the scanner (reading) section/etc.)
Main scan direction image resist adjustment
Sub scan direction image resist adjustment
ADJ M9A
(ADJ M9)
ADJ M9A
10
11
CCD gamma adjustment (Normal document mode)
Color balance/density adjustment (Auto)
Process correction is forcibly performed.
Color balance/density adjustment (Manual)
(ADJ M10)
ADJ 1
ADJ M17
12
ADJ 2
ADJ M17
13
ADJ 3
ADJ M17
141516
7 – 25
Half-tone image correction initial setup
(color balance adjustment data memory)
Half-tone correction is forcibley performed.
Copy check
The service target of the auto color balance
adjustment is set. (AR-C150/C160/C250)
Color balance adjustment
ADJ 4
ADJ M17
19
17
18
5
∗
20
(individual adjustment for each copy mode)
CCD gamma adjustment (Copy document mode)
(AR-C160/C250)
ADJ 1A
ADJ M17
21
2: Replace all the three colors (Y, M, C) at a time. Color developers and color OPC drums must be replaced at a time. Black developer and black OPC drum can be replaced individually.
∗
1/
3: Before and after the manual color balance/density adjustment, these items must be performed. When performing the auto color balance/density adjustment, there is no need to perform these items.∗4: Perform as required.
∗
∗
Job No. indicates the title number of adjustment items specified in the chapter of the adjustments. Refer to Use this number when referring to the details, as necessary.
5: Make a copy and check the copy color balance and density. If satisfactory result is not obtained, perform the procedure again.∗6A: If a satisfactory result is obtained by the auto color balance/density adjustment, there is no need to perform the manual color balance/density adjustment.
6B: It is also allowed to make the manual color balance/density adjustment without performing the auto color balance/density adjustment.∗7A: Required only when the scanner (reading) section is cleaned.
7B: After completion of the CCD gamma adjustment (normal original mode), perform this procedure. If the CCD gamma adjustment (normal original mode) is not performed, there is no need to
∗
perform this procedure.
∗
∗
When the developer counter is cleared (SIM 24-5) and the OPC drum counter is cleared (SIM 24-7), the image density correction (process correction) is automatically performed.
START
Copy color balance density check
(Check in the Text/Photo mode. ) (AR-C150)
(Check in the Text/Printed photo mode. ) (AR-C160/C250)
(Test chart UKOG-0162FCZZ/UKOG-0283FCZZ is used.)
Is the
copy color balance/
density adjustment
required ?
NO
YES
CCD replaced or the
scanner (reading)
section cleaned ?
NO
In the fine
adjustment, the copy
color balance and the density
are in the standard
Process correction is forcibly performed. (SIM 44-6)
Perform the manual adjustment of ADJ3 copy
color balance, density adjustment. (SIM 46-21)
Perform the initial setup of half tone image
correction. (SIM 44-21)
Execute the half tone image correction.
(Forcible execution) (SIM 44-26)
The number
of times is
Check the copy color balance and the density.
limited to
(Check in the Text/Photo mode. ) (AR-C150)
3 times
(Check in the Text/Printed photo mode. ) (AR-C160/C250)
(Use the test chart UKOG-0283FCZZ.)
NO
Are the copy color balance and
the density in the satisfactory level ?
Is the
level.
YES
YES
Perform ADJ1 CCD gamma adjustment.
SIM 63-03 (Normal document mode)
Set the SIT chart
(UKOG-0280FCZZ) on
the original table.
Enter the SIM 63-03
mode and press the
EXECUTE key.
Perform ADJ2 copy color balance/density auto
adjustment. (SIM 46-24)
NO
Are the color
NO
balance and the density
in the specified level ?
YES
Enter the SIM 46-24 mode and select
C:A3 (11 17) paper. (Auto selection)
Press the EXECUTE key. (The
adjustment pattern 1 is printed.)
Set the adjustment pattern 1 on the
original table, select the SERVICE
mode or the FACTORY mode, and
Make a copy of the SIT chart (UKOG-0280FCZZ)
in the Text/Printed Photo mode.
Set the copy of the SIT chart
on the document table.
Enter the SIM 63-9 mode,
and press the [EXECUTE] key.
<AR-C160/C250>
YES
SET M1 Auto color balance adjustment service target
is set. (SIM 63-7)
Enter the SIM 63-7 mode.
Press the SETUP key.
Set the color patch image (adjustment
pattern) printed in the copy color balance/
density adjustment on the original table, and
press the EXECUTE key.
Press the REPEAT key.
Press the EXECUTE key.
Press the OK key.
Cancel SIM 63-7.
Is the color balance/
density adjustment
performed for each copy mode ? (Does
the user request that ?)
NO
YES
Perform the initial setup of half tone image
correction. (SIM 44-21)
Execute the half tone image correction.
(Forcible execution) (SIM 44-26)
The number
Check the copy color balance and the density.
of times is
(Check in the Text/Photo mode. ) (AR-C150)
limited to
(Check in the Text/Printed photo mode. ) (AR-C160/C250)
3 times
(Use the test chart UKOG-0283FCZZ.)
NO
Are the copy color balance and
the density in the specified level ?
Perform the copy density
adjustment in the low
density section for ADJ4
all the copy modes.
(SIM 46-10 – 19)
Cancel SIM 46-24.
YES
7 – 26
Copy color balance and density check
Check the color balance and the density by making copies of Sharp
gray chart and the serviceman chart.
a. Note for the copy color balance check
To check the copy color balance and the density, use Sharp gray
chart and the serviceman chart and set the copy density in the
Text/Printed Photo mode (AR-C160/C250) Text/Photo mode (ARC150) to Manual 3 and make a copy in the color mode and in the
black and-white mode. At that time, the color balance adjustment of
the user program must be set to the default (center).
Be sure to use the specified paper for color.
[Sharp gray chart]
The copy image density of Sharp gray chart must be as follows:
NOTE: Use the color test chart (UKOG-0283FCZZ) to check the
This adjustment must be performed in the following cases:
•
When the CCD unit is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
•
When replacing a part in the scanner (reading) section or when
cleaning.
When the CCD unit is replaced, be sure to perform this adjustment.
(1) Precautions for adjustment
1) Check that the table glass and No. 1, 2, 3 mirrors and lenses are
free from dust and dirt. (If there is dust and dirt, clean with alcohol.)
2) Check that there is no dirt or scratch on BK1 and BK2 patches of
SIT chart (UKOG-0280FCZZ).
If there is dirt, clean with alcohol.
If there is scratch, replace the chart with new one.
(2) Adjustment procedures
1) Set the SIT chart (UKOG-0280FCZZ) to the left edge of the original table, and fit the center of SIT chart with the center of the glass
holder.
Patch 4 is copied.
Patches 1 and 2 are not copied.
<AR-C250/C160>
Patch 2 is slightly copied.
123 4 5678910 W
Patch 3 is copied.
Patch 1 is not copied.
SHARP gray chart
SHARP GRAY CHART
[Serviceman chart (UKOG-0283FCZZ)]
Check the color balance of Serviceman chart copy is as shown below.
