Scotsman SLE300 Operator’s Manual

Introduction
SLE300
To the owner or user: This service manual is intended to provide you, and the maintenance or service tec hnician, with the information ne eded to install, start up, cle an, main ta in and rep air this product .
The SLE300 is an ice machine that produces cubed ice on 4 vertical cu be free zing surfaces.
The refrigeration system uses R-404A as the refrigerant.
Table of Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Installation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
SLD dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
RS or IS dispenser . . . . . . . . . . . . . . . . . . . . . . . . page 7
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Electrical S equence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 13
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
Water/ Refrigeration Schematic . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 19
Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Parts lists and wiring diagrams are loca te d in the center of this manual, printed on yellow paper. Note the warning symbo l where it appears in
this manual. It is an alert for impo rta nt safet y informatio n on a hazard that might cause serious injury.
Keep this manual for future reference. This manual was printe d on recyc led paper.
January 1995
Page 1
Drain
SLE30 0
Specifications
Information regardin g Model Numb er, Serial Number, Ampacity and Maximum Fuse Size are located on the nameplate of the ice ma chine. The model numbe r, serial number an d refrigerant charge are also list ed on the serial number plate just behind th e fr ont panel.
If recharging, always use the charge listed on the ice machine.
Nameplate
SLE300 Cabinet
Serial Number
Plate
3
⁄8"
1
Electrical
Inl et
3 3⁄4"
SLE300 Back View
(Air Cooled Model Show n)
Wate r
Inlet
1
4
20"
⁄4"
Specifi cations: The SLE300 will stack onto a
variety of ice storage bins, see sales literat ure for pro per ic e
22"
7
⁄8"
storage bin.
Model Number Dimensions
W" x D" x H "
Condenser
Type
Basic
Electrical
Minimum
Circuit
Ampacity*
Maximum Fuse Size (or HACR circuit
Refrigerant
Charge.
R-404A
breakers)
SLE300AS-1A 22 x 23 x 20 Air 115/60/1 17.3 20 15 ounces SLE300WS-1A 22 x 23 x 20 Water 115/60/1 15.8 20 15 ounces
* Minimum Circuit Ampac ity is used to determin e wire size and type per the Nationa l Elect ric Code.
January 1995
Page 2
For The Installer: Environmental Limitations
The ice machine must be inst alle d ind oors in a controlled environ ment.
Minimum Maximum Air Temp 55 Water Temp 40 Water Pressure 20 PSI 60 PSI Voltage 103.5 126.5
Operatin g the ice machine outside of the above limitations, or outd oors, is pote ntially damag ing to the machine, and it is misuse of the machine. This may void the warranty.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance . They me et or exce ed the standards of UL, NSF, and CSA.
Scotsman assu mes no liability or res po nsib ility of any kind for pro duct s ma nufa ct ured by Scotsman that have be en alte red in any way, including the use of any part and/or other components not specifically approved by Scotsman.
0
F. 1000F.
0
F. 900F.
SLE300
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and design are subject to change without notice.
Airflow on air coo led models is :
••Intake thro ug h the right side grill.
••Ex ha u st throug h the back.
Dashed Lines Sho w
Outline of Ice Drop
Area.
Bin Control Mounts to
Right of Ice Drop Area.
7"
3"
6
12"
1
⁄2"
SLE300
Top View
23"
Do not install where this air flo w is obst ruc te d.
6" Space Required for
Air Flow (Air Cooled
Only) and Util it y
Connections
January 1995
Page 3
SLE300
Installation
Water
The water supply for this ice machine has been in contact with man y mat eria ls s ince it fell fro m the sky as rain. All rain is slightly acidic , and tends to dissolve the mat eria ls it come s in con tact with . During water’s journ ey to the ice machine, it has flowed ove r and thro ugh th e gro und, been pick ed up by a municipal or priva te pump, fo rced thro ug h a series of pipes of diffe ring construction and may have been treated by the municipality providing the wat e r.
The water supplied to this ice machin e will then contain a variety of substances th at will likely show up as solids during the ice making process. These solids are similar to those found when water is boiled out of a saucepan. Only the water boils away, and t he minerals th at were in th e w ater solidif y in the pan. Durin g ice making only the water is frozen into ice, the minerals stay behind in the reservoi r. This machine drain s ou t some of the the water in the reservo ir eve ry cycle to minimize the amount of minera ls in th e water syst em, but after time the minerals will appear and have to be dissolved by ice machine cleaner, the n flu shed away during the clean ing proc ess .
Location
This ice machine may be installed in the open or under a counter. Clearance may be req uire d at the sides or top beyo nd what ’s nee ded to place the cabinet into posit ion. Air co oled mod els take air in the right side and exhaust out the back. Sp ace is required for utilit y con nections at the back.
