Servend CEV-30e, CEV-30i, CEV-40e, CEV-40i, CT-6 Technician's Handbook

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Leader in Ice & Beverage Dispensers

Part Number STH14 9/10

Servend Ice & Beverage

Dispensing Units

Technician’s

Handbook

This manual is updated as new information and models

are released. Visit our website for the latest manual.

www.manitowocfsg.com

Safety Notices

Warning

Caution

Important

As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.

Throughout this handbook, you will see the following types of safety notices:

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Text in a Caution box alerts you to a situation in which you could damage the equ ipment. Be sure to read the Caution statement before proceeding, and work carefully.

Procedural Notices

As you work on Manitowoc equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.

Throughout this handbook, you will see the following types of procedural notices:

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple,

Caution

Important

! Warning

We reserve the right to make product

improvements at any time. Specifications and

design are subject to change without notice.

but useful, extra information about the procedure you are performing.

Read These Before Proceeding:

Proper installation, care and maintenance are essential for maximum performance and troublefree operation of your Manitowoc equipment. If you encounter problems not covered by this handbook, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.

Routine adjustments and maintenance procedures outlined in this handbook are not covered by the warranty.

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Table of Contents

General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . .9

How to Read a Model Number . . . . . . . . .9

Dispensing Basics . . . . . . . . . . . . . . . . . .10

Accessories . . . . . . . . . . . . . . . . . . . . . . .13

Serial Number Location . . . . . . . . . . . . . . 15

Warranty Information . . . . . . . . . . . . . . . .15

Installation

General . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Dimensions . . . . . . . . . . . . . . . . . . . . . . . .18

Pre-installation Checklist . . . . . . . . . . . . .31

Location . . . . . . . . . . . . . . . . . . . . . . . . . .33

Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Water Supply . . . . . . . . . . . . . . . . . . . . . . .38

Setting Pressures . . . . . . . . . . . . . . . . . . .39

Component Identification

Typical Systems . . . . . . . . . . . . . . . . . . . . 43

System Components . . . . . . . . . . . . . . . .46

Ice/Beverage and Counter Electric

Dispensers . . . . . . . . . . . . . . . . . . . . . . . .53

Maintenance

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .55

Disassembly . . . . . . . . . . . . . . . . . . . . . . .59

Replacement . . . . . . . . . . . . . . . . . . . . . . .79

Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . .82

Shipping, Storage and Reloc a t io n . . . . .87

Operation

Blade Tower Brixing . . . . . . . . . . . . . . . . .89

CEV Electronic Ice & Carbonation Control 90

Flavor Magic Programming . . . . . . . . . . .93

Flav’R-Pic External Programming . . . . . . 97

Flav’R-Pic (FRP-250) Programming . . . .100

Flav’R-Pic (FRP-250) Brixing Procedure 105

FlexTower Programming Modes . . . . . . .115

Adjustments . . . . . . . . . . . . . . . . . . . . . . .120

Part Number STH14 9/10 5

Agitation Timer . . . . . . . . . . . . . . . . . . . . 124

Troubleshooting

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Liquid Level Control . . . . . . . . . . . . . . . . 137

Diagnosing a Defective Carbonator . . . . 138

Component Specifications

Electrical Requirements . . . . . . . . . . . . . 139

Minimum Circuit Ampacity . . . . . . . . . . . 139

Grounding Instructio ns . . . . . . . . . . . . . . 141

Pump Deck Wiring . . . . . . . . . . . . . . . . . . 143

Water Supply . . . . . . . . . . . . . . . . . . . . . . 144

Charts

Flavor Magic Logic Matrix . . . . . . . . . . . . 147

Flav’R-Pic (FRP-250) Logic Matrix . . . . . 150

Diagrams

Blade Tower Plumbing . . . . . . . . . . . . . . 153

CEV-30i & CEV-30e Plumbing . . . . . . . . . 156

CEV-40i & CEV-40e Plumbing . . . . . . . . . 158

CT-6 Plumbing and Wiring . . . . . . . . . . . 160

CT-8 Plumbing and Wiring . . . . . . . . . . . 161

CF-1522 Plumbing . . . . . . . . . . . . . . . . . . 162

DI-1522 Post-mix Plumbing . . . . . . . . . . 164

DI-1522 Pre-mix Plumbing . . . . . . . . . . . 164

DI/DIL-2323 6 Valve Post-mix Plumbing 165 DI/DIL-2323 8 Valve Post-mix Plumbing &

Variety Valve . . . . . . . . . . . . . . . . . . . . . . 166

DI/DIL-2323 10 Valve Post-mix Plumbing 167 DI/DIL-2323 6 Valve Pre-m i x Plumbing . 168

Flavor Magic Plumbing . . . . . . . . . . . . . . 169

FRP-250 Plumbing Diagram . . . . . . . . . . 170

FRP-250 & FRP-250SCI Tubing Layout . 171

FT-8 Plumbing . . . . . . . . . . . . . . . . . . . . . 172

FT-12 Plumbing . . . . . . . . . . . . . . . . . . . . 172

FlexTower Water Recirculatio n Pump Flow

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

FlexTower Water Chiller Flow . . . . . . . . . 173

MDH-302 12 Valve Plumbing . . . . . . . . . . 174

MDH-402 16 Valve Plumbing . . . . . . . . . . 175

6 Part Number STH14 9/10

MDH-402 20 Valve Plumbing . . . . . . . . . .176

S/SV150 6 Valve Diagram . . . . . . . . . . . .177

S/SV175 8 Valve Diagram . . . . . . . . . . . .177

S/SV200/250/SV-250QD 8 Valve Diagram 178

S/SV200/250 10 Valve Diagram . . . . . . . .178

Flex Manifold Diagrams . . . . . . . . . . . . . .180

CEV Wiring . . . . . . . . . . . . . . . . . . . . . . . .181

CF Drop-In Series Wiring . . . . . . . . . . . . .187

Drop-in Wiring . . . . . . . . . . . . . . . . . . . . . .188

Flavor Magic Wiring . . . . . . . . . . . . . . . . .192

Flav’R-Pic (FRP-250) Wiring . . . . . . . . . .193

FlexTower Wiring . . . . . . . . . . . . . . . . . . .195

MDH-302 & MDH-402 Wiring . . . . . . . . . . 199

NGF-250 Wiring . . . . . . . . . . . . . . . . . . . . .201

quickdraw Wiring . . . . . . . . . . . . . . . . . . .202

S/SV/SVi Wiring . . . . . . . . . . . . . . . . . . . .203

Selectable Ice Wiring . . . . . . . . . . . . . . . .205

Part Number STH14 9/10 7

8 Part Number STH14 9/10

This Page Intentionally Left Blank

General Information

S - Ice Dispenser SV - Ice/Beverage

Dispenser

i - Internal Carb QD - Quickdraw

Ice Capacity

Model Prefix

Model Suffix

Model Base

SV–250–i

Model Numbers

This manual covers the following models:

CEV-30j CEV-30e CEV-30i

CEV-40e CEV-40i CT-6

CT-8 DI-1522 DI-2323

DIL-2323 FRP-250 FRP-250SCI

FT-8 FT-12 FT-16

M-15 M-45 M-90

MDH-302 MDH-402 MDH-302CI

MDH-302SCI MDH-402CI MDH-402SCI

NGF-250 NGF-250QD S-150

S-200 S-250 SV-150

SV-175 SV-20 0 SV-250 SV-150i SV-175i SV-200i SV-250i SV-250QD SV-200SCI

SV-250SCI BLADE TOWER FLAVOR MAGIC

How to Read a Model Number

Part Number STH14 9/10 9

Manitowoc Foodservice developed this manual as a reference guide for the service agent and installer of fountain equipment.

Fountain dispensing is the serving of a beverage (soft drink, tea, or juice, etc.) from a dispenser that will chill the product to an acceptable serving temperature for the consumer.

The beverage, delivery system and dispenser can be postmix or premix. The system may be an elaborate system with most of the components in the back of the store and the dispenser in the front. Fountain systems could be a simple system with the complete system under the counter where the dispenser is located.

Our goal is that this manual will remove some of the confusion, and mystery of beverage dispensing equipment while providing a general overview of service to the equipmen t.

Dispensing Basics

WHAT IS CARBONATION

Carbonation is the process of mixing carbon dioxide gas into a liquid (water). The resulting liquid is called soda water or carbonated water. The carbon dioxide gas is the bubbles you see when a carbonated beverage (like soda) is dispensed.

Most cola, lemon-lime products, etc. are carbonated. Normally teas, juices, etc. are noncarbonated.

Some beverage technicians refer to noncarbonated water as sweet water.

WATER CHARACTERISTICS

Water makes up over 80% of the typical finished beverage. The quality of this primary ingredient is of utmost importance. You should use regular cold tap water, not water that has been through a water softener, conditioner, etc. Any off taste or color should be treated by proper water filtration.

10 Part Number STH14 9/10

WATER FILTERS

It is recommended that proper water filters treat the water supply for the beverages. There are two basic filters commonly in use.

1. Pre-filter, or sand filter. This filter removes any foreign matter from the water down to 25 microns in size.

2. Carbon or activated charcoal filter is also used. This filter will reduce chlorine and other chemicals, off-taste and odor. Some of the higher quality filters may reduce organic compounds (bacteria) in the water.

Do not use a filter containing any type of phosphate on the beverage system. Phosphate as used for scale reduction will cause the beverage to lose its carbonation and become “flat” quickly.

WATER PRESSURES

Dynamic (flowing) water pressures to most carbonators should be a minimum of 40 PSI (1.38 bar). Water pressure to dispensers for noncarbonated beverages should be a minimum of 50 pounds (22.7 kg). These pressures are minimum operating pressures, not static pressure.

