Servend S-175 Installation Manual

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Page 1

S, SV, SVi, NGF, &

quickdraw™

Beverage/Ice Dispensers

Installation, Use & Care Manual

This manual is updated as new information and models are released.

Visit our website for the latest manual. www.manitowocfsg.com

Leader in Ice & Beverage Dispensers

Part Number 020003996 4/12

Page 2

Safety Notices

! Warning

Caution

Important

Caution

Important

! Warning

As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment.

Throughout this manual, you will see the following types of safety notices:

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Text in a Caution box alerts you to a situation in which you could damage the equip ment. Be sure to read the Caution statement before proceeding, and work carefully.

Procedural Notices

As you work on Manitowoc equipment, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.

Throughout this manual, you will see the following types of procedural notices:

Read These Before Proceeding:

Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your Manitowoc equipment. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

NOTE: SAVE THESE INSTRUCTIONS.

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about th e pr oce dur e yo u are performing.

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

Page 3

Section 1 General Information

Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

How to Read a Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2 Installation Instructions

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Footprints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Location Requirements for Top Mounted Ice Machine Installations. . . . . . . . 2-3

Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Wat er Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Drains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Table of Contents

Baffle for Manitowoc

Manual Fill Lid for Dispensers with an Ice Machine . . . . . . . . . . . . . . . . . . 1-2

Ice Flow Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Installing Baffle for Ice Machine Installations . . . . . . . . . . . . . . . . . . . . . . . 2-5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Pump Deck Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Recommended Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Diagram & Flex Manifold Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Routing Internal Carb Tank Purge Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Part Number 020003996 4/12 i

Page 4

Section 3 Operation

Table of Contents (continued)

Step by Step Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Specifications Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

quickdraw Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Setting Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

ADA Key Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Starting Your Beverage System & Dispenser . . . . . . . . . . . . . . . . . . . . . . . 2-18

General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Ice Recommended for Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Ice Storage and Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Beverage Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Rocking Chute Ice Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Carbonation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Syrup Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Back Room Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

B-I-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Auto Bag Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Figal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Figal Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Agitation Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Operation Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Rocking Chute Ice Delivery Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . 3-7

quickdraw Ice Portion Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

SENSOR BEAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Brix Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

ii Part Number 020003996 4/12

Page 5

Section 4 Maintenance

Table of Contents (continued)

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Disassembly for Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Disassemble the Rocking Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

quickdraw Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Non-front Serviceable Gear Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Front Serviceable Gear Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Shipping, Storage and Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Section 5 Before Calling for Service

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Drink Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Pump Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

quickdraw Mechanism Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

quickdraw Ice Portion Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Part Number 020003996 4/12

iii

Page 6

Table of Contents (continued)

iv Part Number 020003996 4/12

Page 7

Section 1

Warning

S - Ice Dispenser SV - Ice/Beverage

Dispenser

i - intelli-carb QD - quickdraw

Ice Capacity

Model Prefix

Model Suffix

Model Base

SV–250–i

General Information

Read This Manual

Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/oper ator a nd installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician must perform inst allation and start-up of this equipment, consult Section 5 within this manual for service assistance.

If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and serial number available when you call.

Your Service Agent ____________________________ Service Agent Telephone Number_________________ Your Local MBE Distributor ______________________ Distributor Telephone Number____________________ Model Number _______________________________ Serial Number ________________________________ Installation Date ______________________________

Unit Inspection

Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during tr ansportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Model Numbers

This manual covers the following models:

Beverage/Ice Dispensers

S-150, S-200, S-250, SV-150, SV-175, SV-200,

SV-250, SV-150i, SV-175i, SV-200i, SV-250i,

SV-250QD, NGF-250, NGF-250QD

How to Read a Model Number

Accessories

BAFFLE FOR MANITOWOC® ICE MACHINES

When installing a Manitowoc Ice Machine on a dispenser, a baffle kit is required for proper installation. The baffle kit is designed to prevent ice from lying against the front of the ice machine, and melting down the front of the dispenser. There are two different baffle kits available for “S” series ice machines, one kit is for the 30" wide machine, and the other kit is for the 22" wide machine. There is also a kit for “Q” series ice machines.

Kits are available through your local distributor. List prices may be subject to change without notification. Please call your local parts distributor for current pricing before ordering.

NOTE: For full information about ice machine installation, including plumbing lines connections and electrical requirements, see the ice machine installation manual.

Part Number 020003996 4/12 1-1

Page 8

General Information Section 1

Label

MANUAL FILL LID FOR DISPENSERS WITH AN ICE MACHINE

If you are top mounting your dispenser with an ice machine, you will require a lid for the manual fill area at the top, front of the dispenser.

If you ordered a dispenser and an ice machine at the same time, the manual fill lid was included with the unit. The manual fill lid can be ordered from your local distributor.

ICE FLOW RESTRICTOR

An optional ice flow restrictor decreases the amount of ice allowed to enter the ice chute by blocking a small area at the entrance of the dispenser chute . Th is in tur n restricts the flow of ice that is dispensed into your cup.

Please refer to the instructions included in kit #5013822 for more information on how to install.

Ice Flow Restrictor

LEGS

Legs are optional equipment with most MBE dispen sers. Sta ndard legs a re 4" ( 10.2 cm) t a ll st ainless stee l legs. If an ice machine is installed on top of the dispenser, legs must not be installed. We do not recommen d using legs when an ice machine is mounted on the dispenser. The combined weight of the dispenser , ice and ice machine is more evenly distributed when the base area of the dispenser is in contact with the counter top.

Serial Number Location

This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser.

Serial Number Location

Warranty Information

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.

Your warranty card must be returned to MBE to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.

No equipment may be returned to MBE without a written Return Materials Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to the sender at the sender’s expense.

Please contact your local MBE distributor for return procedures.

1-2

Part Number 020003996 4/12

Page 9

General

Important

Section 2

Installation Instructions

These instructions are provided to assist the qualified installer. Contact your Manitowoc Beverage Equipment Service Agent or call Manitowoc Beverage Equipment for information regarding start-up service s.

Dimensions

Failure to follow these installation guidelines may affect warranty coverage.

F G

Model/Ice

Capacity

S/SV-150 34.81"

S/SV-175 34.81"

S/SV-200 34.81"

S/SV/NGF-250 39.81"

S/SV/NGF-250QD 39.88"

ABCDEFGHI

(88.4 cm)

(101.1 cm)

(101.3 cm)

23.00"

(58.4 cm)

25.00"

(63.5 cm)

30.00"

(76.2 cm)

30.00"

(76.2 cm)

30.00"

(76.2 cm)

9.94"

(17.6 cm)

9.94"

(17.6 cm)

9.94"

(17.6 cm)

9.94"

(17.6 cm)

9.94"

(17.6 cm)

4.44"

(11.3 cm)

4.44"

(11.3 cm)

4.44"

(11.3 cm)

4.44"

(11.3 cm)

4.44"

(11.3 cm)

22.63"

(57.5 cm)

22.63"

(57.5 cm)

22.63"

(57.5 cm)

22.63"

(57.5 cm)

22.63"

(57.5 cm)

28.00"

(71.1 cm)

28.00"

(71.1 cm)

28.00"

(71.1 cm)

28.00"

(71.1 cm)

28.00"

(71.1 cm)

31.13"

(79.1 cm)

31.13"

(79.1 cm)

31.13"

(79.1 cm)

31.13"

(79.1 cm)

31.13"

(79.1 cm)

20.00"

(50.8 cm)

20.00"

(50.8 cm)

20.00"

(50.8 cm)

20.00"

(50.8 cm)

20.00"

(50.8 cm)

20.44"

(51.9 cm)

22.44"

(57.0 cm)

27.44"

(69.7 cm)

27.44"

(69.7 cm)

27.44"

(69.7 cm)

Part Number 020003996 4/12 2-1

Page 10

Installation Instructions Section 2

Minimum Area

for Cutout

Maximum Area

for Cutout

NOTE: Footprint for S/SV-175 shown.

Warning

Footprints

S & SV

150 19.00"

175 21.00"

200 26.00"

250* 26.00"

250QD* 26.00"

* Includes NGF

ABCD

(48.3 cm)

(53.3 cm)

(66.0 cm)

Maximum Minimum

Cutting the countertop may decrease its strength. Counter must be braced to support the dispenser countertop weight plus ice storage capacity and weight of ice machine, if applicable.

17.81"

(45.2 cm)

17.81"

(45.2 cm)

17.81"

(45.2 cm)

17.81"

(45.2 cm)

17.81"

(45.2 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

2-2

Part Number 020003996 4/12

Page 11

Section 2 Installation Instructions

Warning

Location

The location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not met, select another location.

• The air temperature must be at least 50°F (10°C), but must not exceed 95°F (35°C).

• The location must not be near heat-generating equipment or in direct sunlight and must be protected from weather.

• The countertop must be level. Verify that the countertop can support the weight of the dispe ns er, or the dispenser/ice machine combination plus the weight of the stored ice.

• Water lines, drains and power outlet must be within 6' (1.8 m) of location.

Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO which are followed rapidly by loss of con sciousness and suffocation. If a CO particularly in a small area, immediately ventilate the area before repairing the leak. CO must not be installed in an enclosed space. An enclosed space can be a cooler or small room or closet. This may include convenience stores with glass door self serve coolers. If you suspect CO may build up in an area, venting of the B-I-B pumps and / or CO

monitors must be utilized.

gas causes tremors,

gas leak is suspected,

lines and pumps

Location Requirements for T op Mounted Ice Machine Installations

Location — Avoid placing the dispenser and/or ice

machine near heat sources such as radiators, ovens, refrigeration equipment and direct sunlight.