(Color copy)<AR-C150/C160/C250>
Serviceman chart (Color patch section)
The background may
be slightly copied.
No great difference with
the original (Whole copy
of the patch section)
Patch 7 and the following must be copied.
Density balance of each color must be proper.
When SIT chart is not available, execute SIM 63-5 to set the CCD
gamma to the default. This method, however, provides a lower adjustment accuracy than the method by using SIT chart.
NOTE: Check that the SIT chart (UKOG-0280FCZZ) is closely
placed on the original table.
2) With the SIT chart fixed, close the original cover.
3) Enter the SIM 63-03 mode, and press the [EXECUTE] key.
The automatic adjustment is started. During the automatic adjustment, the [EXECUTE] key is highlighted. When the adjustment is
completed, the key returns to the normal display.
NOTE: The SIT chart (UKOG-0280FCZZ) is affected by light (espe-
cially by ultraviolet rays) and temperature and humidity. Put it
in a bag (clear file, etc.) and store in a dark place.
ADJ 2 Copy color balance adjustment (Auto)
This adjustment must be performed in the following cases:
•
When a consumable part (developer, OPC drum, the transfer belt)
is replaced.
•
When the CCD unit is replaced.
•
When a U2 trouble occurs.
•
When the ICU main PWB is replaced.
•
When the EEPROM of the ICU main PWB is replaced.
a. Outline
The color balance adjustment (auto adjustment) is the automatic adjustment of cyan, magenta, yellow, and black copy density with SIM
46-24.
(There are following two modes of auto color balance adjustment.)
7 – 27
1) Auto color balance adjustment by the serviceman (with SIM 46-
24)
2) Auto color balance adjustment by the user (with the user program)
(The color balance target becomes the service target.)
The auto color balance adjustment by the user is provided in order to
reduce the number of service calls.
If the copy color balance is shifted by some reason, the user performs
the color balance adjustment to correct it.
If, however, there is a basic problem in the machine, or if the machine
environment is changed largely, this function does not serve as an effective means.
While the automatic color balance adjustment by the serviceman allows adjustment even when the machine environment is changed
largely, providing normal color balance. If there is a basic problem in
the machine, repair it and adjust to provide normal color balance.
The above points must be fully understood for proper operation.
When this adjustment is performed, the color balance adjustment of
all the copy modes are changed.
(However, the color balance adjustment level of the user program is
not changed.)
b. Note for performing the color balance adjustment
(Auto adjustment)
1) The print engine section must be properly adjusted. (ADJ M1 –
M16)
2) CCD gamma adjustment must be properly adjusted. (ADJ
M17/ADJ 1)
3) When setting the color patch image (adjustment pattern) paper on
the original table, place 5 sheets of white paper on the color patch
image paper.
4) Be sure to use the specified color paper.
c. Adjustment procedure
(Auto color balance adjustment by the serviceman)
1) Enter the SIM 46-24 mode.
NOTE: (Descriptions on the factory and the service key button in the
color balance automatic adjustment menu)
There are two kinds of gamma targets for the color balance
automatic adjustment: factory and service. The factory key
button and the service key button are used to select between
them.
Factory target gamma: Standard color balance (Fixed)
Service target gamma: Color balance can be customized ac-
cording to the user request. (Variable)
When shipping from the factory, the service target gamma
data are same as the factory target gamma data.
Both are set to the standard color balance gamma.
In the service target, a customized color balance can be reg-
istered with SIM 63-7. In the factory target, it cannot be
changed.
Therefore, incorrect service target gamma data may have
been registered by a third party after shipping from the factory.
If the service target gamma data are incorrect, the color balance adjustment cannot be performed properly. In this case,
select the factory target gamma.
When, however, the user requests to customize the color balance and the service target gamma data are incorrect, perform the color balance adjustment (manual) with ADJ
M17/ADJ 3.
After that, use the pattern printed with the color balance adjustment (Manual) (ADJ M17/ADJ 3) to register the service
target gamma data with SIM 63-7. This procedure will revise
the service target gamma.
5) Press the REPEAT key on the operation panel.
2) Select A3 or 11 × 17 paper (auto select) and press the EXECUTE
key.
The color patch image (adjustment pattern) is printed.
3) Set the color patch image (adjustment pattern) printed in procedure 2) on the original table so that the dark density side of the
color patch image comes to the left side. Place 5 sheets of white
paper on the color patch image (adjustment pattern) paper.
4) Press the SERVICE key on the operation panel and press the
EXECUTE key.
The copy color balance adjustment (step 1) is automatically performed, and the color balance check patch image is printed. Wait
for a while until the operation menu of procedure 5) is displayed.
6) Press the EXECUTE key.
The color patch image (adjustment pattern) is printed.
7) Set the color patch image (adjustment pattern) printed in procedure 6) on the original table so that the darker density side comes
to the left side. Place 5 sheets of white paper on the color patch
image (adjustment pattern) paper.
8) Press the EXECUTE key.
The copy color balance adjustment (step 2) is automatically performed, and the color balance check patch image is printed.
Wait for a while until the operation menu of procedure 9) is displayed.
7 – 28
9) Press the OK key on the operation panel.
The initial setup of half tone image correction is performed according to this adjustment data.
NOTE: When OK key is pressed, initial setup of half-tone image cor-
rection is started. During this operation, "Copy Quality is being adjusted" is displayed. It takes several minutes to
complete this operation.
After completion of this operation, "Please quit this mode" is
displayed.
Do not cancel the simulation until "Please quit this mode" is
displayed.
10) Check that the color balance check patch image printed at last is
within the specified range shown below.
Fig. 1 PG image
High densityLow density
C
M
Y
Bk
Max
1) The max. density
section is not blurred.
4) Patch for each of C, M, Y, BK
The patch density is identical between patches or not
reversed.
The patch density is changed gradually.
3) B - E patches of each color of
Y, C, M, and Bk are copied very
slightly.
Patch A of each Y/M/C/K color is not copied.
ABCDEFGHIJKLMNO
The print density should vary gradually from the lower density to the
higher density without reversion of changing direction.
The density level of each color should be almost the same.
It is acceptable for patch B not to be copied.
Patch A is not copied.
Use SIM 46-21 to print the color balance adjustment sheet and com-
pare each process (CMY) black patch color balance and the black
patch. This allows a correct check on the color balance adjustment result.
If the color balance of each process (CMY) black patch in A - 0 is
near the black patch referring to the patch patch, it is judged that the
color balance has been correctly adjusted.
If the above conditions are not satisfied or the color balance is not
satisfactory, repeat the adjustment procedures from Step 4).
In this case, select the factory target gamma instead of the service
target gamma for adjustment.
As a result, the color balance is not customized according to the
user’s request. However the machine is at least adjusted to the standard color balance.
If, however, the user requests to customize the color balance instead
of using the standard color balance and the color balance is in a satisfactory level, go to Step 11).
If the color balance is not satisfactory, perform the manual color balance adjustment (ADJ M17/ADJ 3).
