Sega type twin F355 User Manual

2nd PRINTING AUG
www.seuservice.com
Deluxe Version
OWNER’S MANUAL
SEGA ENTERPRISES, INC. USA
MANUAL NO. 4201-6507-01
VISIT OUR WEBSITE!
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary.
Herein, explanations which require special attention are enclosed with dual lines. Depending on the poten­tially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text.
Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.
For the sage usage of the product, the following pictographs are used:
Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this display is attached to places where the Owner’s Manual and or Service Manual should be referred to.
Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have techni­cal expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work.
Be sure to turn off power before working on the machine.
To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.
Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage.
Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used). This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Termi­nal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.
Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock.
Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed.
The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.
Ensure that the product meets the requirements of appropriate Electrical Specifications.
Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock.
Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read.
To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again imme­diately. Please place an order with where the product was purchased from or the office herein stated.
When handling the Monitor, be very careful. (Applies only to the product w/monitor.)
Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise.
Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)
Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the custom­ers.
When transporting or reselling this product, be sure to attach this manual to the product.
In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruc­tion Manual of such equipment.
Descriptions herein contained may be subject to improvement changes without notice.
The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA.
INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.
Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfac­tory status. Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged? Do the power supply voltage and frequency requirements meet with those of the location? Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly. Do power cords have cuts and dents? Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available? Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?
TABLE OF CONTENTS
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER’S MANUAL
1. HANDLING PRECAUTIONS ................................................................................................
2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ........................................
3. OPERATION ...........................................................................................................................
4. NAME OF PARTS ...................................................................................................................
5. ACCESSORIES ......................................................................................................................
6. ASSEMBLING AND INSTALLATION .................................................................................
7. PRINTER (OPTIONAL)..........................................................................................................
7 - 1 OPERATION WITH THE PRINTER ATTACHED..............................................
7 - 2 SETTING THE ROLL PAPER..............................................................................
7 - 3 CLEANING OF THE PRINTER HEAD...............................................................
7 - 4 COUNTERMEASURES AGAINST PAPER JAM...............................................
8. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE ..............................
9. HANDLE MECHA........ .........................................................................................................
9 - 1 ADJUSTING OR REPLACING THE V.R. ..........................................................
9 - 2 GREASING...........................................................................................................
9 - 3 REPLACING PADDLE (WING) SHIFT SWITCH...........................................
10. 6-SPEED SHIFT........................................................ .............................................................
10- 1 REMOVING THE SHIFT LEVER......................................................................
10- 2 REPLACING THE SWITCH...............................................................................
11. ACCELERATOR & BRAKE.................................................................................................
11- 1 ADJUSTING AND REPLACING THE V.R. .....................................................
11- 2 GREASING...........................................................................................................
12. CLUTCH PEDAL....... ..........................................................................................................
12- 1 REMOVING THE CLUTCH PEDAL.................................................................
12- 2 VOLUME ADJUSTMENT/REPLACEMENT.....................................................
12- 3 GREASING..........................................................................................................
13. COIN SELECTOR..................................................................................................................
14. MONITOR...............................................................................................................................
14- 1 CAUTIONS AND WARNINGS CONCERNING THE SAFETY FOR
HANDLING THE MONITORS...........................................................................
14- 2 CAUTIONS TO BE HEEDED WHEN CLEANING THE CRT
SURFACES...........................................................................................................
14- 3 ADJUSTMENT METHOD...................................................................................
14- 4 CLEANING THE MONITOR GLASS................................................................
15. REPLACING THE FLOURESCENT LAMP, AND LAMPS.................................................
16. PERIODIC INSPECTION TABLE.........................................................................................
17. TROUBLESHOOTING..........................................................................................................
18. GAME BOARD......................................................................................................................
18 - 1 TAKING OUT THE BOARD..............................................................................
18 - 2 COMPOSITION OF GAME BOARD.................................................................
19. DESIGN RELATED PARTS...................................................................................................
20. PARTS LIST............................................................................................................................
21. WIRE COLOR CODE TABE..................................................................................................
22. WIRING DIAGRAM..............................................................................................................
1 2 - 3 4 - 5 6 7 - 9 10 - 19 20 20 - 21 21 - 24 25 26 27 - 29 30 30 - 33 33 34 - 35 36 36 - 37 38 39 39 - 40 40 41 41 - 42 43 44 45 - 48 49
49 - 51
51 52 - 53 54 - 56 57 - 65 66 - 67 68 - 70 71 71 - 72 72 73 74 - 143 144 145-149
SPECIFICATIONS
Installation Space : 1,310 mm (W) X 2,830 mm (D)
(51.6 in. X 111.4 in.) Height : 2,660 mm (104.7 in.) Weight : 370 kg. (815.7 lbs.) Power, maximum current : 600 W 6.7 A (AC 110V 50 Hz AREA)
600 W 6.7 A (AC 110V 60 Hz AREA)
580 W 6.0 A (AC 120V 60 Hz AREA)
590 W 3.5 A (AC 220V 50 Hz AREA)
580 W 3.4 A (AC 220V 60 Hz AREA)
600 W 3.4 A (AC 230V 50 Hz AREA)
580 W 3.2 A (AC 230V 60 Hz AREA)
600 W 3.2 A (AC 240V 50 Hz AREA)
590 W 3.2 A (AC 240V 60 Hz AREA) For TAIWAN Power, current : 600 W 6.7 A (MAX.)
340 W 4.0 A (MIN.) MONITOR : 50 TYPE COLOR MONITOR
INTRODUCTION OF THE OWNERS MANUAL
This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product,
F355 CHALLENGE DX TYPE.
This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, non­technical personnel should under no circumstances touch the internal system. Please contact where the product was purchased from.
Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual.
STOP
Indicates that mishandling the product by disregarding this display can cause the product's intrinsic performance not to be obtained, resulting in malfunctioning.
IMPORTANT
SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A.
Phone : (415) 701-6580 Fax : (415) 701-6594
DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN
Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock.
Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge.
The location's maintenance man and serviceman are herein defined as follows:
"Location's Maintenance Man" :
Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product.
Activities of Location's Maintenance Man :
Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc.
Serviceman :
Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer. Those who have technical expertise equivalent to that of technical high school graduates as re­gards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment.
Serviceman's Activities :
Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines.
LISTED
U
®
L
5K92
AMUSEMENT MACHINE
1. HANDLING PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.
Before performing work, be sure to turn power off. Performing the work
without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect.
To avoid electric shock or short circuit, do not plug in or unplug quickly. To avoid electric shock, do not plug in or unplug with a wet hand. Do not expose Power Cords and Earth Wires on the surface, (floor, passage,
etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit.
To avoid causing a fire or electric shock, do not put things on or damage
Power Cords.
When or after installing the product, do not unnecessarily pull the power cord.
If damaged, the power cord can cause a fire or electric shock.
In case the power cord is damaged, ask for replacement through where the
product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage.
Be sure to perform grounding appropriately. Inappropriate grounding can
cause an electric shock.
Be sure to use fuses meeting specified rating. Using fuses exceeding the
specified rating can cause a fire or electric shock.
Completely make connector connections for IC BD and others. Insufficient
insertion can cause an electric shock.
To avoid causing a fire or electric shock, do not make Specification changes
by removing, converting and making additions unless otherwise designated by SEGA.
Be sure to perform periodic maintenance inspections herein stated.
STOP
For the IC board circuit inspections, only the logic tester is allowed. The use
When cleaning the CRT surfaces, use a soft, dry cloth. Do not apply
IMPORTANT!
The electronic parts on the IC Board could be damaged due to human body's
of a multiple-purpose tester is not permitted, so be careful in this regard.
chemicals such as thinner, benzine, etc.
static electricity. Before performing IC Board related work, be sure to discharge physically accumulated statics by touching grounded metallic surfaces, etc.
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2. PRECAUTIONS CONCERNING INSTALLATION
LOCATION
This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning.
Places subject to rain or water leakage, or places subject to high humidity in
the proximity of an indoor swimming pool and or shower, etc.
Places subject to direct sunlight, or places subject to high temperatures in the
proximity of heating units, etc.
Places filled with inflammable gas or vicinity of highly inflammable/volatile
chemicals or hazardous matter.
Dusty places. Sloped surfaces. Places subject to any type of violent impact. Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. The operating (ambient) temperature range is from 5˚C to 40˚C.
Only in the case a projector is employed, the temperature range is from 5˚C to 30˚C.
LIMITATIONS OF USAGE REQUIREMENTS
Be sure to check the Electrical Specifications.
Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electric Specifications can cause a fire and electric shock.
This product requires the Breaker and Earth Mechanisms as part of the
location facilities. Using them in a manner not independent can cause a fire and electric shock.
Ensure that the indoor wiring for the power supply is rated at 15A or higher
(AC single phase 100 ~ 120V area), and 7A or higher (AC 220 ~ 240V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock.
Be sure to independently use the power supply equipped with the Earth
Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs.
Putting many loads on one electrical outlet can cause generation of heat and a
fire resulting from overload.
When using an extension cord, ensure that the cord is rated at 15A or higher
(AC 100 ~ 120V area) and 7A or higher (AC 220 ~ 240V area). Using a cord rated lower than the specified rating can cause a fire and electric shock.
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Electric current consumption
MAX. 8.70 A (AC 110V 50 Hz) MAX. 8.30 A (AC 110V 60 Hz) MAX. 7.70 A (AC 120V 60 Hz) MAX. 4.50 A (AC 220V 50 Hz) MAX. 4.30 A (AC 220V 60 Hz) MAX. 4.20 A (AC 230V 50 Hz) MAX. 4.00 A (AC 230V 60 Hz) MAX. 4.10 A (AC 240V 50 Hz) MAX. 3.90 A (AC 240V 60 Hz)
MAX. 8.30 A (For TAIWAN)
STOP
For transporting the machine into the location's building, the minimum
IMPORTANT!
For the operation of this machine, secure a minimum area of 2.49m (W) X
necessary dimensions of the opening (of doors, etc.) are 1.2m(W) and
1.7m(H).
3.16m (D). For ventilation, provide an approximately 20cm. space between the rear part of the cabinet and the wall.
FIG. 2
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3. OPERATION
2
2
2
2
2
PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.
In order to avoid accidents, check the following before starting the operation: Check if all of the adjusters are in contact with the surface. If they are not, the
Cabinet can move and cause an accident.
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Ensure that all of the Adjusters are in contact
with the floor.
Do not put any heavy item on this product. Placing any heavy item on the
product can cause a falling down accident or parts damage.
Do not climb on the product. Climbing on the product can cause falling down
accidents. To check the top portion of the product, use a step.
To avoid electric shock, check to see if door & cover parts are damaged or
omitted.
To avoid electric shock, short circuit and or parts damage, do not put the
following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water.
To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause the customers to come into contact with or hit the others and result in injury or trouble.
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PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.
To avoid injury and accidents, those who fall under the following categories
are not allowed to play the game.
Those who need assistance such as the use of an apparatus when walking.
Those who have high blood pressure or a heart problem.
Those who have experienced muscle convulsion or loss of consciousness when playing video game, etc.
Those who have a trouble in the neck and or spinal cord.
Intoxicated persons.
Pregnant women or those who are in the likelihood of pregnancy.
Persons susceptible to motion sickness.
Persons whose act runs counter to the product's warning displays.
To avoid injury resulting from falling down, and electric shock due to spilled
drinks, instruct the player not to place heavy items or drinks on the product.
To avoid electric shock and short circuit, do not allow customers to put hands
and fingers or extraneous matter in the openings of the product or small openings in or around the doors.
To avoid falling down and injury resulting from falling down, immediately
stop the customer's leaning against or climbing on the product, etc.
To avoid electric shock and short circuit, do not allow the customers to
unplug the power plug without a justifiable reason.
To avoid a fire due to a cigarette stub, caution the customers so as not to put
dust on the Seat rear.
Caution the customers so as not to put dust on the outlet for driving records.
Failure to observe this may cause a fire due to cigarette stubs.
This product is intended for 1 Player only. Playing the game by 2 or more
Players riding on the seat together can cause falling down and collision accidents by striking head, hand, or elbow.
Immediately stop such violent acts as hitting and kicking the product. Such
violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down.
To avoid collision or falling down accident, caution the customers so as not to
come in to the Seat rear.
Instruct the Player to take firm hold of the Steering Wheel when in play. The
Steering Wheel is equipped with reaction mechanism. Holding the Steering Wheel lightly while playing the game can cause a contingent accident.
Instruct the customer, other than the Player, not to touch the operation device
when in play. Touching the operation device during play can cause accidents and trouble between customers.
Instruct the Player to adjust the seat before playing the game. Playing the
game in a forcible posture can cause a contingent accident.
This product is designed for players taller than 130cm and shorter than
210cm. To avoid accidents, instruct the customers who do not meet the height requirements to refrain from playing the game.
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4. NAME OF PARTS
29 inch monitor
Accel.& Brake Pedal
Clutch Pedal
Coin chute door
FRONT CABINET
Steering Wheel
Billboard
Cashbox door
REAR CABINET
FIG. 4 a OVERVIEW
6-speed shift
Effect switch
AC unit
FIG. 4 c REAR VIEW
FIG. 4 b
TABLE 4
Width X Length X Height Weight FRONT CABINET 2,080 mm X 780 mm X 1,649 mm 401 kg REAR CABINET 1,190 mm X 1,480 mm X 1,649 mm 187 kg When assembled 2,080 mm X 2,260 mm X 1,833 mm 598 kg
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5. ACCESSORIES
When transporting the machine, make sure that the following parts are supplied.