Clearances — Refer to the ice machine installation manual for clearances.

Front of ice machine to be flush with front of dispenser — Some ice machines may overhang at the

back of the dispenser. Drains — A separate drain line is required for the ice

machine, in addition to a drain line for the ice/beverage dispenser.

Dispensers may require an adapter kit to install some top-mounted ice machines. Contact your local distributor for the correct adapter kit.

For full information about ice machine installation, including clearances, plumbing lines, connections, and electrical requirements, see the ice machine installation manual.

Part Number 020003996 4/12 2-3

Page 12

Installation Instructions Section 2

Pre-installation Checklist

When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are:

Pre-mix System:

regulator set

Post Mix System:

CO2 regulator set

Product connectors for Figal tank

Gas connectors for Figal tank

Beverage dispenser

Beverage tubing

tank

Figal beverage tanks

Stepless (Oetiker) clamps

Chain for CO

tank

Beverage dispenser

Beverage tubing

tank

Carbonator

Stepless (Oetiker) clamps

Chain for CO

tank

Bulk Syrup System also:

Syrup connectors for Bulk tank

B-I-B System also:

B-I-B connectors

B-I-B regulator set

B-I-B rack

B-I-B syrup boxes

2-4

Gas connectors for Bulk tank

Bulk syrup tanks

Part Number 020003996 4/12

Page 13

Section 2 Installation Instructions

Backing Plate to Be Inserted

Into Side Pocket of Bulkhead

Screws

New Ice Baffle

Backing Plate to Be Inserted

Into Side Pocket of Bulkhead

Baffle

0.69"

(1.7 cm)

Ref.

6.32"

(16.0 cm)

Ref.

7.22"

(18.3 cm)

Ref.

Assembly

INSTALLING BAFFLE FOR ICE MACHINE INSTALLATIONS

S Series Baffle

1. Remove both front panels.

2. Examine the ice machine to see if the machine has four screws on the lower front plastic panels.

3. If there are screws, remove the m from the countersunk holes on the front surface of the machine, save the screws.

4. Install the deflector, using the four screws removed in step three.

5. Four screws and two backing plates are in the kit.

6. If there are no screws on the ice machine (step 2), pierce the thin plastic countersunk holes, install the backing plates and install the deflector using the screws from the kit.

7. Replace the front panels.

Q Series Baffle

1. Position baffle on top of water well with tab on the front and the other tab inside the water well.

2. Mount the baffle on the left side of the ice machine using the hole and screw provided.

Q Series Ice Machine

S Series Ice Machine

Part Number 020003996 4/12 2-5

Page 14

Installation Instructions Section 2

Warning

Important

Warning

Electrical

GENERAL

All wiring must conform to local, state and national codes.

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the beverage/ice machine’s running amp load.) The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

ELECTRICAL REQUIREMENTS

Refer to Ice Machine Model/Serial Plate for voltage/amperage specifications.

VOLTAGE

The standard voltage for S/SV/SVI/NGF Series dispensers is 120VAC-60Hz. A power cord is provided with 120VAC-60Hz models only. S/SV/SVI/NGF Series dispensers use a 1/7 hp gearmotor.

MINIMUM CIRCUIT AMPERAGE CHART

Due to continuous improvements, this information is for reference only. Please refer to the dispenser serial number tag to verify electrical data. Serial tag information overrides information listed on this page.

GROUNDING INSTRUCTIONS

The beverage/ice machine must be grounded in accordance with national and local electrical codes.

This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly inst alled and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance — if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Dispenser Voltage/Cycle

S-150, S-200, S-250,

SV-150, SV-175,

SV-200, SV-250, SV-150i, SV-175i, SV-200i, SV-250i,

SV-250QD, NGF-250,

NGF-250QD

2-6

Circuit Amps

115/60 2.8

220/50, 220/60,

240/50, 240/60

220-240/50 5

(with carb deck)

Minimum

1.5

Part Number 020003996 4/12

Page 15

Section 2 Installation Instructions

Warning

PUMP DECK WIRING

The supply cord is equipped with a three prong 5-15P.

When using electric appliances, basic precautions must always be followed, including the following:

a. Read all the instructions before using the

appliance.

b. To reduce the risk of injury, close supervision is

necessary when an appliance is used near

children. c. Do not contact moving parts. d. Only use attachments recommended or sold by

the manufacturer. e. Do not use outdoors.

f. For a cord-connected appliance, the following

shall be included:

• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

• Unplug from outlet when not in use and before servicing or cleaning.

• Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Contact the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.

g. For a permanently connected appliance — Turn

the power switch to the off position when the appliance is not in use and before servicing or cleaning.

When a Ground Fault Circuit Interrupter (GFCI) is required by code, a breaker type protector must be used. We do not recommend GFIC outlets as they are known for more intermittent nuisance trips than panel breakers. To ensure both the safety and proper operation of this equipment, be certain that th e electrical receptacle is a proper design so as to accept this plug, ensuring that the carbonator assembly is prop e rly grounded.

If the pump deck is to be installed in an area or community whose local codes require permanent wiring, the following procedure must be followed.

1. The three wires (white, black and green) must be fed through the cable connector and brought into the wiring compartment. The cable must be secured into the connector.

2. The green wire from the cable must be connected to the green screw that attaches to the inside panel of the wiring compartment. Be sure to use a ring to rque terminal for connecting the wire to the screw.

3. The white wire from the cable must be joined to the N terminal of the liquid level control board by a suitable U.L. listed insulated cable connector.

4. The black wire from the cable must be joined to the L1 terminal of the liquid level control board by a suitable U.L. listed insulated cable connector.

h. For an appliance with a replaceable lamp —

Always unplug before replacing the lamp. Replace the bulb with the same type.

i. For a grounded appliance — Connect to a

properly grounded outlet only. See Grounding Instructions.

Part Number 020003996 4/12 2-7

Page 16

Installation Instructions Section 2

Important

Plumbing Diagram

Flex Manifold

(for carbonated

units)

Water Supply

RECOMMENDED PLUMBING

The plumbing diagram is printed on a white vinyl label, located above the inlet tubes for syrup and water. The plumbing diagram label can be accessed by removing the splash panel of the dispenser . The plumbing diagram label explains which inlet coldplate fittings supply which dispenser valves and water manifolds.

The water supply must first be connected to the carbonator pump (not shown) before plumbing to connection “A” shown on plumbing diagram. The carbonator pump deck must be within six feet of the dispenser for optimum performance. See BIB inst allation diagram for system pressure settings.

DIAGRAM & FLEX MANIFOLD LOCATIONS

When installing cold carbonated (Intelli carb) equipment, never put a tee for the plain water connection in the line from the pump deck to the cold plate. Putting a tee in the line will create service problems and bad drink quality.

NOTE: Valves are read from right to left.

A check valve must be installed in the water supply line 3 feet from the noncarbonated water connect ion “PW”. Contact factory if not installed.

2-8

Part Number 020003996 4/12

Page 17

Section 2 Installation Instructions

INTERNAL CARBONATOR TANK

PLUMBING: 2-1-1-2 MANIFOLDING

*OPTIONAL*

VARIETY VALVE ON #3

1 – WATER

(THRU COLDPLATE)

2 – SYRUP (AMBIENT)

3 – SYRUP (AMBIENT)

4 – SYRUP

(THRU COLDPLATE)

VALVES “SYRUP LINES NOT SHOWN”

PRE-CHILL OUT TO CARBONATOR

65 4321

2112

1,2 3 4 5,6

VALVES

CIRCUITS

Manifold: Change to carbonated or non-carbonated water.

1. Rotate plunger 180° using a 5/32" Hex Key wrench.

2. Pull plunger up to get non-carbonated water.

3. Push plunger down to get carbonated water.

4. Turn plunger back 180° to lock.

5. Port 5 is not used.

Plain Water

(Plain Water Supply)

CARBONATOR OUT TO POST-CHILL

Plain Water (From Pump to Carbonator)

#1 #2 #3 #4 #5 #6

Syrup Lines

COLD PLATE

*EXTERNALLY CARBONATED UNITS: CARBONATOR IS REPLACED BY BY-PASS TUBE

FOR ASSISTANCE CALL (812) 246-7000

S/SV150 6 Valve Diagram

Part Number 020003996 4/12 2-9

Page 18

Installation Instructions Section 2

INTERNAL CARBONATOR TANK

(OPTIONAL)

PLUMBING: 3-1-1-1-2 MANIFOLDING

*OPTIONAL*

VARIETY VALVE ON #4

1 – WATER

(THRU COLDPLATE)

2 – SYRUP (AMBIENT)

3 – SYRUP (AMBIENT)

4 – SYRUP

(THRU COLDPLATE)

VALVES “SYRUP LINES NOT SHOWN”

PRE-CHILL OUT TO CARBONATOR

8765

211

7, 8 6 5 4

VALVES

CIRCUITS

Manifold: Change to carbonated or non-carbonated water.