11) Execute the half tone image correction. (Forcible execution)
(SIM 44-26)
When EXECUTE key is pressed, it is highlighted and the operation is
started. It takes several minutes to complete the operation. When the
operation is completed, the screen returns to the original state.
After completion of the operation, cancel the simulation.
12) Use the test chart UKOG-0283FCZZ and check the copy color
balance and the density in Text/Photo mode. (Refer to the
section of the copy color balance and the density.)
If the copy color balance and the density are not in the specified
level, perform the following procedures.
13) Perform initial setup of half tone image correction. (SIM 44-21)
14) Perform half tone image correction. (Forcible execution) (SIM
44-26)
15) Use the test chart UKOG-0283FCZZ and check the copy color
balance and the density in Text/Photo mode (AR-C150)
Text/Printed photo mode (AR-C250/C160). (Refer to the section
of the copy color balance and the density.)
Repeat procedures 13) – 15) until the specified level is obtained.
However, repetition is limited to three times.
If repetition of the above procedures does not set the copy color bal-
ance and the density to the specified level, there may be some other
reason.
Investigate the reason and repair or fix the problem, then perform all
the procedures of print quality adjustment from the beginning.
If the above conditions are not satisfied, perform the manual adjustment (SIM 46-21) (ADJ M17/ADJ 3).
(Auto color calibration by the user (Auto color balance
adjustment))
NOTE: This adjustment is based on the service target color balance
set with SIM 63-7 or 63-8. If, therefore, the above simulation
is not completed normally, this adjustment will not be completed normally.
1) Enter the user program mode.
2) Enter the copy mode.
3) Press the auto color calibration key.
7 – 29
4) Press the EXECUTE key.
The color patch image (adjustment pattern) is printed.
5) Set the color patch image (adjustment pattern) printed in procedure 4) on the original table so that the darker density side comes
to the left side. Place 5 sheets of white paper on the color patch
image (adjustment pattern) paper.
6) Press the EXECUTE key.
The copy color balance adjustment (step 2) is automatically performed. After completion of the adjustment, the display returns to
the original menu.
When EXECUTE key is pressed, the operation is started.
It takes several minutes to complete the operation. When the opera-
tion is completed, "COMPLETE" is highlighted.
After completion of the operation, cancel the simulation.
1) Enter the SIM 46-21 mode.
(AR-C150/C250)
(AR-C160)
ADJ 3 Copy color balance adjustment (Manual)
This adjustment must be performed in the following cases:
•
When a consumable part (developer, OPC drum, the transfer belt)
is replaced.
•
When the CCD unit is replaced.
•
When the scanner (reading) section is cleaned.
•
When a U2 trouble occurs.
•
When the ICU main PWB is replaced.
•
When the EEPROM of the ICU main PWB is replaced.
The color balance adjustment (Manual) is used to manually adjust
each color copy density (C, Y, M, K) (15 points for each color) when
the result of the previous automatic adjustment is unsatisfactory or
when a fine adjustment is required, or when the user requests to
change the color balance.
a. Note for the adjustment
This adjustment is performed only for the color patch whose result of
the previous automatic adjustment is unsatisfactory.
If the color balance is out of the normal conditions, execute SIM 4624 to make the color balance adjustment (Manual) and then execute
this adjustment. This sequence leads to a better work efficiency.
b. Adjustment procedures
∗
Before executing the copy color balance adjustment (Manual),
perform SIM 44-6 to make a compulsory process correction,
updating the developing bias voltage and the main charger voltage
to the latest levels.
2) Select PAPER SEL with the scroll key and select A3 (11 × 17) paper.
Enter the set value corresponding to the paper feed section with
A3 (11 × 17) paper in it, and press the OK key.
3) Press the [EXECUTE] key.
The color balance adjustment pattern is printed.
4) Check that the printed pattern is in the following specification or in
the desired color balance.
If not, perform the following procedures.
Fig. 1 PG image
High densityLow density
C
M
Y
Bk
CMY
mixed
color
Max
1) The max. density
5) The gray balance for CMY mixed color
patch is not shifted so much.
4) Patch for each of C, M, Y, BK
The patch density is identical between patches or not
reversed.
The patch density is changed gradually.
section is not blurred.
3) B - E patches of each color of
Y, C, M, and Bk are copied very
slightly.
2) Patch A of each Y/M/C/Bk
color is not copied.
ABCDEFGHIJKLMNO
6) There is not so great
difference between
CMY mixed color and
BK monochrome.
The print density should vary gradually from the lower density to the
higher density without reversion of changing direction.
The density level of each color should be almost the same.
It is acceptable for patch B not to be copied.
7 – 30
Patch A is not copied.
5) Select the color to be adjusted and select the adjustment point
with the scroll key.
6) Enter the adjustment value with the 10-key and press the OK key.
The adjustment value can be selected in the range of 245 – 755 (1
– 999). When SIM 46-24 is used to perform the automatic color
balance and the density adjustment, all the set values of this simulation are set to 500.
To increase the density, increase the adjustment value. To decrease the density, decease the adjustment value.
Repeat procedures 3) – 6) until the condition of procedure 4) is satisfied.
When the overall density is low or patch A is copied with a high density, use the arrow keys to change all the adjustment values of A - 0
simultaneously and uniformly.
Then perform the patch density adjustment. This allows to make an
efficient adjustment.
By using the black patch as the reference, adjust so that the color balance of the black patch of each process (CMY) in A - 0 becomes virtually same as the black patch.
In this simulation mode, press CLEAR key to return to the normal
copy mode and make actual copies of the service chart and user
documents. Check the adjustment result.
7) Execute SIM 44-21.
The initial setup of half tone image correction is performed.
This procedure is to store the copy color balance adjustment data as
the reference data for half-tone correction.
This procedure should be always executed immediately after completion of ADJ M17/ADJ 3 (Color balance adjustment (Manual)) with SIM
46-21.
When ADJ M17/ADJ2 (Color balance adjustment (Auto)) is performed
with SIM 46-24, this procedure is automatically performed.
8) Execute the half tone image correction. (Forcible execution) (SIM
44-26)
When EXECUTE key is pressed, it is highlighted and the operation is
started. It takes several minutes to complete the operation. When the
operation is completed, the screen returns to the original state.
After completion of the operation, cancel the simulation.
9) Use the test chart UKOG-0283FCZZ and check the copy color balance and the density in the Text/Photo mode (AR-C150)
Text/Printed photo mode (AR-C250). (Refer to the section of the
copy color balance and the density check.)
If the copy color balance and the density are not in the specified level,
repeat procedures 7) through 9) until they are in the specified level.
However, repetition is limited to three times. If repetition of the above
procedures does not set the copy color balance and the density to the
specified level, there may be some other reason. Investigate the reason and repair or fix the problem, then perform all the procedures of
print quality adjustment from the beginning.
10) The service target of the auto color balance adjustment is set.
(AR-C150/C160/C250)
(Auto color balance adjustment service target
gamma setup)
When EXECUTE key is pressed, it is highlighted and the operation is
started.