The ice machine is NOT designed for outdoor use. It must be installed indoors, in a controlled environment. The air and water temperatures must not exceed rated limit s.
Pre-installation:
1. Inspect the place where the ice machine is to be installed . Check fo r:
••space for the cabinet,
••water supply,
••drain av aila bilit y
••and electrical power su pply.
No extension co rds are allowe d. The buildin g dra in inlet must be lower than the drain outlet of the ice bin. The wate r sup ply mus t have a ha nd shu t of f valve accessible when the unit is installed.
An ice machine is a food manuf act urin g pla nt ; it takes a raw material, in this case water, and transforms it into a food produ ct , ice. The purity of the water is very import an t in obta inin g pure ice and in maximizing product life .
The water to the ice machin e sh ould be filte red . Water filters vary greatly in ability and functio n. Install one that filte rs out suspende d solids to a dimension of 5 microns or less . The fine r the filte r the better , but finer filters may plug-up sooner than course on es. It may be necessary to add a course filter ahead of the fine filte r to prolong filter life. Polyphosphat e feed ers are usually ef fect ive in many water conditions.
Have the water teste d. Acid ic wate r or alka line water will both cause corro sion . Disso lve d solid s cannot be filtered out. Softened water is not recommended . Neve r use de-ionized water. Reverse-os mosis wate r must be treate d with bufferin g agen ts befo re us e in the ice mac hin e. Check with a water treatment specialist regarding testing , tre atment and filters.
January 1995
Page 4
Stacking
Installation: Ic e Storage Bin
Thermostat
Capillary Tube
SLE300
Assembly:
1. Attach the legs, or optional casters, onto the ice storage bin. Units th at are st ack ed shou ld only use legs, not casters.
2. Be sure that the top edge of the bin has a good gasket on it.
3. Place the ice machin e onto the stora ge bin.
4. Line up the ice machin e, check th at there is a good seal betwee n the ice mac hin e and th e storage bin.
5. If on a Scotsma n bin , at ta ch the ice mach ine to the bin using the stra ps and bolt s ship pe d with the ice machine. Drill two 1/8" holes in the back of the bin and secure with sheet metal screws provided. If on another brand bin, fo llow th e direct ion s included with that bin.
Bin Thermostat Installation:
1. Remove thermo sta t bra cke t fro m pac kage.
2. Attach the bin thermostat bracket to the bottom of the ice machine usin g the thumb sc rews provided. The re are pre-d rilled and tapped holes located just to the right of the cube drop area.
Stacking:
This machine will stack onto any SLE300 or SLC400. Note : Do not us e cas ters wh en sta ckin g.
1. Remove and discard the left top panel from the lower unit.
2. Rem ove knock ou t plug from t op right panel.
3. Place gaske t mat eria l around the top of the bottom uni t’ s cabinet & evapora to r compartment.
4. Carefully lif t the uncrat ed top unit onto the bottom unit. Use of a mechanical lift is recommended for this step.
5. Align the two ice maker cabinets.
6. Secure the top unit to the bott om one with the hardware and st rap s ship pe d with the upper machine.
7. Locate and uncoil all of the bin thermo st at capillary tube .
8. Route the bin thermostat capillary tube from the upper unit, through the hole in the base, through the lower unit and into the bin thermostat bracket. Discard upper unit brac ket .
Bin Thermostat
Bracket
3. Locate and uncoil a portion of the bin thermostat capillary tube. Route the end of the capillary tube into the plastic tube in the base of the ice machine (next to the comp ress or) and through the bin thermostat bracket.
Note: SLB150: Use thermostat
bracket packed with that bin.
Bin Thermostat
Installation
Routing Hole
Capillary Tube
Fasten Cabinets
Together At Back
With Straps &
Screws.
Bin Thermostat
Bracket
January 1995
Page 5
Bin Thermostat Capillary
Tube Installation
SLE30 0
Installation: SLD150 Hotel Dispenser
Assembly
The ice machine must be pla ced ont o the top of the dispenser, an d the bin thermostat capillary tube routed into the bracket in the dispenser.
1. Check that the dispenser has a gasket all around the perimeter of the top, 22" wide by 23" deep.
2. Locate the inlet hole of the thermost at bracket , and make sure that it is open.
3. Place a corner post from the ice mac hin e cart on at the front of left and right sides of the hotel dispenser top.
4. Use a mechanica l lif t and pla ce th e ice ma chin e onto the dispenser. The cardboard corner posts should kee p the fro nt edg e of the ice mach ine up.
5. Remove the front panel of the ice machine.
6. Locate the bin thermostat capillary tube and unc oi l about 18" of tub ing.
7. Locate plastic tube in base of ice machine, next to compressor and push the end of the capillary tu be thru the tube, watch the capilla ry as it comes out of the base, line it up with the inlet hole of the thermosta t bracket an d push it into the hole. Move the cab ine t of the ice mach ine until the capillary tube is going straight down into the inlet hole.
