Sega VIRTUA COP 3 DX User Manual

420-6759-01UK REV 0

SERVICE MANUAL

DELUXE TYPE

Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein. After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order to be able to refer to it whenever necessary.

Manufactured in the UK by

CONTENTS

BEFORE USING THIS PRODUCT........................................................................................................1

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION..2

INTRODUCTION TO THIS SERVICE MANUAL ...................................................................................4

INSTALLATION AND SERVICE INSTRUCTIONS................................................................................5

3.1. HANDLING AND INSTALLATION PRECAUTIONS ..........................................................................5

3.2. COIN HANDLING...............................................................................................................................5

3.3. NAME OF PARTS..............................................................................................................................6

3.4. ACCESSORIES .................................................................................................................................7

3.5. SHIPPING THE GAME BOARD.........................................................................................................8

3.6. SHIPPING THE MEDIA BOARD......................................................................................................10

3.7. SHIPPING THE GD-ROM DRIVE....................................................................................................11

3.8. ASSEMBLY INSTRUCTIONS..........................................................................................................12

3.8.1. ASSEMBLE THE MACHINE .....................................................................................................13

3.8.1.1. ASSEMBLE THE PTV .......................................................................................................13

3.8.1.2. FITTING THE BILLBOARD ...............................................................................................14

3.8.1.3. INSTALLING THE FOOT PEDAL......................................................................................17

3.8.1.4. ATTACH THE GUN CABINET ..........................................................................................21

3.8.2. LEG-LEVELLING PROCEDURE ..............................................................................................22

3.8.3. COIN HANDLING INSTALLATION...........................................................................................23

3.8.3.1. WIRING CONNECTIONS..................................................................................................24

3.8.4. CONNECTION TO THE POWER SUPPLY..............................................................................25

3.8.5. ADJACENT CONTROL INTERFERENCE PREVENTION.......................................................26

3.9. ASSEMBLY CHECK.........................................................................................................................27

3.9.1. MEMORY TEST........................................................................................................................27

3.9.2. C.R.T. TEST .............................................................................................................................28

3.9.3. INPUT TEST .............................................................................................................................29

3.9.4. OUTPUT TEST .........................................................................................................................29

3.9.5. GUN ADJUSTMENT.................................................................................................................30

3.10. MOVING THE MACHINE .............................................................................................................31

3.11. FUSES..........................................................................................................................................32

3.12. REPLACEMENT OF FLUORESCENT LAMP AND OTHER LAMPS...........................................33

3.12.1. FLUORESCENT LAMP REPLACEMENT.............................................................................33

3.12.2. LAMP REPLACEMENT.........................................................................................................34

3.13. TROUBLESHOOTING .................................................................................................................35

3.14. CONTROLLER UNIT....................................................................................................................36

3.14.1. OPERATION .........................................................................................................................36

3.14.2. CONTROL UNIT (GUN CONTROLLER) ..............................................................................37

3.14.2.1. REPLACING THE MICROSWITCH ..................................................................................37

3.14.2.2. REPLACING THE SENSOR UNIT....................................................................................41

3.15. GAMEBOARD ..............................................................................................................................42

3.15.1. REMOVING THE BOARD.....................................................................................................42

3.15.2. REMOVING THE GD-ROM DRIVE.......................................................................................44

3.16. COMPOSITION OF THE GAME BOARD ....................................................................................45

3.17. PERIODIC CHECK AND INSPECTION .......................................................................................46

HOW TO PLAY....................................................................................................................................47

4.1. GAME CONTENTS..........................................................................................................................48

4.1.1. The Main Characters ................................................................................................................49

4.1.1.1. 1P Character: RAGE .........................................................................................................49

4.1.1.2. 2P Character: SMARTY.....................................................................................................49

4.1.2. Playing Virtua Cop 3..................................................................................................................49

4.1.2.1. Start a New Game .............................................................................................................49

4.1.2.2. Calibrating at the Start of the Game ..................................................................................49

4.1.2.3. Mission Select....................................................................................................................49

4.1.2.4. Game Screen.....................................................................................................................50

4.1.2.5. ES Gauge ..........................................................................................................................51

4.1.3. Game Over ...............................................................................................................................52

4.1.4. Continue....................................................................................................................................52

MAINTENANCE INSTRUCTIONS.......................................................................................................53

5.1. EXPLANATION OF TEST AND DATA DISPLAY ............................................................................53

5.1.1. VTS ASSEMBLY.......................................................................................................................55

5.2. SYSTEM TEST MENU MODE.........................................................................................................56

5.2.1. MEDIA BOARD TEST...............................................................................................................57

5.2.2.