1. Rotate plunger 180° using a 5/32" Hex Key wrench.

2. Pull plunger up to get non-carbonated water.

3. Push plunger down to get carbonated water.

4. Turn plunger back 180° to lock.

Plain Water

(Plain Water Supply)

CARBONATOR OUT TO POST-CHILL

Plain Water (From Pump to Carbonator)

#1 #2 #3 #4 #5 #6

Syrup Lines

COLD PLATE

*EXTERNALLY CARBONATED UNITS: CARBONATOR IS REPLACED BY BY-PASS TUBE

FOR ASSISTANCE CALL (812) 246-7000

1, 2, 3

#7 #8

S/SV175 8 Valve Diagram

2-10

Part Number 020003996 4/12

Page 19

Section 2 Installation Instructions

PLUMBING: 3-1-1-1-2 MANIFOLDING

*OPTIONAL*

VARIETY VALVE ON #4

1 – WATER

(THRU COLDPLATE)

2 – SYRUP (AMBIENT)

3 – SYRUP (AMBIENT)

4 – SYRUP

(THRU COLDPLATE)

NOTE: SYRUP LINES NOT SHOWN

PRE-CHILL OUT

TO CARBONATOR

6543

311

1, 2, 3 4 5 6

VALVES

CIRCUITS

Manifold: Change to carbonated or non-carbonated water.

1. Rotate plunger 180° using a 5/32" Hex Key wrench.

2. Pull plunger up to get non-carbonated water.

3. Push plunger down to get carbonated water.

4. Turn plunger back 180° to lock.

Plain Water

(Plain Water Supply)

CARBONATOR OUT

TO POST-CHILL

Plain Water (From Pump to Carbonator)

#1 #2 #3 #4 #5 #6

Syrup Lines

COLD PLATE

*EXTERNALLY CARBONATED UNITS: CARBONATOR IS REPLACED BY BY-PASS TUBE

FOR ASSISTANCE CALL (812) 246-7000

7, 8

#7 #8

VALVES

INTERNAL CARBONATOR TANK (OPTIONAL)

S/SV200/250/SV-250QD 8 V alve Diagram

Part Number 020003996 4/12 2-11

Page 20

Installation Instructions Section 2

INTERNAL CARBONATOR TANK (OPTIONAL)

PLUMBING: 3-1-2-1-3 MANIFOLDING

PRE-CHILL OUT

TO CARBONATOR

876543

321

1, 2, 3 4 5, 6 7

VALVES

CIRCUITS

Manifold: Change to carbonated or non-carbonated water.

1. Rotate plunger 180° using a 5/32" Hex Key wrench.

2. Pull plunger up to get non-carbonated water.

3. Push plunger down to get carbonated water.

4. Turn plunger back 180° to lock.

Plain Water

(Plain Water Supply)

CARBONATOR OUT

TO POST-CHILL

Plain Water (From Pump to Carbonator)

Syrup Lines

COLD PLATE

FOR ASSISTANCE CALL (812) 246-7000

8, 9, 10

NOTE: SYRUP LINES NOT SHOWN

10 9

VALVES

#1 #2 #5 #6 #7 #8 #9 #10#3 #4

S/SV200/250 10 Valve Diagram

2-12

Part Number 020003996 4/12

Page 21

Section 2 Installation Instructions

NGF-250 & NGF-250QD 8 Valve Diagram

VALVES

W/2 VARIETY VLVS STANDARD NO VARIETY VLV

VALVES

SYRUP #4

SYRUP #12

SYRUP #11

SYRUP #10

SYRUP #6

SYRUP #8

SYRUP #5

SYRUP #9

SYRUP #7

W/2 VARIETY VLVS

SYRUP #12

SYRUP #11

SYRUP #10

SYRUP #8

SYRUP #5

SYRUP #9

SYRUP #4

SYRUP #7

SYRUP #6

W/3 VARIETY VLVS

SYRUP #3

SYRUP #2

SYRUP #1

PLAIN WATER

TO CARBONATOR

SYRUP #3

SYRUP #2

SYRUP #1

PLAIN WATER

TO CARBONATOR

VARIETY VALVE

KEY PAD

W-WATER

3-FLAVOR

2-FLAVOR

1-FLAVOR

INTERNAL CARBONATOR TAN K (OPTIONAL)

VARIETY VALVE

CARBONATOR OUT TO POST-CHILL

BLOCK

MANIFOLD TO CHANGE TO CARBONATED OR NON-CARBONATED WATER

1) ROTATE PLUNGER 180O USING A 5/32” ALLEN WRENCH

2) PULL PLUNGER OUT TO GET NON-CARB WATER. PUSH PLUNGER IN TO GET CARB WATER

3) TURN PLUNGER BACK 180

PRE-CHILL OUT TO CARBONATOR

SYRUP #12

SYRUP #11

SYRUP #10

TO LOCK

SYRUP #9

SYRUP #8

SYRUP #7

SYRUP #6

SYRUP #4

SYRUP #5

SYRUP #3

VALVE S CIRCUITS

SYRUP #2

SYRUP #1

PLAIN WATER

PLAIN WATER TO CARBONATOR

COLD PLATE

*A & *B ARE AMBIENT SYRUP LINES ADDED FOR THE 3RD VARIETY VALVE.. LINE TO BE PLUGGED WHEN NOT IN USE.

SYRUP #12

SYRUP #11

SYRUP #10

SYRUP #8

SYRUP #5

SYRUP #3

SYRUP #2

SYRUP #1

PLAIN WATER

SYRUP #9

SYRUP #4

SYRUP #7

SYRUP #6

TO CARBONATOR

SYRUP LINE (S#) / CARB ONLY LINE (C) / MANIFOLD LINE (W/C) *EXTERNALLY CARBONATED UNITS: CARBONATOR TANK IS REPLACED BY BY-PASS TUBE.

020002170

Part Number 020003996 4/12 2-13

Page 22

Installation Instructions Section 2

Pressure

Relief

Drain Pan

SV-200 & 250

Rear of Unit

To Drain

90° Elbow Fitting

Radiator Clamp

Flexible Tubing

Straight Fitting

Radiator Clamp Flexible Tubing

Rear Access for Drain

Hose and Beverage Lines

Drainage Through Bottom Drainage Through Back Rear View

CO2 Supply

ROUTING INTERNAL CARB TANK PURGE TUBE

Some models are equipped with an internal carbonation tank. These models require that the purge/pressure relief tubing be routed to a drain.

1. Remove the splash panel.

2. Uncoil tubing and route between the front of the dispenser and the drain pan.

4. Verify the tubing is not kinked and then secure tubing to maintain a minimum 1" (2.5 cm) air gap at the drain. Follow any applicable local or national codes.

3. Depending on drain location route the tubing through the tubing bundle cutout or out the back of the dispenser.

Drains

S/SV/SVI/NGF Series dispensers drain through a double connection to the drain pan.

2-14

Part Number 020003996 4/12

Page 23

Section 2 Installation Instructions

Collector

Box

Straight Fittings 90° Fittings

Drain Line

Fittings

Drain Line

Fitting

Drain Line

Collector

Box

Step by Step Installation

GENERAL

S/SV/SVI/NGF Series dispensers have a stainless steel cabinet and lighted merchandiser standard.

Beverage valves, coldplate connections, drain connections and electrical components are front serviceable.

SPECIFICATIONS CHART

Min. Max

Water pressure 40 psi 55 psi Ambient temperature 40°F

(4°C) CO2 pressure 40 psi 50 psi Electrical 1 15V/60 Hz/1 230V/50-60 Hz/1 Pre-mix pressure

Normal 60 psi*

Diet 40 psi* B-I-B 60 psi or according to line run Carbonation

105°F

(41°C)

UNIT INSTALLATION

1. Place the dispenser in the desired location.

2. Run the beverage lines and water lines; make sure to install the water connections to the proper inlets. Connection “A” comes from the brass carbonator pump and connection “B” is your plain water supply.

Install Plumbing Drains & Insulate

3. Connect Drain Kit to drain pan (See Drains Section 2-14).

4. Extended splash panel units do the following:

A. Remove the extended splash panel from the unit

by removing the two (2) phillips head screws holding it in place.

B. Determine drain setup and screw either the 90°

or straight line drain fittings into the collector box included with the drain kit (See Drains Section 2-14).

Cold 75 psi

Ambient 90 psi 105 psi quickdraw CO2 supply 75 psig quickdraw regulator

40 psig 50 psig

valve quickdraw Carbonation

Cold 75 psi

Ambient 90 psi 100 psi

* This is the optimal pressure. When the foam is too high, decrease

the pressure; when spitting/popping is an issue, increase the pressure.

NOTE: Depending on the drain setup connect the straight fittings to the collector box if the drain lines are to run straight back underneath the unit or the 90° fittings if the drain lines run down through the counter top.

C. Using the provided radiator clamps connect and

secure the drain lines to the collector box fitting s with a standard screwdriver or 5/16 nut driver.

Part Number 020003996 4/12 2-15

Page 24

Installation Instructions Section 2

Important

Left Bracket

Tab

Right

Bracket Tab

Left Slot

Right Slot

Left Tab In

Slot

Right Tab In

Slot

90° Elbow

Warning

Important

D. Mount the collector box to the bracket by sliding

the right and left bracket tabs into the slots on the collector box.

E. Be sure the 90° rubber ice bin drain elbows are

routed into the collector box.