The printer is available in this product as an optional. The printer prints Player's game results on the paper exclusively used for this product. Contact where you purchased the product from and mention the following Kit No. for an order. Detailed installation method is explained in the Kit Manual contained in the Kit. KIT NO. : XKT-0440-EX1 DESCRIPTION: PRINTER KIT FOR FRI DX EXP
TABLE 5 ACCESSORIES
DESCRIPTION OWNERS MANUAL Part No.( Qty. )
420-6507-01( 1 )
Note
Figures
If Part No. has no description, the Number has not been registered or can not be registered. Such a part may not be obtainable even if the customer desires to purchase it. Therefore, ensure that the part is in safekeeping with you.
AC Cable (Power Cord) 600-6729 (1) AC 110V AREA 600-6695 (1) AC 120V AREA 600-6618 (1) AC 220 ~ 240V AREA
Used for installation, see 4 of Section 6.
SERVICE MANUAL 420-6508-01( 1 )
KEY MASTER 220-5576 ( 2 )
For opening/closing the doors
TAMPERPROOF†WRENCH M8 540-0009-01 (1)
TOOL
KEY ( 2 )
For the CASHBOX DOOR
CORD CLAMP 280-5009-01 (1)
Used for securing the power cord. see 4 of Section 6.
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VOL CONT B-5K OHM 220-5484 220-5373 Spare, see Section 9, 11, 12.
(1)
SW MICRO TYPE 509-5387 (2)
Spare, see Section 9.
SW MICRO TYPE 509-5636 (2)
Spare, see Section 10.
FUSE 6.3A 250W 514-5086-6300 (1)
Spare, see Section 17.
CARTON BOX 601-10577 (1)
Used for transporting the Game Board. Refer to Next Page.
TAMPERPROOF†SCREW 008-B00830-0B (2)
Used for installing BILLBOARD.
see 2 of Section 6.
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HOW TO USE THE CARTON BOX
STOP
When requesting for the replacement/repair of this product's Game Board (NAOMI BOARD), follow the instructions below. Transporting the Game Board in an undesignated status is unacceptable. An erroneous handling can cause parts
IMPORTANT!
damage.
• Put the Game Board in the Carton Box together with the Shield Case. Do not
• By paying careful attention to the direction shown by the following Figure,
unnecessarily disassemble nor remove parts.
put the Shield Case in the Carton Box.
GRIP
FILTER BD side. Ensure that the direction in which
the Shield Case is packed is correct.
GRIP
Remove the Brackets (the shape differs
FILTER BOARD
Enfold the Shield Case with the packing material shown, and put it in the carton box. Positioning the Shield Case upside down or packing in the manner different from what is shown in this Figure can cause the Game Board and other parts to be damaged.
depending on the specific type of machine).
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6. ASSEMBLING AND INSTALLATION
Perform assembly work by following the procedure herein stated. Failing to
comply with the instructions can cause electric shock hazard.
Perform assembling as per this manual. Since this is a complex machine,
erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance.
When assembling, be sure to use plural persons. Depending on the assembly
work, there are some cases in which working by one person alone can cause personal injury or parts damage.
Ensure that connectors are accurately connected. Incomplete connections can
cause electric shock hazard.
Be careful so as not to damage wirings. Damaged wiring can cause electric
shock and short circuit hazards.
In the case the cabinet is separated into the front and rear portions, do not
push the upper rear part of the front cabinet. Failure to observe this causes the front cabinet to fall down towards the monitor side and result in accidents and injury to persons. When moving the front cabinet in the above case, be sure to push it from side directions and move it by 2 or more persons for safety.
This work should be performed by the Location's Maintenance Man or
Serviceman. Performing work by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation.
Provide sufficient space so that assembling can be performed. Performing
work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult.
When handling plastic parts, use care. Do not give a shock or apply excessive load to the fluorescent lamps and plastic parts. Failure to observe this can cause parts damage, resulting in injury due to fragments, cracks and broken pieces.
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When carrying out the assembling and installation, follow the following 6-item sequence.
1 2 3 4 5 6
The master key (accessories) in addition to the tools such as a Phillips type screwdriver, wrench for M16 hexagon bolt, socket wrench, Ratchet Handle for M6, M8 hexagon bolt, Tamperproof†wrench (accessories) are required for the assembly work.
ASSEMBLING THE CABINET
INSTALLING THE CENTER ROOF AND THE BILLBOARD
SECURING IN PLACE (ADJUSTER ADJUSTMENT)
POWER SUPPLY CONNECTION
TURNING POWER ON
ASSEMBLING CHECK
Phillips type screwdriver
24mm
SOCKET WRENCH,(for M6,M8 hexagon bolt) RATCHET HANDLE
WRENCH (for M16 hexagon bolt)
TAMPERPROOF†WRENCH
KEY MASTER
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1
ASSEMBLING THE CABINET
1
Install the Joint Bracket L and 2 Joint Bracket R to the both sides of Front Cabinet, and 2 Joint Pipes to the inside. At this time, temporarily install the Joint Brackets L and R.
JOINT BRACKET R
JOINT PIPE
Hexagon Bolt(2 each) M8 X 30,w/spring washer,
flat washer used.
JOINT BRACKET L
FIG. 6. 1 a
Connect the wiring from the Front
2
Cabinet to the Rear Cabinet.
REAR CABINET side
Hexagon Bolt(4 each) M8 X 20,w/spring washer,
flat washer used.
Hexagon Bolt(2) M8 X 30,w/spring washer, flat washer used.
Connect the Earth.
SCREW (1) M4 X 8,w/flat & spring washers
Connect the Connectors.
FRONT CABINET side
FIG. 6. 1 b
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Insert the Front Cabinet's Joint pipes into the Rear Cabinet's square holes to fit both cabinets
3
tight. Be sure to perform this work by 2 or more workers. Also, be careful so as not to pinch the wiring.
Secure the joint portion of the
4
Cabinets with 6 Hexagon Bolts. Firmly secure the Joint Brackets L&R, respectively.
By using Joint Plate Center, secure
5
the joint portion of the Cabinets with 4 Truss screws and Hexagon Bolts.
HEXAGON BOLT (2) M8 X 30,w/spring washer
JOINT BRACKET R
HEXAGON BOLT (2 each) M8 X 20,w/spring washer,
flat washer used.
JOINT PLATE CENTER
TRUSS SCREW (4) M4 X 16
HEXAGON BOLT (2 each) M8 X 30,spring washer,
flat washer used.
JOINT BRACKET L
FIG. 6. 1 c
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INSTALLING THE CENTER ROOF AND THE BILLBOARD
2
1
Put the Center Roof on its installation position.
2
Put each of Roof Nut Plates F & R on to the fixed portion of the Center Roof front and rear and secure with 3 Truss screws for each.
3
Remove the Shipping Bracket Rear from the Rear Cabinet's ceiling. Remove the 2 pairs of Tamperproof screws and Hexagon Bolts.
4
Secure the Billboard with the 2 Tamperproof screws (separately packed) and the 2 flat washers which previously secured the Shipping Bracket Rear.
ROOF NUT PLATE F
CENTER ROOF
ROOF NUT PLATE R
TRUSS SCREW (3 each) M6 X 30,flat washer used.
BILLBOARD
TAMPERPROOF SCREW (2) M8 X 30
SHIPPING BRACKET REAR
HEXAGON NUT M8,flat washer used.
TAMPERPROOF SCREW (2) M8 X 30,flat washer used.
FIG. 6. 2
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SECURING IN PLACE (ADJUSTER ADJUSTMENT)
3
2
2
2
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident.
This product has 8 casters (4 for Front Cabinet, 4 for Rear Cabinet) and 8 Adjusters (4 for Front Cabinet, 4 for Rear Cabinet). (FIG. 6. 3a) When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5mm. from the floor and make sure that the machine position is level.
1
Transport the product to the installation position. Be sure to provide adequate space allowing the player to get on and off.
2
Have all of the Adjusters make contact with the floor. Adjust the Adjuster's height by using a wrench so that the machine position is kept level.
CASTER
3
After making adjustment, fasten the Adjuster Nut upward and secure the height of Adjuster (FIG. 6. 3 b).
ADJUSTER
FIG. 6. 3 c
Refer to this Fig. (Scale:1/100) for the layout of the place of installation.
FASTEN UPWARD.
FIG. 6. 3 b ADJUSTER
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ADJUSTER
FIG. 6. 3 a BOTTOM VIEW
ADJUSTER
200mm
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234
234567890123456789012345678901212345678901
234
234567890123456789012345678901212345678901
234
234567890123456789012345678901212345678901
234
FIG. 6. 3 d
Be sure to provide space as shown between the Air Vent and the wall surface.
CASTER
Approx.5mm
POWER SUPPLY, AND EARTH CONNECTION
4
Be sure to independently use the power supply socket outlet equipped with an
Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs.
Ensure that the "accurately grounded indoor earth terminal" and the earth wire
cable are available (except in the case where a power cord plug with earth is used). This product is equipped with the earth terminal. Connect the earth terminal and the indoor earth terminal with the prepared cable. If the grounding work is not performed appropriately, customers can be subjected to an electric shock, and the product's functioning may not be stable.
Ensure that the power cord and earth wire are not exposed on the surface
(passage, etc.). If exposed, they can be caught and are susceptible to damage. If damaged, the cord and wire can cause electric shock and short circuit accidents. Ensure that the wiring position is not in the customer's passage way or the wiring has protective covering.
After wiring power cord on the floor, be sure to protect the power cord.
Exposed power cord is susceptible to damage and causes an electric shock accident.
The AC Unit is mounted on the rear of the machine. The AC Unit has Main SW, Circuit Protector and the Inlet which connects the Power Cord.
1
Ensure that the Main SW is OFF.
EARTH TERMINAL Connect with the indoor earth terminal.
MAIN SW
Main SW off
CIRCUIT PROTECTOR
AC Cable (Power Cord)
FIG. 6. 4 a AC unit
INLET
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Connect one end of the earth wire to the AC Unit
2
earth terminal, and the other end to the indoor earth
Connect the Earth Wire to the Earth Terminal.
terminal. The AC Unit earth terminal has a Bolt and Nut combination. Take off the Nut, pass the end of earth wire through the Bolt, and fasten the Nut. Note that the Earth Wire is incorporated in the Power Cord for the Areas of AC 120V (USA) and AC 220Å`240V, and therefore, this procedure is not necessary.
FIG. 6. 4 b Earth Wire Connection
3
Firmly insert the power plug into the socket outlet. Insert the opposite side of Power Cord plug to the AC Unit's connector ("INLET").
4
Perform wiring for the Power Cord and Earth Wire. Install protective covering for the Power Cord and Earth Wire.
FIG. 6. 4 c Connecting Power Cord and Earth Wire
HOW TO USE THE CORD CLAMP
Wiring Cover
In case the Power Plug is apt to come out of place, secure the Power Cord to the periphery of the AC Unit with the Cord Clamp (an accessory).
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5
TURNING POWER ON
Turn the Main SW of AC Unit ON to turn power on. When the power is turned on, the fluorescent lamps of the left & right of Seat in the Rear cabinet, the back, and the inside the Billboard light up. The screen displays the starting of Naomi System and then proceeds to ADVERTISE mode. During this time, the machine automatically performs Power On check. Do not touch the machine until Power On check is finished and ADVERTISE mode is displayed on the screen. In the Power On check, the steering wheel turns left and right, then returns to the centering position and stops. In this check, the values of V.R. inside the control panel are corrected. Until the check is finished (the steering wheel stops automatically), do not touch the steering wheel or play the game. If you do, the steering wheel reaction during the game (reaction at the time of a course-out or crashing) can not be obtained correctly. In case of an abnormal reaction during the game, turn the power on again from the beginning and complete the power-on check. In this product, once the power is turned off, the data of inserted coins less than one credit and BONUS ADDER is cleared. As the exclusively used paper is not supplied to the Printer at the time of shipment, the message "Printer unavailable" is displayed on the Advertise screen and the 2 red Lamps of the Rear Cabinet back side light up.
FIG. 6. 5
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6
ASSEMBLING CHECK
In the TEST mode, ascertain that the assembly has been made correctly, IC BD. is satisfactory, and the screen adjustment is appropriate. For details, refer to the SERVICE MANUAL. In the test mode, perform the following test:
• MEMORY TEST The on-board memory is tested automatically.
• CRT TEST The screen on which the monitor is adjusted is displayed.
• INPUT TEST Each switch and V.R. are tested.
• OUTPUT TEST The lamp, motor, etc. are tested.
• SOUND TEST The sound related BD and wiring connections are tested. Be sure to check if the sound is satisfactorily emitted from each speaker and the sound volume is appropriate.
Perform the above inspections also at the time of monthly inspection.
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7. PRINTER (OPTIONAL)
Refer to this section only when the Printer (optional) is attached.
Be sure to turn off power unless otherwise specified before performing work.
Performing work on the energized machine can cause hands or fingers to be pinched in or in jured due to the machine's sudden move.
Do not touch undesignated places. Failure to observe this may cause a burn
due to the Head's high temperature when printing.