It takes several minutes to complete the operation. When the operation is completed, the screen returns to the original state. After completion of the operation, cancel the simulation.
a. Outline
Auto color balance adjustment is performed with a certain color balance (gamma) as a target. There are following two kinds of targets:
Only the service target among them allows optional setup of a color
balance (gamma) target.
This setup must be performed in the following cases.
•
When the user requests to customize the color balance.
•
When the service target gamma is found to be incorrect.
•
When the copy color balance and the density adjustment is manually performed. (SIM 46-21)
•
When a U2 trouble occurs.
•
When the ICU main PWB is replaced.
•
When the EEPROM on the ICU main PWB is replaced.
7 – 31
Kinds of color balance (gamma) target
Output
A: Default color balance (gamma)
target (fixed)
B: Factory color balance (gamma)
target (fixed)
C: Service color balance (gamma)
target (variable)
Input
NOTE: The above figure is for a brief description, and does not show
the actual state.
KindsDescriptions
A Default color
balance (gamma)
target (fixed)
Bfactory color
balance (gamma)
target (fixed)
C Service color
balance (gamma)
target (variable)
This is the average, standard color
balance (gamma) target determined by
the machine design.
This color balance (gamma) target is
identical in all the machines, without
consideration for individuality of machines.
When SIM 63-8 is executed, the service
color balance (gamma) target becomes
the same as this target.
In SIM 46-24 (46-22) menu, this target is
not displayed.
This is the standard color balance
(gamma) target which was registered (set)
in the factory, and cannot be changed in
the market.
This color balance (gamma) target is set
depending on individuality of each
machine to obtain the standard color
balance. It, therefore, differs slightly in
different machines. When the service
target falls into an abnormal state by
some reasons, this target can be used
instead of it.
When shipping, this target is the same as
the service color balance (gamma) target.
This is obtained by registering (setting)
with SIM 63-7 the adjustment pattern of
the color balance (gamma) which was
adjusted with SIM 46-21.
This color balance (gamma) target is set
depending on individuality of each
machine to obtain the standard color
balance. It, therefore, differs slightly in
different machines. However, an optional
color balance (gamma) target can be set
according to a user’s request.
When shipping, this target is the same as
the factory color balance (gamma) target.
When SIM 63-8 is executed, the service
color balance (gamma) target becomes
the same as the default color balance
(gamma) target.
(Meaning of the service target gamma data and
purpose of registration)
First, execute SIM 46-21 to adjust the color balance (Manual) according to the user request or to the standard color balance.
Then use the adjustment pattern printed in the above procedure to
register the service target gamma data with SIM 63-7.
This will revise the service target gamma data.
It is recommendable to record the adjustment pattern printed in the
above procedure. By using the adjustment pattern, the same color
balance target can be registered in another machine. It is also useful
to register the service target gamma data again.
Be careful, however, not to fold the pattern or avoid discoloration and
dirt.
Basically the service target gamma data must be registered immediately after completion of the color balance adjustment (Manual) with
SIM 46-21.
If a considerable time has passed after completion of the color balance adjustment (Manual) with SIM 46-21, the color balance of the
adjustment pattern after a considerable time differs from that before a
considerable time. Do not use such an adjustment pattern.
Whether the service target gamma data are correct or not can be determined by the following.
When the adjustment result of SIM 46-24 color balance adjustment
(Auto) is abnormal or unsatisfactory:
In this case, the service target gamma data may be incorrect.
The possible cause is incorrectness or abnormality of the color bal-
ance adjustment pattern used when registering the service target
gamma data of the color balance adjustment (Auto) with SIM 63-7.
The color balance adjustment pattern is printed after the color balance adjustment (Manual) with SIM 46-21. The possible cause lies in
this procedure.
b. Setup procedure
(Procedure to set the an optional color balance (gamma)
as the service target)
1) Two sheets of color patch image (adjustment pattern) are outputted in the copy color balance adjustment (manual adjustment)
(SIM 46-21). (ADJ M17/ADJ 3)
At that time, when the color balance is shifted from the standard,
an adjustment is required. If not, there is no need to adjust.
If an optional color balance is required according to the user’s request, an adjustment is required.
2) Enter the SIM 63-7 mode.
3) Press the SETUP key.
4) Set the color patch image (adjustment pattern) paper properly adjusted and printed in the copy color balance adjustment (manual
adjustment) (SIM 46-21) (ADJ M17/ADJ 3) on the original table.
The color patch image (adjustment pattern) printed by SIM 64-2
may be used. In this case, check that the printed image is proper.
(The other color patch images (adjustment patterns) printed by another machine may be used.)
Set the paper on the original table so that the darker density side
comes on the left side. Then place 5 sheets of white paper on the
color patch image (adjustment pattern).
If it is difficult to adjust the color balance adjustment (Manual) with
SIM 46-21 satisfactorily, do not register the service target gamma
data with SIM 63-7.
7 – 32
5) Press the EXECUTE key.
The color patch image (adjustment pattern) is read.
6) Press the REPEAT key and set the second color patch image (adjustment pattern) on the original table.
The color balance (gamma) target setup level of each color can be
checked with K/C/M/Y keys.
The setup level values must be in the ascending sequence of B - 0. If
there is no change or the sequence is reversed, it is judged as an abnormality.
In case of an abnormality, resolve the problem and check again.
7) Press the OK key.
The color balance (gamma) corresponding to the color patch im-
age (adjustment pattern) printed in the copy color balance adjustment (manual adjustment) (ADJ M17/ADJ 3) is set as the service
target.
(Procedure to set the default (standard) color balance
(gamma) as the service target)
This procedure is required in the following case:
∗
When the service target gamma cannot be set normally.
When SIM 63-8 is executed, the service target gamma data are
changed to the default target gamma data determined by the machine
design.
When the color balance adjustment (Auto) is executed with the service target gamma data set to the default target gamma, a virtually satisfactory result will be obtained.
1) Enter the SIM 63-8 mode.
set value is changed greatly.
When an extreme background copy is produced, use ADJ M17/ADJ 3
Color balance adjustment (Manual) (SIM 46-21) instead of this procedure.
The adjustment result of SIM 46-1 is reflected evenly to all the color
copy modes.
The adjustment result of SIM 46-2 is reflected evenly to all the monochrome copy modes.
1) Enter the SIM 46-1 or 46-2 mode.
(AR-C150)
(AR-C160/C250)
2) Select the copy mode to be adjusted with the scroll key.
3) Enter the adjustment value with the 10-key, and press the [OK]
key.
To increase the density in the low-density area, set a greater adjustment value. To reduce the density, set a lower adjustment value. The
adjustment in the low-density area can be adjusted individually for
each copy mode.
The greater the set value is, the greater the density in the low-density
area is, and vice versa. (The density in the high-density area is not
changed.)
4) Cancel the simulation mode, and make a copy in the normal mode
to check the copy density in the white area and the low-density
area by using the test chart (UKOG-0283FCZZ).
In this simulation mode, press CLOSE key to jump to the normal copy
mode and make actual copies of the service chart and user documents. In this manner, the adjustment result can be checked.
