sharp ar5015 Diagram

SERVICE MANUAL

DIGITAL COPIER

MODEL AR-5015

CONTENTS

[ 1 ] GENERAL.......................................................................Refer to AR-163

[ 2 ] SPECIFICATIONS ................. .................... .. .................... .. .........AR-5015

[ 3 ] CONSUMABLE PARTS..... .. .................... .. .................... .. ...........AR-5015

[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES..... ...........AR-5015

[ 5 ] UNPACKING AND INSTALLATION................................Refer to AR-163

[ 6 ] ADJUSTMENTS..............................................................Refer to AR-163

[ 7 ] SIMULATIONS................................................. ...........................AR-5015

[ 8 ] USER PROGRAMS ........................................................Refer to AR-163

[ 9 ] TROUBLE CODE LIST ...................................................Refer to AR-163

[10] MAINTENANCE................... .................... .. .................... .. ...........AR-5015

[11] DISASSEMBLY AND ASSEMBLY..............................................AR-5015

[12] FLASH ROM VERSION UP PROCEDURE. .. ................ .Refer to AR-163

[13] ELECTRICAL SECTION.............................................................AR-5015

PARTS GUIDE

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

Note for this Service Manual

This Service Manual describes only the items related to the AR-5015. For the other items common with t he AR-163, please refer to the AR-162/ 163 Service Manual (Document code: 00ZAR162//A1E). The table below shows which document(s) should be referred to for each section. (Refer to the document marked with

[ 1 ] NOTE FOR SERVICING [ 2 ] SPECIFICATIONS Some specifications and option setup [ 3 ] COSUMABLE PARTS [ 4 ] EXTERNAL VIEW AND INTERNAL

STRUCTURE [ 5 ] UNPACKING AND INSTALLATION [ 6 ] ADJUSTMENTS The AR-5015 does not support installation of an option unit. (Note 1) [ 7 ] SIMULATION [ 8 ] USER PROGRAM [ 9 ] TROUBLE CODE LIST [10] MAINTENANCE [11] DISASSEMBLLY AND ASSEMBLY [12] FLASH ROM VERSION UP PROCE DURE [13] ELECTRICAL CIRCUIT The AR-5015 does not support installation of an option unit. (Note 1)

Section AR-163 AR-5015 Changed item

Operation panel

The AR-5015 does not support installation of an option unit. (Note 1) The AR-5015 does not support installation of an option unit. (Note 1) The AR-5015 does not support installation of an option unit. (Note 1) The AR-5015 does not support installation of an option unit. (Note 1)

Note 1: The AR-5015 does not support installation of an option unit such as SPF, paper feed unit, job separator, electronic sort unit, printer

expansion unit, and FAX expansion unit. Therefore, the descriptions on option units in each sect ion of t he reference document (AR-162/ 163 S/M) should be disregarded.

[ 2 ] SPECIFICATIONS

The table below shows the specifications of this model and the contents of changes from the AR-163.

Item AR-163 AR-5015 Copy speed 16 PPM 15 PPM Multi-purpose tray 100 sheets 100 sheets Standard tray 1 cassette (250 sheets) 1 cassette (250 sheets) SOPM Yes (Depends on the destination) No Option tray 1 tray Option No

2 tray Option No Original detection No No Original cover Yes Yes SPF Option No Electronic sort Option No Job separator Option No FAX expansion unit Option No Printer expansion unit Option No FAX expansion memory Option No LCD panel Option No Dust cover No No APS Yes No

>>>>> USE FONT <<<<< Helvetica/ Helvetica-Condensed/ Century-Schoolbook/ Symbol & OriginalFonts: (RingWorld2/RingFont2/Pa Symbol/PartsCod)

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

[ 3 ] CONSUMABLE PARTS

1. SUPPLY SYSTEM TABLE

A. Latin America

NO Name Content Life Model name Remark

1 Toner cartridge (Black)

2 Developer Developer

3 Drum kit Drum

For USA goverrnment

Toner (Toner: Net Weight 475g) Bag

(Developer: Net Weight 400g)