When performing work that uses the cutter, be very careful so as not to cut
hands or fingers.
STOP
Be sure to use the exclusively used paper and a Cleaning Pen. Using
Be sure to use the new roll paper unwrapped immediately before the use.
IMPORTANT!
When setting the paper with the power on, if the paper volume is small, the
When the Printer is malfunctioning, the 2 Error Lamps attached to the Rear Cabinet back side flash or light up. The Lamps flash when the paper is exhausted and light up when the trouble is other than the running out of paper.
When placing an order, contact where you purchased the product or the Printer Kit from in stating the following part number and the description. The following set (Part Number: 601-10735-01) consists of 4 rolls of exclusively used paper and a Cleaning Pen.
PART NUMBER: 601-10735-01 DESCRIPTION: PAPER FOR F355 ENG
unspecified parts can cause malfunctioning and/or a damage to parts.
Using the roll paper previously unwrapped and left for a while can cause malfunctioning due to deterioration resulted from humidity.
Printer might not accept the set roll paper. In that case, follow the "SETTING THE PAPER WITH THE POWER OFF" procedures to set the paper.
ERROR LAMP
FIG. 7
7 - 1 OPERATION WITH THE PRINTER ATTACHED
The Printer which prints Player's Driving Data and the GAME BOARD do not keep the data to be printed. When "PRINTING CAN NOT BE DONE" is displayed or the PRINTER is set to OFF in the Test mode, printing can not be done as the product does not have such system as printing out the data at a later operation. Therefore, as for the printing, instruct the Player to pay attention to the following.
Although YES is selected to the "PRINT OUT?" question displayed on the monitor, printing
can not be done if a credit worth coin is not inserted within the time limit. Such credit (coin) as inserted after the time limit is regarded as a game play credit.
If the Printer malfunctions such as a paper jam occurred during printing, the printing for the
Driving Data can not be done as neither the Printer nor the ROMs on the GAME BOARD keeps the data.
When "PRINTING CAN NOT BE DONE" is displayed or the PRINTER is set to OFF in the
Test mode, printing can not be done as the product does not have such system as printing out the data at a later execution.
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DIP SW SETTING
The Printer has 2 DIP Switches. To avoid malfunctioning, use the Switches as adjusted at the time of shipment.
7 -2 SETTING THE ROLL PAPER
The 2 red Lamps at the Rear Cabinet back side flash indicating the PAPER END Error under normal operation. Prepare the new Roll Paper exclusively used for the product and the Master Key. To set the Roll Paper, perform Printer's initialization to remove the cause of the error. Turn off power or enter into the Test Mode to perform the initialization. Explanations for setting the Roll Paper in cases of power on and off are given as follows. Further, when the Roll Paper is set after the Printer Kit is installed, performing work with the power off is necessary as the power is turned off when installing the Kit. The Roll Paper has Marks indicating position in order to print and cut properly. The Mark indicating the end of paper appears at the end of Roll Paper. The Printer's Sensor detects the Mark and interprets it as the end of Roll Paper. At the beginning of Cabinet's installation, the red Lamps light up as the Mark indicating the end of Paper is not detected.
SW1 SW 2
Setting at the time of shipment
DIP SW
FIG. 7. 1
SETTING THE PAPER WITH THE POWER ON
1
Enter into the TEST Mode and have PRINTER TEST screen displayed on the monitor. "ERROR!!" next to the MESSAGE and "PAPER END" next to the WARNING are displayed on the monitor.
PRINTER TEST
MESSAGE : ERROR !! ERROR : WARNING : PAPER END STATUS : COUNTER : INIT F-FEED
2
Unlock with the Master Key and
remove the Printer Door.
Printer Door
FIG. 7. 2 a
ASSY Printer
Draw the ASSY Printer toward you.
3
FIG. 7. 2 b
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Pull up the Head Up Lever.
4
Take out the roll shaft from the Printer.
5
6
Pass the shaft through the core of the new Roll Paper.
7
Install the roll shaft in which the paper is inserted into the unit. Make sure to put the Roll Paper on to the correct position.
Roll shaft
New Roll Paper
Head Up Lever
FIG. 7. 2 c
8
Insert the paper tip in to the roll paper insertion slot. Feed the Roll Paper tip through the exit slot straight by hand. At this time, if the Paper tip comes out in excess of the exit slot, Printer performs automatic feeding and cuts the Paper after feeding about one page long.
9
Push down the Head Up Lever.
FIG. 7. 2 d
Push down the Head Up Lever.
The feeding point of the Roll Paper tip.
FIG. 7. 2 e
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Select and execute the INIT in the
10
PRINTER TEST. The "PRINTER INIT!!" message flashes next to "MESSAGE" on the monitor and then goes off. The Printer's initialization is finished.
11
Select and execute the "POSITION SET." "NOW PRINTING" message is displayed next to the "MESSAGE" on the monitor and then goes off. The Printer starts automatic feeding of the paper (AUTO LOADING) and then cuts the paper automatically. If the Paper tip position is appropriate, the automatic feeding's movement is slight and the paper cutting may not be done. Before executing the POSITION SET, the paper position can be adjusted by executing F-FEED or B-FEED in the PRINTER TEST mode.
12
Exit from the TEST Mode.
13
Push the ASSY PRINTER up to the point the PRINTER reaches the Securing Part in the innermost of the unit.
PRINTER TEST
MESSAGE : PRINTER INIT! ERROR : WARNING : STATUS : COUNTER :
-> INIT F-FEED B-FEED POSITION SET
PRINTER TEST
MESSAGE : NOW PRINT­ING ERROR : WARNING : STATUS : COUNTER : INIT F-FEED B-FEED
-> POSITION SET
In case that the paper tip comes out in excess of the exit slot, Paper is cut after Printer feeds Paper one page long.
14
Lock the Printer Door to secure.
SETTING THE PAPER WITH THE POWER OFF
Turn off power.
1
Unlock with the Master Key and remove the
2
Printer Door.
Draw the ASSY Printer toward you.
3
Pull up the Head Up Lever.
4
Take out the roll shaft from the Printer.
5
Pass the shaft through the core of the new Roll
6
Paper.
7
Install the roll shaft in which the paper is inserted into the unit. Make sure to put the Roll Paper on to the correct position.
FIG. 7. 2 f
Printer Door
FIG. 7. 2 g
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Note that this Roll Paper holder will not be seen when setting the new Paper for the first time.
Roll shaft
New Roll Paper
Head Up Lever
8
Insert the paper tip in to the Roll Paper insertion slot. Feed the Roll Paper tip through the exit
FIG. 7. 2 h
slot straight by hand. At this time, if the Paper tip is in excess of the feeding point, the automatic feeding of Paper is performed and the Paper is cut after feeding about one page long.
9
Push down the Head Up Lever.
The feeding point of the Roll Paper tip.
Push down the Head Up Lever.
10
Turn on power. The Printer starts automatic feeding of the paper (AUTO LOADING) and then
FIG. 7. 2 i
cuts the paper automatically. If the Paper tip position is appropriate as per previous procedure, the automatic feeding's movement is slight and the paper cutting may not be done.
11
Push the ASSY PRINTER into the point the PRINTER reaches the securing part in the innermost of the unit.
12
Lock the Printer Door to secure.
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7 - 3 CLEANING OF THE PRINTER HEAD
Each time the Roll Paper is supplied, clean the Printer Head. Prepare the cleaning pen which is included in the Print Paper Set exclusively used for this product and a Master Key.
1
Turn off power.
Unlock with the Master Key and
2
remove the Printer Door.
3
Draw the ASSY Printer toward you.
4
Push up the Head Up Lever.
5
Remove the Roll Paper.
6
Push down the Cutter Lever and open the Auto Cutter.
7
By using the cleaning pen, clean the printer head.
Roll Paper
Head Up Lever
Auto Cutter
Cutter Lever
FIG. 7. 3 a
Use the exclusively used Cleaning Pen.
FIG.7. 3 b
8
Lift the Auto Cutter and lock.
Set the Roll Paper.
9
10
Push down the Head Up Lever and turn on power. The Printer performs automatic feeding and cutting of the paper.
FIG. 7. 3 c
11
Put the ASSY Printer and lock the printer door to secure.
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7 - 4 COUNTERMEASURES AGAINST PAPER JAM
Prepare a Master Key and scissors or a knife for eliminating the warped, wrinkled paper due to paper jam. To perform the following work, turning off power is necessary for 2 reasons. One is that performing work on the energized Cabinet may cause hands and fingers to be injured due to unexpected move of the cutter or the motor. To avoid such an unforeseen accident, be sure to turn off power before performing work. The other reason is that in order to remove the cause of error from the Printer, turning power off is necessary. Be sure to remove the cause of error to make the Printer function properly.
1
Turn off power.
2
Unlock with the Master Key and remove the Printer Door.
3
Draw the ASSY Printer toward you.
4
Pull up the Head Up Lever.
5
Push down the Cutter Lever and open the Auto Cutter.
6
Remove the jammed paper.
7
Eliminate the warped, wrinkled paper due to the paper jam. At this time, after eliminating the paper, any portion can come to the tip as the Printer automatically adjusts the Paper position by feeding and cutting the Paper.
Head Up Lever
Auto Cutter
Cutter Lever
FIG. 7. 4 a
FIG. 7. 4 b
8
Lift the Auto Cutter and lock.
Insert the paper tip in to the roll paper insertion slot. Feed the Roll Paper tip through the exit
9
slot straight by hand until the paper tip can be seen from the exit slot.
Pull up the Head Up Lever.
10
11
Turn on power. The Printer performs automatic feeding (AUTO LOADING) and cutting of the paper.
12
Put the ASSY Printer and lock the printer door to secure.
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8.
PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE
When moving the machine, be sure to unplug the power plug. Moving the
machine with the plug as is inserted can damage the power cord and cause fire and electric shock hazards.
When moving the machine on the floor, retract the Adjusters and ensure that
Casters make contact with the floor. During transportation, pay careful attention so that Casters do not tread power cords and earth wires. Damaging the power cords can cause electric shock and short circuit hazards.
When lifting the cabinet, be sure to hold the grip portions or bottom part.
Lifting the cabinet by holding other portions can damage parts and installation portions due to the empty weight of the cabinet, and cause personal injury.
In the case the cabinet is separated into the front and rear portions, do not
push the upper rear part of the front cabinet. Failure to observe this causes the front cabinet to fall down towards the monitor side and result in accidents and injury to persons. When moving the front cabinet in the above case, be sure to push it from side directions and move it by 2 or more persons for safety.
Do not insert the fork to places other than designated when using a Forklift to
transport the machine. Failure to observe this could cause falling down and injury resulting from falling down.
Do not push glass-made or plastic parts. Failure to observe this may damage parts and cause injury due to fragments resulting from damage.
STOP
IMPORTANT!
When transporting the product in places with steps, disassemble into each unit
To protect surface, do not directly apply a rope to the surfaces of product.
before transporting. Inclining the product in an as is assembled condition or placing the cabinet in places with steps can damage the unit's joining portions.
Use protective materials to the places the rope is applied to.
In the case the cabinet is separated into the front and rear portions, do not push the upper rear part of the front cabinet.
FIG. 8 a
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When transporting the product in places with steps or step-like
5
5
5
5
differences in grade, disassemble into each unit before transporting.
GRIP
2345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212345678901234
2345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212345678901234
2345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212345678901234
2345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212345678901234
FIG. 8 b
Have casters make contact with the floor.
Do not push glass-made or plastic parts.
FIG. 8 c
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Precautions concerning applying a rope.
FIG. 8 d
• Do not apply a rope to Handle or Lever.
•Use protective materials to the places the rope is applied to.
SHIPPING BRACKET REAR
Caution when transporting the machine
FIG. 8 e
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9. HANDLE MECHA
Before starting to work, ensure that the Power SW is OFF. Failure to observe
this can cause electric shock or short circuit.
Use care so as not to damage wirings. Damaged wiring can cause electric
shock or short circuit.
Do not touch undesignated places. Touching places not designated can cause
electric shock or short circuit.
This work should be performed by the Location's Maintenance Man or
Serviceman. Performing work by non-technical personnel can cause electric shock hazard.
Do not insert hand into the mechanism so as not to cause hand and fingers
pinched in. Failure to observe this can cause a serious injury such as a fracture.
When performing work such as parts replacement other than those specified in
this manual, be sure to contact where you purchased the product from and confirm the work procedures and obtain precautions prior to performing work. Inappropriate parts replacement and/or installing with erroneous adjustment can cause an overload or the parts to come into contact, resulting in an electric shock, a short circuit, and a fire.
STOP
When adjusting the Volume, be sure to use 2 workers.
IMPORTANT!
9 - 1 ADJUSTING OR REPLACING THE V.R.
In cases the Steering operability is poor and the adjustment of VOLUME SETTING in the TEST mode is ineffective, the causes may be the Volume Gear's mesh failure and or Volume malfunctioning. By using the following procedure, adjust Volume gear mesh, or replace the Volume. In this product, when the Steering Wheel is moved fully left/right, if the Volume shaft is rotating within the movable range, the Volume is not feared to be damaged. Secure the Volume in the manner the Volume shaft is oriented as shown and the gears are appropriately engaged when the steering wheel is in the centering position allowing the car to go straight forward.
