Sega AIT TRIX User Manual
1ST PRINTING JAN. 01
DX Type
Owner’s ManualOwner’s Manual
Owner’s Manual
Owner’s ManualOwner’s Manual
SEGA ENTERPRISES, INC. USA
MANUAL NO. 420-6614-01
Warranty
Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies
that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workmanship or materials under normal operating conditions. This also certifies that all Interactive Control
Assemblies are to be free from defects in workmanship and materials under normal operating conditions. No other product in this machine is hereby covered.
Sellers sole liability in the event a warranted part described above fails shall be, at its option, to
replace or repair the defective part during the warranty period. For Warranty claims, contact your
Sega Distributor.
Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Neglect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void.
Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other damages.
This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other
warranties expressed or implied. Under no circumstance shall it extend beyond the period of time
listed above.
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
To maintain the safety:
To ensure the safe usage of the product, be sure to read the following before using the product. The following
instructions are intended for the users, operators and the personnel in charge of the operation of the product.
After carefully reading and sufficiently understanding the warning displays and cautions, handle the product
appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it
when necessary .
Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the
contents of the displays before reading the text.
Indicates that mishandling the
product by disregarding this
warning will cause a potentially
hazardous situation which can
result in death or serious injury.
For the sage usage of the product, the following pictographs are used:
Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this
display is attached to places where the Owner’s Manual and or Service Manual should be referred
to.
Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to
perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the
serviceman should perform such work.
Be sure to turn off power before working on the machine.
To prevent electric shock, be sure to turn off power before starting the work in which the worker touches
the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual
herein always states to that effect.
Indicates that mishandling the product
by disregarding this caution will cause
a slight hazardous situation which can
result in personal injury and or material
damage.
Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord
with earth is used).
This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is
grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the
Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not
equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.
Be sure to use fuses which meet the specified rating. (only for the machines which use fuses).
Using fuses exceeding the specified rating can cause a fire and electric shock.
Specification changes (removal of equipment, conversion and addition) not designated by SEGA
are not allowed.
The parts of the product include warning labels for safety, covers for personal protection, etc. It is very
hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids
and protective parts be damaged or lost, refrain from operating the product, and contact where the
product was purchased from or the office herein stated. SEGA shall not be held responsible for any
accidents, compensation for damage to a third party, resulting from the specifications not designated by
SEGA.
Ensure that the product meets the requirements of appropriate Electrical Specifications.
Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on
which Electrical Specifications are described. Ensure that the product is compatible with the power
supply voltage and frequency requirements of the location. Using any Electrical Specifications different
from the designated Specifications can cause a fire and electric shock.
Install and operate the product in places where appropriate lighting is available, allowing warning
labels to be clearly read.
To ensure safety for the customers, labels and printed instructions describing potentially hazardous
situation are applied to places where accidents can be caused. Ensure that where the product is operated
has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated.
When handling the Monitor, be very careful. (Applies only to the product w/monitor.)
Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some
portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be
performed only be those technical personnel who have knowledge of electricity and technical expertise.
Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)
Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the
monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers.
When transporting or reselling this product, be sure to attach this manual to the product.
In the case where commercially available monitors and printers are used in this product, only the
contents relating to this product are explained herein. Some commercially available equipment has
functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.
•
Descriptions herein contained may be subject to improvement changes without notice.
•
The contents described herein are fully prepared with due care. However, should any question arise or
errors be found, please contact SEGA.
INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.
Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after
transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before
turning on power, check the following points to ensure that the product has been transported in a satisfactory status.
Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet?
Are Casters and Adjusters, damaged?
Do the power supply voltage and frequency requirements meet with those of the location?
Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,
connector connections can not be made accurately. Do not insert connectors forcibly.
Do power cords have cuts and dents?
Do the fuses used meet specified rating? Is the Circuit Protector in an energized status?
Are all accessories available?
Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?
