Servend MDH-402 Series, MDH-302 Series Installation, Use & Care Manual

MDH-302/402
& icepic
Ice & Beverage Dispensers
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Leader in Ice & Beverage Dispensers
/ Selectable Ice Series
Visit our website for the latest manual. www.manitowocfsg.com
Safety Notices
! Warning
!
Caution
Important
!
Caution
Important
! Warning
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment.
Throughout this manual, you will see the following types of safety notices:
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proc eeding, and work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.
Throughout this manual, you will see the following types of procedural notices:
Read These Before Proceeding:
Proper installation, care and maintenance are essential for maximum performance and trouble­free operation of your Manitow oc equipment. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
NOTE: SAVE THESE INSTRUCTIONS.
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about th e pr oce dur e yo u are performing.
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
Section 1 General Information
Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2 Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
MDH-302 & 402 Footprint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Wat er Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Table of Contents
How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Baffle for Manitowoc
Manual Fill Lid for Dispensers with an Ice Machine . . . . . . . . . . . . . . . . . . 1-1
Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Location Requirements for Top Mounted Ice Machine Installations . . . . . . 2-3
Double Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Also Consider The Location Of The Following Items Before Installation . . 2-5
Additional Checks for Top Mounted Ice Machine Installations . . . . . . . . . . 2-5
Installing Baffle for Ice Machine Installations . . . . . . . . . . . . . . . . . . . . . . . 2-6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Pump Deck Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Recommended Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Diagram Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
MDH-302 12 Valve Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
MDH-302 12 Valve Flex Manifold (1 per side) . . . . . . . . . . . . . . . . . . . . . . 2-10
®
Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Part Number 020003999 6/14 1
Section 3 Operation
Table of Contents (continued)
MDH-402 16 Valve Plumbing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
MDH-402 16 Valve Flex Manifold (1 per side) . . . . . . . . . . . . . . . . . . . . . . . 2-11
MDH-402 20 Valve Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
MDH-402 20 Valve Flex Manifold (1 per side) . . . . . . . . . . . . . . . . . . . . . . . 2-12
CO2 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Routing Internal Carb Tank Purge Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Step by Step Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Specifications Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
System Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
ADA Key Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Starting Your Beverage System & Dispenser . . . . . . . . . . . . . . . . . . . . . . . 2-16
General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
MDH-302 Cold Carbonation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
MDH-402 Cold Carbonation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Ice Recommended for Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Non-adjustable Agitation Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Ice Storage and Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Carbonation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Syrup Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
B-I-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Figal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Operation Checks & Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Ice Delivery Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Crushed or Cubed Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Agitation Timer Operational Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Section 4 Maintenance
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
2 Part Number 020003999 6/14
Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Shipping, Storage and Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
MDH Series Graphic Medallion Removal & Installation . . . . . . . . . . . . . . . . . . 4-12
Section 5 Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
icepic™ Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Pump Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Selectable Ice Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Drink Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Liquid Level Control Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Table of Contents (continued)
Disassembly for Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Disassemble the Rocking Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Disassemble the Ice Crusher Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Monthly Ice Crusher Assembly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Reassemble the Ice Crusher Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Gear Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Medallion Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Part Number 020003999 6/14
3
Table of Contents (continued)
4 Part Number 020003999 6/14
Section 1
! Warning
S = Ice Only SV = Ice/Beverage NGF = Ice/Beverage FRP = Ice/Beverage & Integrated Flavor Shots
i = Intellicarb CI = Ice Crusher (icepic™) SCI = Selectable Crushed Ice
Ice Capacity
Model Prefix
Model Suffix
Model Base
MDH–302–i
General Information
Read This Manual
Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/oper ator a nd installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician must perform inst allation and start-up of this equipment. Consult Section 5 within this manual for service assistance.
If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and serial number available when you call.