SYRUP BASICS

Your concentrated syrup containers should be stored in a cool dry location that is easily accessible. Any extremes in temperature can wreak havoc with the quality of the product. For best results, the syrup should be maintained in an environment between 40° and 90°F (4.4° and 32.2°C).

Part Number STH14 9/10 11

PREMIX

Premix fountain dispensing consists of a container of beverage ready for dispensing, beverage delivery system, carbon dioxide (CO

) propellant, beverage

cooling system, and dispenser. We shall discuss each component of this type of system within the context of this manual.

The major advantage of a premix system over most other types is its flexibility . This flexibility is the ability to go anywhere. Many premix systems will operate without electric power or separate water supply.

POSTMIX

Postmix fountain dispensing consists of either a tank (called a Figal) or a box (called a Ba g-i n -Bo x ) of beverage syrup. The postmix system will also include the carbonator, fresh water supply, carbon dioxide (CO

) supply , syrup delivery system, beverage cooling

system, and dispenser. We shall discuss each component of this type of system within the context of this manual.

The major advantage of the postmix system over most other systems is the very low cost of delivering a high quality, fresh beverage to the consumer uti lizing less floor and storage space for the qu antity of beverages served.

PIPING

The fountain system is connected together by a series of tubing or hoses. This tubing is called beverage tube and is commonly available in 1/4" (0.64 cm), 3/8" (0.95 cm), and 1/2" (1.27 cm) inside diameters. Beverage tubing is a flexible, high-pressure tubing. This tubing is capable of withstanding system pressures in excess of 100 PSI (6.9 bar). The beverage tubing may be an individual line or assembled with many lines of tubing bundled together.

The beverage tubing is attached to the various components of the system with barbed stems, nuts, tees, etc. The tubing is held onto the fittings with small tube clamps called stepless (Oetiker

) clamps. When attaching the tubing and fitting to a “flared” fitting, the use of a flare washer is required.

12 Part Number STH14 9/10

Several different types of tubing are available for the beverage industry. If there is any po ssi b ili ty of the tubing laying in a damp environment, the use of non-permeable tubing should be used. Tubing is also available as a single tube or bundled together. Single tube is available as non-permeable plastic or stainless steel. Bundled tube is available as plastic only .

Accessories

BAFFLE FOR MANITOWOC® ICE MACHINES

When installing a Manitowoc Ice Machine on a dispenser, a baf fle kit is required for proper installation. The baffle kit is designed to prevent ice from lying against the front of the ice machine, and melting down the front of the dispenser. There are two different baffle kits available for “S” series ice machines, one kit is for the 30" (76.2 cm) wide machine, and the other kit is for the 22" (55.9 cm) wide machine. There is also a kit for “Q” series ice machines.

Kits are available through your local distributor. List prices may be subject to change without notification. Please call your local parts distributor for current pricing before ordering.

NOTE: For full information about ice machine installation, including plumbing lines connections and electrical requirements, see the ice machine installation manual.

MANUAL FILL LID FOR DISPENSERS WITH AN ICE MACHINE

If you are top mounting your dispenser with an ice machine, you will require a lid for the manual fill area at the top, front of the dispenser.

If you ordered a dispenser and an ice machine at the same time, the manual fill lid may be included with the unit. The manual fill lid can be ordered from your local distributor.

LEGS

Legs are optional equipment with most MBE dispensers. Standard legs are 4" (10.2 cm) tall stainless steel legs. We do not recommend using legs

Part Number STH14 9/10 13

when an ice machine is mounted on the dispenser. The combined weight of the dispenser, ice and ice machine is more evenly distributed when the base area of the dispenser is in contact with the countertop.

14 Part Number STH14 9/10

Serial Number Location

Label

This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser.

Serial Number Location

Warranty Information

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.

Your warranty card must be returned to MBE to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.

No equipment may be returned to MBE without a written Return Materials Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to the sender at the sender’s expense.

Please contact your local MBE distributor for return procedures.

Part Number STH14 9/10 15

16 Part Number STH14 9/10

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Installation

Important

General

These instructions are provided to assist the qualified installer. Contact your Manitowoc Beverage Equipment Service Agent or call Manitowoc Beverage Equipment for information regarding start-up services.

Failure to follow these installation guidel ines may affect warranty coverage.

Part Number STH14 9/10 17

Dimensions

Note: Graphic above is for illustration purposes only, and

may not look like your unit.

ICE/BEVERAGE & COUNTER ELECTRIC DISPENSER DIMENSIONS

18 Part Number STH14 9/10

* C = Valve height using Flomatic Valves.

MODEL A B C* D E F G H I

CEV-30 29.88"

(75.9 cm)

20.50" (52.7 cm)

11.76" (29.8 cm)

4.44" (1 1 .3 cm)

N/A N/A 25.75"

(65.4 cm)

17.00" (43.1 cm)

17.50" (44.4 cm)

CEV-40 29.88"

(75.9 cm)

26.00" (66.0 cm)

11.76" (29.8 cm)

4.44" (1 1 .3 cm)

N/A N/A 25.75"

(65.4 cm)

17.00" (43.1 cm)

23.00" (58.4 cm)

M-45 24.25"

(61.6 cm)

15.00" (38.10 cm)

9.75" (24.8 cm)

4.44" (1 1 .3 cm)

17.88” (45.4 cm)

26.37” (67.0 cm)

28.00” (71.1 cm)

19.37”

(49.2cm)

12.75” (32.4 cm)

M-90 32.00" (81.30 cm) 15.00"

(38.10 cm)

9.75" (24.8 cm)

4.44" (1 1 .3 cm)

18.00” (45.7 cm)

26.37” (67.0 cm)

28.00” (71.1 cm)

19.37”

(49.2cm)

12.75” (32.4 cm)

MDH-302

(SCI)

33.00" / 44.00" w/EMerch

(83.8 cm / 111.7 cm)

42.75" (108.5 cm)

9.94" (17.6 cm)

4.44" (1 1 .3 cm)

22.50" (57.2 cm)

28.00" (71.1 cm)

30.50" (77.4 cm)

20.50" (52.0 cm)

38.75" (98.4 cm)

MDH-402

(SCI)

32.00" / 44.00" w/EMerch1 /

54.00" w/EMerch2

(81.2 cm / 111.7 cm 137.1 cm)

60.00" (152.4 cm)

9.94" (17.6 cm)

4.44" (1 1 .3 cm)

22.50" (57.2 cm)

28.00" (71.1 cm)

30.50" (77.4 cm)

21.25" (54.0 cm)

56.50" (143.6 cm)

S/SV-150 24.81"

(63.0 cm)

23.00" (58.4 cm)

9.94" (17.6 cm)

4.44" (1 1 .3 cm)

22.63" (57.5 cm)

28.00" (71.1 cm)

31.13" (79.1 cm)

20.00" (50.8 cm)

20.44" (51.9 cm)

S/SV-175 24.81"

(63.0 cm)

23.00" (58.4 cm)

9.94" (17.6 cm)

4.44" (1 1 .3 cm)

22.63" (57.5 cm)

28.00" (71.1 cm)

31.13" (79.1 cm)

20.00" (50.8 cm)

22.44" (57.0 cm)

S/SV-200 34.81"

(88.4 cm)

30.00" (76.2 cm)

9.94" (17.6 cm)

4.44" (1 1 .3 cm)

22.63" (57.5 cm)

28.00" (71.1 cm)

31.13" (79.1 cm)

20.00" (50.8 cm)

27.44" (69.7 cm)

S/SV/FRP/

NGF-250

(QD & SCI)

39.81" (101.1 cm)

30.00" (76.2 cm)

9.94" (17.6 cm)

4.44" (1 1 .3 cm)

22.63" (57.5 cm)

28.00" (71.1 cm)

31.13" (79.1 cm)

20.00" (50.8 cm)

27.44" (69.7 cm)

Part Number STH14 9/10 19

DROP-IN & CT DIMENSIONS

20 Part Number STH14 9/10

MODEL A B C* D E F G H

CT-6 N/A N/A 9.50"

(24.2 cm)

14.25" (36.2 cm)

17.00”

(43.2 cm)

16.38" (42.8 cm)

N/A 22.50”

(57.2 cm)

CT-8 N/A N/A 9.50"

(24.2 cm)

15.50" (39.8 cm)

25.00” (63.5 cm)

23.75" (60.4 cm)

N/A 22.85”

(58.1 cm)

DI-1522 44.38”

(112.8 cm)

38.38" (97.5 cm)

9.50" (24.2 cm)

15.00" (38.2 cm)

22.38”

(56.9 cm)

16.38" (42.8 cm)

22.00” (55.9 cm)

22.00" (55.9 cm)

DI/DIL-2323 56.75”

(144.2 cm)

46.75" (118.8 cm)

9.50" (24.2 cm)

23.00" (58.5 cm)

33.75” (85.8 cm)

23.75" (60.4 cm)

23.00” (58.5 cm)

23.00" (58.5 cm)

Part Number STH14 9/10 21

FLEXTOWER DIMENSIONS

MODEL A B C

FT-8/12/16 36.00"

(91.5 cm)

14.00"

(35.6 cm)

(24.2 cm)

9.50"

22 Part Number STH14 9/10

BLADE TOWER DIMENSIONS

MODEL A B C D

BLADE

TOWER

17.30"

(44.0 cm)

EFGH

3.29"

(8.4 cm)

11.86"

(30.2 cm)

4.88"

(12.4 cm)

10.75"

(27.3 cm)

7.39"

(18.8 cm)

9.68"

(24.6 cm)

5.00"

(12.7 cm)

Part Number STH14 9/10 23

ICE/BEVERAGE & COUNTER ELECTRIC

Minimum Area

for Cutout

Maximum Area

for Cutout

NOTE: Footprint above is for illustration purposes only,

and may not look like the bottom of your unit.