TABLE OF CONTENTS
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
TABLE OF CONTENTS
INTRODUCTION OF THE OWNER'S MANUAL
1. HANDLING PRECAUTIONS ......................................................................... 1
2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ................. 2 - 3
3. OPERATION .................................................................................................... 4 - 8
4. NAME OF PARTS ............................................................................................ 9
5. ACCESSORIES ................................................................................................ 10 - 12
6. ASSEMBLING AND INSTALLATION .......................................................... 13 - 27
7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE ....... 28 - 30
8. CONTENTS OF GAME ................................................................................... 31 - 37
9. EXPLANATION OF TEST AND DATA DISPLAY ...................................... 38 - 60
9 - 1 SWITCH UNIT AND COIN METER .................................................. 39
9 - 2 SYSTEM TEST MODE ....................................................................... 40 - 51
9 - 3 GAME TEST MODE ........................................................................... 52 - 60
10. MAINTENANCE OF CONTROLLER MECHANISM UNIT ........................ 61 - 80
10 - 1 ADJUSTING/REPLACING THE ROLL-DIRECTION
VOLUME CONTROL ......................................................................... 61 - 66
10 - 2 ADJUSTING/REPLACING THE YAW-DIRECTION
VOLUME CONTROL ......................................................................... 67 - 70
10 - 3 GREASING ......................................................................................... 71 - 77
10 - 4 REPLACING THE ACCIDENT AVOIDANCE SYSTEM ............... 78 - 80
11. PROJECTOR .................................................................................................... 81 - 94
11 - 1 CLEANING THE SCREEN ................................................................ 81
11 - 2 ADJUSTMENT OF TOSHIBA PROJECTOR ................................... 82 - 91
11 - 3 ADJUSTMENT OF MITSUBISHI PROJECTOR .............................. 92 - 94
12. COIN SELECTOR ............................................................................................ 95
13. REPLACING THE FLUORESCENT LAMP, AND LAMPS ......................... 96 - 103
14. PERIODIC INSPECTION TABLE .................................................................. 104
15. TROUBLESHOOTING .................................................................................... 105 - 107
15 - 1 TABLE OF TROUBLESHOOTING ................................................. 105 - 106
15 - 2 SYSTEM ERROR MESSAGES ........................................................ 107
16. GAME BOARD ................................................................................................ 108 - 110
16 - 1 REMOVING THE GAME BOARD .................................................. 108 - 109
16 - 2 COMPOSITION OF GAME BOARD ................................................ 110
17. DESIGN RELATED PARTS ........................................................................... 111
18. PARTS LIST ..................................................................................................... 112 - 156
19. WIRE COLOR CODE TABLE ........................................................................ 157
20. WIRING DIAGRAM ........................................................................................ 158 - 160
SPECIFICATIONS
Installation space : 1,315 mm (W) X 2, 845 mm (D)
(51.8 in. X 112.0 in.)
Height : 2,298 mm (90.4 in.)
Weight : Approx. 535 kg. (1,179.5 lbs.)
Power, maximum current : 570 W 6.45 A (AC 110V 50 Hz AREA)
560 W 6.30 A (AC 110V 60 Hz AREA)
555 W 5.70 A (AC 120V 60 Hz AREA)
570 W 3.50 A (AC 220V 50 Hz AREA)
560 W 3.40 A (AC 220V 60 Hz AREA)
560 W 3.35 A (AC 230V 50 Hz AREA)
555 W 3.25 A (AC 230V 60 Hz AREA)
565 W 3.25 A (AC 240V 50 Hz AREA)
555 W 3.15 A (AC 240V 60 Hz AREA)
For TAIWAN (TOSHIBA PROJECTION DISPLAY TYPE)
Power, current : 575 W 6.75A (MAX.)
360 W 4.10A (MIN.)
For TAIWAN (MITSUBISHI PROJECTION DISPLAY TYPE)
Power, current : 565 W 6.40A (MAX.)
345 W 3.95A (MIN.)
MONITOR : 29 TYPE COLOR MONITOR
INTRODUCTION OF THE OWNERS MANUAL
This Owner's Manual is intended to provide detailed descriptions together with all
the necessary information covering the general operation of electronic assemblies,
electromechanicals, servicing control, spare parts, etc. as regards the product,
AIR TRIX.
This manual is intended for the owners, personnel and managers in charge of
operation of the product. Operate the product after carefully reading and sufficiently
understanding the instructions. If the product fails to function satisfactorily, nontechnical personnel should under no circumstances touch the internal system. Please
contact where the product was purchased from.
Use of this product is unlikely to cause physical injuries or damages to property. However,
where special attention is required this is indicated by a thick line, the word "IMPORTANT"
and its sign in this manual.
STOP
Indicates that mishandling the product by disregarding this display can cause the
product's intrinsic performance not to be obtained, resulting in malfunctioning.