The adjustment can be performed also by switching between the
simulation mode and the normal copy mode alternately and checking
the adjustment result with actual copies.
2) Press the EXECUTE key.
3) Press the YES key.
The service target becomes the same as the default (standard)
target.
ADJ 4 Low-density area density adjustment
NOTE for SIM 46-1 and 46-2:
The major purpose of these simulations is to delete background copy
simply.
SIM 46-1 and 46-2 are used to adjust the copy density in the low-den-
sity area, and they do not affect the density in the high-density area.
Note that the tone and the color phase may be changed greatly if the
Serviceman chart (Color patch section)
Check the copy density in the low-density area
and the white area of the color patch section.
7 – 33
ADJ 5 Copy color balance adjustment (Copy
mode)
This adjustment must be performed in the following cases:
•
When a U2 trouble occurs.
•
When the ICU main PWB is replaced.
•
When the EEPROM of the ICU main PWB is replaced.
Used to adjust the gamma and the density in each copy mode individually. The adjustment in each copy mode is not required normally,
but is performed when the user requests it.
1) Enter either of SIM 46-10, 46-19 modes. (Select the simulation according to the copy mode to be adjusted.)
AR-C250
Copy modeModel
ColorCopy
document
mode
Normal mode Text modeManual
Monochrome Copy
document
mode
Normal mode Text modeManual
Text Printed Photo mode Manual AR-C250
Printed Photo modeManual AR-C250
Text modeManual AR-C250
Auto
Text Printed Photo mode Manual
Auto
Printed Photo modeManual AR-C250
Photo modeManual AR-C250
Text Photo modeManual
Auto
Map modeManualAR-C25014
Text Printed Photo mode Manual AR-C250
Printed Photo modeManual AR-C250
Text modeManual AR-C250
Auto
Text Printed Photo mode Manual
Auto
Printed Photo modeManual AR-C250
Photo modeManual AR-C250
Text Photo modeManual
Auto
Map modeManualAR-C25019
Color balance
adjustment in each
copy mode
MainSubMainSubMainSub
10
AR-C25011
AR-C250
AR-C250
46
AR-C25016
AR-C250
AR-C250
12
13
15
17
18
Adjustment (Simulation)
Overall color
balance adjustment
of all copy modes
4621/2046
Low density level
1
2
7 – 34
AR-C160
Adjustment (Simulation)
Copy modeModel
ColorCopy
document
mode
Normal mode Text modeManual
color
enhancement
mode
Monochrome Copy
document
mode
Normal mode Text modeManual
∗
The copy color balance and the density in the color enhancement mode are automatically determined by the adjustment result of the color normal
mode. The adjustment unique to this mode cannot be made.
AR-C100/C150
ColorText Photo modeManual
MonochromeText Photo modeManual
Text Printed Photo mode Manual AR-C160
Printed Photo modeManual AR-C160
Text modeManual AR-C160
Auto
Text Printed Photo mode Manual
Auto
Printed Photo modeManual AR-C160
Photo modeManual AR-C160
Text Photo modeManual
Auto
Map modeManualAR-C16014
Text modeManual
Auto
Text Printed Photo mode Manual
Auto
Printed Photo modeManual AR-C160
Photo modeManual AR-C160
Text Photo modeManual
Auto
Map modeManualAR-C16014
Text Printed Photo mode Manual AR-C160
Printed Photo modeManual AR-C160
Text modeManual AR-C160
Auto
Text Printed Photo mode Manual
Auto
Printed Photo modeManual AR-C160
Photo modeManual AR-C160
Text Photo modeManual
2) Select the color to be adjusted with the color select key, and select
the adjustment point with the scroll key.
3) Enter the adjustment value with the 10-key, and press the OK key.
The adjustment value can be selected in the range of 245 – 755
(AR-C160: 1 – 999). When the automatic color balance and the
density are adjusted with SIM 46-24, all the set values of this
simulation are set to 500.
To increase the density, increase the adjustment value. To decrease the density, decrease the adjustment value.
ADJ 1A CCD gamma adjustment (CCD
calibration) (Copy document mode)
(AR-C250/C160)
This adjustment is the CCD gamma adjustment (CCD calibration) for
the copy document copy mode, and is different from the CCD gamma
adjustment (CCD calibration) in the normal document copy mode
(ADJ M17/ADJ 1). In the AR-C160/C250, there are above two kinds
of the CCD gamma adjustment (CCD calibration), and both adjustments are required.
This adjustment is required in the following cases:
•
After completion of the CCD gamma adjustment (CCD calibration)
(Normal original copy mode) (ADJ M17/ADJ 1)
(1) Note before adjustment
∗
Check that the table glass, No. 1/2/3 mirrors, and the lens surface
are free from dirt and dust.
(If dirt or dust is found, clean with alcohol.)
∗
Check that the patches of BK1 and BK2 of the SIT chart
(UKOG-0280 FCZZ are free from dirt or dust.
If dirt or dust is found, clean with alcohol.
If any damage is found, replace with a new one.
∗
Since this adjustment is based on the normal document copy
mode CCD gamma adjustment (CCD calibration) (ADJ M17/ADJ
1), the said adjustment must have been completed before
execution of this adjustment.
The copy color balance must also have been adjusted properly.
(2) Adjustment procedure
1) Place the SIT chart (UKOG-0280FCZZ) on the left edge of the
document table, and fit the center of the SIT chart with the center
of the glass holder.
5) Enter the SIM 63-09 mode and press the [EXECUTE] key.
The automatic adjustment is performed. During the adjustment, the
[EXECUTE] key is highlighted. When the adjustment is completed,
the [EXECUTE] key returns to the normal display.
6) Cancel the simulation mode.
NOTE: The SIT chart (UKOG-0280FCZZ) is affected by lights (espe-
cially ultra-violet rays) and temperature and humidity. Store it
in a clear file (nylon file) in a dark place.
ADJ 6 Black toner component image gamma
adjustment (Black character and black
line reproduction adjustment)
(AR-C250/C160) (Normally unnecessory
to adjust.)
The gamma of black toner component images is changed to adjust
the reproduction of the profile of the black character and line optionally. Especially the thickness of fine black character and line is
changed.
Since the black toner component image quantity differs depending on
the copy mode, be careful of the copy mode selection to check the
adjustment result. Check in the Text/Printed Photo mode.
This adjustment is valid only in the following copy modes:
•
Text copy mode
•
Text Printed Photo copy mode
•
Text Photo copy mode
The black toner component ratio is greatest in the Text copy mode,
and smallest in the Text Photo copy mode.
This adjustment is required in the following cases when the default
was changed:
•
When U2 trouble occurs.
•
When the ICU MAIN PWB is replaced.
•
When the EEPROM of the ICU MAIN PWB is replaced.
1) Enter the SIM 46-27 mode.
(AR-C160)
NOTE: Check that the SIT chart (UKOG-0280FCZZ) is in close con-
tact with the document table.
2) Close the document cover without shifting the SIT chart (UKOG0280FCZZ).
