Servend SV200 Parts List

Servend 3 & 4 Flavor Magic Module

for the SV200/250 Integrated Installation

INSTALLATION & SERVICE GUIDE

Part Number 020001443

Notice: DO NOT throw this manual away.

This manual contains important information

regarding this product.

Manitowoc Beverage Equipment

2100 Future Drive  Sellersburg, IN 47172-1868
Tel: [phone]  Fax: [phone]
www.manitowocbeverage.com

In accordance with our policy of continuous product development and
improvement, this information is subject to change at any time without notice.

February 19, 2007 REV0

Keep this manual at the dispenser location.

FOREWORD

Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/
operator, service agent, and installer of this equipment. Please read this manual before installation
or operation of the machine. A qualified service technician should perform installation and start­up of this equipment. Consult the

If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and
serial number available when you call.

Your Service Agent___________________________________________________________________

Service Agent Telephone Number ______________________________________________________

Your Local MBE Distributor ___________________________________________________________

Distributor Telephone Number _________________________________________________________

Model Number ______________________________________________________________________

Serial Number _______________________________________________________________________

Installation Date _____________________________________________________________________

Troubleshooting Guide

within this manual for service assistance.

UNPACKING AND INSPECTION

Note: The unit was thoroughly inspected before leaving the factory. Any damage or irregularities should
be noted at the time of delivery.

WARRANTY INFORMATION

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically
excludes all beverage valve brixing, general adjustments, cleaning, accessories, and related servicing.

Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this
equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves
the MBE factory.

No equipment may be returned to Manitowoc Beverage Equipment without a written Return Materials
Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to
the sender at the sender’s expense.

Please contact your local MBE distributor for return procedures.

TABLE OF CONTENTS

FOREWORD ........................................................................................................ 3

UNPACKING AND INSPECTION......................................................................... 3

WARRANTY INFORMATION ............................................................................... 3

SAFETY ............................................................................................................... 5

IMPORTANT SAFETY INSTRUCTIONS ........................................................................... 5

CARBON DIOXIDE WARNING ......................................................................................... 5

QUALIFIED SERVICE PERSONNEL ................................................................................ 5

SHIPPING, STORAGE, AND RELOCATION ..................................................................... 5

ADDITIONAL WARNINGS ................................................................................................ 5

NSF CERTIFICATION ....................................................................................................... 5

GROUNDING INSTRUCTIONS ........................................................................................ 6

INSTALLATION .................................................................................................... 7

ESSENTIAL TOOLS ......................................................................................................... 7

MODULE INSTALLATION ................................................................................................ 7

BACK ROOM TASKS ....................................................................................................... 8

PLUMBING DIAGRAM ................................................................................................... 10

OPERATION ...................................................................................................... 11

CONNECTORS................................................................................................................ 11

SANITARY LEVERS ........................................................................................................ 11

SERIAL PLATE ................................................................................................................ 11

LOGIC MATRIX .............................................................................................................. 12

PROGRAMMING MODES .............................................................................................. 14

DISPENSING MODES .................................................................................................... 14

CHANGING NUMBER OF ACTIVE FLAVORS ............................................................... 15

STEADY OR FLASHING TOUCH PAD LED ................................................................... 16

TIME DELAY AFTER DISPENSE .................................................................................... 16

USER MAINTENANCE ...................................................................................... 17

PREVENTATIVE MAINTENANCE .................................................................................. 17

BEVCLEAN™ PROCESS ............................................................................................... 17

CONVENTIONAL CLEAN/SANITIZE METHOD .............................................................. 18

EXPLODED VIEWS, PARTS & DIAGRAMS ..................................................... 19

RETROFIT EXPLODED VIEW ........................................................................................ 19

MODULE EXPLODED VIEW PARTS LIST ..................................................................... 20

WIRING DIAGRAM ......................................................................................................... 21

TROUBLESHOOTING ....................................................................................... 22

INDEX................................................................................................................. 27

Installation and Service Manual

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual. Learn how to operate the unit properly. Do not
allow anyone to operate the unit without proper training and keep it in proper working condition.
Unauthorized modifications may impair function and/or safety and affect the life of the unit.