IMPORTANT
SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE
45133 Industrial Drive, Fremont, California 94538, U.S.A.
Phone : (415) 701-6580
Fax : (415) 701-6594
DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN
Non-technical personnel who do not have technical knowledge and expertise should
refrain from performing such work that this manual requires the location's
maintenance man or a serviceman to carry out, or work which is not explained in
this manual. Failing to comply with this instruction can cause a severe accident
such as electric shock.
Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the
location's maintenance man or the serviceman. It is instructed herein that particularly hazardous
work should be performed by the serviceman who has technical expertise and knowledge.
The location's maintenance man and serviceman are herein defined as follows:
"Location's Maintenance Man" :
Those who have experience in the maintenance of amusement equipment and vending machines,
etc., and also participate in the servicing and control of the equipment through such routine work
as equipment assembly and installation, servicing and inspections, replacement of units and
consumables, etc. within the Amusement Facilities and or locations under the management of the
Owner and Owner's Operators of the product.
Activities of Location's Maintenance Man :
Assembly & installation, servicing & inspections, and replacement of units & consumables as
regards amusement equipment, vending machines, etc.
Serviceman :
Those who participate in the designing, manufacturing, inspections and maintenance service of
the equipment at an amusement equipment manufacturer.
Those who have technical expertise equivalent to that of technical high school graduates as regards electricity, electronics and or mechanical engineering, and daily take part in the servicing &
control and repair of amusement equipment.
Serviceman's Activities :
Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of
amusement equipment and vending machines.
1. HANDLING PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay
attention to ensure that the player can enjoy the game safely.
Non-compliance with the following points or inappropriate handling running counter to the
cautionary matters herein stated can cause personal injury or damage to the machine.
Before performing work, be sure to turn power off. Performing the work
without turning power off can cause an electric shock or short circuit. In the
case work should be performed in the status of power on, this manual always
states to that effect.
To avoid electric shock or short circuit, do not plug in or unplug quickly.
To avoid electric shock, do not plug in or unplug with a wet hand.
Do not expose Power Cords and Earth Wires on the surface, (floor, passage,
etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage.
Damaged cords and wires can cause electric shock or short circuit.
To avoid causing a fire or electric shock, do not put things on or damage
Power Cords.
When or after installing the product, do not unnecessarily pull the power cord.
If damaged, the power cord can cause a fire or electric shock.
In case the power cord is damaged, ask for replacement through where the
product was purchased from or the office herein stated. Using the cord as is
damaged can cause fire, electric shock or leakage.
Be sure to perform grounding appropriately. Inappropriate grounding can
cause an electric shock.
Be sure to use fuses meeting specified rating. Using fuses exceeding the
specified rating can cause a fire or electric shock.
Completely make connector connections for IC BD and others. Insufficient
insertion can cause an electric shock.
Specification changes, removal of equipment, conversion and/or addition, not
designated by SEGA are not permitted.
• Failure to observe this may cause a fire or an electric shock. Non-compliance
with this instruction can have a bad influence upon physical conditions of the
players or the lookers-on, or result in injury during play.
• SEGA shall not be held responsible for damage, compensation for damage to
a third party, caused by specification changes not designated by SEGA.
Be sure to perform periodic maintenance inspections herein stated.
STOP
IMPORTANT
For the IC board circuit inspections, only the logic tester is allowed. The use
of a multiple-purpose tester is not permitted, so be careful in this regard.
The Projector is employed for this machine. The Projector's screen is
susceptible to damage, therefore, be very careful when cleaning the screen.
For details, refer to PROJECTOR.
1
2. PRECAUTIONS CONCERNING INSTALLATION
LOCATION
This product is an indoor game machine. Do not install it outside. Even indoors,
avoid installing in places mentioned below so as not to cause a fire, electric shock,
injury and or malfunctioning.
Places subject to rain or water leakage, or places subject to high humidity in
the proximity of an indoor swimming pool and or shower, etc.
Places subject to direct sunlight, or places subject to high temperatures in the
proximity of heating units, etc.
Places filled with inflammable gas or vicinity of highly inflammable/volatile
chemicals or hazardous matter.
Dusty places.
Sloped surfaces.
Places subject to any type of violent impact.
Vicinity of anti-disaster facilities such as fire exits and fire extinguishers.
The operating (ambient) temperature range is from 5 Celsius to 40 Celsius.
Only in the case a projector is employed, the temperature range is from 5
Celsius to 30 Celsius.
LIMITATIONS OF USAGE REQUIREMENTS
Be sure to check the Electrical Specifications.
Ensure that this product is compatible with the location's power supply,
voltage and frequency requirements.
A plate describing Electrical Specifications is attached to the product.
