Scotsman SCE170 Operator’s Manual

Introduction
SCE170
To the owner or user: This service manual is intended to provide you, and the maintenance or service technician, with the information needed to install, start up, clean, maintain and repair this product.
The SCE170 is an ice machine that produces cubed ice on a grid type freezing surface. The cubes form into a cluster that falls into the ice storage bin where they break up into individual and small groups of cubes.
The SCE170 automatically maintains the level of ice by turning on when the ice level falls, and switches off when the bin is full.
This unit is serviceable in place; the ice storage bin and hood may be removed from the chassis to allow service access without removing the ice machine from its installed position. The refrigeration system uses HP62 as the refrigerant.
Table of Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
For The Installer: Environmental Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Removal of the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sanitzing and Water System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Water Schematic: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Refrigeration Schematic: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Removal and Replacement: Cube Size Control . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removal and Replacement: Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Removal and Replacement: Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removal and Replacement: Curtain & Bin Control . . . . . . . . . . . . . . . . . . . . . . . . 25
Removal and Replacement: Purge Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Refrigeration System Service: HP62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Parts lists and wiring diagrams are located in the center of this manual, printed on yellow paper .
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October 1998
Page 1
SCE170
Specifications
The unit is equipped with an electrical power cord, but should only be plugged into a circuit dedicated to the ice machine.
THE NAMEPLATE IS LOCATED
ON THE BACK PANEL.
A SERIAL NUMBER PLATE IS
LOCATED BEHIND THE RIGHT
FRONT PANEL, ON THE BASE IN
FRONT OF THE CONTROL BOX
Model Number
SCE170A-1A
SCE170A-1C SAME SAME SAME Air 10 see page 18 SCE170W-1A SAME SAME SAME Water 10 see page 18 SCE170W-1C SAME SAME SAME Water 10 see page 18 SCE170A-6C same 230/50/1 SAME Air 5 1150 see page 18 SCE170W-6C same 230/50/1 SAME Water 5 1150 see page 18
Note: A scoop and legs are included. Power Cord Supplied.
Dimensions (w/o) legs H" x W" x D"
1
33 x 24
⁄4x24
Basic Electrical
115/60/1 “Half-Dice”
Ice Type Condenser
Cube
June 2002
Page 2
Total
Type
Air 10 see page 18
Load Amps
Total Wattage
Refrigerant HP62 (R-404a)
Serial
Number
Plate
(Behind Grill)
For The Installer: Environmental Limitations
The ice machine must be installed indoors in a controlled environment.
Minimum Maximum Air Temp 50 Water Temp 40 Water Pressure 20 PSI 80 PSI Volt age 103.5 126.5
0
F. 1000F.
0
F. 1000F.
SCE170
Air Out
Operating the ice machine outside of the above limitations, or outdoors, is potentially damaging to the machine, and it is misuse of the machine. This may void the warranty.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL, NSF, and CSA.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and design are subject to change without notice.
October 1998
Air In
Airflow on air cooled models is:
Intake through the right front grill.
Exhaust through the left front grill.
Do not install where this air flow is obstructed. The SCE170 has a removable cabinet. When
installed, the machine should have some extra clearance ( the cabinet may be easily removed when the machine is in place.
Page 3
1
") on the left and right sides so that
8
SCE170
Installation
Water The water supply for this ice machine has been in contact with many materials since it fell from the sky as rain. All rain is slightly acidic, and tends to dissolve the materials it comes in contact with. During water’s journey to the ice machine, it has flowed over and through the ground, been picked up by a municipal or private pump, forced through a series of pipes of differing construct ion and may have been treated by the municipality providing the water.
The water supplied to this ice machine will then contain a variety of substances that will likely show up as solids during the ice making process. These solids are similar to those found when water is boiled out of a saucepan. Only the water boils away, and the minerals that were in the water solidify in the pan. During ice making only the water is frozen into ice, the minerals stay behind in the reservoir. This machine pumps out the water in the reservoir every cycle to minimize the amount of minerals in the water system, but after time the minerals will appear and have to be dissolved by ice machine cleaner , t hen f l ushed away dur ing t he cleaning process.