DISPENSER FOOTPRINTS

24 Part Number STH14 9/10

MODEL

! Warning

Maximum Minimum

ABCD

CEV-30 14.50"

(36.8 cm)

CEV-40 20.00"

(50.8 cm)

M-45 8.00"

(20.3 cm)

M-90 8.00"

(20.3 cm)

MDH-302* 36.75"

(93.3 cm)

MDH-402* 38.75"

(98.4 cm)

S/SV-150 19.00"

(48.3 cm)

S/SV-175 21.00"

(53.3 cm)

S/SV-200

& 250**

26.00"

(66.0 cm)

12.50"

(31.7 cm)

12.50"

(31.7 cm)

12.00"

(30.5 cm)

12.00"

(30.5 cm)

20.50"

(52.1 cm)

20.50"

(52.1 cm)

17.81"

(45.2 cm)

17.81"

(45.2 cm)

17.81"

(45.2 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

12.00"

(30.5 cm)

12.00"

(30.5 cm)

12.00"

(30.5 cm)

12.00"

(30.5 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

8.00"

(20.3 cm)

* Includes models ending in SCI ** Includes NGF, FRP, and models ending in QD or SCI

Cutting the countertop may decrease its strength. Counter must be braced to support the dispenser countertop weight plus ice storage capacity and weight of ice machine, if applicable.

Part Number STH14 9/10 25

DROP-IN & CT FOOTPRINTS

DI 1522 cut out depth 22.25" (56.5 cm)

DI/DIL 2323 cut out depth 23.25" (59.1 cm)

DI/DIL 2323 cut out width 23.25" (59.1 cm)

DI 1522 cut out width 15.25" (38.7 cm)

DI/DIL-1522 & 2323

26 Part Number STH14 9/10

CT-6

Perimeter

of CT-6

Base

Cut Pattern in Counter Top

ABCDE

12.375"

(31.43 cm)

4.625"

(11.75 cm)

0.313"

(0.80 cm)

1.625"

(4.13 cm)

10.50"

(26.67 cm)

FGHIJ

1.50"

(3.81 cm)

1.50"

(3.81 cm)

3.625"

(9.21 cm)

0.25"

(0.64 cm)

1.938"

(4.92 cm)

KLM

1.188"

(3.02 cm)

1.625"

(4.13 cm)

0.313"

(0.80 cm)

Part Number STH14 9/10 27

CT-8

E F

Perimeter

of CT-8

Base

Cut Pattern in

Counter Top

ABCD

23.25"

(59.1 cm)

20.25"

(51.44 cm)

15.25"

(38.74 cm)

11.25"

(28.58 cm)

EFGH

4.75"

(12.07 cm)

1.75"

(4.45 cm)

1.56"

(3.96 cm)

0.75"

(1.91 cm)

IJKL

1.50"

(3.81 cm)

3.25"

(8.26 cm)

2.50"

(6.35 cm)

22.50"

(57.15 cm)

MNOP

8.00"

(20.32 cm)

1.47"

(3.73 cm)

2.25"

(5.72 cm)

1.56"

(3.96 cm)

28 Part Number STH14 9/10

FLEXTOWER FOOTPRINT

Supply Line Opening

Through Bottom

Front of Unit

(Drainpan)

ABCD

(2X) 3.407"

(8.65 cm)

(2X) 5.75"

(14.61 cm)

EFG

(4X) Ø 0.25"

(0.64 cm)

7.701"

(19.56 cm)

NOTE: The FlexTower must be secured to the countertop using the four holes provided in the base of the unit and using the hardware provided. Follow customer guidelines for placement of the unit or approximately 10 inches (25.4 cm) from the edge of the counter. A mounting temp late is provided which is printed on the shipping carton. NOTE: DO NOT DISCARD SHIPPING CARTON UNTIL MOUNTING TEMPLATE IS REMOVED.

(2X) 11.265"

(28.61 cm)

13.627"

(34.61 cm)

(2X) 5.265"

(13.37 cm)

Part Number STH14 9/10 29

BLADE TOWER FOOTPRINT

Counter Top Area

Tower

Cut Out

Drainpan

Cut Out

ABCDE

4.50"

(11.43 cm)

4.00"

(10.16 cm)

0.25"

(0.64 cm)

2.43"

(6.17 cm)

Ø 0.218"

(0.55 cm)

(4 places)

FGHI J

2.50"

(6.35 cm)

4.00"

(10.16 cm)

1.00"

(2.54 cm)

7.55"

(19.18 cm)

15.13"

(38.43 cm)

KLM

4.82"

(12.24 cm)

5.38"

(13.67 cm)

6.38"

(16.21 cm)

30 Part Number STH14 9/10

Pre-installation Checklist

TOP MOUNTED ICE MACHINE INSTALLATIONS

Location — Avoid placing the dispenser

and/or ice machine near heat sources such as radiators, ovens, and direct sunlight.

Clearances — Six inch (15.2 cm) clearance on all sides of the icemaker is needed.

Front of icemaker to be flush wit h front of dispenser — The front of the icemaker must

be flush with the front of the dispenser. When the icemaker is flush with the front of the dispenser, some icemakers may overhang at the back of the dispenser.

Drains — A separate drain line is required for the ice machine, in addition to a drain line for the ice/beverage dispenser.

Dispensers may require an adapter kit to install some top-mounted icemakers. Contact your local distributor for the correct adapter kit.

Part Number STH14 9/10 31

ABCDE

(15.2 cm)6"(15.2 cm)6"(15.2 cm)6"(15.2 cm)6"(15.2 cm)

For full information about icemaker installation, including plumbing lines connections and electrical requirements, see the icemaker installation manual.

32 Part Number STH14 9/10

Location

Warning

The location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not met, select another location.

• The air temperature must be at least 50°F (10°C), but must not exceed 95°F (35°C).

• The location must not be near heat-generating equipment or in direct sunlight and must be protected from weather.

• The countertop must be level. Verify that the countertop can support the weight of the dispenser, or the dispenser/ice machin e combination plus the weight of the stored ice.

• W ater lines, drains and power outlet must be within 6' (1.8 m) of location.

Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO

gas

causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO gas leak is suspected, p articu larly in a sma ll area, immediately ventilate the area before repairing the leak. CO2 lines and pumps must not be installed in an enclosed space. An enclosed space can be a cooler or small room or closet. This may include convenience stores with glass door self serve coolers. If you suspect CO

may

build up in an area, venting of the B-I-B pumps and/or CO2 monitors must be utilized.

Part Number STH14 9/10 33

Drains

90° Elbow Fitting

Radiator Clamp

Flexible Tubing

Straight Fitting

Radiator Clamp Flexible Tubing

Rear Access for Drain Hose

and Beverage Lines

ICE & ICE/BEVERAGE DISPENSER DRAINS Drainage Through Bottom

Drainage Through Back

Rear View

34 Part Number STH14 9/10

FLEXTOWER DRAIN

90° Elbow Fitting

Radiator Clamp

Flexible Tubing

Straight Fitting

Radiator Clamp

Flexible Tubing

Drainage Through Bottom

Drainage Through Back

Part Number STH14 9/10 35

Rear View

Rear Access for Drain Hose

and Beverage Lines

36 Part Number STH14 9/10

BLADE TOWER DRAIN

Flush Mount Drain — 020001388

NOTE: The Blade Tower can be set up to use an existing drain or an optional drain can be ordered for use with the tower. The illustration above shows the optional flush mount drain setup (Part Number

020001388). If using the optional flush mount drain, be

sure to plumb according to local codes.

Part Number STH14 9/10 37

Water Supply

Important

RECOMMENDED PLUMBING

The plumbing diagram is printed on a white vinyl label, located above the inlet tubes for syrup and water. The plumbing diagram label can be accessed by removing the splash panel of the dispenser. The plumbing diagram label explains which inlet coldplate fittings supply which dispenser valves and water manifolds.

The water supply must first be connected to the carbonator pump (not shown) before plumbing to connection “A” shown on the plumbing diagram. The carbonator pump deck must be within six feet (1.8 m) of the dispenser for optimum performance. See the B-I-B installation diagram for system pressure settings.

When installing cold carbonated (Internal Carb) equipment, never put a tee for the plain water connection in the line from the pump deck to the cold plate. Putting a tee in the line will create service problems and bad drink quality.

NOTE: Valves are read from right to left.

A check valve must be installed in the water supply line 3 feet (0.9 m) from the noncarbonated water connection “PW”. Contact factory if not installed.

When installing a CEV unit the lowest recommended TDS reading for the w ater bath is 100 PPM.

38 Part Number STH14 9/10

Setting Pressures

Important

PRE-MIX PRESSURES

Normal pre-mix pressure regulators must be set at 60 psi (4.14 bar). Diet pre-mix pressure regulators must be set at 40 psi (2.76 bar). If you are experiencing high foaming, decreasing the pressures may correct the problem. Spitting and popping usually requires slightly increasing the pressures. Pre-mix beverage valve pressures vary by type and manufacturer . Please consult the manufacturer of the valves you are using for specific instructions regarding operation of the valve.

COLD CARB AND AMBIENT SYSTEM PRESSURES

1. Incoming tap water — must be at a minimum dynamic pressure of 40 psi (2.76 bar) and maximum static pressure of 65 psi (4.48 bar) (measured at inlet to pum p ).

If incoming water pressure is under 40 psi (2.76 bar), a water booster is recommended. If incoming water pressure is over 65 psi (4.48 bar), a water regulating valve is required.

