OWNER’S MANUAL
®
BATTERY CHARGER
60/20/2 Amp
Fully Automatic
275/125 AMP
ENGINE STARTER
With Battery Tester and
GFCI Outlets
Model No. 200.71234
CAUTION:
Read all Safety Rules and Operating Instructions, and follow them with each use of this product.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
00-99-000539/0206
Table Of Contents
Warranty .................................................................... |
1 |
Using Your Battery Charger ..................................... |
7 |
Important Safety Instructions ................................. |
2 |
Setting the controls .............................................. |
7 |
Parts .......................................................................... |
3 |
Charging your battery .......................................... |
9 |
Wiring Diagram ........................................................ |
3 |
Calculating charge times .................................... |
11 |
Before Using Your Battery Charger ........................ |
4 |
Using the engine start feature ............................ |
12 |
Assembling your charger ..................................... |
4 |
Maintenance and care ....................................... |
12 |
Plugging it in ........................................................ |
5 |
Troubleshooting ..................................................... |
13 |
Using the GFCI outlets ........................................ |
6 |
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Using an extension cord ....................................... |
6 |
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Preparing your battery to be charged .................. |
6 |
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Please read this Manual before using your Battery Charger
The DieHard model 71234 Automatic Battery Charger/Engine Starter and Battery Tester with GFCI outlets, offers a wide range of features to accommodate the needs for home or light commercial use. This manual will show you how to use your charger safely and effectively. Please read and follow these instructions and precautions carefully.
For information about troubleshooting, call toll-free from anywhere in the U.S.A. 7 am to 4:30 pm Central Time Monday through Friday.
1-800-SEARS-64 (1-800-732-7764).
Warranty
THREE-YEAR FULL WARRANTY
If this Battery Charger fails due to a defect in material or workmanship within three years from the date of purchase, RETURN IT TO ANY SEARS STORE or OTHER DIEHARD OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co.
Hoffman Estates, IL 60179
1
Important Safety Instructions
– SAVE THESE INSTRUCTIONS –
WARNING
To reduce the risk of explosion, explosive gases, or injury while using your battery charger, follow the precautions listed below:
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Read all instructions and cautions printed on the |
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Do not disassemble charger. Take it to a |
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battery charger, battery, and vehicle or equipment |
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qualified service professional if service or repair |
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using battery. |
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is required. Incorrect assembly may result in fire |
• |
Use charger only on lead-acid type rechargeable |
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or electrical shock. |
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batteries, such as those used in cars, trucks, |
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To reduce risk of electrical shock, unplug the |
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tractors, airplanes, vans, RV’s, trolling motors, etc. |
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charger from the outlet before attempting any |
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This charger is not intended to supply power to a |
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maintenance or cleaning. |
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low voltage electrical system other than in an |
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Always charge battery in a well ventilated area. |
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automotive application. |
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• Use only attachments recommended or sold by manufacturer. The use of attachments not recommended by the manufacturer may result in fire, electric shock, or injury.
Help us help you
Remember:
•Place charger as far away from battery being charged as the charger cables will permit.
•Do not expose charger to rain or snow.
•Never charge a frozen battery. If battery fluid (electrolyte) becomes frozen, bring battery into a warm area to thaw before you begin charging.
•Never allow battery acid to drip on charger when reading specific gravity or filling battery.
•Never set a battery on top of the charger.
•Never place charger directly above battery being charged. The gases from the battery will corrode and damage the charger.
•Never use charger for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause personal injury.
•Never touch the battery clamps together when the charger is energized.
•Never operate charger if it has received a hard blow, been dropped, or otherwise damaged. Take it to a qualified professional for inspection and repair.
•Be sure to position the charger power cord to prevent it from being stepped on, tripped over, or damaged.
•Never pull out the plug by the cord when unplugging the charger. Pulling on the cord may cause damage to the cord or the plug.
•Do not operate the charger if it has a damaged power cord or plug. Have the cord replaced.