Non-compliance with the Electrical Specifications can cause a fire and
electric shock.
This product requires the Breaker and Earth Mechanisms as part of the
location facilities. Using them in a manner not independent can cause a fire
and electric shock.
Ensure that the indoor wiring for the power supply is rated at 15A or higher
(AC single phase 100 ~ 120V area), and 10A or higher (AC 220 ~ 240V
area). Non-compliance with the Electrical Specifications can cause a fire and
electric shock.
Be sure to independently use the power supply equipped with the Earth
Leakage Breaker. Using a power supply without the Earth Leakage Breaker
can cause an outbreak of fire when earth leakage occurs.
Putting many loads on one electrical outlet can cause generation of heat and a
fire resulting from overload.
When using an extension cord, ensure that the cord is rated at 15A or higher
(AC 100 ~ 120V area) and 10A or higher (AC 220 ~ 240V area). Using a
cord rated lower than the specified rating can cause a fire and electric shock.
2
OPERATION AREA
For the operation of this machine, secure a minimum area of 1.9m (W) X 3m
(D). In order to prevent injury resulting from the falling down accident
during game play, be sure to secure the minimum area for operation.
Be sure to provide sufficient space so as to allow this product's ventilation fan
to function efficiently. To avoid machine malfunctioning and a fire, do not
place any obstacles near the ventilation opening.
SEGA shall not be held responsible for damage, compensation for damage to
a third party, resulting from the failure to observe this instruction.
STOP
For transporting the machine into the location's building, the minimum necessary
dimensions of the opening (of doors, etc.) are 1.3m(W) and 1.7m(H).
IMPORTANT
Electric current consumption
MAX. 6.45 A (AC 110V 50 Hz)
MAX. 6.30 A (AC 110V 60 Hz)
MAX. 5.70 A (AC 120V 60 Hz)
MAX. 3.50 A (AC 220V 50 Hz)
MAX. 3.40 A (AC 220V 60 Hz)
MAX. 3.35 A (AC 230V 50 Hz)
MAX. 3.25 A (AC 230V 60 Hz)
MAX. 3.25 A (AC 240V 50 Hz)
MAX. 3.15 A (AC 240V 60 Hz)
For TAIWAN
TOSHIBA projection display
MAX. 6.75 A
MITSUBISHI projection display
MAX. 6.40 A
FIG. 2
3
3. OPERATION
PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and
manner of the visitors and players.
In order to avoid accidents, check the following before starting the operation:
To ensure maximum safety for the players and the customers, ensure that
where the product is operated has sufficient lighting to allow any warnings to
be read. Operation under insufficient lighting can cause bodily contact with
each other, hitting accident, and or trouble between customers.
Be sure to perform appropriate adjustment of the monitor (projector). For
operation of this machine, do not leave monitor's flickering or deviation as is.
Failure to observe this can have a bad influence upon the players' or the
customers' physical conditions.
It is suggested to ensure a space allowing the players who feel sick while
playing the game to take a rest.
Check if all of the adjusters are in contact with the surface. If they are not, the
Cabinet can move and cause an accident.
Ensure that all of the
Adjusters are in contact
with the floor.
4
Check to see if hazard preventive parts are damaged or omitted. Operating
the product with the hazard preventive parts as is left in an irregular status
will cause accidents.
By carrying out a test run, check that the
Skateboard can normally be locked and
unlocked.
Check that the side guard panel
has not cracked or dropped out?
Check that the handrails
do not rattle.
Check that the Skateboard
can normally be locked and
unlocked.
Check that the bellows
have not torn.
Do not put any heavy item on this product. Placing any heavy item on the
product can cause a falling down accident or parts damage.
Do not climb on the product. Climbing on the product can cause falling down
accidents. To check the top portion of the product, use a step.
To avoid electric shock, check to see if door & cover parts are damaged or
omitted.
To avoid electric shock, short circuit and or parts damage, do not put the
following items on or in the periphery of the product.
Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/
containers/vessels containing chemicals and water.
To avoid injury, be sure to provide sufficient space by considering the potentially
crowded situation at the installation location. Insufficient installation space can
cause making bodily contact with each other, hitting accidents, and or trouble
between customers.
5
PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and
manner of the visitors and players.
To avoid injury and accidents, those who fall under the following categories
are not allowed to play the game.
• Those who need assistance such as the use of an apparatus when walking.
• Those who have high blood pressure or a heart problem.