2. B-I-B pressure gauge must be set for a minimum of 60 psi (4.14 bar) or according to your line run.

3. Carbonator Pressure gauge (Use Preset Regulator):

- Cold Carbonation set for 75 psi (5.17 bar).

- Ambient systems must be set at 90 psi to 105 psi (6.20 bar to 7.24 bar).

Part Number STH14 9/10 39

QUICKDRAW INSTALLATION

! Warning

Important

Personal Injury

Hazardous Moving Parts

Do not adjust regulator valve above 50 psig (3.45 bar). Recommended operating parameters are 40 - 50 psig (2.76 - 3.45 bar).

NOTE: The Quickdraw unit requires a supply of CO The pressure requirement for the CO

supply is

75 psig (5.17 bar). The adjustable Ice Dispense CO

regulator in the electric box must be set at 40 to 45 psi (2.76 to 3.10 bar). The Ice Dispense CO

Regulator

must never be set above 45 psi (3.10 bar). Turn CO

supply on to the dispenser. Each cold carb

pump deck is furnished with a fixed regulator set at 75 psi (5.17 bar). Ambient units need to be set between 90 and 105 psi (6.24 and 6.90 bar).

The ice portion sizes must be adjusted to customer requirements at the time of installation. (See the Quickdraw Ice Portion Adjustments section for more information.)

BACK ROOM PACKAGE Incoming tap water — Must be at a minimum

dynamic pressure of 40 psi (2.76 bar) and maximum static pressure of 65 psi (4.48 bar). If pressure can not be attained, a water booster may be needed.

Carbonator Wa te r pump mo tor — Powers the water pump. The water pump motor is part of the carbonator pump deck.

Carbonator Water p ump — Pumps tap water into the carbonator tank. The water pump is part of the carbonator. The incoming water for the carbonator must be first run through the pump before connecting to the proper cold plate inlet.

40 Part Number STH14 9/10

Internal/External Carbona tor tank — Combines CO2 gas and tap water to form carbonated water. The “carbonator” is the carbonator tank, water pump and water pump motor.

CO2 cylinder — Holds highly pressurized carbon dioxide (CO aluminum cylinder tank. CO

). The CO2 cylinder is a steel or

gas flows through the

primary pressure regulator. Bag-In-Box (B-I-B) pressure gauge — Set for 60 -

80 psi (4.14 - 5.51 bar). Indicates CO

pressure going

to B-I-B pumps. Primary pressure regulator – Lowers the CO

pressure, to 100 psi (6.90 bar), so the CO

gas will be

gas

at the proper pressure to enter the carbonator regulator.

Lowered outgoing pressure — Set for 75 psi (5.17 bar). Gauge indicates lowered outgoing pressure from the CO

cylinder after being routed

through the primary pressure regulator at 90 psi to 105 psi (6.20 bar to 7.24 bar).

Secondary pressure regulator — Lowers the CO gas pressure before the CO pump. CO

pressure activates the syrup pump. 30 psi

gas flows to the syrup

(2.07 bar) on Flavor Magic and FRP-250 units with flavor shots.

Syrup pump — Draws syrup out of the bag-in-box syrup package. Syrup flows through the syrup lines to the dispenser for chilling, then dispensing. There is a syrup pump for each bag-in-box syrup system.

Bag-In-Box (B-I-B) syrup cartons — Box which contains a plastic bag, filled with syrup.

Part Number STH14 9/10 41

42 Part Number STH14 9/10

This Page Intentionally Left Blank

Component Identification

Dispenser

Carbonator Tank

Carbonate,

Non-carbonate

Beverage Manifold

Countertop

Syrup

Tap Water Tap Water

CO2 Cylinder

Bag-In-Box

Syrup

Carton

B-I-B Syrup

Pump

Dispenser

Countertop

Syrup

Tap Water

Carbonated

Water

CO2 Cylinder

w/Coldplate

B-I-B Syrup Pump

Syrup

Non-carbonated

Water

Carbonator

Tank

Bag-in-box

Syrup

Carton

Syrup

Typical Systems

TYPICAL INTERNAL CARBONATION (IC) ICE/BEVERAGE DISPENSING SYSTEM

TYPICAL EXTERNAL CARBONATION (AMBIENT) ICE/BEVERAGE DISPENSING SYSTEM

Part Number STH14 9/10 43

TYPICAL INTERNAL CARBONATION (IC) CEV

Carbonator Tank

Post Chill Coil

Evaporator Coil (Ice Bank)

Dispenser

Countertop

B-I-B Syrup

Pump

Cylinder

Tap Water (50 psi [3.4 bar])

125 gph

Pump

1/3 hp Motor

Syrup

Tap Water (50 psi [3.4 bar])

Syrup

Non-Carb

To Carbonator Pump

To C arb

Tank

Post Chill Coil

Dispenser

Countertop

B-I-B Syrup

Pump

Cylinder

Tap Water

Syrup

Tap Water

Syrup

Carbonated

Water

Carbonator

Tank

Non-carbonated

Water

Evaporator Coil

(Ice Bank)

DISPENSING SYSTEM

NOTE: This is a simplified schematic to show the basic operation of the beverage system.

TYPICAL EXTERNAL CARBONATION (AMBIENT) CEV DISPENSING SYSTEM

NOTE: This is a simplified schematic to show the basic operation of the beverage system.

44 Part Number STH14 9/10

CEV ELECTRONIC ICE & CARBONATION

Common High Ice

Low Ice

1.035"

(2.63 cm)

Ground

Voltage

Selection

Switch

Line

Carbonator

Compressor

Fan

Light Kit

Agitator

Transformer

Carbonator

Compressor

Off

Power in

Power

Ice

Control

CONTROL

Part Number STH14 9/10 45

System Components

Dispensing

Valve

Drain

Stainless Steel

Cabinet

Mixer Block

Latch Pin

Syrup Flow

Rate Adjustment

Water Flow

Rate Adjustment

Flow Control Base

Latch Pin

Syrup

Shut-off

Water Shut-off

BLADE TOWER

46 Part Number STH14 9/10

DROP-IN

Valves

Splash Panel

Drainpan Grid

Lid

Model/Serial

Name Plate

Flex Manifold

Plumbing Diagram

Soda/Syrup

Inlet Lines

Merchandiser

Tower

Key Switch

Model/Serial Name Plate

Drain Pan

Ice Chest

Cold Plate

Carbonator

Pump Deck

Part Number STH14 9/10 47

FLAVOR MAGIC MODULE

Item

Number

Part

Number

Description

1 501-25 NOZZLE SOFTPOUR BLK 2 00850350 FLAT WASHER 0.218ID X 3 0905403 CLIP PLAS WIRE & CORD 4 5012790 SCR 10-32X3/8 KNURL UNSLT 5 5029806 RIVNUT 10-32 .020-.130 6 5030446 TUBING 1/4IN OD X 4FT 7 5031193 KEYPAD 4 BUTTON 5 PIN FM 8 5031453 RETAINER QUAD TUBE FM 9 020000473 CVR FRONT FM ICEPIC

10 020000493 CVR REAR FM ICEPIC

11 020000846 BRKT MNTG CENTER 12 020001033 PAD LED FM 13 020001034 LABEL LOGO SERVEND HORZ 14 020001035 LABEL FM GRAPHIC 15 20001153 BRKT WELDED FM

48 Part Number STH14 9/10

FLEXTOWER

Water Valve

Syrup Injection

Shroud

Touchpad

Selection

Areas

Program

Button

Removable

Rivet

Cosmetic Nozzle

Splash Shield

Grid

Drain Pan

LED

Control Board

Part Number STH14 9/10 49

FLAV’R-PIC (FRP-250 & FRP-250SCI)

Merchandiser

Nozzles

Key Switch

Drainpan Grid

Drainpan

Splash

Panel

Lower

Merchandiser

and Beverage

Selection Touch

Pads

Nozzles

Selectable Ice

Touch Pad

Ice Chute

50 Part Number STH14 9/10

INTERNAL CARBONATORS

Water Inlet

Inlet

Level Probe

Carb Water

Outlet

Pressure Relief

Valve

Electronic

Probes

Water Inlet

Inlet

Pressure

Relief Valve

Carbonated

Water Outlet

Vertical Carbonator

Horizontal Carbonator

Part Number STH14 9/10 51

BAG-IN-BOX (B-I-B) SYSTEM

To CO

Manifold (B-I-B Pumps)

From CO

Supply 60 psi (4.1 bar)

B-I-B

From Water Supply

Booster System

(If Required)

Water Regulator

40-55 psi

(2.8-3.8 bar)

Filter

Water to Carbonator Pump

To Non-carbonated Water Inlet Barb

To Syrup Inlet Barbs on Unit

To B-I-B Pumps From B-I-B

To B-I-B Pump

52 Part Number STH14 9/10

Ice/Beverage and Counter Electric

Merchandiser

Soda

Valves

Key Switch

Carb/Non-Carb

Water Manif old and

Syrup/Soda Inlet

(Behind Splash

Panel)

Drainpan

Grid

Drainpan

Splash

Panel

Counter

Ice Bin on Ice

Dispensing

Units

Dispensers

Part Number STH14 9/10 53

MDH-402 (CI & SCI) INTERNAL

Cut-in 70 psi (4.8 bar)

Cut-out 100 psi (6.9 bar)

Municipal

Water Supply

Filtration

System

For tank

pressures, refer

to manual for

specifications

Regulator

50-55 psi

(3.4-3.8 bar)

B-I-B Set to

60 psi

(4.1 bar)

Booster

System

Water from

Booster to

Pump Inlet

Carbonated Water

to Mainifold

(Insulated)

Cold Water to

Carbonator Tank

(Insulated)

Cold Carbonation Deck

Supply

100 psi (6.9 bar) Min.