Personal Safety Precautions
For your own personal safety, please follow the following precautions:
•Wear complete eye and clothing protection when working with lead-acid batteries.
•Be sure that someone is within range of your voice to come to your aid if needed while you work with or are near a lead-acid battery.
•Have plenty of fresh water and soap nearby for use in case battery acid contacts your eyes, skin, or clothing. If this happens, wash immediately with soap and water. Then get medical attention.
•Avoid touching your eyes while working with a battery. Acid particles (corrosion) may get into your eyes. If this occurs, flush eyes immediately with running cold water for at least 10 minutes. Then immediately get medical attention.
•Remove all personal metal items from your body, such as rings, bracelets, necklaces, and watches while working with a lead-acid battery. A battery can produce a short circuit current high enough to weld a ring (or the like) to metal, causing a severe burn.
•Take care not to drop any metal tool or metal object onto the battery. This may spark or short circuit the battery or another electrical device that may cause an explosion.
•Always operate your battery charger in an open, well ventilated area.
•Never smoke or allow a spark or flame in the vicinity of the battery or engine. Batteries generate explosive gases.
•Neutralize any acid spills thoroughly with baking soda before attempting to clean up.
•WARNING: Handling the cord on this product or cords associated with accessories sold with this product, may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
2
Parts
This section shows an illustration of your battery charger. Use it to become familiar with where all the parts are located, and what they look like.
17
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Replacement Parts List DieHard 71234 |
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ITEM |
DESCRIPTION |
PART NUMBER |
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1 |
Plastic Top |
3799004100 |
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1 |
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2 |
5 |
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2 |
Rocker Switch SPST |
0499000050 |
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3 |
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3 |
Rocker Switch DPDT |
0499000053 |
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4 |
Control Board Assembly |
2299001465 |
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5 |
Faceplate |
0899002622 |
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10 |
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6 |
Handle |
3599000262 |
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7 |
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7 |
Receptacle, GFCI, 15A |
0099000587 |
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8 |
Circuit Breaker |
3999000108 |
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11 |
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9 |
Positive (RED) Cable w/clamps |
3899001165 |
15 |
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10 |
Negative (BLACK) Cable w/clamps |
3899001164 |
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8 |
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13 |
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12 |
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11 |
Power Cord |
90026177 |
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12 |
Power Board/Heatsink Assembly |
2299001467 |
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15 |
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13 |
Transformer |
93026585 |
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14 |
Fan Motor |
0099000604 |
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19 |
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15 |
Hardware Kit |
2299001078 |
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14 |
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16 |
Wheel |
0099000120 |
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17 |
Handle Grip |
0399000018 |
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18 |
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15 |
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18 |
Mounting Foot |
1199005112 |
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16 |
15 |
19 |
Axle |
0099000066 |
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20 |
Owner's Manual |
0099000539 |
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4
9
Wiring Diagram
DISPLAY
3
Before Using Your Battery Charger
It is important to prepare your charger for use. This section will tell you how to assemble the charger, ground and connect the power cord, and prepare to charge a battery.
Assembling your charger
It is important to fully assemble your charger before use.
Follow these instructions for easy assembly.
PARTS: |
TOOLS NEEDED: |
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Two, 10-32 thread cutting |
3/8" wrench |
screws |
(for mounting foot) |
Two, 1/4-20 thread cutting |
5/16" wrench |
screws |
(for wheels) |
Two wheels |
Hammer |
One axle |
Phillips screwdriver |
Two axle caps |
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Two axle brackets |
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One handle |
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One handle grip |
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One mounting foot |
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Attach Foot:
Remove charger from packing materials and place charger on its side. Attach mounting foot and secure with the two, 1/4-20 thread cutting screws provided.
Axle Assembly:
Hold axle upright on floor or work surface. Then, using a hammer, tap one of the axle caps onto
the top end of the axle. Be sure to tap the hub on straight. Slide both wheels onto the axle with the hubs facing inward. Tap the other axle cap onto the opposite end of the axle and place the axle assembly onto the bottom of the charger.
continued on next page
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