Sealer Sales SPW-983LP User Manual
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S
aler Sales |
ww.sealers
les.com | Tel
: 818-718-88
8 | E-mail: contact@sealersales.com
Sealer Sales Page 2
SPW-983 Pallet Wrapper Manual
IMPORTANT - PLEASE READ THIS CAREFULLY
The development of a good safety program, that is rigidly
enforced, is absolutely imperative when involved in the operation of
industrial equipment. Our machinery is well designed and includes
extremely important safety features. The part you the user play
through proper installation and maintenance procedures is of far
greater significance than our designs. Only properly trained
individuals following rigidly enforced safety rules, as recommended
by A.N.S.I. and O.S.H.A., should be allowed to operate these
machines.
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SPW-983 Pallet Wrapper Manual
TABLE OF CONTENTS
___________________________________________________________
Preface
Warranty Notice 5
Warranty 6-7
Warranty Exceptions 8
Warnings 9-10
General Safety Regulations 11
Pallet Wrapper Section
Description 12
Specifications 13
Technical Data 14
Unpacking 15-16
Installation and basic set up 17-24
Installation of Optional Loading Ramp 23
Plugging Machine In 24
Installation of film roll 25
Stretch Film Threading Diagram 26
Front control panel 27
Turning on machine 28-29
7” Color Touch Screen nomenclature 30-31
Manual Mode Screen nomenclature 31-32
Sequence of operation 33
Setting machine parameters 33-46
Set Top and Bottom wrap counts 34-35
Set Carriage Speed and Turntable Speed 36-37
Set Photo Eye and Photo Eye Delay 37
Turn Photo Eye OFF 38
Top Sheet On/ Off 39
“Optional” Top Platen 40
“Optional” Insta-Cut / Auto Tearing feature 41-43
Set Tension Control 43-44
Machine Pause 44
Getting Started with first pallet load 47-49
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SPW-983 Pallet Wrapper Manual
Troubleshooting 50-56
Machine does not start 50-52
Machine in Emergency Stop Mode 53
Turntable will not turn 54
Film Carriage will not rise 55-56
Maintenance 57-60
General Maintenance Requirements 57
Checking turntable chain tension 57-58
Lubrication of Chain 59
Replacing the turntable support rollers 59
Adjustment of photo eye 60
Exploded view drawings with parts listings 61-72
Spare Parts List 73
Electrical Schematic 74
Notes Page 75
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SPW-983 Pallet Wrapper Manual
IMPORTANT WARRANTY NOTICES
OPERATING AND MAINTENANCE MANUAL
The operating and maintenance manual has been
carefully prepared to provide the user with all the information needed
to properly install, operate, and maintain your equipment
Please read this manual carefully and refer to it
for information on the care and use of your equipment It is
recommended that additional copies be ordered for use by
production, maintenance, and supervisory personnel. Although
the design of this equipment incorporates safeguards to protect
personnel, care should be used in operating, adjusting, and
servicing.
Attention is directed to the warranty which
accompanies all your equipment The terms and conditions of this
warranty apply only to unmodified units. Any unauthorized
modifications to the equipment automatically voids this warranty.
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SPW-983 Pallet Wrapper Manual
Sealer Sales
WARRANTY
Sealer Sales, Inc. warrants each new product
manufactured to be free from defects in material and
workmanship for a period of 3 years from date of
shipment by Sealer Sales.
Not covered by this warranty is normal wear of
components such as, but not limited to; belts, chains, fuses, bulbs,
rollers etc. or misuse or abuse of the machine or any components
thereof. As well, parts returned without the prescribed
paperwork will not be covered by this warranty. Labor to remove
or repair any component is also not covered by this warranty.
Damage in transport is the responsibility of the carrier and is not
covered under our warranty.
This warranty is not transferable with any subsequent resale.
Defective parts under warranty must be returned to Sealer
Sales freight prepaid. Sealer Sales’s sole obligation and
purchaser’s sole remedy in the event of a warranty dispute shall
be, at Sealer Sales’s option , to repair or replace the part in
question. Labor incurred in removing or installing the defective
part is not covered by this warranty. Prior to returning any parts
for any reason, contact Sealer Sales for a Return Authorization
Number. This number must accompany all returns.
This warranty shall not apply if equipment has been tampered
with, misused, improperly installed, altered, or has received damage
due to abuse, carelessness, accident or failure to follow
recommended regular maintenance procedures or has been serviced
by someone other than a duly authorized factory
representative without the express written consent of Sealer Sales,
Inc.
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SPW-983 Pallet Wrapper Manual
This warranty is in lieu of all other warranties, expressed or
implied, including but not limited to warranties of merchantability and
fitness for a particular purpose, non-infringement or any other
matter.
Sealer Sales shall have no liability to any person for direct,
indirect, incidental or consequential damages or delay resulting from
any defect negligence, or tort and customer hereby waives for itself
any and all claims for punitive damages and all claims of negligence
of strict liability or both. In no event shall our liability exceed the
purchase price of the product which was actually paid.