Regulator

Fixed at

75 psi

(5.2 bar)

Non-carbonated

water to water

inlets on Unit

(Non-insulated)

from carbonator

pump

Cold Water to

Carbonator Tank

(Insulated)

Carbonated

Water to Manifold

(Insulated)

Plain Water to Manifold

(non-insulated)

Plain Water to Manifold

(non-insulated)

Non-carbonated

water to water

inlets on Unit

(Non-insulated)

from carbonator

pump

CARBONATION DISPENSING SYSTEM

NOTE:

- Cold carbonator deck must be within 10 f t ( 3.0 5 m) of uni t t o function properly.

- Cold carbonation deck must be placed on a level surface.

- Cold carbonation deck requires booster system if supply water pressure is below 40 psi (2.8 bar), or if two units are installed on the same water line.

- filtration system may be placed before booster pump (per customer specifications).

- Items have been removed for clarity.

- 16 valve unit is shown.

54 Part Number STH14 9/10

Maintenance

Caution

Warning

Cleaning

ICE/BEVERAGE & COUNTER ELECTRIC DAILY CLEANING

All cleaning must meet your local health department regulations. The following cleaning instructions are provided as a guide.

Use only warm soapy water to clean the exterior of the tower. Do not use solvents or other cleaning agents. Do not pour hot coffee into the drain pan. Pouring hot coffee down the drain pan can eventually crack the drain pan, especially if the drain pan is cold or still contains ice.

Electric Shock Hazard

Unplug unit before servicing or cleaning.

When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn.

Clean the exterior and drain pan:

1. Turn off the key switch located on either right or left side of the unit.

2. Lift the grid and remove it from the drain pan.

3. Using mild soap, warm water and a clean cloth, wipe the drain pan and splash panel. Then, rinse with clean, warm water. Allow plenty of warm (not hot) water to run down the drain of the drain pan, to remove syrup residue that can clog the drain opening.

Part Number STH14 9/10 55

4. Wash the grid, then rinse with clean water. Place

the grid back in the drain pan.

5. Wash all exterior surfaces of the unit with warm water and a clean cloth. Wipe again with a clean, dry cloth.

Clean the dispensing valves:

6. Remove nozzles and diffusers from beverage valves.

Nozzle Removal

NOTE: The Flav’R-Pic (FRP-250 and FRP-250SCI) model have different dispensing nozzles. Remove nozzles from each dispense point by (a) grasping it firmly and turning it clockwise about 1/4" (0.64 cm) then (b) pulling down.

7. Rinse nozzle and/or diffuser with warm, clean water.

56 Part Number STH14 9/10

8. Clean nozzles and diffusers with soapy water and

Warning

a soft bristle brush.

9. Clean the underside of the beverage valves with warm, soapy water. Rinse with clean damp towel.

10. Replace nozzles and diffusers on valves.

11. Turn on the key switch.

ICE/BEVERAGE AND COUNTER ELECTRIC MONTHLY CLEANING

Unplug unit before servicing or cleaning ice bin. Ice bin contains parts that can move at any time

and will cause injury if hands are in the way.

When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn.

Clean and sanitize the ice bin:

1. Unplug unit and remove all ice from the ice bin.

2. Mix a solution of mild detergent to clean the dispenser bin and components.

3. Wash the ice bin using a sponge and the mild detergent solution.

4. Using the mild detergent solution and a soft bristle brush or clean cloth, clean the following dispenser parts:

- Entire bin

- Paddle wheel (Ice Dispensing Units)

- Paddle wheel area (Ice Dispensing Units)

- Agitator (Ice Dispensing Units)

- Paddle wheel pin (Ice Dispensing Units)

- Ice chute (Ice Dispensing Units)

- Rear bushing (Ice Dispensing Units)

Part Number STH14 9/10 57

- Motor shaft (Ice Dispensing Units)

- Strip lids (where applicable)

5. Rinse all the parts in clean, running water.

6. Prepare 2 gallons (7.6 l) of sanitizing solution by mixing 1/2 ounce (14.2 g) of household bleach (that contains 5.25% sodium hypochlorite) with 2 gallons (7.6 l) of 120°F (48.9°C) water. The mixture must not exceed 100 PPM of chlorine. Or mix a solution of any approved sanitizer, following the directions for mixing and applying the sanitizer.

7. Sanitize the ice bin and cold plate with the sanitizing solution for at least 10 seconds.

8. Allow to air dry . Do not rinse.

Re-assembling the dispenser parts:

9. Re-assemble parts in the following order:

- Bin liner (Ice Dispensing Units)

- Paddle wheel (Ice Dispensing Units)

- Agitator (Ice Dispensing Units)

- Paddle wheel pin (Ice Dispensing Units)

- Ice chute (Ice Dispensing Units)

- Merchandiser

10. Hand tighten all knurled fasteners.

11. Pour in fresh, sanitary ice and replace the plastic lid on the top of the dispense r.

12. Plug in the unit’s electrical cord.

13. Check for proper ice dispensing.

58 Part Number STH14 9/10

CLEANING CHECKLIST

•Check CO

supply. If CO2 supply is low, an arrow

on the primary regulator gauge will point to a shaded area that reads “Low CO2” or “Change CO

Cylinder.”

• Check syrup supply.

• Clean drain pan, grid, and splash panel.

• Clean the valve nozzles and diffusers.

CEV WATER BATH

It is recommended that the water bath be drained at least twice a year. Turn off the refrigeration. Completely melt the ice bank. Refill the water bath with fresh water until water runs out the overflow tube. Turn on the refrigeration.

Disassembly

DISASSEMBLY FOR CLEANING AND MAINTENANCE (ICE/BEVERAGE DISPENSERS)

NOTE: Sanitize the ice dispenser at Initial Start-up in addition to monthly sanitizing. You will need a slotted screwdriver in order to dis asse mb l e .

Disassemble parts in the following order:

A. Merchandiser

B. Ice chute C. Paddle wheel or agitator pins D. Agitator

E. Paddle wheel

F. Bin liner

G. Paddle wheel area

Part Number STH14 9/10 59

Accessing a Dispenser Bin Top Mounted with a Manitowoc Ice Machine:

1. Remove the front panel of the ice machine.

2. Remove the ice deflection baffle. This will give you access to the dispenser bin.

3. If the Manitowoc ice machine is operating, wait for the sheet of ice to fall into the dispenser bin.

When the ice sheet falls into the dispenser bin, immediately place toggle switch of the ice machine to the OFF position. If the Manitowoc ice machine is NOT operating, place the toggle switch of the ice machine to the OFF position.

60 Part Number STH14 9/10

Beverage/Ice Dispenser

4. On models without a top mounted ice machine, remove the plastic lid from the top of the dispenser.

5. Remove all ice from the dispenser.

6. Disconnect electrical power to the dispenser.

7. Remove agitator arm and paddlewheel pin.

Non-front Serviceable Motor

a. Rotate the agitator arm so the paddle wheel

pin handle is pointing up, toward the ceiling.

b. Prepare agitator pin for removal by removing

the stainless steel split ring.

c. Then remove the paddle wheel pin from the

hole in the agitator.

d. Push the agitator bar toward the back of the

unit until the agitator is free of the paddle wheel hub.

Front Serviceable Motor

a. With agitator arm in any position remove

hitch clip pin from the mushroom bushing on the rear of the ice bin.

b. Push the agitator bar toward the bushing to

remove it from the paddle wheel hub.

NOTE: If a top mount ice machine is installed, sliding the ice machine to one side will make bin component removal easier. If the ice machine is hard plumbed it will need to be disconnected.

Part Number STH14 9/10 61

Non-front Serviceable

Front Serviceable

8. Remove paddle wheel, bin liner and paddle wheel area.

9. Move the front of the agitator to one side and slide the agitator forward until the rear of the agitator shaft is clear of the bushing.

10. Remove the agitator from the bin area.

11. Slide the paddle wheel from its shaft.

12. Loosen the four knurled fasteners that hold the bin liner in place.

13. Remove the bin liner.

14. Remove the paddle wheel area from the bin.

15. Discard the remaining ice in the bin.

62 Part Number STH14 9/10

DISASSEMBLE THE ROCKING CHUTE

NOTE: For all Quickdraw units, refer to the Quickdraw Components section for ice chute information.

1. Loosen the two knurled fasteners that hold the merchandiser in place.

2. Remove the merchandiser.

3. Remove outer bracket.

4. Remove door lock.

5. Remove door.

6. Remove ice chute.

Part Number STH14 9/10 63

Ice Chute Removal

BLADE TOWER How to Disassemble Tower Components

NOTE: This tower consists of two (2) valves combined as one (1) with a mixer block, mixer tube, and mixer. One pre-mix valve (CMBECKER) and one (1) Flomatic 424 flow control base.

Tower and Valve Disassembly:

1. Remove tower housing cover by removing the thumb screw on the side.

2. Turn OFF both shut-off valves on the flow control base and remove pressure by pulling the dispense handle to the ON position.

3. Remove the latch pin on the mixer block by pulling straight up.

4. Unscrew the inside flange nut on the pre-mix valve.

5. Remove the pre-mix valve and mixer tube out the front of the tower.

6. Remove the 424 flow control base by lifting up on its latch pin.

To reassemble follow these steps in reverse order.

Maintenance Schedule

Every

day

Dispensing

Valves

For the pre-mix dispensing

valve, run carbonated water

ONLY through the valve and

dispense nozzle for 10

seconds. Turn syrup shut OFF,

and block the dispense nozzle

base with a clean new napkin.