5.2.3. JVS TEST .................................................................................................................................59

5.2.4. INPUT TEST Screen.................................................................................................................60

5.2.5. SOUND TEST...........................................................................................................................61

5.2.6. C.R.T. TEST .............................................................................................................................62

5.2.7. COIN ASSIGNMENTS..............................................................................................................63

5.2.8. CLOCK SETTING .....................................................................................................................66

5.2.9. NETWORK SETTING (CORE) .................................................................................................67

5.2.10. NETWORK SETTING (MEDIA) ............................................................................................68

5.3. GAME TEST MODE.........................................................................................................................69

5.3.1. INPUT TEST .............................................................................................................................70

5.3.2. OUTPUT TEST .........................................................................................................................71

5.3.3. GAME ASSIGNMENTS ............................................................................................................72

5.3.4. GUN ADJUSTMENT.................................................................................................................73

5.3.5. BOOKKEEPING........................................................................................................................74

5.3.6. BACKUP DATA CLEAR............................................................................................................76

6.1. INTRODUCTION..............................................................................................................................77

6.1.1. PRICE OF PLAY SETTINGS UK .............................................................................................79

6.1.2. PRICE OF PLAY SETTINGS EURO ........................................................................................80

6.1.3. PRICE OF PLAY SETTINGS Austria-Czech-Denmark-Norway-Israel-France2 ......................81

8.1. VCT-0000UK - TOP ASSY VIRTUA COP 3 DX...............................................................................83

8.2. VCT-0500UK - ASSY PTV ...............................................................................................................84

8.3. VCT-0520UK - ASSY BILLBOARD DX............................................................................................85

8.4. SPX-0530UK ASSY MASK ..............................................................................................................87

8.5. VCT-1000UK ASSY PTV CABI DX..................................................................................................88

8.6. HOD-1020UK ASSY AC UNIT .........................................................................................................90

8.7. VCT-1060UK ASSY LID UPPER .....................................................................................................91

8.8. VCT-1070UK ASSY LID LOWER ....................................................................................................92

8.9. HOD-1070UK ASSY SPEAKER.......................................................................................................93

8.10. VCT-1100UK ASSY CONTROLLER CABINET ...........................................................................94

8.11. VCT-1150UK ASSY FENCE L......................................................................................................96

8.12. VCT-1160UK ASSY FENCE R....................................................................................................97

8.13. VCT-1200 ASSY FOOT PEDAL DX.............................................................................................98

8.14. VCT-1300UK ASSY FOOT BASE L .............................................................................................99

8.15. VCT-1310UK ASSY FOOT BASE R...........................................................................................100

8.16. HDT-1530UK ASSY FAN UNIT DC UK......................................................................................101

8.17. VCT-2000UK ASSY CTRL PANEL DX.......................................................................................102

8.18. SENSOR UNIT (JPT-2030)........................................................................................................103

8.19. VCT-2100-01 CONTROL UNIT EXP..........................................................................................104

8.20. VCT-4000UK ASSY MAIN BD DX..............................................................................................105

8.21. VCT-4200UK ASSY PWR SPLY ................................................................................................107

8.22. VCT-INST-DX ASSY INST KIT HDT DX....................................................................................108

9.1. WIRE COLOURS ...........................................................................................................................109

9.2. ELECTRICAL SCHEMATIC ...........................................................................................................109

SYSTEM INFORMATION.........................................................................................................58

COIN MECH INSTALLATION AND CREDIT BOARD SET UP...........................................................77

DESIGN RELATED PARTS.................................................................................................................82

PARTS LIST ........................................................................................................................................83

APPENDIX A - ELECTRICAL SCHEMATIC......................................................................................109

1. BEFORE USING THIS PRODUCT

To ensure the safe usage, be sure to read the following before using the product. The following instructions are intended for the use of QUALIFIED SERVICE PERSONNEL ONLY

If any activity is carried out on the product, this should be done only after carefully reading and sufficiently understanding the instructions.