ADJUSTING THE VOLUME
Be sure to use 2 workers in adjust­ing the Volume, one is for operat­ing the Steering Wheel and the other one for performing the adjustment.
REAR LID
1
Turn off power.
2
Take out 4 Truss screws to remove the Rear Lid from the back of Front Cabinet. At this time, carefully support the Rear Lid as taking out the 4 Truss screws can cause the Rear Lid to drop.
PHOTO 9. 1 a
TRUSS SCREW (4) M4 X 16
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Perform the adjustment while another person is securing the Steering Wheel in the centering
3
position.
The V.R. is on the VR BASE (a white, plastic made part). Loosen the 2 screws which secure
4
the VR BASE and adjust the angle and appropriateness of gear mesh by moving the VR BASE.
5
Adjust to an appropriate mesh by securing the Steering Wheel in the direction allowing the car to advance straight forward and ensuring the "D" CUT FACE of the Volume shaft is oriented as shown.
6
Tighten the 2 screws to secure the VR BASE.
VR BASE
SCREW (2) M4 X 12,w/flat & spring washers
"D" CUT FACE
FIG. 9. 1 a
7
Turn on power.
Set the Center Value of the Volume in the TEST mode.
8
In the TEST mode, check to see if the Volume Value varies smoothly in accordance with the
9
steering wheel operation.
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REPLACING THE VOLUME
Disconnect the connector from the
1
Volume.
2
Take out 2 screws to remove the Volume together with VR BASE from the HANDLE MECHA.
SCREW (2) M4 X 12,w/flat & spring washers
3
Take out 2 screws from the VR BASE reverse side to remove the Volume together with VR Bracket from the VR BASE.
4
Remove the Volume from VR Bracket and replace.
TRUSS SCREW (2) M4 X 12
VR BASE
PHOTO 9. 1 b
PHOTO 9. 1 c
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After replacing the Volume, engage the gears at the angular position shown and fix the VR
5
Bracket.
VR BASE
SCREW(2) M4 X 12,w/flat & spring washers
FIG. 9. 1 b
V.R. 220-5484
Turn on power.
6
7
Set the Center Value of the Volume in the TEST mode.
220-5373
8
In the TEST mode, check to see if the Volume Value varies smoothly in accordance with the steering wheel operation.
9 - 2 GREASING
STOP
Be sure to use the designated grease. Using undesignated grease can cause
Do not apply greasing to undesignated places. Failure to observe this can cause
IMPORTANT!
Apply greasing to gear mesh portions once every 3 months. Use GREASE MATE (SEGA PART NO. 090-0066).
parts damage.
malfunctioning or quality deterioration of parts.
VOLUME GEAR MESH PORTION
PHOTO 9. 2
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9 - 3 REPLACING PADDLE (WING) SHIFT SWITCH
In case the Paddle Shift operability is poor, malfunctioning of or a damage to the Microswitch inside the Paddle Shift can be considered.
1
Turn off power.
2
Take out 2 Truss screws for each to remove Boss Cover Upper and Lower.
3
Disconnect the wiring connected to the Microswitch.
TRUSS SCREW (2 each) M4 X 8
BOSS COVER
PADDLE SHIFT
PHOTO 9. 3 a
BOSS COVER
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Take out 2 screws to replace
4
the Microswitch.
Adjust Microswitch's
5
actuator to an angular position so as not to touch the Switch when operating the Shift Lever.
Fasten 2 screws to secure
6
the Microswitch.
7
Check to ensure that the Switch goes ON and OFF in consistency with the operation.
SCREW (2) M3 X 16
PHOTO 9. 3 b
MICROSWITCH 509-5387
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10. 6-SPEED SHIFT
Before starting to work, ensure that the Power SW is OFF. Failure to observe
this can cause electric shock or short circuit.
Use care so as not to damage wirings. Damaged wiring can cause electric
shock or short circuit.
Do not touch undesignated places. Touching places not designated can cause
electric shock or short circuit.
This work should be performed by the Location's Maintenance Man or
Serviceman. Performing work by non-technical personnel can cause electric shock hazard.
When performing work such as parts replacement other than those specified
in this manual, be sure to contact where you purchased the product from. Confirm the work procedures and obtain precautions from where you purchased the product from prior to performing work. Inappropriate parts replacement and/or installation with erroneous adjustment can cause an overload or the parts to come into contact, resulting in an electric shock, a short circuit, and a fire.
10 - 1 REMOVING THE SHIFT LEVER
Turn off power.
1
Take out 4 screws securing the EFFECT Switch.
2
3
Take out 5 Truss screws which secure the Console Cover.
EFFECT SWITCH
TRUSS SCREW (4) M4 X 12
CONSOLE COVER
TRUSS SCREW (5) M4 X 12,large washers used
PHOTO 10. 1 a
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Disconnect a connector.
4
5
Take out 4 Hexagon Bolts.
HEXAGON BOLT (4) M8 X 40,w/flat & spring washers
Disconnect the connector
PHOTO 10. 1 c
Lift the 6-speed Shift vertically. At this time,
6
use care so as not to hang the wiring or hit the other parts.
Disconnect 2 connectors to remove the 6-speed
7
Shift.
PHOTO 10. 1 b
6-SPEED SHIFT
PHOTO 10. 1 d
Disconnect the connector
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10 - 2 REPLACING THE SWITCH
In case 6-speed Shift operability is poor, malfunction of or damage to the Microswitch of Mechanism can be considered. The 6-speed Shift has 4 Microswitches. Be sure to check which Switch malfunctions prior to performing work.
1
Remove 6-speed Shift as per procedure 10-1.
2
Disconnect the wiring connected to the Microswitch.
Take out 2 screws to replace the
3
Microswitch.
Adjust Microswitch's actuator to
4
an angular position so as not to touch the Switch when operating the Shift Lever.
5
Fasten 2 screws to secure the Microswitch.
SCREW (2) M2.3 X 10,w/flat & spring washers
MICROSWITCH 509-5636
6
Check to ensure that the Switch goes ON and OFF in consistency with the operation.
MICROSWITCH 509-5636
PHOTO 10. 2 a
SCREW (2) M2.3 X 10,w/flat & spring washers
PHOTO 10. 2 b
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11. ACCELERATOR & BRAKE
Before starting to work, ensure that the Power SW is OFF. Failure to observe
this can cause electric shock or short circuit.
Use care so as not to damage wirings. Damaged wiring can cause electric
shock or short circuit.
Do not touch undesignated places. Touching places not designated can cause
electric shock or short circuit.
This work should be performed by the Location's Maintenance Man or
Serviceman. Performing work by non-technical personnel can cause electric shock hazard.
When performing work such as parts replacement other than those specified
in this manual, be sure to contact where you purchased the product from. Confirm the work procedures and obtain precautions from where you purchased the product from prior to performing work. Inappropriate parts replacement and/or installation with erroneous adjustment can cause an overload or the parts to come into contact, resulting in an electric shock, a short circuit, and a fire.
If Accel. and Brake operation is not satisfactory, adjustment of Volume installation position or Volume replacement is needed. Also, be sure to apply greasing to the gear mesh portion once every 3 months.
11 - 1 ADJUSTING AND REPLACING THE V.R.
The appropriate value for both ACCEL. Volume and Brake Volume is under 30H when released and over C0H when stepped on. Check Volume values in the TEST mode. Since work is performed inside the energized cabinet, be very careful so as not to touch undesignated places. Touching places not specified can cause electric shock or short circuit.
1
Take out the 2 truss screws and remove the Front Cover from the Accel. & Brake Unit (FIG. 11. 1 a).
2
Loosen the screw which secure the Potentiobase, and adjust the Volume value by moving the Base. (FIG. 11. 1 b)
3
Secure the Potentiobase.
4
Perform Volume setting in the Volume setting mode.
TRUSS SCREW (2) M4 X 8, chrome
V.R. 220-5484
220-5373
FIG. 11. 1 b
SCREW M5 X 12,
w/flat & spring washers
POTENTIOBASE
39 www.seuservice.com
FIG. 11. 1 a
FRONT COVER
REPLACING THE VOLUME
1
Turn the power off.
2
Take out the 2 screws and remove the Potentiocover (FIG. 11. 1 c).
3
Disconnect the connector of the Volume to be replaced.
4
Remove the screw which secures the Potentiobase (FIG. 11. 1 b).
Remove the Potentiobase together
5
with the Volume as is attached. (FIG. 11. 1 c)
6
Remove the Base and Gear to replace the Volume.
TRUSS SCREW (2) M4 X 8
POTENTIOCOVER
7
Adjust the Volume as per the previous page after replacing.
11 - 2 GREASING
STOP
Be sure to use the designated grease. Using undesignated grease can cause parts damage.
IMPORTANT!
Once every 3 months, apply greasing to the Spring and Gear mesh portion. For spray greasing, use GREASE MATE (PART No. 090-0066).
FIG. 11. 1 c
GREASING
POTENTIOBASE
FIG. 11. 2
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12. CLUTCH PEDAL
Before starting to work, ensure that the Power SW is OFF. Failure to observe
this can cause electric shock or short circuit.
Use care so as not to damage wirings. Damaged wiring can cause electric
shock or short circuit.
Do not touch undesignated places. Touching places not designated can cause
electric shock or short circuit.
This work should be performed by the Location's Maintenance Man or
Serviceman. Performing work by non-technical personnel can cause electric shock hazard.
When performing work such as parts replacement other than those specified
in this manual, be sure to contact where you purchased the product from. Confirm the work procedures and obtain precautions from where you purchased the product from prior to performing work. Inappropriate parts replacement and/or installation with erroneous adjustment can cause an overload or the parts to come into contact, resulting in an electric shock, a short circuit, and a fire.
If the Clutch Pedal's operation is not satisfactory, the V.R. installation position adjustments or V.R. replacement is needed. Also, be sure to apply greasing to the V.R. Gear mesh portion and the 2 Springs once every 3 months.
12 - 1 REMOVING THE CRUTCH PEDAL
1
Turn off power.
2
Take out 4 Hexagon Bolts. At this time, support the Clutch Pedal as taking out the bolts can cause the Clutch Pedal to fall.
PHOTO 12. 1 a
HEXAGON BOLT (4) M8 X 30,w/spring washer
41 www.seuservice.com
Take out a screw to remove
3
the earth wire which is connected to the Clutch Pedal Mechanism side.
SCREW (1) M4 X 8,w/flat & spring washers
EARTH
PHOTO 12. 1 b
Disconnect the connector to
4
remove the Clutch Pedal.
Disconnect the connector
PHOTO 12. 1 c
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12 - 2 VOLUME ADJUSTMENT/REPLACEMENT
The appropriate value of Crutch Volume is under 30H when released and over C0H when stepped on. Check Volume values in the TEST mode. Since work is performed inside the energized cabinet, be very careful so as not to touch undesignated places. Touching places not specified can cause electric shock or short circuit.
ADJUSTING THE VOLUME
Loosen 2 screws which secure the Volume Bracket to adjust the gear mesh.
1
2
Tighten the 2 screws.
3
In the TEST mode, check to ensure that the Volume Values are within the appropriate range and vary smoothly in consistency with the Pedal operation.
VR BRACKET
SCREW (2) M4 X 8,w/flat &
spring washers
PHOTO 12. 2
V.R.220-5484 220-5373
REPLACING THE VOLUME
1
Disconnect the connector from the Volume.
Take out 2 screws to remove the Volume together with the VR Bracket from the Crutch Pedal
2
Mechanism.
3
Remove the Volume from the VR Bracket to replace.
After replacing the Volume, engage the gears and fix the VR Bracket.
4
In the TEST mode, check to ensure that the Volume Values are within the appropriate range and
5
vary smoothly in consistency with the Pedal operation.
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12 - 3 GREASING
STOP
Be sure to use the designated grease. Using undesignated grease can cause parts damage.
IMPORTANT!
Once every 3 months, apply greasing to the Spring and Gear mesh portion. For spray greasing, use GREASE MATE (PART No. 090-0066).
VOLUME GEAR MESH PORTION
SPRING
SPRING
PHOTO 12. 3
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13. COIN SELECTOR
HANDLING THE COIN JAM
If the coin is not rejected when the REJECT button is pressed, open the coin chute door and open the selector gate. After removing the jammed coin, put a normal coin in and check to see that the selector correctly functions.
CLEANING THE COIN SELECTOR
STOP
IMPORTANT!
Remove and clean smears by using a
soft cloth dipped in water or diluted chemical detergent and then squeezed dry.
Never apply machine oil, etc. to the
Coin Selector.
After cleaning the Coin Selector,
insert a regular coin in the normal working status and ensure that the Selector correctly functions.
GATE
FIG. 13 a
The coin selector should be cleaned once every
1
3 months. When cleaning, follow the procedure below:
2
Turn the power for the machine OFF. Open the coin chute door. Open the gate and dust off by using a soft brush (made of wool, etc.).
3
Remove and clean smears by using a soft cloth dipped in water or diluted chemical detergent and then squeezed dry.
4
Remove the CRADLE. When removing the retaining ring (E ring), be very careful so as not to bend the rotary shaft. Remove stain from the rotary shaft and shaft
5
receiving portions by wiping off with a soft cloth, etc. After wiping off as per above, further apply
6
a dry cloth, etc. to cause the coin selector to dry completely.