Dispense carbonated water

only for a few seconds to fully

fill the dispense nozzle. Then

unblock the dispense nozzle

and flow carbonated water for

10 seconds. Wipe external

nozzle surfaces with

carbonated water, then turn

syrup shut off, ON. Clean other

nearby surfaces with

carbonated water or cleaning

solution.

64 Part Number STH14 9/10

Every

day

Drip pan and

drain hose

Wash with mild detergent.

Rinse with clean water.

Every

day

Quick

disconnects

Weekly Outside,

dispenser

cabinet

Every 3 months

Every 3

Syrup

circuits

Water bath Drain, melt ice and clean using

months

Every 6

Condenser Vacuum fins or use soft bristle

months Every 6

months

Air purifier

filter (if

equipped)

Wash with mild detergent.

Rinse with potable water.

Wash with clean water and mild

detergent. Wipe dry.

Sanitize each syrup circuit. See

“Cleaning and Sanitizing

Procedure”.

detergent and brush; rinse with

potable water . Do not use water

over 140°F (60°C).

brush (scrub brush).

Replace.

Part Number STH14 9/10 65

Nightly Shutdown Procedure

It is recommended that the following steps are followed to keep your Blade Tower clean and running properly;

1. Remove tower top piece to gain access to the valves.

2. Turn the syrup shut off valve to the OFF position on all valves (2 valves per tower).

3. Dispense carbonated water for 10 seconds from all valves.

4. Leave valves off overnight and turn back on in the morning for use.

66 Part Number STH14 9/10

FLEXTOWER DAILY CLEANING

Switch

Splash

Shield

Cleaning the grid, splash shield and drain pan:

1. Turn off the on/off rocker switch located on left side of the unit.

2. Lift the grid and splash shield to remove them from the drain pan.

3. Using mild soap, warm water and a clean cloth, wipe the drain pan. Then, rinse with clean, warm water. Allow plenty of warm (not hot) water to run down the drain of the drain pan, to remove syrup residue that can clog the drain opening.

4. Wash the grid and splash shield, then rinse with clean water. Place the grid and splash shield back in the drain pan.

5. Wash all exterior surfaces of the unit with warm water and a clean cloth. Wipe again with a clean, dry cloth.

Part Number STH14 9/10 67

Cleaning the water valve nozzle and diffuser, cosmetic nozzle and syrup injection shroud assembly:

6. Remove the cosmetic nozzle, and then remove nozzle-diffuser assembly from water valve.

7. Rinse the cosmetic nozzle and water valve nozzle-diffuser assembly with warm, clean water.

8. Clean water valve nozzle-diffuser assembly with soapy water and a soft bristle brush.

9. Clean the cosmetic nozzle, underside of the water valve and the inside of the syrup injection shroud assembly with warm, soapy water. Rinse with clean warm towel.

10. Replace water valve nozzle-diffuser assembly and cosmetic nozzle.

11. Turn on the on/off rocker switch located on left side.

68 Part Number STH14 9/10

QUICKDRAW COMPONENTS

Beverage V alve

Switch

Ice Dispense Switch

1. Turn the beverage valve switch on the front left side to the off position.

2. Place a receptacle (bucket or large cup) under the ice dispense chute.

3. Place the ice dispense switch to MANUAL mode. The door will open and ice will fall into the bucket or cup.

4. Remove the ice chute cover:

A. Grab the tabs on the back of chute and

spread, pulling tabs off of pins.

Part Number STH14 9/10 69

B. Push the bottom of chute to rear until it stops.

C. Rock top of the chute forward until top of

chute clears unit.

70 Part Number STH14 9/10

5. Remove ice wheel:

A. Pull cotter pin from the ice wheel axle.

B. Grasp handle of the pin on the right side,

pulling until the ice wheel is loose.

Part Number STH14 9/10 71

6. Mix a solution of mild detergent to clean the Quickdraw components. Using the detergent solution and a soft bristle brush or clean cloth, clean the following components:

- Ice wheel

-Cup locator

- Quickdraw chamber

-Door

- Ice chute cover

7. Rinse all parts in clean running water.

8. Mix a sanitizing solution of 1/4 ounce (7.4 ml) liquid, unscented bleach (5.25% CL NaO concentration) for each gallon of water. The mixture must provide 100 PPM available chlorine.

9. Using the sanitizing solution, a soft bristle brush, or a clean cloth, sanitize the components listed in Step 6. The ice chamber must be sanitized with a soft bristle brush to adequately clean the metering wheel slot and drainage area.

10. Reverse the procedure to reassemble the Quickdraw mechanism.

NOTE: When inserting the pin through the ice wheel, you will have to align the pin with the pattern of the wheel hole.

72 Part Number STH14 9/10

11. Place the ice dispense switch to the AUTO

Crusher Housing

Housing Door

Hub Blade Assembly

Drip Pan

Decorative Chute

Sanitary Lever

position, and place the beverage valve switch to the ON position.

12. Check for proper operation.

SELECTABLE ICE CRUSHER DISASSEMBLY

Before servicing or cleaning any part of the Selectable Ice unit be sure to unplug it from its power source. In order to access the module and crusher you must first remove the merchandiser by taking out the two screws located at the top of the merchandiser. Once the screws are removed, rotate the top of the merchandiser towards you and then lift the merchandiser up to remove from unit.

1. Unplug unit before cleaning or servicing the Crusher Assembly.

2. Remove the merchandiser by taking out the two screws located at the top of the merchandiser. Once the screws are removed rotate the top of the merchandiser towards you and then lift the merchandiser up to remove from unit.

NOTE: When the Merchandiser is removed an electrical safety switch disconnects power to the Ice Crusher assembly.

Part Number STH14 9/10 73

3. Remove the ice chute by pulling the cotter pin out

Cotter Pin

Chute Rod

Decorative Chute

Drip Pan

Housing Door

Motor Mount

Housing Mount

Solenoid Arm

on the right side of the chute rod and pulling the chute rod toward the left side of the dispenser.

4. Remove the crushed ice and cube ice doors from the dispenser by lifting the solenoid arms up and pushing the doors back to disengage the door from the solenoid arm.

74 Part Number STH14 9/10

5. Remove the crusher drip pan by pulling it forward.

Locking Tab

Crusher Housing

Hub/Blade

Assembly

)

Hub/Blade

Assembly

Crusher

Housing

Axle

Knob

6. Remove the ice crusher blade assembly from the crusher housing.

A. Unlock the crusher hub/blade assembly from

the crusher housing by pushing locking tab in, and rotating the hub/blade assembly clockwise.

B. Pull the hub/blade assembly out of the

housing approximately 1/2" (1.27 cm) to disengage the crusher axle from the motor shaft.

Part Number STH14 9/10 75

C. Rotate the knob on the crusher axle so it is in

a vertical position. (This will ensure the rotating blades will not interfere with pulling the hub/blade assembly from the housing.)

D. Now the hub/blade assembly will be free from

the housing and you will be able to completely remove the hub/blade assembly from unit.

76 Part Number STH14 9/10

REASSEMBLE THE ICE CRUSHER ASSEMBLY

Hub/Blade

Assembly

Crusher Housing

Axle

Knob

Stationary Blades

Locking Tab

Crusher Housing

Hub/Blade

Assembly

1. Insert the hub/blade assembly into the ice crusher housing. When inserting the hub/blade assembly you must align the stationary blades with the locating slots in the i c e cru she r ho u s i ng.

2. When inserting the hub/blade assembly into the ice crusher housing you must also make sure the axle knob is in a vertical position. This will align the rotating blades with the housing to ensure a quick and easy installation.

3. Once all blades are in the crusher housing you will need to align the crusher axle with the motor shaft. You can do this by turning the axle knob and pushing the blade assembly toward the motor until the hub/blade assembly is flush with the end of the crusher housing.

Part Number STH14 9/10 77

4. To lock the hub/blade assembly into the housing,

Cotter Pin

Chute Rod

Decorative Chute

rotate the crusher hub/blade assembly counterclockwise until the locking tab snaps into place and the crusher hub/blade assembly is secure.

5. Replace the crusher drip pan.

6. Reattach the decorative ice chute by inserting the chute rod through the decorative chute, housing mount, and motor mount. Secure the chute rod by inserting the cotter pin through the rod on the right side of the chute.

7. Ensure the extension at the top of the decorative chute is behind the arm of the activation switch.

78 Part Number STH14 9/10

Replacement

NON-FRONT SERVICEABLE GEAR MOTOR REMOVAL

These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, thes e instructions may vary slightly.

1. Disconnect power from the electric receptacle.

2. Remove all ice from the ice storage bin of the dispenser.

3. Remove the paddle wheel pin from the paddle wheel/agitator assembly inside the dispenser bin.

4. Remove the agitator assembly from the dispenser bin by pushing the agitator to the back of the bin. Angle the front of the agitator to the side. Pull the agitator forward then out of the dispenser.

5. Remove the paddle wheel from the dispenser by pulling the hub of the paddle wheel to the back of the bin and off the gear motor shaft.

6. Remove the splash panel from the dispenser and expose the gear motor.

7. Disconnect the electric connector from the gear motor wire leads.

8. Remove the pin in front of the gear motor.

9. You must be able to remove the gear motor from the dispenser.

To install a replacement gear motor, reverse this procedure.

Part Number STH14 9/10 79

FRONT SERVICEABLE GEAR MOTOR REMOVAL

These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, these instructions may vary slightly.

1. Unplug the dispenser.

2. Unplug the motor.

3. Remove motor mount pins.

4. Slide motor towards you.

5. Notice alignment of the chamfered edge of drive shaft.

80 Part Number STH14 9/10

6. New motor must have the same alignment (within 15 degrees).

7. To get correct alignment you can do one of two things:

a. Turn drive shaft with an adjustable wrench,

being careful not to damage the drive shaft.

b. Plug in the unit, plug in the motor and use the

ice dispense switch to move the drive shaft into correct alignment.