3) Make a copy in the Text/Printed Photo mode. (Be sure to use the
specified copy paper.)
4) Set the copy made in procedure 3) on the document table so that
the center of the copy paper comes to the center of the left edge
of the document table.
(AR-C250)
7 – 36
2) Enter the adjustment value with the 10-key.
The greater the adjustment value is, the greater the density is, and
vice versa.
Normally set to the default (50).
3) Press the [OK] key.
4) Cancel the simulation, and make a copy in the Text/Printed Photo
mode to check the reproduction of fine black character and line.
Use a document with black characters and lines on it for checking.
ADJ 7 Single color copy mode color balance
and density adjustment (AR-C250/C160)
(Normally unnecessory to adjust.)
This adjustment is used to adjust color balance and the density according to the user’s demand.
The adjustment is made by setting the max. density level of Y, M and
C in each color.
This adjustment is required in the following cases when the default
was changed:
•
When a consumable part (developer, photoconductor drum, transfer belt) is replaced.
•
When the CCD unit is replaced.
•
When the scanner (reading) section is cleaned.
•
When U2 trouble occurs.
•
When the ICU MAIN PWB is replaced.
•
When the EEPROM of the ICU MAIN PWB is replaced.
a. Note for the adjustment
•
This adjustment is not required in the normal state, but executed
only when the user requests for.
b. Adjustment procedure
1) Enter the SIM 46-25 mode.
1) Enter the SIM 26-55 mode.
2) Press ENABLE or DISABLE key.
ENABLE: The contrast in the high-density area is increasing, and
the gradation is slightly decreased. (Priority is given to
brightness.)
DISABLE: Normal picture quality (Priority is given to gradation.)
ADJ 9 Fusing capability setting with heavy
paper (in color copy) (AR-C150)
A. Outline
This setting is used to give priority to fusing capability over picture
quality in the color copy mode with heavy paper. The quantity of black
toner which forms images on the paper is reduced by image process
to have better fusing capability.
B. Note
This setting is used only when poor fusing capability is resulted in the
color copy mode with heavy paper.
When "ENABLE" (Priority of fusing capability) is selected, the color
phase is shifted.
1) Enter the SIM 26-55 mode.
2) Select the color to be adjusted with the scroll key.
3) Select the color with the color key.
4) Enter the adjustment value of each toner color with the 10-key.
(Default)
5) Cancel the simulation mode and make a copy in the single color
copy mode to check.
ADJ 8 Setup of the gamma characteristic in the
color copy mode (AR-C250/C160)
A. Outline
This setup is used to set the priority order between brightness and
gradation in the color copy mode. The setup affects the gamma characteristic in the high-density area.
2) Select between ENABLE and DISABLE.
ENABLE: Priority of fusing capability (The quantity of black toner
which forms images on paper is reduced to have better
fusing capability, but the black concentration is slightly
reduced and the color phase is shifted.) (K toner is
reduced and reproduction of black is supplemented by
Y/M/C toner.)
DISABLE: Normal mode (Normal image process)
ADJ 10 User auto color calibration (Copy color
balance, auto density adjustment) enable
setup
A. Outline
The user can perform the copy color balance and auto density adjustment in the user program mode.
SIIM 26-53 is used to Enable or Disable this operation.
NOTE: This setup is performed only when the user understands the
copy color balance and the auto density adjustment and is
capable of performing the operation.
Full explanations on the operating procedure, notes, and operations must be given to the user.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM on the PCU main PWB is replaced.
7 – 37
B. Setup procedure
1) Enter the SIM 26-53 mode.
2) Select Enable/Disable with the 10-key.
Disabling = 0: YES
Enabling = 1: NO
3) Press the OK key.
When "0: YES" (Disabling) is selected, the user auto color calibration
(copy color balance, auto density adjustment) menu is not displayed
in the user program mode.
ADJ M19
Waste toner full detection level
adjustment
Install the adjustment plate so that the projection of the plate comes
to the center of the scribe line.
Weight detection of ON
becomes heavier.
ADJ M18
This adjustment must be performed in the following cases:
•
When the original size sensor section is disassembled.
•
When the original size sensor section is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
Document size sensor adjustment
ADJ 1 Original size sensor detection point
adjustment
1) Enter the SIM 41-1 mode.
Gradually tilt the original detection arm unit. Loosen the original
cover switch actuator adjustment screw so that the highlight display of OCSW is turned to the normal display when the height of
the arm unit top from the table glass is 32 ± 0.5mm.
Slide the actuator to adjust. (If the ON timing of the original cover
switch is shifted, the original detection function may malfunction.)
Original detection arm unit
32 ± 0.5mm
Table glass
Adjustment plate
Weight detection of ON
becomes lighter
ADJ M20
This adjustment must be performed in the following cases:
•
When the operation panel is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Enter the SIM 65-1 mode.
Touch panel coordinates setting
Original cover switch actuator
Actuator adjustment screw
ADJ 2 Original size sensor sensitivity
adjustment
1) Enter the SIM 41-2 mode.
2) Make the sensor adjustment without an original.
With the original cover open and without an original on the original
table, press the [EXECUTE] key.
3) Place A3 (11 × 17) document on the document table and press
the [EXECUTE] key.
2) Touch the four cross marks on the display.
When the crosses are touched correctly, they turn gray. When all
the four crosses are touched, the touch panel adjustment is completed and the display shows the simulation sub code entering
screen.
If there is any abnormality, the first display is shown again.
∗
When touching the crosses, never use a needle or a pin with a
sharp point.
7 – 38
ADJ M21
Transfer belt level adjustment
(Transfer belt traveling adjustment)
This adjustment must be performed in the following cases:
•
When the transfer belt section is disassembled.
1) Make a copy of gray half tone on the whole surface, and check for
a color balance difference between the front and the rear sides.
Check that there is no difference in the color balance of the front
side and the rear side.
2) If there is a color balance difference between the front and the
rear sides, change the height of the level adjustment angle to adjust.
It is fixed at the center normally.
ADJ M22
This adjustment must be performed in the following cases:
•
When the fusing section is disassembled.
•
When a fusing trouble occurs.
•
When wrinkles are generated on paper in the fusing section.
1) Select A4 (8.5 × 11) paper.
2) With the document cover open, press the start key of monochrome copy.
3) A copy of black background is made.
4) Pull out the transfer section.
5) Insert paper into the pre-transfer paper guide, and turn the fusing
roller knob.
Fusing pressure adjustment
6) With the paper squeezed in the pre-transfer paper guide, wait for
about 10sec.
7) Turn the fusing roller knob to remove the paper from the fusing
section.
8) Measure the dimension (L) of the center section of the glittering
line made by the fusing roller. Check that the dimension is in the
specified range.
Check that the pressure balance between the front and the rear
frame sides is proper.
Value LModelJapanExcept Japan
AR-C1005.5 – 6.0 mm5.5 – 6.0 mm
AR-C1505.5 – 6.0 mm5.5 – 6.0 mm
AR-C2506.0 – 7.0 mm6.5 – 7.5 mm
AR-C1606.5 – 7.5 mm6.5 – 7.5 mm
LR
L (Center)
LF
LR = LF
If the above condition is not satisfied, perform the following procedure.