Your Service Agent ____________________________ Service Agent Telephone Number_________________ Your Local MBE Distributor ______________________ Distributor Telephone Number____________________ Model Number _______________________________ Serial Number ________________________________ Installation Date ______________________________
Unit Inspection
Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during tr ansportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
Model Numbers
This manual covers the following models:
Beverage/Ice Dispensers
MDH-302, MDH-402, MDH-302 CI,
MDH-402 CI, MDH-402 SCI
HOW TO READ A MODEL NUMBER
Accessories
BAFFLE FOR MANITOWOC® ICE MACHINE
When installing a Manitowoc Ice Machine on a dispenser, a baffle kit is required for proper installation. The baffle kit is designed to prevent ice from lying against the front of the ice machine, and melting down the front of the dispenser. There are two different baffle kits available for “S” series ice machines, one kit is for the 30" wide machine, and the other kit is for the 22" wide machine. There is also a kit for “Q” series ice machines.
Kits are available through your local distributor. List prices may be subject to change without notification. Please call your local parts distributor for current pricing before ordering.
MANUAL FILL LID FOR DISPENSERS WITH AN ICE MACHINE
Part Number 020003999 6/14 1-1
If you are top mounting your dispenser with an ice machine, you will require a lid for the manual fill area at the top, front of the dispenser.
If you ordered a dispenser and an ice machine at the same time, the manual fill lid was included with the unit. The manual fill lid can be ordered from your local distributor.
General Information Section 1
Label
LEGS
Legs are optional equipment with most MBE dispen sers. Sta ndard legs a re 4" ( 10.2 cm) t a ll st ainless stee l legs. If an ice machine is installed on top of the dispenser, legs must not be installed. We do not recommen d using legs when an ice machine is mounted on the dispenser. The combined weight of the dispenser , ice and ice machine is more evenly distributed when the base area of the dispenser is in contact with the countertop.
Serial Number Location
This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser.
Warranty Information
Consult your local MBS Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.
Your warranty card must be returned to MBS to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.
No equipment may be returned to MBS without a written Return Materials Authorization (RMA). Equipment returned without an RMA will be refused at MBS’s dock and returned to the sender at the sender’s expense.
Please contact your local MBS distributor for return procedures.
Serial Number Location
1-2
Part Number 020003999 6/14
Section 2
Important
Coldplate Inlets
3/4" NPT
Fitting
Drain Pan
Front edge of drain pan
Coldplate Inlets
3/4" NPT
Fitting
Installation Instructions
General
These instructions are provided to assist the qualified installer. Contact your Manitowoc Beverage Equipment Service Agent or call Manitowoc Beverage Equipment for information regarding start-up service s.
Dimensions
Failure to follow these installation guidelines may affect warranty coverage.
MODELABCDE
MDH-302* 42.75"
(108.59 cm)
MDH-402* 60.00"
(152.40 cm)
* Applies to icepic™ models also (MDH-302 CI & MDH-402 CI)
Part Number 020003999 6/14 2-1
30.50"
(77.47 cm)
30.50"
(77.47 cm)
22.50"
(57.15 cm)
22.50"
(57.15 cm)
38.75"
(98.43 cm)
56.50"
(143.51 cm)
20.50"
(52.07 cm)
21.25"
(53.98 cm)
Installation Instructions Section 2
Minimum Area
for Cutout
Maximum Area
for Cutout
D
C
B
A
!
Caution
MDH-302 & 402 Footprint
Model
MDH-302* 38.75"
MDH-402* 56.50"
ABCD
(98.43 cm)
(143.51 cm)
Maximum Minimum
Cutting the countertop may decrease its strength. Counter must be braced to support the dispenser countertop weight plus ice storage capacity and weight of ice machine, if applicable.
* Applies to icepic™ models also (MDH-302 CI & MDH-402 CI)
(52.07 cm)
(54.36 cm)
20.50"
21.40"
3.00"
(7.62 cm)
3.00"
(7.62 cm)
32.00"
(81.28 cm)
48.00"
(121.92 cm)
2-2
Part Number 020003999 6/14
Section 2 Installation Instructions
!
Warning
Location
The location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not met, select another location.
The air temperature must be at least 50°F (10°C), but must not exceed 95°F (35°C).
The location must not be near heat-generating equipment or in direct sunlight and must be protected from weather.
The countertop must be level. Verify that the countertop can support the weight of the dispe ns er, or the dispenser/ice machine combination plus the weight of the stored ice.
Water lines, drains and power outlet must be within 6' (1.8 m) of location.
Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO
gas causes tremors,
2
which are followed rapidly by loss of consciousness and suffocation. If a CO
gas leak is suspected,
2
particularly in a small area, immediately ventilate the area before repairing the leak. CO
lines and
2
pumps must not be installed in an enclosed space. An enclosed space can be a cooler or small room o r closet. This may include convenience stores with glass door self serve coolers. If you suspect CO
2
may build up in an area, venting of the B-I-B pumps and / or CO
monitors must be utilized.
2
LOCATION REQUIREMENTS FOR TOP MOUNTED ICE MACHINE INSTALLATIONS
Location — Avoid placing the dispenser and/or ice
machine near heat sources such as radiators, ovens, refrigeration equipment and direct sunlight.
Clearances — Refer to the ice machine installation manual for clearances.
Front of ice machine to be flush with front of dispenser — Some ice machines may overhang at the
back of the dispenser. Drains — A separate drain line is required for the ice
machine, in addition to a drain line for the ice/beverage dispenser.
Dispensers may require an adapter kit to install some top-mounted ice machines. Contact your local distributor for the correct adapter kit.
For full information about ice machine installation, including clearances, plumbing lines, connections, and electrical requirements, see the ice machine installation manual.
Part Number 020003999 6/14 2-3
Installation Instructions Section 2
Pre-installation Checklist
When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are:
Pre-mix System:
Post Mix System:
regulator set
CO
2
Product connectors for Figal tank
Gas connectors for Figal tank
Beverage dispenser
Beverage tubing
tank
CO
2
Figal beverage tanks
Stepless (Oetiker) clamps
CO2 regulator set
Beverage dispenser
Beverage tubing
tank
CO
2
Carbonator
Stepless (Oetiker) clamps
Chain for CO
Figal System also:
tank
2
Chain for CO
B-I-B System also:
B-I-B connectors
B-I-B regulator set
B-I-B rack
B-I-B syrup boxes
2-4
tank
2
Syrup connectors for Figal tank
Gas connectors for Figal tank
Figal syrup tanks
Bulk Syrup System also:
Syrup connectors for Bulk tank
Gas connectors for Bulk tank
Bulk syrup tanks
Part Number 020003999 6/14
Section 2 Installation Instructions
6" (15.2 cm) clearance for ice machine
ice machine
6"
(15.2 cm)
6"
(15.2 cm)
6" (15.2 cm)
6" (15.2 cm)
DOUBLE CHECK
Do you have enough space to install the dispenser or a dispenser and top mounted ice machine?
Does top mounted ice machine (if utilized) have a minimum of 6" (15.2 cm) clearance on all sides?
Is the countertop level?
Can the countertop support the weight of the dispenser, or the dispenser/ice machine combination plus the weight of the stored ice?
ALSO CONSIDER THE LOCATION OF THE FOLLOWING ITEMS BEFORE INSTALLATION
Water line
Drain
ADDITIONAL CHECKS FOR TOP MOUNTED ICE MACHINE INSTALLATIONS
Location — Avoid placing the dispenser and/o r
ice machine near heat sources such as radiators, ovens, refrigeration equipment and direct sunlight.
Clearances — 6" (15.2 cm) clearance on all sides of the ice machine is needed.
Front of ice machine to be flush with front of dispenser — The front of the ice machine must
be flush with the front of the dispenser. When the ice machine is flush with the front of the dispenser , some ice machines may overhang at the back of the dispenser.
Drains — A separate drain line is required for the ice machine, in addition to a drain line for the ice/beverage dispenser.
Dispensers may require an adapter kit to install some top-mounted ice machines. Contact your local distributor for the correct adapter kit.
Power outlet
Heating and air conditioning ducts
For full information about ice machine installation, including plumbing line connections and electrical requirements, see the ice machine installation manual.
Part Number 020003999 6/14 2-5
Installation Instructions Section 2
Backing Plate to Be Inserted
into Side Pocket of Bulkhead
Screws
Screws
New Ice Baffle
Backing Plate
to Be Inserted
into Side Pocket of Bulkhead
Baffle, Manitowoc Ice Machine
Part #5007892
0.69"
(1.7 cm)
Ref.
6.32"
(16.0 cm)
Ref.
7.22"
(18.3 cm)
Ref.