8. If you plugged in the unit to help with alignment of drive shaft now unplug the unit.

9. Slide motor up into housing, making sure that the tabs fit on the bracket.

10. Install motor mount pins.

11. Plug in motor.

12. Test unit.

Part Number STH14 9/10 81

Sanitizing

Warning

BEVERAGE SYSTEM CLEANING

Flush sanitizing solution from syrup system. Residual sanitizing solution left in system could

create a health hazard.

When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn.

Sanitize the beverage system at initial start-up as well as regularly scheduled cleaning. The drai n pan must be in place under soda valves, to carry away detergent and sanitizing agents that will be flushed through valves.

BAG-IN-BOX SYSTEM SANITATION The procedure below is for the sanitation of one

syrup circuit at a time. Repeat to sanitize additional circuits.

You will need the following items to clean and sanitize the Bag-in-Box (B-I-B) beverage system:

- Three (3) clean buckets

- Plastic brush or soft cloth

- Mild detergent

- Unscented bleach (5% Na CL O) or Commercial sanitizer

- Bag-In-Box bag connector

1. Prepare the following in the buckets:

- Bucket 1 — warm to hot tap water for rinsing.

- Bucket 2 — mild detergent and warm to hot water.

82 Part Number STH14 9/10

- Bucket 3 — mix a solution of unscented bleach

Bag side

connector

(5% Na CL O) or commercial sanitizer and warm to hot water. Mixture must supply 100 PPM available chlorine (1/4 oz. [7.1 g] bleach to 1 gallon [3.8 l] water).

2. Disconnect the “syrup-line side” of the bag-in-box connector.

3. Rinse connector with warm tap water.

4. Connect syrup connector to B-I-B connector and immerse both into Bucket 1. A “bag-side” connector can be created by cutting the connector from an empty disposable syrup bag.

Part Number STH14 9/10 83

5. Draw rinse water through system until clean water is dispensed. Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet.

6. Connect Bucket 2 to system.

7. Draw detergent solution through system until solution is dispensed.

8. Repeat steps 2-7 until all syrup circuits contain detergent solution.

9. Allow detergent solution to remain in the system for 5 minutes.

10. Connect Bucket 3 to system.

11. Draw sanitizing solution through system until solution is dispensed.

12. Repeat step 11 until all syrup circuits contain sanitizer solution.

13. Allow sanitizer solution to remain in system for 15 minutes.

14. Remove nozzles and diffusers from beverage valves.

15. Scrub nozzles, diffusers and all removable valve parts (except electrical parts) with a plastic brush or a soft cloth and the detergent solution.

16. Soak nozzles, diffusers and removable valve parts (except electrical pa rts) in sanitizer for 15 minutes.

84 Part Number STH14 9/10

17. Replace nozzles, diffusers and valve parts.

18. Connect Bucket 1 to system.

19. Draw rinse water through system until no presence of sanitizer is detected.

20. Attach syrup connectors to B-I-Bs.

21. Draw syrup through system until only syrup is dispensed.

22. Discard first 2 drinks.

FIGAL BEVERAGE SYSTEM

1. Prepare the following in three clean Figal tanks:

- Rinse tank - fill with room temperature tap

water.

- Detergent tank - mix approved beverage

system cleaner with warm water as directed.

- Sanitizing tank - mix a solution of unscented

bleach (5% Na CL O) or commercial sanitizer and warm to hot water. Mixture must supply 100 PPM available chlorine (1/4 oz. [7.1 g] bleach to 1 gallon [3.8 l] water).

2. Disconnect all product and water lines from product tanks and remove carbonator.

3. Locate the Figal syrup tank for the circuit to be sanitized. Remove both quick disconnects from the Figal syrup tank. Rinse quick disconnects in tap water.

4. Connect rinse tank to the syrup line. Draw clean rinse water through the valve until syrup is flushed from the system.

5. Connect detergent tank to the syrup line and draw detergent through the valve for two minutes. Then, allow remaining detergent to stay in the system for five minutes.

6. Connect rinse tank to the syrup line. Draw clean rinse water through the valve until detergent is flushed from the system.

Part Number STH14 9/10 85

7. Remove valve nozzle and diffuser as shown in Daily Cleaning instructions. Using a plastic brush or a soft cloth and warm water, scrub the nozzle, diffuser, bottom of the dispensing valve and cup lever , if applicable.

8. Place removable valve parts (EXCEPT solenoids) in sanitizing solution for 15 minutes.

9. Replace valve diffuser and nozzle on the beverage valve.

10. Connect sanitizer tank to the syrup line and draw sanitizer through the valve for two minutes. Allow sanitizer to remain in the system for a minimum of 15 minutes.

11. Reconnect syrup and carbonated water lines.

12. Draw syrup through the lines to rinse the system. Discard drinks until at least two cups of satisfactory tasting beverage are dispensed through the valve.

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Shipping, Storage and Relocation

Caution

Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting in damage to internal components.

Part Number STH14 9/10 87

88 Part Number STH14 9/10

This Page Intentionally Left Blank

Operation

Blade Tower Brixing

NOTE: Each tower consists of two valves combined as one with a mixer block, mixer tube and mixer. One Pre-ME valve (CMBEGKER) and one Flomatic 424 Flow Control Base

Set water flow rate first:

1. Turn off syrup shut-off at post-mix (424) valve block.

2. Use stop watch to time the dispense of soda water only.

3. Dispense for 5 seconds.

4. Record volume in a volume cup or ratio cup.

5. Adjust the water flow rate as needed until 10 ounces (283.5 g) of water is measured in a 5 second (2 oz [56.7 g]/sec) dispense.

Set the syrup flow rate:

1. Adjust the ratio (brix) of water to syrup (4.75:1) or

12.3 to 12.7 brix)

2. Turn on syrup shut-off and turn off the water shutoff.

3. Use a stop watch to time the dispense of syrup only.

4. Dispense for 5 seconds.

5. Record volume in a volume cup or ratio cup.

6. Adjust syrup flow rate as needed until 2 ounces (56.7 g) of syrup is measured in a 5 second dispense.

7. Use a refractometer if possible to get final brix ratio of 12.3 to 12.7. You will have to rely on volume adjustment above for diet products.

Part Number STH14 9/10 89

CEV Electronic Ice & Carbonation Control

= 115 Volt Position

= 230 Volt Position

Element Function

Voltage Selection Switch

(Red Side Switch)

On-Off Switch • Switch supplies power to all

Default Modes – LED/

Default (RED)

• RED Carbonator LED = Default

• RED Compressor LED = Default

• Switch is used to select voltage, 115 Volt or 230 Volt option.

• When switch is in 1 15 Volt position the operating voltages are 100 Volts 50 Hertz and 120 Volts 60 Hertz.

• When switch is in 230 Volt position the operating voltages are 220-240 Volts 50 Hertz and 208-230 Volts 60 Hertz.

control functions.

• When switch is in “on” position the agitation motor, transformer , merchandiser bulb and green power LED will be energized. (The green power LED will flash once per second for 5 seconds then stay on continuously.)

• If the carbonator motor run time exceeds the preset fill times, which are (3) minutes or (7) minutes. The default mode will shut power off to carbonator pump motor for (15) minutes. It will then activate for one minute and if the motor does not shut down within the one-minute time frame the (15) minute of f time and (1) minute on time default mode will repeat. The process will occur a total of (4) times and then the unit will shut down, requiring service or a manual reset. Disconnecting the power supply from unit or positioning carbonator switch to the “off” position and then returning switch to “on” position will reset control to normal operation (only applies to Internal Carb. units)

• If the ice bank probe does not detect water in the CEV tub, the refrigeration will shut down and the compressor LED turns RED.

90 Part Number STH14 9/10

Element Function

J1 J1 J1

3 Minute 7 Minute Unlimited

Carbonator Switch

(Switch in OFF position for

External Carb. and Juice

units, which turns of f gree n

carbonator LED.)

Green Carbonator LED (Turned off on External

Carb. and Juice Units)

Carbonator Fill Timing

Jumper

(Not used on External Carb.

or Juice Units)

• Switch supplies power to the carbonator float switch and green Carbonator LED only.

• The green carbonator LED illuminates when carbonator switch is in the ON position (only applies to Internal Carb. units).

• The green carbonator LED will flash rapidly when the carbonator motor is running.

• Carbonator tank fill timing provides pump failure protection in the event of water loss to carbonator pump (only applies to Internal Carb. units).

• A jumper clip within the control box sets the three optional time settings. Units are shipped with the jumper in (7) minute position (only applies to Internal Carb. units).

NOTE: Time tolerance is ±20%. NOTE: See default mode functions

Green Compressor LED • Illuminates when the compressor

switch is in the ON position.

• Flashes once per second when the compressor and condenser fan are energized.

Part Number STH14 9/10 91

Element Function

Refrigeration Compressor

Output

• There are three wires from th e ice bank probe to the control box. The white wire connects to the low ice bank probe pin (probe pin nearest evaporator coil). All three probe pins must be immersed in water to initiate the refrigeration cycle. The refrigeration system will operate until the low ice bank probe pin and center ice bank probe pin (black wire to the control box) is covered by ice. The third ice bank probe pin (probe pin farthest from evaporator coil) is the common or ground pin. The common or ground ice bank probe pin (green wire to the control box) should always be immersed in water and never in ice of ice bank.