COIN INSERTION TEST
Once every month, when performing the Coin SW Test, simultaneously check the following:
Does the Coin Meter count satisfactorily? Does the coin drop into the Cashbox correctly? Is the coin rejected when inserted while keeping the Reject Button pressed down?
CRADLE
FIG. 13 b
5
Insert a coin while keeping the Reject Button pressed down and check if it is rejected.
COIN METER
FIG. 13 c
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DESCRIPTION
S-10 US $1 COIN MECH RIGHT
S-7 US 25c COIN MECH LEFT
SCREW TRILOBULAR
CLAMP SCREW
HINGE SCREW
COVER PLATE
LOCK SINGLE BIT
DOUBLE FRAME
METAL CASHBOX
ENCLOSURE W/CHUTE
CLAMP UK 5/8" CABINET
KEYHOOK
WASHER INTERNAL TOOTH 3/4"
BASE PLATE ASSEMBLY
E/R BUTTON US 4x25c/$1 LEFT
LAMP WEDGE BASE 6 VOLT
SPRING, E/R BUTTON
LAMPHOLDER
E/R BUTTON US $1 COIN RIGHT
SCREW,FLAT HEAD M/S
MICROSWITCH ASSEMBLY
NUT KEPS #8-32 X 5/16 HEX
REJECT FLAP
REJECT BEZEL, NYLON
BUTTON BEZEL, NYLON
ADJUSTER, COIN
BRACKET, MICROSWITCH
REJECT CUP BASE PLATE
KEP NUT
CLIP, SNAP-ON
COVER, PLASTIC
MICROSWITCH, BLACK - MED.
MINI DOOR W/DBV C/O
MINI DOOR 2 ENTRIES
SCREW, PAN HEAD
SLEEVE, SNAP-ON
ELASTIC SNAP NUT
BRACKET, COVERSIDE
BRACKET, LAMPSIDE
WGD15-2110-01
2 ENTRIES WITH BILL
OVER/UNDER MINI DOOR
VALIDATOR BOTTOM DOOR
W.G. PART #
812-4150-011
812-4050-011
890-1002-00
#
& SPECIAL ENCLOSURE
3
2
1
20
16
890-1003-00
890-1017-00
890-1019-00
890-1300-00
6
5
4
15
891-0514-00
025X3711-001
9
8
7
21
19
025X3712-001
891-0100-4016
891-0509-162
891-0547-00
13
111210
13
22
4
8
891-1008-107
891-1113-03
891-1113-011
891-1117-00
14
15
16
17
23
3
891-1118-00
891-1121-00
891-1311-16
20
19
18
9
891-1312-16
891-1109-16
020X1877-005
23
22
21
4
10
890-1007-00
891-2216-16
890-1206-02
24
24B
24A
8
891-1107-00
24C REJECT CUP SIDE PLATE891-1105-01
24E
24D 891-1106-00
891-1110-00
891-1116-16
891-1125-00
892-1002-07
24H
24G
24F
892-1002-08
892-1002-09
24L
24K
24J
892-1002-11
891-0604-16
891-0614-16
26
25
24M
892-1002-01
892-1002-021
892-1002-10 BRACKET, HOLD DOWN
29
28
27
25
12
WWW.WGEC.COM
18
WELLS-GARDNER
2701 N. KILDARE CHICAGO, IL 60639
1-800-336-6630
ELECTRONICS CORPORATION
17
28
11
24
26
6
14
A
E
27
5
2 1
7
5
29
D
F
B
C
J
L
K
M
H
G
5
46www.seuservice.com
Guardian Hasp
30-2400-200
Tom Happ Ph: 847-593-6161 ext. 107
tom.happ@happcontrols.com Fx: 847-956-2091
Happ Controls, 106 Garlisch Drive, Elk Grove, IL 60007
Visit our website http://www.happcontrols.com
47 www.seuservice.com
OPTIONAL DOLLAR BILL ACCEPTOR
THE COIN DOOR ASSEMBLY USED ON F355 challenge DX TYPE COMES EQUIPPED TO ACCEPT A DOLLAR BILL ACCEPTOR. ALL NEEDED WIRING CONNECTIONS ARE CONVIENENTLY LOCATED INSIDE THE GAME FOR THIS APPLICATION.
THE COIN DOOR CAN ACCCOMMODATE THE FOLLOWING VALIDATOR(S):
FORWARD-MOST Mars 2000 series HOLE POSITION
**42-1155-00 MARS VALIDATOR $1, 2, 5 300 CAP
The frame and cashbox enclosure on this coindoor has been modified to accomodate a Mars 2000 series upstacker. A 2000 series stacker can be added by simply remov­ing the cut-out plate. This one entry door can be ordered through Happ Controls or one of Happ Controls authorized distributors. The part number is 40-6000-10EX. The Mars stacker can be obtained through an autherized Mars distibutor.
Note: Your game may have either Happ Controls Coin Door Assembly or the Wells Gardner Coin Door Assembly (not shown).
**Happ part number
Security Locking Bar/Bracket Set Part No.# 999-0966
Modified Cash Box (For use when DBA installed) Part No. # 999-1106
Plastic Cash Box - Full Size Part No. # 999-1177
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14. MONITOR
14 - 1
CAUTIONS AND WARNINGS CONCERNING THE SAFETY FOR HANDLING THE MONITORS
Before handling the monitors, be sure to read the following explanations and comply with the caution/warning instructions given below. Note that the caution/warning symbol marks and letters are used in the instructions.
Indicates that handling the monitors erroneously by disregarding this warning may cause a potentially hazardous situation, which could result in death or serious injury.
Indicates that handling the monitors by disregarding this caution may cause a potentially hazardous situation, which could result in personal injury and or material damage.
Indicates that access to a specific part of the equipment is forbidden.
Indicates the instruction to disconnect a power connector or to unplug.
When performing such work as installing and removing the monitor, inserting and disconnecting
the external connectors to and from monitor interior and the monitor, be sure to disconnect the power connector (plug) before starting the work. Proceeding the work without following this instruction can cause electric shock or malfunctioning.
Using the monitor by converting it without obtaining a prior permission is not allowed. SEGA
shall not be liable for any malfunctioning and accident caused by said conversion.
Primary side and Secondary side
The monitor's circuit which is divided into the Primary side and Secondary side, is electrically isolated. Do not touch the
SECONDARY SIDE (Chassis, CRT)
primary side, or do not touch both the primary side and the secondary side simultaneously. Failing to observe the instruction can cause electric shock and this is very
PRIMARY SIDE
dangerous. When making monitor adjustments, use a non­conductive driver and make adjustment without touching any part other than the Adjustment V. R. and knob. Also, be sure not to cause a short-circuit to the Primary side and Secondary side. If short-circuited, it can cause electric shock or malfunctioning, which is very dangerous.
High-tension Voltage
Some of the parts inside monitor are subject to high-tension voltage in excess of 20,000 volts and very dangerous. Therefore, do not touch the monitor interior. Should soldering & paper wastes, etc. be mixed in the monitor interior, turn the power off so as not to cause malfunctioning or fire hazard.
ANODE CAP
ANODE LEAD Approx. 29 kV
PRIMARY SIDE
MAIN BD
DEMAGNETIZER COIL
REAR PART
DEMAGNETIZER COIL
SECONDARY SIDE (Chassis, sheet metal work, CRT, etc.)
Connecting the CRT and PCB
For combining the CRT and PCB, use the specified part No. to maintain the status of adjustments made at the factory. The anode of the CRT itself will be accumulatively charged as time elapses, generating high-tension voltage which is very dangerous. The monitor should be used with the Chassis, CRT and PCB assembled. When repair, etc. is required at the time of malfunctioning, be sure to send it in an "as is assembled" condition. If these are disassembled, what's charged to said high tension voltage can be discharged, causing a very hazardous situation. Therefore, under no circumstances should it be disassembled.
FOCUS LEAD (black) Approx. 10 kV
Disconnect or unplug
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FBT Approx. 29 kV
NECK PCB
Approx. 10 kV
Static Electricity
Touching the CRT surface sometimes causes you to slightly feel electricity. This is because the CRT surfaces are subject to static and will not adversely affect the human body.
Installation and removal
Ensure that the Magnetizer Coil, FBT (Fly-Back Transformer), Anode Lead and Focus Lead are not positioned close to the sheet metal work's sharp edges, etc. and avoid damaging the insulated portions so as not to cause electric shock and malfunctioning. (For the name of parts, refer to the above Figures).
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For the purpose of static prevention, special coating is applied to the CRT face of this product. To protect the coating, pay attention to the following points. Damaging the coating film can cause electric shock to the customers.
Do not apply or rub with a
hard item (a rod with pointed edge, pen, etc.) to or on the CRT surfaces.
Avoid applying stickers,
seals, etc. on the CRT face.
Aluminum Foil
Do not remove aluminum
foils from the CRT corners. Removing the aluminum foils can cause static prevention effects to be lowered.
14 - 2 CAUTIONS TO BE HEEDED WHEN CLEANING THE CRT SURFACES
Static preventive coating is applied to the CRT surfaces. When cleaning, pay attention to the following points. Peeling off of static preventive coat can cause electric shock.
Remove smears by using a dry, soft cloth (flannels, etc.). Do not use a coarse
gauze, etc.
For smear removing solvent, alcohol (ethanol) is recommended. When using
chemical detergent, be sure to follow instructions below:
• Dilute chemical detergent with water and dip a soft cloth in and then
thoroughly wring it to wipe smears off.
• Do not use a chemical detergent containing an abradant, powder or bleaching
agent.
• Do not use alkaline chemical detergents such as "glass cleaner" available on
the market or solvents such as thinner, etc.
Do not rub or scratch the CRT face with hard items such as brushes, scrub
brush, etc.
Clean the CRT surfaces once a week. When cleaning, pay attention to the above caution so that the antistatic coating will not come off.
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14 - 3 ADJUSTMENT METHOD
Monitor adjustments have been made at the time of shipment. Therefore, do
not make further adjustment without a justifiable reason. Adjusting the monitor which contains high tension parts is a dangerous work. Also, an erroneous adjustment can cause deviated synchronization and image fault, resulting in malfunctioning.
When making adjustment, utilize a resinous Alignment Rod. Servicing with
bare hand or using conductive tools can cause electric shock.
Remove the 2 screws from the Monitor Board Lid on top of the monitor, and the Adjustment Board appears.
TRUSS SCREW(2) blackM4 X 10
For adjustment, use the Resinous Adjustment Rod.
FIG. 14. 3
Monitor Board Lid
PHOTO 14. 3
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OPERATION
1
Press the MODE button to display OSD. The right-hand end numeral indicates INPUT FRE­QUENCY.
Example: 31 kHz Input
2
Press the MODE button to select the adjustment item. (Each time the MODE button is pressed, the OSD display shifts sequentially in order of V-POSI Å® H-POSI Å® V-SIZE Å® H-SIZE Å® CONTRAST Å® BRIGHT Å® DEGAUSS Å® RESET Å® OSD display disappears.) Press the DOWN button while pressing the MODE button to return the adjustment item to the preceding one.
3
Adjust with UP button and DOWN button.
4
To exit from OSD, keep pressing the MODE button until the OSD display disappears.
•V-POSI The image' s vertical position is adjustable.
V-POSI 31
051
OSD Display
IN/OUT/MODE
DOWN
UP
V-POSI H-POSI
•H-POSI The horizontal image' s position is adjustable.
V-SIZE The vertical image size is adjustable.
V-SIZE H-SIZE
H-SIZE The horizontal image size is adjustable.
CONTRAST Adjusts image contrast.
BRIGHT This adjusts the on-screen image brightness.
DEGAUSS Degaussing is performed. Once degaussed, it takes approximately 4 minutes and 30 seconds to have degaussing function again. Wait until the lower OSD display indicates PLEASE.
•RESET Reset the on-screen setting status to the factory setting. (Press the UP button or DOWN button for one second or longer.) Note that the factory setting status is predetermined and not changeable.
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14 - 4 CLEANING THE MONITOR GLASS
Removing the Monitor Glass requires complicated work. Clean the Front Glass only in the weekly cleaning. To clean the Reverse Glass of the Monitor and the CRT Surface, removing the Monitor Glass is required.
FRONT MONITOR GLASS
1
Take out 2 screws to remove the Boss Cover.
2
Take out 10 screws to remove the Control Panel Upper. If it is hard to take out the screws due to the existence of the Steering Wheel, remove the emblem and the Steering Wheel ahead of time.
Take out 4 screws to remove the Control Panel Bracket Upper.
3
Take out a total of 6 screws, and remove each of Glass Holder Upper Center, Glass Holder
4
Upper Lower, and Glass Sash.
GLASS SASH
GLASS HOLDER UPPER CENTER
GLASS SASH
GLASS HOLDER LOWER CENTER
CONTROL PANEL BRACKET UPPER
CONTROL PANEL UPPER
BOSS COVER
TRUSS SCREW(2),black M4 X 8
5
Take out the Monitor Glass.
TRUSS SCREW(6 in total),black M4 X 16,flat washer used
SCREW(4) M4 X 16,w/flat & spring washers
TRUSS SCREW(10),black M4 X 12,flat washer used
FIG. 14. 4 a
FIG 14. 4 b
MONITOR GLASS
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BOTH SIDE MONITOR GLASS
1
Take out 9 screws and remove Monitor Cover.