Only qualified service personnel should carry out maintenance on the product.

Depending on the potential risk, terms such as” explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a manner contrary to the instructions given in this document.

In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially hazardous situation relating to the product could arise. Be sure to comply with these warnings.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation that can result in death or serious injury.

Indicates that mishandling the product by disregarding this caution will cause a potentially hazardous situation that can result in personal injury and or material damage.

This is cautionary information that should be complied with when handling the product. Indicates that mishandling the product by disregarding this will cause a potentially hazardous situation that may not result in personal injury but could damage the product.

Be sure to turn off the power and disconnect from the mains supply before working on the machine.

Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.

Ensure that only qualified Service Engineers perform any maintenance work on the machine.

Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted and will invalidate this product’s CE conformity.

Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard will be created if the machine is operated while any parts have been removed. Do not operate the product if any doors, lids or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or damage caused by specification changes not designated by SEGA.

Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location in which the machine is to be installed.

Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be clearly read.

To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not operate the machine until an identical item has replaced it.

Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension voltage. Only qualified service engineers should perform monitor repair and replacement.

In cases where commercially available monitors and printers are used, only the items relating to this product are contained in this manual. Some commercially available equipment will have functions and reactions not referred to in this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.

Descriptions contained herein may be subject to change without prior notification.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found please contact

SEGA AMUSEMENTS EUROPE LTD

WARNING!

Descriptions contained herein may be subject to change without prior notification.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found please contact SEGA.

CAUTION

” “

IMPORTANT

” and “

!” are used where an

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION

· Only QUALIFIED SERVICE PERSONNEL should carry out inspection.

Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing this. Before turning on the power, check the following points to ensure that the product has been transported safely.

Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product?

Are castors and leg adjusters present and undamaged?

Do the power supply voltage and frequency requirements meet with the local supply?

Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,

connector connections cannot be made successfully. Do not insert connectors forcibly.

Are all IC’s of each IC BD firmly inserted?

Does the power cord have any cuts or dents?

Do fuses meet the specified rating?

Are such units such as monitors, control equipment, IC BD, etc. firmly secured?

Are all earth wires connected?

Are all accessories available?

Can all doors and lids be opened with the accessory keys and/or tools?

CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS

SEGA product has stickers describing the product manufacture number (Serial Number) and electrical specification. If you require service assistance you will require the Serial Number. Identical machines may have different parts fitted internally. Only by quoting the Serial Number will the correct parts be identified.

SEGA product has warning displays on stickers, labels or printed instructions adhered/attached to or incorporated in the places where hazardous situations can arise. The warning displays are intended for the accident prevention of customers and service personnel.

SPECIFICATIONS

Installation Space (cm): 114 x 190

Height (cm): 215

Weight (kg): 247

Rated Voltage (V.AC): 230/50Hz

Rated Current: 2A

Operating Temperature Range: 5-30ºC

Note: Descriptions in this manual are subject to change without prior notice.

2. INTRODUCTION TO THIS SERVICE MANUAL

SEGA ENTERPRISES LTD. supported by its experience in electronic high technology of VLSI’s, microprocessors etc. and with a wealth of experience, has for more than 30 years been supplying various innovative and popular games to the world market. This Service Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product. This manual is intended for those who have knowledge of electricity and technical expertise especially in IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before working on the machine. Should there be any malfunction, non-technical personnel should under no circumstances touch the internal systems. Should such a situation arise contact our head office.

SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE

Suite 3a Oaks House 12 - 22 West Street Epsom Surrey United Kingdom KT18 7RG

3. INSTALLATION AND SERVICE INSTRUCTIONS

Only QUALIFIED SERVICE PERSONNEL should carry out installation and

commissioning.

3.1. HANDLING AND INSTALLATION PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely.

The game must NOT be installed under the following conditions:

Outside, the game is designed for indoor use only.

In areas directly exposed to sunlight, high humidity, dust, excessive heat, or extreme cold.

In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or

emergency exits.

· On unstable surfaces or surfaces subject to vibration.

· Where liquids, other than routine cleaning, may come into contact with the game.

Important:

· Only Qualified Service Personnel should install this machine.

· Be sure to switch the supply power OFF and remove the mains supply plug from the machine before any

work is carried out on the machine.

· Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The PCB’s contain static sensitive devices that could be damaged.

Always return a faulty part to your distributor with adequate packaging and protection.

When removing the plug from the mains always grasp the plug not the cable.

Do not use a fuse that does not meet the specified rating.

· Make sure all connections are secure before applying power.

· Ensure that the mains lead is not damaged. If the mains lead is damaged in any

way there could be a danger of electric shock or a fire hazard.

Ensure that the power supply is fitted with circuit protection. Using the power

supply without circuit protection is a fire hazard.

3.2. COIN HANDLING

Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin handling option from the approved list. Fit only the coin handling arrangements detailed below and follow the instructions provided in section 3.8. Failure to fit the coin handling options detailed or failure to follow the installation instructions will render the machine, under the CE marking directive, void.

Approved coin handling options:

Coin controls SR3

Generic mechanical

Mars (MS111B1 and ME115)

SECI RM4-G20

3.3. NAME OF PARTS

Width (cm) Length (cm) Height (cm)

PTV 114 53 158 91

BILLBOARD 114 43 30 22

MAIN CABI DX 114 97 94 87

GUN CABI 99 106 99 55

When Assembled 114 165 215 255

Weight (kg)

[Approx]

3.4. ACCESSORIES

The machine is supplied with an installation kit. Please ensure the following parts are supplied:

Item Part No. Qty Description Component Reference

VCT-0520UK 1 ASSY BILLBOARD DX

HOD-0006 2 L BRKT

440-CS0186UK 1 STICKER C EPILEPSY MULTI

VCT-0502UK 1 WIRE COVER R

VCT-0501UK 1 WIRE COVER L

211

000-T00412-0B 5 M4X12 MSCR TH BLK (18)-2, (19)-3

212

068-441616-0B 5 M4 WSHR 160D FLT BLK (18)-2, (19)-3

23 SAECE-113 1 DECLARATION OF CONFORMITY 24

VCT-2002UK 1 INST PLATE VCT DX

101

290094 3M WRAP BUBBLE (SM) (1)-1

201

030-000850-SB 4 M8X50 BLT W/S BLK FENCE L+R-2EA

202

030-000830-SB 16 M8X30 BLT W/S BLK FENCE L+R-8EA

207

030-000840-SB 8 M8X40 BLT W/S BLK (2)-8

208

068-852216-0B 32 M8 WSHR 22OD FLT BLK (2)-8,FENCE L+R-8EA, (CABI)-4

209

030-000860-0B 4 M8X60 BLT BLK (CABI)-4

210

000-T00525-0B 2 M5X25 MSCR TH BLK (1)-2

211

068-552016-0B 2 M5 WSHR 20OD FLT BLK (1)-2

401 420-6620UK 1 402

OS1019 2 SELF SEAL BAG 9X12.3/4

403

420-6759-01UK 1 OWNERS MANUAL VCT DX

405

390-5160 1 LAMP WG B TYPE 6V 3W (C2R)

406

509-5080 2 SW MICRO TYPE (SS-5GL2)

413

514-5078-5000 1 FUSE 5X20 CERAMIC SB 5000mA

SERVICE MANUAL GD ROM SYS

DECLARATION OF CONFORMITY VCT

3.5. SHIPPING THE GAME BOARD

Replacement or repair of the Game Board (Chihiro) for this product should be undertaken at the appropriate repair centre. Be sure to follow the specifications below when requesting repairs/sending the board to the repair centre. Not following the specifications may result in the board not being accepted or in extra charges being made.

