Scubapro R390, R380 User Manual

SCUBAPRO
Repair Guide
R390 - R380
USE THIS GUIDE AS A REFERENCE WHEN SERVICING THE R390 AND
R380 SECOND STAGES
2003 SCUBAPRO
Important note
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians must be employed by an authorized SCUBAPRO facility.
: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
SCUBAPRO R 390 - R 380 Second Stages
P / N
4 3
0 4
0
TOOLS NEEDED FOR REPAIR OF R390-R380
TOOLS NEEDED
0
0 0
Quantity Part Number Description
1 set 10.102.100
(Peter Built)
Brass o’ring picks
1 tube 41.047.000 Christo-Lube
1 47.010.000 Counter Mat
Christo-Lube
OXYGEN COMPATIBLE LUBRICANT
P/N 41-047-000
1 41.496.101 Lubricant syringe 1 43.040.000 Universal Tool
1 11.153.500
Ball-end Allen Wrench
(Peter Built)
1 43.300.225 VIVA Flow Vane Removal Tool
1 13mm low torque wrench 1 20.500.200
Pneumatic Adjusting tool
(Peter Built)
1 18.300.500 Blow Gun/Air Nozzle
1 ¼” Nut Driver
ICON LEGEND
Inspect carefully, replace if needed
Monoject
Lubricate properly
Replace annually
Dynamic o’ring, replace annually and lubricate properly
N
4 3
0 4
0 0 0
0
No tools needed for this step
TOOLS NEEDED
P /
Indicates the regulators affected by this step
Monoject
2003 SCUBAPRO
Important note
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians must be employed by an authorized SCUBAPRO facility.
: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
2
SCUBAPRO R 390 - R 380 Second Stages
Remove hose and jam nut from the second stage.
Remove the housing pin using the brass pick or similar tool.
Use the universal tool as shown to loosen the two-piece cover of the R390.
P
/ N
4
3 0
4 0
TOOLS NEEDED
0 0
0
No tools needed
this step
Remove the two-piece cover, friction washers and diaphragm from the second stage housing.
2003 SCUBAPRO
Important note
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians must be employed by an authorized SCUBAPRO facility.
: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
3
SCUBAPRO R 390 - R 380 Second Stages
P
/ N
4
3 0
4 0
0 0
0
TOOLS NEEDED
No tools needed
this step
Remove the two-piece cover, friction washers and diaphragm from the second stage housing.
Remove the washer from the air inlet.
Using the universal tool remove the housing plug by turning and then pushing from the inside of the housing.
Use a 13mm or ½” low torque (thin) wrench to loosen and remove the valve body. The wrench should rest on the “flat” sides of the valve body, which are designed to permit gripping by a wrench.
Caution: Do not score the threads on the valve body when applying the wrench. Scoring the threads will result in damage and require replacement of the valve body.
2003 SCUBAPRO
Important note
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians must be employed by an authorized SCUBAPRO facility.
: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
4
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