Sealer Sales reserves the right to make changes,
additions, or improvements to our products with no obligation to
make such changes in any previously shipped product covered by this
warranty.
Sealer Sales shall not be held liable for any damages
arising out of or in connection with the operation of the equipment
should customer or its agent fail to maintain equipment in safe
operating condition. This warranty shall become unenforceable if and
to the extent the customer or its agents remove, disconnect, or
otherwise render useless any safety device and or parts designed or
affixed by us or fails to maintain and service equipment in a manner
as advised.
Sealer Sales provides a 3 year warranty on parts,
excluding shipping or freight costs for replacement parts. All
warranty parts are shipped F.O.B. Rancho Cucamonga,
California.
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SPW-983 Pallet Wrapper Manual
WARRANTY EXCEPTIONS
The following parts are an exception to the general
warranty list on page 9. Each part listed below shall carry a 30-day
warranty unless designated otherwise.
SPW-983
1. Fuses
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SPW-983 Pallet Wrapper Manual
WARNINGS
Every effort has been taken to ensure your safety while
operating this machine; however, there still remain certain risks. Do
not allow this machine to be operated before informing all personnel
of the following warnings.
WARNING........
Do not tamper with the electrical wiring. Only use a
licensed electrician for maintenance. Always disconnect the electrical
power before attempting any maintenance to all electrical and/or
moving parts.
WARNING........
In order to prevent injury to personnel and/or machinery
DO NOT INCREASE SETTINGS OR RATINGS ON EITHER ELECTRICAL
OR MECHANICAL OVERLOAD SAFETY DEVICES.
WARNING........
KEEP HANDS AWAY FROM MOVING CONVEYORS AND
ASSEMBLIES. Conveyor belts that have become worn or frayed are
capable of being hazardous. They should be replaced promptly.
WARNING........
NEVER OPERATE THIS OR ANY MOVING EQUIPMENT
WITHOUT ALL COVERS AND GUARDS IN PLACE. The internal
mechanism of most packaging machinery contains numerous shear,
pinch, and inrunning nip points, many of which are capable of
causing severe injury and/or permanent disfigurement.
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SPW-983 Pallet Wrapper Manual
WARNING........
To minimize the potential for personnel injury, always be
sure that machine operators and others working on the machinery
are properly trained in the correct usage of the equipment and
properly instructed regarding the safety procedures for operation.
WARNING........
ANY MODIFICATIONS TO EITHER THE ELECTRICAL
CIRCUITRY OR THE MECHANICAL ASSEMBLIES OF THE MACHINERY
WILL VOID ANY WARRANTIES ASSOCIATED WITH THIS
EQUIPMENT. Such modifications may introduce hazards that
would not otherwise be associated with this machinery. Sealer
Sales will not be responsible for any consequences resulting
from such unauthorized modifications.
WARNING........
It is important that the machine operator turn off the Main
Power Switch when he/she has finished operating the unit.
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SPW-983 Pallet Wrapper Manual
General Safety Regulations
Before using the machine or carrying out maintenance operations
read the following instructions very carefully:
Before
1. Read the instructions about how to set up the machine
2. Check all the safety guards on the machine and immediately
replace any worn or broken parts with original spares.
3. Make sure that no tools or other objects have been left lying
on the machine and that the machine itself is perfectly
clean.
4. Read the maintenance and spare parts very carefully.
5. Read all the labels and plates applied to the machine.
During
1. Do not wear clothing that could get tangled up in the
moving parts of the machine.
2. Do not put the hands or any kind of object inside the field of
operation of the machine
3. Do not load the machine with boxes heavier than those
recommended by the manufacturer.
After
1. Always stop the electric motor by pressing the red button on
the switch
2. Switch off the electric power.
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SPW-983 Pallet Wrapper Manual
Description
The model SPW-983 is a versatile, reliable and economical
pallet stretch wrapping machine designed to accommodate a large
variety of pallet sizes. Using modern technology the model SPW-983
will apply stretch film to a pallet load. This inexpensive system offers
a high degree of protection for any pallet load.
Operation
The operation of the model SPW-983 pallet wrapper comprises
4 easy steps
1. Operator places pallet load on revolving turntable by
means of forklift or pallet jack (if optional ramp is used)
2. Operator attaches stretch film to turntable base
3. Press “start” cycle for automatic operation
4. Cut film from pallet load at completion of work cycle.
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SPW-983 Pallet Wrapper Manual
Specifications
Roll Dimensions
The machine is capable of using different types of stretch film with
the following dimensions:
A: Internal diameter of roll 3” (76.2mm)
B: External diameter of roll 12” (300mm)
C: Height of roll: 20”
D: Thickness of film: STD 60, 70 or 80gauge
*Other film thickness may be used
E: Weight of roll: 40lbs max
In order to obtain the best results while using your machine we
recommend using a good quality stretch film.