8. Carefully remove the corner posts.
9. Push the capillary tube into the thermostat bracket tube until abou t 14" of capillary tube is in the tube.
9 Remove the hardware package from the mach ine , remove brackets.
10. At the back of the dispenser, fasten brack ets to the ice machin e.
1 1. Using bracke ts for te mpla tes, drill 1/8" holes into the back of the dispenser.
Route Capillary Tube
Through Plastic
Tube In Base
Bin Thermostat
Bracket Mounted In
Dispenser
Temporarily
Support Machin e
With Corner Posts
To Observe Cap
Tube Installat ion
12. Secure bra ckets to the dispenser with sheet metal screws from the hardware packa ge.
13. Follow other ins tallat ion instructio ns from the SLD150.
January 1995
Page 6
Installation: Sc ot sman IS or RS Dispens e r
RS or IS
Dispense r
SLE300
Assembly:
The assembly of the ice machin e onto the dispenser requires two addit ion al parts: an adapte r kit and a thermostat stand off kit.
1. Mark two spots on the inside left liner of the dispenser: 2" down fro m the top, 4" from the back, and 4" apart.
2. At the two marked spots , drill two 1/4 " holes thru the plastic liner only.
3. From the stand off kit, locate the stand offs and plastic anchors. Thread the stand offs partially into the plastic anchors.
4. Push the anchors/stand offs into the holes.
5. Screw the stand of fs all th e way into the anchors. Be sure th at the hole s in the stand offs are horizontal.
6. Place a bead of silastic (from the kit) aro und the stand off s.
7. From the adapter kit , pla ce th e st ain less stee l adapter onto the top of the dispenser. Follow all directions included with the kit.
8. After the ice machine has been placed on the dispenser, remove the front panel and uncoil all of the bin thermostat capillary tube.
9. Route the capillary t ube thru th e front hole in the base of the ice mac hine, to the left side if the dispenser towards the stand offs.
10. Route the end of the capillary tube thru th e stand offs, bend the tube around the stand offs so that it does not fall off.
1 1. Check that th e routing of the capilla ry tube is away from the ice chute and up high near the base of the ice machine.
Installation of Bin Thermostat
Capillary Tube
K1 Kit Adapter
Stand Offs From Kit K6
Drill 2 Holes For
Stand-Offs:
2" From Top Of
Dispenser &
4" From Back &
4" Apart
Route Capillary
Tube Through Front
Plastic Tube
Route Capillary
Tube Through
Stand Offs
January 1995
Page 7
SLE300
Installation
For The Plumber
Supply:
Screw the 3/8" male fla re (fit tin g sh ipped in package insid e cabinet) into the 1/4" FPT fitting at the ba c k of the cabi net (thread tape recommend ed). Con ne ct co ld pota ble wate r to th e water inlet. A hand shut of f va lve fo r inlet wate r should be insta lled near t he mach ine . A wat er filt er is recommended. Flush the water line prio r to connect ing to the ice machine.
If water cooled , con nect a separate water inlet line to the water cooled condenser inlet fitting. It should also have a hand shu t off valve.
Drains:
Connect a drain tube to the reserv oir dra in fit tin g at the back of the cabinet. The drain tube from the fitting mus t be run separa te ly fro m any ot her drain tube. The reservoir drain is a 3/4" F.P.T. bra ss fitting.
Drain tube material must be rigid and meet local code.
Traps in the bin drain line without vents ahead of them will cause poor draining.
The bin drain mus t be vented if the re is a lon g horizontal run (5’ or more). The reservoir drain mus t be vented and not connected to th e bin drain. All drains are gravity, and must have a minimum fall of 1/4" per foot of horizon tal ru n.
Wate r Coole d: The wat er cooled condenser drain is not vented, and is routed separately.
Maintain th e air gap req uire d by local co de between the end of the drain tubes and the building drain rec epta cle.
Note: Drain tu bin g sh ou ld be insulated to prevent condensation from forming on the tubing.
CONFORM TO ALL LOCAL CODES
3/8 Male Flare
Water Inlet
Water Shut
Off Valve
Reservoir Drain
3/4" FPT, Must Be Vented.
Bin Drain. May Be Routed F rom
The Bottom On Some Model
Bins. Fittin g May Be Plastic.
DO NOT OVERHEAT.
3/8" FPT Inlet
Water Cooled
Condenser Plumbing
Connections
1/2" FPT
Outlet
Ice Storage Bin
(Typical)
Water Supply and Drain Con necti on s
January 1995
Page 8
Loading...
+ 16 hidden pages