F. Reinstall the extended splash panel.

5. Fill bin with ice.

6. Set flexible manifold Carb/Non-Carb drinks for correct drink settings (See Recommended Plumbing Section 2-8).

7. Turn water supply on to the dispenser.

8. Purge air from the carbonator tank. Lift the pressure relief valve tab on the carbonator tank until water comes out of the relief valve.

9. Connect the pump deck control lead to the pump motor .

10. Connect power supply cords. (There are (2) two cords that need to be connected to a 115V power supply.)

1 1. Brix beverage valves (See Brix Check Section 3-10)

and fill bin with ice.

QUICKDRAW INSTALLATIONS

Personal Injury - Hazardous Moving Parts

Do not adjust regulator valve above 50 psig. Recommended operating parameters are 40-50 p sig.

NOTE: The quickdraw unit requires a supply of CO pressure requirement for the CO adjustable Ice Dispense CO

supply is 75 psig. The

regulator in the electric box

must be set at 40 to 45 psi. The Ice Dispense CO

. The

Regulator

must never be set above 50 psi. Turn CO

supply on to the dispenser. Each cold carb pump

deck is furnished with a fixed regulator set at 75 psi. Ambient units need to be set between 90 and 100 psi.

The ice portion sizes must be adjusted to customer requirements at the time of installation. (See the quickdraw Ice Portion Adjustments section for more information.)

SETTING PRESSURES Pre-mix Pressures

Normal pre-mix pressure regulators must be set at 60 PSI. Diet pre-mix pressure regulators must be set at 40 PSI. If you are experiencing high foaming, decreasing the pressures may correct the problem. Spitting and popping usually requires slightly increasing the pressures. Pre-mix beverage valve pressures vary by type and manufacturer. Please consult the manufacturer of the valves you are using for specific instructions regarding operation of the valve.

Cold Carb and Ambient System Pressures

1. Incoming tap water - must be at a minimum dynamic pressure of 40 psi and maximum static pressure of 55 psi (measured at inlet to pump).

2. BIB pressure gauge must be set for 60 psi or according to your line run.

3. Carbonator Pressure gauge (Use Preset Regulator):

- Cold Carbonation set for 75 psi.

- Ambient systems must be set at 90 psi to 105 psi.

2-16

If incoming water pressure is under 40 psi, a water booster is recommended. If incoming water pressure is over 55 psi, a water regulating valve is required.

Part Number 020003996 4/12

Page 25

Section 2 Installation Instructions

Drain Pan

ADA Ribbon Cable

ADA Harness

ADA Box

Ribbon Cable

ADA Box Ribbon Connector

ADA Box

Ribbon Cable

ADA Harness

ADA Wire Harness Clip

Important

Connected ADA

Cables

Drain Pan

ADA Box

ADA KEY PADS

These instructions are for installations with this option.

1. Remove power from the unit.

Merchandiser Removal

2. Loosen the two knurled fasteners located in the top of the merchandiser that hold the merchandiser in place.

3. Remove the merchandiser by lifting up and tilting forward.

Splash Panel Removal

4. Remove the splash panel from the unit by removing the two (2) phillips head screws holding it in place.

ADA Wiring

5. Route the ADA ribbon cable under the drain pan.

moving parts or panels wh en they are placed back on the unit.

Drain Pan & ADA T ouch Pad Box

9. Attach the drain pan to the unit.

10. Center the ADA Key Pad Box with the unit in front of the drain pan and secure into pl ace.

6. Continue routing the ADA cable behind the valve mount cap on the left hand side of the unit.

7. Connect the ADA ribbon cable to the ADA wire harness located to the left of the ice chute and held to the foam front by a wire clip.

If mounting the ADA Box directly in front of the drain p an on the counter top leave a minimum of 1 inch space between the bottom edge of the drain pan and the ADA Box to allow space for drain pan removal.

1 1. Apply corresponding drink labels to the ADA key pads.

NOTE: Drinks correspond from left to right on the left side of the unit, and right to left on the right side of the unit. If buttons are not used they will be blanked out. The Cubed/Crushed buttons are only utilized on units configured with the Selectable Ice feature. (See ADA Key Pad Matrix Section 2-18)

8. Neatly tuck in and take up any slack remaining in the ADA ribbon cable so it will not be in the way of any

Part Number 020003996 4/12 2-17

Page 26

Installation Instructions Section 2

12345 678910

123 4 56

Cubed Crushed

Cubed Crushed6 Valve Dispensers

12345678910

1234 5678

Cubed Crushed

Cubed Crushed8 Valve Dispensers

12345 678910

10 Valve Dispensers

345 6 78910

Cubed Crushed

Important

ADA Key Pad Matrix

STARTING YOUR BEVERAGE SYSTEM & DISPENSER

Upon completion of the beverage dispenser and / or system installation, all tubing, dispenser, and system components must be cleaned and sanitized prior to use.

NOTE: At installation, equipment, dispensers, and tubing get moved through many environments, dirt, dust, chases, insulation, drywall, etc. It is an important procedure and best practice to address cleaning to deliver the best quality drink to your customer.

Clean and sanitize the water and syrup circuits according to instructions provided in this manual. Clean and sanitize the dispenser components according to instructions provided in this manual. Seal to counter top when no legs are used with the unit. Consult and use local health codes if a discrepancy occurs between this manual and your local health codes.

Finish Installation

12. Put the splash panel and merchandiser back onto the unit and reinstall the screws that hold them in place.

13. Restore power to the unit.

2-18

Part Number 020003996 4/12

Page 27

General System Overview

1800

Dispenser

Carbonator Tank

Carbonate,

Non-carbonate

Beverage Manifold

Counter top

Syrup

Tap Water

CO2 Cylinder

Bag-in-box

Syrup

Carton

BIB Syrup

Pump

90-

1800

105

Dispenser

Counter top

Syrup

Tap Water

Carbonated

Water

Cylinder

w/Cold plate

BIB Syrup

Pump

Syrup

Non-carbonated

Water

Carbonator Tank

Bag-in-box

Syrup

Carton

Syrup

Section 3

Operation

Typical Internal Carbonation Beverage Dispensing System

Part Number 020003996 4/12 3-1

Typical External Carbonation (Ambient) Beverage Dispensing System

Page 28

Operation Section 3

Merchandiser

Soda Valves

Key Switch Carb/Non-Carb Water manifold

and Syrup/Soda Inlet (Behind Splash Panel)

Drainpan Grid Drainpan

Splash Panel

Counter

Component Identification

3-2

Part Number 020003996 4/12

Page 29

Section 3 Operation

RECOMMENDED ICE OTHER ICE SIZES AND SHAPES

Dice

7/8" x 7/8" x 7/8"

(2.2 x 2.2 x 2.2 cm)

Half Dice

3/8" x 1-1/8" x 7/8"

(1.0 x 2.9 x 2.2 cm)

Contour

3/8" x 1-1/4" x 1-1/4"

(1.0 x 3.2 x 3.2 cm)

Mini

7/8" Dia. x 3/4" Long

(2.2 cm Dia. x 1.9 cm Long)

Gourmet-Small

1" Dia. x 3/4"

(2.5 cm Dia. x 1.9 cm)

Crescent Cube

0.75"

(1.9 cm)

0.38"

(1.0 cm)

1.13"

(2.9 cm)

Sequence of Operation

ICE RECOMMENDED FOR DISPENSING

Dispensers are designed to dispense hard, cube ice up to one-inch square. The ice shapes and sizes listed above are recommended for dispensing. Warm “Super Cooled” Ice Before Dispensing: “Super Cooled” ice is not recommended for dispensing. “Super cooled” ice is ice that has been stored in freezers below 32°F. must it be necessary to temporarily use “super cooled” ice, allow the ice to warm at room temperature for 25 to 30 minutes before placing the ice in the dispenser.

ICE STORAGE AND DISPENSING

As the customer presses the rocking chute, the arm at the top left rear of the chute pushes upward on the door lock. The door opens until it contacts the stops in the mounting brackets. The plastic arm on the ice ch ute also activates the lever of the ice dispensing switch. When activated, the micro switch starts the gear motor. The gear motor turns the paddle wheel and agitator arm.

The paddlewheel carries ice. Periodic agitation is standard on the 30" and larger dispensers. During periodic agitation, the paddle wheel and agitator turn for approximately three seconds every three and one halfhours. The door lock prevents ice from being dispensed during the agitation cycle.

BEVERAGE VALVES

Post-mix beverage valves are designed to precisely meter the flow of both water and syrup to obtain the proper mixing ratio. The syrup and soda w ate r components of the post-mix beverage a re mixed as th ey leave the beverage valve.

ROCKING CHUTE ICE DISPENSING

As the customer presses the rocking chute, the arm at the top left rear of the chute pushes upward on the door lock. The door opens until it contacts the stops in the mounting brackets. The plastic arm on the ice chute also activates the lever of the ice dispensing switch. When activated, the micro switch starts the gear motor. The gear motor turns the paddle wheel and agitator bar.

CARBONATION

The purpose of the carbonator is to take regular tap water at street water pressure (minimum 20 PSI, maximum 80 PSI, dynamic or flowing pressure) 1/2" water line and increase the water to beverage system pressure (usually 100 PSI). This water is then combined with the CO same pressure, the CO

gas. Because the water and gas are at the

will dissolve into the water.