An ice machine is a food manufacturing plant; it takes a raw material, in this case water, and transforms it into a food product, ice. The purit y of the water is very important in obtaining pure ice and in maximizing product life.
The water to the ice machine should be filtered. Water filters vary greatly in ability and function. Install one that filters out suspended solids to a dimension of 5 microns or less. The finer the filter the better, but finer filters may plug-up sooner than course ones. It may be necessary to add a course filter ahead of the fine filter to prolong f ilt er lif e.
This ice machine may be installed in the open or under a counter. No clearance is required at the sides or top beyond what’s needed to place the cabinet into position. Air cooled models blow air in and out through the grills at the front. Space is required for utility connections at the back.
The ice machine is not designed for outdoor use. It must be installed indoors, in a controlled environment. The air and water temperatures must not exceed rated limits.
Electrical power is supplied through a cord connected to the unit. All local codes must be followed.
Pre-installation:
1. Inspect the place where the ice machine is to be installed. Check for:
space for the cabinet,
water supply,
drain availability
and electrical power supply.
No extension cords are allowed. The building drain inlet must be lower than the drain outlets at the back of the ice machine. The water supply must have a hand shut off valve accessible when the unit is installed.
2. Determine the method of installation, is the machine to be installed under the counter? Is the drain in the floor under the machine? Is the water inlet valve accessible?
Have the water tested. Acidic water or alkaline water will both cause corrosion. Dissolved solids cannot be filtered out. Check with a water treatment specialist regarding testing, treatment and filters.
October 1998
Page 4
Installation
SCE170
For The Plumber
1. Connect cold potable water to the
3
" male flare
8
at the top back of the cabinet. A water filter is recommended. Flush the water line prior to connecting to the ice machine.
If water cooled, connect a separate water inlet line to the water cooled condenser inlet fitting. It should also have a hand shut off valve.
A loop of copper t ubing may be used bet ween t he ice machine and the water supply. This will allow the ice machine to be pulled out from its installed location without disconnecting the water line. No back-flow preventer should be needed in the inlet potable water line because provision for that is incorporated in this N.S.F. listed product (the float seat is above the reservoir wall and cannot siphon).
2. Connect a drain tube to each drain. The drain tubes from these connections must be run separately. There are two connections at the back of the cabinet, one is the bin drain and the other is the purge drain. Both
3
are
" F.P.T. brass
4
fittings.
Bin Drain
Vent
Drain tube material must be rigid and meet local code.
Traps in the bin drain line without vent s ahead of them will cause poor draining.
The bin drain must be vented if there is a long horizontal run (5’ or more). The purge drain must also be vented.
All drains are gravity, and must have a minimum fall of 1/4" per foot of horizontal run. The water cooled condenser drain should not be vented, and is routed separately.
Maintain the air gap required by local code between the end of the drain tubes and the building drain receptacle.
Note: Drain tubing should be insulated to prevent condensation from forming on the tubing.
CONFORM TO ALL LOCAL CODES
Note: The unit is designed for drain connections on the outside of the cabinet. To connect the drains inside would require the removal of the drain fittings attached to the back panel, and field fabricated drain tubes routed inside the base of the unit.
Purge Valve
Drain Vent
Bin Drain
Floor Drain
Air Cooled
Plumbing
Connections
Note: Recommended
Drain Vent Vertical Tube Length is 24"
Bin Drain
Vent
Bin Drain
Condenser Drain
Potable Water
Inlet
October 1998
Page 5
Water Cooled
Plumbing
Connections
Purge Valve
Drain Vent
Potable
Water Inlet
Condenser Water
Inlet
Purge Drain
SCE170
Installation
For The Electrician
This is a cord-connected unit, and must be on a separate 115 volt AC 60 cycle single phase power supply. The maximum fuse size for this circuit should be 15 amps, per the nameplate use fuses, or HACR circuit breakers.