Assembly
INSTALLING BAFFLE FOR ICE MACHINE INSTALLATIONS
“S” Series Baffle
1. Remove both front panels.
2. Examine the ice machine to see if the machine has four screws on the lower front plastic panels.
3. If there are screws, remove the m from the countersunk holes on the front surface of the machine, save the screws.
4. Install the deflector, using the four screws removed in step three.
5. Four screws and two backing plates are in the kit.
6. If there are no screws on the ice machine (step 2), pierce the thin plastic countersunk holes, install the backing plates and install the deflector using the screws from the kit.
7. Replace the front panels.
“Q” Series Baffle
1. Position baffle on top of water well with tab on the front and the other tab inside the water well.
2. Mount the baffle on the left side of the ice machine using the hole and screw provided.
“Q” Series Ice Machine
“S” Series Ice Machine
2-6
Part Number 020003999 6/14
Section 2 Installation Instructions
! Warning
Important
!
Warning
! Warning
Electrical
GENERAL
All wiring must conform to local, state and national codes.
MINIMUM CIRCUIT AMPACITY
The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the beverage/ice machine’s running amp load.) The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.
ELECTRICAL REQUIREMENTS
Refer to Ice Machine Model/Serial Plate for voltage/ amperage specifications.
VOLTAGE
The standard voltage for MDH Series dispensers is 120VAC - 60Hz. A power cord is provided with 120VAC -
60Hz models only. MDH Series dispensers use a 1/7 hp
gearmotor.
MINIMUM CIRCUIT AMPERAGE CHART
Due to continuous improvements, this informatio n is for reference only. Please refer to the dispenser serial number tag to verify electrical data. Serial tag information overrides information listed on this page.
Grounding Instructions
Risk of electrical shock. Connect to a properly grounded outlet only.
This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions ar e not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance — if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
MDH-302/402
Dispensers
With Standard or 24"
Extended Merchandiser
(Non-crusher)
34" Extended Merchandiser (Non-crusher)
With Standard or 24"
Extended Merchandiser
(with Crusher)
34" Extended Merchandiser (with Crusher)
Voltage/Cycle
120/60 4.5 *
120/60 5.0 *
120/60 5.25 *
120/60 5.75 *
* Does not include carbonator motor.
Part Number 020003999 6/14 2-7
Minimum
Circuit Amps
Installation Instructions Section 2
!
Warning
PUMP DECK WIRING
When using electric appliances, basic precautions should always be followed, including the following:
a. Read all the instructions before using the
appliance.
b. To reduce the risk of injury, close
supervision is necessary when an appliance is used near children.
c. Do not contact moving parts.
The supply cord is equipped with a three prong 5-15P. When a Ground Fault Circuit Interrupter (GFCI) is required by code, a breaker type protector must be used. We do not recommend GFIC outlets as they are known for more intermittent nuisance trips than panel breakers. To ensure both the safety and proper operation of this equipment, be certain th at the electrical receptacle is a proper design so as to accept this plug, ensuring that the carbonator assembly is properly grounded.
d. Only use attachments recommended or
sold by the manufacturer.
e. Do not use outdoors.
f. For a cord-connected appliance, the
following shall be included:
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• Unplug from outlet when not in use and before servicing or cleaning.
• Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Contact the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.
g. For a permanently connected appliance —
Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning.
h. For an appliance with a replaceable lamp
— Always unplug before replacing the lamp. Replace the bulb with the same type.
If the pump deck is to be installed in an area or community whose local codes require permanent wiring, the following procedure must be followed.
1. The three wires (white, black and green) must be fed through the cable connector and brought into the wiring compartment. The cable must be secured into the connector.
2. The green wire from the cable must be connected to the green screw that attaches to the inside panel of the wiring compartment. Be sure to use a ring torque terminal for connecting the wire to the screw.
3. The white wire from the cable must be joined to the N terminal of the liquid level control board by a suitable U.L. listed insulated cable connector.
4. The black wire from the cable must be joined to the L1 terminal of the liquid level control board by a suitable U.L. listed insulated cable connector.
i. For a grounded appliance — Connect to a
properly grounded outlet only. See Grounding Instructions.
2-8
Part Number 020003999 6/14
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