TRUSS SCREW(9 in total),chrome M4 X 10,flat washer used
MONITOR COVER
PHOTO 14. 4 a
2
Take out 3 screws and remove Monitor Side Cover.
MONITOR SIDE COVER
TRUSS SCREW(3),black M4 X 8
PHOTO 14. 4 b
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Take out 2 screws to remove the Side Cover Bracket.
3
SCREW(2) M4 X 8,w/flat & spring washers
SIDE COVER BRACKET
PHOTO 14. 4 c
Take out 2 screw to remove
4
the Monitor Board Lid.
5
Pull out the Monitor Glass.
PHOTO 14. 4 d
MONITOR BOARD LID
MONITOR GLASS
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15.
REPLACING THE FLUORESCENT LAMP, AND LAMPS
The Error Lamp is used when the Printer (optional) is incorporated. If the Printer (optional) is not incorporated, disregard the following explanation of replacing the ERROR LAMP.
Regarding the U.S. Specifications: The parts employed for the U.S. Specifications machines are procured in the U.S.A. Therefore, the parts in the U.S. Specifications are different from those of described in this section or listed in the PARTS LIST. When replacing the Fluorescent Lamp, be sure to contact where you purchased the product from.
When performing work, be sure to turn power off. Working with power on
can cause electric shock and short circuit hazards.
The Fluorescent Lamp, when it gets hot, can cause burn. Be very careful
when replacing the Fluorescent Lamp.
Be sure to use lamps of the designated rating. Using lamps of undesignated
rating can cause a fire or malfunctioning.
To perform work safely and securely, be sure to prepare a step which is in a
secure and stable condition. Performing work without using the step can cause violent falling down accidents.
When handling glass-made or plastic parts, use care. Failure to observe this
may damage parts and cause injury due to fragments resulting from damage.
This product employs the total of 4 fluorescent lamps and the total of 2 slim lamps (no-electrode lamps).
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SEAT LEFT & RIGHT
1
Turn off power.
2
Take out 5 Truss screws from the left-hand side and 4 Truss screws from the right-hand side of the seat facing the monitor.
Remove the Sash.
3
Remove the FL Cover Side.
4
Replace the Fluorescent Lamp.
5
SASH
TRUSS SCREW (4) M4 X 12
RIGHT
FLUORESCENT LAMP 32W :390-5251-32-01
GLOW BULB: 390-5638-5P
TRUSS SCREW (5) M4 X 12
FL COVER SIDE
LEFT
FIG.15 a
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BILLBOARD
TRUSS SCREW (2) M4 X 16
TRUSS SCREW (2) M4 X 16
BUSHE
FL PLATE
1
Turn off power.
Take out 4 Truss screws in total.
2
3
Remove 2 Bushes and the Plate Holder.
4
Remove the FL Plate. At this time, be sure to keep the washers used underneath the Bushes.
5
Replace the Fluorescent Lamp.
WASHER M4
PLATE HOLDER
FLUORESCENT LAMP 20W: 390-5251-20-01 GLOW BULB: 390-5638-1E
When performing work, be sure to use a step.
FIG. 15 b
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THE REAR SIDE
1
Turn off power.
Take out 8 Truss screws.
2
3
Remove the FL Cover Rear.
Replace the Fluorescent Lamp.
4
TRUSS (8)M4 X 12,flat washer used.
FLUORESCENT LAMP 30W: 390-5251-30-01 GLOW BULB: 390-5638-1E
PHOTO 15 a
FL COVER REAR
PHOTO 15 b
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SLIM LAMP
Remove the FL Cover Rear as per
1
procedures in THE REAR.
2
Take out 4 screws of the FL Cover Rear installing portion where the Slim lamp to be replaced is attached.
Remove the Sash Rear.
3
SASH REAR
SCREW (4)M4 X 16,w/flat & spring washers
Take out 2 screws.
4
5
Remove the Rear Window.
TRUSS SCREW (2) M4 X 12
PHOTO 15 c
REAR WINDOW
PHOTO 15 d
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6
Remove the Corner Plate. When it is hard to remove the Corner Plate, loosen the 5 screws which secure the Corner Light Lid.
SLIM LAMP 390-6651
CORNER LIGHT LID
7
Take out 2 screws which secure the Bracket of connector side of the Slim lamp.
8
Disconnect the connector and replace the Slim lamp.
Insert the edge of the replacing
9
Slim lamp in to the holder.
Pass the plastic made bush and
10
spacer through the 2 screws which secure the Bracket of the connector side. Install in a manner to put the installation portion between the bush and the spacer.
CORNER PLATE
CONNECTOR
BUSH
PHOTO15 e
TRUSS SCREW (2) M4 X 12,flat washer used.
SPACER
FIG. 15 c
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ERROR LAMP
To perform the following work, a Phillips type Screwdriver and a driver for M4 Hexagon Nut are required.
Turn off power.
1
2
Take out 2 screws.
3
Remove the Socket Cover.
ÇVmm
Disconnect a connector.
4
Disconnect the connector
SCREW (2) M4 X 8
SOCKET COVER
PHOTO 15 f
PHOTO 15 g
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Take out 2 Flange Nuts.
5
6
Remove the Lamp together with the Lamp Base.
FLANGE NUT (2) M4
LAMP BASE
PHOTO 15 h
7
Replace the Lamp.
LAMP 110V 10W 390-5174
PHOTO 15 i
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REPLACING THE EFFECT SWITCH LAMP
1
Remove the Shift Cover as per procedures 10-1.
Unlock the lock
2
A metallic part is ejected from the switch base of the EFFECT SWITCH reverse side. Turning the metallic part can unlock the lock. Take off the wiring connecting portion from the switch.
PHOTO 15 j
3
The lamp is inside the wiring connecting portion. Push and then turn the Lamp counterclockwise to remove.
PHOTO 15 k
LAMP 6.3V 1W 390-5445-01
PHOTO 15 l
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16. PERIODIC INSPECTION TABLE
The items listed below require periodic check and maintenance to retain the performance of this machine and to ensure safe business operation.
Be sure to check once a year to see if Power Cords are damaged, the plug is
securely inserted, dust is accumulated between the Socket Outlet and the Power Plug, etc. Using the product with dust as is accumulated can cause fire and electric shock hazards.
Periodically once a year, request the place of contact herein stated or the
Distributor, etc. where the product was purchased from, as regards the internal cleaning. Using the product with dust as is accumulated in the interior without cleaning can cause a fire or accident. Note that cleaning the interior parts can be performed on a pay-basis.
TABLE 16
ITEMS DESCRIPTION PERIOD REFERENCE
CABINET Check Adjusters' contact with surface. Daily 3
HANDLE MECHA Check VOLUME VALUE. Monthly SERVICE MANUAL
Gear part greasing Tri-monthly 9-2
PADDLE SHIFT Check SW. Monthly SERVICE MANUAL
ACCEL. & BRAKE Check VOLUME VALUE. Monthly SERVICE MANUAL
Gear and Spring portion greasing Tri-monthly 11-2
CLUTCH PEDAL Check VOLUME VALUE. Monthly SERVICE MANUAL
6-SPEED SHIFT Check SW. Monthly SERVICE MANUAL
Greasing Tri-monthly 12
PRINTER (OPTIONAL) Cleaning of the printer head
COIN SELECTOR Check COIN SWes. Monthly SERVICE MANUAL
Coin insertion test. Monthly 13
COIN SELECTOR cleaning. Tri-monthly 13
MONITOR Check adjustments. Monthly SERVICE MANUAL
MONITOR GLASS cleaning. Weekly 14-4
GAME BD MEMORY TEST. Monthly SERVICE MANUAL
Check settings. Monthly SERVICE MANUAL
REAR CABINET Grease the Seat Rail portion. Trimonthly See next page (FIG. 16).
After a roll of paper
is exhausted.
7
Cabinet surfaces Cleaning As necessary. See next page.
INTERIOR Cleaning Annually See above.
POWER SUPPLY PLUG Inspection and cleaning
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REAR CABINET (Greasing to Seat Rail Portion)
Move the Seat to the rearmost portion and apply spray greasing to the portion shown at the right once every 3 months by using NOK KLUBER L60 or GREASE MATE SEGA PART No. 090-0066. After greasing, move the Seat a few times forward and backward so as to allow the grease to be applied all over uniformly. Be sure to wipe grease which attaches to the surfaces of the PROTECT RUBBER on the Seat Rail, or any excess grease.
CLEANING THE CABINET SURFACES
If the Cabinet is badly stained, use a cloth which is dipped in the chemical detergent liquid diluted with water and then squeezed dry. Do not use such solvents as alcohol, thinner, benzine, etc., or abrasives, bleaching agents and or chemical dustcloth as these can damage cabinet surface finish.
FIG. 16
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17. TROUBLESHOOTING
In case a problem occurs, first check wiring connector connections.
In order to prevent electric shock and short circuit, be sure to turn power off
before performing work.
WARNING!
TABLE 17 a
PROBLEMS CAUSE COUNTERMEASURES
Be careful so as not to damage wirings. Damaged wiring can cause electric
shock or short circuit.
After removing the cause of the functioning of the Circuit Protector, reinstate
the Circuit Protector. Depending on the cause of the functioning, using the Circuit Protector as is without removing the cause can cause generation of heat and fire hazard.
When the main SW is turned ON, the machine is not activated.
The color of image on MONITOR screen is incorrect.
The on-screen image of the monitor sways and or shrinks.
Sound is not emitted.
The power is not ON.
Incorrect power source/voltage.
AC UNIT CIRCUIT PROTECTOR functioned due to instantaneous overcurrent.
CIRCUIT PROTECTOR inside the Cabinet functioned due to instantaneous overcurrent.
Incorrect monitor adjustment.
The power source and voltage are not correct.
Sound volume adjustment is not correct.
Malfunctioning BD. and Amp.
Firmly insert the plug into the outlet.
Make sure that the power supply/voltage are correct.
First, remove the cause of overcurrent and reinstate the circuit protector to its original status. (see Sec. 6)
Reinstate the circuit protector to its original status. (see FIG. 17 b)
Make appropriate adjustments. (see Sec. 14)
Make sure that the power supply and voltage are correct.
Adjust the SWITCH UNIT's sound adjustment volume. (see Service Manual)
Perform Sound Test to check it. (see Service Manual)
Connector connection is incorrect.
CIRCUIT PROTECTOR
FIG. 17 a
Check connectors between the Front and the Rear Cabinets. (see Sec. 6)
CIRCUIT PROTECTOR
Functions due to the activation of bimetal. To restore the function, wait for approximately one minute or longer until the bimetal cools off. (Press the Button.)
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TABLE 17 b
PROBLEMS CAUSE COUNTERMEASURES
No sound is emitted from WOOFER.
Steering Wheel reaction strength is incorrect. Deviation of Center.
Steering Wheel reaction strength is insufficient.
Paddle Shift's operation is not satisfactory.
6-speed Shift's operation is not satisfactory.
Operation of Accel. and Brake Pedals are not satisfactory.
The Fuse is blown due to momentary overload.
Power ON check not performed correctly.
V.R. position deviated.
V.R. malfunctioning.
Reaction Mecha's secular change.
Switch malfunctioning.
Switch malfunctioning.
V.R. malfunctioning.
ADJUST GEAR's engagement is not correct.
Replace fuse. (see FIG. 17 c) 514-5086-6300 FUSE 6.4Å~30 6300mA 125W
Turn off power and then turn it back on again. Complete the power on check.
Adjust V. R. value in the test mode. (see Service Manual)
Replace V.R. (see Sec. 9)
Adjust V. R. value in the Test mode. (see Service Manual)
Replace the Switch. (see 9-3)
Replace the Switch. (see Sec. 9)
Replace the V.R. (see Sec. 11)
Adjust the engagement of ADJUST GEAR (see Sec. 11).
Crutch Pedal's operation is not satisfactory.
Fluorescent lamp doesn't light up.
CIRCUIT PROTECTOR
V.R. malfunctioning.
ADJUST GEAR's engagement is not correct.
Fluorescent lamp needs replacement.
Replace the V.R. (see Sec. 12)
Adjust the engagement of ADJUST GEAR. (see Sec. 12)
Replace the fluorescent lamp. (see Sec. 15)
SIDE DOOR R
TRUSS SCREW(2) M4 X 30,flat washer used.
FIG. 17 b
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REPLACMENT OF FUSE
Fuse replacements other than those specified can cause accidents and are
strictly forbidden. In case fuse replacements other than those stated in this manual are necessary, contact where you purchased the product from for inquiries regarding this matter.
In order to prevent an electric shock, be sure to turn power off and unplug
from the socket outlet before performing work by touching the internal parts of the product.
Be careful so as not to damage wirings. Damaged wiring can cause electric
shock and short circuit accidents.
Be sure to use fuses meeting specified rating. Using fuses exceeding the
specified rating can cause fire and electric shock accidents.
After eliminating the cause of the blowing of fuse, replace the fuse.
Depending on the cause of fuse blowing, continued use with the fuse as is blown can cause generation of heat and fire hazard.
Take out 2 screws to remove Side Door R, and the fuse appears as shown.
FUSE 6.3A 250W 514-5086-6300
SIDE DOOR R
WOOFER V.R.
SPEAKER V.R.
Use the setting of Adjust Volumes shown as is the time of shipment.