· Put the game board in the carton box as is. Do not carry out any disassembly or part removal other than that specified.

Follow the procedure and instructions regarding direction below when placing the Game

Board in the carton box.

When packing the game board with the Media Board attached, do not remove the Key

Chip.

· When packing the game board with the Media Board detached, be sure to include the AVIP Cable.

· When packing, attach the accessory stickers in the specified places on the Game Board and carton box.

INSTRUCTIONS

1. Wrap the Chihiro Board in a plastic bag.

2. Place it on top of the bottom surface cushioning material. Turn the Filter Board to face the side with the three honeycomb buffers. Packing it in the opposite direction may cause damage to the Filter Board.

3. Insert corrugated cardboard into the space between the lateral honeycomb buffers of the bottom surface cushioning material and stow the AVIP cable inside.

4. Place the Chihiro Board wrapped in the bottom surface cushioning material into the carton box. Use the handles on the bottom surface cushioning material.

5. Place the upper surface cushioning material on top of the Chihiro Board. Be sure to align it in the right direction, as it will not fit otherwise.

6. Close the top of the carton box and seal it tightly with adhesive tape.

3.6. SHIPPING THE MEDIA BOARD

When sending the Media Board for repairs, follow the specifications below and request repairs or send the Board to your retailer/the repair centre.

Not following the specifications may result in the board not being accepted or in extra charges being made. Also, mistaken handling can damage or result in loss of parts.

· Be sure to use the special purpose carton box included with this product.

· Do not remove the Key Chip. Send the board with the Key Chip attached.

· Undo the 10 screws holding the Media Board to the Main Board and pack the

Media Board. Do not carry out any disassembly or part removal other than that specified in this manual.

Pack the Media Board in the special purpose carton box as shown in the

explanatory diagram.

The packing material in the carton box has a shock absorbing function. Be sure

to use it when packing. Do not bend or fold the material in a direction other than that shown on the diagram.

Do not pack any wires, cables, or screws together with the Board.

· Be sure to attach the special purpose carton box accessory sticker

"843-ããããB."

3.7. SHIPPING THE GD-ROM DRIVE

When returning the GD-ROM DRIVE for repair or replacement, be sure to

package it in the original card transit box - THERE ARE NO USERSERVICEABLE PARTS INSIDE.

· Ensure the GD-ROM Disk is removed and the GD-ROM Drive Lid is replaced on the unit, with fixing screw, before packaging. Also, remove the GD-ROM Drive Bracket and store with the four screws for reuse.

Failure to return the GD-ROM DRIVE in this manner may invalidate the warranty.

3.8. ASSEMBLY INSTRUCTIONS

· Perform the assembly by following the procedure herein stated. Failure to comply with the instructions, for example, inserting the plug into an outlet at a stage not mentioned in this manual can cause an electric shock

Assembling should be performed as per this manual. Since this is a complex

machine, erroneous assembling can cause damage to the machine, or malfunction to occur.

Do not attempt to complete this work alone, a minimum of 2 people are required.

Only QUALIFIED SERVICE PERSONNEL should carry out assembly.

When carrying out the assembly work, follow the procedure in the following sequence:

STEP 1: ASSEMBLE THE MACHINE

STEP 2: LEG-LEVELLING PROCEDURE

STEP 3: COIN HANDLING INSTALLATION.

STEP 4: CONNECTION TO THE POWER SUPPLY

STEP 5: ASSEMBLY CHECK

Note that the parts contained within the installation kit are required for the assembly work.

· Fit all fixings loosely first as detailed in step 1, then position all components before finally tightening fixings at step 4.

3.8.1. ASSEMBLE THE MACHINE

3.8.1.1.ASSEMBLE THE PTV

1. Place the PTV and PTV Cabinet in roughly their final position, in close enough proximity to make the connections shown.

It is imperative that the earth eyes are connected to the plate at the bottom of the PTV.