9) Turn the pressure adjustment screw on the front and the rear
frame sides of the fusing unit to adjust the fusing pressure.
(AR-C100/C150)
Adjustment wrench (UKOG-0282FCZZ) (Required for the ARC100/C150)
7 – 39
(AR-C250/C160)
2) Extend the manual paper feed guide fully.
3) Press [MAX POSITION] on the LCD of the operation panel to
highlight it.
4) Press [EXECUTE] on the LCD of the operation panel to highlight
it.
If normal, the highlight is shifted from [MAX POSITION] to [MIN
POSITION].
5) Narrow the manual paper feed tray guide fully.
6) Press [EXECUTE] on the LCD of the operation panel to highlight
it.
Check that [COMPLETE] is highlighted.
Repeat procedures 2) – 9) until the condition of procedure 8) is satisfied.
ADJ M23
Power voltage adjustment
(AR-C100/C150/C250)
This adjustment must be performed in the following cases:
•
When a part in the DC power unit is replaced.
ADJ 1 3.4V power voltage adjustment
1) Put the multi-meter on the 3.4V line of the DC main PWB and
GND.
2) Turn VR704 on the DC main PWB to adjust so that the voltage is
3.4V.
ADJ 2 5.0V power voltage adjustment
1) Put the multi-meter on the 5.0V line of the DC main PWB and
GND.
2) Turn VR703 on the DC main PWB to adjust so that the voltage is
5.0V.
ADJ 3 24V power voltage adjustment
1) Put the multi-meter on the 24V line of the DC main PWB and
GND.
2) Turn VR702 on the DC main PWB to adjust so that the voltage is
24.0V.
ADJ M25
This adjustment must be performed in the following cases:
•
When the OHP sensor is replaced.
•
When the OHP sensor is disassembled.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Enter the SIM 40-5 mode.
2) Set A4 (11 × 8.5) paper to the manual paper feed tray.
3) Press the EXECUTE key.
Paper in the manual paper feed tray is fed and stopped at the OHP
sensor section.
The sensor LED current level is automatically adjusted so that the
specified (target) output of the OHP sensor is supplied.
After adjustment, paper is discharged and the result data is displayed.
When the adjustment is completed normally, ADJUSTMENT COM-
PLETE is displayed. When an error occurs, ADJUSTMENT ERROR
is displayed.
OHP sensor adjustment
ADJ M24
Manual paper feed size detection level
adjustment
This adjustment must be performed in the following cases:
•
When the manual paper feed tray section is disassembled.
•
When the manual paper feed tray is replaced.
•
When a U2 trouble occurs.
•
When the PCU main PWB is replaced.
•
When the EEPROM of the PCU main PWB is replaced.
1) Execute SIM 40-2.
7 – 40
[8] SIMULATION
(Diagnostics, setting, adjustment value
input, data display)
1. Outline and purpose
There are the following simulation functions to check the machine
operations, troubleshoot, find causes, make various settings,
improves adjustment work speeds and serviceability.
1) Various adjustments
2) Specification and function setting
3) Trouble cancel
4) Operation check
5) Counters check, setting, clear
6) Machine operation conditions (operation history) data check, clear
7) Transmission of various data (adjustment, setting, operations,
counter, etc.)
The operating procedures and displays slightly differ from the form of
the machine operation panel.
The typical forms are as follows:
1) Code system: Values input and mode selection are made with the
10-key pad and various function keys.
2) Switch system: Simulation mode selection is made by combination
of switch setting.
3) Values and mode selection is made with various function keys. As
a special one, a jumper wire is used to connect the check points
on the PWB to select the desired mode.
2. Code system simulation
A. Operating procedures and operations
∗
Entering the simulation mode
1) Program (P) key → Interrupt key → Clear key → Interrupt key
(The machine enters the standby mode for the simulation main
code.)
2) Enter the main code with 10-key pad. → Press START key.
3) Enter the sub code of with 10-keypad. → Press START key.
4) Select the mode and the item with the 1-key pad and the function
key.
5) The machine enters the selected mode.
To start the simulation, press the START key or the function key.
To cancel the current simulation mode and to change the main
code and the sub code, press the interrupt key.
1) Press the all clear key.
∗
The simulation mode is canceled and the machine returns to the
normal operation mode.
8 – 1
START (Normal mode)
Press the Program (P) key.
Press the interrupt key.
Press the clear key.
Press the interrupt key.
Standby for entry of SIM
sub code
Enter SIM sub code with
the 10-key.
Press the START button.
Standby for entry of
SIM code.
Enter the main code of
SIM with the 10-key.
The main code of SIM
is displayed.
Press the START button.
YES
Is there a sub code ?
Select the mode and the
item with the 10-key and
the function key.
Operation check ?
Operating conditions
check ?
NO
NO
NO
Press the interrupt key.
YES
Press the START button.
Operation is made according
to the selected mode and item.
YES
Press the START button.
The display is made according to
the selected some and the item.
YES
Is it the same
simulation ?
Press the interrupt key.
NO
Do you want
to perform another
simulation ?
want to end the
simulation ?
Do you
NO
YES
NO
The simulation mode
is canceled.
YES
Press the clear all key.
Press the START button.
YES
The display is made according
to the selected mode and the item.
Data clear ?
NO
Adjustments
or setting (counter data
change) ?
Do you
want to change the
content ?
YES
Enter the new setting and
adjustment values.
YES
Press the START button.
The selected mode and
the item are cleared.
Operation is made according
NO
to the selected mode and the item.
NO
(Other modes)
Press the START button.
8 – 2
The changed content
is stored.
B. Simulation list
(1) Main/Sub
Code
Main Sub
11Used to check the operations of the scanner
unit and its control circuit.
2Used to check the sensors and detectors in
the scanner section and the related circuits.
21Used to check the operations of the RADF
unit and the control circuit. (The document
feed operation is repeatedly performed.)
(AR-C150/C250/C160)
2Used to check the operations of the sensors
and detectors in the RADF unit and the
related circuits. (AR-C150/C250)
3Used to check the operations of the loads in
the RADF unit and the related circuits.
(AR-C150/C250/C160)
32Used to check the operations of the loads in
the sorter/finisher and the related circuits.
(AR-C150/C250/C160)
3Used to check the operations of the loads in
the sorter/finisher and the related circuits.
(AR-C150/C250/C160)
42Used to check the operations of the sensors
and detectors in the large capacity tray and
the related circuit. (AR-C150/C250/C160)
3Used to check the operations of the loads in
the large capacity tray and the control circuit.
(AR-C150/C250/C160)
51Used to check the operations of the
operation panel display lamps and LCD and
the control circuit.
2Used to check the operations of the heater
lamp and the control circuit.
3Used to check the operations of the scanner
lamp and the control circuit.
4Used to check the operations of the
discharge lamp and the control circuit.
61Used to check the operations of the loads
(clutches and solenoids) in the paper
transport system and the control circuits.