• Those who have experienced muscle convulsion or loss of consciousness when
playing video game, etc.
• Those who have a trouble in the neck and or spinal cord.
• Intoxicated persons.
• Pregnant women or those who are in the likelihood of pregnancy.
• Persons susceptible to motion sickness.
• Persons whose act runs counter to the product's warning displays.
A player who has never been adversely affected by light stimulus might
experience dizziness or headache depending on his physical condition when
playing the game. Especially, small children can be subject to those
conditions. Caution guardians of small children to keep watch on their
children during play.
Instruct those who feel sick during play to have a medical examination.
To avoid injury resulting from falling down and electric shock due to spilled
drinks, instruct the player not to place heavy items or drinks on the product.
To avoid electric shock and short circuit, do not allow customers to put hands
and fingers or extraneous matter in the openings of the product or small
openings in or around the doors.
To avoid falling down and injury resulting from falling down, immediately
stop the customer's leaning against or climbing on the product, etc.
To avoid electric shock and short circuit, do not allow the customers to
unplug the power plug without a justifiable reason.
The player should be able to get on
the Skate Board and hold on firmly
to the Safety Bar. To avoid falling
down accidents, instruct those who
are shorter than 130 cm. not to play
the game as the height of the Safety
Bar is approximately 130 cm.
Approx. 130cm
Instruct those who wear high-heeled
shoes to refrain from playing the
game by explaining that playing
game with high-heeled shoes is very
likely to cause potentially hazardous
situation.
6
To avoid injury from potential
falling down accidents, be sure to
instruct that only one person is
allowed to play at a time.
Do not allow players to put any
heavy item or beverages on the
product. Falling down items can
cause accidents and spilled
beverages can cause electric shock.
Instruct the player to hold on firmly to the Safety Bar during game. Caution
the customers who are most likely to cause injury by playing without holding
the Safety Bar, for example.
7
To avoid injury, do not allow
persons other than the player to
access to the Rear Cabi during
game play.
Instruct the player to play by
standing on both feet. Standing
on one leg to play can cause
injury.
Instruct the player not to put
baggages, etc. on the Rear Cabi to
avoid damaging such items.
Regarding this product, the
weight of the player is limited to
150 kg. To avoid machine
damage and injury due to
machine damage, playing by
those who are as heavy as 150 kg.
or heavier is strictly prohibited.
Immediately stop such violent acts as hitting and kicking the product. Such
violent acts can cause parts damage or falling down, resulting in injury due to
fragments and falling down.
8
4. NAME OF PARTS
BILLBOARD
FRONT CABI
SIDE POP
AC UNIT
PTV BASE
PTV
50 Type Projector
SWITCH PANEL
COIN CHUTE DOOR
CASHBOX DOOR
SAFETY BAR
REAR CABI
FIG. 4 OVERVIEW
PHOTO 4 ASSY TUBE
TABLE 4
SKATE BOARD
FOOT CONTROLLER
Width X Length X Height Weight
PTV (50 type Projector) 1,140 mm X 555 mm X 1,670 mm 119 kg
PTV BASE (FRONT CABI) 1,190 mm X 1,020 mm X 785 mm 70 kg
BILLBOARD 1,128 mm X 440 mm X 400 mm 20 kg
REAR CABI 990 mm X 1,620 mm X 1,140 mm 256 kg
When assembled 1,740 mm X 2,740 mm X 2,325 mm 467 kg
9
5. ACCESSORIES
When transporting the machine, make sure that the following parts are supplied.
TABLE 5 ACCESSORIES
DESCRIPTION OWNERS MANUAL
Part No. (Qty.)
420-6614-01 (1)
Note
Figures
If Part No. has no description, the Number has not been
registered or can not be registered. Such a part may not
be obtainable even if the customer desires to purchase it.
Therefore, ensure that the part is in safekeeping with you.
VOL CONT B-5K OHM
220-5484 (1)
Spare, see Section 10.
GREASE GUN KH-120
540-0064 (1)
For greasing, see Section 10.
GREASE ALBAMIA EP-1 400G
(SPECIAL GREASE)
090-0275 (1)
For greasing, see Section 10.
KEY MASTER
220-5576 (2)
For opening/closing
the doors
KEY
(2)
For the CASHBOX DOOR
The Keys are inside the Coin
Chute Door at the time of
shipment from the factory.
LAMP 6V 3W (WEDGE BULB)
390-5160 (1)
Spare, refer to Section 13.
TOSHIBA
Remote Controller used for
adjustment of the projector.