Pallet Dimensions
The model SPW-983 can generally wrap pallets with the overall
dimensions listed below
Maximum Length: 48” (1,200mm)
Maximum Width: 48” (1,200mm)
Maximum Height: 85” (2,150mm)
Pallet Weight
Maximum recommended pallet weight load is 4,000lbs (1,800kg)
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Machine Weight
1,450lbs (660kg)
Shipping Weight-Approximate
1,625lbs (738kg)
Crated Dimensions
124”L x 69” W x 35” H
(3,150mm) x (1,750mm) x (890mm)
Power Requirements
110volt/15amp
Recommended Operating Temperatures
Min 40 f / Max 104 f
+5 / +40 c
Turntable Rotation Speed
12RPM
SPW-983 Pallet Wrapper Manual
Technical Data
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SPW-983 Pallet Wrapper Manual
UNPACKING
THOROUGHLY INSPECT EQUIPMENT UPON ARRIVAL.
If goods are received short or in a damaged condition, it
is important that you notify the carrier’s driver before he leaves
your company and insist on a notation of the loss or damage
across the face of the freight bill. Unless this is done, no claim can
be enforced against the transportation company.
If concealed loss or damage is discovered, notify
the carrier at once and insist on an inspection. This is
absolutely necessary! A concealed damage report must be
made no later than seven (7) days from the date the
shipment was delivered. Unless you do this, the carrier will
not consider any claim for loss or damage. The carrier’s agent
will then make an inspection and grant a concealed damage notation.
If you give the transportation company a clear receipt for the goods
that have been damaged or lost in transit, you do so at your own risk
and expense.
All claims must be filed within 7 Days of delivery date or
carrier will not accept them.
Sealer Sales is willing to assist in every possible
manner to collect claims for loss or damage; however, this does
not hold Sealer Sales responsible for collection on claims or
replacement of material.
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SPW-983 Pallet Wrapper Manual
Unpacking
* Picture shown with
optional ramp
Your model SPW-983 is enclosed in a wooden crate for
protection. If you machine does not arrive in good condition, write on
shipping paperwork that concealed damage may have occurred.
You must write on bill of lading that “Concealed Damage” may have
occurred. If you do not – The Freight companies will not pay any
damage claims filed due to clear signed bill of lading.
Remove stretch film protective wrap and remove pallet wrapper from
crate.
* Pallet Wrapper is fork lift portable and has fork channel at base of
frame. You may use these channels to remove the Pallet Wrapper
with fork lift.
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SPW-983 Pallet Wrapper Manual
Installation & Set Up
Cut nylon straps holding mast down.
Cut nylon straps that hold pre-stretch unit in place.
Remove protective plastic stretch film from tower.
*The tower is very heavy- Do not attempt to lift alone. Using
two to three people lift tower upward.
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Bolt and Key bag
SPW-983 Pallet Wrapper Manual
Push tower upward into up right position.
*Very Important
Take special care you do not pinch cables underneath tower when
installing
Remove bag with bolts and lock key for control panel.
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SPW-983 Pallet Wrapper Manual
Use the 6 bolts provided to mount tower to base using 3 bolts on
each side.
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SPW-983 Pallet Wrapper Manual
Installing Film Carriage
Remove plastic covering from Your machine should look like
Base and turntable. this.
Remove plastic from pre-stretch Remove 4 nuts and washers
Assembly from pre-stretch mounting plate.
* Note-The pre-stretch unit is extremely heavy. Use two people to
lift into position.
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Mounting Plate
Stud
Cut wire ties
SPW-983 Pallet Wrapper Manual
Using the small hole line up with threaded stud on mounting plate.
1. Cut wire tie connecting cables
2. Use quick disconnects to attach cables
3. Lock into position
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SPW-983 Pallet Wrapper Manual
Remove Pallet Wrapper from Base
1. Remove the 2 bolts from 2. Remove 2 bolts from
Holding plate near tower base holding plate at opposite
On both sides of machine end of machine near turntable turntable
Using forklift from rear of machine place forks in upper half of
channel frame.
Raise forks to lift frame Insert 2X4 underneath
from base frame to raise up
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SPW-983 Pallet Wrapper Manual
Remove forks from top channel.
Insert forks into lower channel (one with larger opening) push forks
into channel as far as possible. Lift machine off pallet and place on
floor in desired position.
Installation of optional loading ramp
Use forklift to bring ramp next to turntable base. Lift ramp using slot
handles on each side. Metal pin on ramp fits into hole on base frame
of pallet wrapper-simply drop into position-ramp can be mounted
from all three sides.
Ramp is for use with pallet jacks ONLY, do not attempt to
use a forklift and drive up the ramp as it is not designed to
carry the weight of a forklift and it may cause the ramp to
bend or flex and damage it.
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