2Used to check the operation of each fan
motor and its control circuit.
71Used to set the aging conditions.Setting/
6Used to set the intermittent aging cycle.Setting/
8Used to set Yes/No of warm-up time display. Setting/
9Used to check the operation of each color
image quality.
81Used to check and adjust the operation of
each print mode developing bias voltage and
the control circuit.
2Used to check and adjust the operation of
each print mode main charger grid voltage
and the control circuit.
6Used to check and adjust the operation of
the transfer charger current and the control
circuit. (Old)
91Used to check the operation of the loads
(clutches and solenoids) in the duplex
section and the control circuit.
(AR-C150/C250/C160)
2Used to check the operation of the sensors
and detectors in the duplex section and the
control circuit. (AR-C150/C250/C160)
Image process
(Photoconductor/
Developing/Transfer/
Cleaning)
Image process
(Photoconductor/
Developing/Transfer/
Cleaning)
Image process
(Photoconductor/
Developing/Transfer/
Cleaning)
OthersOperation
Copy
Operation
Operation
Operation
Operation
Operation
8 – 3
Code
MainSub
94Used to check the operation of the duplex
unit alignment plate and the control circuit.
(AR-C150/C250/C160)
100Used to check the operation of the toner
motor and the control circuit. (Note) Never
execute this simulation with toner in the toner
hopper. Otherwise extra toner will enter the
developing section, causing overtoner. Be
sure to remove the toner from the toner
hopper.
140Used to cancel self diag troubles H3, H4,
and H5. Inhibition of the color copy mode
operation is canceled.
150Used to cancel self diag trouble U6 (Large
capacity tray). (AR-C150/C250/C160)
160Used to cancel self diag trouble U2.Clear/Cancel (Trouble
170Used to cancel self diag troubles PF (copy
inhibition command from the host computer).
211Used to set the maintenance cycle.SettingSpecificationsCounter
221Used to check the print count value in each
section and each operation mode. (Used to
check the maintenance timing.)
2Used to check the total misfeed count and
the total trouble count. (If the misfeed count
is considerably great, it may be judged as
necessary to repair. By dividing this count by
the total count, the misfeed rate can be
obtained.)
3Used to check misfeed positions and the
misfeed count of each position. (If the
misfeed count is considerably great, it may
be judged as necessaary to repair.) (Other
sections than RADF section)
4Used to check the total trouble (self diag)
history.
5Used to check the ROM version of each unit
(section).
6Used to print the setting and adjustment data
list.
7Used to display the key operator code. (Used
when the customer forgets the key operator
code.)
8Used to check the number of uses of the
staple, and the RADF. (AR-C150/C250/C160)
9Used to check the number of uses (print
quantity) of each paper feed section.
10Used to check the system configuration
(option, internal hardware).
(AR-C150/C250/C160)
12Used to check the misfeed positions and the
number (history) of misfeed at each position.
(If the misfeed count is considerably great, it
may be judged as necessaary to repair.)
(AR-C150/C250/C160)
241Used to clear the the misfeed counter, the
misfeed history, the trouble counter, and the
trouble history. (After completion of
maintenance, the counters are cleared.)
2Used to clear the data of the number of uses
(print quantity) of each paper feed section.
3Used to clear the data of the number of uses
of the stapler, the RADF, and the scanner.
4Used to reset the maintenance counter.Data clearCounterMaintenance
5Used to reset the developer counter. (The
developer counter of the installed DV unit is
reset.)
Function (Purpose)PurposeSectionItem
Operation test/checkDuplexOperation
Operation test/checkImage process
Clear/Cancel (Trouble
etc.)
Clear/Cancel (Trouble
etc.)
etc.)
Clear/Cancel (Trouble
etc.)
Operation data
output/Check
(Display/Print)
Operation data
output/Check
(Display/Print)
Operation data
output/Check
(Display/Print)
Operation data
output/Check
(Display/Print)
OthersSoftware
Operation data
output/Check
(Display/Print)
User data output/Check
(Display/Print)
Operation data
output/Check
(Display/Print)
Operation data
output/Check
(Display/Print)
Operation data
output/Check
(Display/Print)
Operation data
output/Check
(Display/Print)
Data clearMemoryCounter
Data clearPaper transportCounterPaper feed
Data clearCounter
Data clearImage process
(Photoconductor/
Developing/Transfer/
Cleaning)
Paper transportTrouble
Communication unit
(TEL/LIU/MODEM etc.)
Paper transportCounter
ADF/RADF/UDH/SPFTroubleMisfeed
(Photoconductor/
Developing/Transfer/
Cleaning)
Developer/
Toner Hopper
Developer/
Toner Hopper
Operation
TroubleError
TroubleError
TroubleError
Counter
Trouble
TroubleMisfeed
Trouble
Operation
DataUser data
Counter
SpecificationsOptions
CounterDeveloper
8 – 4
Code
Main Sub
247Used to clear the OPC drum (membrane
decrease) correction counter. (Performed
when the OPC drum is replaced.)
8Used to clear the waste toner counter in the
transfer section.
9Used to clear the self print and the list print
counter. "(After completion of maintenance,
this counter is cleared.
(AR-C150/C250/C160)
251Used to check the operation of the main
drive (excluding the scanner section) and the
toner density sensor. (The toner density
sensor output can be monitored.)
2Used to make the initial setup (automatic
adjustment) of toner density when replacing
developer.
261Used to make option setup. (When installing
an option, this simulation is used to setup for
that option (software). (AR-C150/C250/C160)
21) Used to set the paper size of the large
capacity tray. (When the paper size is
changed, the software setup must be
changed accordingly with this simulation.)
2) Used to detect 8.5 × 13 (INCH Series)
paper or documents and to set the display
mode. (All paper feed modes)
3) Used to set the display form of the paper
kind in the manual paper feed mode.
3Used to set the auditor specification mode.
Setting must be made according to the use
conditions of the auditor.
5Used to set the count mode of the total
counter, the developer counter, and the
maintenance counter.
61)Used to set the specifications (paper, fixed
copy magnification ratio, machine operations
in case of an image (process) correction
error) according to the destination.
(AR-C150/C250/C160)
2) Used to set the user logo. (AR-C100 only)
18 Used to set YES/NO of toner save operation.
(This simulation is valid only for Japan and
UK versions. It depends on Sim 26-6
(Destination) setting. For the other
destinations, the same setting can be made
by the user program P22. (Effective only in
the monochrome copy mode)
22 Used to set the specification (language) for
the destination. (AR-C150/C250/C160)
28 Used to set the AC power voltage. (For
control of the fusing section heater lamp)
30 Used to set the CE mark complying
operation mode. (Conforms to the soft start
when driving the fusing heater lamp.)
32 Used to set the fan rotating speed. (low
speed)
35 Used to set whether the trouble history
display by SIM 22-4 is displayed as one
trouble or as the accumulated number of
continuous troubles when two or more
troubles of same kind occur continuously.
45 Used to set the copy charge. (AR-C100 only) SettingSpecificationsOthers
52 Used to set YES/NO of count up of non-copy