2. Lift the PTV forwards onto the PTV Cabinet, using a minimum of four workers to lift the PTV, plus a further worker to steady the PTV Cabinet. Use care during this exercise, as the PTV weighs in excess of 100kg.

3. Ensure the PTV is correctly seated on the PTV Cabinet.

(Actual machine may differ slightly from the illustration)

3.8.1.2.FITTING THE BILLBOARD

1. Have two people lift the Billboard and place it

on top of the PTV. Place the Billboard so that the two Mask Bracket Uppers attached in Step 1 fit into the rectangular holes in the Billboard base plate, then slide the Billboard toward the PTV screen. Once set, the Mask Bracket Uppers hold and secure the Billboard base plate.

Perform the following with the aid of a step.

2. Remove the Billboard Lids on the upper right

and left of the Billboard. Remove the 2 truss screws holding each Billboard Lid, pull up on the side of the Billboard lid secured by the screws, and remove.

Perform with two people Be sure to use a step

TRUSS SCREW (x2) BLACK M4x8, FLAT WASHER BILLBOARD LID

3. Having removed the Billboard Lids

from both sides, attach the base plate with 2 screws

SCREW M5 x 16, W/FLAT & SPRING

WASHERS

4. Pull the wires through the rectangular holes on either side of the Billboard and connect them to the

connectors on the roof of the PTV. There are 2 connectors on the left side.

JVS CONNECTOR CONNECTOR x2

5. Attach Wire Covers L (left) and R (right) to

protect the connectors on the right and left sides of the roof of the PTV. The larger wire cover is Wire Cover L and should be attached to the 2 connectors.

6. Attach Wire Cover L with 4 screws. The screw for the PTV roof is different from the 3 truss screws for

the Billboard.

7. Attach Wire Cover R with 2

truss screws.

8. Re-attach the Billboard Lids on either side of the Billboard as they were before.

3.8.1.3. INSTALLING THE FOOT PEDAL

1. Attach the pedal and fence to the left and right of the controller cabinet. The foot base and fence have right and left versions; make sure they are aligned correctly before attaching.

Instructions for attaching the R (right) side are included in this manual. The procedure for attaching the L (left) side is the same.

2. Attach the foot base to the U-shaped bracket sticking out from the side of the controller cabinet by inserting it from the side.

3. Secure the foot base with 4 hexagonal bolts.

4. Set foot base adjuster.

5. Attach the pedal to the foot base using 4 hexagonal bolts. Be sure not to tighten the hexagonal bolts completely.

6. Pull wire from the pedal to the foot base and connect the connector on the end of the wire to the connector on the U-shaped bracket. Use the cord clamp in the foot base to secure the wire.

7. Remove the 2 screws and remove the plate sash from the pedal.

8. Insert the fence into the pedal and attach with 4 hexagonal bolts. Use the large flat washers with the hexagonal bolts used on the cabinet.

9. Reattach the plate sash as it was before.

10. Securely tighten the 4 hexagonal bolts on the pedal.

11. Attach the base hole lid to the foot base and attach 6 screws.

3.8.1.4. ATTACH THE GUN CABINET

1. After fitting the guard rails to the gun

cabinet fit the gun cabinet to the main cabinet.

2. Slide the gun cabinet into the hole in

the main cabinet as shown.

3. Fix the gun cabinet in position using

the joint brackets and M8 bolts provided.

4. Once the cabinet is secure connect the connectors as shown.

5. Fit the cover in place using the M4x30 screws provided.

3.8.2. LEG-LEVELLING PROCEDURE

This operation requires 2 people. Ensure that all leg adjusters are in contact with

This machine has 4 castors and 8 leg adjusters. When the installation position is decided, unscrew the leg adjusters so that they raise each castor a minimum of 5mm from the floor. Make sure the machine is level.