Follow All Local Codes - This Unit Must Be Grounded.
disable or by-pass ground prong on electrical plug.
1. Level the cabinet, use the leg levelers on the end of the legs to adjust the cabinet height. (Legs should have been installed when the unit was unpacked).
2. Wash out the bin and hood. I f desir ed, t he interior of the bin could be sanitized.
Do not use extension cords and do not
After Utility Connections:
3. Locate the scoop, wash it and have it available for use when needed.
Final Check List
1. Is the ice maker cabinet in a room where ambient temperatures are within the minimum and maximum temperatures specified?
2. Has the water supply been connected?
3. Is the water pressure adequate?
4. Have the water connections been checked for water leaks?
5. Have the drain connections been made?
6. Have the drain connections been checked for leaks?
7. Is the cabinet level?
8. Is the ice machine plugged into a 115 volt electrical power supply and is the ice machine the only load on that circuit?
9. Has all of the shipping material been removed from the inside of the cabinet?
10. Has the bin and cabinet been wiped clean and sanitized?
11. Has the Customer Evaluation & Warranty Registration form been filled out? Check for correct model and serial numbers from the nameplate, then mail the completed form to Scotsman.
12. Has the owner/user been given the name and telephone number of the authorized Scotsman Service Agency serving that location?
13. To start up machine, follow the directions on page 10. For more information on the unit, t ur n t o the next page.
October 1998
Page 6
Removal of the Cabinet
SCE170
One of the most useful features of this ice machine is the ability to remove the cabinet from the ice machine without removing the ice machine from its installed position.
To Remove:
1. Switch the master switch to OFF. Be certain the ice machine has been switched off.
2. Open the bin door and unscrew the knobs at the left and right inside of the ice storage bin. Unscrew the knobs all the way out.
3. Pull the hood and door assembly straight out until it can be lifted up. Caution: the door will be free to come out the back of the hood when removed from the cabinet base.
4. To remove the cabinet base the hood must be removed first.
5. Remove 4 screws and the two grills at the front of the base.
6. In the area exposed when the grills are removed are two knobs similar to those removed in step 2. Unscrew and remove the two knobs.
STEP 2
STEP 3
Hood
7. Locate bin drain. Loosen hose clamp holding drain tube to fitting and pull the drain tube off of the fitting.
8. Lift up the front of the base and rotate the base up and off of the ice machine.
The machine is now exposed for service.
STEP 8
STEP 5
STEP 6
Bin Drain
October 1998
Page 7
SCE170
Component Location
The ice machine is designed for front service. Many components are serviceable from the front without removing the cabinet. With the cabinet removed, nearly all components are serviceable.
In the bin area can be found:
Water pump
Float valve
Reservoir
Evaporator
Curtain
Water distributor
Water Distributor
Water Pump
Behind the right front grill on the front edge of the control box:
Control box with cube size control adjustment
ON/OFF/CLEAN switch
Manual Harvest switch
Purge switch
Inside the control box is control system for the ice machine.
When the bin is removed, the condensing unit is visible.
Evaporator
Curtain
Float Valve
Reservoir
Component Location
Control
Box
Hi Pressure Cut
Out Switch
October 1998
Page 8
Component Description
SCE170
Water Pump
During the freeze cycle, the water pump moves the water from the reservoir to the water distributor at the top of the evaporator. During the harvest cycle, the water pump moves water from the reservoir to the purge valve and down the drain.
Float
The float valve controls the water flow into the reservoir. When the water level drops in the reservoir, the float also drops and opens the valve. Note: water flow to this ice machine is controlled by a flow control within the float valve.
Shut Off Valve
There is a water shut off valve located just above the float valve. Pushing the valve button controls the water flow to the float valve.