See Section 11.
200-5536(1)
POSITION
ADJUST
P
SET
PIC-ADJ
RESET
SELECT
TEST MODE WRITING
RBG
MITSUBISHI
Remote Controller used for
adjustment of the projector.
See Section 11.
200-5532(1)
POWER
R / B
R / G / B
TEST
ENTER
1
10
89
G-MUTE
R-MUTE
B-MUTE
PICTURE
+
--
MITSUBISHI
One of the above 2 types of
Remote Controllers is used for the
Projector.
The Remote Controller is attached to the Projector at the
time of shipment.
CARTON BOX
601-10642 (1)
Used for transporting the
Game Board.
Refer to FIG. 15.
C
H
E
C
K
S
I
D
E
10
HOW TO USE THE CARTON BOX
STOP
IMPORTANT
When asking for the replacement or repair of the product's Game Board
(SEGA HIKARU), be sure to put the Game Board together with the Shield
Case in a Carton Box. Otherwise, the request is not acceptable.
Put the Shield Case in the Carton Box by paying attention to the correct
direction as per the following instructions and as shown by the instructions
printed on the Carton Box. Handling in an erroneous manner can damage the
Game Board.
Remove the Shield Case Brackets from the Shield Case and put the Shield
Case in the Carton Box.
SHIELD CASE BRACKETS
The shape depends on the type of product.
"CHECK SIDE" Display
CHECK SIDE
FILTER BOARD
FIG. 5
Wrap the Shield Case with the packing material and put it in the Carton Box as shown. Putting
it upside down or packing otherwise in the manner not shown can damage the Game Board and
parts.
11
TABLE 5 b
The following Table 5b lists the parts that had been separately packed when the product was
shipped from the factory but are necessary when you use the product. These parts will be
mounted on the product when installing and assembling it.
SIDE POP
ATR-0003 (2)
see 4 of Section 6.
AC Cable (Power Cord)
600-6724
600-6729
600-6619 (1) HONG KONG
600-6618 (1) AC 220 ~ 240V AREA
600-6695 (1) USA
Used for installation, see 5 of Section 6.
CORD CLAMP
280-5009-01 (1)
Used for securing the power cord.
see 5 of Section 6.
(1) TAIWAN
WIRE HARN EARTH W/LUG M6
600-6664-02 (1)
For TAIWAN.
Used for installation, see 5 of Section 6.
12
6. ASSEMBLING AND INSTALLATION
Perform assembly work by following the procedure herein stated. Failing to
comply with the instructions can cause electric shock hazard.
Perform assembling as per this manual. Since this is a complex machine,
erroneous assembling can cause an electric shock, machine damage and or not
functioning as per specified performance.
When assembling, be sure to use plural persons. Depending on the assembly
work, there are some cases in which working by one person alone can cause
personal injury or parts damage.
Ensure that connectors are accurately connected. Incomplete connections can
cause electric shock hazard.
Be careful so as not to damage wirings. Damaged wiring can cause electric
shock and short circuit hazards.
Do not carelessly push the PTV. Pushing the PTV carelessly can cause the
PTV to fall down.
This work should be performed by the Location's Maintenance Man or
Serviceman. Performing work by non-technical personnel can cause a severe
accident such as electric shock. Failing to comply with this instruction can
cause a severe accident such as electric shock to the player during operation.
Provide sufficient space so that assembling can be performed. Performing
work in places with narrow space or low ceiling may cause an accident and
assembly work to be difficult.
To perform work safely and avoid serious accident such as the cabinet's
falling down, do not perform work in places where step-like grade
differences, a ditch, or slope exist.
When handling plastic parts, use care. Do not give a shock or apply excessive
load to the fluorescent lamps and plastic parts. Failure to observe this can
cause parts damage, resulting in injury due to fragments, cracks and broken
pieces.
To perform work safely and securely, be sure to prepare a step which is in a
secure and stable condition. Performing work without using the step can
cause violent falling down accidents.
13
When carrying out the assembly work, follow the procedure in the following 7-item sequence:
ASSEMBLING THE PTV (FRONT CABI)
1
WIRING CONNECTIONS BETWEEN THE CABINETS
2
SECURING IN PLACE (ADJUSTER ADJUSTMENT)
3
INTALLING THE SIDE POP
4
POWER SUPPLY, AND EARTH CONNECTION
5
TURNING POWER ON
6
ASSEMBLY CHECK
7
The master key (accessories) in addition to the tools such as a Phillips type screwdriver, Box nut
screwdriver and wrench are required for the assembly work.