Chilling the mixture before dispensing will assist in locking the carbon dioxide into the water. After dispensing, the CO The CO

will gradually leave the liquid due to pressure

may be unlocked from the liquid.

and temperature changes.

Components

The components of the carbonator are: water pump, an electric motor to operate the pump, carbonator tank where the water and CO

mix, and a water level control.

Part Number 020003996 4/12 3-3

Page 30

Operation Section 3

From Water Supply

To Noncarbonated

Water Inlet Barb

Water to

Carbonator

Pump

Filter

Water Regulator

40–55 PSI

Booster System

(If Required)

To CO

Manifold (BIB

Pumps) from

Supply

60 PSI

T o Syrup Inlet Barbs on Unit

T o BIB Pumps

from BIB

To BIB

Pump

BIB

Operation

Carbon Dioxide (CO arrives at the carbonator tank through the gas inlet. Water supply enters the carbon ator pump inlet at regular street water line pressure (minimum 20 PSI, maximum 80 PSI, dynamic or flowing pressure). The water pump increases the pressure of the water, which allows the water to flow into the carbonator tank. The CO water mix together in the carbonator to produce the carbonated water that is then sent to the soda dispenser.

The agitation of the water and CO under high pressure creates the soda water. The quality of carbonation (percent of CO increases as the water temperature decreases and exposure time increases.

The water level in the carbonator tank is controlled by a water level control in the tank. This control turns the pump motor off and on to maintain a preset level of liquid in the tank. The water level control may be electronic probes or a mechanical float.

SYRUP DELIVERY SYSTEM

Y our syrup location can va ry depending on the volume of beverages served and ease of accessibility. Your beverage system may set in a back storage room or under the counter of the dispenser. Configurations are almost limitless. Check the temperatures expected for the storage location. Adverse temperatures can affect the storage and quality of beverage products. It is recommended the temperature of storage location must not fall below 40°F (4°C) or rise above 90°F (32°C).

) leaves the storage tank and

and the

together in the tank

mixed in the water)

BACK ROOM PACKAGE

1. Incoming tap water – must be at a minimum dynamic pressure of 40 psi and maximum static pressure of 55 psi.

2. Carbonator Water pump motor – Powers the water pump. The water pump motor is part of the carbonator pump deck.

3. Carbonator Water pump – Pumps tap wa ter into the carbonator tank. The water pump is part of the carbonator. The incoming water for the carbonator must be first run through the pump before connecting to the proper cold plate inlet.

4. Internal/External Carbonator tank – Combines CO

gas and tap water to form carbonated water.

The “carbonator” is the carbonator tank, water pump and water pump motor.

5. CO

cylinder – Holds highly pressurized carbon

dioxide (CO aluminum cylinder tank. CO

). The CO2 cylinder is a steel or

gas flows through the

primary pressure regulator.

6. BIB pressure gauge – Set for a minimum of 60 psi. Indicates CO

pressure going to B-I-B pumps.

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Part Number 020003996 4/12

Page 31

Section 3 Operation

7. Primary pressure regulator – Lowers the CO2 gas pressure, to 100 psi, so the CO

gas will be at the

proper pressure to enter the carbonator regulator.

8. Lowered outgoing pressure – Set for 75 psi. Gauge indicates lowered outgoing pressure from the CO

cylinder after being routed through the primary

pressure regulator at 100 psi.

9. Secondary pressure regulator – Lowers the CO gas pressure before the CO pump. CO

pressure activates the syrup pump.

gas flows to the syrup

10. Syrup pump – Draws syrup out of the bag-in-box syrup package. Syrup flows through the syrup lines to the dispenser for chilling, then dispensing. There is a syrup pump for each bag-in-box syrup system.

11. Bag-In-Box syrup cartons – Box which contains a plastic bag, filled with syrup.

RACKING

Regardless if you are working on a B-I-B or Figal system, a place will be designated for placement of the product. A rack (or shelf) system affords systematic placement and complete usage of the beverage p aid for. The B-I-B rack allows the boxes to lay properly for syrup dispersal. Please check with your B-I-B syrup supplier. Some boxes must be slightly tilted down, while others may be in virtually any position. The Figal tank rack keeps the newer and full tanks organized at one end of the beverage line with the partial tanks at the othe r.

B-I-B

The Bag-In-Box system refers to a plastic disposable bag. The B-I-B normally contains 5 gallons of syrup, however some locations offer 2-1/2 gallon B-I-B units. This plastic bag is then held inside a cardboard or other container. B-I-B systems are for post-mix applications only.

PUMPS

The syrup in a B-I-B system is delivered to the beverage system through gas operated pumps. These pumps extract the syrup out of the bags, forcing th e sy r up throughout the system.

AUTO BAG SELECTORS

These are used on higher volume B-I-B systems where two or more bags of the same product are connected to one pump and one system. An auto bag selector is essentially a valve that automatically changes from one bag (or series of bags) to another bag (or series of bags) of syrup as the bags empty, allowing a constant flow of product.

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Page 32

Operation Section 3

Carbonated Water to Dispenser

3/8 Syrup Lines to Dispenser

Incoming

Water

Carbonator

100 psi

Soda Water

Pump

Important

RED

COM NC

FIGAL SYSTEM

Figal refers to the stainless steel tanks of pre-mix beverage or post-mix syrup. A small CO

tank pushes

the beverage out of the figal tank.

AGITATION TIMER

The timer is non-adjustable and is set to agitate the ice for 3 seconds every 3.5 hours. Activating the dispenser will reset the timer. After 3.5 hours of non-use, the timer will energize the dispenser motor.

The LED tells the technician in which mode the timer is operating. Rather than a jumper pin, this timer has a female spade connector that must be connected to terminal number 6.

When this jumper is in place, the LED will blink at one-second intervals, this is the run mode.

When the jumper is open, the LED will flash every

0.4 second. This is the test mode and the timer will cycle every 55 seconds in test mode. If the timer is left in test mode, it will automatically reset to run mode.

FIGAL TANKS

The stainless steel Figal beverage tanks are easy to store and connect. When using the Figal tanks:

• Use a gas connector for the inlet fitting of the tank.

• Use a syrup connector for the outlet fitting of the tank.

• If more than one Figal tank is connected in series, when changing tanks, remove the tank closest to the original gas inlet while adding the new tank to the connector closest to the syrup outlet.

Most Figal tanks have a self-closing valve on the tank as well as the gas and syrup connectors. This allows the operator of the system to change tanks without having to shut down the entire system. With this type of connector , push down on the connector while pulling up on the snap ring around the opening of the connecto r. Then simply pull the connector off the tank.

Agitation Timer

quickdraw ice & beverage dispensers do not have an agitation timer and need to be left in Auto Mode at night so periodic ice agitation takes place.

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Section 3 Operation

Door Stops

Door Lock

Door

Ice Delivery

Switch

Door Stops

Door

Door Lock

1/16"

1/4"

Tab

Switch Arm

Operation Checks and Adjustments

ROCKING CHUTE ICE DELIVERY SWITCH ADJUSTMENT

To properly adjust the switch, first unplug the power cord to the unit then remove the merchandiser. This will give you access to the ice delivery switch located on the left side of the rocking chute.

The left side of the rocking chute has a tab that pushes up on the ice delivery switch. To adjust it, use needle nose pliers and bend the arm of the switch up or down in order to change the point where the tab makes contact with the switch arm.

Begin by observing the chute by slowly pushing against the rocking chute. When the ice delivery switch clicks, measure the distance from the doo r stops on the rocking chute bracket to the door. The distance between the two must be no more than 1/4" (0.64 cm), but no less than 1/16" (0.16 cm).

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Page 34

Operation Section 3

SMALLEST SIZE /

DECREASE BUTTON

MANUAL PUSH

FOR ICE SWITCH

DISPLAY HIDDEN

PROGRAM

SWITCH

ICE DISPENSE

POWER SWITCH

ICE DISPENSE

MODE SWITCH

LARGEST SIZE /

INCREASE BUTTON

MANUAL

AUTO

QUICKDRAW ICE PORTION ADJUSTMENTS

The quickdraw ice dispensing system has adjustable ice portion sizes. Follow the directions below to set the ice portion size. Each portion size must be checked according to customer specification at the time of installation.

1. To set the ice portion sizes, press the program switch 1 time in 3 seconds. The display will read “0001”.

2. Press the ice portion size that is to be adjusted. Once the portion size that is to be adjusted is pressed, the display will show the present pulse setting for that size.

3. To increase the portion size, press the largest size button. To decrease the portion size, press the smallest size button.

NOTE: The pulse count will increase, or decrease, by 1 with each press of the smallest or largest size buttons.

4. Press the program button 1 time to exit program mode and save settings.

5. Repeat steps 1 through 4 for each cup size as necessary.

NOTE: For Data Display Mode, and Test Mode instructions please refer to the quickdraw Portio n Control Program flow chart in this manual.