NSF CERTIFICATION

For the revised Product to be considered certified, the certified field modification Flavor Magic shall be used only
on the following certified products: Manitowoc Beverage Equipment, Servend Models MD-150, MD-175, MD-200,
MD-250, MDH-302, MDH-402, SV-150, SV-175, SV-200 and SV-250.

CARBON DIOXIDE WARNING

DANGER: Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO2 gas

causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO2 gas leak
is suspected, particularly in a small area, immediately ventilate the area before repairing the leak. CO
lines and pumps should not be installed in an enclosed space. An enclosed space can be a cooler or
small room or closet. This may include convenience stores with glass door self serve coolers. If you
suspect CO2 may build up in an area, venting of the B-I-B pumps and / or CO2 monitors should be utilized.

2

QUALIFIED SERVICE PERSONNEL

WARNING: Only trained and certified electrical and plumbing technicians should service this unit.

All wiring and plumbing must conform to national and local codes.

SHIPPING, STORAGE, AND RELOCATION

CAUTION: Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After

sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing envi­ronment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting
in damage to internal components.

ADDITIONAL WARNINGS

Installation and start-up of this equipment should be done by a qualified service technician. Op­eration, maintenance, and cleaning information in this manual are provided for the user/operator
of the equipment.

5

Installation and Service Manual

SAFETY

GROUNDING INSTRUCTIONS

WARNING: Risk of electrical shock. Connect to a properly grounded outlet only.

This appliance must be grounded. In the event of malfunction or breakdown, grounding provides
a path of least resistance for electric current to reduce the risk of electric shock. This appliance is
equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug
must be plugged into an appropriate outlet that is properly installed and grounded in accordance
with all local codes and ordinances.

DANGER – Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug
is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a
qualified electrician or serviceman if the grounding instructions are not completely understood, or
if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with
the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

WARNING – When using electric appliances, basic precautions should always be followed, in­cluding the following:

a) Read all the instructions before using the appliance.
b) To reduce he risk of injury, close supervision is necessary when an appliance is used

near children.
c) Do not contact moving parts.
d) Only use attachments recommended or sold by the manufacturer.
e) Do not use outdoors.
f) For a cord-connected appliance, the following shall be included:

• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

• Unplug from outlet when not in use and before servicing or cleaning.

• Do not operate any appliance with a damaged cord or plug, or after the appliance

malfunctions or is dropped or damaged in any manner. Return appliance to the
nearest authorized service facility for examination, repair, or electrical or mechanical
adjustment.

g) For a permanently connected appliance – Turn the power switch to the off position

when the appliance is not in use and before servicing or cleaning.
h) For an appliance with a replaceable lamp – always unplug before replacing the lamp.

Replace the bulb with the same type.
i) For a grounded appliance – Connect to a properly grounded outlet only. See Ground-

ing Instructions.

SAVE THESE INSTRUCTIONS

6

INSTALLATION

ESSENTIAL TOOLS

Installation and Service Manual

• Tubing Cutters

• Oetiker pliers

• Phillips and slotted screwdriver

FIGURE 1

FIGURE 2

• Power drill

• Six (6) inch adjustable wrench

• Tape Measure

MODULE INSTALLATION

1. Additional components must be field installed and
are found in a box shipped with the dispenser.

2. 0 - 30 PSI CO2 regulator, CO2, and Flavor Magic
syrup lines, fittings, and clamps must be field sup­plied and should be ordered through your Manito­woc Distributor.

3. Disconnect electrical power to ice drink dispenser.

4. Remove merchandiser from dispenser. Remove light
bulb in work area. Remove the splash panel from
dispenser.

5. Remove “Push for Ice” lever from rocking chute where
the Flavor Magic is to be installed

6. Remove the caps from the valves on either side of
the rocking chute.

7. Hook the flanges on the module assembly,
020001154, over the valve mounting cap on either
side of the rocking chute. Center the assembly, so
there is clearance between the chute and brackets.