Phillips type screwdriver
(for M4,M5 screw)
Box nut screwdriver
7mm
(For M4 hexagon nut)
24mm
WRENCH (for M16 hexagon bolt)
KEY MASTER
14
1
ASSEMBLING THE PTV (FRONT CABI)
By using the specified screws, secure the 2 Mask Holders to the PTV ceiling.
1
2
Insert the TV Mask from the underside as shown and secure with a total of 6 screws.
FLAT HEAD SCREW (2 each)
M4 X 12
PTV
MASK HOLDER
MASK
TRUSS SCREW (2)
M5 X 25, flat washer used,
chrome plated
SCREW (4), black
M5 X 20, w/flat &
spring washers
In order to prevent accidents during assembly work, have all of the Adjusters of the PTV Base
3
make contact with the surfaces to secure the PTV Base.
FIG. 6. 1 a
For performing work, use 4 or more workers.
FIG. 6. 1 b
15
Mount the assembled PTV on the PTV Base. After mounting the PTV, move it to the rear part
4
of the PTV Base. When performing this work, be sure to use 4 or more persons.
(FIG. 6. 1 b)
Install Panel Mount Bracket L and R to the front of the PTV by using 2 screws for each of them.
5
Connecting the 3 connectors
to the connector panel
PANEL MOUNT BRACKET L
FRONT PANEL
TRUSS SCREW (4), black
M5 X 20, flat washer used.
HOLE LID
TRUSS SCREW (3 each), black
M4 X 20
SCREW (2 each), black
M4 X 10, w/flat & spring washers
Connect the 3 connectors (2 for power supply, 1 for video signal) of the wires already connected
6
to the PTV Base, to the 3 connectors on the PTV connector panel. The connectors can be
inserted only in the fixed orientation. If you attempt to apply constrained force when inserting
the connector, it may break. Fully make sure that it is in the correct orientation.
The reflection signal connector has the securing screws at the both ends. After connecting,
fasten the screws tightly.
PANEL MOUNT BRACKET R
SCREW (2 each), black
M5 X 20, w/flat & spring washers
FIG. 6. 1 c
PHOTO 6. 1 a
16
7
PInstall the Front Panel to the front
of PTV. Use the 4 truss screws for
securing.
Install the 2 Hole Lids to the
8
bottom of the Front Panel.
For each of these, use the 2 screws
and 3 truss screws for securing.
Note that different screws must be
used for the Front Panel and PTV
Base.
TRUSS SCREW (4), black
M5 X 20, flat washer used.
PHOTO 6. 1 b
HOLE LID
SCREW (2 each), black
M4 X 10, w/flat & spring washers
TRUSS SCREW (3 each), black
M4 X 20
PHOTO 6. 1 c
This work must be performed by two persons:
9
Place the Billboard on the PTV top board.
10
With the Billboard shifted toward the PTV Screen, insert the base plate of the Billboard into the
2 mask holders of the PTV Top Board.
Use a step for the following works:
11
Using the 2 truss screws, secure the Billboard to the PTV Top Board.
Remove the 2 truss screws. Then, remove the Hole Lid from the Billboard.
12
Connect the 2 connectors in the Billboard to the 2 connectors on the PTV top board. The
13
connectors can be inserted only in the fixed orientation. If you attempt to apply constrained
force when inserting the connector, it may break. Fully make sure that it is in the correct
orientation.
Reinstall the Hole Lid to the initial position by securing it with the 2 truss screws.
14
17
TRUSS SCREW (2)
M5 X 40, chrome plated
HOLE LID
BILLBOARD
TRUSS SCREW (2)
M4 X 8, chrome plated
Connect the 2 Connectors.
FIG. 6. 1 d
For performing work, use 2 workers.
FIG. 6. 1 e
When performing work,
be sure to use a step.
FIG. 6. 1 f
18
2
WIRING CONNECTIONS BETWEEN THE CABINETS
With the ASSY Tube installed to the Front and Rear Cabinets, perform the cabinet-to-cabinet
wiring. The connectors can be inserted only into those with the same number of pins,
respectively, and can be inserted only in the fixed orientation. If you attempt to apply
constrained force when inserting the connector, the connector or wiring may be damaged. Fully
make sure that it is in the correct orientation.
Draw out the 6 wiring connectors and the earth wire from the Front Cabinet.