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Page 35

Section 3 Operation

Emitter

Receiver

Beam

Left Adjustment Screw

Rectangular Window in Ice Chamber

SENSOR BEAM

Sensor Beam Sequence of Operation

1. Ice fills the ice chute until it interrupts the beam.

2. Paddlewheel stops.

3. Ready for the next portioned dispense.

Adjustment

1. Loosen screws on left & right side of assembly.

3. Tighten screws on left & right side of assembly.

4. Test the Quick Draw.

2. Adjust Sensor board sensor eyes to the center of the rectangular window on ice chamber.

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Page 36

Operation Section 3

6:1

5.5:1

8.5:1

5:1

WATER

5.5

to 1

8.5

to 1

OZ.

SYRUP

WATER

SYRUP RATIOS

High Yield Brix Cup

BRIX CHECK Step 1 - Gather Tools

Tools you will need; brix cup and S tube. NOTE: Follow instructions on 2a or 2b depending on

Valve Type that is being checked.

Step 2a - Attaching S Tube To Multi-flavor Valve

• Remove nozzle and syrup diffuser from valve.

• Slide white end of S Tube over tip of diffuser snuggly.

• Re-attach nozzle and diffuser with S Tube in place.

• Select flavor to brix.

Step 2b - Attaching S Tube To Single Flavor Valve

Step 4 - Fill Brix Cup

• Position the large end of the brix cup under the valve. At the same time insert the free end of the S tube into the proper syrup chamber. See diagram to the right for reference.

• Dispense product until product reaches the grid on the Brix cup.

NOTE: The water should be clear. If the water is not clear, the S-lube has not been attached correctly to the syrup diffuser. Repeat step 2.

Step 5 - Read The Brix

• Remove nozzle and syrup diffuser from valve.

• Slide white end of S Tube over tip of diffuser snuggly.

• Re-attach nozzle and diffuser with S Tube in place.

Step 3 - Prime S Tube

• Remove filled brix cup from dispenser and tap on counter 3 times. Place on flat surface.

• Look a the grid lines. The water and syrup levels should be +/- 2 bars of each other.

• Repeat steps 1-5 for each different product that will be brixed.

NOTE: If Brix ratio is not correct, contact service

After nozzle has been re-attached, dispense a small

company.

amount of product to fill up the S Tube.

• This is necessary to ensure an accurate reading.

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Part Number 020003996 4/12

Page 37

Section 4

Caution

Warning

Maintenance

Cleaning

DAILY CLEANING

All cleaning must meet your local health department regulations. The following cleaning instructions are provided as a guide.

Use only warm soapy water to clean the exterior of the tower. Do not use solvents or other cleaning agents. Do not pour hot coffee into the drain pan. Pouring hot coffee down the drain pan can eventually crack the drain pan, especially if the drain pan is cold or still contains ice.

Clean the dispensing valves:

6. Remove nozzles and diffusers from beverage valves.

Electric Shock Hazard

Unplug unit before servicing or cleaning.

When using cleaning fluids or chemicals, rubber gloves and eye protection must be wor n.

Clean the exterior and drain pan:

1. Turn off the key switch located on either right or left side of the unit.

2. Lift the grid and remove it from the drain pan.

3. Using mild soap, warm water and a clean cloth, wipe the drain pan and splash panel. Then, rinse with clean, warm water. Allow plenty of warm (not hot) water to run down the drain of the drain pan, to remove syrup residue that can clog the drain opening.

4. Wash the grid, then rinse with clean water. Place the grid back in the drain pan.

5. Wash all exterior surfaces of the unit with warm water and a clean cloth. Wipe again with a clean, dry cloth.

Nozzle Removal

7. Rinse nozzle and diffuser with warm, clean water.

8. Clean nozzles and diffusers with soapy water and a soft bristle brush.

9. Clean the underside of the beverage valves with warm, soapy water. Rinse with clean damp towel.

10. Replace nozzles and diffusers on valves.

11. Turn on the key switch.

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Page 38

Maintenance Section 4

Warning

MONTHLY CLEANING

6. Prepare 2 gallons of sanitizing solution by mixing 1/2 ounce of household bleach (that contains 5.25 %

Unplug unit before servicing or cleaning ice bin. Ice bin contains part s tha t can move at any time and

will cause injury if hands are in the way.

When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn .

Clean and sanitize the ice bin:

1. Unplug unit and remove all ice from the ice bin.

2. Mix a solution of mild detergent to clean the dispenser bin and components.

3. Wash the ice bin using a sponge and the mild detergent solution.

4. Using the mild detergent solution and a soft bristle brush or clean cloth, clean the following dispenser parts:

• Entire bin

• Paddle wheel

• Paddle wheel area

•Agitator

• Paddle wheel pin

• Ice Chute

• Rear bushing

• Motor shaft

• Strip lids (where applicable)

5. Rinse all the parts in clean, running water.

sodium hypochlorite) with 2 gallons of 120°F water. The mixture must not exceed 100 PPM of chlorine. Or mix a solution of any approved sanitizer, following the directions for mixing and applying the sanitizer.

7. Sanitize the ice bin and cold plate with the sanitizing solution for at least 10 seconds.

8. Allow to air dry. Do not rinse.

Re-assembling the dispenser parts:

9. Re-assemble parts in the following order:

• Bin liner

• Paddle wheel

•Agitator

• Paddle wheel pin

• Ice chute

• Merchandiser

10. Hand tighten all knurled fastene rs.

11. Pour in fresh, sanitary ice and replace the plastic lid on the top of the dispenser.

12. Plug in the unit’s electrical cord.

13. Check for proper ice dispensing.

CLEANING CHECKLIST

•Check CO the primary regulator gauge will point to a shaded area that reads “Low CO Cylinder.”

• Check syrup supply.

• Clean drain pan, grid, and splash panel.

• Clean the valve nozzles and diffusers.

supply . If CO2 supply is low, an arrow on

” or “Change CO2

4-2

Part Number 020003996 4/12

Page 39

Section 4 Maintenance

Preventive Maintenance

Preventative maintenance is a vital part of keeping your dispenser in top condition. Following the guidelines below will assist you in continued trouble-free operation of your unit.

1. Conduct daily maintenance of the machine.

2. Perform monthly maintenance of the machine.

3. Perform periodic maintenance and sanitizing of beverage system.

4. Do not overfill the dispenser bin with ice.

5. Do not allow the dispenser to sit for prolonged periods of non use with ice in the bin.

6. Most ice dispenser service problems are caused by low usage of the ice dispenser.

7. Do not allow ice to remain in the bin more than a day in order to prevent ice from freezing together and/or stagnant ice.

Possible excess ice storage reasons:

• Storage capacity exceeds daily requirements.

• Low demand during the off season.

• Dispenser oversized with future growth in mind.

Lower ice storage to meet one day’s needs. If you manually fill ice, fill only with the appropriate amount of ice. Fill the dispenser with fresh ice each morning. Do not fill the dispenser at night just before shut down. Ice cubes can freeze together if not dispensed.

Disassembly

DISASSEMBLY FOR CLEANING AND MAINTENANCE

NOTE: Sanitize the ice dispenser at Initial Start-up in addition to monthly sanitizing. You will need a slotted screwdriver in order to disassemb le.

Disassemble parts in the following order:

A. Merchandiser B. Ice chute C. Paddle wheel or agitator pins D. Agitator E. Paddle wheel

F. Bin liner

G. Paddle wheel area

Beverage/Ice Dispenser

Accessing a Dispenser Bin Top Mounted with a Manitowoc Ice Machine:

1. Remove the front panel of the ice machine.

2. Remove the ice deflection baffle. This will give you access to the dispenser bin.

3. If the Manitowoc ice machine is operating, wait for the sheet of ice to fall into the dispenser bin.

When the ice sheet falls into the dispenser bin, immediately place toggle switch of the ice machine to the OFF position. If the Manitowoc ice machine is NOT operating, place the toggle switch of the ice machine to the OFF position.

4. On models without a top mounted ice machine, remove the plastic lid from the top of the dispenser.

5. Remove all ice from the dispenser .

6. Disconnect electrical powe r to the dispenser.

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Page 40

Maintenance Section 4

7. Remove agitator arm and paddlewheel pin.

Non-front Serviceable Motor

a. Rotate the agitator arm so the paddle wheel pin

handle is pointing up, toward the ceiling.

b. Prepare agitator pin for removal by removin g the

stainless steel split ring.

c. Then remove the paddle wheel pin from the hole

in the agitator.

d. Push the agitator bar toward the back of the unit

until the agitator is free of the paddle wheel hub.

Front Serviceable Motor

a. With agitator arm in any position remove hitch

clip pin from the mushroom bushing on the rear of the ice bin.

b. Push the agitator bar toward the bushing to

remove it from the paddle wheel hub.

NOTE: If a top mount ice machine is installed, sliding the ice machine to one side will make bin component removal easier. If the ice machine is hard plumbed it will need to be disconnected.

8. Remove paddle wheel, bin liner and paddle wheel area.

9. Move the front of the agitator to one side and slide the agitator forward until the rear of the agitator shaft is clear of the bushing.

10. Remove the agitator from the bin area.

11. Slide the paddle wheel from its shaft.

12. Loosen the four knurled fasteners that hold the bin liner in place.

13. Remove the bin liner.

14. Remove the paddle wheel area from the bin.

15. Discard the remaining ice in the bin.

DISASSEMBLE THE ROCKING CHUTE

NOTE: For all quickdraw units, refer to the quickdraw Components section for ice chute information.