1. Move the machine to its final position.

2. Adjust the leg adjusters as shown until the castors are approximately 5mm off the floor and the machine is level.

the floor otherwise the machine may move and cause injury.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

Ensure adequate ventilation is maintained as detailed below

3.8.3. COIN HANDLING INSTALLATION.

Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

When fitting the coin mechanism to the door please refer to the specific manufacturers installation instructions for that coin mechanism. To fit the door to the machine, follow the procedure below.

· Loosen all of the bolts on the frame that secure the clips.

· Turn all clips in towards the door.

· Position the door into the aperture in the machine.

· Turn the clips around so that they will hold the door in the

machine.

· Tighten all of the bolts.

3.8.3.1.WIRING CONNECTIONS.

COIN MECH LOOM INSTALLATION

C220B LM1006IDC

LM1006LAMP-0.1

GENERIC MECHANICALS

MARS MS111B1

MARS ME115

SECI, C120, SR3 OWN LOOM AND

LM1008

LM1008-LAMP

LM1007

LM1008-LAMP

LM1006LAMP-0.1

Attach the lamp holder to the bracket on the coin return

button.

Attach one 15-way connector to the C220 coin mech.

· Attach the other 15-way connector to Validator A on the

credit board.

Attach the 2-way connector to ‘LAMP’ on the VTS board.

Fit the two lamp holders behind the coin return buttons.

· Attach the blue cable and orange cable to one mech’s

microswitch switch.

· Attach the blue/green cable and orange/green cable to the other mech’s microswitch.

Attach the 2-way mate and lok plug to the 2-way mate and

lok cap provided.

Attach one 15-way connector to Validator A and the other

to Validator B on the credit board

Fit the lamp holder to the bracket behind the coin return

button.

Fit one of the 13-way connectors to the coin mech.

· Fit the other 13-way connector to Validator A on the credit

board. Note the 13-way connector is keyed and this key must coincide with the key on the credit board.

Attach the lamp holder to the bracket on the coin return

button.

Attach the 2- connector to ‘LAMP’ on the VTS board.

Attach the validator’s own loom to position A on the credit

board

VTS credit board assembly

3.8.4. CONNECTION TO THE POWER SUPPLY

· This operation may only be carried out once the machine has been completely assembled.

Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

Once the machine has been fully assembled and fixed in position it is ready to be connected to the power supply

1. The socket outlet shall be installed near the equipment and shall be easily accessible.

2. Insert the IEC plug into the IEC socket on the cabinet.

3. Insert the mains cord into the wall outlet

4. Switch on the power at the wall outlet.

5. Switch on the mains switch on the AC unit of the machine.

3.8.5. ADJACENT CONTROL INTERFERENCE PREVENTION

Be sure that the machine is not connected to the mains supply before

attempting this operation.

· Be careful not to damage wiring.

· The Game Board area should be accessed only if necessary.

Only QUALIFIED SERVICE PERSONNEL should carry out this operation

When games with the same or similar infrared sensing system are installed side by side, interference may occur causing malfunction or inaccuracy of the sensing system in adjacent games.

A removable wire harness controls the operating frequency of the gun sense system. Removal of this harness switches from the default frequency to an alternate one.

Where game machines of the same or similar type are installed side by side, remove the jumper harness (SPY-60010UK) from every other machine in the line.

1. Turn off the power.

2. Remove the Game Board as detailed in section 3.13 of the Service Manual (the work can be completed with the Game Board in place but access is limited).

3. Locate the Sensor Board and remove SPY-60010UK WIRE HARNESS HIGH FREQUENCY JUMPER as required.

3.9. ASSEMBLY CHECK

Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

In the TEST MODE, ensure that the assembly has been made correctly and IC Board is satisfactory (refer to Section ). In the test mode, perform the following test:

3.9.1. MEMORY TEST

When "MEDIA BOARD TEST" is selected from the System Test Mode Menu Screen the Game Board memory is automatically tested. If the display beside each memory reads "GOOD", the Game Board is functioning correctly. Also, when "SYSTEM INFORMATION" is selected, Main Board and Media Board data for the Game Board are displayed. If data is displayed correctly, the Game Board is functioning correctly.

MEDIA BOARD TEST screen

SYSTEM INFORMATION screen

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