1
Connect the connector of the ASSY Tube and that of the Front Cabinet. Connect the connectors
2
to those with the same number of pins, respectively.
Connect the Connector.
PHOTO 6. 2 a
3
The plate of the ASSY Tube has a stud used to secure the earth wire. Let the earth wire round
terminal, flat washer, and spring washer pass through the stud in order. Then tighten the
hexagon nut.
HEXAGON NUT (1)
M4, flat & spring washers used.
PHOTO 6. 2 b
19
4
Install the plate of the ASSY Tube
to the front of the Front Cabinet by
using the 4 truss screws. Do not
pinch the wiring at this time.
TRUSS SCREW (4), black
M4 X 20
5
Locate the Front and Rear Cabinets close to each other. If you jerk the wiring by applying
PHOTO 6. 2 c
constrained force (in order to connect the connectors), the wiring may be damaged.
6
Draw out the 6 wiring connectors from the Rear Cabinet.
Connect the connector of the
7
ASSY Tube and that of the Rear
Cabinet. Connect the connectors to
those with the same number of
pins, respectively.
Connect the Connector.
PHOTO 6. 2 d
Install the plate of the ASSY Tube to the
8
Rear Cabinet. Use the 4 screws for securing.
Be careful not to pinch the wiring.
SCREW (4), black
M4 X 10, w/flat & spring washers
20
PHOTO 6. 2 e
3
SECURING IN PLACE (ADJUSTER ADJUSTMENT)
Make sure that all of the adjusters are in contact with the floor. If they are not, the
cabinet can move and cause an accident.
This machine has 8 casters (4 for the Front Cabinet, 4 for the Rear Cabinet) and 8 adjusters (4
for the Front Cabinet, 4 for the Rear Cabinet). (FIG. 6. 3 a) When the installation position is
determined, cause the adjusters to come into contact with the floor directly, make adjustments in
a manner so that the casters will be raised approximately 5mm. from the floor and make sure
that the machine position is level.
Move the machine to the installation
1
position.
To ensure the safe operation of the
product, provide sufficient space by
adequately keeping the product away
from wall surfaces and other cabinets.
Cause all of the adjusters to make
2
contact with the floor. By using a
wrench, make adjustments in the
height of the adjusters to ensure that
the machine's position is level.
CASTER (8 in total)
After making adjustments, fasten the
3
adjuster nut upward and secure the
height of the adjuster. (FIG. 6. 3 b)
ADJUSTER
FASTEN UPWARD.
ADJUSTER (10 in total)
FIG. 6. 3 b ADJUSTER
FIG. 6. 3 a BOTTOM VIEW
CASTER
Approx.5mm
ADJUSTER
10cm
FIG. 6. 3 c
Refer to this Fig. (Scale:1/100) for the
layout of the place of installation.
21
Approx.
FIG. 6. 3 d
Provide sufficient space so as to allow for
ventilation by the ventilation fan.
Provide space approximately 14cm. between the
Front Cabinet and the Rear Cabinet.
14cm
4
INTALLING THE SIDE POP
FIG. 6. 4
22
5
POWER SUPPLY, AND EARTH CONNECTION
Be sure to independently use the power supply socket outlet equipped with an
Earth Leakage Breaker. Using a power supply without an Earth Leakage
Breaker can cause a fire when electric leakage occurs.
Ensure that the "accurately grounded indoor earth terminal" and the earth wire
cable are available (except in the case where a power cord plug with earth is
used). This product is equipped with the earth terminal. Connect the earth
terminal and the indoor earth terminal with the prepared cable. If the
grounding work is not performed appropriately, customers can be subjected to
an electric shock, and the product's functioning may not be stable.
Ensure that the power cord and earth wire are not exposed on the surface
(passage, etc.). If exposed, they can be caught and are susceptible to damage.
If damaged, the cord and wire can cause electric shock and short circuit
accidents. Ensure that the wiring position is not in the customer's passage
way or the wiring has protective covering.
After wiring power cord on the floor, be sure to protect the power cord.
Exposed power cord is susceptible to damage and causes an electric shock
accident.
The AC Unit is mounted on the side of the machine. The AC Unit has Main SW,
Circuit Protector and the Inlet which connects the Power Cord.
1
Ensure that the Main SW is OFF.
MAIN SW
CIRCUIT PROTECTOR
Main SW off
INLET
EARTH TERMINAL
Connect with the
indoor earth terminal.
AC Cable (Power Cord)
FIG. 6. 5 a AC unit
23
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