• Note: A delay circuit is built into compressor and fan motor circuit. Delay is (4) minutes (±20%) and will prevent compressor start-up if there is a power loss to th e unit or the compressor switch is in OFF position and then placed in ON position. Delay will also apply if refrigeration cycle is stopped on full ice bank and ice bank probe sends a faulty signal to restart refrigeration system within the (4) minute delay time.

92 Part Number STH14 9/10

Flavor Magic Programming

Program

Button

LED

Display

To exit the program mode at any time hold the program button for >3 seconds and the controller will switch to the dispense mode. The program mode can only be accessed by pressing the program button during the first five seconds of initial power up.

PROGRAM DISPENSE TIME

1. The program mode is used to adjust the dispense time. To access the Program Mode, disconnect power to the control board, wait ten seconds and reconnect power.

2. Press the program button one time on the control board during the first five seconds after power is applied.

3. The LED display will show “P r o”. To check the current dispense time, press the corresponding flavor button on the touchpad and the time will be displayed on the LED (Example “1.0” ). a. To increase the time (+) by two-tenths second increments press flavor button 1 (far left button). b. To decrease the time (-) by two-tenths second increments press flavor button 3 (far right button). The default setting is one second.

Part Number STH14 9/10 93

PURGE/SANITIZE

Purge/Sanitize mode allows the user to purge air from the syrup lines during initial start-up. The second function of this mode is to energize the valves to move sanitizer through all syrup lines automatically.

Enter the Purge/Sanitize Mode by press the program button until “P – S” is displayed.

Pressing flavor button 1 (far left button) will activate a sequenced four second dispense that starts with flavor 1 then to flavor 2 etc. The valves will continue to cycle for 15 minutes or until the program button is pressed once.

DISPENSING MODES Normal Dispense

With power applied to the control board, it will automatically start in dispense mode after a five second delay. The LED display will count down from four to zero and then show “- - - -” while in dispense mode. Simply pressing the desired flavor on the touchpad dispenses Flavor Magic.

Flavor Counter

The flavor counter tracks the number of flavor shots dispensed per flavor. To access Flavor Counter Mode, press the program button on the control board once for at least three seconds. The LED display will show “C n t”. In the count mode the Flavor Magic module will not dispense. Check the number of dispenses for any flavor by pressing the corresponding touchpad button. To check another flavor press the program button once and then the corresponding flavor button on the touchpad. To return to dispense mode press the program button until the LED display shows “- - - -”.

94 Part Number STH14 9/10

CHANGING NUMBER OF ACTIVE FLAVORS

To line up flavors with valves, note that valve outlets number from left to right 1…2…3…4. Touch pad flavor tab is numbered as shown below. Co nnect vinyl tube from outlet 1 and dispense with flavor tab 1, etc.

The current Flavor Magic control board is set up in the 4 flavor default mode. This mode will handle all dispensing situations whether 3 or 4 flavors are used. Some early boards were set up as default in the 3 flavor mode. If the customer desires to add another flavor for a total of 4, proceed as follows:

1. Power down the circuit board by disconnecting the 24 volt connector in the lower left hand side of the board. “24V AC” is imprinted on the board next to the pin connection.

2. Wait a minimum of 10 seconds.

3. Power up the board by connecting the 24 volt connector.

4. IMMEDIATELY (within 5 seconds) press and hold the “PROG” button down.

5. After a few seconds, the number “4” will appear on the display.

6. Release the “PROG” button. The board will cycle the display from “Pro” to “4……3……2……1……0” and then to “- - - -”.

7. The circuit board is now enabled to dispense the 4th flavor. The 4th flavor button is th e to p middl e button.

Part Number STH14 9/10 95

8. A flavor tab for the 4th flavor will have to be added to the touch pad. To do this, obtain one (1) P/N 5030780 20 flavor decal pad. Remove the P/N 5031579 decal overlay and add the 4th flavor tab as well as replace any flavor tabs which came off when removing the decal overlay . Note position of 4th flavor on the touch pad in the picture and placed tab where indicated. Obtain a new P/N 5031579 decal overlay and place over the tabs.

If the customer decides to go back to 3 flavors, it will not be necessary to change the board back to 3 flavors. However, it can be done by following steps 1 through 6 above. The number “3” will appear on the display. Then disconnect the number “4” syrup from the system, remove the 5031579 decal overlay, remove the flavor tab “4” and replace the 5031579 decal overlay. It would be a good idea to have an additional P/N 5030780 in case flavor tabs are damaged in the process.

STEADY OR FLASHING TOUCH PAD LED

The blue LED on the touch pad can be set to one of two display modes:

1. Steady illumination. This is the default mode and the LED will remain on steady until dispense is activated. The light will flash only when product is being dispensed. In this mode, the control board display will read “Off”.

2. Flash mode. The LED will turn on for 1/2 second and off for 1/2 second.

Enter the Flash mode by pressing the program button until a flashing “- - - -” is displayed. Pressing flavor button 1 (far left button) will switch from “Off” (default) to “On”. The LED will now flash. T o change back to the default simply press flavor button 1 again and the display should read “Off”. Press program button to exit to the next program function.

96 Part Number STH14 9/10

TIME DELAY AFTER DISPENSE

Right Flavor

Shots

Left Flavor

Shots

Left Carb/ Non-Carb

Right

Carb/Non-

Carb

A time delay can be programmed into the control board which will prevent the system from dispensing another flavor for a period of from 0 to 10 seconds following a dispense. The default is 0 seconds.

Enter the Time Delay mode by pressing the program button until “d L A Y” is displayed. T o check the current delay time press any flavor button one time and the current value will be displayed. To increase the time (+) by 1.0 second increments press flavor button 1 (far left button). To decrease the time (-) by 1.0 second increments press flavor button 3 (far right button).

Flav’R-Pic External Programming

HOW TO CHECK FRP BRIX EXTERNALLY

If your FRP-250 has a control board with the external brix check ability you will be able to put the unit into brix mode by doing the following:

1. Turn the keyswitch to the "OFF" position.

2. With the keyswitch still in the "OFF" position, press and hold the F1 touch pad butto n for the lef t side or F5 for the right while turning the keyswitch back to the "ON" position.

- F1 = Left Side Brix Check

- F5 = Right Side Brix Check

S12

S10

S11 S9

N4 N6

F6 F8

S16 S14

S15 S13

FRP-250 with Flavor Shots

Part Number STH14 9/10 97

FRP-250 with out Flavor Shots

Important

S12

S10

S11

S16 S14

S15

S13

Right Hidden Touchpad Button

Left

Hidden

Touchpad

Button

Left Carb/ Non-Carb

Right

Carb/Non-

Carb

NOTE: The buttons for FRP units without flavor shots are located in the same ar ea, but are hidden .

3. Y ou can now stop pressing on the F1 or F5 button and the 4 LEDs around the touch pad area should now be illuminated. If not illuminated you did not successfully go into external brix mode and need to try again, or the FRP unit is not equipped with this program mode.

In this setting when a corresponding touch pad is pressed water or syrup will be dispensed for a fixed duration in order to check your ratios using a standard brix cup.

4. In this mode you can now check the brix for any water or syrup valve that corresponds to the board. Use the illustration in Installation/Brixing or the Control board, V alve, Touch Pad Matrix to identify the valves and which board they correspond to. Brixing information can also be found on the unit, on the right hand side of the control board cover label. By using this label in combination with the plumbing label located on the foam front you will be able to identify each valve, water, and/or syrup combination.

5. When finished checking the brix return the unit to dispense mode by turning the keyswitch to the "OFF" position, waiting till the touch pad LEDs are not illuminated, then turn the keyswitch back to the "ON" position.

If left in external brix mode for longer than 5 minutes it will automatically time out and return to dispense mode.

98 Part Number STH14 9/10

If brix adjustments are needed you will have to remove the merchandiser to make the mechanical adjustments. Please see PROGRAM MODE 2 in this section for internal brixing instructions using the control board and the Brixing Procedure for detailed instructions on brixing the FRP-250.

CRUSHED OR CUBED DEFAULT

This selectable ice option will allow the unit to always default to either cube or crushed ice or remain at the last selection. This only applies to control boards 020000875 Rev 7 and up.

How to set default ice dispense setting CUBE DEFAULT

1. Power on the unit by plugging in receptacle and holding the cube button at the same time, cube will flash 2 times. Unit will now change to cube 10 seconds after crush is selected.

CRUSH DEFAULT

2. Power on the unit by plugging in receptacle and holding the crushed button at the same time, crush will flash 2 times. Unit will now change to crush 10 seconds after cube is selected.

LAST SELECTION DEFAULT

3. Power on the unit by plugging in receptacle and holdding cube and crush at the same time, cube and crush will flash 2 times. Unit will now remain in selection of last request.

NOTE: If power is lost to the unit and then powered up again the unit will retain the last setting and not return to factory settings.

Part Number STH14 9/10 99

Flav’R-Pic (FRP-250) Programming

Brixing

Info

Mode 1 Carb/

non-Carb and

Flavor Shot

Durations

Right Side

Program

Button

Left Side Program

Button

PROGRAM MODE 1 Carb/Non-Carb & Flavor Shot Duration Settings

Mode 1 displayed above, allows you to select your carb/non-carb settings for dispense points N3 (Nozzle 3) through the left control board and/or N4 (Nozzle 4) with the right control board. Only nozzles N3 and N4 have the option to be a non-carb drink, N1 and N6 are carbonated only. Mode 1 is also used to set a 1 or 2 second dispense duration for flavor shots on N2 and N5 using their corresponding control board.

100 Part Number STH14 9/10

Servend CEV-30e, CEV-30i, CEV-40e, CEV-40i, CT-6 Technician's Handbook

Specifications and Main Features

Frequently Asked Questions

User Manual