Drum fixing plate

B. Middle East/Africa

NO Name Content Life Model name Remark

1 Toner cartridge (Black)

2 Developer Developer

3 Drum kit Drum

Toner (Toner: Net Weight 475g) Bag

(Developer: Net Weight 400g)

Drum fixing plate

180K AR-015LT Life setting by A4 (8.5"x11") 6%

10 10 500K AR-015CD

50k AR-015DR

180K AR-015ET Life setting by A4 6% coverage

10 10 500K AR-015CD

50k AR-015DR

coverage

C. Europe

NO Name Content Life Model name Remark

1 Toner cartridge (Black)

2 Developer Developer

3 Drum kit Drum

Toner (Toner: Net Weight 475g) Bag

(Developer: Net Weight 400g)

Drum fixing plate

180K AR-015LT Life setting by A4 (8.5"x11") 6%

10 10 500K AR-015CD

50k AR-015DR

coverage

D. Asia

NO Name Content Life Model name Remark

1 Toner cartridge (Black)

2 Developer Developer

3 Drum kit Drum

Toner (Toner: Net Weight 475g) Bag

(Developer: Net Weight 400g)

Drum fixing plate

180K AR-015CT Life setting by A4 6% coverage

10 10 500K AR-015CD

50k AR-015DR

[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES

3. OPERATION SECTION

1110987654321

1312

Inch system

14 15 1716

Not used

1 INTERRUPT key and indicator 2 Copy quantity display 3 ZOOM indicator 4 Copy ratio display key 5 Zoom keys 6 PAPER SIZE ENTER key

7 AUDIT CLEAR key 8 PAPER SIZE indicators 9 Alarm indicators 10 POWER SAVE indicator 11 Output tray full indicator 12 B/W REVERSE key and indicator 13 XY-ZOOM key and indicator 14 AUTO/MANUAL/PHOTO key and indicators 15 Light and dark keys and indicators 16 Numeric keys 17 Zero key 18 CLEAR key 19 START key and indicator 20 CLEAR ALL key 21 PRESET RATIO selector keys and indicators 22 ORIGINAL SIZE ENTER key and

indicators

25 Paper feed location/misfeed location

indicators

18 19

2120

23 TRAY SELECT key 24 AUTO IMAGE key and indicator

26 DUAL PAGE COPY key and indicator

242322

[ 7 ] SIMULATIONS

The table below shows the changed points in simulations. (Items marked with* are changed.)

Main code

Sub

code

21 1 Maintenance cycle

Contents Details of operation I nit ial value Set range

setting

Used to display the currently set maintenance cycle at the numbers shown at right. When the set value is entered and the start key is pressed, the set value is stored.

Key operation/Display 0: 2500 sheets 4: 150000 sheets 1: 5000 sheets 5: FREE (999999 sheets) 2: 25000 sheets* 6: 10000 sheets 3: 50000 sheets* 7: 7500 sheets

2* 0~7*

21 2 Mini maintenance

cycle setting

26 6 Destination setting Used to display the current destination setting with the numbers at right.

Used to display the currently set mini maintenance cycle at the numbers shown at right. When the set value is entered and the start key is pressed, the set value is stored.

Key operation/Display 0: 2500 sheets 4: 50000 sheets 1: 5000 sheets 2: 10000 sheets 3: FREE (999999 sheets)

After entering the set value, press the start key, and the set value is stored.

Key operation/Display 0: Japan 8: EX AB series 1: USA (Inch series) 9: EX inch series (FC conformity) 2: Canada (Inch series) 10: EX AB series (FC conformity) 3: Germany 1 (AB series) (Australia, Newzealand) 4: UK (AB series) 11: China (AB series) 5: Not used 12: Taiwan (AB series) 6: France (AB series) 13: Germany 2 (AB series) 7: EX inch series

4 0~4*

70~13

26 10 Model name input* Used to display and register the model name. 1 0~1

Key operation/Display 0: ARS140 1: AR5015

30 1 Machine sensor

operation check

Used to check the sensor in the machine transport system with LED on the operation panel.