(See Figure 1)

8. Loosen, but do not remove, the thumb screws on
either side of the module assembly. Pull the plastic
module forward.

9. Make sure the tubing is through the plastic clips and
loops toward the bottom plate. Allowing the module
to slide forward and back w/o straining the tubes.

(See Figure 3)

10. Replace “Push for Ice” lever in lower position holes
on rocking chute or replace with sanitary lever as re­quired by local codes. Check to assure door lock is
functioning properly.

11. Route the four (4) line bundle tubing from backroom
to dispenser behind the valve mounting plate.

(See Figure 2)

FIGURE 3 FIGURE 4

7

Installation and Service Manual

FIGURE 5

FIGURE 6

INSTALLATION

MODULE INSTALLATION

12. Route tubing to mounted valve assembly but do
not attach yet.

13. Remove the two (2) #10 x 3/4" (.953cm) screws
from the mounted valve assembly to release the
component from the wall. This step will make in­stalling the flare nuts and stems on the valves easier
and reduce the incidence of thread stripping on the
valve stems.

14. Attach 4 line bundle syrup lines to valve assembly
inlets.

15. Reattach valve assembly plate with the two (2) #10
x 3/4" (.953cm) sheet metal screws.

NOTE: ¼” (.635 cm) white nylon washers are in­cluded in the fitting package and must be used.

16. Connect the control board harness to the circuit board
and to the electrical connectors from the touchpad
cover and LED.

17. Route the vinyl lines to the valve assembly and cut
lines to fit neatly over the outlets of the valve.

18. Place the flavor labels on the cover pad according to
the desired flavor line up.

19. Carefully position the clear adhesive decal overlay
over the flavor labels and secure to pad.

(See Exploded View)

20. Apply power to the dispenser and assure that circuit
boards read “- - - -”.

BACK ROOM TASKS

21. Turn off CO2 supply in back room.

22. Route 1/4" (.673 cm) beverage tubing from CO2 sup­ply to CO2 regulator on BIB rack and secure with
proper Oetiker clamp.

23. Place BIB syrup on BIB rack.

24. Attach BIB connectors to flavor syrup boxes.
NOTE:BIB connectors vary with syrup manufacturer.
Assure that correct connector is used.

25. Turn on CO2 supply and adjust to twenty (20) PSI
(1 bar).

26. Check syrup and CO2 connections for leaks. Return
to dispenser unit

27. Restore power to unit. (Blue LED light(s) should be lit).

28. Assure that control board readout is in dispense mode
(“- - - -”)

(See Figure 5)

(See Figure 5)

(See Figure 5)

(See Figure 6)

(See Exploded View)

SET REGULATOR TO A
MAXIMUM OF 20 PSI

29. Purge air from syrup lines by utilizing the purge/sani­tize mode until syrup is running freely. Adjust dispense
time if desired.

(See Control Board programming)

8

FIGURE 7

INSTALLATION

MODULE INSTALLATION

30. Return control board to dispense mode by pressing
the program button.

31. Place cup under nozzle and activate dispense by
pressing each flavor icon. Dispense rate is preset at
one-half (1/2) oz (15 ml) and dispense time ispreset
at one (1) second. Additional setup is normally not
required for proper operation.

32. Test Each Flavor For Proper Dispensing

33. Neatly arrange and tie up wires.

34. Replace lamps

35. Assemble the merchandiser assembly to the
machine.

36. Push the flavor magic module inward against the mer­chandiser. Tighten the thumb screws on with either
side of the module assembly.

Note: To remove the merchandiser, loosen but do
not remove the thumbscrews and slide the module
outward away from the merchandiser.

37. Replace the valve caps

38. Review operational procedure and basic maintenance
with store personnel.

Installation and Service Manual

(See Figure 7)

(See Figure 8)

FIGURE 8

FIGURE 9

9