TRUSS SCREW(2)black M4 X 30,flat washer used.
FIG. 17 c
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18. GAME BOARD
In order to prevent electric shock and short circuit hazards, be sure to turn
power off before performing work.
Be careful so as not to damage wirings. Damaged wiring can cause fire,
electric shock and short circuit hazards.
Do not expose the Game BD, etc. without a good reason. Failure to observe
this can cause electric shock or malfunctioning.
The electronic parts on the IC Board could be damaged due to human body's static electricity. Before performing IC Board related work, be sure to discharge physically accumulated statics by touching grounded metallic surfaces, etc.
STOP
Put the Game Board in the Carton Box (an accessory) together with the Shield Case when requesting for the replacement or repair. Transporting the Game Board in an undesignated status for replacement/repair is unacceptable.
IMPORTANT!
18 - 1 TAKING OUT THE BOARD
1
Turn power off.
Take out the 2 truss screws, unlock and remove the Back Door Lower.
2
Disconnect all of the Connectors connected to ASSY MAIN BOARD DX.
3
Remove the 2 Wing Bolts and take out ASSY MAIN BD DX with the Shield Case as is mounted.
4
WING BOLT(2) M4 X 25,flat washer used.
FIG. 18. 1 a
TRUSS SCREW(2) M4 X 30,flat washer used.
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CONNECTING THE VIDEO SIGNAL LINE AND AUDIO SIGNAL LINE
SPEAKER (AUDIO1)
SPEAKER (AUDIO2)
18 - 2 COMPOSITION OF GAME BOARD
GAME BD FRI DX USA (833-13841-01) : USA GAME BD FRI DX EXP (833-13841-02) : OTHERS GAME BD FRI DX KOR (833-13841-03) : KOREA GAME BD FRI DX AUS (833-13841-04) : AUSTRALIA
MONITOR LEFT (RGB3)
MONITOR RIGHT (RGB4)
FIG. 18. 1 b
MONITOR CENTER (RGB2)
DIP SW SETTING
In the product, set all of the DIP SWes to OFF.
ON
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1 2 3
PHOTO 18. 2
4
FIG. 18. 2
19. DESIGN RELATED PARTS
For the Warning Display stickers, refer to Section 1.
FRI-3052 SIDE FL COVER L FRI-3062 SIDE FL COVER R ( OPPOSITE SIDE )
FRI-1018-B STICKER MONITOR COVER
FRI-0501 BILLBOARD
FRI-3016 BACK PLATE BASE
FRI-3056 CORNER COVER
422-0766-01 PLAY INSTR SH FRI LEVEL ENG
422-0765-01 PLAY INSTR SH FRI COURSE ENG
421-7308 ~ DENOMI SH ~
421-10092-01 STICKER DENOMI FRI ENG
FRI-2002 STEERING EMBLEM FRI
FRI-1018-C DESIGN PLATE SHIFT PATTERN
422-0767-01 PLAY INSTR SH FRI ASSIST ENG
FRI-1017-B DESIGN PLATE CONT PANEL
FRI-3019 SHIFT GATE
FRI-3401-B STICKER SW PLATE
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20. PARTS LIST
1TOP ASSY FRI DX ( D-1/3 )
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1TOP ASSY FRI DX ( D-2/3 )
ITEM NO. PART NO. DESCRIPTION NOTE
1 FRI-1000 ASSY FRONT CABINET 2 FRI-3000 ASSY REAR CABINET 3 APC-0001 JOINT PIPE 4 FRI-0001 ROOF NUT PLATE F 5 FRI-0002 ROOF NUT PLATE R 6 FRI-0003 CENTER ROOF 7 FRI-0004 JOINT PLATE CENTER 8 FRI-0005 JOINT BRKT L
9 FRI-0006 JOINT BRKT R 10 421-7020 STICKER CAUTION FORK 16 421-8479-01 STICKER INSTR SUNLIGHT ENG 17 440-WS0002XEG STICKER W POWER OFF ENG 18 440-DS0013XEG STICKER D MONITOR ENG 19 440-WS0170-JP STICKER W FALL DOWN 20 440-CS0181-EG STICKER C DOOR HINGE ENG 22 SGM-4048 POLY COVER 1250 X 1800 X 2100 23 FRI-0007 SHIPPING BRKT REAR 25 440-CS0179-EG STICKER C DO NOT GET ON ENG 28 SGM-4507 POLY COVER 1700 X 1700 X 1950 29 440-CS0175-EG STICKER C CEPILEPSY ENG 30 421-10097 STICKER FORK POSITION FRI DX
201 030-000830-SB HEX BLT W/S BLK M8 X 30 202 068-852216-0B FLT WSHR BLK 8.5-22 X 1.6 203 030-000820-SB HEX BLT W/S BLK M8 X 20 204 FAS-300005 HEX BLT CRM W/FS M8 X 30 205 000-T00630-0B M SCR TH BLK M6 X 30 206 000-T00412-0B M SCR TH BLK M4 X 12 207 000-P00408-S M SCR PH W/S M4 X 8 208 060-F00400 FLT WSHR M4 209 068-652016-0B FLT WSHR BLK 6.5-20 X 1.6 210 000-T00416-0C M SCR TH CRM M4 X 16 211 050-000800 HEX NUT M8 212 008-B00830-0B TMP PRF SCR BH BLK M8 X 30
401 220-5576 KEY MASTER FOR 220-5575 402 SGM-4111 KEY BAG (SGB-1035X) 403 280-5009-01 CORD CLAMP 21 404 540-0009-01 WRENCH FOR TAMP SCR M8 406 600-6729 AC CABLE CONNECT TYPE 15A AC 110V AREA
600-6695 AC CABLE CONNECT TYPE USA 15A AC 120V AREA 600-6618 AC CABLE CONNECT TYPE FOR EXP AC 220 ~ 240V
408 220-5484 VOL CONT B-5K OHM
220-5373 VOL CONT B-5K OHM 409 514-5086-6300 FUSE S.B 6300MA 250V HBC CE 410 509-5636 SW MICRO TYPE SS-5GL2T 411 509-5387 SW MICRO TYPE 413 420-6507-01 OWNERS MNL FRI DX ENG 414 420-6508-01 SERVICE MANUAL FRI DX ENG
AREA
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1TOP ASSY FRI DX ( D-2/3 )
ITEM NO. PART NO. DESCRIPTION NOTE
/ 105-5356 SHIPPING BRKT / 421-8740 CAUTION INSTR COP U/R / 280-6609 REPEAT TIE RF140 / 421-6690-06 STICKER 110V AC 110V AREA / 421-6690-03 STICKER 220V AC 220V AREA / 421-6690-05 STICKER 240V AC 240V AREA / 421-6690-01 STICKER 120V AC 120V AREA / 421-7308 ~ DENOMI SH 1GAME ~
421-6119-91 STICKER FCC 421-6120-91 STICKER SEGA USA
USA
123
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2 ASSY FRONT CABINET (FRI-1000) ( D-1/3 )
NOTE) M8 BOLT FASTENING TORQUE TO BE:178kgf•cm
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2 ASSY FRONT CABINET (FRI-1000) ( D-2/3 )
ITEM NO. PART NO. DESCRIPTION NOTE
1 SPG-2001 STEERING WHEEL 2 FRI-1001 ASSY FRONT SUB-CABI 3 APC-1100 ASSY MONITOR CENTER 4 APC-1150 ASSY MONITOR LEFT 5 APC-1200 ASSY MONITOR RIGHT 6 FRI-2000 ASSY STEERING MECHA 7 FRI-2050 ASSY PADDLE SHIFT 8 FRI-2100 STEERING MOTOR UNIT
9 FRI-2200 PEDAL UNIT 10 FRI-2400 CLUTCH UNIT 13 FRI-4000 ASSY MAIN BD DX 14 FRI-4100 ASSY PWR SPLY DX 15 FRI-4200 ASSY I/O BASE DX 16 FRI-4300 ASSY AUDIO BASE DX 17 FRI-4400 ASSY SERVO DRV BASE DX 18 FRI-2002 STEERING EMBLEM FRI 19 APC-1153X MONITOR HOLD LOWER 20 APC-1053X GLASS HOLDER REAR 21 APC-1054 GLASS 22 APC-1055 GLASS HOLDER UPPER CENTER 23 APC-1056 GLASS HOLDER LOWER CENTER 24 APC-1057 GLASS SUSH 25 APC-1058X MONITOR BD LID 26 FRI-1015 CONT PNL BRKT UPPER 27 FRI-1016 CONT PNL UPPER 28 FRI-1017 CONT PNL LOWER 29 FRI-1018 MONITOR COVER L 30 FRI-1019 MONITOR COVER R 31 601-10562-0170 RUBBER PACKING NO.96 L=170MM 32 601-10562-0580 RUBBER PACKING NO.96 L=580MM 33 FRI-1054X CUSHION SPONGE 550 34 FRI-1051 ROOF BRKT FRONT 35 FRI-1052 BOSS PLATE SIDE 36 FRI-1053 BOSS PLATE CENTER 37 FRI-2055 BOSS COVER 38 FRI-2504 PRINTER BLIND LID 41 280-5112 BUSH FOR TV 42 280-5113 COLLAR FOR TV 43 253-5366 CASH BOX 44 SPG-2039 SPACER RING 45 APC-1077 AIR VENT PLATE 46 APC-1083 MONITOR MASK 47 APC-1014 COVER BRKT A 48 APC-1015 COVER BRKT B 49 APC-1016 COVER BRKT C 50 APC-1017 COVER BRKT D 51 SRT-3206 KEY 5 X 5 X 17 52 FRI-2006 KEY 6 X 6 X 16 53 FRI-2007 KEY 5 X 5 X 10 55 440-CS0140-JP STICKER C GEAR 56 421-10092-01 STISKER DENOMI FRI ENG 57 422-0765-01 PLAY INSTR SH FRI COURSE ENG 58 422-0766-01 PLAY INSTR SH FRI LEVEL ENG 59 422-0767-01 PLAY INSTR SH FRI ASSIST ENG
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2 ASSY FRONT CABINET (FRI-1000) ( D-3/3 )
ITEM NO. PART NO. DESCRIPTION NOTE
62 FRI-1055 BLIND PLATE L 63 FRI-1056 BLIND PLATE R 64 FRI-1057 CUSHION SPONGE 30
101 111-1131 COUPLING MJT-40K-BL 16-20
201 000-T00408-0B M SCR TH BLK M4 X 8 202 000-P00416-W M SCR PH W/FS M4 X 16 203 000-T00410-0B M SCR TH M4 X 10 BLK 204 000-T00410-0C M SCR TH CRM M4 X 10 205 000-T00416-0B M SCR TH BLK M4 X 16 206 008-B00830-0B TMP PRF SCR BH BLK M8 X 30 207 020-000820-0Z HEX SKT H CAP SCR BLK 0Z M8 X 20 208 030-000630-SB HEX BLT BLK W/S M6 X 30 209 030-000820-SB HEX BLT W/S BLK M8 X 20 210 030-000830-SB HEX BLT W/S BLK M8 X 30 211 030-000850-SB HEX BLT W/S BLK M8 X 50 212 032-000425 WING BLT M4 X 25 213 050-F00600 FLG NUT M6 214 060-F00800-0B FLT WSHR BLK M8 215 060-S00800-0B SPR WSHR BLK M8 216 068-441616 FLT WSHR 4.4-16 X 1.6 217 068-441616-0B FLT WSHR BLK 4.4-16 X 1.6 218 068-441616-0C FLT WSHR CRM 4.4-16 X 1.6 219 068-652016-0B FLT WSHR BLK 6.5-20 X 1.6 220 068-852216-0B FLT WSHR BLK 8.5-22 X 1.6 221 000-T00412-0B M SCR TH BLK M4 X 12 222 030-000840-SB HEX BLT W/S BLK M8 X 40 225 060-F00400 FLT WSHR M4 226 000-P00408-W M SCR PH W/FS M4 X 8 227 FAS-200013 HEX SKT H CAP SCR CRM M4 X 16 230 011-T03512 TAP SCR TH 3.5 X 12
301 600-6972-0600 WIRE HARN EARTH ID5 0600MM
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3 ASSY REAR CABINET (FRI-3000) ( D-1/2 )
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3 ASSY REAR CABINET (FRI-3000) ( D-2/2 )
ITEM NO. PART NO. DESCRIPTION NOTE
1 FRI-3001 ASSY REAR SUB-CABI 2 FRI-2150 ASSY 6SPEED SHIFTER 3 FRI-3050 ASSY SIDE TOWER L 4 FRI-3060 ASSY SIDE TOWER R 5 FRI-3100 ASSY CORNER LIGHT L 6 FRI-3150 ASSY CORNER LIGHT R 7 FRI-3200 ASSY REAR ROOF 8 FRI-3300 ASSY SEAT
9 FRI-3400 ASSY EFFECT SW 10 FRI-0500 ASSY BILLBOARD 11 FRI-3030 SHIFT BRKT L 12 FRI-3031 SHIFT BRKT R 13 FRI-3014 SASH REAR 14 FRI-3015 REAR FL COVER 16 FRI-3017 CONSOLE BASE 17 FRI-3018 CONSOLE COVER 18 FRI-3156X CORNER PLATE 19 FRI-3020 WOOFER HOLDER 20 FRI-3034 REAR WINDOW 21 FRI-3055 REAR SASH PACKING
