Servend P37SBBKHN Installation Manual
Flavor Magic Module
Integrated & Aftermarket
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
Leader in Ice & Beverage Dispensers
Part Number 020001199 012/09
Safety Notices
! Warning
!
Caution
Important
!
Caution
Important
! Warning
As you work on Manitowoc equipment, be sure to pay
close attention to the safety notices in this manual.
Disregarding the notices may lead to serious injury and/
or damage to the equipment.
Throughout this manual, you will see the following types
of safety notices:
Text in a Warning box alerts you to a potential
personal injury situation. Be sure to read the
Warning statement before proceeding, and work
carefully.
Text in a Caution box alerts you to a situation in
which you could damage the equipment. Be sure to
read the Caution statement before proc eeding, and
work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read
the procedural notices in this manual. These notices
supply helpful information which may assist you as you
work.
Throughout this manual, you will see the following types
of procedural notices:
Read These Before Proceeding:
Proper installation, care and maintenance are
essential for maximum performance and troublefree operation of your Manitow oc equipment. Read
and understand this manual. It contains valuable
care and maintenance information. If you encounter
problems not covered by this manual, do not
proceed, contact Manitowoc Foodservice Group.
We will be happy to provide assistance.
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
NOTE: SAVE THESE INSTRUCTIONS.
Text in an Important box provides you with
information that may help you perform a procedure
more efficiently. Disregarding this information will
not cause damage or injury, but it may slow you
down as you work.
NOTE: Text set off as a Note provides you with simple,
but useful, extra information about th e pr oce dur e yo u
are performing.
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
Section 1
General Information
Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Recommended Plumbing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Step by Step Aftermarket & Integrated Installations. . . . . . . . . . . . . . . . . . . . . 2-5
Starting Your Beverage System & Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
How To Read A Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Module Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Back Room Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Sanitary Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Flavor Magic Serial Number Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Essential Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Pre-installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Specifications Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Pre-installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
MDH-302/402 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
SV-150/175/200/250 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
SYrup & CO2 Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Finalizing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Section 3
Operation
Section 4
Maintenance
Table of Contents (continued)
General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
B-I-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Programming Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Program Dispense Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
PURGE/SANITIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
DISPENSING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
CHANGING NUMBER OF ACTIVE FLAVORS . . . . . . . . . . . . . . . . . . . . . . 3-2
TOUCH PAD LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
TIME DELAY AFTER DISPENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Control Logic Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
PREVENTATIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
BEVCLEAN™ PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
CONVENTIONAL CLEAN/SANITIZE METHOD . . . . . . . . . . . . . . . . . . . . . 4-1
Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Section 5
Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2 Part Number 020001199 012/09
Section 1 General Information
!
Warning
S = Ice Only
SV = Ice/Beverage
NGF = Ice/Beverage
FRP = Ice/Beverage &
Integrated Flavor Shots
i = Intellicarb
QD = Quickdraw
SCI = Ice Crusher
Ice Capacity
Model Prefix
Model Suffix
Model Base
MDH–302– i
Section 1
General Information
Read This Manual
Manitowoc Beverage Equipment (MBE) developed this
manual as a reference guide for the owner/oper ator a nd
installer of this equipment. Please read this manual
before installation or operation of the machine. A
qualified service technician must perform inst allation and
start-up of this equipment, consult Section 5 within this
manual for service assistance.
If you cannot correct the service problem, call your MBE
Service Agent or Distributor. Always have your model
and serial number available when you call.
Your Service Agent ____________________________
Service Agent Telephone Number_________________
Your Local MBE Distributor ______________________
Distributor Telephone Number____________________
Model Number _______________________________
Serial Number ________________________________
Installation Date ______________________________
Unit Inspection
Model Numbers
This manual covers the following models:
Beverage/Ice Dispensers
Flavor Magic, MDH302, MDH402, SV-200, SV -250
HOW TO READ A MODEL NUMBER
Accessories
Thoroughly inspect the unit upon delivery. Immediately
report any damage that occurred during tr ansportation to
the delivery carrier. Request a written inspection report
from a claims inspector to document any necessary
claim.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
Portion control through adjustable dispense time, backlit
dispense nozzle with field-selectable flash sequence,
built-in dispense counter to track individual flavor sales,
POP static cling instruction sheet, easy-to-install preassembled valve/control board module.
MODULE KIT CONTENTS
Switch cover with nozzle, ice chute bracket, cover
mounting bracket, internal nozzle tubing mount, control
board and valve solenoid assembly, nozzle LED
BACK ROOM KIT CONTENTS
BIB rack, BIB syrup pumps (1 for each flavor), low
pressure CO
2 regulator (0-100 PSI), 50 feet of bundled
tubing (1 tube for each flavor)
Part Number 020001199 012/09 1-1
General Information Section 1
P37SBBKHN (Coca Cola) QCD-II (General Bottler) PCS1 (Pepsi)
020000409 Narrow Lever is used on the following units:
MD & SV-175, MD & SV-200/250 (10 valve), MDH-402 (20 valve)
020000410 Wide Lever is generally used on the following units:
MD & SV-150, MD & SV-200/250 (8 valve), MDH-302/402 (16 valve)
Serial
Control
Board
Remote
Box
Serial
CONNECTORS
Use the following part numbers when ordering additional kits or replacement parts.