1. Loosen the two knurled fasteners that hold the merchandiser in place.

2. Remove the merchandiser.

3. Remove outer bracket.

4. Remove door lock.

5. Remove door.

6. Remove ice chute.

4-4

Non-front Serviceable

Front Serviceable

Ice Chute Removal

Part Number 020003996 4/12

Page 41

Section 4 Maintenance

Beverage Valve

Switch

Ice Dispense Switch

QUICKDRAW COMPONENTS

1. Turn the beverage valve switch on the front left side to the off position.

2. Place a receptacle (bucket or large cup) under the ice dispense chute.

3. Place the ice dispense switch to MANUAL mod e. The door will open and ice will fall into the bucket or cup.

4. Remove the ice chute cover:

B. Push the bottom of chute to rear until it stops.

C. Rock top of the chute forward until top of chute

clears unit.

A. Grab the tabs on the back of chute and spread,

pulling tabs off of pins.

5. Mix a solution of mild detergent to clean the quickdraw components. Using the deterg ent solution and a soft bristle brush or clean cloth, clean the following components:

• Cup locator

• quickdraw chamber

• Door

• Ice chute cover

6. Rinse all parts in clean running water.

7. Mix a sanitizing solution of 1/4 ounce liquid, unscented bleach (5.25% CL NaO concentration) for each gallon of water. The mixture must provide 100PPM available chlorine.

8. Using the sanitizing solution, a soft bristle brush, or a clean cloth, sanitize the components listed in Step

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Page 42

Maintenance Section 4

Removable Front

Merchandiser Panel

Agitator

Ice Bin

Ice

Paddle Wheel

Rocking Chute

Ice Dispense Chute

Drain Pan

Gear Motor

Water Line

Beverage Valve

(Option)

5. The ice chamber must be sanitized with a soft bristle brush to adequately clean the drainage area.

9. Reverse the procedure to reassemble the quickdraw mechanism.

10. Place the ice dispense switch to the AUTO position, and place the beverage valve switch to the ON position.

11. Check for proper operation.

NON-FRONT SERVICEABLE GEAR MOTOR REMOVAL

These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, these instructions may vary slightly.

1. Disconnect power from the electric receptacle.

2. Remove all ice from the ice storage bin of the dispenser.

3. Remove the paddle wheel pin from the paddle wheel/agitator assembly inside the dispenser bin.

4. Remove the agitator assembly from the dispenser bin by pushing the agitator to the back of the bin. Angle the front of the agitator to the side. Pull the agitator forward then out of the dispenser.

5. Remove the paddle wheel from the dispenser by pulling the hub of the paddle wheel to the back of the bin and off the gear motor shaft.

6. Remove the splash panel from the dispenser and expose the gear motor.

7. Disconnect the electric connector from the gear motor wire leads.

8. Remove the pin in front of the gear motor.

9. Y ou m ust be able to remove the gea r motor from the dispenser.

10. To install a replacement gear motor, reverse this procedure.

4-6

Part Number 020003996 4/12

Page 43

Section 4 Maintenance

FRONT SERVICEABLE GEAR MOTOR REMOVAL

These instructions are provided as a guide for the removal of the gear motor . Depend ing on the model number of your dispenser, these instructions may vary slightly.

1. Unplug the dispenser.

2. Unplug the motor.

3. Remove motor mount pins.

4. Slide motor towards you.

5. Notice alignment of the chamfered edge of drive shaft.

6. New motor must have the same alignment (within 15 degrees).

7. To get correct alignment you can do one of two things:

a. Turn drive shaft with an adjustable wrench,

being careful not to damage the drive shaft.

b. Plug in the unit, plug in the motor and use the

ice dispense switch to move the drive shaft into correct alignment.

8. If you plugged in the unit to help with alignmen t of drive shaft now unplug the unit.

9. Slide motor up into housing, making sure that the tabs fit on the bracket.

10. Install motor mount pins.

11. Plug in motor.

12. Test unit.

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Page 44

Maintenance Section 4

Warning

Bag side

connector

Sanitizing

BEVERAGE SYSTEM CLEANING

Flush sanitizing solution from syrup system. Residual sanitizing solution left in system could

create a health hazard.

When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn .

Sanitize the beverage system at initial start-up as well as regularly scheduled cleaning. The drain pan must be in place under soda valves, to carry away detergent and sanitizing agents that will be flushed through valves.

BAG-IN-BOX SYSTEM SANITATION The procedure below is for the sanitation of one

syrup circuit at a time. Repeat to sanitize additional circuits.

You will need the following items to clean and sanitize the Bag-in-Box (BIB) beverage system:

• Three (3) clean buckets

2. Disconnect the “syrup-line side” of the bag-in-box connector.

3. Rinse connector with warm tap water.

4. Connect syrup connector to BIB connector and immerse both into Bucket 1. A “bag-side” connector can be created by cutting the connector from an empty disposable syrup bag.

• Plastic brush or soft cloth

• Mild detergent

• Unscented bleach (5% Na CL O) or Commercial sanitizer

• Bag-In-Box bag connector

1. Prepare the following in the buckets:

• Bucket 1 — warm to hot tap water for rinsing.

• Bucket 2 — mild detergent and warm to hot water.

• Bucket 3 — mix a solution of unscented bleach (5% Na CL O) or commercial sanitizer and warm to hot water. Mixture must supply 100 PPM available chlorine (1/4 oz. bleach to 1 gallon water).

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Part Number 020003996 4/12

Page 45

Section 4 Maintenance

Caution

5. Draw rinse water through system until clean water is dispensed. Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet.

6. Connect Bucket 2 to system.

7. Draw detergent solution through system until solution is dispensed.

8. Repeat steps 2-7 until all syrup circuits contain detergent solution.

9. Allow detergent solution to remain in the system for 5 minutes.

10. Connect Bucket 3 to system.

11. Draw sanitizing solution through system until solution is dispensed.

12. Repeat step 11 until all syrup circuits contain sanitizer solution.

13. Allow sanitizer solution to remain in system for 15 minutes.

14. Remove nozzles and diffusers from beverage valves.

15. Scrub nozzles, diffusers and all removable valve parts (except electrical parts) with a plastic brush or a soft cloth and the detergent solution.

16. Soak nozzles, diffusers and removable valve parts (except electrical parts) in sanitizer for 15 minutes.

17. Replace nozzles, diffusers and valve part s.

18. Connect Bucket 1 to system.

19. Draw rinse water through system until no presence of sanitizer is detected.

20. Attach syrup connectors to BIBs.

21. Draw syrup through system until only syrup is dispensed.

22. Discard first 2 drinks.

2. Disconnect all product and water lines from product tanks and remove carbonator.

3. Locate the Figal syrup tank for the circuit to be sanitized. Remove both quick disconnects from the Figal syrup tank. Rinse quick disconnects in tap water.

4. Connect rinse tank to the syrup line. Draw clean rinse water through the valve until syrup is flushed from the system.

5. Connect detergent tank to the syrup line and draw detergent through the valve for two minutes. Then, allow remaining detergent to stay in the system for five minutes.

6. Connect rinse tank to the syrup line. Draw clean rinse water through the valve until detergent is flushed from the system.

7. Remove valve nozzle and diffuser as shown in Daily Cleaning instructions. Using a plastic brush or a soft cloth and warm water , scrub the nozzle, diffuser, bottom of the dispensing valve and cup lever, if applicable.

8. Place removable valve parts (EXCEPT solenoids) in sanitizing solution for 15 minutes.

9. Replace valve diffuser and nozzle on the beverage valve.

10. Connect sanitizer tank to the syrup line and draw sanitizer through the valve for two minutes. Allow sanitizer to remain in the system for a minimum of 15 minutes.

11. Reconnect syrup and carbonated water lines.

12. Draw syrup through the lines to rins e the sys te m. Discard drinks until at least two cups of satisfactory tasting beverage are dispensed through the valve.

Shipping, Storage and Relocation

FIGAL BEVERAGE SYSTEM

1. Prepare the following in three clean Figal tanks:

• Rinse tank - fill with room temperature tap water.

• Detergent tank - mix approved beverage system cleaner with warm water as directed.

• Sanitizing tank - mix a solution of unscented bleach (5% Na CL O) or commercial sanitizer and warm to hot water. Mixture must supply 100 PPM available chlorine (1/4 oz. bleach to 1 gallon water).

Part Number 020003996 4/12 4-9

Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting in damage to internal components.

Page 46

Maintenance Section 4

THIS PA GE INTENTIO NALLY LEFT BLANK

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Part Number 020003996 4/12

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Section 5

Before Calling for Service

Checklist

If a problem arises during operation of your dispenser, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty.

Problem Possible Cause To Correct

Dispenser will not dispense ice (and NO SOUNDS are heard when machine is activated).

Dispenser will not dispense ice (motor runs but no ice movement is heard in bin).

Excessive clustering or bridging of ice. Loaded ice not broken up. (Caution:

Ice dispenses continuously. Misaligned microswitch. Adjust microswitch.

Thumping noise or irregular sound at a particular area of the dispenser.

Dispensing crushed ice or reduced dispensing speed.

Door will not close. Ice jammed in chute . Adjust bridge in ice machine or, when

Mounting brackets for rocking chute have spread too far apart.

No power. Check electrical connection. Loose wire in electrical system. Thoroughly check all wire connections. Dispenser overloaded with ice. Remove ice from dispenser until unit will

operate.