101 130-5196 WOOFER 4OHM 80W
201 030-000816-S HEX BLT W/S M8 X 16 202 030-000830-S HEX BLT W/S M8 X 30 203 060-F00800 FLT WSHR M8 204 030-000830-SB HEX BLT W/S BLK M8 X 30 205 008-B00830-0B TMP PRF SCR BH BLK M8 X 30 206 060-F00800-0B FLT WSHR BLK M8 207 068-852216-0B FLT WSHR BLK 8.5-22 X 1.6 208 000-T00412-0C M SCR TH CRM M4 X 12 209 068-441616-0C FLT WSHR CRM 4.4-16 X 1.6 210 000-T00412-0B M SCR TH BLK M4 X 12 211 068-441616-0B FLT WSHR BLK 4.4-16 X 1.6 212 000-P00416-W M SCR PH W/FS M4 X 16 213 030-000840-S HEX BLT W/S M8 X 40 214 000-T00416-0B M SCR TH BLK M4 X 16 215 030-000850-SB HEX BLT W/S BLK M8 X 50 216 050-H00400 HEX NUT M4 217 060-S00400 SPR WSHR M4 218 060-F00400 FLT WSHR M4 219 000-P00408-S M SCR PH W/S M4 X 8
301 FRI-60071 WIRE HARN SUB WOOFER IN
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4 ASSY BILLBOARD (FRI-0500)
NOTE) M8 TAMPER FASTENING TORQUE TO BE: 30kgf•cm
ITEM NO. PART NO. DESCRIPTION NOTE
1 FRI-0501 BILLBOARD 2 FRI-0502 BILLBOARD LEG
201 008-B00830-0B TMP PRF SCR BH BLK M8 X 30 202 068-852216-0B FLT WSHR BLK 8.5-22 X 1.6
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5 ASSY FRONT SUB-CABI (FRI-1001) ( D-1/3 )
M8 BOLT FASTENING TORQUE TO BE:178kgf•cm
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5 ASSY FRONT SUB-CABI (FRI-1001) ( D-2/3 )
ITEM NO. PART NO. DESCRIPTION NOTE
1 FRI-1020 AC UNIT 2 FRI-1030 SW UNIT 3 APC-1035 FAN MOTOR UNIT 4 APC-1040 METER UNIT S OTHERS
APC-1040-01 METER UNIT USA 5 STR-1070 FAN UNIT 6 FRI-1002 WOODEN FRONT CABINET 7 APC-1003 BACK DOOR UPPER 8 APC-1004 BACK DOOR LOWER 9 APC-1005 SIDE DOOR L
10 APC-1006 SIDE DOOR R 11 105-5373 SHIPPING BRKT RED 12 FRI-1007 LEG CASTER BRKT A 13 FRI-1008 LEG CASTER BRKT B 14 FRI-1009 CASTER SPACER PLATE 15 DP-1148X LKG TNG 16 DP-1167 TNG LKG 17 105-5169 LOCK BRACKET W 18 105-5171 CHUTE PLATE SINGLE OTHERS
105-5172 CHUTE PLATE DOUBLE USA
19 117-0062 PLATE LOCK RETAINER 20 117-5098 TNG RETAINER PLATE 21 117-5233 PLATE LEG BRACKET BLACK 22 253-5396-91 CABINET HANDLE 23 253-5460-01 AIR VENT BLACK 24 APC-1009 MONITOR BRKT LOWER 25 421-7501-02 STICKER 6.3V 0.15A 26 FRI-1010 CONT PNL BRKT C L 27 FRI-1011 CONT PNL BRKT C R 28 FRI-1012 CONT PNL BRKT L 29 FRI-1013 CONT PNL BRKT R 30 FRI-1014 FLOOR BRKT 31 APC-1079 CONN PANEL METER 32 APC-1090 CORNER GUARD
101 601-9377 CASTER FAI=75 102 220-5237-92 ~ ASSY C.C 2DR ~
220-5482-91 ~ ASSY C.C 2DR ~
103 220-5574 CAM LOCK W/KEYS 104 220-5575 CAM LOCK MASTER W/O KEY 105 601-5699X LEG ADJUSTER BOLT M16 X 75 106 280-5009-01 CORD CLAMP 21 107 280-0419 HARNESS LUG 108 310-5029-D20 SUMITUBE F D 20 MM 109 601-0460 PLASTIC TIE BELT 100 MM 110 117-5402-06 EARTH TERMINAL PLATE 6P 111 270-5052-04 L.FILTER D
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5 ASSY FRONT SUB-CABI (FRI-1001) ( D-3/3 )
ITEM NO. PART NO. DESCRIPTION NOTE
201 000-P00416-W M SCR PH W/FS M4 X 16 202 000-T00420-0B M SCR TH BLK M4 X 20 203 000-T00430-0B M SCR TH BLK M4 X 30 204 011-F00310 TAP SCR FH 3 X 10 205 011-T00312 TAP SCR TH 3 X 12 206 011-T03512 TAP SCR TH 3.5 X 12 207 030-000630-SB HEX BLT BLK W/S M6 X 30 208 030-000830-SB HEX BLT W/S BLK M8 X 30 209 050-H01600 HEX NUT M16 210 060-F00600-0B FLT WSHR BLK M6 211 060-F00800-0B FLT WSHR BLK M8 212 068-441616-0B FLT WSHR BLK 4.4-16 X 1.6 213 011-F03516 TAP SCR FH 3.5 X 16 214 FAS-110010 TAP SCR FH #1 BLK 3 X 10 215 000-P00408-S M SCR PH W/S M4 X 8 216 050-H00400 HEX NUT M4 217 060-S00400 SPR WSHR M4 218 060-F00400 FLT WSHR M4
301 600-6455-02 WIRE HARN C.C DOOR SINGLE OTHERS
600-7134 WIRE HARN COIN CHUTE 2 USA 302 600-6275-0150 ASSY FIBER CABLE 5 0150CM 303 600-6972-0150 WIRE HARN EARTH ID5 0150MM 304 600-6972-0400 WIRE HARN EARTH ID5 0400MM 305 600-6972-1200 WIRE HARN EARTH ID5 1200MM 306 FRI-6001 ASSY WIRE FRONT CABI AC 307 FRI-6002 ASSY WIRE FRONT CABI DC 308 FRI-6004 ASSY WIRE EARTH 309 600-7195-3000 ASSY PRINTER CABLE 3000 MM 310 APC-60091 WIRE HARN RGB L 311 APC-60092 WIRE HARN RGB C 312 APC-60093 WIRE HARN RGB R 313 600-7141-100 CABLE JVS TYPE A-B 100CM 314 FRI-60092 WIRE HARN PRINTER DC
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6 AC UNIT (FRI-1020) ( D-1/2 )
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6 AC UNIT (FRI-1020) ( D-2/2 )
1 FRI-1021 AC BRACKET 2 421-7468-01 STICKER C.P W/PIC 3 421-8202 STICKER EARTH MARK 4 FRI-1022 CONNECTOR LID 5 421-7515 STICKER FIBER CABLE TX/RX
101 214-0202 AC INLET PANEL TYPE 102 280-0417 TERMINAL BINDING POST BLACK 103 509-5453-91-V-B SW ROCKER J8 V-B 104 512-5046-15000 C.P 15000MA CE UL AC 110 ~ 120V
512-5046-8000 C.P 8000MA CE UL AC 220 ~ 240V AREA 105 450-5126 MAGNET CONTACT S-N10CX AC 110V AREA
450-5134 MAGNET CONTACT S-N10CX AC 230V AC 220 ~ 240VAREA
450-5135 MAGNET CONTACT S-N10CX AC 120V AC 120V AREA 106 270-5081 NOISE FILTER 20A 107 280-5009-01 CORD CLAMP 21 108 310-5029-G20 SUMITUBE F G 20MM 109 601-0460 PLASTIC TIE BELT 100 MM 110 211-5479-01 CONN OPT JOINT
201 000-P00416-W M SCR PH W/FS M4 X 16 202 000-P00408-W M SCR PH W/FS M4 X 8 203 050-H00400 HEX NUT M4 204 060-S00400 SPR WSHR M4 205 060-F00400 FLT WSHR M4 206 000-P00312-W M SCR PH W/FS M3 X 12 207 000-T00408-0B M SCR TH BLK M4 X 8
AREA
301 FRI-60001 WIRE HARN AC INLET A 302 FRI-60002 WIRE HARN AC INLET B 303 FRI-60003 WIRE HARN EARTH AC INLET 304 FRI-60004 WIRE HARN CP 305 FRI-60005 WIRE HARN MAIN SW 306 FRI-60006 WIRE HARN FILTER IN 307 FRI-60008 WIRE HARN FILTER OUT 308 600-6972-0100 WIRE HARN EARTH ID5 0100MM 309 600-6972-0120 WIRE HARN EARTH ID5 0120MM 310 600-6972-0700 WIRE HARN EARTH ID5 0700MM
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7 SW UNIT (FRI-1030)
ITEM NO. PART NO. DESCRIPTION NOTE
1 FRI-1031 SW BRACKET 2 421-11127 STICKER SW UNIT
101 220-5179 VOL CONT B-5K OHM 102 509-5028 SW PB 1M 103 601-0042 KNOB 22 MM 104 310-5029-D20 SUMITUBE F D 20 MM 105 601-0460 PLASTIC TIE BELT 100 MM
301 APC-60087 WIRE HARN DEMAG 302 600-6609-32 WIRE HARN TEST & SERVICE 303 FRI-60089 WIRE HARN SOUND VOL
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8FAN MOTOR UNIT (APC-1035)
Connector
ITEM NO. PART NO. DESCRIPTION NOTE
1 APC-1036 FAN MOTOR BRKT
101 260-0011-02 AXIAL FLOW FAN AC100V 50-60HZ 102 601-8543 FAN GUARD
201 000-P00312-W M SCR PH W/FS M3 X 12 202 050-F00300 FLG NUT M3
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9 METER UNIT S (APC-1040)
ITEM NO. PART NO. DESCRIPTION NOTE
1 APC-1041 METER BRKT S 2 421-6591-16 STICKER COIN METER \100
101 220-5643-01 MAG CNTR DC5V 6P WH MZ-674-D04
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9 METER UNIT T (APC-1040-01)
ITEM NO. PART NO. DESCRIPTION NOTE
1 APC-1042 METER BRKT T 2 421-6591-01 STICKER COIN METER
101 220-5643-01 MAG CNTR DC5V 6P WH MZ-674-D04 102 220-5643-02 MAG CNTR DC5V 6P YE MZ-674-D05
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10 FAN UNIT (STR-1070)
Connector
ITEM NO. PART NO. DESCRIPTIONNOTE
1 105-5340-01 FAN BRKT LONG
101 260-0011-02 AXIAL FLOW FAN AC100V 50-60HZ 102 601-8543 FAN GUARD
201 000-P00312-W M SCR PH W/FS M3 X 12
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11 ASSY WIRE FRONT CABI AC (FRI-6001)
ASSY WIRE FRONT CABI AC is comprised of the following wire harnesses. An ASSY DRG. is unavailable.
ITEM NO. PART NO. DESCRIPTION NOTE
101 601-0460 PLASTIC TIE BELT 100 MM
301 FRI-60045 WIRE HARN EXT AC MONITOR 302 FRI-60046 WIRE HARN EXT AC REAR 303 FRI-60047 WIRE HARN EXT AC FRONT 304 FRI-60061 WIRE HARN EXT SERVO PWR
12 ASSY WIRE FRONT CABI DC (FRI-6002)
ASSY WIRE FRONT CABI DC is comprised of the following wire harnesses. An ASSY DRG. is unavailable.
ITEM NO. PART NO. DESCRIPTION NOTE
101 601-0460 PLASTIC TIE BELT 100 MM
301 FRI-60048 WIRE HARN EXT DC 302 FRI-60049 WIRE HARN EXT SOUND 303 FRI-60050 WIRE HARN EXT COIN 304 FRI-60051 WIRE HARN EXT ANALOG 305 FRI-60052 WIRE HARN EXT SHIFT LOCK A 306 FRI-60053 WIRE HARN EXT BRAKE LAMP A 307 FRI-60054 WIRE HARN EXT REAR CTRL A 308 FRI-60055 WIRE HARN EXT BASS SP 309 FRI-60056 WIRE HARN EXT SEAT SP A 311 FRI-60058 WIRE HARN EXT DRV CTRL TX 312 FRI-60059 WIRE HARN EXT DRV CTRL RX 313 FRI-60060 WIRE HARN EXT SERVO ENC 314 FRI-60062X WIRE HARN EXT PADDLE
13 ASSY WIRE EARTH (FRI-6004)
ASSY WIRE EARTH is comprised of the following wire harnesses. An ASSY DRG. is unavailable.
ITEM NO. PART NO. DESCRIPTION NOTE
101 601-0460 PLASTIC TIE BELT 100 MM
301 600-6972-0700 WIRE HARN EARTH ID5 0700MM 302 600-6972-1800 WIRE HARN EARTH ID5 1800MM 303 600-6972-2200 WIRE HARN EARTH ID5 2200MM 304 600-6972-2250 WIRE HARN EARTH ID5 2250MM 305 600-6972-3000 WIRE HARN EARTH ID5 3000MM
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