Reservoir
The place where the water pump picks up water to pump, and a return trough for water flowing from the evaporator.
Curtain
There is a curtain to cover the ice making side of the evaporator. The curtain keeps water from flowing into the ice storage bin, and, through the curtain sensor, controls the harvest time and on/off operation of the ice machine. There are two indicator lights for the curtain on the control board. Both lights will be ON when the curtain is fully closed.
Note: If the unit is in the Freeze Cycle, the Curtain can be moved/removed without disturbing the operation of the machine.
Water Distributor
The water distributor is an assembly of two tubes (one inside the other) that evenly distributes water over the evaporator.
Purge Valve
The purge valve opens during the harvest cycle, allowing the water pump to pump reservoir water down the drain. This dilutes the reservoir’s concentration of minerals that remain after water is made into ice.
High Pressure Cut Out
This is a switch that opens to stop the ice machine when the internal refrigeration pressures become too high (over 450 PSIG). It is a manual reset on all water cooled machines and all air cooled machines built prior to October 1998, after that t he air cooled models use an automatic reset switch.
ON/OFF/CLEAN Switch
This switch is the main manual control for the ice machine.
Purge Switch
This switch operates the purge valve ONLY when the ON/OFF/CLEAN switch is in the Clean position. Used when cleaning the ice machine.
Manual Harvest Switch
This switch puts the machine into the harvest cycle, used when cleaning or servicing the machine.
Cube Size Control
The cube size control is a reverse-acting thermostat the controls the start of t he t i med freeze cycle. It must be set properly to provide the correct size cube bridge. When it is Closed, an indicator light on the control board will be ON.
Strainer
There is a strainer in the inlet water line to keep large particles that may be in the water supply from plugging up the float valve. The strainer may be cleaned if it becomes restricted.
Hot Gas Valve
The hot gas valve is a refrigeration component used to by-pass the condenser and force warm refrigerant into the evaporator during t he har vest cycle.
Evaporator
Where the ice is formed. It is a vertical, 5 row by 26 column, all copper , nickel-plated evaporator.
The outside edges of the evaporator are enclosed in plastic to keep water out.
Thermostatic Expansion Valve
The thermostatic expansion valve is used to meter liquid refrigerant into the evaporator, adjusting the flow of refrigerant as required to make ice.
October 1998
Page 9
SCE170
Initial Start Up
After the final check list has been gone through, the ice machine may be started up.
1. Open the bin door, open the water shut off valve and watch the reservoir fill with water. The water level should be about 1 5/8" from the top front edge of the reservoir when the valve shuts off. Adjust water level only if more than 1/4" off normal.
2. Pull open and release the curtain to check that it moves freely and closes completely. Check that bin control sensor is in line with the magnet in the curtain. Reposition curtain and/or sensor to their normal positions to bring these two components in line.
Front View of Left End of Curtain
Bin
Control
Sensor
8. The water temperature in the reservoir will soon
o
be 32 evaporator. Note: In most cases some slush will form in the reservoir. This is temporary and normal.
9. Allow the ice machine to operate for about 15-20 minutes. The ice should be fully formed and should be harvested within a few minutes.
Note: The machine may make a “cracking” noise a few minutes before harvest. This is the normal sound of the ice expanding.
Magnet
(in curtain)
F., and ice should begin to form on the
Sensor and Magnet
Should Be In Line
With Each Other
3. Remove two screws and the right grill.
4. Switch the ON/OFF/CLEAN switch to CLEAN.
5. Move the Purge Switch, check that the machine pumps water out thru the purge drain. If no water flows out, correct drain and/or check valve.
6. Switch the ON/OFF/CLEAN switch to ON.
7. On air cooled models the fan motor will begin to turn, and warm air will be discharged from the left front of the ice machine.
On water cooled models warm water will begin to flow from the condenser drain.
Curtain
March 2002
Page 10
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