Motor not working. Check thermally protected motor.

Replace motor or capacitor if necessary. No ice in bin. Fill dispenser with ice. Door not opening. Check rocking chute mechanism or

electric solenoid operation. Paddle wheel pin slipped from the paddle

wheel.

Super cooled ice is not covered by the Servend warranty.)

Excessive water spilling from the ice machine.

Poorly adjusted ice machine. Adjust ice machine to eliminate large

Extremely low usage of the dispenser. Lower the ice level in the bin.

Agitation timer set incorrectly. Test agitation timer. Shaved ice clusters in the bin. Remove clusters, discover why ice is

Water spillage from ice machine into dispenser bin.

Agitation timer. Test agitation timer. Bridge of ice sheet is too thick. Adjust ice machine. Paddle wheel area broken or cracked. Replace paddle wheel area. Ice clusters in bin. Break up or remove clusters. Door not fully open. Adjust door.

Door and/or door lock has come out of place.

Replace paddle wheel pin.

Break ice clusters before manually filling

the dispenser. (See ice

recommendations.)

Adjust ice machine to eliminate water

spillage.

waffle shapes.

shaving, and then repair.

Adjust ice machine.

manually filling, break up clusters.

Replace door and lock into proper

position.

Bend parts into shape.

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Page 48

Before Calling for Service Section 5

Drink T roubleshooting

Condition Investigation Check Correction

Water only dispensing No pressure Regulator(s) out of adjustment Check/adjust regulator(s).

Install fresh tank.

line pinched, kinked or

Check/repair/replace CO2 line.

or reset breaker.

Replace water filter. Check/clean/replace pump strainer. Check/clean/repair water check valve. Check for frozen water line. Internal

carbonator unit only.

motor, electrode or liquid level control.

Install fresh tank.

line pinched, kinked or

Check/repair/replace CO2 line.

Adjust CO

pressure due to leaks Repair CO2 leaks.

Clean out the lines.

if necessary.

replace regulator if necessary.

pressure or change the tank.

pressure or replace regulator

supply. Reset pressure or

Syrup and CO

only

Carbonator No power Check power supply. Plug in carbonator

dispensing

Syrup and plain water

No pressure Out of CO

only dispensing

One valve will not dispense anything

Beverage dispensed is too sweet

Beverage is not sweet enough

Is there power to the valve?

Is the ratio (brix) of the drink correct?

Drinks are foaming Are system pressures

correct?

No water, syrup or gas dispensing

Is there power to the unit?

Is power coming through the key switch?

Is there power to the key switch?

Out of CO Defective regulator(s) Check/repair/replace regulator(s). CO

obstructed

Water supply Make sure water is turned “on”.

Defective carbonator Check/repair/replace carbonator pump,

HP regulator out of adjustment Adjust HP regulator to the proper setting. Defective HP regulator Check/repair/replace HP regulator. CO

obstructed Broken wire or loose connection Replace/repair wire or connector. Bad microswitch Replace microswitch. Flow control out of adjustment Adjust the flow control. Insufficient soda flow due to low

carbonator pressure Low CO Obstruction in the water or soda

line Flow control out of adjustment Adjust the flow control. Soda flow too high Reset CO

Obstruction in syrup line Clean out the syrup line. Over carbonation Check CO

Dirty lines/valves Clean/sanitize entire system. No power Plug in unit or reset breaker. Power to control box Replace fuse or control box. Key switch “off” Turn switch “on”. Key switch defective Replace key switch.

No power through the transformer Reset/replace transformer.

5-2

Part Number 020003996 4/12

Page 49

Section 5 Before Calling for Service

1. Remove probe electronics.

2. Pass magnetic tip of screwdriver by lower end of tube extending from electronics package.

3. Reed switch will close.

4. Carbonator operates.

Pump Troubleshooting

Problem Possible Cause Corrective Action

Pump motor does not shut off

Problem with probe or probe harness

Pump motor

Problem with probe or probe harness

intermittent

Pump motor does not pump

Water pressure from water source is not high enough

quickdraw Mechanism Troubleshooting

Problem Possible Cause Corrective Action

Ice dispense door is not closing

Ice portion size is increasing

Ice portion size is erratic

supply is low.

regulator set too low.

Toggle switch is in the OFF or MANUAL position.

Power is disconnected from unit.

supply is low.

regulator set too low.

Sensor board and main board are not communicating properly.

Verify water pressure leading into pump inlet is 40 psi

minimum.

Replenish CO

supply.

Check regulator setting and adjust to 40 - 45 psig. Move toggle switch to the AUTO position.

Plug unit in. Replenish CO

supply.

Check regulator setting and adjust to 40 - 45 psig. Check main board/sensor board communication process.

Check main board/sensor board communication process.

Part Number 020003996 4/12 5-3

Page 50

Before Calling for Service Section 5

SUPPLY POWER ON

SWITCH IN

AUTO MODE

POWER UP

DISPLAYS

“8888” THEN

“____”

DISPENSE

CHUTE FILLED

W/ ICE

AUTO MODE

PRESS ANY SIZE

BUTTON TO

DISPENSE

PROGRAMMED

SIZE

FIXED MAXIMUM

TIME IS 6 SEC IF

PROGRAMMED

PULSE COUNT IS

NOT REACHED

TURN SWITCH

TO OFF TO

RESET, THEN FIX

OUT OF ICE

CONDITION

DISPLAY SHOWS

“_ICE”

INDICATING OUT

OF ICE

AUGER TIMES

OUT IN 30 SEC

IF CHUTE

CANNOT BE

FILLED W/ICE

SWITCH IN

MANUAL MODE

TO MANUALLY

DISPENSE

PRESS AND HOLD

“MANUAL PUSH

FOR ICE” SWITCH

PRESS ONE (1)

TIME (IN 3S)

PROGRAM

MODE

DISPLAY

“0001”

SET TOTAL

PULSES FOR

EACH SIZE

PRESS TWO (2)

TIME (IN 3S)

DATA DISPLAY

MODE “0002”

READ NO. OF

DISPENSES FOR

EACH SIZE SINCE

LAST RESET

(9999) MAX

PRESS THREE (3)

TIME (IN 3S)

TEST MODE

MODE “0003”

MANUALLY CYCLE

SENSORS &

MOTORS FOR

TROUBLESHOOTING

REMOVE ICE IN

CHUTE &

MANUALLY

BLOCK SENSOR

WITH PAPER

“1113” FOR

BLOCKED

“1003” FOR

UNBLOCKED ICE

CHUTE SENSOR

PRESS FOUR (4)

TIMES (IN 3S)

ICE SENSING MODE “0004”

ADJUSTS

IR BEAM

STRENGTH IN

ICE CHUTE

PRESS SMALL SIZE BUTTON TO TEST ICE CHUTE

SENSOR

DISPLAY “1XX3”

ADJUSTABLE

FROM 3-30

FAC TORY

SETTING IS (7)

“0704”

PRESS LARGE

SIZE BUTTON

AGAIN TO

TOGGLE

BETWEEN

“3113” AGITATOR

“3003” AGITATOR

OFF

PRESS SMALL

SIZE BUTTON

TO REDUCE ICE

LEVEL IN CHUTE

(MORE

SENSITIVE IR

BEAM)

PRESS LARGE

SIZE BUTTON

TO INCREASE

ICE LEVEL

IN CHUTE (LESS

SENSITIVE IR

BEAM)

PRESS XLARGE

SIZE BUTTON

AGAIN TO

TOGGLE

BETWEEN “3113”

AIR SOL ON

“3003” AIR SOL

OFF

PRESS LARGE

SIZE BUTTON TO

TEST AGITATOR

DISPLAY “3003”

PRESS PROGRAM BUTTON ONE (1) TIME TO EXIT PROGRAM MODE & SAVE SETTINGS

PRESS XLARGE

BUTTON TO

TEST AIR

SOLENOID

DISPLAY “4003”

REPEAT

FOR

EACH

SIZE

NECESSARY

PRESS ANY SIZE BUTTON TO

DISPLAY ITS RUNNING COUNT

SINCE LAS RESET

REPEAT FOR

ALL SIZES AS

NECESSARY

TO RESET

COUNT TO

ZERO

PRESS &

HOLD ITS

SIZE BUTTON

FOR

3 SECONDS

PRESS THE

LARGE

BUTTON

INCREASE

PULSE

COUNT BY

1 EACH

PRESS

PRESS ANY

SIZE BUTTON

TO DISPLAY

ITS PRESENT

PULSE

SETTING

PRESS THE

SMALL BUTTON TO DECREASE

PULSE COUNT

BY 1 EACH

PRESS

ENTER PROGRAM MODE

EXIT PROGRAM MODE

PRESS PROGRAM SWITCH ONCE (1), TWICE (2), THREE (3), OR FOUR (4), TIMES (IN 3 SEC) TO ENTER THESE PROGRAM MODES

YES

quickdraw Ice Portion Control Program

5-4

Part Number 020003996 4/12

Page 51

Page 52

may necessitate change of specifications without notice.

Part Number 020003996 4/12

Manitowoc Beverage Systems

Sellersburg, IN 47172, USA

Ph: 812-246-7000 Fax: 812-246-7024

Visit us online at: www.manitowocfsg.com

2100 Future Drive