Display

<Lighting at sensor ON> Paper entry sensor : Machine position JAM LED Duplex sensor : Manual feed tray position LED Paper exit sensor : JAM LED

[10] MAINTENANCE

1. MAINTENANCE TABLE

: Check (Clean, adjust, or replace when required.) : Clean ▲ : Replace : Adjust ✩ : Lubricate

Unit name Part name When calling 25K 50K 75K 100K 125K 150K

Drum peripheral OPC drum – –

Cleaning blade – – – – Side seal MC unit (MC charging electrode) – ( )()()()()() (MC grid) – ( (MC case) – ( Transfer wire Transfer paper guide

Developing section Developer – – – –

DV seal DV side seal Side Mylar – –––––

Optical section Lamp unit Reflector

Mirror

No. 2/3 mirror unit Mirror

Pulley CCD peripheral Lens Glass Table glass

White Plate Other Drive wire

Rail

Document cover

Document size sensor

LSU Dust-proof glass Paper feed section Multi paper feed

section

Paper transport section PS roller

Fusing section Upper heat roller

Drive section Gears

Paper exit section Ozone filter *1

Takeup roller

Paper feed roller

Spring clutch

Transport (paper exit) rollers

Spring clutch

Pressure roller

Pressure roller bearing

Upper separation pawl

Lower separation pawl

Belts

– –

✩ ✩ ✩ ✩

)()()()()() )()()()()()

– –

✩

*1 : Recommendable replacement time: 50K (Letter, 5% print)

2. MAINTENANCE DISPLAY SYSTEM

According to the change in toner and developer life, the LED ON timing is changed.

Toner Life 18K

Remaining quantity check

Remaining quantity NEAR EMPTY

LED ON Flash Machine Operation allowed Stop

Developer Life 50K

LED ON at 50K of the developer count. Machine Selection is available between Not Stop and Stop by Service Simulation (SIM 26-37) Setup.

Maintenance LED Selection is available among 50K, 25K, 10K, 7.5K, 5K, and free (no lighting) with SIM 21-1.

Machine Not stop.

1 a. Press and hold the density adjustment LIGHT key for more than 5 sec, and the machine

will enter the user program mode.

b. Press and hold the "%"key for more than 5 sec, and the remaining quantity will be

displayed on the copy quantity display in one of the following levels: (Remaining quantity display levels: 100%, 75%, 50%, 25%, 10%, LO)

c. Press the density adjustment LIGHT key to cancel.

EMPTY

About 10%

(If Stop is selected, the LED will flash and stop at 50K)

Default: Not Stop Clear: SIM 42-1

Default: 25K Clear: SIM 20-1

1 : Installation of a new toner cartridge allows to display the remaining quantity.

[11] DISASSEMBLY AND ASSEMBLY

11. DEV ELOPING SECTION

A. Developing box

a) Side mylar attachment reference The side mylar attachment reference is shonw in the figure below.

0.5

Side mylar

DV side sheet

0 D

0.5

Side mylar

DV side sheet

2. Remove the Screen grid

3. Push the elect rode cleaner onto the electrode tip so that the electrode tip comes into the electrode cleaner to clean. (repeat two or three times. )

Electrode cleaner

12. PROCESS SECTION

B. Charger cleaning

1. Remove the MC holder unit

(2)

(1)

Electrode section

(1)

Note: Do not move the electrode cleaner with the electrode tip in it.

When cleaning, clean all the electrodes evenly.

D. Moquette F/R of process frame unit

To improve reliability of the drum unit, the AR-5015 must use the following parts.

• Process frame unit : CFRM-0021QS67

• Moquette F : PSEL-0129QSZZ

• Moquette R : PSEL-0130QSZZ

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