SANITARY LEVERS
Use the following part numbers when ordering additional kits or replacement parts.
Serial Number Location
This number is required when requesting information
from your local distributor. The serial number is listed on
the SERIAL NUMBER DECAL affixed to the Flavor
Magic control board bracket.
FLAVOR MAGIC SERIAL NUMBER LOCATIONS
Warranty Information
Consult your local MBS Distributor for terms and
conditions of your warranty. Your warranty specifically
excludes all beverage valve brixing, general
adjustments, cleaning, accessories and related
servicing.
Your warranty card must be returned to MBS to activate
the warranty on this equipment. If a warranty card is not
returned, the warranty period can begin when the
equipment leaves the MBS factory.
No equipment may be returned to MBS without a written
Return Materials Authorization (RMA). Equipment
returned without an RMA will be refused at MBS’s dock
and returned to the sender at the sender’s expense.
Please contact your local MBS distributor for return
procedures.
1-2
Part Number 020001199 012/09
General
Important
!
Warning
A
B
C
Section 2
Installation Instructions
These instructions are provided to assist the qualified
installer. Contact your Manitowoc Beverage Systems
Service Agent or call Manitowoc Beverage Systems for
information regarding start-up services.
Failure to follow these installation guidelines may
affect warranty coverage.
DIMENSIONS
Flavor Magic A B C
Module* 4.66"
(11.84 cm)
5.08"
(12.90 cm)
1.97"
(5.00 cm)
PRE-INSTALLATION CHECKLIST
When installing any system, first make sure the major
components are available. Generally the major
components necessary for an installation are:
Typical BIB System:
B-I-B connectors
B-I-B regulator set
B-I-B rack
B-I-B syrup boxes
Post Mix System:
CO
regulator set
2
Beverage dispenser
ESSENTIAL TOOLS
- Tubing Cutters
Beverage tubing
- Oetiker pliers
- Phillips and slotted screwdriver
tank
CO
- Power drill
2
- Six (6) inch adjustable wrench
- Tape Measure
Carbon Dioxide (CO2) displaces oxygen. Exposure to a
high concentration of CO
are followed rapidly by loss of consciousness and
suffocation. If a CO
in a small area, immediately ventilate the area before
repairing the leak. CO
2
installed in an enclosed space. An enclosed space can
gas causes tremors, which
2
gas leak is suspected, particularly
lines and pumps must not be
2
Carbonator
Stepless (Oetiker) clamps
Chain for CO
tank
2
be a cooler or small room or closet. This may include
convenience stores with glass door self serve coolers. If
you suspect CO
B-I-B pumps and / or CO
Part Number 020001199 012/09 2-1
may build up in an area, venting of the
2
monitors must be utilized.
2
Installation Instructions Section 2
!
Warning
Important
!
Warning
!
Warning
Electrical
GENERAL
All wiring must conform to local, state and national codes.
MINIMUM CIRCUIT AMPACITY
The minimum circuit ampacity is used to help select the
wire size of the electrical supply. (Minimum circuit
ampacity is not the beverage/ice machine’s running amp
load.) The wire size (or gauge) is also dependent upon
location, materials used, length of run, etc., so it must be
determined by a qualified electrician.
VOLTAGE
The standard voltage for the Flavo r Magic Module is
24VAC, 0.5 AMP, powered by existing valve transformer
on dispenser.
MINIMUM CIRCUIT AMPERAGE CHART
Due to continuous improvements, this information is
for reference only. Please refer to the dispenser
serial number tag to verify electrical data. Serial tag
information overrides information listed on this page.
Dispenser Voltage/Cycle
Minimum
Circuit Amps
GROUNDING INSTRUCTIONS
Risk of electrical shock. Connect to a properly
grounded outlet only.
This appliance must be grounded. In the event of
malfunction or breakdown, grounding provides a path of
least resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and a
grounding plug. The plug must be plugged into an
appropriate outlet that is properly inst alled and grounded
in accordance with all local codes and ordinances.
Improper connection of the equipment-ground ing
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow stripes
is the equipment grounding conductor. If repair or
replacement of the cord or plug is neces sary, do
not connect the equipment-grounding conductor
to a live terminal. Check with a qualified electrician
or serviceman if the grounding instructions are
not completely understood, or if in doubt as to
whether the appliance is properly grounded. Do
not modify the plug provided with the appliance —
if it will not fit the outlet, have a proper outlet
installed by a qualified electrician.
MDH-302
MDH-302 w/EM
MDH-402
MDH-402 w/24" EM
MDH-402 w/34" EM 220-240/50 5.0 FLA
SV-200, SV-250 115/60 2.8
115/60 3.5 FLA
220/50, 220/60,
240/50, 240/60
220-240/50 4.5 FLA
220/50, 220/60,
240/50, 240/60
220-240/50
4.0 FLA
(with carb deck)
2-2
1.5
5
Part Number 020001199 012/09
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